Users Notice :Alan Electronic Systems Pvt. Ltd.

reserves all the rights to make any improvements in the products described in this manual at any time and without any notice. Any part of this manual should not be reproduced, copied, translated or transmitted in any form or by means without the prior written permission of Alan Electronic Systems Pvt. Ltd. Information in this manual is intended to be accurate and reliable. However Alan Electronic Systems Pvt. Ltd. assumes no responsibility for its use or for any infringements of rights of third parties which may result from its use.

Warranty :The Product MLD-02 - Series ( Micro - Controller based) Annunciator is backed up by Alan's warranty against all manufacturing defects at our works for 18 months from the date of supply or 12 months from the date of installation, which ever is earlier.
.

Warranty void if the seal found broken.

.

Warranty does not apply, if repaired or altered outside Alans factory in a way so as, in Alans judgment to affect its stability / reliability or which has been subjected to misuse, neglect or accident.

General :The world is going through automation in each and every field. Any manufacturing, controlling system requires centralized monitoring. Annunciator is one of the equipments among these systems. After studying numerous site requirements, Alan Electronic Systems Pvt. Ltd, have developed and perfected the Annunciator with latest technology. The user friendly design fulfills the expectations and demands of the customer. Alan Electronic Systems Pvt. Ltd, is a well established company in the field of industrial electronics with a history of excellent growth. Alan enjoys substantial market share for its specialized products in micro controller based embedded systems, power electronic, electro-medical systems and electronic control panels Reliability and growth of the company was achieved by its experienced and excellent team which consists of young, energetic & innovative engineers. Alans strength is in its unique ability to perceive innovative solutions to complicated problems and implement the same into practical systems. Alan always aims and works towards solutions that achieve the desired functionality, performance, and cost effectiveness.

Constructional details :Front Facia

Customer has choice of two sizes of windows depending upon their facia description. It is made of ABS Plastic & illuminated 8 by super bright LEDs. LEDs have long life (10 hours ).This reduces replacement cost of bulbs and also maintenance.

Control Card
Consists Micro - Controller & digital ICS to control all operation of the unit. All type of selections are through provided DIP switches and thes selections are governed by the controller card.

Power Supply Unit

Power supply uint is available in two ranges A) 88-285V AC / DC B) 18-90V DC These power supplies are designed to work in extreme conditions.

Fault Sensing Terminals

Potential free fault or event sensing terminals are provided on the rear side of the unit.

Push Buttons
The built in membrane type push buttons can be provided at the unit it is only for single Module. In multi-module annunciation, the external push buttons are made common to control whole annunciation system. Terminals for external push buttons are provided on rear side.

Scope :The scope of the users manual is limited to the product named MLD -02 series alarm annunciator the product is manufactured, Marketed and serviced by Alan Electronic Systems Pvt Ltd Users should not refer this manual for using any other annunciator other than MLD-02 Series The scope is further limited to the extent of techinical specifications enlisted in this USERS MANUAL only

Audio Alarm
One NO type potential free relay contacts each for actuating the external hooter for Group 1 & Group 2 Audible alarm. for Group 1 I1 & C1and for Group 2 I2 & C2 legends are marked.

Features :Salient features:1. 2. 3. 4. Micro-controller based logic. Built in watchdog design to ensure fail safe operation. Facia windows with long life super bright LEDs. Synchronisation of window flashing in group Annunciation (in MP-Series only). 5. Easily replaceable window legends/inscriptions. 6. Wide input supply range (i.e 18 - 90 VDC / 88 - 285V AC / DC). 7. Operation test function does not affect the status of the faults. 8. Detection of momentary fault, which may have occurred while Performing push button operation or operation test functions. 9. Test function checks total system hardware. 10. Tow different colours Red (Trip) or Yellow ( Non Trip ) for window Annunciation.

Technical Specifications :Supply voltage Frequency Window dimensions Super Bright LEDs Windows Flashing rate Power consumption Input fault response time Input fault contacts Lower range 18 - 90 VDC Higher range 88 - 285V AC / DC 50 / 60 Hz +/- 3% Big (B) Small (S) Big (B) Small (S) : - 68mm x 32mm : - 34mm x 32mm : - 2 LEDs : - 1 LED

100 flashes / min +/- 10% ( Fast ) 50 flashes / min +/- 10% (Slow ) Less than 0.5W per window. 50 milli second (min ) The field contacts provided to sense the Fault input should be pontential Free, It can be either NO or NC type. It can be either built in or external. Big size Built in push buttons are optional i.e. also Customer has to sacrifice one Last window. Also available small size built in push buttons without sacrifice window. Potential free relay contacts for Group 1 & Group 2 Alarm ( For External Hooter, Buzzer, Bell, Siren) Manual Reset (M) Manual Reset + Repeat Alarm (N) Auto Reset or Self Reset (S) First out ( F ) 5 Amps at 230V AC. 60C +12 V DC Red , yellow , & Optional ( Green or white )

The Constructional Flexibility :1. ABS plastic compact enclosures. 2. Conforming to DIN panel cutouts. 3. Membrane type push buttons for Test, Mute, (Silence), Accept, & Reset functions. 4. Choice for two different window size.

Push buttons -

Site selectable features :1. NO , NC input fault contacts 2. Group-1 & Group-2 / Trip & Non-Trip audible selection. 3. M / N / S / F -(1st standard ) Operating Sequence. Audible output -

Optional features :1. DC / AC Fail Annunciation in last windows. 2. Potential Free Contacts for each window. 3. RS 485 Communication Port modbus with protocol. 4. Operating Sequence F (F1,F2,& F3 ) 5. Ring back ( R ) Operating Sequence. 6. White colour for window Annunciation.

Standard sequences -

Relay contact Rating Max. Operating Temp Input Interrogation Voltage LED Colour in Windows -

Scope Supply :Alan Offers to supply its micro controller based Annunciation System MLD-02 series as in isolated system to be installed in a Suitable Control cubicle. 1) 2 Nos. Mounting clamps for every 1D to 4D box for panel flush Mounting. 2) Users manual (may be supplied with consignment or will be sent To the user/buyer separately ) 3) Spare Fuse for input supply.

Model Dimensions & Weight details :Sr.No Model 1 2 3 4 1D 2D 3D 4D Overall Dimensions

(HxLxD)

Cut out 138mm x 68mm +1/ -0 138mm x 138mm +1/ -0 138mm x 210mm +1/ -0 138mm x 282mm +1/ -0

Weight 720 gm. 1000 gm. 1360 gm. 1770 gm.

144 x 72 x 210mm 144 x 144 x 210mm 144 x 216 x 210mm 144 x 288 x 210mm

Standard Operating Sequence :The MLD-02 series annunciator systems are programmed to Operate as per following operating sequences confirming to ISA Standards. Other sequences/non standard sequences are given as per customers requirement.

Installation And Commissioning :1. Check for physical damage to the pack 2. Check for physical damage to the unit 3. Check number of points / windows, legends, Input Supply marking on unit as per purchase order details. 4. Check all accessories such as mounting clamps, Operating manual. Also the optional accessories such as Hooter , Buzzer, Bell etc. 5. Connect input supply as per mentioned on the unit. 6. Fault inputs are adjusted internally as per requirement for NO or NC fault contacts. 7. Switch ON the supply to the unit after ensuring its connections are as per wiring diagram. Initially do not connect anything to the fault input terminals. If the fault inputs are selected for NC type contacts, then the corresponding windows will start flashing and the alarm contacts will close. If the fault inputs are selected for NO type contacts, only watch dog LED will flash. By pressing Operational Test push button window will start flashing and the Alarm contacts will close 8. Now check the operating sequence as per the individual sequence chart as shown in the following pages.

Sequence : Manual Reset M

Field Condition Normal Abnormal -------Fault Condition Open Close Close Close Close Open Push Buttons Operation Facia (Window) OFF Flashing Flashing Steady ON Steady ON OFF Audio Alarm OFF ON OFF OFF OFF OFF

----------------Silence Accept Reset Reset

--------------

Sequence : Manual Reset + Repeat Alarm N

Field Condition Normal Abnormal -------Fault Condition Open Close ------Push Buttons Operation --------Facia (Window) OFF Flashing Flashing Steady ON Flashing Flashing Steady ON OFF Audio Alarm OFF ON OFF OFF ON OFF OFF OFF

Push Button Details.

TEST :- Operation Test MUTE :- Silence AKN :- Accept / Acknowledge RST :- Reset

--------Silence Accept Reset Silence Accept Reset

---------------------

------Close ------------Open

Sequence : Self Reset or Auto Reset S

Field Condition Normal Abnormal Fault Condition Open Close Push Buttons --------Facia (Window) OFF Flashing Flashing Steady ON OFF Audio Alarm OFF ON OFF OFF OFF

--------Silence Accept

9. Now initiate individual faults by either shorting the fault input terminals or by dip switch selection on doing so every corresponding window should flash and audio should get ON. Proceed further as per sequence selected. 10. To change the legends ,remove the window cover From front side, gently by using screw driver as shown in the Fig.1 on Pg.4 11. Then use mounting clamps provided with the unit to Mount the unit on the control panel. 12. Connect the NO type push buttons externally if Required 13. Connect various fault contact cables to the input terminals of the unit 14. Connect the input supply wires and switch on the supply 15. Now check the functioning of the unit by pressing Operational test, Silence , Accept and Reset push buttons sequentially. 16. Now the unit is ready for operation.

-------------------

------Close Open

-------

Sequence : First out F

Field Condition Normal Abnormal Fault Condition Open Close Close Close Push Buttons --------Facia (Window) OFF Fast Flashing Fast Flashing Slow Flashing ( First fault) Steady ON (Non First fault) Slow Flashing ( First fault) Steady ON (Non First fault) OFF Audio Alarm OFF ON OFF OFF OFF OFF OFF OFF End user should arrange for electrical supply system with as per purchase order specifications.

Equipment installation
Electrical supply system Requirements at installation site

--------Silence Accept

---------------

Installation safety
Only skilled persons shall be used for unpacking and installations. Persons installing the equipment should have sufficient know how and experience in equipment installations. Do not install the equipment in corrosive environments. Ambient operating conditions :- to ensure that the equipments operate correctly, it is necessary to operate it in rooms with an ambient temperature between +5 to +40C. The electrical equipments should be operated at relative humidity not exceeding 50% at maximum 40C environments it is important to implement suitable maintenance procedures and schedules

--------

Close

Reset Reset

--------

Open

List of spares ( Recommended )

1) Pre-Programmed Microcontroller chip. 2) CPU card 3) Power Supply card. 4) LED board 5) connector board

Maintenance instructions :-

BU C

Push Up

HH TR OLZ IP

Wi

nd

ow

Ac Be zel

Le ryli c

ge

Mil nt / In

ky

wh

ite

scr

ipti

Ac

on

ryli

Step.1

Pull Towards
Step.2 Step.3
Step.4

Fig-1

Legends / Inscription Letter Sizes :Facia incorporates a Photo Negative OR photo positive type legend plates / film which are individually accessible from the front side of the unit. Guidelines for selection of letter sizes & number of lines per window are given below
CHARACTERS No. OF LINES No. OF CHARACTERS PER LINE HEIGHT in mm PER WINDOW in Small window in Big window
Yes

TESTING FLOW CHART

Switch ON Input Supply Check Watch dog LED status

Is Watch dog LED Is Flashing

No Not Glowing Check External fuse

3 5 8 10
3mm TRANSFORMER AUX FUNCTION OPERTTED TRIP

4 3 2 2

9 5 3 3

19 11 7 5

Initiate Test Command

All Windows Flashing

No

No

Audio relay Closed

3mm 5mm

BREAKER LOCKOUT

DENSITYLOW

Initiate Mute Command

Is Fuse O.K Yes

No

Switch OFF the Supply and replace the Fuse with same Rating

5mm 8mm

PRV

TRF

All Windows Flashing

No

No

Alarm OFF

Window Numbering System

1 3 5 7 2 4 6 8 9 11 13 15 10 12 14 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Initiate Accept Command All Windows Steady ON

No

Consult Alan

Yes
Initiate Reset Command

Assumption
NO - Fault Contacts Manual Reset (M) seq. Note: AKN = MUTE + AKN. (i.e. When Unit is Acknowledged Mute operation will also take place.)

A 16pt. Small Window

Configurations

16pt. Big Window Configurations

All Windows Off

No

The numbering system is shown for 16pt. Models (small & big ) for Reference. All other models can be referred from this fig.

Yes
End

Fig-3

Drawing / illustrations
OFF
F1

Functional Block Diagram :F1 F2 Fault Inputs Facia Block

ON

Sequence Settings :ON =NC , OFF = NO

NC

F2 F3 F4 F5 F6 F7 F8 F1 F2 F3 F4 F5 F6 F7 F8

To selection one sequence from S3, S4 keep corresponding switch in on position.

SEQUENCE SELECTION S3 S4 OFF OFF M ON OFF N OFF ON S ON ON F

NO/NC SELECTION

Fn

Mute Accept Reset Test

NO G1

F9 F10 F11 F12 F13 F14 F15 F16 F9 F10 F11 F12 F13 F14 F15 F16

No/ Nc Selection :ON =G1 , OFF = G2

Push Button Control

Control Card

Audible Block Group 1 I1 C1

GROUP SELECTION

To select type of fault contacts for particular Fault input. Put corresponding fault switch In NO - NC selection switch at ON or OFF position

Group Selection :To select group 1 & group 2 for particular Fault input. Put corresponding fault switch In G1 or G2 selection switch at ON or OFF Position

Group
+VE

I2 C2

2 Power Supply Unit

Input Supply
-VE

G2

S3 S4

Fig-2

Note :Diagram shows max. 16 faults. For 24 faults there will be addition of DIP switches

SEQ. SEL.

Fig-4 Fig-4

MLD-02 SERIES ANNUNCIATORS 2D - MODELS

72 68
MODEL NO BIG WINDOW SMALL WINDOW ::::2MLD 7B 0S P 0 0 0 7 NOS

144

138

---YES 2MLD 8B 0S 0 0 0 0 8 NOS

PUSH BUTTON
7 WAY+PB

MODEL NO
144

::::-

BIG WINDOW

138
8 WAY

SMALL WINDOW PUSH BUTTON

144

------2MLD 4B 6S P 0 0 0 4 NOS 6 NOS YES

138

MODEL NO BIG WINDOW SMALL WINDOW

10 WAY + P.B

::::-

PUSH BUTTON

216

210
MODEL NO ::::2MLD 2B 10S P 0 0 0 2 NOS 10 NOS YES

144

138

BIG WINDOW SMALL WINDOW

12 WAY + P.B

PUSH BUTTON

MODEL NO BIG WINDOW

::::-

2MLD 0B 14S P 0 0 0

---14 NOS YES

288

282
14 WAY + P.B

SMALL WINDOW PUSH BUTTON

144

138

MODEL NO BIG WINDOW SMALL WINDOW

16 WAY

::::-

2MLD 0B 16S 0 0 0 0

PUSH BUTTON

------16 NOS

MLD-02 SERIES ANNUNCIATORS 1D - MODELS

::::-

MLD-02 SERIES ANNUNCIATORS 3D - MODELS

MODEL NO BIG WINDOW SMALL WINDOW PUSH BUTTON
11 WAY+P.B

MODEL NO BIG WINDOW SMALL WINDOW

4 WAY

1MLD 4B 0S 0 0 0 0

::::-

3MLD 11B 0S P 0 0 0

PUSH BUTTON

------1MLD 3B 0S P 0 0 0

4 NOS

---YES 3MLD 12B 0S 0 0 0 0 12 NOS

11 NOS

MODEL NO BIG WINDOW SMALL WINDOW PUSH BUTTON

3 WAY+PB

::::-

MODEL NO BIG WINDOW SMALL WINDOW PUSH BUTTON

12 WAY

::::-

---YES 1MLD 2B 2S P 0 0 0 2 NOS 2 NOS YES

3 NOS

-------

MODEL NO BIG WINDOW SMALL WINDOW

4 WAY+PB

::::-

MLD-02 SERIES ANNUNCIATORS 4D - MODELS

PUSH BUTTON

MODEL NO
MODEL NO BIG WINDOW SMALL WINDOW PUSH BUTTON
6 WAY+PB

::::-

4MLD 15B 0S P 0 0 0

::::-

1MLD 0B 6S P 0 0 0

---6 NOS YES

BIG WINDOW SMALL WINDOW PUSH BUTTON

15 WAY + P.B

---YES 4MLD 16B 0S 0 0 0 0 16 NOS

15 NOS

MODEL NO BIG WINDOW SMALL WINDOW PUSH BUTTON

8 WAY

::::-

1MLD 0B 8S 0 0 0 0

------8 NOS

MODEL NO BIG WINDOW SMALL WINDOW PUSH BUTTON

16 WAY

::::-

-------

Connection Diagram :C F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24
TEST
MUTE

Audible connections diagram to parallel more than one Annunciator units :UNIT-1 CON3 UNIT-2 CON3
I1 C1 I2 C2 I3 C3
Hooter Hooter-1 supply supply Hooter-1

Notes :-

F C TEST MUTE AKN RST RLY-1 RLY-2 -

External potential free fault contacts. Fault input contact. Common points fault input contact. Operation test push button. Silence push button. Accept push button. Reset push button. Normal Hooter Contact/Group-1 contact. Normal Hooter Contact/Group-2 contact. Optional Relay A) Ring back hooter Relay with grouping facility or B) Supervisory Relay or C) Any other function (optional)

I1 C1 I2 C2 I3 C3

Hooter Hooter-2 supply Hooter-2

RLY-3

UNIT-N CON3

Hooter Hooter-3 supply

I1 C1 I2 C2 I3 C3
Hooter-3

Fig-8
Note- Unit-1 & Unit-2 upto nuit -N are Connector strip for any Mld-02 series

This is diagram for maximum fault inputs Fn, n = 24

External relay connection diagram for supply fail Annunciator function

Any type of same normal voltage & standby voltage or different normal voltage & standby voltage within the range of 90V to 270 V AC/DC

AKN RST

RLY-1 RLY-2

C I1 C1 I2 C2
~/+ VE ~/- VE

External terminal connection diagram for max 24 point MLD-02 series

Partial terminal strip annunciator ( unit 1 )

~ / +VE ~ / -VE I1 C1
To next unit I1 (Terminal) To next unit C1 (Terminal)

Lug size :- 2.5 sq mm

Fig-5
COIL P1 P2 P3 P4

Stand by Power Source Connection :ANN WINDOW

Changeover relay assembly effecting switch over to standby power source is external to the annunciator
- AC
POWER

COIL

NO NC

NO

NC

NO NC

NO

NC
Connect to any fault terminal (connect C to terminal NC 4 for NO type fault connect C to terminal NO 4 for NC type fault )

~
+ VE

VE

- SUPPLY

Normal supply Voltage

Standby supply Voltage

NORMAL SUPPLY (P1)

+ DC
POWER

90-270 V AC/DC 220 V DC/110V DC 230 V AC/110V AC 24 V AC/ 50Hz. 24 V DC 48 V DC 48 V AC/ 50Hz.

~ Or + ~ Or ~ Or + ~ Or -

Normal Supply Hooter

Stand by Supply Hooter

- SUPPLY
Fig-6

STAND BY SUPPLY (P2)

Fig-9

Common external push button connection diagram -

NOTE :1) R1 external 4 CO plug in type relay with base. ( Coil Voltage must be same as normal supply- p1 ) 2) P1- Normal Supply. 3) P2 Stand by supply. 4) NO ring back hooter operation when normal supply P1 fails. 5) Relay contacts shown in de-energised condition.

TEST MUTE AKN RST C

push buttons

Manned / Unmanned Facility

This feature allows disabling the audio & visual indication on fault occurrence if the station is unmanned. The annunciator registers & records all faults occurring during unmanned mode and displays again manned mode. C & U/M Closes = Manned C & U/M Open = Unmanned
Fig-10

TEST MUTE AKN

Fig-7

TEST MUTE AKN RST C

TEST MUTE AKN RST C

U/M

ss ss
s

RST C

Annunciator failure contact

NOTE :External potential No type push buttons. wherever multiple units (modules ) are used together for multipoint windows, the same set of push button should be connected in parallel as shown above.

I4 C4
Fig-11

This normally open supervisory contact closes when ever annunciator fail.

Safety Instructions and Recommendations

Users Guide
User guide for Annunciator Equipment. This Manual gives necessary information for correct technical, installation, operation & Maintenance of the equipment. Kindly preserve this Manual for entire equipment life. The following conventions and words used in have specific meanings.

Conventions and their meanings:Indicates loss of life personnel injury if proper care is not taken

Indicates Equipment damage can result, if proper precautions are not followed.

Indicates preliminary action to be taken.

Indicates mandatory actions to be taken / followed.

Indicates personnel to read the manual before working on the equipment.

Indicates personnel to read the manual before maintenance of the equipment.

Safety labels & visual symbols on the equipments

Warning Labels - warning labels have been pasted on equipment, which indicate the safety and hazards precautions
to avoid the problems.
Read and Understand Operators on the Manual Before Using this Equipment

CE Mark

Read and Understand Operators Manual Before Using this Equipment

Risk of Electrical shock

Earthing

Personnel Safety
Only trained, skilled, qualified and authorized personnel should install, operate and maintain the equipment. Work area must be kept clean and dry. Remove all flammable material from the area. Know the location of nearest fire extinguisher so that in case of something fired it will be controlled as early as possible.

Dont operate the equipment without understanding the Installation, Operation and Maintenance manual thoroughly.

If any faults occur during the operation, stop the equipment immediately and eliminate the fault. Any modifications or alterations to the equipment shall exclude any liability on the part of the manufacturer for any damage, which may arise. No modifications, which have an adverse effect on safety, shall be undertaken. Before any modifications on the equipment, consult Alan Electronics Pvt. Ltd. Proper earthing should be provided to the equipment, a separate dedicated earthing should be installed.

Lighting :
Before shifting the equipment disconnect all wires, cables, hoses from the equipment ,which are connected externally. Failure to do this could cause the load to shift and slip.

Model Coding

D C

Z
Optional Features

Note :Z Y X
A = AC Fail 0 = without AC Fail D = DC Fail 0 = without DC Fail R = with Repeat Relay 0 = without any of above features P = Built in push Buttons ( Big ) S = Built in membrane push Buttons ( Small ) 0 = without Built in push Buttons 0S = NIL 1S = Small window
In 1D size enclosure, number of B size windows will be maximum 4 and S size Windows will be maximum 8. External PCB mounted Repeat Relays card will be given for Annunciator with Repeat Relays model.

Enclosure Max No. Of Small Max No. Of Big Type S size window B size window
1 2 3 4 = = = = 1D 2D 3D 4D 8 16 Not applicable Not applicable 4 8 12 16

Push Buttons

Small Window

E
16S = 16 Small window

For more than 16 S / B size window configurations consult Alan for multipoint annunciators.

Big Window
0B = NIL 1B = Big window

C
16B = 16 Big window

Enclosure

1 MLD 2 MLD 3 MLD 4 MLD

= = = =

1D 2D 3D 4D

Manufactured by :-

ALAN ELECTRONIC SYSTEMS PVT. LTD.

Head Office :Unit No. 34 & 37, II Floor, 'A' Building, Crescent Industrial Co-o Society Ltd., KanjurMarg (E),- 400 042. Mumbai , Maharashtra, INDIA. Tel : + 91- 22 - 25777098 / 99 Fax : + 91- 22 - 2578 4626 email- sdm@alanindia.net Web- www.alanindia.net
nd

Factory :AMN-07/ R02 Jun-2011

S. Patil Compound,Near Lalit Weigh Bridge, Kalyan Shil Road,Post : Manpada, Dombivli ( E ) - 421204, Thane Dist , Maharashtra, INDIA. Tel :- + 91- 251 - 2872193 / 94 Fax:- + 91- 251 - 2872192 email- sales@alanindia.net manager@alanindia.net