Cameron Water Injection Brochure

Water Injection Systems Solutions
Providing solutions from front-end concept to complete turnkey supply
A BO U T
C A ME R O N
Cameron is a leading provider of ow equipment products, systems and services to worldwide oil, gas and process industries. Leveraging our global manufacturing, engineering and sales and service networks, Cameron works with drilling contractors, oil and gas producers and other process owners to control, direct, adjust, process, measure and compress pressures and ows. Cameron operates around the world from more than 300 locations, covering virtually all of the worlds oil and gas operating basins. Camerons Process & Compression Systems business segment provides separation and processing equipment services and solutions to global operators in the oil, gas, water and solids industries.
Introduction
For more than thirty years, Cameron has been a leader in designing turnkey water injection systems. Our experience extends from offshore to onshore applications, including xed structures and oating production facilities. Our product portfolio has been developed to address a wide variety of feed water conditions, including sea, river, aquifer and produced water for reinjection. Managing water quality for oil and gas production and processing is a complicated industry issue. With an emphasis on technology, research and development, we continue to develop technologies that reduce weight and space as well as provide performance improvements and reductions in both operating costs and capital expenditures. High-quality, cost-effective, reliable and environmentally friendly water solutions are mandatory to the successful operation of facilities worldwide. We will work closely with you to engineer solutions for various water quality treatment issues.
Biofouling Control
O2 Scavenger Biocide Antiscalant To Water Injection Manifold
Cartridge Filtration
Membrane System
Typical Water Injection System
From Lift Pumps
Coarse Strainer
Media Filtration or Ultrafiltration
De-oxygenation Reject to Overboard
Reject to Overboard
To Other Users
Media Filtration Microltration Filtration Process Reverse Osmosis Operating Pressures (barg) Particulate Range Size () Applications 15 to 80 Ions 5 to 25 1 to 5 1 <1 Small Particles 10 Bacteria Oil Emulsions Optical Microscope Human Eye Sand Particles 1000 Sand Algae and Protozoa Ultraltration Nanoltration
Filtration Spectrum
100
Molecules 0.001 0.01 Soluble
Macro Molecules 0.1
1.0
Viruses Colloids Albumin
Metal Ions Pesticides Visibility Electron Microscope
Metrol SEA-CELL Electrochlorinators

METROL SEA-CELL electrochlorinators generate hypochlorite from seawater through an in-situ electric process. Hypochlorite, one of the most effective oxidizing biocides in use today, is used to prevent life growth of all living organisms.
METROL SEA-SCREEN Coarse Strainers

On offshore platforms where space and weight are important, The METROL SEA-SCREEN strainer offers a more efficient filtration per unit area than competing units. A robust, high-efficiency unit with a long and proven pedigree Removes silt, plankton and algae, typically 98% of particles which are larger than 100 m Uses spool assembly, incorporating tubular wedge-wire elements, held between two plates and housed within a pressure vessel
Approved by BASEEFA for use in areas requiring certified electrical apparatus Self-cleaning unit does not require acid treatment to maintain efficiency Can be operated up to 100% of rated output through the use of phase angle controlled thyristor rectifiers Unique configuration of the SEA-CELL electrochlorinator eliminates the requirement for secondary enclosures commonly used in other designs
Backwashing is either automatic or manual Efficient and effective requires very low volumes of backwash water
Media Filters
With no internal moving parts and minimal maintenance, Camerons media filters are designed to treat water with low operating costs, making them suitable for injection for secondary recovery. Capable of removing 98% of particles larger than 2 m Proprietary internals are specifically designed to distribute and collect water evenly over the entire crosssection of the filter bed
BFCC Copper-Chlorine Systems

The BFCC system is a highly efficient compact copper-chlorine generator for the prevention of settlement and growth of biological organisms in water systems a proven anti-biofoulant control system. No moving parts No hydrogen tank required Low CAPEX and OPEX No additional chemicals needed Low power and maintenance requirements Compact unit size
No loss of efficiency during severe conditions when solids loadings are particularly high, such as during bloom periods Designed to uphold your specified filtered water quality by ensuring a consistent media quality The system is cleaned by utilizing a backwash initiated either by a timer or by a pre-set pressure drop across the media bed air scouring of the bed often is used to assist with the cleaning sequence
POLYMEM UF Ultrafiltration
Cameron is the exclusive provider of Polymem UF technology to the oil and gas industry. Polymem SA, France, are the developers and manufacturers of the ultrafiltration (UF) membrane elements. No need for additional consumable cartridge filters Compact packaging of UF membrane within custommade modules
NATCO Sulfate-Removal System

Camerons NATCO sulfate-removal membrane systems are designed to remove divalent sulfate ions from seawater to the required level for injection. Sulfate-removal membranes can be used in two main areas. The first area is reservoir scale control, where the presence of certain salts in the formations (e.g., barium and strontium), in conjunction with the sulfate present in seawater, combine to form scale in the reservoir. The Significant reduction in operating weight compared with traditional media and cartridge filters High-quality treated water for injection or membrane separation is virtually independent of varying feed water quality Utilizes a 0.01-m filtration threshold, so not only inorganic (mineral) particles, but also bacteria and viruses, are retained The UF membrane is chlorine tolerant, so conventional prechlorination can be used for control of biofouling Allows a reduction in quantity of downstream reverse osmosis (RO)/nanofiltration (NF)/sulfate reduction (SR) membranes Requires only simple maintenance procedures, such as reduced frequency of cleaning and replacement of RO/NF/SR membranes second area is souring control, where sulfate-reducing bacteria present in the formation consume the sulfate in the seawater and produce H2S as a byproduct. H2S is acidic, corrosive and very detrimental to equipment operation and lifespan.
Camerons sulfate-removal systems come with a cleanin-place system for better membrane cleaning. The membranes are packaged in individual FRP housings and are placed in frames in a two-stage 2:1 configuration, depending on the required flow. 75% of the inlet flow is produced as a low-sulfate product stream. Used in conjunction with other Cameron technologies (e.g., Polymem UF), design fluxes can be optimized to reduce the quantity of membranes and CAPEX The sulfate removal membrane systems can be customized to meet unique project requirements With the complete range of technologies that Cameron possesses, a full system process guarantee is available, rather than just for individual equipment items
Reverse Osmosis Systems

Cameron designs and builds desalination systems utilizing reverse osmosis (RO) membrane technology. Membrane systems are becoming an industry standard as customers seek cost-effective, reliable and environmentally friendly solutions. Camerons RO system removes a significant amount of the dissolved ionic species from the seawater. The process is similar to sulfate removal though only 50% of the inlet flow is produced as low salinity product. The process can be used in a number of ways to improve your performance. Enhance oil recovery by injecting low-salinity water into the reservoir Sulfate removal can be used in conjunction with RO to achieve a blended product satisfying both salinity and divalent salt criteria Improve performance of desalters Provide potable water Reduce the need for chemicals and biocides by reducing consumption of washwater and post-conditioning to a pH level to avoid naphthenate scaling
Vacuum and Gas Strip Deaerators

We can employ several processes to remove dissolved oxygen from the feed water before it is injected into the reservoir. These include Camerons vacuum (VDX) and gas strip (GDX) systems. Prevents corrosion of downstream plant and equipment and inhibit aerobic bacterial growth Corrosion-resistant tower internals maximize mass transfer and give effective distribution and redistribution of the liquid phase Can be used on FPSOs where motion is an important factor in the design of towers and internals
Aftermarket Services
Whatever, wherever, whenever you need help, CAMSERV provides the industrys largest aftermarket network and infrastructure, the most service locations worldwide, highly Provide solutions where height and center of gravity are not major issues, as is often the case on large floating installations we continue to develop compact alternatives for use in deepwater environments VDX and GDX systems can achieve levels of oxygen down to 50 ppb, so any additional removal of oxygen to 20 ppb will require the addition of some oxygenscavenging chemical trained OEM technicians and technology solutions that deliver new levels of efficiency and cost savings. Strategically located across the globe, the CAMSERV team is prepared to provide support from installation and commissioning through operations and maintenance,
Chemical Injection Packages

In order for all component parts of the water injection system to operate effectively, various chemicals need to be introduced at alternate points in the system. A range of chemical injection packages to suit customer specifications Chemicals include antifoams, oxygen scavengers, scale inhibitors, corrosion inhibitors and biocides Filter aids encourage very small particles to form larger particles, which are more easily captured in the media Anti-scalants injected into the feed of sulfate-removal or RO membrane systems prevent mineral scale from forming within the membranes as the salts become concentrated Cleaning chemicals used on an intermittent basis clean the membrane (UF/NF/RO) systems spare and replacement parts, technical training, and process equipment audits and upgrades. Cameron has the people, the products, and the technologies to provide the highest quality support in achieving production targets.
NORTH AND SOUTH AMERICA 11210 Equity Drive Houston, TX 77041 USA Tel 713 849 7500 3902 82nd Ave. Leduc, AB T9E 8M4 Canada Tel 780 986 9803 9423 Shepard Rd. SE Calgary, AB T2C 4R6 Canada Tel 403 236 1850 Calle 31 #173 Local 32 Plaza Camarn Col. Aviacin Cd. Del Carmen Campeche, Mxico Tel 52 938 2861175 Rua da Assemblia, 98, 20th Floor 20011 000 Rio de Janeiro RJ Brazil Tel 55 21 2172 9650 Calle 110 No. 9 - 25 Torre Pacic, Ocina 1008 Bogota, Colombia Tel 57 1 7432876
EUROPE, AFRICA, CASPIAN AND RUSSIA 5 The Heights, Brooklands Weybridge Surrey, KT13 0NY England, UK Tel 44 1932 452000 45 rue Louis Blanc 92400 Courbevoie France Tel 33 1 4717 6054 9 Trekhprudny Lane, Building 2 Fifth Floor 123001 Moscow, Russia Tel 7 495 225 1818
ASIA PACIFIC AND MIDDLE EAST 6-12 French Ave. Brendale QLD 4500 Australia Tel 61 07 3490 5300 Homat Horizon Bldg. 1, 6-2 Goban-cho Chiyoda-ku Tokyo, Japan Tel 81 33 288 1901 No. 2 Gul Circle Jurong Industrial Est. Singapore 629560 Republic of Singapore Tel 65 6861 3355 Menara See Hoy Chan 374 Jalan Tun Razak, Suite 07-08 Kuala Lumpur 50400 Malaysia Tel 60 3 9207 9555 9th Fl., Al Jazira Ofce Tower A Muroor Road, PO Box 47280 Abu Dhabi, UAE Tel 971 2 596 8400 PO Box 11179 Jubail Industrial City 31961 Kingdom of Saudi Arabia Tel 966 3 340 8901
TH SAFETY AL A HE
ND
ENVIRONME N
XCELLEN LE CE TA
HSE Policy Statement At Cameron, we are committed ethically, nancially and personally to a working environment where no one gets hurt, nothing gets harmed.
CA
MERON
Cameron | METROL, NATCO, SEA-CELL and SEA-SCREEN are registered trademarks of Cameron. BFCC, CAMSERV, GDX, Polymem UF and VDX are trademarks of Cameron. | 8/13, AD00673P

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Water Injection Systems Solutions

Providing solutions from front-end concept to complete turnkey supply

O2 Scavenger Biocide Antiscalant To Water Injection Manifold

Typical Water Injection System

From Lift Pumps

Media Filtration or Ultrafiltration

De-oxygenation Reject to Overboard

Molecules 0.001 0.01 Soluble

Macro Molecules 0.1

Viruses Colloids Albumin

Metal Ions Pesticides Visibility Electron Microscope

Metrol SEA-CELL Electrochlorinators

METROL SEA-SCREEN Coarse Strainers

BFCC Copper-Chlorine Systems

NATCO Sulfate-Removal System

Reverse Osmosis Systems

Vacuum and Gas Strip Deaerators

Chemical Injection Packages

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