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Weber Marine Floor ORIGINAL

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Weber Marine Floors


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High Performance Flooring Systems
Weber leads the world in the production of pumpable self-levelling
oor screeds. With 30 years of experience and more than 100 million
square metres applied worldwide, the Weber ooring range gives you
high performance oors, for any application, quickly and cost-
effectively.
Weber is more than just a range of superlative foor screeds,
it is a variety of superbly engineered fooring systems that
build, layer by layer into the optimum solution to meet each
individual fooring requirement. All weber.foor screeds are
manufactured in plants working to the most stringent ISO
9001 quality standards and to ISO 14001 Environmental
Management Systems.

Self-levelling, self-smoothing
They allow you to achieve the fattest, smoothest and thinnest
foors possible, that will perform to exact standards, often
in highly testing environments. And they will minimise
installation and drying time to prevent disruption.

weber.oor delivers high quality, quick
curing solutions
With the advent of pumped, self-levelling foor screeds,
the world of commercial and industrial fooring was changed
permanently. Weber was in the vanguard of this revolution,
creating products that have brought the fooring industry up
from its knees, offering the ability to create superb, high-
performance seamless foors at speeds that were previously
unachievable and with a quality and longevity that have
become renowned throughout Europe.
Logistics, application
weber.foor products are premixed at the manufacturing plant
and provide a host of features and benefts.
factory blending ensures quality of product every time.
machine mixing guarantees optimum consistency.
delivered in bags, bulk or pump trucks.
pumpable, minimising down time and enhancing
ergonomics.
rapid installation, fast curing.
rapid setting times mean foors are walkable after 1-3 hours.
high strength, low thickness characteristics minimise
loss of foor-to-ceiling height.
self compacting.
self levelling and ready to receive surface fnish after 1-3
days.
up to 300 m
2
per hour can be covered.
applied by Accredited Weber Marine Contractors.

Certication and approvals
The Weber range of marine products satisfes the
requirements stipulated by the authorities and the leading
classifcation societies. All the Weber marine self-levelling
screeds are design approved by Det Norske Veritas (DNV)
0 ( %F HU WLF D WHV DNV, US Coast Guard
& HU WLF D WHV D OV R D Y D LOD EOH ABS, NK, RMRS, TC, LR,
Russian River Register, Achilles JQS
) LU HU HV LV WD QF HSINTEF Fire laboratory, Norway.
6 R X QGS U R S HU WLHV Lloyds Register ODS, Denmark.
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Weber Marine Floor Products
The Weber range of products are pumpable, reducing the time needed for screeding, thus
ensuring installation of primary deck covering up to 300m
2
/hr that is walkable after one to
three hours. Floor covering can be laid after just one to three days. Weber supplies functional
and durable oors specied for ships requiring primary deck coverings, and more.
Weber Marine Primary Deck Covering
Weber Marine Primary Deck Covering features exible, durable pumped
screed systems for steel decking with a low constructional height. The fresh
surface can be smoothed gently with a spatula to give a perfectly smooth
surface.
Composed of the following:
1. layer: weber.foor 4716 Primer (Marine Based)
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Floors for marine applications are subject to extreme stresses, such as knocks, vibrations and tremors,
torsions and shrinkage where failure to adhere are common industry problems. By installing a
Weber Marine Floor you avoid these challenges. The decisive benets of the Weber range of marine
solutions are the efcient properties of the solutions speed of application and access.
2. layer: Weber Marine Deck Covering (cement based
levelling compound)
weber.foor 4660 Marine Elastic
weber.foor 4670 Marine Base
weber.foor 4680 Marine Light
weber.oor 4680 Marine Light
weber.foor 4680 Marine Light is a lightweight polymer modifed
cement based fne smoothing compound for use as a levelling
material on steel, galvanized steel and aluminium decks. Floor
4680 is designed to be used in marine applications in light traffc
areas and fnished with a foor covering such as PVC, vinyl, lino-
leum, ceramic tiles, carpets etc. It is used as a bonding screed
and as an underlayment screed for use on steel, galvanized
steel or aluminium decks.
weber.oor 4716 Primer
weber.foor 4716 Primer is a styrene acrylate
dispersion which is diluted with clean water and
Webers screed products. Floor 4716 is
designed for priming (pre-treating)
substrates prior to application of
Weber Marine Floor Products.
weber.oor 4710N Epoxy Primer
weber.foor 4710N Epoxy Primer is a two component,
solvent free primer for use with Webers screed products.
Floor 4710N is designed for priming (pre-treating) of aluminium
and galvanized steel substrates prior to application of Weber
Marine Floor Products.

weber.oor 4660 Marine Elastic
weber.Floor 4660 Marine Elastic is a cement based pumpable,
fbre reinforced levelling material for primarily
steel, galvanized steel and aluminium
decks. Floor 4660 is designed to be used
in marine applications in light traffc
areas and fnished with a foor covering
such as PVC, vinyl, linoleum,
ceramic tiles, carpets etc. It can be used
as either a bonding or foating
screed and as an underlayment screed
for use on steel, galvanized steel
or aluminium. It can also be
applied on existing
concrete substrates for
ship repair purposes.
weber.oor 4665 Marine Fire
weber.foor 4665 Marine Fire is a cement based, pumpable
levelling material for installations requiring fre insulating
constructions with non-combustible materials according to IMO
Res. A.754(18). Floor 4665 is designed to be used for application
on mineral wool in A-60 approved fooring systems.
weber.oor 4670 Marine Base
weber.foor 4670 Marine Base is a rapid drying mortar for use
on steel, galvanized steel and aluminium decks, concrete and
ceramic tiles. Floor 4670 is designed for use in living quarters, wet
rooms and other light traffc areas with special requirements for
quick surface strength for early application of a foor covering.
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Weber Marine Light dB Floor
Weber Marine Light dB Floor is a exible, durable pumped screed
system for steel decks, with low constructional height and structure
borne sound insulation.
Composed of the following:
1. layer: 1,5 mm Visco-elastic layer
(ACM, DG U-1 or DG U-1 Green from Swedac)
2. layer: 15 mm weber.foor 4660 Marine Elastic
(cement based, fbre-reinforced levelling
compound with nominal density of 1,7 kg/m
2
/mm)
Weber Marine A-60 Floor
Weber Marine A-60 Floor is DNV A-60 approved and designed for ships
and oil platforms requiring re insulating constructions where the material
must be non-combustible according to IMO rules. Weber supplies functional
and durable oors specied for ships requiring re insulating constructions
with non-combustible materials.
Composed of the following:
1. layer: 50 mm non-combustible mineral wool
(according to certifcate)
2. layer: Interglass woven glass fabric with weight 100-300 g/m
2
,
or equivalent non-combustible product
3. layer: Steel reinforcement net 5mm, grid 150 x 150mm
4. layer: 25mm weber.foor 4665 Marine Fire
(cement based levelling compound with nominal
density of 1,7 kg/m
2
/mm)
i
Floors for marine applications are subject to extreme stresses, such as knocks, vibrations and tremors,
torsions and shrinkage where failure to adhere are common industry problems. By installing a
Weber Marine Floor you avoid these challenges. The decisive benets of the Weber range of marine
solutions are the efcient properties of the solutions speed of application and access.
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Weber Marine dB Floor
Weber Marine dB Floor is designed for ships and offshore installations
requiring sound-insulation, effective against airborne, impact and
structure-borne sound. Weber supplies functional and durable oors
specied for ships requiring sound insulating constructions.
Composed of the following:
1. layer: 1,5 mm Visco-elastic layer
(ACM, DG U-1 or DG U-1 Green from Swedac)
2. layer: 15 mm weber.foor 4660 Marine Elastic
(cement based, fbre reinforced levelling
compound with nominal density of 1,7 kg/m
2
/mm)
3. layer: 50 mm non-combustible mineral wool
(according to certifcate)
4. layer: 1,2 mm geo textile, GeoPro SI 401 from
GeoTippTex, Hungary or equivalent with
nominal density 135 g/m
2
5. layer: Steel reinforcement net 5mm,
grid 150 x 150mm
6. layer: 25mm weber.foor 4665 Marine Fire
(cement based levelling compound
with nominal density of 1,7 kg/m
2
/mm)
Weber Marine dB A-60 Floor
Weber Marine dB A-60 Floor is designed for ships and offshore installations
requiring re-insulated constructions and sound-insulation. Weber supplies
functional and durable oors specied for ships requiring re insulating
constructions with non-combustible materials and sound insulating
constructions.
Composed of the following:
1. layer: 1,5 mm Visco-elastic layer
(ACM or DG U-1 Green from Swedac)
2. layer: 15 mm weber.foor 4660 Marine Elastic
(cement based, fbre reinforced levelling
compound with nominal density of 1,7 kg/m
2
/mm)
3. layer: 50 mm non-combustible mineral wool
(according to certifcate)
4. layer: Interglass woven glass fabric with weight
100-300 g/m
2
, or equivalent non-combustible product
5. layer: Steel reinforcement net 5 mm, grid 150 x 150 mm
6. layer: 25 mm weber.foor 4665 Marine Fire
(cement based levelling compound with
nominal density of 1,7 kg/m
2
/mm)
i
Floors for marine applications are subject to extreme stresses, such as knocks, vibrations and tremors,
torsions and shrinkage where failure to adhere are common industry problems. By installing a
Weber Marine Floor you avoid these challenges. The decisive benets of the Weber range of marine
solutions are the efcient properties of the solutions speed of application and access.
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Weber Marine Waterproong
weber.tec 822 System consist of:
1. layer: weber.prim 801 Primer:
2. layer: weber.tec 822 Membrane:
3. layer: weber.set 858 Tile Adhesive:
4. layer: weber.color 877 Grout Mortar:
weber.xerm 847 System consist of:
1. layer: weber.prim 801 Primer:
2. layer: weber.xerm 847 Epoxy Membrane:
3. layer: weber.color 877 Grout Mortar:
Weber Marine Waterproong products are designed to protect various parts of the
construction from water and to overcome issues caused by moisture. These modern
solutions are exible in use and therefore ideal for ships and offshore installations
requiring waterproong. For marine- and offshore applications, Weber has
developed a complete wet area system that is DNV approved.
Weber Marine Thermooor
Weber Marine Thermooor is designed for improved comfort in living quarters.
Weber has, together with cooperation partner Ogland System, long and proven experience
in supply of low prole heating oor. The oor is easy installed on all types of marine
accommodations as well as for rets/refurbishments.
The range of heating products are designed to solve problems with snow and ice, humidity,
condensation and freezing. The products satisfy the Regulations for Electrical Installations in
Norway and Scandinavia, which are among the worlds strictest.
Under vinyl strip oor, directly on steel plate
If using welded vinyl strip the membrane can be omitted, as the
covering is vapour-proof. To avoid heat stains on vinyl and spread
heat more evenly, we recommend min. 15 mm cover over cable.
Alternatively, use 8W/m cable if a thinner foor is required
(min. 10 mm cover over cable).
Under vinyl strip oor
If using welded vinyl strip the membrane can be omitted, as the
covering is vapour-proof. To avoid heat stains on vinyl and spread
heat more evenly, We recommend min. 15 mm cover over cable.
Alternatively, use 8W/m cable if a thinner foor is required
(min. 10 mm cover over cable).
Under ceramic tile oor
If applying tiles on a wet area foor (bathroom, galley or similar)
you are required to apply: a certifed vapour-proof membrane to
stop moisture penetration. Weber Marine Waterproofng have the
required products in the portfolio. Apply the membrane on top of
the solid screed, we recommend min. 5 mm cover over cable.
Floating on mineral wool insulated steel plate
The installation principles are the same, but the substrate need to
be sealed due to the self levelling screed being applied. The
heating cable is fxed (using plastic strips) to the reinforcement net,
5 mm, grid 150 x 150 mm
Energy saving:
Floor heating gives even heat distribution, accordingly the
room temperature can be lowered by 2C as opposed
to rooms with other heating sources.
Recommended application areas:
The foor heating system is certifed for use in accommodation
areas onboard ships and offshore installations. The screed can
be used to subfoors for the most foor covers in layers up to 30 mm
and is recommended to plane corrosion protected steel foors.
Advantages in use:
Heating cables normally last the life-time of the installation
Free of electromagnetic radiation
Zero maintenance costs
Automatic temperature regulation
Invisible heat source, no confict when furnishing
No dust burning
The weber.foor 4660 Marine Elastic is mixed in pure water
and is pumpable
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The control consists of:
Quality Control of raw materials
Production control - ISO 9001/14001
Quality Control of fnished product
Product certifcate
AWMFC consignment control
AWMFC Quality Control
Quality Assurance of fnished foor
Certifed contractors by Weber are Accredited Weber Marine Floor
Contractors (AWMFC) and perform all types of marine foor installations.
Our contractors are:
Experienced, skilled and educated
Trained and approved by Weber
Theoretical and practical training
Independent local companies in close cooperation with Weber
Training can be performed either in Webers own premises or at a feasible
location selected by the contractor and can be arranged upon request.
For new Weber Marine Floor Contractors Weber will, if requested, assist
with technical support during the frst installations of marine foors.
Quality Assured application by Accredited
Weber Marine Floor Contractors
When proposing high quality products and solutions, it is always one subject
which is very important in addition to the product itself the installation. We-
ber Marine foors shall always be supplied in the exact quality as agreed and
in terms of function, strength, durability, surface, fexibility and so on. This is
the reason why our Marine Floor Products, Systems and Concepts are applied
by Accredited Weber Marine Floor Contractors (AWMFC).
Weber teach and train our contractors to perform an excellent quality to the
clients satisfaction. The contractors are regularly re-certifed by Weber to
receive the latest information concerning developments of products and
concepts. For the end-user this means quality assured installation of Weber
Marine Floors that is performed according to the Weber installation
instructions.
All stages in the Marine Flooring application are crucial for the fnal result.
Therefore, we have introduced a quality assurance (QA) procedure to be
followed by Weber and our Accredited Weber Marine Floor Contractors.
Light-weight high performance quality
ooring
systems are easy to apply, while offering high levels of noise reduction in
combination with our special light weight glass wool insulation. Materials
that are lighter than traditional insulating materials, while still possessing
the same fre-resistant, thermal and acoustic performances.
Some light weight solutions in Weber
Marine Floor Portfolio
weber.oor 4680 Marine Light:
Floor 4680 meets weight demand for passenger ferries, cruise vessels and
offshore installations. Compared with general leveling you will have weight
saving of: 45-50%
weber.oor 4660 Marine Elastic + LWA:
Weber is world leading manufacturer of Expanded Clay Aggregates (LWA)
under the brand name Leca. Combined with the high quality performance
product Floor 4660 Marine Elastic the result is light weight leveling. Com-
pared with mortar (leveling for thicker layers) you will have weight saving
of: 60-65%
Weber Marine Floating Floors - with Isover
ULTIMATE:
Weber recently launched Isover ULTIMATE as an alternative insulation in
our Weber Marine Floating Floors:
- Weber Marine A-60 Floor
- Weber Marine dB Floor
- Weber Marine dB A-60 Floor
Isover ULTIMATE, the next generation mineral wool and new high
performance insulation material, combines the advantages of conventional
insulation used for fre, thermal and acoustic applications and at the same
time allowing substantial weight savings. Weight saving, compared to general
mineral wool with same performance: 2,5 kg/m2 (at least 35%)
Weber is the only company today(!) that have foating foor solutions with
Isover ULTIMATE tested, certifed and part of fooring system.
Saint-Gobain Marine Applications
Weber is a member of Saint-Gobain Marine Applications, created in 2004.
Saint-Gobain Marine Applications has brought together no less than ten
renowned specialists in developing and producing solutions and products in
the feld of glazing, insulation, fooring, interior fnishing, climate control
and more.
Right from the initial stages of a project, Saint-Gobain Marine Applications
provides architects, designers, owners and administrative authorities with
a choice of innovative products and services for the construction or
renovation of ships and offshore constructions. Our products comply with the
environmental, energy effciency, weight saving, safety, aesthetic and comfort
requirements for ships that are omnipresent in our customers specifcations
This new approach will enable lighter and more effcient ships to be
constructed, reduce energy consumption, increase security and fre safety
and improve the comfort of passengers and crew with integrated solutions
that will be a sound investment for the future.
Swedac noise control solutions
The SWEDAC Deck covering System is a method of noise control in ships,
which acts by preventing vibration of the steel structure. The energy thus
absorbed is therefore not available to be radiated as sound in the treated area
or in other parts of the ship. Over 200.000 square meters of Swedac Deck
covering systems have been installed over the past 15 years.
The viscoelastic layer forms the flling of a sandwich construction between
the steel of the deck and a constraining layer of latex modifed concrete or
steel. As the deck fexes under vibration transmitted to it from engines or
propellers, the viscoelastic layer is placed in shear. The special property of
a viscoelastic material is that it not recover at the same rate as which it is
distorted, and energy from the vibration is therefore absorbed, leaving less
to be radiated as noise.
Weber has long and proven cooperation with Swedac and together we
provide outstanding high quality solutions for sound reduction and less
noise improved comfort for passengers and crew.
High competence and knowledge with our cooperation partners
Weber Marine Floor proposes a selection of products and solutions, which in collaboration with
selected cooperation partners provides optimal results and solutions.
MARINE FLOOR CONTRACTOR
ACCREDITED
MARINE APPLICATIONS
Weber Marine Light Weight Solutions
Our Weber Marine Light Weight Solutions will enable lighter and more efcient constructions,
reduce energy consumption, increase the security and re safety and improve the comfort
a sound investment for the future.
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Product guide
PRODUCT FIELD OF APPLICATION SUBSTRATE PROPERTIES CONSUMPTION
Weber.oor 4716 Primer Pre-treatment of substrates
prior to application of Weber Marine Floors
Steel, concrete, ceramics, stone, wooden
substrates, PVC, linoleum
Improves adhesion, prevents air-bubbles and dewatering of screed before
hardening.
Steel (5:1) 0,20 l/m
2

Concrete (1:3) 0,10 l/m
2

Wooden oors/linoleum (5:1) 0,20 l/m
2

4710N Epoxy Primer (5:1) 0,20 l/m
2

PVC (1:1) 0,15 l/m
2

Ceramics (1:1) + powder scattering 0,15 l/m
2
Weber.oor 4710N Epoxy Primer System primer and binder for Weber Marine Floors on
special substrates
Galvanised steel, aluminium Two-component, solvent-free epoxy resin primer. Has very low viscosity and
improves adhesion. Applied in one coat.
Galvanised steel 0,20-0,30 kg/m
2
+ sand scattering
Aluminium 0,20-0,30 kg/m
2
+ sand scattering
Weber.oor 4660 Marine Elastic Levelling of decks in light trafc areas for ships and
offshore installations. For hand application or applied
using Weber.oor mixing pump.
Steel, galvanised steel, aluminium, concrete,
ceramics, stone, wooden substrates
Cement-based, bre-reinforced, pumpable levelling material. It quickly attains a high
surface strength. Layer thickness 2-30 mm, walkable after 1-3 hours and nal covering
after 1-3 days.
1,7 kg/m
2
/mm
Weber.oor 4665 Marine Fire Levelling of oating oor constructions in light trafc
areas for ships and offshore installations. For hand ap-
plication or applied using Weber.oor mixing pump.
Mineral wool Cement-based, pumpable levelling material. It quickly attains a high surface strength.
Layer thickness 2-30 mm, walkable after 6-12 hours and nal covering after 1-3 days.
1,7 kg/m
2
/mm
Weber.oor 4670 Marine Base Levelling of decks in light trafc areas for ships and
offshore installations. For hand application
Steel, galvanised steel, aluminium, concrete,
ceramics
Rapid drying mortar for levelling and slope building in living quarters, wet areas and
other light trafc areas. It quickly attains a high surface strength. Layer thickness 20-100
mm, walkable after 2-3 hours and nal covering after 1 day.
1,8 kg/m
2
/mm
Weber.oor 4675 MarineFlow Rapid Refurbishment of old oor constructions in light trafc
areas for ships and offshore installations. For hand ap-
plication or applied using Weber.oor mixing pump.
Old concrete, ceramics, stone, PVC Cement-based, pumpable underlayment screed as levelling layer for resin coatings.
It quickly attains a high surface strength. Layer thickness 2-30 mm, walkable after 6-12
hours and nal covering after 1-3 days.
1,7 kg/m
2
/mm
Weber.oor 4680 Marine Light Lightweight levelling of decks in light trafc areas for
ships and offshore installations. For hand application.
Steel, galvanised steel, aluminium, concrete,
ceramics, stone
Lightweight, polymer modied cement-based ne smoothing compound for use as
a levelling material. Walkable after 2-4 hours and nal covering after 1-3 days.
0,9 kg/m
2
/mm
Weber.prim 801 Pre-treatment of substrates prior to application of
Weber Marine Floor Waterproong Systems
Concrete Solvent free, alkali-resistant primer. Improves adhesion and stabilization of all dusting
and porous mineral substrates prior to application of waterproong system.
Concrete 0,2 l/m
2
Weber.tec 822 Seamless and jointless waterproong of wet-duty
rooms, where a high amount water tightness is
required.
Concrete Ready-to-use exible, normal-setting liquid waterproong membrane for
wet-duty rooms. Curing time 10-15 hours.
1,6 kg/m
2
Weber.xerm 847 Highly exible epoxy waterproong membrane and
tile adhesive for wet-duty rooms, where heavy duty
water tightness is required.
Concrete Flexible, solvent-free, two-component epoxy resin waterproong membrane and
tile adhesive (trowel grade), product is exible for areas with slight tensions and
vibrations. Curing time 24-48 hours.
2,4 kg/m
2
Weber.set 858 Multi use tile adhesive with an exeptional workabil-
ity suitable for laying in the thin- and medium bed
method of oor tiles.
Concrete Flexible, highly polymer-modied, cement based thin- and medium bed tile
adhesive resistant to water, weathering, heat and frost. Walkable after 24 hours.
2,2 kg/m
2
weber.fug 877 Flexible grout mortar for joints between tiles in wet-duty
areas where suitable coverings are oor tiles.
_ Flexible, highly polymer modied, cement based grout mortar resistant to water.
For joint width 2-20mm. Walkable after 2 hours.
1,0 kg/m
2
Swedac Visco Elastic ACM Viscoelastic compound for vibrational dampening
applied together with cement based screed.
Steel (when shop primer is applied) Waterbased compound for vibrational dampening of shop primed steel deck used
together with cement based screed. Approved for A-60 constructions.
Curing time 12-16 hours.
2,02 kg/m
2
/mm
Swedac Visco Elastic DG U-1 Viscoelastic compound that forms the lling of
a sandwich construction between the deck and
a concrete screed or steel sheet and thereby
dramatically reduces noise levels generated by
vibration of the structure.
Steel, aluminium, wood, stone, ceramics Two-component polyurethane compound for vibrational dampening of all kinds of
steel and aluminium constructions as well as wood, stone and ceramic tiles.
Curing time 8-12 hours.
1,4 kg/m
2
/mm
Swedac Visco Elastic DG U-1 Green Viscoelastic compound that forms the lling of
a sandwich construction between the deck and
a concrete screed or steel sheet and thereby
dramatically reduces noise levels generated by
vibration of the structure.
Steel, aluminium Two-component polyurethane compound for vibrational dampening of all kinds
of steel and aluminium constructions. Approved for A-60 constructions.
Curing time 8-12 hours.
1,3 kg/m
2
/mm
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Saint-Gobain Byggevarer as
Brobekkveien 84
P.O. Box 216 Alnabru
0614 Oslo
NORWAY
Tlf.: +47 22 88 77 00
Fax: +47 22 64 54 54
www.weber-marine.no
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