ASCO Valve Enginering
ASCO Valve Enginering
ASCO Valve Enginering
com
Optional Features
Index
Content
Page Number
10.01
10.02
10.07
Index
10.00
Optional Features
SUFFIX I
Seat/Disc/Etc. Material
EPDM (Ethylene Propylene)
CR (Neoprene)
Air Operated, 3-30 psi
Oxygen
Long-Life Construction
Resilient
Code
F
G
U
SUFFIX II
Form of Flow
Normally Closed
Normally Open
Universal
SUFFIX III
Feature
Hot Water Construction
Low Temperature
Metering Device
Mounting Bracket
Manual Operator
Screw Type Manual
Operator
VH High Vacuum
VM Medium Vacuum
Code
HW
LT
M
MB
MO
MS
PTFE (Teflon*)
FPM (Viton*)
HT
KB
KC
KF
KH
KP
SC
SD
SF
SP
SS
ST
SU
SV
SW
Code
Solenoid
Type 7 Explosionproof
Type 7 Explosionproof with 316 Stainless Steel Hub and
Stainless Steel Base Plate
Panel Mount Type 1 General Purpose Solenoid
Junction Box
Panel Mount Junction Box
Open Frame Spade and Screw Terminal Solenoids
Panel Mount Spade, Screw and DIN Terminal Solenoids
Coil
Class H - Intermediate Power
Class H - Battery Charging Coil
Class H - High Temperature
Class H - Intermediate Power - Screw Terminals
Class H - Battery Charging Circuit - Screw Terminals
Class F - High Temperature - Screw Terminals
Class H - High Temperature - Screw Terminals
Class F - Intermediate Power - Screw Terminals
Class F - High Temperature - DIN Connection
Class F - Intermediate Power - DIN Connection
Class F - High Temperature - Spade Terminals
Class F - Intermediate Power - Spade Terminals
Class H - Intermediate Power - Spade Terminals
Class H - High Temperature - Spade Terminals
Class H - High Temperature - DIN Connection
Class H - Intermediate Power - DIN Connection
Class H - Battery Charging Circuit - Spade Terminals
Feature
72" continuous leads
Other special constructions
Note: See chart on page 10.02 for specific power and temperature ratings.
MO
Explosionproof Enclosure
Class H High-Temperature Coil
Series Number
Design Change Letter
Size
FKM Elastomer
Construction
Features
HT
Basic
Valve
Catalog
Number
EF
Electrical Features
Manual Operator
The Design Change Letter indicates a major design change affecting spare parts kits, rebuild kits, and
coils. The correct replacement parts for each change letter are shown in ASCOs Rebuild Kits and
Coils Catalog.
Index
10.01 R1
Optional Features
Electrical
Using
10.02 R1
Index
Class F
Coil
Prefix
Class H
Coil
Prefix
HT
HT
HB
GP
GPHT
GP
GPHB
EF
EFHT
EF
EFHB
EV
EVHT
EVHB
OFSF
OFST
OFSP
OFSS
OPSF
OPST
OPSP
OPSS
OFKF
OFKH
OFKP
OFKB
OPKF
OPKH
OPKP
OPKH
JSF
JST
JSP
JSS
JPSF
JPST
JPSP
JPSS
JKF
JKH
JKP
JKB
JPKF
JPKH
JPKP
JPKB
SC
SU
SD
SV
OPSC
OPSU
OPSD
OPSV
Optional Features
Electrical
Enclosures:
Also meet Type 2 Dripproof, Types 3
and 3S Raintight, and Types 4 and 4X
Watertight requirements.
Supplied standard with 1/2" threaded
conduit hub and built-in strain relief
for leads.
Coils:
Insulation system for coil temperatures
up to 311F (155C).
For ambient temperature requirement,
refer to specific Series and charts in
Engineering Information Section,
beginning on page 11.00.
Suitable for 50 and 60 Hz.
Ordering Information:
Supplied standard on all
Red-Hat II valves.
Type 1
General Purpose
Solenoids with
Class H
High-Temperature
Coils
Enclosures:
Same as Class F.
Coils:
Insulation system suitable for coil
temperatures up to 356F (180C).
For ambient temperature requirements,
refer to specific Series and charts in
Engineering Information Section,
page 11.00.
Suitable for 50 and 60 Hz.
Ordering Information:
Depending on wattage, use catalog number
prefix HT or HB (e.g., HT8210G2).
Panel Mount
Type 1
General Purpose
Solenoids with
Class F or H
High-Temperature
Coils
Enclosures:
Same as above, but with provision for
mounting on a panel (panel not
included).
Coils:
Same as Class F or H above.
Ordering Information:
For Class F coil, use catalog number
prefix GP (e.g., GP8210G2) and specify
voltage.
For Class H coil, depending on wattage, use
catalog number prefix GPHT or GPHB
(e.g., GPHT8210G2) and specify voltage.
Type 7
(A, B, C, and D)
Explosionproof
Solenoids with
Class F
High-Temperature
Coils
Enclosures:
Also meets Types 3 and 3S Raintight,
Types 4 and 4X Watertight, Types 6 and
6P Submersible, and Type 9 (E, F, and G)
Dust Ignitionproof requirements. Refer to
Engineering Information Section,
beginning on page 11.00 for details.
Coils:
Insulation systems suitable for coil
temperatures up to 311F (155C)
For ambient temperature requirements,
refer to specific Series charts in
Engineering Section, page 11.00.
Suitable for 50 and 60 Hz.
Approvals:
UL listed; CSA certified.
Ordering Information:
Use catalog number prefix EF (e.g.,
EF8210G2) and specify voltage.
Notes: UL limitations are 284F (140C) for Class F insulation systems and 320F (160C) for Class H insulation systems.
Notes: Can be supplied for 50 Hz at a reduced voltage, which is standard throughout the world; i.e., 120/60, 110/50.
Index
10.03 R1
Optional Features
Electrical
Type 7
(A, B, C, and D)
Explosionproof
Solenoids with
Class H
High-Temperature
Coils
Enclosure:
Same as Class F Explosionproof Coil:
Insulation system suitable for coil
temperatures up to 356F (180C).
For ambient temperature requirements,
refer to specific Series and charts in
Engineering Information Section,
beginning on page 11.00
Suitable for 50 and 60 Hz.
Approvals:
UL listed; CSA certified.
Type 7
(A,B, C, and D)
Explosionproof
Solenoids with
Class F or H
High-Temperature
Coils
Enclosure:
Same as above, but with 316 stainless
steel conduit hub and stainless steel
base plate.
Ordering Information:
For Class F Coil, use catalog number prefix
EV (e.g., EV8262G220) and specify voltage.
For Class H coil, depending on wattage, use
catalog number prefix EVHT or EVHB
(e.g., EVHT8327G2) and specify voltage.
Type 7
(A,B, C, and D)
Low Power
Solenoids with
Class F DC Surge
Suppression
Coils
Enclosure:
Same as Class F Explosionproof coil.
Open Frame
Solenoids with
Class F or H
High-Temperature
Spade Terminal
Coils
Coils:
Same as Class F or H Coil.
Coils:
Built-in surge suppression diodes.
Low power 1.7 Watts.
Class F insulation only.
Ordering Information:
Depending on wattage, use catalog number
prefix EFHT or EFHB (e.g., EFHT8210G2)
and specify voltage.
Ordering Information:
Fo Surge Suppression coils, use catalog
number prefix EFMF or EVMF (e.g.,
EFMF8314G300), and specify voltage.
Note: Surge Suppression coils are only
available for Explosionproof Low Power
coils.
Panel Mount
Solenoids with
Class F or H
High-Temperature
Spade Terminal
Coils
Notes: UL limitations are 284F (140C) for Class F insulation systems and 320F (160C) for Class H insulation systems.
Notes: Can be supplied for 50 Hz at a reduced voltage, which is standard throughout the world; i.e., 120/60, 110/50.
10.04 R1
Index
4
Open Frame
Solenoids
with Class F or H
High-Temperature
Screw Terminal
Coils
Optional Features
Electrical
Ordering Information:
For Class F coil, depending on wattage, use
catalog number prefix OFKF or OFKP
(e.g., OFKF8210G2) and specify voltage.
For Class H coil, depending on wattage, use
catalog number prefix OFKH or OFKB
(e.g., OFKH8210G2) and specify voltage.
Note: Screw Terminal Coils are not available
above 250 volts AC or DC.
Panel Mount
Solenoids
with Class F or H
High-Temperature
Screw Terminal
Coils
Coils:
Same as above, but with provision
for mounting on a panel (panel not
included).
Ordering Information:
For Class F coil, depending on wattage, use
catalog number prefix OPKF or OPKP
(e.g., OPKP8210G2) and specify voltage.
For Class H coil, depending on wattage,
use catalog number prefix OPKH or
OPKB (e.g., OPKH8210G2) and specify
voltage.
Note: Screw Terminal Coils are not available
above 250 volts AC or DC.
For replacement coil, order coil and kit
number 276982.
Junction Box
Solenoids with
Class F or H
High-Temperature
Spade or
Screw Terminal
Coils
Ordering Information:
For Class F coil, depending on wattage, use
catalog number prefix JSF, JSP, JKF, or
JKB (e.g., JSF8210G2) and specify voltage.
For Class H coil, depending on wattage, use
catalog number prefix JSS, JST, JKH,
or JKB (e.g., JKH8210G2) and specify
voltage.
Note: Junction Box Options are not available
above 250 volts AC or DC.
Class F General
Purpose Only with
Quick Disconnect
Pin Connectors
Ordering Information:
For Class F coil, depending on wattage, use
catalog number prefix VT or VB and
specify voltage.
Index
10.05 R1
4
Class F or H
High-Temperature
Coils with
DIN Connections
Optional Features
Electrical
Ordering Information: For Class F Coil,
depending on wattage, use catalog number
prefix SC or SD (e.g., SC8210G2) and
specify voltage.
For Class H coil, depending on wattage, use
catalog number prefix "SU" or "SV" (e.g.,
SU8210G2) and specify voltage.
Note: Optional DIN-type strain-relief
connector kit includes a gasket and
mounting screw. Outlet accommodates cable
with O.D. of 0.310" to 0.400".
Note: DIN Connection Coils are not available
above 250 volts AC or DC.
Must be ordered separately as Kit No.
K236034.
For replacment coil, order coil and Kit No.
258631.
Junction Box
for Class F or H
Coils
Ordering Information:
For factory assembly, add prefix JB to
Valve Catalog Number. For kit, use number
K272140.
Sub-Miniature Coils
for Series 8225,
8325, 8280, 8380,
8401, and 8551
Class F HighTemperature
Molded Coils with
DIN Connection
Ordering Information:
Use catalog prefix SC (e.g., SC8225A1V)
and specify voltage.
1/2" Threaded
Conduit Hubs
Notes: UL limitations are 284F (140C) for Class F insulation systems and 320F (160C) for Class H insulation systems.
Notes: Can be supplied for 50 Hz at a reduced voltage, which is standard throughout the world; i.e., 120/60, 110/50.
10.06 R1
Index
Explosion Proof
Junction Box
for Hazardous Locations
Features
Junction Box Enclosure for the wiring of ASCO
solenoids are Rain-tight Type 3 and 3S, Water-tight
Type 4 and 4X, Submersible Type 6 and 6P, Explosion
proof Class 7, Class I,Groups B, C, and D Dust-Ignition
proof Type 9, Class II, Div. I, Groups E, F and G,
Nonincendive Class I, Div. II (1.4 watts only).
Approvals: UL, CSA.
Electrostatic powder paint, stainless steel screws,
and molded epoxy coils provide excellent
protection in corrosion environments.
^
%
Materials of Construction
Housing & Cover
Captive
Gasket
Gasket
Buna-N
Cover Screws
Coil
Electrostatic
Powder
Painted
Aluminum
Housing &
Cover
Stainless Steel
Epoxy Molded
Ground Screws
Steel
Terminal Block
Plastic
Lock Nut
Zinc
Conduit/Cable
Connection
Electrical
Standard Voltages
Ordering Information
Add prefix corresponding to specific conduit size
required to any Red-Hat II valve catalog numbers &
specify the voltage. Example JBEF8210G095, 120/60.
1/2"
NPT
3/4" NPT
M20
Approvals
UL & CSA
Index
10.061 R2
Junction Box
Voltage
6.1
120/60
278000-132
9.1
120/60
278001-006
10.6
24DC
278012-032
10.1
120/60
278012-132
17.1
120/60
278013-006
11.6
24/DC
278024-032
10.062 R2
Size (watts)
278000-032
20.1
120/60
Index
Optional Features
Construction
EPDM
Series Number or
Valve Type
PTFE
FKM
CR
Use Suffix
E
Oxygen
Service
Use Suffix
N
Use Suffix
T
Use Suffix
V
Use Suffix
J
Available
3/8 - 1 1/2
8210
Not Available
Available
3/4 - 2 1/2
8210
Available
Available
3/8 - 3
8215
All
Not Available
Available
All
8260
1, 2, 3
All
8260
4, 5, 6
Not Available
Available
Not Available
Not Available
Available
Available
Available
Available
Not Available
Available
1/8 - 3/8
8262, 8263
8262
8, 9, 14
8316
1, 2
3/4 & 1
8316
3, 4, 5
Not Available
Available
All
8320, 8360
All
Available
Available
Available
1-10, 13
Available on all constructions
8030, 8040
3/8 - 3/4
Available
2 Ports
1, 2, 22
2 Ports
3/8 - 3/4
2 Ports
3, 4
3/8 - 3/4
2 Ports
6, 7, 16, 17
1 & 1 1/4
2 Ports
1 1/2
2 Ports
14, 20
1/4
3 Ports
3 Ports
3/4 & 1
3 Ports
3, 4
1/4
3/8 - 3/4
Not Available
Available
Not Available
Not Available
Not Available
Available
Not Available
Available
Not Available
Available
Available
Available
Not Available
Available
Not Available
Not Available
Notes: For valves requiring special cleaning and/or testing procedures, such as for oxygen, freon, & sanitary service, refer to Table 6.
Notes: Pressure ratings must be reduced by 25%.
Notes: Unless otherwise indicated in the Series Specification Tables, all soft seating valves are supplied with NBR discs, diaphragms, or gaskets.
Index
10.07 R1
Optional Features
Construction
Manual Operators
Manual operators are provided to operate the valve manually when electric
power is off. There are basically two types of manual operators: momentary and
maintained. Series 8320, 8321, and 8342 can be fitted with either type.
To determine which type is available for your valves, check the Construction
Reference Numbers in their Series Specification Tables against the Table below.
Schematics of the manual operators and how they are fitted to the valves are
shown on the right. If no manual operator is listed or a different type is
required, consult your local ASCO office. Add suffix MO or MS to the
catalog number.
Table 5: Manual Operators
MANUAL OPERATORS FOR 2 WAY SOLENOID VALVES
Valve
Construction Reference
Series Pipe Size
Valve Body
Number
Number
(ins.)
Materials
8030
3/8, 1/2
1, 2, 3, 11
Brass
8030
3/4
9
Brass
8030
3/8, 1/2
1, 2, 3, 11
Stainless Steel
8030
3/4
10
Stainless Steel
8210
3/8, 1/2
1, 2
Stainless Steel
8210
3/8, 1/2
1, 2
Brass
3, 5, 6, 8, 9, 11, 12,
8210 3/8 to 2 1/2
Brass
16, 18, 20, 21
8210 3/4 to 1 1/2
10, 31, 32, 33
Brass
8210
1
42
Brass
8210
3/4
7
Stainless Steel
8221
3/8 to 3/4
1, 2, 5, 6 ,7, 11, 12
Brass
8262
1/8
1
Brass
8262
1/8
1
Stainless Steel
8262
1/8
1/8
8321
All
All
Brass
}{
Maintained
MO
MO
MO
MO
MO
MO
MS
MO
MS
MO
MO
MO
MO
Stainless Steel
8262
1/4
2, 4, 6, 16, 17
Brass
8262
1/4
11, 12 ,13
Stainless Steel
8263
3/8
3, 5, 7
Brass
MANUAL OPERATORS FOR 3 WAY SOLENOID VALVES
8300
All
All
Brass
8300
All
All
Stainless Steel
8316
All
All
Brass
Brass
8320
1/8, 1/4
All
Stainless Steel
Type of
Manual Illustration
Operator Number
Maintained
5
Maintained
3
Maintained
5
Maintained
3
Maintained
5
Maintained
5
MO
Brass
8262
Manual
Operator
Suffix
MO
MO
MO
MO
MO
MO
Maintained
Maintained
Maintained
Maintained
Maintained
Maintained
Maintained
Momentary
Maintained
Momentary
Maintained
Maintained
Maintained
3
4
2
2
3
3
3
1
3
1
2
2
2
MO
MO
MO
MS
MO
MS
MO
Maintained
Maintained
Maintained
Maintained
Momentary
Maintained
Momentary
4
4
2
3
1
3
1
MO
MS
MO
MO
MO
Momentary
1
Maintained
4
Momentary
1
Maintained
2
Maintained
5
Momentary
8401
1/8, 1/4
All
Aluminum
Maintained
MANUAL OPERATORS ARE ALSO AVAILABLE FOR ALL LOW POWER AND INTRINSICALLY SAFE VALVES
(MANUAL OR MOMENTARY). USE SUFFIX MO.
Notes: Limited to 100 psi (7 bar) maximum on Normally Open and Universal operation.
Notes: Supplied as standard, no suffix required.
Notes: Two manual operators required for Dual Solenoid construction.
Notes: Limited to 250 psi (17 bar) pressure, except where noted otherwise.
Notes: Valves with MS suffix maintain full catalog ratings.
Notes: Manual operator not available for this series with steam application.
10.08 R1
Index
Optional Features
Construction
Metering Devices
Metering Devices are used for obtaining an exact flow from
solenoid valves for dispensing or for moving an air operator in a
given time period. Valves which can be fitted with metering devices
are Series 8262 (1/8" NPT size only), 8260, 8401, 8402, and 8342.
Add suffix M to catalog numbers.
Special Cleaning and Testing Procedures:
If special cleaning and testing procedures are required, they must
be specified when ordered. These procedures cannot be done after
the valve is built.
Order by Specifying
Freon
Oxygen
Sanitary distilled All valve parts inspected for oil, grease, metal
water and other dust, and other foreign matter and degreased, if
clean systems
necessary. Valves assembled in clean area and
tested with clean, dry air or nitrogen. Pipe
connections sealed with plugs.
Index
10.09 R1
10.10 R1
Optional Features
Notes
Index
Engineering Information
Index
Content
Page Number
Solenoid Valves
Principles of Operation
11.01
Types of Valves
11.02
Solenoids Coils
11.03
Solenoids Constructions
11.04
Solenoids Enclosures
11.05
Operating Pressures
11.08
Ambient Temperatures
11.08
Response Times
11.08
11.09
Types of Valves
11.10
Operating Pressures
11.10
Approvals
Listing Code and Information
11.11
Worldwide
11.12
Flow Data
11.14
11.19
Index
11.00
Engineering Information
Solenoid Valves
Solenoid Valves
Principles of Operation
Two constructions are available for 2 way valves:
Index
11.01 R1
Engineering Information
Solenoid Valves
2 Press.
1 Cyl.
3 Exh.
3 Exh.
11.02R1
Press.Cyl.
Exh.
Cyl.
B
A
2 Press.
1 Cyl.
Press.Cyl.
Exh.
Cyl.
B
A
Index
Engineering Information
Solenoid Valves
Solenoids
Solenoid Coils
Except where noted, all ASCO valves are equipped
with coils which can be energized continuously
without danger of overheating or failure. Standard
coils have 18" leads which can be connected to any
controlling device. Spade, screw terminal, and
DIN-type spade connector coils are also available. For
three phase power systems, the two leads can be
connected to any two of the three phases.
AC Ambient Capabilities
Industrial Temperature Limitations
and Thermal Characteristics of
ASCO Red-Hat II Solenoids and Coils
The typical watt ratings given show the relationship
between different classes of coil insulation and the
watt ratings to achieve higher temperature capabilites.
The information contained in these tables applies only to
Non-Explosionproof, AC constructions.
Excess margin for higher fluid or ambient temperature
Temperature rise due to power input
Listed ambient
Notes:
As measured by the Resistance Method.
Maximum temperatures shown are industrial limits. For UL limits, subtract 59F (15C) for Class F coils and 68F (20C) for
Class H coils.
Class F
Limit
Class H Limit
Ambient
Ambient
Coil Class
BOBBIN
Class F and H
PPS
UL and CSA LISTED
600 VOLT LEADS
LEAD WIRE
6 STRAND 18 AWG
PE COATED
FT
FB
HT HB
Typical M6
AC
MXX
Wattage
M12
Rating
6.1
9.1
6.1
10.1
9.1
MAGNET WIRE
Class F: 392F (200C)
Class H: 392F (200C)
or 428F (220C)
Index
11.03 R1
Engineering Information
Solenoid Valves
AC
DC
Nominal
Voltage Rating
Normal
Operating Range
Nominal
Voltage Rating
Normal
Operating Range
24
20-24
102-120
12
10.2-12.6
24
20-25
240
204-240
120
102-126
480
408-480
240
The current rating for inrush and holding may be determined by dividing the voltage into the volt-amp rating:
5.1-6.3
120
Power Consumption
Power consumption can be determined from the ratings
shown on individual Series pages. For AC valves, the
watts, volt-ampere inrush (the high momentary surge
occurring at coil energization), and volt-ampere holding
(the continuous draw following inrush) are given.
204-252
watts (DC)
voltage
Notes:
1. When a valve has been energized for a long period,
the solenoid becomes hot and can be touched by hand
for only an instant. This is a perfectly safe operating
temperature. Any excessive heating will be indicated by
smoke and the odor of burning coil insulation.
2. Valves for AC service can be converted to other AC
voltages simply by changing the coil. Similarly, DC
valves can be converted to other DC voltages. When
converting from AC to DC, or vice versa, consult your
local ASCO sales office for instructions.
Solenoid Constructions
Internal parts in contact with fluids are of nonmagnetic 300 and magnetic 400 series stainless steel. In
AC constructions, the shading coil is normally copper,
except that silver is mostly used in valves with stainless
steel bodies. Other materials are available, when
required. In DC constructions, no shading coil is
required. Typically, the core tubes are of 300 series
stainless steel and are formed by deep drawings,
eliminating the need for silver brazed or welded joints.
11.04R1
Index
Engineering Information
Solenoid Valves
Solenoid Enclosures
ASCO offers two types of enclosures, each for a variety
of applications: a one-piece molded epoxy construction
called the Red-Hat II solenoid and a conventional RedHat metallic construction. Both meet ICS-6 ANSI/NEMA,
and UL Standards 429, 508, and/or 1002. These
standards define enclosure protection levels and the
tests passed to earn each Type designation.
Type 2
Dripproof
Type 3
Red-Hat II
Red-Hat II solenoid enclosures are of one-piece molded
epoxy construction, with an integral 1/2" NPT conduit
hub. This epoxy encapsulation serves as the enclosure.
The magnetic frame is molded into the coil.
Type 1
Type 3S
Type 3R
Rainproof, Sleet
(Ice) Resistant
Type 4
Watertight and
Dusttight
Type 4X
Watertight,
Dusttight, and
Corrosion Resistant
Type 6
Submersible
Type 6P
Submersible
Wattage
Type 7
Class I, Div. 1 & 2
Gas Groups
A, B, C, D
A, B, C, D
E, F
10.6, 11,6
A, B, C, D
E, F, G
16.1, 20.1
Type 7 and
Type 9
Type 9
Class II, Div. 1
Dust Groups
E, F, G
Index
11.05 R1
Engineering Information
Solenoid Valves
Type 7 (A, B, C, and D)
Explosionproof enclosures are designed to contain an internal explosion, without
causing an external hazard, when installed in the following atmospheres or locations:
Class 1
Gasses or Vapors
Division 1
Division 2
liquids which:
operations, or leakage.
Group A
Atmospheres containing Acetylene.
Group B
Atmospheres containing Hydrogen.
Group C
Atmospheres containing Ethyl, Ethylene, Cyclopropane.
Group D
Atmospheres containing Acetone, Gasoline, Hexane,
Naphtha, Benzene, Butane, Alcohol, Propane, Lacquer.
Dust-ignitionproof enclosures are designed to prevent the entrance of dust, and the enclosed devices do not produce sufficient heat to cause
external surface temperatures capable of igniting dust on the enclosure or in the surrounding atmosphere.
Class II
Dust
Division 1
Combustible dust is or may be present
under normal conditions.
Division 2
Combustible dust is present only under
abnormal conditions.
Group E
Atmospheres containing Metal Dust (Aluminum, Magnesium, their
alloys, or those with similarly hazardous characteristics).
Group F
Atmospheres containing Carbon Black, Coal, or Coke Dust.
Group G
Atmospheres containing Flour, Starch, or Grain Dust.
11.06R1
Index
Engineering Information
Solenoid Valves
Degrees in F
Code Number
450
842
T1
300
Degrees in C
572
T2
280
536
T2A
260
500
T2B
230
446
T2C
215
419
T2D
200
392
T3
180
356
T3A
165
329
T3B
160
320
T3C
135
275
T4
120
248
T4A
100
212
T5
85
185
T6
Index
11.07 R1
Engineering Information
Solenoid Valves
Operating Pressures
Maximum Operating Pressure Differential (M.O.P.D.)
The maximum operating pressure differential refers to
the maximum difference in pressure between the inlet
and outlet, against which the solenoid can safely
operate the valve. If the pressure at the valve outlet is
not known, it is safest to regard supply pressure as the
M.O.P.D.
Minimum Operating Pressure Differential
The minimum operating pressure differential is that
which is required to open the valve and keep it open.
For 2 way valves with a floating piston or diaphragm,
the valve will start to close below the minimum
operating differential pressure. For 3 and 4 way pilot
valves, the minimum operating pressure is measured
Ambient Temperatures
Minimum Ambient Temperature
The nominal limitation of 32F (0C) is advisable for any
valve that might contain moisture (water vapor). Where
freezing water is not a factor, minimum ambience as low
as 0F (-18C) can be tolerated. In addition, special
constructions are available for ambient temperatures
down to -40F (-40C). Consult your local sales office
with your specific needs.
Response Times
Response time from fully closed to fully open or vice
versa depends on the valve size and operating mode,
electrical service, fluids, temperature, inlet pressure,
and pressure drop. The response time for AC valves on
air service, under average conditions, can be
generalized as follows:
11.08R1
Index
Engineering Information
Air Operated Valves
Operators
Two operators are offered in this catalog, each having a
pressure range to suit various industrial requirements:
instrument air range 3 to 30 psi (0.2 to 2.1 bar) and
pneumatic range 30 to 125 psi (2.1 to 8.6 bar).
Control air for the operator is
completely isolated from the
main line fluid by a unique
seal arrangement (see Figure
7). This permits a wide range
of main line fluids to be
handled.
Figure 7
Index
11.09 R1
Engineering Information
Air Operated Valves
Exh.
Cyl.
Exh.
Press.
Cyl.
Exh.
Exh.
Cyl.
Press.
Cyl.
Press.
Press.
1
(Cyl.)
2
(Press.)
Flow
s.)
1
(Cyl.)
3
(Exh.)
Flow
1
(Cyl.)
Flow
Cyl. A
Exh.
1
(Cyl.)
)
Exh.
Cyl. B
3
(Exh.)
2
(Exh.)
3
(Press.)
2
(Press.)
Cyl. A
Flow
Press.
Cyl. B
Press.
Press.Exh.
Cyl. BCyl. A
Press.Exh.
Cyl. BCyl. A
2
(Exh.)
3
(Press.)
Operating Pressures
Minimum Operating Pressure Differential
The minimum operating pressure differential is that which
is required to open the valve and to keep it open. Two way
valves with floating piston or diaphragm will start to close
below the minimum differential pressure. Three and four
way pilot valves must maintain the minimum operating
pressure throughout the operating cycle to ensure
complete transfer from one position to the other.
11.10R1
Index
Engineering Information
Approvals
Approvals
Approval Listing Code and Information
UL, FM, CSA listings and compliance to applicable CE
directives have been indicated for each Series in this
catalog. Listing codes and other information follow in
this section.
Factory Mutual
Research Corporation
Index
11.11 R1
4
Industrial Risk Insurers (Formerly FIA)
Engineering Information
Approvals
European Directives CE
89/392/EEC
Annex II B
EMC (electromagnetic
compatibility)
89/336/EEC
Art 10.2
Low Voltage
72/23/EEC
ANSI
EIA
ETL
FM
IEEE
IRI
JIC
MIL
Military Standards
MSHA
NACE
NAVSEA
NEC
NEMA
NFPA
AGA
NFPA
UL
USCG
11.12R1
NSF
Index
Engineering Information
Approvals
Japan
European Directives
International Commission on Rules for the Approval of
Electrical Equipment
European Committee for Electrotechnical Standardization
International Electrotechnical Commission
International Organization for Standardization
Austria
TV-A
BVFA
ETI
JEM
JIS
MIL
NK
RIIS
Korea
Technischer berwachungs-Verein sterreich
Bunderversuchs-und Forschungsanstalt Arsenal
Elektrotechnisches Institut
KISCO
KGSG
Northern Ireland
Industrial Science Centre, Department of Economic Development
Belgium
CEB
IBN
ISSEP
K.V.B.G.
VERGAS
Norway
Det Norske Veritas
NEMKO
Norges Elektriske Materiellkontroll
Russia
USSR Register of Shipping
South Africa
Brazil
SABS
ULC
China
NEPSI
Denmark
DEMKO
CESI
LOM
SEMKO
SP
Switzerland
ASE
SEV
The Netherlands
DGA
KEMA
Shktarkastuslaitos Laboratoria
Technical Research Centre of Finland
NEC
NNI
REGO
France
AFNOR
INERIS
VEG
VGN
United Kingdom
Germany
BVS
Bergbau-Versuchsstrecke
DIN
Deutsches Institut fr Normung
DVGW
Deutscher Verein des Gas Und Wasserfaches e.V.
Germanischer Lloyd
PTB
Physikalisch Technische Bundesanstalt
VDE
Verband Deutscher Electrotechniker
Italy
CEI
Sweden
Finland
SL
VTT
Spain
Canada
CGA
CSA
EEMAC
Luxembourg
Australia
AGA
SAA
Index
BASEEFA
11.13 R1
Engineering Information
Flow Data
Flow Data
Importance of Valve Sizing
Improper sizing of a solenoid valve results in belowstandard performance and can involve unnecessary cost.
The basic factors in valve sizing include:
Approximate
Orifice Size (ins.)
Approximate
Cv
Approximate
Orifice Size (ins.)
Approximate
Cv
1/32
.02
1/2
3.5
3/64
.06
5/8
4.5
1/16
.09
11/16
3/32
.20
3/4
7.5
1/8
.30
13
9/64
.36
1 1/4
17
3/16
.53
1 1/2
25
1/4
.70
48
5/16
1.7
2 1/2
60
3/8
100
Cv =
Flow Required
Graph Factor
11.14R1
Index
Engineering Information
Flow Data
Sample Problems
Liquids:
Steam:
Cv =
GPM
Fg x Fsg
Cv =
Cv =
Therefore:
Cv =
20
= 3.81
5 x 1.05
lb / hr
Fg
25
= 1.06
23.5
Notes:
Liquid formulas and flow graphs are based on US gallons.
If viscosity is less than 300 SSU, correction factors are not necessary.
p stands for pressure drop.
Cv =
SCFH
Fg x Fsg x Ft
Index
11.15 R1
Fsg Chart
Ft Chart
Fsg
Ft
Engineering Information
Flow Data
For others
Ft =
530
(460 + F.)
1. Cv =
GPM
Fg x Fsg
2. GPM = Cv x Fg x Fsg
GPM
3. Fg=
Cv x Fsg
Graph Factor (Fg)
Example Line
11.16R1
Index
Temperature ( F)
Engineering Information
Flow Data
Do Not Read
Beyond This
Curve
SCFH
Fg x Fsg x Ft
1. Cv =
2. SCFH = Cv x Fg x Fsg x Ft
3. Fg =
SCFH
Cv x Fsg x Ft
SCFH
Fg x Fsg x Ft
2. SCFH = Cv x Fg x Fsg x Ft
SCFH
3. Fg =
Cv x Fsg x Ft
Example Line
Scale Change
Do Not Read
Beyond This
Curve
SCFH
Fg x Fsg x Ft
2. SCFH = Cv x Fg x Fsg x Ft
SCFH
3. Fg =
Cv x Fsg x Ft
11.17 R1
Engineering Information
Flow Data
Fg
2. LB/HR = Cv x Fg
3. Fg =
Example Line
Do Not Read
Beyond This
Curve
LB/HR
1. Cv =
LB/HR
Cv
LB/HR
1. Cv =
Fg
2. LB/HR = Cv x Fg
3. Fg =
LB/HR
Cv
11.18R1
Do Not Read
Beyond This
Curve
LB/HR
1. Cv =
Fg
2. LB/HR = Cv x Fg
3. Fg =
Index
LB/HR
Cv
Do Not Read
Beyond This
Curve
Engineering Information
Material Selection
Index
11.19 R1
Engineering Information
Material Selection
Fluids
Qualifying Service
Information
Materials of Construction
and Ordering Information
(Refer to List Price Schedule
for availability and prices of
Special Features)
Acetic Acid
99.9% solid.
Acetone
Acetylene
Air, Lubricated
(Shop Air)
Alcohol, Ethyl
(Denatured Alcohol)
Fluids
Carbon Dioxide
(Gas or Liquid)
(CO2)
Qualifying Service
Information
Also known as carbonic
anhydride. Used in industrial
refrigeration and refrigeration
of foods and carbonated
beverages. Also, as a fire
extinguisher and inert
atmosphere in welding
equipment.
Materials of Construction
and Ordering Information
(Refer to List Price Schedule
for availability and prices of
Special Features)
For gas pressures below 100
psi, use standard valves with
NBR discs. Above 100 psi, use
Series 8264, especially
designed for this service.
Caustic Soda
Cellulube
Chlorine
City Gas
Alcohol, Methyl
(Methanol)
Coffee
Automatic or semiautomatic
dispensing equipment.
Ammonia
(Anhydrous or
Dissociated)
Coolant Oil
Diesel Fuel
Benzene,
(Benzol)
Ethylene Glycol
(Ethylene Alchohol)
Prestone
Butane
Freon Solvents
MF, TF, and
BF
Argon
11.20R1
Index
4
Fluids
Qualifying Service
Information
Engineering Information
Material Selection
Materials of Construction
and Ordering Information
(Refer to List Price Schedule
for availability and prices of
Special Features)
Fluids
Qualifying Service
Information
Materials of Construction
and Ordering Information
(Refer to List Price Schedule
for availability and prices of
Special Features)
Nitric Acid-Red
Fuming
Gasoline
Nitric Acid-White
Fuming
Nitrogen
Oils, Lubricating or
Motor
Oxygen, Gas
Helium
Hydraulic Oil
Hydrochloric Acid
Hydrogen
Kerosene
LP Gas
See Propane.
Perchloroethylene
Used as a dry-cleaning solvent
(Tetrachloroethylene) and in vapor degreasing
Perk
equipment.
Phosphoric Acid
Photographic
Solutions
Potassium Sulfate
Propane Gas
Pydraul
(Monsanto)
Manufactured Gas
Mercury
Methyl Ethyl
Ketone (MEK)
Naphtha
A coal-tar solvent.
Natural Gas
Refrigerants, CFC
CFCs are used as refrigerants;
Refrigerants require special
(chlorofluorocarbon) as blowing agents in the
selection of elastomers.
Freon
manufacture of insulation,
Consult your local ASCO office.
packaging, and cushioning
foams; as cleaning agents for
metal and electronic
components; and in many other
applications. CFCs contain
chlorine and have been targeted
by the EPA to be phased out.
Index
11.21 R1
Engineering Information
Material Selection
Fluids
Qualifying Service
Information
Materials of Construction
and Ordering Information
(Refer to List Price Schedule
for availability and prices of
Special Features)
Refrigerants, HFC
(hydrofluorocarbon)
Suva
Environmentally acceptable
alternative to CFC. Contains no
chlorine.
Skydrol
Sodium Hydroxide
(Caustic Soda)
Sour Gas
Qualifying Service
Information
Water, Distilled or
Deionized
Water, Fresh
Steam Condensate
Fluids
Stoddard Solvent
Sulfuric Acid
Toluene (Toluol)
Trichloroethylene
(Carbona or
TRIAD)
Water, Hot
Turpentine
Water, High Pressure When handling water above 500 Special designs for car wash
psi, erosion and water hammer applications, etc. Consult your
must be considered.
local ASCO office.
Vacuum
Vegetable Oils
Vinegar
11.22R1
Materials of Construction
and Ordering Information
(Refer to List Price Schedule
for availability and prices of
Special Features)
Index