Brazilian Journal of Chemical Engineering
Brazilian Journal of Chemical Engineering
Brazilian Journal of Chemical Engineering
Vol. 24, No. 01, pp. 135 - 141, January - March, 2007
Abstract - The synthesis and characterization of new molecular sieves of the MCM-41 type are presented in
this study. Samples were obtained from the alkoxides of Si, Ti and Al and different long-chain amine and
alkylammonium salts surfactants, by the sol-gel method, through moderate agitation at room temperature. The
reactions were conducted in two steps, acid hydrolysis (pH=2) and alkaline condensation (pH=10), both
taking about 90min. The synthesized crystals were characterized using infrared spectroscopy,
thermogravimetry and X-Ray diffraction. Pore diameters and surface areas were measured by N2 adsorption at
77K. Catalytic tests were conducted for anthracene oxidation using different oxidants (H2O2,
alkylhydroperoxide) and organic solvents (benzene, tetrahydrofuran).
Keywords: Synthesis; Characterization; MCM-4; Anthracene oxidation.
organize themselves in water solution forming either Si+Al alkoxides, a water solution of
specific compositions or liquid crystals (Sayari, cetiltrimethylammonium chloride was added. For the
1996). According to this mechanism, the Mobil Ti-MCM-41 samples, either an alcohol solution of
scientists found three different forms: a hexagonal dodecylamine or an acid water solution (pH=1) of
phase, a hexagonal arrays of molecules (MCM-41 dodecylamine (salt preparation in situ) was added.
family); a cubic phase (MCM-48 family); and an The molar composition of the synthesis gel was 1
unstable lamellar phase (MCM-50 family). Various TEOS : 0.033 alkoxide (Ti or Al): 0.30 Surfactant:
synthesis strategies are used in the preparation of the 5.2 Ethanol: 23 H2O. The reaction was initially
mesostructured materials, especially the following: conducted at pH 2.0 (alkoxide hydrolysis) for about
the hydrothermal method (typically described as the 90min under moderate agitation. At the end of the
treatment of a silicate solution between 80 and 140ºC operation, the pH of the solution was adjusted to 10
for two or more days) and the sol-gel method with 30% ammonium hydroxide. The time of agitation
(related to the hydrolysis and condensation of varied between 75 and 90 min. Once the alkaline phase
metallic alkoxides at specific pHs). had ended, the material was left still for 20h at room
There has recently been an increased interest in temperature. Later the following phases were carried
the insertion of metals with high redox potentials (V, out: filtration in vacuum, washing with deionized
Cr, Ti, Fe, Ni, etc) into the original structure of the water, drying (6h at 105ºC), and calcination (550-
MCM-41 type (Ulagappan and Rao, 1996; 600ºC in air atmosphere). The synthesized samples
Rodriguez-Castellón et al., 2003; Tuel, 1999; Blasco were named Al-CTACl, Ti-DA, and Ti-DACl.
et al., 1995). These metals produce isomorphic
substitutions that increase the catalytic activity in b) Characterization
oxidative processes involving organic molecules of
commercial interest, such as phenols, bulky The samples were characterized by four
aromatics, and terpineols (Kondam and Song, 1996). analytical techniques as follows: X-Ray diffraction
This study will present results of synthesis and (DRX) in a Philips X’PertPro diffractometer using
characterization of Aluminum and Titanium MCM-41 CuKα radiation (40KV and 40mA); infrared
materials prepared in our laboratory using different spectroscopy (FTIR) in a Bio-Rad spectrophotometer,
surfactants and evaluated for the reaction of anthracene using the attenuated total reflection technique
oxidation using different oxidants and solvents. (ATR); thermogravimetric analysis (TG/DTG) in a
Shimadzu 5OH system with a platinum crucible, a
synthetic air atmosphere, a 50cc/min flow; and
EXPERIMENTAL SECTION specific surface area (ABET) in a QuantaChrome
Nova 2000 system. The same equipment was used to
Materials calculate the pore distribution by the BJH method.
All the reactants (alkoxides, solvents, oxidants, c) Catalytic Tests and Product Analysis
amine, alkylammonium salt, hydrocloric acid,
ammonium hydroxide, anthracene and 9,10- Anthracene oxidation was used as a model
anthraquinone), of analysis grade (> 98%), were reaction (see Figure 1) to assess the catalytic activity
supplied by ACROS ORGANICS with analytic purity of the synthesized mesoporous materials. Batch
degree (and used without any further purification. catalytic tests were carried out in a bottom flask
under magnetic agitation with anthracene dissolved in a
Methods solvent (either benzene–C6H6 or tetrahydrofuran–THF),
followed by addition of the catalyst and the oxidant
a) Synthesis (either H2O2 30% or tert-butyl hydroperoxide–TBHP
70%). The reaction mixture was then left under
The MCM-41 metal samples were prepared by the reflux, while the change in the typical brown color of
sol-gel method with the use of the alkoxides tetraethyl the quinones was observed. The reaction conditions
orthosilicate-TEOS (silicon), aluminum triisopropoxide used were as follows: catalyst/anthracene mass ratio
(aluminum), and titanium tetraisopropoxide (titanium), of 1:1; solvent volume of 10mL; molar ratio
and the surfactant agents dodecylamine (DA), anthracene/oxidant of 1:10; and time of reaction of
dodecylamine hydrocloride (DAC1), and 20h (Srinivas et al., 2002). The reaction was followed
cetiltrimethyammonium chloride (CTACl). The typical by high performance liquid chromatography using a
procedure involves addition of alkoxides of Ti or Al Varian ProStar 150 model with a isocratic mode of
to the TEOS in a Teflon flask, followed by dilution 1mL/min flow of a mixture CH3CN-H2O 80:20, λ =
of the mixture with ethanol. For the initial mixture of 254nm.
Brazilian Journal of Chemical Engineering
Synthesis and Characterization of Al- and Ti-MCM-41 Materials 137
catalyst
solvent, oxidant
RESULTS AND DISCUSSION samples were prepared using Si/metal molar ratios of
approximately 30:1 in the synthesis gel.
Synthesis of Mesoporous Materials in Different
Surfactant Media Characterisation by XRD, BET, TG/DTG, FTIR
Ti-DA
Al-CTACl
Ti-DACl
1 2 3 4 5 6 7 8 9 10
2Θ (degree)
Brazilian Journal of Chemical Engineering Vol. 24, No. 01, pp. 135 - 141, January - March, 2007
138 R. S. Araújo, F. S. Costa, D. A. S. Maia, H. B. Sant`Ana and C. L. Cavalcante Jr.
Samples
Properties
Ti-DA Ti-DACl Al-CTACl
d100 (Å) 37.5 36.2 33.1
a0* (Å) 43.3 41.8 38.3
ABET (m2/g) 726 657 595
Pore diameter (Å) 28.1 31.1 32.0
* a0 = 2d100 / 31/2 (unit hexagonal cell parameter)
11.0
10.5
DTG
10.0
9.5
9.0
Weight (%)
8.5 TG
8.0
7.5
7.0
6.5
Ti-DA
6.0
10.5
10.0
9.5 DTG
9.0
Weight (%)
8.5
8.0
7.5
TG
7.0
6.5
Al-CTACl
6.0
10.5
10.0
DTG
9.5
9.0
Weight (%)
8.5
TG
8.0
7.5
7.0
6.5
Ti-DACl
6.0
50 100 150 200 250 300 350 400 450 500 550 600 650
o
Temperature ( C)
Ti-DA
% transmittance
Al-CTACl
Ti-DACl
4000 3600 3200 2800 2400 2000 1600 1200 800 400
-1
Wavenumber (cm )
Catalytic Results and was thus selected for the studies of oxidant and
solvent effects that followed. For comparison,
We performed comparative oxidation reaction tests Srinivas et al. (2002) using a Ti-MCM-41 sample in a
using the samples we synthesized at the same reaction system with TBHP and benzene observed conversion
conditions as reported by Srinivas et al. (2002). We and selectivity of 6.7% and 33.1%, respectively.
also carried out the reaction at the same conditions in To evaluate the effect of solvent and oxidant type
the absence of a catalyst (with insignificant on the anthracene oxidation reaction, we performed
conversion to 9,10-anthraquinone), and using a similar tests using benzene (C6H6) and
commercial Y microporous zeolite (Si/Al=1.6), to tetrahydrofurane (THF) as solvents, and hydrogen
compare with our samples. All results of conversion peroxide (H2O2) and tert-butyl hydroperoxide (TBHP)
and selectivity are listed in Table 2. It may be as oxidants. Table 3 shows all the conversion and
observed that all mesoporous samples have better selectivity results. The best combination was for
selectivity and conversion than the Y microporous benzene as solvent and TBHP as oxidant, which
zeolite for this reaction. It may also be noted that the yielded the best combined results of conversion and
sample entitled Ti-DA (titanium MCM-41 prepared selectivity. It may be noted that for the benzene-H2O2
using dodecylamine as surfactant) yielded the higher system, where the polarities of the species are too
values for conversion and selectivity (71.2% and different, the conversion and selectivity to 9,10-
98.8%, respectively) of the three mesoporous samples, anthraquinone proved to be insignificant.
Table 2: Effect of the type of catalyst on anthracene oxidation. Conditions: benzene 10mL,
anthracene/TBHP 1:10 (molar), 0.1g catalyst, 0.1g anthracene, reaction time 20h.
Brazilian Journal of Chemical Engineering Vol. 24, No. 01, pp. 135 - 141, January - March, 2007
140 R. S. Araújo, F. S. Costa, D. A. S. Maia, H. B. Sant`Ana and C. L. Cavalcante Jr.
Table 3: Effect of solvent and oxidant type on anthracene oxidation. Conditions: solvent 10mL,
anthracene/oxidant 1:5 (molar), 0.1g Ti-DA, 0.1g anthracene, reaction time 20h.
Brazilian Journal of Chemical Engineering Vol. 24, No. 01, pp. 135 - 141, January - March, 2007