Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Scribd Logo
Upload

Welcome to Scribd!

  • 489 views

    Aa Spec 371002

    Uploaded by

    JD
    Reconditioning of Conveyor Pulleys

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Aa Spec 371002

    Uploaded by

    JD
    489 views5 pages
    Reconditioning of Conveyor Pulleys

    Original Title

    AA SPEC 371002

    Copyright

    © Attribution Non-Commercial (BY-NC)

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Reconditioning of Conveyor Pulleys

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    489 views5 pages

    Aa Spec 371002

    Uploaded by

    JD
    Reconditioning of Conveyor Pulleys

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 5

    AA SPECIFICATION RECONDITIONING OF CONVEYOR PULLEYS

    371002 ISSUE 0 COPYRIGHT

    CONTENTS 1 2 3 4 4.1 4.2 4.3 4.4 4.5 4.6 5 6 6.1 6.2 6.3 7 SCOPE

    PAGE 2 2 2 2 2 2 3 3 3 4 4 4 4 4 4 4 5 5

    TECHNICAL REQUIREMENTS TO BE SPECIFIED BY THE PURCHASER DEFINITIONS REQUIREMENTS NEW COMPONENTS CLEANING AND STRIPPING ASSESSMENT SHAFTS SHELLS CORROSION PROTECTION QUALITY ASSURANCE PROVISIONS TEST AND INSPECTION METHODS PULLEY SHAFTS END DISCS WELDING MARKING AND PACKING

    APPENDIX A: RELATED DOCUMENTS APPENDIX B: RECORD OF AMENDMENTS

    AA_SPEC_371002.doc

    APPROVED

    3 February 2010

    Page 1 of 5

    Anglo Technical accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein, irrespective of the cause and quantum thereof.

    AA SPECIFICATION RECONDITIONING OF CONVEYOR PULLEYS

    371002 ISSUE 0 COPYRIGHT

    SCOPE
    This specification details the requirements for the repair and reconditioning of belt conveyor pulleys suitable for both textile reinforced and steel cord conveyor belting and shall be read in conjunction with AA Specification 371001. The supply of bearings is excluded from this Specification.

    TECHNICAL REQUIREMENTS TO BE SPECIFIED BY THE PURCHASER


    The following requirements shall be specified in every tender, order or contract Title, reference number, issue and date of this specification Title, issue and date of applicable drawings Diameter, face length and hub bore diameter If the pulley is crowned Type of lagging Type of repair required e.g. full repair as per strip & quote or repair & return.

    DEFINITIONS
    For the purpose of this specification the following definitions shall apply: BS SABS : : British Standard South African Bureau of Standards

    The following terms are defined in the Conditions of Contract: Anglo American, Approved, Engineer, Company, Contractor

    4 4.1

    REQUIREMENTS NEW COMPONENTS


    New components shall comply with the requirements of AA Specification 371001. All replacement components shall be new unless otherwise approved. All repaired Pulleys shall carry a 6 month warranty from date of installation.

    4.2

    CLEANING AND STRIPPING


    Pulleys shall be cleaned by means of a high-pressure water jet to remove loose dirt and rust prior to stripping. Items shall be suitably marked during the stripping process. Pulley lagging shall be completely removed by an approved method. All external shell surfaces shall be abrasive blast cleaned to SA 21/2 in accordance with AA Specification 164050. All paint, scale, rust and foreign matter shall be removed to facilitate inspection.

    AA_SPEC_371002.doc

    APPROVED

    3 February 2010

    Page 2 of 5

    Anglo Technical accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein, irrespective of the cause and quantum thereof.

    AA SPECIFICATION RECONDITIONING OF CONVEYOR PULLEYS

    371002 ISSUE 0 COPYRIGHT

    4.3

    ASSESSMENT
    A detailed assessment report shall be submitted with the quotation. Shafts shall be checked between lathe centres for straightness. Run out of more than 0.5mm shall be cause for rejection. Shafts shall be dimensionally inspected and the results compared to the original drawing and or the bearing manufacturers tolerances. Dimensions outside the original tolerance shall be cause for rejection. Shell and End Discs shall be visually and dimensionally inspected and the results compared to the original drawing. Mechanical damage that would prevent the Pulley from fulfilling its intended duty shall be cause for rejection Shell thickness wear in excess of the following shall be cause for rejection TABLE 1
    Original Shell Thickness 18mm 22mm Minimum New Shell Thickness 16mm 20mm Minimum Repair Shell Thickness 14mm 17mm

    All other dimensions shall comply with the approved drawing and the requirements of AA Specification 371001.Unless otherwise approved by the Engineer. Locking elements shall be visually inspected for wear, damage and corrosion pitting. Components unsuitable for transmitting the required maximum torque that can be developed by the pulley shaft irrespective of whether the pulley is driving or idling shall be cause for rejection.

    4.4

    SHAFTS
    New shafts shall be manufactured from steel which complies with the requirements of BS EN 10095:1999, Grade 070M20 (EN3A). Shafts shall be machined in accordance with the approved drawing. The use of steel conforming to BS EN 10095 080M40 (EN8) or 070M55 (EN9) is prohibited. All bearing, seal, locking element, coupling and shaft attachment diameters shall be machined to a surface finish of 1.6. Undercuts, reliefs and grooves are not permitted.

    4.5

    SHELLS
    New shells shall be manufactured from steel, which complies with the requirements of SANS 1431 Grade 300 WA. All dimensions shall comply with the approved drawing and AA Specification 371001.

    AA_SPEC_371002.doc

    APPROVED

    3 February 2010

    Page 3 of 5

    Anglo Technical accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein, irrespective of the cause and quantum thereof.

    AA SPECIFICATION RECONDITIONING OF CONVEYOR PULLEYS

    371002 ISSUE 0 COPYRIGHT

    Longitudinal welds shall be in accordance with BS EN 1011-1/2. Circumferential welds are not permitted.

    4.6

    CORROSION PROTECTION
    Corrosion protection shall comply with the requirements of AA Specification 164050. Prior to painting, all rust, mill scale, grease, oil and other foreign matter shall be removed. The shell, when not lagged, the hubs and end disks and diaphragms shall be primed with one coat of single pack wash primer of not less than 20m thickness and a single coat of chlorinated rubber, resin based paint of not less than 30m thickness.

    QUALITY ASSURANCE PROVISIONS


    The requirements of AA STD 100 shall apply.

    6 6.1

    TEST AND INSPECTION METHODS PULLEY SHAFTS


    Pulley shafts shall be subject to Ultrasonic and Magnetic Particle testing in accordance with AA Specification 999000.

    6.2

    END DISCS
    End discs shall be subject to Ultrasonic and Magnetic Particle testing in accordance with AA Specification 999000.

    6.3

    WELDING
    Welding shall be subject to Ultrasonic and Magnetic Particle testing before and after stress relief in accordance with BS EN 1011-1/2.

    MARKING AND PACKING


    The following data shall be clearly marked in a non-stressed area of both end discs: Contractors name or logo Companies unique number Month and year of repair

    Pulleys shall be suitably protected to provide a minimum of six months protection against corrosion or damage during storage. Pulleys shall be protected against inadvertent damage during handling and transportation. Copies of manufacturing test and inspection data shall accompany the delivery.

    AA_SPEC_371002.doc

    APPROVED

    3 February 2010

    Page 4 of 5

    Anglo Technical accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein, irrespective of the cause and quantum thereof.

    AA SPECIFICATION RECONDITIONING OF CONVEYOR PULLEYS

    371002 ISSUE 0 COPYRIGHT

    APPENDIX A: RELATED DOCUMENTS


    AA Spec 371002: Reconditioning of Conveyor Pulleys

    The latest issue of the following documents shall form part of this specification: AA Spec 164050 AA Spec 371001 AA Spec 999000 AA STD 100 BS EN 10095 BS EN 1011-1/2 BS EN 10293:2005 SANS 1431 : : : : : : : : Corrosion Protection of Steelwork with Coatings Conveyor Pulleys and Shafts Non-destructive Testing Quality requirements for Suppliers of Critical and Major Equipment Heat Resisting Steel and Nickel Alloys Recommendations for Welding of Metallic Materials Steel Castings for General Engineering Uses Weldable Structural Steel

    APPENDIX B: RECORD OF AMENDMENTS Issue 0 : New document based on AAC Specification 371002 Rev. 0 (Paul Nel, January 2010)

    AA_SPEC_371002.doc

    APPROVED

    3 February 2010

    Page 5 of 5

    Anglo Technical accepts no liability for any damage whatsoever that may result from the use of this material or the information contained therein, irrespective of the cause and quantum thereof.

    You might also like