Aerospace Tooling TYCO
Aerospace Tooling TYCO
Aerospace Tooling TYCO
and Equipment
Aerospace Tooling and Equipment
TE Application Tooling is dedicated to providing high quality equipment options to meet all levels of
our connector products specifications. We are also able to provide a broad range of equipment for other
manufacturers products.
Equipment is segregated into two types and managed accordingly:
Generic Equipment
Where we can supply you with sufficient information referenced by Part Number such that you can identify
and order what you need yourself.
Specialised Equipment
Where you will need help from our specialist product managers to identify whats just right for your
application.
www.tooling.te.com/europe a dedicated European Tooling Website with:
Powerful searches to find generic equipment options (Hand Tools / Applicators)
Brochures and more detailed flyers for the specialised equipment along with local contact information.
Its quick, easy and more importantly the latest and most up to date information is available online.
Finding Equipment online
1
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
1 Crimping Equipment 2
1.1 Tooling available by Product Family 2
1.2 Premium CERTI-CRIMP and
CERTI-CRIMP II Tools 5
N Hand Tools 6
N Power Assist Options 10
1.3 SDE Premium Crimp Tooling 13
N SDE Hand Tools 14
N Power Assist Options 17
1.4 Tools for Military Indent Crimping 18
1.5 Power Assist Equipment 20
N Battery Tool 1.5 t 20
N Battery Tool 4 t 21
N SDE Electric Terminator with
CERTI-CRIMP Adapters 22
N 626 and Micro Pneumatic
Tool System 23
1.6 Hydraulic Equipment 28
1.7 Insertion / Extraction Tools 38
1.8 Hand Tool Control Gauges 39
1.9 Service and Calibration 40
Pages
2 Wire Processing Equipment 41
2.1 Stripping and Twisting Machines 41
2.2 Stripping Machines 42
2.3 Cutting and Stripping Machines 43
2.4 AT-SC-P Crimping Machine 44
2.5 4/8 Indent Stripper Crimper
with Touch Sensor 45
2.6 AM03 Universal Stripper Crimper 46
2.7 Quality Control Equipment 47
N Micrograph Laboratories for
IDC and Crimp Contact Systems 47
N Automatic Micrograph Laboratory
for Crimp Terminal Systems 48
3 Test Equipment 49
3.1 High Voltage Test Equipment 49
3.2 Cable Test Systems 53
4 Appendix - Useful Information 54
4.1 Wire Range Limits 54
4.2 Computing CMA 55
4.3 Wire Range and Colour Codes 56
4.4 Terminal Styles 59
2
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Aerospace Tooling and Equipment
Connector/
Terminal
Style
Wire Range
(AWG)
Hand Tools Power Tools
Premium
CERTI-CRIMP
and
CERTI-CRIMP II
SDE
Premium Dies
Battery
Tool 1.5 t
Battery
Tool 4 t
Hydraulic
Equipment
626
Pneumatic
Tool
Electric
Terminator
Section 1.2 Section 1.3 Section 1.5 Section 1.5 Section 1.6 Section 1.5
Sections
1.3, 1.5
PIDG
Terminals and
Splices
26 to 24 X X X
22 to 18 X X X X X
16 X X X X
14 X X X X X
12 to 10 X X X X X
Terminals and
Splices (Radiation
resistant)
24 to 14 X X
12 to 10 X X
Terminals and
Splices (Insulation
restricting nylon)
26 to 14 X X
12 to 10 X X
Spare Wire caps
22 to 14 X X
12 to 10 X X
PLASTI-GRIP
Splices
26 to 24 X X
22 to 14 X X X
12 to 10 X X
8 X X
Terminals
26 to 24 X X X
22 to 14 X X X X X
12 to 10 X X X X X
8 X X X
Terminals and
Splices
6 X
4 to 4/0
PIDG
STRATO-THERM
with
PEEK Insulation
Terminals
24 to 16 X X X X
14 X X X X
12 to 10 X X X X
TERMINYL
Terminals and
Splices
8 X
6 X
4 to 4/0
AMPLI-BOND
8 X X
6 to 4/0
Insulated Terminals
1 Crimping Equipment
1.1 Tooling available by Product Family
Aerospace Tooling and Equipment
3
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
Un-Insulated Terminals
Connector/
Terminal
Style
Wire Range
(AWG)
Hand Tools Power Tools
Premium
CERTI-CRIMP
and
CERTI-CRIMP II
SDE
Premium Dies
Battery
Tool 1.5 t
Battery
Tool 4 t
Hydraulic
Equipment
626
Pneumatic
Tool
Electric
Terminator
Section 1.2 Section 1.3 Section 1.5 Section 1.5 Section 1.6 Section 1.5
Sections
1.3, 1.5
SOLISTRAND Terminals & Splices
26 to 24 X X
22 to 18 X X X
12 to 10 X X X
8 to 6 X X X
4 to 2 X
0 to 600 MCM X
COPALUM
16 to 10 X
8 X X
6 to 500 MCM X
STRATO-THERM
Terminals
(with and without
insulation support)
22 to 14 X X X
12 to 10 X X X
8 to 2/0 X
TERMI-FOIL 8 X
AMPOWER 1/0 to 1500 MCM X
Connector/
Terminal
Style
Wire Range
(AWG)
Hand Tools Power Tools
Premium
CERTI-CRIMP
and
CERTI-CRIMP II
SDE
Premium
Dies
MIL Indent
Tooling
Battery
Tool 1.5 t
Battery
Tool 4 t
Hydraulic
Equipment
626
Pneumatic
Tool
Electric
Terminator
Section 1.2 Section 1.3 Section 1.4 Section 1.5.1 Section 1.5 Section 1.6 Section 1.5
Sections
1.3, 1.5
Screw-machined
Contacts
X
AMPLIMITE
D-SUB
Size 22 DF 28 to 22 X X
Size 20 DF 28 to 20 X X X X
AMPMODU
AMPMODU IV 26 to 20 X X X X
Locking Clip 26 to 22 X X X X
Mini Tandem Spring 32 to 28 X X X X
MTE Pin 32 to 22 X X X X
Short Point 32 to 20 X X X X
MATE-N-LOK
Commercial 30 to 14 X X X X
Universal 24 to 14 X X X X
Universal II 24 to 14 X X X X
Mini Universal 20 to 16 X X X X
Mini Universal II 26 to 16 X X X X
MR Connector Contacts 26 to 18 X X X X
CPC Type II X X X X
Type III+ 30 to 14 X X X X
Contacts
4
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
Coaxial Connectors
Connector/
Terminal
Style
Wire Range
(AWG)
Hand Tools Power Tools
Premium
CERTI-CRIMP
and
CERTI-CRIMP II
SDE
Premium Dies
Battery
Tool 1.5 t
Battery
Tool 4 t
Hydraulic
Equipment
626
Pneumatic
Tool
Electric Termi-
nator
Section 1.2 Section 1.3 Section 1.5 Section 1.5 Section 1.6 Section 1.5
Sections
1.3, 1.5
50 Ohm BNC 26 to 24 X X X X
50 Ohm SMB 22 to 18 X X X X
Connector/
Terminal
Style
Wire Range
(AWG)
Hand Tools Power Tools
Premium
CERTI-CRIMP
and
CERTI-CRIMP II
SDE
Premium Dies
Battery
Tool 1.5 t
Battery
Tool 4 t
Hydraulic
Equipment
626
Pneumatic
Tool
Electric Termi-
nator
Section 1.2 Section 1.3 Section 1.5 Section 1.5 Section 1.6 Section 1.5
Sections
1.3, 1.5
MiniSeal 26 to 12 X X
DuraSeal 26 to 12 X X
Raychem Splices
5
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
CERTI-CRIMP Hand Tools are
top-of-the-line, premium, hand-
operated tools for crimping a
broad array of terminals, contacts
and special wiring devices available
from TE Connectivity. They are
designed to exacting specifications
to produce consistent, high-quality
terminations. A potential service
life of over 50,000 cycles is possible,
depending on operator care.
Other features include insulation
crimp adjustment for different
insulation thicknesses, a locator
for properly positioning and sup-
porting the terminal or contact
in the tool, a wire stop, and color
coding and/or wire size information
on the head of the tool or on the
handles.
All CERTI-CRIMP Hand Tools feature
the reliable ratchet control.
The ratchet will not release until
the handles are fully closed and
the dies bottomed. This helps
eliminate partial crimps.
CERTI-CRIMP Hand Tools are well
suited for low production runs,
prototype work, and repairs almost
any application requiring consistent,
highly-reliable terminations.
CERTI-CRIMP Hand Tools are
designed to meet all feature
requirements listed on applicable
TE Connectivity Application Speci-
fications.
(Check appropriate product cata-
logs for qualification to military
specifications, UL recognition and
CSA certification.)
N Designed to exacting
specifications
N Ratchet control provides
complete crimping cycle
N For most military, UL and CSA
applications
N Manufactured using the highest
quality materials
N Requires minimum skill
N Repairable
N Calibrated; recalibration
recommended every 6 months
or 5,000 cycles
N Produced under a Quality
Management System certified
to ISO 9001
1.2 Premium CERTI-CRIMP and CERTI-CRIMP II Hand Tools
Calibration:
Recommended every 6 month or 5000 crimp cycles.
See section 1.9 of this catalogue for your nearest calibration centre.
Produced under a Quality Management System.
Certified to ISO 9001.
6
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
Heavy Head Hand Tool
(HHHT)
N Designed to terminate
most large coaxial cable
and heavy-gage wire
N Dies close in a straight line
N Locator and wire stop
when applicable
N Insulation adjustment on
tools for AMPLI-BOND,
PIDG and PLASTI-GRIP
terminals
N Approx. weight 0.95 kg
[2.1 lb]
Double Action
Hand Tool (DAHT)
N Dies travel in arc-like path
N Locator on tools for
FASTON, MATE-N-LOK,
PIDG and PLASTI-GRIP
terminals
N Insulation adjustment on
tools for FASTON,
MATE-N-LOK, PIDG and
PLASTI-GRIP terminals
N Approx. weight 0.54 kg
[1.2 lb]
Heads are compatible with:
Battery
Kits
Micro
Pneumatic
Pneumatic
6-26
Electric
Terminator
Double Action HT Yes Yes Yes No
Heavy Head HT Yes No Yes No
CERTI-CRIMP II
Straight Action HT
Yes Yes Yes Yes
CERTI-CRIMP II
Straight Action HT
Large Die
Yes No Yes Yes
BT 3500 Battery-Hydraulic Tool for
CERTI-CRIMP II
N Light weight and fully
mobile power assist option
N Compatible with all
standard die sets
626 and Micro Pneumatic
Tool for CERTI-CRIMP II,
Straight Action (SAHT) and
Double Action (DAHT)
N Effortless crimping for a
broad range of terminals
N Either bench-mounted or
handheld for working in
cramped quarters
Hand Tools
CERTI-CRIMP II
Straight Action Hand Tools
(SAHT)
N Dies close in a straight line
N Contact locator and support
N Wire stop
N Insulation crimp adjustment
(4 positions)
N Ejects crimped contact
N Approx. weight 0.59 kg
[1.3 lb]
7
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
Insulated Terminals Sleeve Wire Range Insulation Range
Hand Tool
Type and P/N
Terminal Type Style Colour / Stripe mm AWG Diameter [mm]
DAHT
HHHT
PIDG
Terminals and Splices
Yellow 0.1-0.4 26-22 2.08 max 46121
White 0.16-0.65 24-20 2.54 max 47907-1
Red 0.26-0.96 22-18 3.18 max 47386
Green 0.5-1.42 20-16 HD 3.81 max
47387
Blue 1.04-2.62 16-14 4.32 max
Yellow / Black 1.04-2.62 16-14 HD
6.35 max 59239-4
Yellow 2.62-6.64 12-10
Terminals and Splices
(Radiation Resistant)
Translucent / White 0.16-0.65 24-20 2.54 max 47907-1
Translucent / Red 0.26-0.96 22-18 3.18 max 47386
Translucent / Blue 1.04-2.62 16-14 4.32 max 47387
Translucent / Black 1.04-2.62 16-14 HD
6.35 max 59239-4
Translucent / Yellow 3.0-5.0 12-10
Terminals and Splices
(Insulation
Restricting Nylon)
Yellow / Black 0.15 26 0.66-1.4
46121
Yellow / Blue 0.24 24 0.79-1.4
Red / Green 0.38 22 0.97-1.4
47386 Red / Red 0.6 20 1.17-2.79
Red / White 0.96 18 1.42-2.79
Blue / Blue 1.42 16 1.6-3.3
47387
Blue / Green 2.15 14 1.98-3.3
Yellow / Yellow 3.37 12 2.41-5.08
59239-4
Yellow / Brown 6.11 10 3.02-5.08
Spare Wire Caps
(Nylon)
Red 0.3-0.85 22-18 3.15 max 47386
Blue 1.4-2.0 16-14 3.78 max 47387
Yellow 3.0-6.0 12-10 5.33 max 59239-4
PLASTI-GRIP
Terminals & Butt Splice Yellow 0.1-0.41 26-22 2.03 max 46121
Butt Splice
Red 0.26-1.65 22-16 4.32 max
45160
Parallel Splice 45449
Butt Splice
Blue 1.04-2.62 16-14 5.46 max
45575-1
Parallel Splice 45450
Butt Splice
Yellow 2.62-6.64
12-10
7.62 max
59489
Parallel Splice 16-14 HD 59270
Premium CERTI-CRIMP and CERTI-CRIMP II
Terminal to Tool Reference
8
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
Insulated Terminals Sleeve Wire Range Insulation Range
Hand Tool
Type and P/N
Terminal Type Style Colour / Stripe mm AWG Diameter [mm]
DAHT
HHHT
CERTI-CRIMP II
PLASTI-GRIP
Terminals
Red 0.26-1.65 22-16 5.08 max 47386
Blue 1.04-2.62 16-14 6.35 max 47387
Yellow 2.62-6.64 12-10 7.62 max 59239-4
Red
6.64-10.5 8
9.14 max
69959 Butt Splice Red 6.35 max
AMPLI-BOND Red 9.58 max
PIDG
STRATO-THERM
with PTFE or
PEEK Insulation
Terminals
(thin-wall insulation)
Brown 0.25-0.4 24-22 0.89-1.9 576778
Grey 0.6 20 1.14-2.03 576779
Brown 0.25-0.4 24-22 0.89-1.9
1901611-1
Grey 0.6 20 1.14-2.03
Orange
1.0 18
1.4-2.67
576780
1.2 16 576781
1.0-1.2 18-16 1901600-1
Beige
2.0 14
2.3-3.18
576782
3.0 12 576783
Black 5.0 10 2.6-5.44 576784
For Battery Tool Kit with Adapter for CERTI-CRIMP II options see Section 1.5
Premium CERTI-CRIMP and CERTI-CRIMP II
Terminal to Tool Reference
Uninsulated Terminals - no insulation support Wire Range
Hand Tool
Type and P/N
Terminal Type Terminal Style mm
2
AWG
DAHT
HHHT
SOLISTRAND
Terminals and Splices
(except Flat Tongue Terminals)
0.1-0.41 26-22
69363
0.2-0.6 24-20
0.26-1.65 22-16
49935 1.04-2.62 16-14
2.62-6.64 12-10
1.65-4.17 14-12 49592
6.64-10.50 8 69355
9
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
Terminals Wire Range Insulation Range
Hand Tool
Type and P/N
Terminal Type Terminal Style mm AWG Diameter [mm] CERTI-CRIMP II
AMPLIMITE D-Sub
Size 20 DF
0.08-0.24 28-24 0.76-1.00
91503-1
0.2-0.6 24-20 1.27-1.52
Size 22 DF
0.09-0.15 28-26
0.76-1.27 91520-1
0.2-0.39 24-22
AMPMODU
MODU IV
0.12-0.24 26-24
1.02-1.52 91517-1
1.32-0.38 22
0.12-0.51 26-20 1.22 max
91516-1
0.2-0.6 24-20 1.75 max
Locking Clip 0.12-0.38 26-22 0.97-1.57 91533-1
Mini TANDEM SPRING
Recptacle
MTE Pin
0.03-0.09 32-28 1.52-0.64 1901786-1
SHORT POINT Recept.
MTE Pin
0.12-0.38 26-22 0.91-1.42 91531-1
SHORT POINT
Receptacle
0.03-0.09 32-28
0.64-1.52 91518-1
0.12-0.38 26-22
0.2-0.6 24-20 0.64-1.52 91551-1
MATE-N-LOK
Commercial
0.05-0.38 30-22 0.89-1.4
91515-1
0.05-0.6 30-20 1.02-1.91
0.2-0.6 24-20
1.52-2.54 91512-1
0.81-0.96 18
0.5-2.1 20-14 2.54-3.3 91504-1
Universal
Universal II
0.2-0.38 24-22
2.54 max 91510-1
0.51-0.96 20-18
0.51-0.96 20-18
3.30 max 91500-1
1.2-2-1 16-14
0.51-0.96 20-18
5.08 max
91508-1
1.2-2.1 16-14 91506-1
Mini-Universal
0.5-0.96 20-18 2.0-3.0
91536-1
1.42 16 2.49-3.2
Mini-Universal II
0.12-0.24 26-24 1.19-1.60
91529-1
0.32-0.38 22 1.5-1.75
0.32-0.6 22-20 1.5-2.01
91522-1
0.81-0.96 18 2.11-2.39
0.5-0.89 20-18 2.0-3.2
91594-1
1.42 16 2.49-3.2
MR Connector MR Contacts
0.12-0.38 26-22
1.27-2.79 91526-1
0.5-0.96 20-18
CPC M Series
Type II Terminal PN Specific 91539-1
Type III+
0.05-0.38 30-22 0.89-1.4
91515-1
0.05-0.6 30-20 1.02-1.91
0.2-1.6 24-20
2.03-2.54 91523-1
1.81-1.42 18-16
0.2-0.6 24-20 1.14-1.78
91505-1
1.81-1.42 18-16 2.03-2.54
0.81-1.42 18-16
2.03-2.54 91519-1
1.94-2.14 14
Premium CERTI-CRIMP and CERTI-CRIMP II
Terminal to Tool Reference
10
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
Battery Tool Heads can be removed from Hand
Tools, or the head only is available as a [-3] option.
Example P/N 91503-1; handles can be removed or
alternatively P/N 91503-3 (head only) can be
purchased and used in the shown Power-Assist
options.
For more information on the Electric Terminator see
Section 1.5
Battery Tool Kit with Adapter for
CERTI-CRIMP II Hand Tool
EU Power Plug
CERTI-CRIMP II Head Adapter
P/N 2-2031400-1
P/N 2031480-1
UK Power Plug
CERTI-CRIMP II Head Adapter
P/N 3-2031400-1
P/N 2031480-1
For more information on the 626 and Micro Pneu-
matic System see Section 1.5
These tools have the standard retract switch covered
over to best ensure complete crimp cycle.
The switch is fully functional with the cover removed.
CERTI-CRIMP II Tool Adapter can be used with the
following tools
N Battery Tool
N 626 or Micro Pneumatic
N Electric Terminator
626 or Micro Pneumatic Tool with
CERTI-CRIMP II Tool Adapter
CERTI-CRIMP II Tool
Adapter for 626 or
Micro Pneumatic Tool
P/N 1583527-1
Electric Terminator with
CERTI-CRIMP II Tool Adapter
CERTI-CRIMP II
Tool Adapter
for Electric Terminator
P/N 1213660-1
Power Assist Options for CERTI-CRIMP II
Straight Action Hand Tools
11
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
Crimping Head for
Large Tool Holder (LTH)
Crimping Head for
Small Tool Holder (STH)
DAHT Adapter to Micro
Pneumatic Hand Tool
HHHT Adapter to Micro
Pneumatic Hand Tool
626 or Micro Pneumatic Tool
Crimping Heads for 626 or Micro Pneumatic Tool
Large Tool Holder LTH P/N 356302-1
Small Tool Holder STH P/N 356303-1
Adapters to Micro Pneumatic Tool
DAHT Adapter P/N 1213563-1
HHHT Adapter P/N 525432-1
Power Assist Options for Double Action and
Heavy Head Hand Tools
HHHT = Heavy Head Hand Tool
DAHT = Double Action Hand Tool
12
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
Terminal Type
Wire Range Crimping Heads
mm AWG 626 (LTH) 626 (STH) Micro
PIDG
Terminals and Splices
PLASTI-GRIP Terminals
1.3-2.0 HD 16-14 HD
679300-1
3.0-6.0 12-10
0.12-0.3 26-22 314537-1
0.3-1.3 22-16 31470-3
1.3-2.0 16-14 314269-1
PLASTI-GRIP
Butt Splices
0.3-1.3 22-16 314868-1
1.3-2.0 16-14 314869-1
Closed End Splice
Insulated
0.9-8.0 ECV 18-8
0.9-6.0 CES 18-10
0.3-2.0 22-14 354422-1
0.3-1.3 VS 22-16 217205-1
0.3-6.0 EC 22-10 354422-2
PIDG STRATO-THERM
Terminals and Splices
0.3-6.0 22-10 217206-1
SOLISTRAND
Uninsulated
Terminals and Splices
0.3-6.0 22-10 679301-1
8.0 8 1338757-1
13.0 6 1338758-1
0.3-3.0 22-14 189989-1
0.3-1.3 22-16 314516-1
1.3-2.0 16-14 314517-1
2.0-3.0 14-12 314518-1
626 or Micro Pneumatic Terminal to Tool Reference Tool
13
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
SDE (Standard Die Envelope) is a new, flexible
approach to crimp tooling, that allows use of the
same dies on tooling across a range of application
platforms. Dies are interchangeable in tools from
portable hand tools - manual or battery-powered
to pneumatic hand tools and electric bench termina-
tors. It is a family of tools that you can take from
bench to production or into the field, without the
need for dies fitted to each kind of tool.
You can be sure your dies will fit your long-term
needs, because they are completely compatible
with all tools in the SDE system. They move with
you as your needs grow.
1.3 SDE Premium Crimp Tooling
Fast Facts
These versatile hand tools are ideally
suited for R&D, networking applications,
and on-site maintenance work.
User-adjustable ratchet control for
a complete crimping cycle
Emergency ratchet release
Angled head, providing a comfort-
able hand and wrist position
Over 100 interchangeable SDE die
sets to crimp a broad range of
connectors
Able to handle multiple wire and ter-
minal sizes in one die set
Precision construction of durable
high-carbon steel
Extra strength pivot pins for maxi-
mum durability
Engineered and manufactured using
processes independently certified to
internationally recognized quality
standards ISO-9001:2000 and
Telecommunications Industry Stan-
dard TL 9000.
14
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
SDE SA
Hand Tool
Part No. 9-1478240-0
The unique geometry of this tool
results in a comfortable, easy-to-
use handle design that is un-
matched in the market.
Easy accessibility for space-con-
strained applications
Large crimp jaw arc, minimizing
roll in open barrel applications
User-adjustable ratchet control
and emergency ratchet release
Compatible with over 100 inter-
changeable SDE dies
SDE Hand Tools
Convenient. User convenience
and comfort features are evident
through out. User-adjustable ratchet
control is provided for complete
crimp cycling that helps eliminate
partial crimps. An emergency
ratchet rel ease allows the user
to open the tool jaws at any time
during the crimp cycle. To reduce
handle force, the linkage was
designed to match the forces
required to crimp our largest
insulated terminal. The result is
dra ma tically less hand force than
com parable tools. The angled head
and specially designed handles
provide comfortable operation.
Quality. Every tool crimps with
precision, because every tool in-
corporates the traditional quality
of all TE Connectivity products.
PRO-CRIMPER III
Hand Tool
Part No. 354940-1
The PRO-CRIMPER III Hand Tool
combines the versatility of general
purpose service tools with the
reliability and ease of use of many
premium grade tools. It is ideally
suited for R&D prototyping, net-
working applications, and commer-
cial, industrial, and institutional
maintenance work.
The precision design and manufac-
turing techniques that go into this
tool ensure reliable, repeatable per -
formance. The new handles and head
design result in increased usable
lifecycle.
Versatile. As part of the SDE family
of tools, the system accommodates
dozens of interchangeable dies in
an ever-expanding range, in cluding
those for open-barrel contacts
and terminals. Many die sets have
multiple cavities for crimp ing more
than one wire or terminal size at the
same time.
Dependable. The tool is constructed
of dur able high-carbon steel with
extra strength pivot pins, for maxi-
mum reliability and long-life preci-
sion. Locators are included with
pin-and-socket style tools. They
help properly locate the contact in
the die set, provide a wire stop,
and help minimize contact rotation
and bending during crimping.
SDE DA
Hand Tool
Part No. 1213745-1
This tool is specifically designed for
closed barrel SDE dies. It incorpo-
rates all the convenient operational
features of the SDE family.
Excellent mechanical advantage,
enhancing user comfort
Adjustable ratchet with
emergency release
15
For more detailed information please visit our website
www.tooling.te.com/europe
Aerospace Tooling and Equipment Aerospace Tooling and Equipment
Product
Family
Catalog
Number
TE Connectivity
Product
RG/U Cable
Wire Size
Termination
Type/Style
Part Number
P/N 354940-1
with
SDE Die Set
SDE Die Set
Only
Coaxial
Connector
82074
50 Ohm
BNC and TNC
RD 316, 180, 195, Belden 8218 O/Commercial 58539-1
58, 62, 59
O/Commercial 58433-1 58435-1
Hex/Commercial 58433-2 58436-1
Belden 9248, 9114 O/Commercial 58539-1
174, 188, 316, 179, 161, 187 O/Commercial 318450-1 318450-2
62, 59 O/Commercial 58435-1
50 Ohm BNC
Belden 9907, 89907, Comm/Scope 2104 O/Commercial 318452-1 318452-2
174, 188, 316, 179, 161, 187 Hex/Commercial 58436-3
62, 59, Belden 9104, 9112 O/Commercial & Military 58537-1
Belden 8281, 9141
Hex/Commercial 58436-2
O/Commercial & Military 58538-1
180, 195, Belden 8218, 9248, 9114 O/Commercial 58539-1
58 O/Military 220189-3
75 Ohm
BNC and TNC
62, 59 O/Commercial 58536-1
6, Belden 8281 O/Commercial 58538-1
75 Ohm BNC
179, 161, 187
O/Commercial 318451-1 318451-2
Hex/Commercial 58531-2 58425-2
62, 59 Hex/Commercial 58531-1 58425-1
Double Braid 59, Belden 8281, 9141 Hex/Commercial 58531-3 58425-3
Belden 9248, 9114 O/Commercial 58536-1
Belden 8218 O/Commercial 58174-1
50 and 75 Ohm BNC 6, Belden 8281 O/Commercial 58538-1
50 Ohm N
58, 62, 59 Hex/Commercial 58433-2 58436-1
8, 213, 11, 216, 9, 214 Hex/Commercial 58501-1 58485-1
Miniature UHF 58 Dual Crimp 58506-3 220196-1
50 Ohm SMB
174, 316, 188, 179, 161, 187,
RD 316, 188 Double Braid
Hex/Commercial 58500-1 58489-1
Hex/Military 58499-1 58483-1
178, 196, 174, 316, 188, 179, 161, 187 Hex/Commercial 58046-1
50 and 75 Ohm
Consumer BNC
58, 62, 59 F / O 58558-1 58558-2
174, 316, 188, 179, 161, 187 F / O 58559-1 58559-2
Series F
CATV Plugs
58, 6, 7, 6.6, 8.2, 9.8
[0.259, 0.324, 0.384] Dia.
Hex/Commercial 58621-1 58621-2
58, 6,7,
7.4, 8.7 [0.290, 0.343] Dia.
Hex/Commercial 58622-1 58622-2
59,6
9.1 [0.360] Dia.
Hex/Commercial 58663-1 58663-2
Braid-Pic Braid
Termination
58, 62, 59 220195-1
SDE Premium Crimp Tooling Terminal to Tool Reference
16
For more detailed information please visit our website
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Aerospace Tooling and Equipment
Request catalog for detailed product information.
* Tool Frame Part No. 58532-1
** Tool Frame Part No. 58588-1
*** Tool Frame Part No. 58532-2
Product
Family
Catalog Num-
ber
TE Connectivity
Product
Cable or
Wire Size
P/N 354940-1
with
SDE Die Set
SDE Die Set
Only
Fiber Optic
Connectors
82164 and 296355
FSMA and ST-Style (S.S.)
Connectors (504XXX Series only)
3.0 mm Jacket Dia. 58551-1* 58552-1
ST-Style FC Type, D4 and
AMP SC Connectors
3.0 mm Jacket Dia. 58433-4* 58424-1
ST-Style (Ceramic) Connectors 3.8 mm Jacket Dia. * 503890-1
FC Type and AMP SC Connectors
(Next Generation)
3.0 mm Jacket Dia. 503911-1** 503910-1
FSD, FSD MC and RSD Connectors;
FSD Breakout Kit
DUALAN and LDD 58519-1* 58510-1
LightCrimp XTC Connectors
(Ceramic/Polymer/S.S.)
3.0 mm Jacket Dia. 503568-1* 503567-1
LightCrimp SC (Ceramic) Connectors 3.0 mm Jacket Dia. 503699-1* 503698-1
1307099
LightCrimp Plus AMP SC 3.0 mm Jacket Dia. 492623-1*** 492622-1
LightCrimp Plus ST-Style 3.0 mm Jacket Dia. 492782-1*** 492783-1
Multimate Contacts
1 mm Plastic Fiber,
2.2 mm Jacket Dia.
217211-1 217211-2
SDE Premium Crimp Tooling Terminal to Tool Reference
SDE Premium Die-Sets for PIDG and PLASTI-GRIP Terminals
Part Number Description AWG / mm
2
/other
91963-2
PIDG, PLASTI-GRIP Terminals & Splices - equivalent crimp to 47387
Qualifications: Mil-T-7928; LUL RSE 024 pt6 and EE6161
Marks the applied product with a two dot indent code.
16-14 / 1.5-2.5
20-16 / 0.6-1.5 HD
91964-2
PIDG, PLASTI-GRIP Terminals and Splices - equivalent crimp to 47386
Qualifications: Mil-T-7928; LUL RSE 024 pt6 & EE6161
Marks the applied product with a two dot indent code.
22-16 / 0.4-1.5
91965-2
PIDG, PLASTI-GRIP Terminals & Splices - equivalent crimp to 59239-4
Qualifications: Mil-T-7928; LUL RSE 024 pt6 and EE6161
Marks the applied product with a two dot indent code.
12-10 / 4.0-6.0
Only the most popular options are listed here, please use our online search by terminal PN to find the right tool for your
application, and contact us where information is unclear or missing - there may well be something available for your re-
quirement.
Aerospace Tooling and Equipment
17
For more detailed information please visit our website
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
Power Assist Options for SDE Premium Tooling
BT 3500 Battery-Hydraulic Tool Kit
EU Power Plug, PN 2-2031400-1
SDE C-Head Assembly for
Shoulder-Type SDE Dies, PN 2031450-1
UK Power Plug, PN 3-2031450-1
SDE C-Head Assembly for
Shoulder-Type SDE Dies, PN 2031450-1
For more information on the Battery Tool Kits
see Section 1.5
SDE 626 Pneumatic Tool
P/N 1213855-1
Complete all pneumatic unit
P/N 679304-1
SDE Head only
For more information on the 626 System
see Section 1.5
SDE Electric Terminator
P/N 1490076-2
Portable Bench-top Unit with SDE Head and
Foot Switch
P/N 1673663-2
Adapter only for SDE Dies
For more information on the Electric Terminator
see Section 1.5
18
For more detailed information please visit our website
www.tooling.te.com/europe
Aerospace Tooling and Equipment Aerospace Tooling and Equipment
1.4 Tools for Military Indent Crimping
AF8
P/N 601967-1
Base Tool (AF8) without Turret
P/N 2031846-1
Pneumatic AF8 (WA27F) without Turret
Features
N 4/8 indent Crimp to military standard M22520/1-01
N Ratchet mechanism ensures complete crimp cycle
N 8 Position Dial select Indent Depth control
N Many Turrets available
N Ergonomic non-slip handles
Turrets - accurately position Contacts in the Tool
Part Number Description
P/N 601967-2
Turret TH1A [M22520/1-02] for ARINC Contacts
P/N 601967-3
Turret TH163 [M22520/1-04] for MS27490; MS27655
P/N 601967-4
Turret TH4 [M22520/1-03] for MS17803; MS21097;
OSI2814 Contacts
P/N 601967-5
Universal Head UH2-5 [M22520/1-05]
P/N 601967-6
Turret TP45 [M22520/1-06]
for OSI2814 type M size 16 & 22
P/N 601967-7
Turret TP85 [M22520/1-07]
for MS18232; MS18233 Contacts
P/N 601967-8
Turret TH199S [M22520/1-08]
for MS3343; MS90460; MS90461 Contacts
P/N 1-601967-2
Single Position Head TP465 [M22520/1-11]
for M39029
DMC is a trademark of Daniels Manufacturing Corp.
Partial listing only. For the full range please visit our online Hand Tool Catalogue at
www.tooling.te.com/europe/catalogue.asp
then go to the Tools for Screw-machined Contacts section.
19
For more detailed information please visit our website
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
AFM8
P/N 601966-1
Base Tool (AFM8) without Positioner
P/N 2031845-1
Pneumatic AFM8 (WA22) without Positioner
Features
N 4/8 indent Crimp to military standard M22520/2-01
N Ratchet mechanism ensures complete crimp cycle
N 8 Position Dial select Indent Depth control
N Many Positioners available
N Ergonomic non-slip handles
Partial listing only. For the full range please visit our online Hand Tool Catalogue at
www.tooling.te.com/europe/catalogue.asp
then go to the Tools for Screw-machined Contacts section.
Tools for Military Indent Crimping
DMC is a trademark of Daniels Manufacturing Corp.
Positioners - accurately position Contacts in the Tool
Part Number Description
P/N 601966-2
Positioner K1S [M22520/2-02]
for TERMI-BLOK Contact
P/N 601966-3
Positioner K60S [M22520/2-03]
for MS3343; MS90461 Contacts
P/N 601966-4
Positioner K41 [M22520/2-06]
for Size 22 Contacts
P/N 601966-6
Positioner K13-1 [M225202/2-08]
for ARINC size 20 Contacts
P/N 1-601966-1
Positioner K339 [M22520/2-16]
for M39029/17 Contacts
P/N 1-601966-3
Positioner K40 [M22520/2-07]
for MS27490; MS27655 Contacts
P/N 1-601966-4
Positioner K43 [M22520/2-10]
for MS27490; MS27491; MS27492 and more Contacts
P/N 1-601966-6
Positioner K370 [M22520/2-12]
for ARINC COAXICON size 15 Contacts
P/N 966254-1
Positioner K42 [M22520/2-09]
for ARINC size 22 Contacts
20
For more detailed information please visit our website
www.tooling.te.com/europe
Aerospace Tooling and Equipment Aerospace Tooling and Equipment
practicality and convenience of battery powered
tools is now well known.
These tools have the standard retract switch covered
over to best ensure complete crimp cycle. The switch
is fully functional with the cover removed.
All Battery tools come together with a battery charger
and will be supplied in a durable plastic case.
Insulation Adjustment
Spacers
Stationary Die
Locator
Die Holding Screw
Moving Die
Typical C-Head SAHT Dies Battery Tool Kit with Adapter for C-Head SAHT
EU Power Plug
Large Die C-Head Adapter
Assembly
P/N 2-2031400-1
P/N 2119810-1
UK Power Plug
Large Die C-Head Adapter
Assembly
P/N 3-2031400-1
P/N 2119810-1
For HHHT and DAHT, heads can be removed from
hand tools and used with the above kits.
HHHT = Heavy Head Hand Tool
DAHT = Double Action Hand Tool
SAHT = Straight Action Hand Tools
TE Connectivity only recommends the use of hand
tools for prototyping, service and repair, as continued
use can cause operators to experience RSI (Repetitive
Strain Injury).
We are continually adding to our power-assist range
to minimise this risk. All electric, all pneumatic and
now battery powered options. With the vast im-
provement of battery life and small motor power, the
1.5 Power Assist Equipment
Battery Tool 1.5 t
Battery Tool Kit with Adapter for HHHT
EU Power Plug
HHHT Adapter
P/N 2-2031400-1
P/N 2119840-1
UK Power Plug
HHHT Adapter
P/N 3-2031400-1
P/N 2119840-1
Battery Tool Kit with Adapter for DAHT
EU Power Plug
DAHT Adapter
P/N 2-2031400-1
P/N 2119483-1
UK Power Plug
DAHT Adapter
P/N 3-2031400-1
P/N 2119483-1
21
For more detailed information please visit our website
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
Crimping Tool (with Battery Installed)
Length 356 mm [14 in]
Width 60 mm [2 3/8 in]
Depth 80 mm [3 1/8 in]
Mass Weight (w/Battery) 1.6 kg [3.4 lb]
Sound Level 75 dB(A) at 1 m
Vibration <2.5 m/s
2
Hydraulic Oil Shell Tellus
T 15
Crimping Capacities
Maximum Crimping Force 35 kN [4 t]
Average Crimping Time 4 s
Average Crimps Per Charge Approximately 85
Over 100 Crimps per charge
Compact only 356 mm long and weighs 160 kg (3.4lbs)
Kits are supplied in a durable carry case and include:
Battery tool
4 t Latched Head
Battery Charger 230 V
Two Batteries
4 t Latched Head Battery Tool Kit
EU Power Plug P/N 1901343-4
GB Power Plug P/N 1901343-6
Battery Tool 4 t
Spares:
Battery P/N 1725839-1
Battery Charger EU Power Plug P/N 1725840-2
Battery Charger GB Power Plug P/N 1725840-5
Wire Range Insulation Range
Insulated Terminals Style mm
2
AWG mm max. Die Set
PIDG STRATO-THERM
(PTFE & PEEK Insulation)
Terminals
(thin-wall Insulation)
3.0 12 2.3-3.18 P/N 1976976-1
5.0 10 2.6-5.44 P/N 1976977-1
AMPLI-BOND Terminals and Splices 7-8.5 8 9.58 P/N 1901727-1
PLASTI-GRIP
TERMINYL
Terminals and Splices 7-8.5 8
Non Ins. Crimp
P/N 1901006-1
Terminals and Splices 13-15 6 P/N 1901007-1
Wire Range
Uninsulated Terminals
No insulation support
Style mm
2
AWG Nest Identer
SOLISTRAND Terminals and Splices
7-8.5 8 P/N 1901001-1 P/N 1901002-2
13-15 6 P/N 1901000-1 P/N 1901002-1
21 4 P/N 1901000-2 P/N 1901002-1
22
For more detailed information please visit our website
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
This all electric portable bench-top Terminator is fast,
effortless and ideal for low to medium volume production.
P/N167377-2 Electric Terminator
P/N679304-1 SDE Head Adapter
P/N 1213860-1 CERTI-CRIMP II Straight Action Head Adapter
P/N1901556-1 C-Head SAHT Adapter
P/N1673664-1 Optional Foot Switch
Main powered unit - nor air required
Switchable 110 V or 240 V supply
Cycle Counter
Two stage crimp cycle option
Dimensions [mm] 390 x 260 x 200
Weight 13 kg
SDE Electric Terminator with CERTI-CRIMP Tool Adapters
Color AWG Die Set
Brown 24-22 P/N 576711
Grey 20 P/N 576720
Orange 18 P/N 576715
Orange 16 P/N 576714
White / Beige 14 P/N 576716
White / Beige 12 P/N 576742
Black 10 P/N 576723
PIDG and STRATO-THERM Die Sets for Electric Terminator
with C-Head SAHT Adapter
23
For more detailed information please visit our website
www.tooling.te.com/europe
Aerospace Tooling and Equipment Aerospace Tooling and Equipment
Maximize your productivity while
minimizing your effort replace
your manual hand tools with the
626 Pneumatic Tool System.
Terminating wires from
0.1213.0 mm
2
[266 AWG] has
never been easier. And you can
continue to use most, if not all, of
your existing TE Connectivity
compatible crimp heads and die
sets.
Fast Facts
Effortless crimping for a broad
range of terminals, either bench-
mounted or hand-held for
working in cramped quarters.
Lightweight tool eliminates
physical force required
by hand tools
Hand- or foot-switch operation
Termination wire range from
0.1213.0 mm
2
[266 AWG], plus
coaxial and fiber optic cable
Works with existing
TE Connectivity compatible
crimp heads and die sets
Ratchet control option provides
complete crimp cycle,
eliminating partial crimps
Use rotating head assembly
to reach difficult termination
locations
Engineered and manufactured
using processes independently
certified to internationally
recognized quality standards
ISO-9001:2000 and Tele-
communications Industry
Standard TL 9000
Certi-Crimp II,
SAHT Adapter
Part No. 1583527-1
Adapter Holders
Part No. 189928-1
Part No. 356304-1 (w/ratchet)
Heavy Head Hand Tool
Adapter,
Part No. 525432-1
also work on those difficult termi-
nations in confined equipment
cabinets or enclosures.
Looking for the complete crimp
cycle control provided by the
mechanical ratchet in premium
CERTI-CRIMP hand tools? The
available 626 System ratchet tool
holders produce a complete crimp
cycle by simply pressing a switch.
Dies will fully bottom before you
can open the jaws to release the
crimped product.
The 626 System Works
Where and How You Need It
Using 626 adapters, tools previously
restricted to prototype or limited
production applications can now
be used in low to medium bench
production and harness assembly
operations.
Because the 626 crimp head can
be rotated to any angle, you can
The powerful 626 Pneumatic Tool
System makes crimping as easy as
pressing a hand or foot switch.
Besides reducing operator fatigue,
this means you do not have to
design your production bench
around your tool.
Include the fully adjustable Bench
Mount Assembly with the foot
switch, and you are completely
free to concentrate on aligning
the wire and terminal. Now you can
crimp faster and with fewer mis-
takes.
626 and Micro Pneumatic Tool System
24
For more detailed information please visit our website
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
Protect Your Tool
Investment
The 626 Systems power unit
works with a variety of adapters
and tool holders, so you can con-
tinue to work with your existing
crimp heads and die sets.
626 Pneumatic System Power Unit
Micro Pneumatic System Power Unit
Big Return in a Micro
Package
Does your crimping application
demand even more accessibility
and flexibility than the 626 System
offers?
The Micro Pneumatic Tool System
terminates wires in the 0.12-2 mm
2
[26-14 AWG] range,* but with a
smaller and lighter power unit.
Weighing in at only 0.7 kg [1.5 lb]
and just 146.5 mm [5.75 in] long, the
hand-actuated Micro System is
compatible with three different
head systems.
* With the exception of the
SOLISTRAND tool head combina-
tion, which crimps 0.3-2 mm
2
[2210 AWG] combinations.
Die Interchangeability
For the ability to change dies
quickly when needs change,
whether from one terminal type to
another or from tool to tool when
workload and environment change,
consider the SDE family of tools
and dies.
For more information, see Catalog
1773379.
Outside Diameter 45 mm [1.8 in]
Length
225 mm [8.88]
for foot actuated unit
230 mm [9.00 in]
for hand actuated unit
Grip Span 55 mm [2.19 in] over button/handle
Mass
0.60 kg [1.32 lbm]
for foot actuated unit
Air Pressure 600-700 kPa [90-100 psi]
Air Displacement 0.00018 m
3
[11.14 in
3
]
Air Supply Hose
3.05 m [10 ft] long
4.8 mm [3/16 in] I.D.
with 1/8 in NPT fitting
Cycle Time
0.7-0.8 s (for 16-14 AWG
[1.3-2 mm
2
] PIDG Terminals)
Outside Diameter 45 mm [1.8 in]
Length 146.5 mm [5.75 in]
Grip Span 55 mm [2.19 in] over button/handle
Mass 0.70 kg [1.5 lbm]
Air Pressure 600 - 700 kPa [90-100 psi]
Air Displacement 0.00018 m
3
[11.14 in
3
]
Air Supply Hose
3.05 m [10 ft] long
4.8 [3/16 in] I.D.
with 1/8 in NPT fitting
Cycle Time
0.7-0.8 s (for 16-14 AWG)
[1.3-2 mm
2
] PIDG Terminals)
626 and Micro Pneumatic Tool System
25
For more detailed information please visit our website
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
626 and Micro Pneumatic Tool System
Tool and Adapter Holders*
*Measurements are averages.
SDE Compatible Kit
Complete tool with
hand-held power unit
P/N 1213855-1
0.3 - 6.0 mm
2
(22-10 AWG)
Large Tool
Holder
Small Tool
Holder
Adapter Holder
Length
(with Head Assembly)
100 mm [3.88] 70 mm [2.75] 70 mm [2.75]
Weight
(with Head Assembly)
0.76 kg [1.68 lb]
0.44 kg
[0.96 lb]
0.44 kg [0.96 lb]
P/N 356302-1 356303-1 356304-1
26
For more detailed information please visit our website
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
Small Tool Holders
Part No. 189766-1
Part No. 356303-1
(w/ratchet)
Large Tool Holders
Part No. 189767-1
Part No. 356302-1 (w/ratchet)
626 Series
PRO-CRIMPER III Tool
Die Set Adapter
Part No. 679304-1
2614 Series
DAHT Adapter
(Including cam)
Part No. 1213563-1
(See pages 5 & 6.)
Double Action
Hand Tool
Handle Assembly
N Power Units with a -1
suffix can be converted
to -2 by ordering
Booster Addition Kit,
Part No. 189720-1.
N 3.05 m [10 ft] Air Supply
Hose (Part No. 38111)
included with each
power unit.
The basic 626 and Micro Pneumatic Tool Systems require a power unit, a tool holder, a head assembly, and
a die set, when applicable. Tool holder assemblies (i.e., tool holder and cam) accept the crimping heads,
adapters, and die sets listed in section 1.2
Hand Actuated Power Unit
Part No. 189721-1
Foot Actuated Power Unit
Part No. 189722-1
(-2 required for C Head Adapter)
CERTI-Crimp II,
SAHT Adapter
Part No.1583527-1
Adapter Holders
Part No. 189928-1
Part No. 356304-1
(w/ratchet)
Power Unit Tool Holders Crimping Heads Adapters
Heavy Head
Hand Tool Adapter
Part No. 525432-1
626 and Micro Pneumatic Tool System
Configurations and Ordering Information
27
For more detailed information please visit our website
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
Adapter Holders
Part No. 356304-1 (w/ratchet)
CERTI-CRIMP II,
SAHT Adapter
Part No. 1583527-1
Small Tool Holders
Part No. 1673611-1 (w/ratchet)
2614 Series
Crimp Head
Hand Actuated Power Unit
Part No. 1490567-1
Adapters Tool Holders Power Unit
626 and Micro Pneumatic Tool System
Configurations and Ordering Information
28
For more detailed information please visit our website
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Aerospace Tooling and Equipment Aerospace Tooling and Equipment
TE Connectivity continues the qual-
ity tradition of AMP crimping tools
with a new line of industry-stan-
dard 68,950 kPa [10,000 psi] hy-
draulic compression crimp heads,
pumps, and interchangeable U-dies.
A new battery-powered pump and
tool options provide unpre cedent-
ed portability for any crimping ap-
plication.
The U-dies, made with the AMP de-
sign precision and performance
you have come to expect, are well
suited for applications requiring a
crimp force of up to 14 t [125 kN].
For wire sizes requiring more than
14 t [125 kN], TE Connectivity offers
five heavy-duty AMP crimp head
configurations that are compatible
with shank dies.
There are four light-duty crimp
head options, including three in the
U-die format. U-dies are available in
two types, with 25 mm [1 in] and 38
mm stroke [1.5 in], respectively. The
two 12 t [101 kN] head options have
25 mm [1 in] stroke.
The 14 t [125 kN] head is for larger
products that call for a 38 mm[1.5
in] stroke. Also available is an inte-
grated head/die for crimping #8 to
#2 SOLISTRAND terminals. The
heavy-duty heads are available in
five different configurations.
Note: These heads are not
compatible with 8,200 psi
[56,540 kPa] tooling.
The basic 68,950 kPa [10,000 psi]
hydraulic tool system requires a
pump, hose (multiple lengths are
available with all configurations),
crimp head, and crimp die.
There is a TE Connectivity hydraulic
pump to meet the demands of any
crimping application. For maxi-
mum portability, the hand-held
crimping tool with rechargeable
battery is an effective solution.
1.6 Hydraulic Equipment
Fast Facts
Standard 68,950 kPa [10,000
psi] rated hydraulic pumps
and heads
Interchangeable AMP-design
U-dies for crimp force up to
14 t [125 kN]
U-die stroke options of 1 in
[25 mm] and 1.5 in [38 mm]
Termination range varies by
product type
Integrated head/die for crimp-
ing 7-34 mm
2
[#8-2 AWG]
SOLISTRAND terminals
Heads compatible with
shank-dies available for larger
wires requiring crimp force
greater than 14 t [125 kN]
Portable power, using a hand-
held tool with rechargeable
battery, or a Portable Battery
Hydraulic Unit for standard
crimping system
Electric & manual hydraulic
pumps for crimping at fixed
locations
Produced under a Quality
Management System certified
to ISO 9001. A copy of the
certificate is available upon
request.
U-Die Line up, including #8#2
SOLISTRAND tool head, for 68,950
kPa [10,000 psi] systems providing
up to 14 t [125 kN] of crimp force
Shank-Die Line up, for wiring sizes
requiring more than 14 t [125 kN] of
crimp force
Heavy-Duty Crimp Head (U-Die).
Or, to power a standard crimping
system at any location, order the
Portable Battery Hydraulic Unit.
For fixed crimping locations, you
can choose between a 110 V or
220 V Electric Hydraulic Pump
(with optional remote hand
control), or manual foot and
hand hydraulic pumps.
29
For more detailed information please visit our website
www.tooling.te.com/europe
Aerospace Tooling and Equipment Aerospace Tooling and Equipment
1
Foot Pump 523199-2 OR
Hand Pump 1583661-1 can be substituted as
manual options for Electro-Hydraulic Pumps
2
Includes male screw-to-connect,
3
/8" NPT quick
couplers
3
Includes female screw-to-connect,
3
/8" NPT
quick couplers
Pumps, and Hose Options
Hydraulic Tooling Selection Guide - 70,000 kPa / 10,000 psi
Heavy-Duty Crimp Heads (Shank Dies) ( > 25,000 cycles)
Medium-Duty Crimp Heads & Hand Tools (U-Dies)
SOLISTRAND (Integrated Crimp Dies)
Selecting a Hydraulic System?
Have you remembered a...
Hydraulic Hoses
3
P/N 1583662-1 - 1.8 m / 6 ft
P/N 1583662-2 - 3.0m / 10 ft
P/N 1583662-3 - 6.1 m / 20 ft
WITH
8 - 4/0 A
22 t output force 16 lbs
P/N 1752877-1
IS 408-8956
4/0 AWG-1000 MCM
26 t output force 29 lbs
P/N 1752786-1
IS 408-8958
8 - 4/0 AWG
33 t output force 28 lbs
P/N 1752787-1
IS 408-8914
12-10 AWG - 350 MCM
18 t output force 13 lbs
P/N 1752868-1
IS 408-8959
#8-#2 AWG SOLISTRAND Compression Head
(No crimp dies required)
P/N 1673672-1 / IS 408-8910
#8-#2 AWG SOLISTRAND Compression Tool
(No crimp dies required)
P/N 59975-1 / IS 408-6758
12 t output force
1.5 stroke; 50,000 cycle
Compression Head
U-Die Compatible
P/N 1901821-1
IS 408-10112
14 t output force
1.5 stroke
Heavy-Duty
Compression Head
U-Die Compatible
P/N 1976230-1
IS 408-10145
1 stroke Hand Com-
pression Tool
U-Die Compatible
P/N 1490748-1
IS 408-8716
14 t output force
1.5 stroke Com-
pression Tool
U-Die Compatible
P/N 1976230-1
IS 408-8717
OR
Heavy Duty Electric Hydraulic Pump
P/N 1804700-2 (220 V)
1, 2
Light Duty Electric Hydraulic Pump
P/N 523199-1 (220 V)
1, 2
12 t output force
1 stroke Titanium
Compression Head
U-Die Compatible
P/N 1490747-1
IS 408-8715
AMPLI-BOND 8 AWG - 2 AWG
AMPOWER 6 AWG - 4/0 AWG
SOLISTRAND 8 AWG - 4/0 AWG
TERMINYL 8 AWG - 1/0 AWG
Shank Dies
U-Dies
AMPLI-BOND 8 AWG-4/0 AWG
AMPOWER 6 AWG-1500 MCM
AMPOWER Quick
Disconnect
1/0 AWG-600 MCM
Insulation Piercing
COPALUM
10 AWG (Cu)-3/0
AWG)
Sealed COPALUM 10 AWG-3/0 AWG
Bar COPALUM 10 AWG (Cu)-400 MCM
SOLISTRAND 8 AWG-600 MCM
STRATO-THERM 8 AWG-2/0 AWG
TERMINYL 1/0 AWG thru 4/0 AWG
The Heavy-duty Pump is designed for continuous use.
L Pump
L Hand or Foot control
L Hose
L Crimp Head
L Crimp Die
30
For more detailed information please visit our website
www.tooling.te.com/europe
Aerospace Tooling and Equipment Aerospace Tooling and Equipment
TERMINYL Terminals and Splices
AMPLI-BOND and PLASTI-GRIP Terminals and Splices
The TE Connectivity hydraulic crimping tool line offers a wide array of die, hand tool, and hydraulic head
configurations.
Use the following tables to determine the configuration that best matches your requirements.
The tables are color-coded to help you identify the new 68,950 kPa [10,000 psi] rated configurations that
correspond to previous 56,540 kPa [8,200 psi] tooling.
Hydraulic Crimp Tooling 10,000 psi Operating Pressure
DYNA-CRIMP Tool System 8,200 psi
Operating Pressure
Hand Tools
(U-Die)
Hydraulic Heads
(U-Die)
Hydraulic Heads
(Shank-Die)
Hand Tool
Hydraulic Heads
(Shank Die)
Wire Size
in AWG [mm
2
]
1490748-1 1490749-1
1901820-1
1490747-1
1901821-1
1976230-1
1752877-1 1752787-1 59974-1 69051 69066 58422-1
8 [7-8.5] 1490597-1 1490597-1 1490597-1 1490597-1 47820 47820
6 [13-15] 1490598-1 1490598-1 1490598-1 1490598-1 47821 47821
4 [21] 1490599-1 1490599-1 1490599-1 1490599-1 47822 47822
4HD 69463 69463 69463 69463
2 [34-35] 1490406-1 1490406-1 47823 47823
1/0 [50-60] 1490700-1 1490700-1 47824 47824 47824 47824
2/0 [67-70] 47825 47825 47825 47825
3/0 [80-95] 47915 47915 47915 47915
4/0 [100-125] 47918 47918 47918 47918
Hydraulic Crimp Tooling 10,000 psi Operating Pressure DYNA-CRIMP Tool System 8,200 psi Operating Pressure
Hand Tool
(U-Die)
Hydraulic Head
(U-Die)
Hydraulic Heads
(Shank Die)
Hand Tool
Hydraulic Heads
(Shank Die)
Wire Size
in AWG [mm
2
]
1490749-1
1901821-1
1976230-1
1752877-1 1752787-1 59974-1 69051 69066 58422-1
8 [7-8.5] 1490534-1 1490534-1 48858-1 48858-1 48752-1 48752-1 48858-1 48858-1
6 [13-15] 1490535-1 1490535-1 48859-1 48859-1 48753-1 48753-1 48859-1 48859-1
4 [21] 1490536-1 1490536-1 48860-1 48860-1 48754-1 48754-1 48860-1 48860-1
2 [34-35] 1490410-1 1490410-1 48861-1 48861-1 48755-1 48755-1 48861-1 48861-1
1/0 [50-60] 48756-1 48756-1 48756-1 48756-1
2/0 [67-70] 48757-1 48757-1 48757-1 48757-1
3/0 [80-95] 48758-1 48758-1 48758-1 48758-1
4/0 [100-125] 48759-1 48759-1 48759-1 48759-1