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Actuator MAR 90 5 Rcs - Catalog - 6 - 09

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EASC SCC-05 (Micro-Processor Based Analog Controller) . . . . . . . . . . . . . . . . . . . . . .

24
EASC SCC-10 (Micro-Processor Based Analog Controller) . . . . . . . . . . . . . . . . . . . . 25-26
DPC-100 & DPC-120 (Profibus

DP Actuator Controller) . . . . . . . . . . . . . . . . . . . . . . . . 27
DNET115 (DeviceNet

Actuator Controller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
ModBus Actuator Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
E L E C T R I C A C T U A T O R S
C O N T R O L S
Overview/Features & Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
MAR/DCR-10, 50 & 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Outline Dimensions (MAR/DCR-10, 50 & 90) . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
MAR/DCR-100, 120, 160, 250, 800, 1600 & 4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-14
Outline Dimensions (MAR/DCR-100, 120, 160 & 250) . . . . . . . . . . . . . . . . . . . . . . . 8
Outline Dimensions (MAR/DCR-800) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Outline Dimensions (MAR 1600-70, 4000-125, 4000-170) . . . . . . . . . . . . . . . . 10-11
Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14
SURE 24/25, 49, 100, 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-23
Outline Dimensions (SURE 24/25) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Outline Dimensions (SURE 49) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Outline Dimensions (SURE 100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Outline Dimensions (SURE 150) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
The RCS product line offers a broad and
diverse range of speeds and available
voltages. Coupled with an extensive line of control and communication
accessories, these actuators offer both standard and unique solutions to
a host of automation requirements. Standard operation for MAR and DCR
models is part turn, reversible with unidirectional and multi-turn options
available.
Application Flexibility
All RCS electric actuators are powered by an
extended duty, high-torque, reversible motor. These
motors are suitable for both on/off and modulating applications, with many
models rated for extended duty. Each motor is Class B insulated and has an
internal thermal overload protective device. This device protects the motor if a
stall condition occurs thus preventing the motor from overheating which
results in premature motor failure.
Electric Motors
All gears used in RCS actuators are
manufactured from high alloy steel. Each
gear is precision machined, then heat-treated, giving the gears exceptional
strength. Each gear assembly is designed and tested to withstand the stall
torque generated by the motor.
Precision Gearing
Each gear and spring assembly is
permanently lubricated with a high
quality lubricant selected to meet a wide range of operational and
environmental conditions. Periodic lubrication is not required.
Permanent Lubrication
With electroless nickel plated output shafts and
stainless steel external bolting, RCS actuators will
stand up to a broad range of environmental conditions. Optional marine
epoxy paint systems or electroless nickel plated enclosures are also
available to meet most onshore or offshore conditions.
Standard Coating System: Electrostatically applied
powder coating
Optional Coating System: Ameron 2 part, water based epoxy,
Sherwin WIlliams
KEM Aqua 280 Water Reducible Enamel,
or Electroless Nickel Plating
Environmental
Mechanical position indicators are standard on
every model. These devices provide an
external position reference for the actuator or driven equipment.
Position Indication
Every actuator has a clearly marked and
accessible terminal strip to provide for quick termination of field wiring.
Simple and Easy Wiring
Integral potentiometer
Auxiliary limit switches
Interposing relays
Motor brakes
D.C. analog position transmitter
with integral power supply
D.C. analog position (loop powered)
D.C. analog position controller
Accessories
All RCS actuators can be installed and
operated in any position. This allows
flexibility for installation in confined locations or in retrofit applications.
Versatile Installation
MAR/DCR10, 50 and 90 models feature a
declutchable manual override. The actuator
gearing is disengaged from the motor thus the actuator cannot be operated
electrically while in manual operation. MAR100 through 4000 feature a
manual override with an automatic electrical safety lockout switch. When
the handwheel is engaged, the electrical switch isolates the motor from the
supply voltage to prevent electrical operation.
Manual Override
PG 2
OVERVIEW
Digi-Tork bi-directional torque control
Digi-Speed variable speed control
Communication bus interface:
- Profibus DP
- DeviceNet
TM
- Modbus
Since 1968, RCS has manufactured and sold more 1/4 turn and spring return electric actuators than any other competing actuator
manufacturer. Standard RCS actuation products provide automation solutions to valve and equipment manufacturers and to end users
in the commercial, industrial, marine, and power industries. They have been utilized in a myriad of automation solutions from simple
on/off control to heavy modulating and in many challenging, dirty and hazardous environments. Engineered solutions to unique or
unusual applications are also a specialty.
FEATURES & BENEFITS
The electric rotary line is the broadest and most versatile of any
in the market. Targeted at valves (1/4 and multi-turn types) and
dampers, it is uniquely suited for use in the automation of other
types of rotating equipment. Rotary models span a torque range
of 120 to 48,000 inch pounds. Stroke speeds for 1/4 turn valves
range from 0.5 seconds to 3 minutes. Speeds for multi-turn
actuators range from 7.5 to 30 rpm.
Electric Rotary Actuators
RCS currently manufactures spring return actuator models with
spring-ending torque to 1,800 inch pounds. These actuators
utilize torsion power springs that provide a reliable mechanical
actuation solution for emergency shutoff or shutdown situations.
This approach offers an inexpensive, maintenance free, and
environmentally friendly alternative to pneumatic, hydraulic,
electrohydraulic, or battery backup systems. Clockwise and
counter-clockwise spring return options are available to drive any
1/4 turn device to a fail position on loss of power. There are
speed options available on all models that allow these actuators
to be used in simple on/off or modulating applications.
Spring Return Electric Rotary Actuators
An extensive line of electrical and electronic accessories is
available for both product lines. These include the latest solutions
to industry demands for analog control plus communication bus
capabilities. The protocols currently supported are Profibus DP,
DeviceNet

, and Modbus.
Controls
MAR10, 50, 90 A. C. Supply
DCR10, 50, 90 D. C. Supply
Models
For on/off and modulating
control of:
Part turn ball,
butterfly or plug valves
Rotary dampers
Rotating equipment
Multi-turn valve types
Typical Application
Standard: -40F to +150F
-40C to +65C
Optional: -60F to +120F
-50C to +48C
(Note: With Heaters Installed)
Optional:
Compliance to NFPA 130,
capable of operation after
exposure to ambient
temperature of 482F (250C)
for a minimum of 1 hour
115 VAC, 1 Phase, 50/60 Hz.
230 VAC, 1 Phase, 50/60 Hz.
24 VAC, 1 Phase, 50/60 Hz.
12 VDC / 24 VDC
. 5 to 60 seconds
for 90 revolution
7. 5 and 30 RPM
for multi-turns
120 to 1, 000 inch pounds
(13. 5 to 112 newton meters)
Temperature Range
Voltage
Torque Range
Speed Range
MAR Models Only
Canadian Standards Association
CSA NRTL/CClass I, Divisions 1 & 2,
Groups C & D
CSA NRTL/CClass II, Divisions 1 & 2,
Groups E, F & G
CSA NRTL/CApproved to UL standard
No. 429, Electrically
Operated Valves
CSA NRTL/CApproved to UL
Standard No. 1203,
Electrical Equipment for use
in Explosion - proof
And Dust - Ignition - proof
Hazardous(Classified)
Locations
Approvals
MAR Models Only
Canadian Standards Association
CSA NRTL/CEnclosure 4
Approvals
Open/Close
Modulating
Multi-Turn
NEMA 4 Enclosure
NEMA 7 Enclosure
Optional 7" Handwheel Available
PG 3
AC Voltages
2 SPDT Switches,
PTC Heater
DC Voltages
2 SPDT (High Current)
Switches
Standard Features
PART TURN ELECTRIC
MULTI-TURN ELECTRIC
PG 4
Outline Dimensions (Inches) (MAR & DCR10, 50 & 90)
Mounting Geometry Bottom View Notes
1. Direction of rotation is based
on viewing actuator from top.
2. Drawing shows output shaft in a fully
clockwise (closed) position.
3. Actuator shown with indicator in
electrical mode.
4. A NEMA 4 control enclosure is shown.
Dimensions given are accurate for NEMA 7.
Clearance required
for cover removal
3. 28
7. 83
8. 00
TOP
One Only,
3/4 N. P. T.
Conduit
Entrance
1. 32
6. 00
3. 00
0. 828
0. 954 . 04
3
7. 41 NEMA 4
7. 81 NEMA 7
9. 41
Electrical Mode
9. 81
Mode
5/16 18 UNC Class 2B,
.50 Depth
Min. full thread
Typ. 4 places
2.25 Sq.
1.125 Typ.
0.875
0.874
Dia.
0.624
0.620
Across
flats
NEMA 4 Enclosure: 12 lbs. /5. 45 kg
NEMA 7 Enclosure: 16 lbs. /7. 27 kg
lb./kg. lb./kg. Weight
PART TURN ELECTRIC
MULTI-TURN ELECTRIC
The percentage of time the electric motor is
energized vs. the time it is at rest, in reversing
duty and with the actuator running at its rated
load - maximum published torque.
Duty Cycle
12 motor starts (corrections) per minute.
At the rated duty cycle for that model.
With the speed of operation a minimum
of 15 seconds for 90 or slower.
With positioning accuracy of (+/-) 1% of total span.
Standard Modulating Duty Rating
115 & 230 VAC, 1 Phase, 50/60 Hz.
M
A
R
Current Ratings Current Ratings
115 VAC 230 VAC
N.L.A.* L.R.A.* N.L.A.* L.R.A.*
* (N.L.A.) No Load Ampere (L.R.A.) Locked Rotor Ampere (1) Open/Close Service (2) Open/Close or Modulating Service
PG 5
Note Multi-turn models are available with the following number of turns:
1.4, 5, 8, 13, 18, 26 or 50. Must be specified when the order is placed.
To operate multiple actuators in parallel from
a single signal requires isolating relays in the
field wiring. Consult factory.
Isolation Relays
Model Output Torque Type Speed of Operation Duty Cycle Rating Duty Cycle Rating
Inch Pounds (N.m) 60 Hz. (50 Hz.) 115 Vac, 1Ph., 50/60 Hz. 230 Vac, 1Ph., 50/60 Hz.
MAR10-.5MT 30 (3.4) Multi-Turn 30 RPM 25% 25%
N/A (2) (2)
MAR10-2 120 (13.5) Part Turn 2 second/90 50% 50%
(2.5 seconds/90) (1) (1)
MAR10-2MT 120 (13.5) Multi-Turn 7.5 RPM 50% 50%
(6.2 RPM) (2) (2)
MAR10-10 350 (40) Part Turn 10 seconds/90 50% 50%
(12 seconds/90) (1) (1)
MAR10-30 425 (48) Part Turn 30 seconds/90 50% 50%
(35 seconds/90) (2) (2)
MAR10-60 400 (45) Part Turn 60 seconds/90 50% 50%
(70 seconds/90) (2) (2)
MAR50-.5MT 200 (22.5) Multi-Turn 30 RPM 25%
N/A (2)
MAR50-2 600 (67) Part Turn 2 seconds/90 40% 50%
(2.5 seconds/90) (1) (1)
MAR50-2MT 600 (67) Multi-Turn 7.5 RPM 40% 50%
(6.2 RPM) (2) (2)
MAR50-10 600 (67) Part Turn 10 seconds/90 50% 50%
(12 seconds/90) (1) (1)
MAR50-30 700 (79) Part Turn 30 seconds/90 50% 50%
(35 seconds/90) (2) (2)
MAR50-60 600 (67) Part Turn 60 seconds/90 50% 50%
(70 seconds/90) (2) (2)
MAR90-5 1,000 (112) Part Turn 5 seconds/90 50% 50%
(6 seconds/90) (1) (1)
MAR90-5MT 1,000 (112) Multi-Turn 3 RPM 50% 50%
(2.5 RPM) (2) (2)
MAR90-15 1,000 (112) Part Turn 15 seconds/90 75% 50%
(17.5 seconds/90) (2) (2)
0.5 0.82 0.25 0.40
0.40 0.60 0.30 0.40
0.40 0.60 0.20 0.25
0.40 0.60 0.20 0.25
0.30 0.50 0.20 0.25
0.35 0.55 0.20 0.25
1.9 3.10
1.60 2.20 0.50 0.95
1.60 2.20 0.50 0.95
0.50 0.80 0.30 0.50
0.35 0.55 0.20 0.25
0.30 1.50 0.20 0.25
0.55 1.55 0.25 0.85
0.55 1.55 0.25 0.85
0.50 0.60 0.20 0.35
PART TURN ELECTRIC
MULTI-TURN ELECTRIC
Standard: Two-single pole, double
throw type (SPDT) with an option
for 2 or 4 additional.
Ratings: UL and CSA listed.
15 amp & 1/2 H.P. at 125 or
250 VAC; 1/2 amp at 125 VDC;
1/4 amp at 250 VDC; 5 amp at 120 VAC
Optional: All double pole,
double throw type (DPDT).
Ratings: UL and CSA listed.
10 amp at 125/250 VAC (form ZZ);
1/2 H.P. at 125 VDC; 3/4 H.P. at 250 VAC
Limit Switches (MAR Models)
Ratings: UL and CSA listed.
MIL-PRF-8805 Qualified Listing
25 amp at 277 VAC; 1 H.P. at 125 VAC;
2 H.P. at 250 VAC
Limit Switches (DCR Models)
* (N.L.A.) No Load Ampere (L.R.A.) Locked Rotor Ampere (1) Open/Close Service (2) Open/Close or Modulating Service
Model Output Torque Type Speed of Operation Duty Cycle Rating
Inch Pounds (N.m) 60 Hz. (50 Hz.) 24 VAC
MAR10-2 120 (13.5) Part Turn 2 seconds/90 25% (1)
MAR10-2MT 120 (13.5) Multi-Turn 7.5 RPM 25% (1)
MAR10-10 350 (40) Part Turn 10 seconds/90 25% (1)
MAR10-30 425 (48) Part Turn 30 seconds/90 25% (1)
MAR10-60 400 (45) Part Turn 60 seconds/90 25% (1)
MAR50-10 600 (67) Part Turn 10 seconds/90 25% (1)
MAR50-30 700 (79) Part Turn 30 seconds/90 25% (1)
MAR90-15 1,000 (112) Part Turn 15 seconds/90 25% (1)
24 VAC
M
A
R
Current Ratings
24 VAC
N.L.A.* L.R.A.*
2.8 3.50
2.8 3.50
1.90 2.70
1.70 2.40
1.80 2.50
3.80 4.70
1.90 2.70
2.40 4.00
Model Output Torque Type No Load Duty Cycle Rating Duty Cycle Rating
Inch Pounds (N.m) Speed of Operation 12 VDC 24 VDC
DCR10-2 250 (28) Part Turn .6 seconds/90 50% (1) 50% (1)
DCR10-2MT 250 (28) Multi-Turn 25 RPM 50% (2) 50% (2)
DCR10-10 400 (45) Part Turn 6.4 seconds/90 50% (1) 50% (1)
DCR50-2 600 (67) Part Turn .7 seconds/90 50% (1) 50% (1)
DCR50-2MT 600 (67) Multi-Turn 21 RPM 50% (2) 50% (2)
DCR50-10 600 (67) Part Turn 5.6 seconds/90 50% (1) 50% (1)
DCR50-30 700 (79) Part Turn 21 seconds/90 50% (2) 50% (2)
DCR50-60 750 (84) Part Turn 42 seconds/90 50% (2) 50% (2)
DCR90-5 900 (101) Part Turn 2.2 seconds/90 50% (1) 50% (1)
DCR90-5MT 900 (101) Multi-Turn 7 RPM 50% (2) 50% (2)
DCR90-15 900 (101) Part Turn 5.6 seconds/90 50% (2) 50% (2)
12 & 24 VDC
D
C
R
Current Ratings Current Ratings
12 VDC 24 VDC
N.L.A.* L.R.A.* N.L.A.* L.R.A.*
1.00 12.50 0.75 6.80
1.00 12.50 0.75 6.80
0.19 3.90 0.08 2.10
1.00 22.00 0.75 12.00
1.00 22.00 0.75 12.00
0.90 5.80 0.50 2.40
0.15 2.65 0.06 1.15
0.15 2.65 0.06 1.15
1.00 12.50 0.75 6.80
1.00 12.50 0.75 6.80
0.90 5.80 0.50 2.40
PG 6
Note Multi-turn models are available with the following
number of turns: 1.4, 5, 8, 13, 18, 26 or 50.
Must be specified when the order is placed.
To operate multiple actuators in parallel from
a single signal requires isolating relays in the
field wiring. Consult factory.
Isolation Relays
PART TURN ELECTRIC
MULTI-TURN ELECTRIC
A. C. Voltages
MAR100
MAR120
MAR160
MAR250
MAR800
D. C. Voltages
DCR100
DCR160
DCR250
DCR800
Models
PG 7
For on/off and modulating
control of:
Part turn ball,
butterfly or plug valves
Multi-turn valve types
Rotary dampers
Rotating equipment
Typical Application
Standard: -40F to +150F
-40C to +65C
Optional: -60F to +150F
-50C to +65C
(Note: With Heaters Installed)
Optional:
Compliance to NFPA 130,
capable of operation after
exposure to ambient
temperature of 482F (250C)
for a minimum of 1 hour
Temperature Range
115 VAC, 1 Phase, 50/60 Hz.
230 VAC, 1 Phase, 50/60 Hz.
24 VAC, 1 Phase, 50/60 Hz.
220 VAC, 3 Phase, 60 Hz.
440 VAC, 3 Phase, 60 Hz.
12 VDC
24 VDC
Voltage
1, 500 to 10, 000 inch pounds
(13. 5 to 112 newton meters)
Torque Range
NEMA 4/6/7 Enclosure
MAR Models Only
Canadian Standards Association
CSA NRTL/CEnclosure 4 and 6
CSA NRTL/CClass I, Divisions 1 & 2,
Groups C & D
CSA NRTL/CClass II, Divisions 1 & 2,
Groups E, F & G
CSA NRTL/CApproved to UL standard
No. 429, Electrically
Operated Valves
CSA NRTL/CApproved to UL
Standard No. 1203,
Electrical Equipment for use
in Explosion - proof
And Dust - Ignition - proof
Hazardous(Classified)
Locations
Approvals
MAR Models Only
Canadian Standards Association
CSA NRTL/CEnclosure 4
Approvals
NEMA 4 Enclosure
1. 25 to 60 seconds
for 90 revolution
6. 6 and 12 RPM
for multi-turns
Speed Range
AC (Single and Three
Phase)Voltages
4 SPDT Switches,
PTC Heater
DC Voltages
2 SPDT (High Current)
Switches
Standard Features
PART TURN ELECTRIC
MULTI-TURN ELECTRIC
Outline Dimensions (Inches) (MAR & DCR-100, 120, 160 & 250)
Mounting Geometry Notes
1. Drawing shows the actuator output shaft
in a fully clockwise (closed) position.
2. Direction of actuator rotation is based on
the top view from the handwheel.
3. A NEMA 4 control cover is shown.
Dimensions given are accurate for NEMA 4/6/7.
4. Actuator is shown with handwheel in auto
position. Height is 13.0 when manual
override is used.
9. 00 Dia.
12. 36
3. 33 3. 30
Two,
3/4 N. P. T.
Conduit
Entrance
2.14
2. 69
8. 36
2. 06
4. 18
1. 05
(Not to scale)
1. 03
10. 5
13. 5 Max.
4
10. 0 Clearance
for cover removal
Dia.
1. 125
1. 124
0. 874
0. 870
1. 50 Typ.
3. 00 Sq. Typ.
3/8 16 UNC Class 2B,
. 75 Depth
Typ. 4 places
PG 8
NEMA 4 (weather-proof): 34 pounds/15. 45 Kg
Explosion-proof: 44 pounds/20 Kg
lb./kg. lb./kg. Weight
PART TURN ELECTRIC
MULTI-TURN ELECTRIC
PG 9
Weather-Proof Enclosure: 34 pounds/15. 45 Kg
Explosion-Proof Enclosure: 44 pounds/20 Kg
lb./kg. lb./kg. Weight
Outline Dimensions (Inches) (MAR & DCR 800)
Mounting Geometry Notes
1. Drawing shows the actuator output shaft
in a fully clockwise (closed) position.
2. Direction of actuator rotation is based
on the top view from the handwheel.
3. A NEMA 4 control cover is shown.
Dimensions given are accurate for NEMA 4/6/7.
4. Actuator is shown with handwheel in auto
position. Height is 13.3 when manual override
is used.
13. 8 M
10. 8
1. 50
1. 35
4. 18
8. 36
2. 06
3. 31
Two,
3/4 N. P. T.
Conduit
Entrance
2. 14
10. 0 Clearance
for cover removal
9. 00 Dia.
12. 36
3. 33 3. 30
1. 501
1. 499
Dia.
3. 50 Sq. Typ.
1. 124
1. 120
1/2 13 UNC Class 2B,
. 88 Depth
Typ. 4 places
1. 75 Typ.
PART TURN ELECTRIC
MULTI-TURN ELECTRIC
MAR1600, MAR4000
Models
For on/off and modulating
control of:
Part turn ball,
butterfly or plug valves
Multi-turn valve types
Rotary dampers
Rotating equipment
Typical Application
Standard: -40F to +150F
-40C to +65C
Optional: -60F to +150F
-50C to +65C
Optional:
Compliance to NFPA 130,
capable of operation after
exposure to ambient
temperature of 482F (250C)
for a minimum of 1 hour or a
maximum of 3 hours.
Temperature Range
115 VAC, 1 Phase, 50/60 Hz.
230 VAC, 1 Phase, 50/60 Hz.
220 VAC, 3 Phase, 60 Hz.
440 VAC, 3 Phase, 60 Hz.
Voltage
70 & 170 seconds
for 90 revolution
21,000 & 48,000 inch pounds
(2,373 & 5,424 newton meters)
Torque Range
Speed Range
A. C. Models Only
Canadian Standards Association
CSA NRTL/CEnclosure 4 and 6
CSA NRTL/CClass I, Divisions 1 & 2,
Groups C & D
CSA NRTL/CClass II, Divisions 1 & 2,
Groups E, F & G
CSA NRTL/CApproved to UL standard
No. 429, Electrically
Operated Valves
CSA NRTL/CApproved to UL
Standard No. 1203,
Electrical Equipment for use
in Explosion - proof
And Dust - Ignition - proof
Hazardous(Classified)
Locations
Approvals
NEMA 4/6/7 Enclosure
PG 10
AC (Single or Three
Phase)Voltages
4 SPDT Switches,
PTC Heater
Standard Features
PART TURN ELECTRIC
Outline Dimensions (Inches) (MAR 1600-70 and 4000-170)
21.0 3.0
12.36
3.0 REF
10.0 Clearance
for cover removal
3
2
4.37
13.08
5.62
Two,
3/4 N.P.T.
Conduit
Entrance
4.56
6.42
8.36
1.96
1/2 x 1/4
Keyslot, 2x
5.00 Sq.
3. 250
x 3. 75 Depth
3/4 10 UNC Class 2B, . 75 Depth, 4x
Notes
1. Drawing shows the actuator output shaft
in a fully clockwise (closed) position.
2. Direction of actuator rotation is based on
the top view of the external gearbox.
3. Actuator is shown with handwheel in auto
position. Height is 2.4 when manual
override is used.
Mounting Geometry
PG 11
NEMA 4/6/7 Enclosure: 126 pounds/57. 2 Kg
lb./kg. lb./kg. Weight
PART TURN ELECTRIC
The percentage of time the electric motor is
energized vs. the time it is at rest, in reversing
duty and with the actuator running at its rated
load - maximum published torque.
Duty Cycle
12 motor starts (corrections) per minute.
At the rated duty cycle for that model.
With the speed of operation a minimum
of 15 seconds for 90 or slower.
With positioning accuracy of (+/-) 1% of total span.
Standard Modulating Duty Rating
* (N.L.A.) No Load Ampere (L.R.A.) Locked Rotor Ampere (1) Open/Close Service (2) Open/Close or Modulating Service
PG 12
115 & 230 VAC, 1 Phase, 50/60 Hz.
M
A
R
Current Ratings Current Ratings
115 VAC 230 VAC
N.L.A.* L.R.A.* N.L.A.* L.R.A.*
.55 1.55 .25 .85
.50 .60 .30 .35
.35 .55 .20 .35
3.30 7.40 1.30 3.60
3.30 7.40 1.30 3.60
.75 1.65 .70 1.05
.60 1.60 .35 .90
.65 .70 .45 .50
.50 .60 .30 .35
3.30 7.40 .90 3.40
3.30 7.40 .90 3.40
1.60 2.20 1.00 1.25
1.10 1.80 .70 1.05
.75 1.65 .50 .95
.65 .70 .30 .35
3.30 7.40 .90 3.40
1.60 2.20 1.00 1.20
.55 1.55 .50 .95
3.30 7.40 .90 3.40
3.30 7.40 .90 3.40
Model Output Torque Type Speed of Operation Duty Cycle Rating Duty Cycle Rating
Inch Pounds (N.m) 60 Hz. (50 Hz.) 115 Vac, 1Ph., 50/60 Hz. 230 Vac, 1Ph., 50/60 Hz.
MAR100-16 1,500 (169) Part Turn 16 seconds/90 100% 50%
(19 seconds/90)
(2) (2)
MAR100-30 1,800 (203) Part Turn 30 seconds/90 100% 50%
(35 seconds/90)
(2) (2)
MAR100-60 2500 (282) Part Turn 60 seconds/90 100% 50%
(70 seconds/90)
(2) (2)
MAR120-1.25 1,500 (169) Part Turn 1.25 seconds/90 25% 25%
(2 seconds/90)
(1) (1)
MAR120-1.25 1,500 (169) Multi-Turn 12 RPM 25% 25%
MT (10 RPM)
(2) (2)
MAR160-8 1,920 (217) Part Turn 8 seconds/90 50% 50%
(9 seconds/90)
(1) (1)
MAR160-16 2,000 (226) Part Turn 16 seconds/90 75% 50%
(19 seconds/90)
(2) (2)
MAR160-30 2,500 (282) Part Turn 30 seconds/90 75% 50%
(35 seconds/90)
(2) (2)
MAR160-60 2,800 (316) Part Turn 60 seconds/90 100% 50%
(70 seconds/90)
(2) (2)
MAR250-3 3,500 (395) Part Turn 3 seconds/90 25% 50%
(4 seconds/90)
(1) (1)
MAR250-3MT 3,500 (395) Multi-Turn 5 RPM 25% 50%
(4 RPM)
(2) (2)
MAR250-8 3,000 (339) Part Turn 8 seconds/90 40% 50%
(9 seconds/90)
(1) (1)
MAR250-16 4,000 (452) Part Turn 16 seconds/90 50% 50%
(19 seconds/90)
(2) (2)
MAR250-30 5,000 (565) Part Turn 30 seconds/90 50% 50%
(35 seconds/90)
(2) (2)
MAR250-60 5,000 (565) Part Turn 60 seconds/90 75% 50%
(70 seconds/90)
(2) (2)
MAR800-12 7,500 (847) Part Turn 12 seconds/90 25% 25%
(14 seconds/90)
(1) (1)
MAR800-30 10,000 (1,130) Part Turn 30 seconds/90 40% 50%
(35 seconds/90)
(2) (2)
MAR800-60 10,000 (1,130) Part Turn 60 seconds/90 75% 50%
(70 seconds/90)
(2) (2)
MAR1600-70 21,000 (2,373) Part Turn 70 seconds/90 25% 50%
(82 seconds/90)
(2) (2)
MAR 48,000 (5,424) Part Turn 170 seconds/90 25% 50%
4000-170 (200 seconds/90)
(2) (2)
Note Multi-turn models are available with the following number of turns:
1.4, 5, 8, 13, 18, 26 or 50. Must be specified when the order is placed.
To operate multiple actuators in parallel from
a single signal requires isolating relays in the
field wiring. Consult factory.
Isolation Relays
PART TURN ELECTRIC
MULTI-TURN ELECTRIC
Standard: Four - single pole, double throw
type (SPDT) with an option for 2 additional
Ratings: UL and CSA listed.
15 amp & 1/2 H.P. at 125 or 250 VAC
1/2 amp at 125 VDC;
1/4 amp at 250 VDC
Lamp Load: 5 amp at 120 VAC
Optional: All double pole,
double throw type (DPDT).
Ratings: UL and CSA listed.
10 amp at 125/250 VAC (form ZZ);
1/2 H.P. at 125 VDC; 3/4 H.P. at 250 VAC
Limit Switches (MAR Models)
Ratings: UL and CSA listed.
MIL-PRF-8805 Qualified Listing
25 amp at 277 VAC; 1 H.P. at 125 VAC;
2 H.P. at 250 VAC
Limit Switches (DCR Models)
PG 13
Model Output Torque Type No Load Duty Cycle Rating Duty Cycle Rating
Inch Pounds (N.m) Speed of Operation 12 VDC 24 VDC
DCR100-30 2,000 (225) Part Turn 11.5 seconds/90 50% (2) 50% (2)
DCR160-16 2,200 (248) Part Turn 5.5 seconds/90 50% (1) 50% (1)
DCR160-60 3,600 (406) Part Turn 22 seconds/90 50% (2) 50% (2)
DCR250-8 3,000 (339) Part Turn 3.2 seconds/90 50% (1) 50% (1)
DCR250-16 4,000 (452) Part Turn 5.7 seconds/90 50% (1) 50% (1)
DCR250-30 5,000 (565) Part Turn 11.2 seconds/90 50% (2) 50% (2)
DCR800-30 10,000 (1,130) Part Turn 13.3 seconds/90 50% (2) 50% (2)
DCR800-60 10,000 (1,130) Part Turn 23 seconds/90 50% (2) 50% (2)
12 & 24 VDC
D
C
R
Model Output Torque Type Speed of Operation Duty Cycle Rating
Inch Pounds (N.m) 60 Hz. (50 Hz.) 24 VAC
MAR100-16 1,500 (169) Part Turn 16 seconds/90 50% (2)
(19 seconds/90)
MAR100-30 1,800 (203) Part Turn 30 seconds/90 75% (2)
(35 seconds/90)
MAR100-60 2,500 (282) Part Turn 60 seconds/90 100% (2)
(70 seconds/90)
MAR160-30 2,500 (282) Part Turn 30 seconds/90 75% (2)
(35 seconds/90)
MAR160-60 2,800 (316) Part-Turn 60 seconds/90 75% (2)
(70 seconds/90)
MAR250-60 5,000 (565) Part Turn 60 seconds/90 50% (2)
(70 seconds/90)
24 VAC
M
A
R
Current Ratings Current Ratings
12 VDC 24 VDC
N.L.A.* L.R.A.* N.L.A.* L.R.A.*
.90 5.80 .50 2.40
1.00 12.50 .75 6.80
.90 5.80 .50 2.40
1.00 22.00 .75 12.30
1.00 22.00 .75 12.30
1.00 12.50 .75 6.80
1.00 22.00 .75 12.30
1.00 12.50 .75 6.80
Current Ratings
24 VAC
N.L.A.* L.R.A.*
5.60 6.00
2.40 4.50
1.80 3.80
4.50 5.00
2.40 4.50
4.50 5.00
* (N.L.A.) No Load Ampere (L.R.A.) Locked Rotor Ampere (1) Open/Close Service (2) Open/Close or Modulating Service
To operate multiple actuators in parallel from
a single signal requires isolating relays in the
field wiring. Consult factory.
Isolation Relays
PTC (Positive Temperature Coefficient)
Heater standard in an AC Voltage Models
Heater
PART TURN ELECTRIC
MULTI-TURN ELECTRIC
PG 14
Model Output Torque Type Speed of Operation Duty Cycle Rating Duty Cycle Rating
Inch Pounds (N.m) 60 Hz. (50 Hz.) 220 Vac, 3Ph., 60 Hz. 440 Vac, 3Ph., 60 Hz.
MAR100-16 1,500 (169) Part Turn 16 seconds/90 25% 25%
(19 seconds/90)
MAR120-1.25 1,500 (169) Part Turn 1.25 seconds/90 25% 25%
(2 seconds/90)
MAR120-1.25 1,500 (169) Multi-Turn 12 RPM 25% 25%
MT (10 RPM)
MAR160-8 1,920 (217) Part Turn 8 seconds/90 25% 25%
(9 seconds/90)
MAR160-16 2,000 (226) Part Turn 16 seconds/90 25% 25%
(19 seconds/90)
MAR250-3 3,500 (316) Part Turn 3 seconds/90 25% 25%
(4 seconds/90)
MAR250-3MT 3,500 (316) Multi-Turn 5 RPM 25% 25%
(4 RPM)
MAR250-16 4,000 (452) Part Turn 16 seconds/90 25% 25%
(19 seconds/90)
MAR250-30 5,000 (565) Part Turn 30 seconds/90 25% 25%
(35 seconds/90)
MAR250-60 5,000 (565) Part Turn 60 seconds/90 25% 25%
(70 seconds/90)
MAR800-12 7,500 (847) Part Turn 12 seconds/90 25% 25%
(14 seconds/90)
MAR800-30 10,000 (1,130) Part Turn 30 seconds/90 25% 25%
(35 seconds/90)
MAR800-60 10,000 (1,130) Part Turn 60 seconds/90 25% 25%
(70 seconds/90)
MAR 21,000 (2,373) Part Turn 70 seconds/90 25% 25%
1600-70 (80 seconds/90)
MAR 48,000 (5,424) Part Turn 170 seconds/90 25% 25%
4000-170 (200 seconds/90)
220 & 440 VAC, 3 Phase, 60 Hz.
M
A
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Current Ratings Current Ratings
220 VAC 440 VAC
N.L.A.* L.R.A.* N.L.A.* L.R.A.*
.34 1.20 .15 .75
1.60 3.50 .82 1.80
1.60 3.50 .82 1.80
.34 1.20 .15 .75
.34 1.20 .15 .75
1.60 3.50 .82 1.80
1.60 3.50 .82 1.80
.34 1.20 .15 .75
.34 1.20 .15 .75
.34 1.20 .15 .75
1.60 3.50 .82 1.80
.34 1.20 .15 .75
.34 1.20 .15 .75
1.60 3.50 .82 1.80
1.60 3.50 .82 1.80
* (N.L.A.) No Load Ampere (L.R.A.) Locked Rotor Ampere (1) Open/Close Service (2) Open/Close or Modulating Service
Note Multi-turn models are available with the following number of turns: 1.4, 5, 8, 13, 18, 26 or 50. Must be specified when the order is placed.
The percentage of time the electric motor is
energized vs. the time it is at rest, in reversing
duty and with the actuator running at its rated
load - maximum published torque.
Duty Cycle
12 motor starts (corrections) per minute.
At the rated duty cycle for that model.
With the speed of operation a minimum
of 15 seconds for 90 or slower.
With positioning accuracy of (+/-) 1% of total span.
Standard Modulating Duty Rating
Note Multi-turn models are available with the following number of turns:
1.4, 5, 8, 13, 18, 26 or 50. Must be specified when the order is placed.
PART TURN ELECTRIC
MULTI-TURN ELECTRIC
SPRING RETURN ELECTRIC
PG 15
For on/off and modulating
control of:
Part turn ball, butterfly,
plug valves or rotary
dampers when emergency
shutdown or shutoff
capability is required in the
event of a loss of power.
Typical Application
Standard: -40F to +150F
-40C to +65C
Optional: -60F to +150F
-50C to +65C
Optional:
Compliance to NFPA 130,
capable of operation after
exposure to ambient
temperature of 482F (250C)
for a minimum of 1 hour.
Temperature Range
115 VAC, 1 Phase, 50/60 Hz.
230 VAC, 1 Phase, 50/60 Hz.
Voltage
5 & 10 seconds for 90
revolution, motor operation
2 to 5 seconds,
spring operation
300 pound inches spring end
(34 newton meters)
Torque Range
Speed Range
Flat, spring steel torsion
spring, XYLAN

coated
Spring
SURE 24, SURE 25
Models
A. C. Models Only
Canadian Standards Association
CSA NRTL/CClass I, Divisions 1 & 2,
Groups C & D
CSA NRTL/CClass II, Divisions 1 & 2,
Groups E, F & G
CSA NRTL/CApproved to UL standard
No. 429, Electrically
Operated Valves
CSA NRTL/CApproved to UL
Standard No. 1203,
Electrical Equipment for use
in Explosion - proof
And Dust - Ignition - proof
Hazardous(Classified)
Locations
Approvals (SURE 24 Only)
A. C. Models Only
Canadian Standards Association
Enclosure 4
Approvals (SURE 24 Only)
SURE 24
SURE 25
Optional Manual Override Available
NEMA 4 Enclosure
NEMA 7 Enclosure
AC Voltages
2 SPDT Switches, PTC
Heater, Motor Brake
Standard Features
Outline Dimensions (Inches) (SURE 24/25)
Mounting Geometry Bottom View
PG 16
5/16 18 UNC Class 2B,
. 375 Depth
Min. full thread
Typ. 4 places
0.875
0.873
Dia.
0.624
0.620
Across flats
2.25 Sq.
1.125 Typ.
Notes
1. Direction of rotation is based
on viewing actuator from top.
2. Drawing shows actuator output shaft in
power fail clockwise position.
3. Standard unit fails clockwise (closed).
4. Optional unit fails counter-clockwise (open).
5. NEMA 4 cover shown.
Dimensions given are accurate for NEMA 7.
23 pounds/10. 4 Kg
lb./kg. lb./kg. Weight
10.54 NEMA 4
10.95 NEMA 7
5.0 Clearance for
cover removal
TOP
3.28
CCW spring return,
adjustable stop
for end of travel
CW spring return,
adustable stop
for end of travel
6.00
3.00
.953 .043
4.50
One Only,
3/4 N.P.T.
Conduit
Entrance
7.83
5
SPRING RETURN ELECTRIC
PG 17
For on/off and modulating
control of:
Part turn ball, butterfly,
plug valves or rotary
dampers when emergency
shutdown or shutoff
capability is required in the
event of a loss of power.
Typical Application
Standard: -40F to +150F
-40C to +65C
Optional: -60F to +150F
-50C to +65C
Optional:
Compliance to NFPA 130,
capable of operation after
exposure to ambient
temperature of 482F (250C)
for a minimum of 1 hour.
Temperature Range
115 VAC, 1 Phase, 50/60 Hz.
230 VAC, 1 Phase, 50/60 Hz.
24 VAC, 1 Phase, 50/60 Hz.
12VDC, 24VDC
Voltage
5, 15 & 30 seconds for 90
revolution, motor operation
2 to 5 seconds,
spring operation
600 pound inches spring end
(68 newton meters)
Torque Range
Speed Range
Helical torsion spring,
spring steel, XYLAN

coated
Spring
SURE49
Model
Not Available With Manual Override
A. C. Models Only
Canadian Standards Association
CSA NRTL/CEnclosure 4
CSA NRTL/CClass I, Divisions 1 & 2,
Groups C & D
CSA NRTL/CClass II, Divisions 1 & 2,
Groups E, F & G
CSA NRTL/CApproved to UL standard
No. 429, Electrically
Operated Valves
CSA NRTL/CApproved to UL
Standard No. 1203,
Electrical Equipment for use
in Explosion - proof
And Dust - Ignition - proof
Hazardous(Classified)
Locations
Approvals
NEMA 4/6/7 Enclosure
AC Voltages
4 SPDT Switches, PTC
Heater, Motor Brake
DC Voltages
2 SPDT (High Current)
Switches, PTC Heater,
Motor Brake
Standard Features
SPRING RETURN ELECTRIC
Outline Dimensions (Inches) (SURE 49)
Mounting Geometry Bottom View Notes
PG 18
1. Direction of rotation is based
on viewing actuator from top.
2. Actuator shown in energized position.
5. 0 Clearance
for cover removal
9. 62 as shown (10. 22 Max. )
4. 81
One Only,
3/4 N. P. T.
Conduit
Entrance
9. 93
18. 15
. 86
2. 51
1. 15
1. 03
7. 12
3. 56
2. 00 Pilot dia.
Shock absorber
Spring housing
0. 33
Control cover
TOP
. 625
. 621
Across flats
2. 25 Sq.
1. 125 Typ.
5/16 18 UNC Class 2B, . 63 Depth
4 places Typ.
. 875
. 874
49 pounds / 22. 27 kg
lb./kg. lb./kg. Weight
SPRING RETURN ELECTRIC
SURE100
Models
PG 19
For on/off and modulating
control of:
Part turn ball, butterfly,
plug valves or rotary
dampers when emergency
shutdown or shutoff
capability is required in the
event of a loss of power.
Typical Application
Standard: -40F to +150F
-40C to +65C
Optional: -60F to +150F
-50C to +65C
Optional:
Compliance to NFPA 130,
capable of operation after
exposure to ambient
temperature of 482F (250C)
for a minimum of 1 hour.
Temperature Range
115 VAC, 1 Phase, 50/60 Hz.
230 VAC, 1 Phase, 50/60 Hz.
Voltage
10 & 30 seconds for 90
revolution, motor operation
5 to 7 seconds,
spring operation
1200 pound inches spring end
(136 newton meters)
Torque Range
Speed Range
Optional Manual Override Available
A. C. Models Only
Canadian Standards Association
CSA NRTL/CEnclosure 4 and 6
CSA NRTL/CClass I, Divisions 1 & 2,
Groups C & D
CSA NRTL/CClass II, Divisions 1 & 2,
Groups E, F & G
CSA NRTL/CApproved to UL standard
No. 429, Electrically
Operated Valves
CSA NRTL/CApproved to UL
Standard No. 1203,
Electrical Equipment for use
in Explosion - proof
And Dust - Ignition - proof
Hazardous(Classified)
Locations
Approvals
Helical torsion spring,
spring steel, XYLAN

coated
Spring
NEMA 4/6/7 Enclosure
AC Voltages
4 SPDT Switches, PTC
Heater, Motor Brake
Standard Features
SPRING RETURN ELECTRIC
Outline Dimensions (Inches) (SURE 100)
PG 20
11.56 Dia.
5.78
Indicator
Cover
Spring
housing
Valve mounting
surface
2.34
Dia.
18.6
10.87
CCW spring drive
adjustable end of
travel stop.
CW spring drive
adjustable end of
travel stop.
Two,
3/4 N.P.T.
Conduit
Entrance
21.53
28.81 Cover removal
Conduit Entries Conduit Entries
5/16 18UNC Class 2B,
.63 Depth
Typ. 4 places located on
a 2.756 D.B.C.
1.102 Dia. x 1.38 DP.
1.240
0.315 x 0.276 [8mm x 7mm]
Key Typ. 2 places
CCW Spring Return CW Spring Return
4.00 Dia.
4
Bore Depth 1.50"
2.75"
.135"
Notes
1. Direction of rotation is based
on viewing actuator from top.
2. Actuator shown in power fail position.
3. Mounting circle complies with
ISO 5211 flange type F07 (except bolt thread). Bolt circle
is on center line, not straddling center line.
4. Two keys are recommended for driving device.
70 pounds/31.8 kg
lb./kg. lb./kg. Weight
SPRING RETURN ELECTRIC
SURE150
Models
PG 21
For on/off and modulating
control of:
Part turn ball, butterfly,
plug valves or rotary
dampers when emergency
shutdown or shutoff
capability is required in the
event of a loss of power.
Typical Application
Standard: -40F to +150F
-40C to +65C
Optional: -60F to +150F
-50C to +65C
Optional:
Compliance to NFPA 130,
capable of operation after
exposure to ambient
temperature of 482F (250C)
for a minimum of 1 hour.
Temperature Range
115 VAC, 1 Phase, 50/60 Hz.
230 VAC, 1 Phase, 50/60 Hz.
Voltage
15 seconds for 90
revolution, motor operation
5 seconds, spring operation
1800 pound inches spring end
(204 newton meters)
Torque Range
Speed Range
Optional Manual Override Available
A. C. Models Only
Canadian Standards Association
CSA NRTL/CEnclosure 4 and 6
CSA NRTL/CClass I, Divisions 1 & 2,
Groups C & D
CSA NRTL/CClass II, Divisions 1 & 2,
Groups E, F & G
CSA NRTL/CApproved to UL standard
No. 429, Electrically
Operated Valves
CSA NRTL/CApproved to UL
Standard No. 1203,
Electrical Equipment for use
in Explosion - proof
And Dust - Ignition - proof
Hazardous(Classified)
Locations
Approvals
Helical torsion spring,
spring steel, XYLAN

coated
Spring
NEMA 4/6/7 Enclosure
AC Voltages
4 SPDT Switches, PTC
Heater, Motor Brake
Standard Features
SPRING RETURN ELECTRIC
CCW Travel Stop
CW Travel Stop
17.64
TO NPT
PORTS
25.04
27.84
2X
3/4 NPT
Conduit
Entry Ports
2.44
11.56
5.78
35.17
Clearance for
Cover Removal
Lifting Lugs
4X .31 1.06
3/8-16 UNC -2B,
.88 Depth
Outline Dimensions (Inches) (SURE 150)
PG 22
Conduit Entries Conduit Entries
3/8 16UNC Class 2B,
. 625 Depth
Typ. 4 places located on
a 2. 756 D. B. C.
1. 102 Dia. x 1. 38 Depth
1.240
0.315 x 0.276 [8mm x 7mm]
Key Typ. 2 places
CCW Spring Return CW Spring Return
4.00 Dia.
4
Bore Depth 1. 50"
2.75"
.135"
Notes
1. Direction of rotation is based
on viewing actuator from top.
2. Actuator shown in power fail position.
3. Mounting circle complies with ISO 5211 flange type F07
(except bolt thread). Bolt circle is on center line, not straddling
center line.
4. Two keys are recommended for driving device.
120 pounds/54. 5. 8 kg
lb./kg. lb./kg. Weight
SPRING RETURN ELECTRIC
PG 23
The percentage of time the electric motor is
energized vs. the time it is at rest, in reversing
duty and with the actuator running at its rated
load - maximum published torque.
Duty Cycle
12 motor starts (corrections) per minute.
At the rated duty cycle for that model.
With the speed of operation a minimum
of 15 seconds for 90 or slower.
With positioning accuracy of (+/-) 1% of
total span.
Standard Modulating Duty Rating
Model Output Torque Electrical Speed of Spring Speed Duty Cycle Rating Duty Cycle Rating
Inch Pounds (N.m) Operation 60 Hz. (50 Hz.) of Operation 115 VAC 220 VAC
Sure 25-5 300 (34) 5 seconds/90 2 seconds/90 50% 50%
(6 seconds/90) (1) (1)
Sure 25-10 300 (34) 10 seconds/90 2 seconds/90 50% 50%
(12 seconds/90) (2) (2)
Sure 24-10 300 (34) 10 seconds/90 2 seconds/90 25% 25%
(12 seconds/90) (1) (1)
Sure 49-5 600 (68) 5 seconds/90 2 seconds/90 25% 25%
(6 seconds/90) (1) (1)
Sure 49-15 600 (68) 15 seconds/90 2 seconds/90 25% 25%
(18 seconds/90) (1) (1)
Sure 49-30 600 (68) 30 seconds/90 2 seconds/90 50% 50%
(35 seconds/90) (2) (2)
Sure 100-10 1,200 (136) 10 seconds/90 5 seconds/90 25% 25%
(12 seconds/90) (max) + (1) (1)
Sure 100-30 1,200 (136) 30 seconds/90 7 seconds/90 50% 50%
(35 seconds/90) (max ) + (2) (2)
Sure 150-15 1,800 (136) 15 seconds/90 5 seconds/90 25% 25%
(18 seconds/90) (max) + (1), (2) (1), (2)
115 & 230 VAC, 1 Phase, 50/60 Hz.
S
U
R
E
P
O
W
R
Current Ratings Current Ratings
115 VAC 220 VAC
N.L.A.* L.R.A.* N.L.A.* L.R.A.*
1.40 2.15 CF** CF**
1.00 1.55 CF** CF**
.70 1.05 .45 .65
1.10 1.80 1.00 1.20
.55 1.55 .35 .90
.65 .70 .30 .35
1.90 2.90 .90 1.35
.65 .95 .35 .45
1.90 2.90 .90 1.35
* (N.L.A.) No Load Ampere (L.R.A.) Locked Rotor Ampere (1) Open/Close Service (2) Open/Close or Modulating Service
** (CF) Consult Factory + Approximate, Based on Load
Model Output Torque Electrical Speed of Spring Speed Duty Cycle Rating
Inch Pounds (N.m) Operation 60 Hz. (50 Hz.) of Operation 24 VAC
Sure 49-30 600 (68) 30 seconds/90 2 seconds/90 25%
(35 seconds/90) (2)
24 VAC
S
U
R
E
P
O
W
R
Current Ratings
24 VAC
N.L.A.* L.R.A.*
4.50 5.00
Model Output Torque Electrical Speed Spring Speed Duty Cycle Rating Duty Cycle Rating
Inch Pounds (N.m) of Operation of Operation 12 VDC 24 VDC
Sure 49-5 600 (68) 5 seconds/90 2 seconds/90 50% 50%
(1) (1)
12 & 24 VDC
S
U
R
E
P
O
W
R
Current Ratings Current Ratings
12 VDC 24 VDC
N.L.A.* L.R.A.* N.L.A.* L.R.A.*
1.00 22.00 1.00 12.30
Standard: Two-single pole, double throw type (SPDT)
with an option: for 2 or 4 additional
Limit Switches (Sure 24 & 25)
Standard: Four-single pole, double throw type
(SPDT) with an option: for 2 additional
Ratings: UL and CSA listed.
15 amp & 1/2 H.P. at 125 or 250 VAC;
1/2 amp at 125 VDC; 1/4 amp at 250 VDC;
Lamp Load - 5 amp at 120 VAC
Optional: All double pole, double throw type (DPDT).
Ratings: UL and CSA listed.
10 amp at 125/250 VAC (form ZZ);
1/2 H.P. at 125 VDC; 3/4 H.P. at 250 VAC
Limit Switches (Sure 49, 100 & 150)
Ratings: UL and CSA listed.
MIL-PRF-8805 Qualified Listing
25 amp at 277 VAC; 1 H.P. at 125 VAC;
2 H.P. at 250 VAC
Limit Switches (24 VDC Models)
To operate multiple actuators in parallel from
a single signal requires isolating relays in the
field wiring. Consult factory.
Isolation Relays
PTC (Positive Temperature Coefficient)
Heater Standard in all A. C. Voltage Models
Heater
SPRING RETURN ELECTRIC
PG 24
The SCC-05 EASC (Electric Actuator Smart Controller) card is a cost-
effective means for accurate and precise positioning control
of RCS actuators utilizing an analog input signal. The EASC
One-Switch setup system eliminates the need for external meters,
dip switches, trimming potentiometers, or a display screen on the
module. Simply set the full open and full closed positions, and the
microprocessor technology does the rest. For control applications
requiring an input-only control requirement, the SCC-05 provides ex-
cellent performance and a variety of standard features suitable
for todays challenging automation and control requirements.
Application
Mounts internally in:
RCS actuator models: MAR-10, MAR-50, MAR-90, MAR-100, MAR-160,
MAR-250, MAR-800 & all SurePowr models.
Simple single switch setup allows complete control of controller configuration.
One step selection of input/output ranges including 4-20 mAdc, 1-5 Vdc,
2-10 Vdc and 0-10 Vdc, or virtually any custom range required.
Learns while it runs tuning makes configuration simple
Selectable fail options.
Intelligent positioning reduces motor cycling, increases motor life and
extends the actuator duty.
Optional Modbus RTU remote control over a RS-485 network. Complete access
to all controller functions from your factory automation system.
Quick disconnect terminal strips facilitate fast and easy actuator maintenance
and troubleshooting.
Always wires the same; no need to determine rotation direction during
installation; rotation is selected at setup.
Robust power switching components, designed specifically for actuator motors,
virtually eliminate field failures.
Features
Model SCC05-115/230A: Single phase, 115 or 230 VAC,
50/60 Hz. (Jumper selectable)
Power Requirements
Menu selectable factory defaults:
4 20 mADC
1 5 VDC
2 10 VDC
0 10 VDC
Infinite adjustment during System
Input Command Signal
Solid state, isolated from the input command signal and rated at:
5 amps continuous at 115 VAC
5 amps continuous at 230 VAC
All ratings assume the EASC is mounted on the actuator base plate.
Power Output
Input: 250 current, 200K voltage
Signal Impedance
Specifications
3.5 x 1.63 x 4 in.
Size
Full scale sensitivity adjustable from 0% to 9%
Sensitivity
Automatic deadband system with manual override.
Dead Band
Simple setup, just set the fully closed position and fully open positions and
input calibration is automatically adjusted.
Zero Span Adjustment
Settable within the span range using at least 1.5VDC or 3mA of input.
Split Range
-40F (with heater) to +150F (-40C to +65C)
Ambient Temperature
Factory default:
Fail in last position (no movement)
For a setting of ZERO input signal, the system
fails to minimum signal position
Additional settings available at setup:
Fail open (maximum signal value)
Fail closed (minimum signal value)
Fail to a preset position
Action on Loss of Command Signal
Optional Modus RTU control of all controller functions over a
RS-485 multi-drop network
Remote Control
D.C. ANALOG
EASC SCC-05
PG 25
The Electric Actuator Smart Controller (EASC SCC-10) card provides accurate positioning
control of electric motor actuators using an analog input signal. Setup and calibration is
greatly simplified using microprocessor based technology. There are no dip switches to set or
trim pots to adjust. Setup is quick and easy using the EASC menu viewed on an LED display.
No external meters are required, even for potentiometer setup. Once the initial menu settings
are chosen, the EASC performs a self-calibration routine, applying the menu selections
to actual actuator performance. Calibration values are then stored in permanent
non-volatile memory.
EASC (Micro-Processor Based Analog Controller)
SCC10115/230V
115 or 230 Volt A. C. Actuators
SCC1024VAC
24 Volt A. C. Actuators
Models
SCC1024VDC
12 or 24 Volt D. C. Actuators
Models
D. C. ANALOG
EASC SCC-10
Onboard LED display facilitates setup and
calibration using the EASC Menu Setup.
Menu selection of input/output ranges including 4-20 ma, 1-5 VDC,
2-10 VDC and 0-10 VDC, or virtually any custom range required.
Automatic calibration; no resistors to add; no jumpers, trim pots or
dip switches to adjust. Calibration is as simple as pressing a button.
Three relay outputs: fault, full closed and full open. (A.C. Models Only.)
Current sensing (over torque protection).
Optional on A.C. Models. Standard on D.C. Models.
Menu selectable fail options.
Intelligent positioning reduces motor cycling, increases motor life
and extends the actuator duty.
Auto-jog feature. Constantly corrects
and refines the positioning accuracy.
Quick disconnect terminal strips facilitate fast and easy actuator
maintenance and troubleshooting.
Always wires the same; no need to determine rotation direction
during installation; rotation is selected using the EASC Menu.
Robust power switching components, designed specifically for
actuator motors, virtually eliminates field failures.
Model SCC-115/230A: 115 or 230 VAC, 1 Phase, 50/60 Hz.
(Jumper selectable)
Model SCC-24VAC: 24 VAC, 50/60 Hz.
Model SCC-24VDC: 10-28 VDC
Power Requirements
Menu selectable factory defaults:
4-20 mADC
1-5 VDC
2-10 VDC
0-10 VDC
Infinite adjustment using EASC Menu System
Input Command Signal
Menu selectable factory defaults:
4-20 mADC
1-5 VDC
2-10 VDC
0-10 VDC
Infinite adjustment using EASC Menu System
Output Command Signal
Solid state, isolated from the input command
and output position signals and rated at:
5 amps continuous at 115 VAC
5 amps continuous at 230 VAC
5 amps continuous at 24 VAC
10 amps continuous at 24 VDC
All ratings assume the EASC is mounted on the actuator base plate.
Power Output
Input: 250 current, 200K voltage
Output: maximum load 500 current, 500 voltage
Signal Impedance
3-1/2 x 1-5/8 x 4 in.
Size
Fully adjustable from 0.5% of total span, factory set to 1% of total span.
Sensitivity
Automatically set during calibration. Factory default at 1% of total span.
Additional settings available using the EASC Menu System.
Dead Band
Automatically set during calibration.
Zero Adjustment
Settable within the span range using at least 1.5VDC or 3mA of input.
Split Range
-40F (with heater) to +150F (-40C to +65C)
Ambient Temperature
Factory default:
Fail in last position (no movement)
Additional settings available through EASC menu:
Fail open (maximum signal value)
Fail closed (minimum signal value)
Fail to a preset position
Action or Loss of Command Signal
Three dry contacts outputs:
Fault indicating loss of power, fuse failed, command
signal loss or failure to move to position in preset time.
End of travel open
End of travel closed
Contact Ratings: 1A @ 30VDC, 0.5A @ 135VAC resistive
Relay Outputs - A.C. Models Only
Automatically set during calibration.
Span Adjustment
Features
Specifications
PG 26
D. C. ANALOG
EASC SCC-10
PG 27
Protocol: Profibus DP (Distributed Process)
For on/off or positioning control of motorized valves, it also serves as
the vital intelligence link between PLCs in the control room and the
actuators in the field. Up to 126 actuated valves can be controlled on
a single network. The automatic calibration feature requires no loop
tuning. All operating parameters can be set from the communications
center over the bus.
Application
DPC-100
12 or 24 Volt D. C. Actuators
Models
DPC-120
115 Volt A. C. Actuators
Models
Two wire control reduces installation and start up time compared
to multi-cable wiring.
Automatic calibration cuts down on start up time.
No deadband eliminates need for field adjustments.
On line configuration of 36 operational parameters
using generic Profibus software.
Low power consumption; does not require ventilation.
Features
DPC-100: 24/12VDC
DPC-120: 120VAC
Power Supply
Profibus Standard
Communication Interface
Profibus DP (Distributed Process)
Protocol
Potentiometer 1000 Ohms/Optical Encoder
Feedback
1.0% full scale standard, Maximum 0.1%
Position Input Accuracy
-40C to +70C (-40F to +158F)
Temperature
0 to 90% non-condensing
Relative Humidity
DPC-100: 4.0 x 1.5 x 2.5 in.
DPC-120: 4.25 x 1.75 x 3.75 in.
Dimensions
Valve full closed
Valve full open
Percentage of open
Valve seeking position
Motor running
Valve closing
Valve opening
Motor thermostat tripped
Incomplete travel
Valve opening or closing manually
Valve jammed/current limiting
Motor still energized after stop or end of travel
Controller self-test (detects problems)
Communication failure
Average running current load
Peak running current load
Idle current load
The DPC-100 & DPC-120 provide the
following status and fault signals:
Specifications
Electronic overload protection with built-in current monitoring.
LED indicators for input, outputs and communication channel.
Automatic calibration with local pushbutton or remote command.
Dynamic breaking eliminates overshooting.
Robust power switching components, designed specifically for
actuator motors, virtually eliminates field failures.
PROFIBUS D. P.
PG 28
For on/off or positioning control of motorized valves. DeviceNet

is a
type of communication network that allows up to 63 field devices to
be linked together with a singe five-conductor cable. DeviceNet

is a
product of Allen-Bradley and is an open, non-proprietary, bus network.
Typically, a DeviceNet
TM
system is used with the Allen-Bradley PLC5
and SLC series of programmable logic controllers. A standard
DeviceNet
TM
Scanner interface is available for both types. Devices in
the field are connected via a drop line to a 5 conductor trunk-line that
is then routed to the scanner card.
Application
DNET115
115 Volt A. C. Actuators
Models
Provides open/stop/close or positioning control
with limit switch status feedback.
Provides instantaneous motor reversal protection.
Command and end-of-travel verification alarm.
Conforms to ODVA standards.
Easy-to-see LED indicators for all control outputs,
status inputs and diagnostic alarm.
ESD functions for go open, stay put, or go closed.
Network Size: Up to 64 nodes (including
scanner)
Network Length: Up to 1,640 ft. at 125 Kbps.
Data Packets: 0-8 bytes
Bus Topology: Trunkline/Dropline
Cable: 5-Conductor cable (2 for power,
2 for communication, and 1
for ground).
Thick Trunk Lines: Belden 3082A or 3083A
Thin Drop Lines: Belden 3084A or 3085A
Drop Lines: Max. drop length is 20 ft. with
cumulative drop length of 512 ft.
Repeaters: Not currently, but expected in
future revisions of specifications.
Technical Summary of DeviceNet

Supply Power: 2W @ 24VDC


Operating Temperature: -20C 70C
Storage Temperature: -40C 80C
Humidity: 90% Non Condensing
Solid State Outputs: (2) Isolated 600VAC 15A
Digital Inputs: (8) Dry Contacts
Analog Inputs: (2) Channels (see below)
Processor: Temic 89C51CC01
RAM: 1K
Flash: 32K
EEPROM: 32K
Hardware Specifications
One CAN 2.0 port.
Serial Interfaces
Module Supports DeviceNet

Group 2 Slave.
Network Communication Protocols
Resolution: 10bit
Accuracy: 1% of FS.
Linearity: 1% of FS.
Temperature Drift: 2% of FS.
Range: 0 to 5V or 0-20mA input for AI1
1-5K Potentiometer for the
Position Feedback.
Analog Inputs Specification
Digital Input Status:
Bit 0 Communication Loss
Bit 1 Reserved
Bit 2 Loss of Position Signal
Bit 3 Motor Stall
Bit 4 Limit Calibration Incorrect
Bit 5 Thermostat Trip
Bit 6 Manual Operation
Bit 7-15 Reserved
Digital Output Command:
Bit 0 Open Command
Bit 1 Close Command
Bit 2 Stop Command
Bit 3 ESD Command
Bit 4-7 Future
Input/Output Listing
Temperature Range:
Storage: -40C to +90C
Operating: -20C to +80C
Humidity Range:
5% to 95% at 25C non-condensing
Vibration:
IEC 6B-2-6 1G @ 40-50 Hz.,
0.012p-p @ 10-40 Hz.
Environmental
Features
Specifications
DEVICENET

PG 29
The Modbus is an application specific controller, designed for
positioning electric actuators using rotary feedback. Typical
devices include rotary and linear actuators. Feedback may be via a
potentiometer or a quadrature optical encoder. Controller outputs
can drive small electric motors or motor starters directly.
A Modbus-485 communication network allows up to 100 devices on
a single channel. The Modbus is powered by 24VDC and provides
four supervisory inputs, configurable as limit switches or force
open/close signals.
Automatic calibration is provided which requires no loop tuning.
All operating parameters can be set as registers in the Modbus
communications map.
Application
Modbus
115 Volt A. C. Actuators
Models
High resolution position input for up to 0.1% accuracy.
4-120/240VAC inputs for open and closed limit switches and 2
general purpose inputs.
Simple 4-wire Modbus-485 communication network includes
supervisory power.
Robust communication, up to 500m cable length.
Plugable terminal strips for easy field installation.
Direct mounting within the actuator.
Low power consumption; does not require ventilation.
Electronic overload protection with built-in current monitoring optional.
High power outputs can directly drive small motors.
LED indicators on inputs, outputs and communication channel.
Automatic calibration using local push button or remote command.
Multi-vendor PLC support through the standard Modbus communication module.
Blending of bulk materials.
Petroleum products and other liquids flow control.
Level control for maintaining process supply.
Features
Actuator
Voltage 120/240VAC 1
Current 4A (2 minute 25% duty-cycle)
Fuse GMA 4 replaceable
Supervisory
Voltage 10 to 25VDC
Current 30mA @ 24VDC
Auxiliary Inputs
Voltage 120/240VAC
Current min 10mA / max 20mA
Communication
Standard Modbus-RS485 differential
Distance 500m (1,640ft.)
Input Load 12K ohm, standard
Termination 120 balanced line
Position
Resolution 12 bit (1 part in 4096)
Accuracy 0.1% full scale
Potentiometer 1000 typical (500 to 10k)
Quadrature Optical Encoder 1000 to 4096 pulses
Environment
Temperature -40C to +70C (-40F to +158F)
Relative Humidity 0 to 95% non-condensing
Dimensions
Length 96mm (3.75 in)
Width 70mm (2.75 in)
Height 36mm (1.40 in)
Specifications
Typical Applications
MODBUS
RCS Catalog
6.09
2009 Dresser, Inc.
RCS and DRESSER are registered trademarks of Dresser, Inc.
Industrial Products Group
Dresser, Inc.
16240 Port Northwest Drive
Houston, Texas 77041-2645 USA
Ph: 832.590.2306 Fax: 713.849.2879
Toll Free Phone: 800.945.9898 Email: rcs@dresser.com
www.dresser.com

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