Monitor Signos Vitales Datascope Spectrum or de Mindray
Monitor Signos Vitales Datascope Spectrum or de Mindray
Monitor Signos Vitales Datascope Spectrum or de Mindray
Patient Monitor
Service Manual
, and
by Mindray in China and other countries. All other trademarks that appear in this manual are used only for editorial purposes without the intention of improperly using them. They are the property of their respective owners. Contents of this manual are subject to changes without prior notice.
Revision History
This manual has a revision number. This revision number changes whenever the manual is updated due to software or technical specification change. Contents of this manual are subject to change without prior notice. Revision number: 3.0 Release time: May 2012
2011 - 2012 Shenzhen Mindray Bio-Medical Electronics Co., Ltd. All rights reserved.
Preface
Manual Purpose
This manual provides detailed information about the assembling, dissembling, testing and troubleshooting of the equipment to support effective troubleshooting and repair. It is not intended to be a comprehensive, in-depth explanation of the product architecture or technical implementation. Observance of the manual is a prerequisite for proper equipment maintenance and prevents equipment damage and personnel injury. This manual is based on the maximum configuration; therefore, some contents may not apply to your monitor. If you have any question, please contact our Customer Service Department.
Intended Audience
This manual is for biomedical engineers, authorized technicians or service representatives responsible for troubleshooting, repairing and maintaining the patient monitors.
Abbreviations
Abbreviations used in this manual are: CMS PCB central monitoring system printed circuit board
Passwords
A password may be required to access different modes within the monitor. The passwords are listed below: User maintenance: Factory maintenance: Demo mode: Configuration mode: 888888 (User adjustable) 332888 2088 315666 (User adjustable)
II
Table of Contents
1 Safety ................................................................................................................................. 1-1 1.1 Safety Information .......................................................................................................... 1-1 1.1.1 Dangers .............................................................................................................. 1-2 1.1.2 Warnings............................................................................................................. 1-2 1.1.3 Cautions ............................................................................................................. 1-2 1.1.4 Notes .................................................................................................................. 1-3 1.2 Equipment Symbols ........................................................................................................ 1-3 2 Theory of Operation ........................................................................................................ 2-5 2.1 Introduction..................................................................................................................... 2-5 2.2 System Connections ........................................................................................................ 2-6 2.2.1 Installation Support ............................................................................................ 2-6 2.2.2 Connectors for Peripheral Devices..................................................................... 2-7 2.3 Main Unit ........................................................................................................................ 2-8 2.4 Front Housing Assembly................................................................................................. 2-9 2.4.1 Main Board......................................................................................................... 2-9 2.4.2 Keypad and the Navigation Knob .................................................................... 2-10 2.4.3 Power On/Off and LED Indicator Board...........................................................2-11 2.4.4 Alarm Lamp Board............................................................................................2-11 2.4.5 Display ..............................................................................................................2-11 2.4.6 Touchscreen and Touchscreen Control Board ...................................................2-11 2.5 Rear Housing Assembly.................................................................................................2-11 2.5.1 AC/DC Power Board........................................................................................ 2-12 2.5.2 Interface Board (DC/DC, Power Management Circuit) ................................... 2-12 2.5.3 Battery Back Board .......................................................................................... 2-13 2.5.4 Parameter Module ............................................................................................ 2-14 2.5.5 Multi-parameter Module .................................................................................. 2-14 2.5.6 SpO2 Board....................................................................................................... 2-15 2.5.7 C.O. Module..................................................................................................... 2-15 2.5.8 CO2 Module ..................................................................................................... 2-15 2.5.9 Recorder ........................................................................................................... 2-15 2.6 Speaker.......................................................................................................................... 2-16 3 Unpacking and Installation ............................................................................................. 3-1 3.1 Unpacking the Equipment............................................................................................... 3-1 3.2 Preparation for Installation.............................................................................................. 3-2 3.2.1 Preparation for Installation Site.......................................................................... 3-2 3.2.2 Electrical Requirements ..................................................................................... 3-3 3.2.3 Monitor Installation............................................................................................ 3-3 3.2.4 Preparation for Power on.................................................................................... 3-3 4 Hardware and Software Upgrade................................................................................... 4-1 4.1 Introduction..................................................................................................................... 4-1 4.2 Hardware Upgrade .......................................................................................................... 4-1 4.2.1 Upgrading the 1G SD Storage Card ................................................................... 4-1 4.2.2 Upgrading Touchscreen...................................................................................... 4-2 4.2.3 Upgrading Wi-Fi ................................................................................................ 4-3 4.2.4 Upgrading Recorder ........................................................................................... 4-4 4.2.5 Upgrading CO2 ................................................................................................... 4-5 4.2.6 Upgrading C.O. .................................................................................................. 4-9 4.2.7 Upgrading IBP ................................................................................................. 4-10 4.2.8 Upgrading VGA/USB/Multi-functional Interface.............................................4-11 4.3 Software Upgrade.......................................................................................................... 4-12
4.3.1 Installing Mindray Patient Monitor Software Upgrade Tool (PN: G-110-00049300) ............................................................................................................................. 4-13 4.3.2 Software Upgrade Procedure ........................................................................... 4-15 5 Testing and Maintenance................................................................................................. 5-1 5.1 Introduction..................................................................................................................... 5-1 5.1.1 Test Equipment................................................................................................... 5-1 5.1.2 Test Report ......................................................................................................... 5-1 5.1.3 Preventative Maintenance .................................................................................. 5-2 5.1.4 Recommended Frequency .................................................................................. 5-2 5.2 Visual Inspection ............................................................................................................. 5-3 5.3 Power-on Test.................................................................................................................. 5-3 5.4 Module Performance Tests.............................................................................................. 5-3 5.4.1 ECG Test and Calibration................................................................................... 5-3 5.4.2 Resp Test ............................................................................................................ 5-4 5.4.3 SpO2 Test............................................................................................................ 5-5 5.4.4 NIBP Test and Calibration.................................................................................. 5-5 5.4.5 Temp Test ........................................................................................................... 5-8 5.4.6 IBP Test and Calibration .................................................................................... 5-9 5.4.7 C.O. Test............................................................................................................5-11 5.4.8 Mainstream CO2 Tests.......................................................................................5-11 5.4.9 Sidestream and Microstream CO2Tests and Calibration .................................. 5-13 5.5 Nurse Call Function Test............................................................................................... 5-15 5.6 Analog Output Performance Test .................................................................................. 5-16 5.7 Electric Safety Tests ...................................................................................................... 5-16 5.8 Touchscreen calibration................................................................................................. 5-16 5.9 Recorder check.............................................................................................................. 5-17 5.10 Battery Check.............................................................................................................. 5-17 5.11 Factory Maintenance ................................................................................................... 5-18 5.11.1 Accessing Factory Maintenance Menu........................................................... 5-18 5.11.2 Drawing Waves .............................................................................................. 5-18 5.11.3 Recorder ......................................................................................................... 5-18 5.11.4 Software Version ............................................................................................ 5-19 5.11.5 Monitor information recording....................................................................... 5-20 5.11.6 Calibrate NIBP ............................................................................................... 5-21 6 Corrective Action ............................................................................................................. 6-1 6.1 Introduction..................................................................................................................... 6-1 6.2 Part Replacement ............................................................................................................ 6-1 6.3 Checking Patient Monitor Status..................................................................................... 6-1 6.4 Checking Software Version............................................................................................. 6-2 6.5 Checking Technical Alarms ............................................................................................ 6-2 6.6 Troubleshooting Guide.................................................................................................... 6-2 6.6.1 Power On/Off Failure......................................................................................... 6-2 6.6.2 Display Failures ................................................................................................. 6-3 6.6.3 Alarm Lamp Failures.......................................................................................... 6-4 6.6.4 Button and Knob Failures .................................................................................. 6-4 6.6.5 Sound Failures.................................................................................................... 6-4 6.6.6 Power Supply Failures ....................................................................................... 6-5 6.6.7 Recorder Failures ............................................................................................... 6-6 6.6.8 Output Interface Failure ..................................................................................... 6-6 6.6.9 SD Card Failure.................................................................................................. 6-7 6.6.10 Wired Network Related Problems.................................................................... 6-7 6.6.11 Wi-Fi Related Problems ................................................................................... 6-8 6.6.12 Software Upgrade Problems............................................................................. 6-8 6.6.13 Technical Alarm Messages............................................................................... 6-8
7 Disassembly and Repair .................................................................................................. 7-1 7.1 Tools Required ................................................................................................................ 7-1 7.2 Preparations for Disassembly.......................................................................................... 7-1 7.3 Disassembling the Main Unit.......................................................................................... 7-2 7.3.1 Separating the Front and Rear Half of the Monitor............................................ 7-2 7.3.2 Removing the Parameter Connector Panel Assembly ........................................ 7-3 7.3.3 Disassembling the Parameter Module Assembly ............................................... 7-4 7.3.4 Removing the Battery Compartment Assembly ................................................. 7-7 7.3.5 Removing the Power Management and Interface Board.................................... 7-8 7.3.6 Removing the Recorder (Optional) .................................................................... 7-9 7.3.7 Checking Waterproof Strips before Reassembling............................................. 7-9 7.4 Disassembling the Front Housing Assembly................................................................. 7-10 7.4.1 Removing Touchscreen Control Board (Optional)........................................... 7-10 7.4.2 Removing Antenna (Optional) ......................................................................... 7-10 7.4.3 Removing SD Card (Optional)..........................................................................7-11 7.4.4 Removing the Main Board ............................................................................... 7-12 7.4.5 Removing the Touchscreen (Optional)............................................................. 7-13 7.4.6 Disassembling the Screen................................................................................. 7-14 7.4.7 Removing the Keypad...................................................................................... 7-15 7.4.8 Removing the Encoder ..................................................................................... 7-16 7.4.9 Removing the Alarm Lamp Board ................................................................... 7-16 7.4.10 Removing the ON/OFF Key Board................................................................ 7-16 7.5 Disassembling the Battery Compartment Assembly ..................................................... 7-17 7.5.1 Removing the Power Board ............................................................................. 7-17 7.5.2 Removing the Battery Interface Board Assembly ............................................ 7-17 7.6 Disassembling the Parameter Module Assembly .......................................................... 7-18 7.6.1 Removing the Mindray M02C CO2 Module (Optional)................................... 7-18 7.6.2 Removing the Mainstream CO2 Module (Optional) ........................................ 7-19 7.6.3 Removing the Microstream CO2 module (Optional)........................................ 7-19 7.6.4 Removing the C.O. Module (Optional)............................................................ 7-20 7.6.5 Removing the SpO2 Board ............................................................................... 7-20 7.6.6 Removing the Multi-parameter Module........................................................... 7-20 7.6.7 Removing the Pump and Valve ........................................................................ 7-21 7.7 Removing the Parameter Connector Assembly............................................................. 7-21 7.7.1 Removing the Mainstream CO2 Signal Cable (Optional) ................................ 7-21 7.7.2 Removing the Microstream CO2 Connector Assembly (Optional) .................. 7-22 7.7.3 Removing the Watertrap Base Assembly (Optional)........................................ 7-22 7.7.4 Removing the Cables from the Parameter Connector Assembly ..................... 7-23 7.7.5 Removing the Recorder.................................................................................... 7-24 8 Parts .................................................................................................................................. 8-1 8.1 Introduction..................................................................................................................... 8-1 8.2 iMEC8............................................................................................................................. 8-2 8.2.1 Main unit ............................................................................................................ 8-2 8.2.2 Front Housing Assembly (Nakescreen).............................................................. 8-3 8.2.3 Front Housing Assembly (Touchscreen) ............................................................ 8-5 8.2.4 Rear Housing (Network/VGA/USB/Anolog Input & Output) ........................... 8-7 8.2.5 Rear Housing Assembly ..................................................................................... 8-9 8.2.6 Battery Compartment Assembly ...................................................................... 8-10 8.2.7 Parameter module assembly..............................................................................8-11 8.2.8 Parameter connector panel assembly ............................................................... 8-13 8.2.9 Mindray Sidestream CO2 Module Kit .............................................................. 8-15 8.2.10 Oridion Microstream CO2 Module Kit........................................................... 8-16 8.2.11 Capnostat Mainstream CO2 module kit.......................................................... 8-17 8.2.12 TR6F Recorder Kit......................................................................................... 8-18 8.2.13 Battery charge board assembly (12 inch) ....................................................... 8-19 8.3 iMEC10......................................................................................................................... 8-20
8.3.1 Main unit .......................................................................................................... 8-20 8.3.2 Front Panel Assembly (10 Inch/Touchscreen/Wi-Fi+ 1G SD Card) ................ 8-21 8.3.3 Fujitsu Touchscreen Kit (10 Inch LCD)........................................................... 8-23 8.3.4 Front Housing Assembly (10 Inch) .................................................................. 8-24 8.3.5 Tianma LCD display kit (10 inch).................................................................... 8-25 8.3.6 Rear Housing Assembly ................................................................................... 8-26 8.3.7 Rear Housing Assembly ................................................................................... 8-28 8.3.8 Battery Compartment Assembly ...................................................................... 8-29 8.3.9 Parameter Module Assembly ........................................................................... 8-30 8.3.10 Parameter Connector Assembly ..................................................................... 8-30 8.3.11 Mindray Sidestream CO2 Module Kit ............................................................ 8-30 8.3.12 Oridion Microstream CO2 Module Kit........................................................... 8-30 8.3.13 Capnostat Mainstream CO2 Module Kit ........................................................ 8-30 8.3.14 TR6F Recorder Kit......................................................................................... 8-31 8.3.15 Battery Interface Board Assembly ................................................................. 8-31 8.4 iMEC12......................................................................................................................... 8-31 8.4.1 Main Unit ......................................................................................................... 8-31 8.4.2 Front Panel Assembly (12 Inch/Touchscreen/Wi-Fi+ 1G SD Card) ................ 8-31 8.4.3 Fujitsu Touchscreen Kit (12 Inch).................................................................... 8-33 8.4.4 Front Housing Assembly (12 Inch) .................................................................. 8-34 8.4.5 Tianma LCD Display Kit (12 Inch).................................................................. 8-35 8.4.6 Rear Housing Assembly ................................................................................... 8-36 8.4.7 Rear Housing Subassembly.............................................................................. 8-36 8.4.8 Battery Compartment Assembly ...................................................................... 8-36 8.4.9 Parameter Module Assembly ........................................................................... 8-36 8.4.10 Parameter Connector Assembly ..................................................................... 8-36 8.4.11 Mindray Sidestream CO2 Module Kit ............................................................ 8-37 8.4.12 Oridion Microstream CO2 Module Kit........................................................... 8-37 8.4.13 Capnostat Mainstream CO2 Module Kit ........................................................ 8-37 8.4.14 TR6F Recorder Kit......................................................................................... 8-37 8.4.15 Battery Interface Board Assembly ................................................................. 8-37 8.5 Other Maintainable Parts............................................................................................... 8-37 A Electrical Safety Inspection ........................................................................................... A-1
1 Safety
1.1 Safety Information
DANGER