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Shaft Alignment Shaft Alignment: 4-Page Overview

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SHAFT ALIGNMENT

2 2
SHAFT ALIGNMENT
Professional measurement and alignment system for rotating machines
EXPANDABLE BARCODE
ENTERING
40 MIN.
ROTATION
QUICK START
4-Page Overview
For complete details and Technical Data about
the system, please see our 12-page brochure.
SIMPLE AND EFFECTIVE
Easy-Laser is used to align generators and
gearboxes in wind turbines of a number of
sizes and makes. Special brackets are available
(accessories) for alignment with locked rotors,
which increases the safety for the operator.
Engines, gearboxes and propeller shafts on
ships are aligned using Easy-Laser system.
Thanks to fexible brackets you can install
the equipment in the most appropriate place;
shaft, coupling or fywheel.
Easy-Laser is used to align pumps and mo-
tors for all types of industries and installations.
Correctly set-up and aligned machines are a
requirement for achieving optimum service life
and minimal energy consumption.
The Values program can be used e.g. when one wants to meas-
ure as with dial gauges and to check bearing play. With the
standard equipment and completely normal set up on the machine!
CHECKING BEARING PLAY
With the Values program you can, in principle, measure any
type of geometry, for example fatness and twist of the base.
FLATNESS MEASUREMENT OF BASES
You can measure vibraton levels (inch/s) and bearing conditon
(g-value). (Requires the Vibrometerprobe accessory.)
SHEAVE/PULLEY ALIGNMENT
Using the system you can align sheaves and pulleys with
digital precision. (Requires the BTA Digital accessory.)
Alignment of cardan/ofset mounted machines. (Accessory
Cardan bracket is required.)
CARDAN/OFFSET-MOUNTED MACHINES
VERTICAL/FLANGE-MOUNTED MACHINES
Alignment of vertcal and fange-mounted machines. Shows
centre ofset, angular error and shim value at each bolt.
HORIZONTAL MACHINES
Horizontally coupled machines ofen consist of a pump and
motor, but there can also be other types of machine such as a
gearboxes and compressors. The measuring units are mounted on each
side of the coupling with cable or wireless communicaton to the display
unit. Then follow the step-by-step instructons on screen (see next page).
VIBRATION MEASUREMENT
FOR ALL NEEDS MEASUREMENT PROGRAMS
ONE SYSTEM, MANY POSSIBILITIES
Easy-Laser E710 ofers what is probably the most
competent and cost-efectve measuring system for
rotatng machines on the market! Using a single
instrument, you now have the potental to trouble-
shoot and prevent wear and breakdowns in your
machines. It is the perfect measurement system for
all important stages of machine set-up.
Easy-Laser E710 allows:
SHAFT ALIGNMENT
SHEAVE/PULLEY ALIGNMENT
VIBRATION MEASUREMENT
TWIST MEASUREMENT OF BASES
STRAIGHTNESS MEASUREMENT
BEARING PLAY CHECKS
EASY TO USE
Measurement and alignment should be easy! That
is the fundamental philosophy behind our measure-
ment systems. When we talk about simplicity we
mean several things, for example, simple to place
or mount the measurement equipment on the
measurement object, easy to perform the measure-
ment and easy to interpret the measurement result.
Simple to use = quick and easy!
MEASUREMENT PROCEDURE
1. Enter the distances between measuring units
and the machine feet. The barcode reader makes
this a quick procedure! (This example describes the
Horizontal program.)
2. Take the measurement values in three positions
with as little as 20 between. It is clearly visible on
the display when the laser beam hits the detector.
3. The live values are used to adjust the machine.
For clarity the adjustment is displayed both graphi-
cally and numerically. The shim and adjustment
values are colour coded: red=outside tolerance,
green=inside tolerance.
SMART FUNCTIONS NEW FEATURE!
SOFT FOOT CHECK
The program shows which foot (feet)
should be corrected for sof foot.
THERMAL GROWTH COMPENSATION
Calculates the correct shims and adjust-
ment values even when the machines
expand considerably from a cold to a hot
state (operatng temperature).
BARCODE READER
The barcode reader (accessory) is used to enter the ma-
chine data before measurement. At the frst measurement
of the machine apply the adhesive bar code label. Next
tme the machine is checked the dimensions are read in directly.
Also any compensaton values. This makes it easier for new
operators who dont need to search through long lists of machine
templates with descriptons that are difcult to understand. Quite
simply, easier to do correctly!
TOLERANCE CHECK
Measurement results can be checked
against pre-defned tolerance tables or
values you determine yourself.
LIVE-ANY-ANGLE 360
This functon allows adjustment of the
machines live with the measuring units
positoned anywhere around the shaf.
REFERENCE FOOT LOCKING
Allows you to lock any pair of feet on the
machine. Gives great freedom when align-
ing base-bound or bolt-bound machines.
FLEXIBLE FEET CONFIGURATIONS
The sofware can handle machine design
of all types: two pairs of feet, three pairs of
feet, pair of feet before the coupling etc.
DOCUMENTATION
When measurement is complete it is possible to generate a
PDF report directly in the measurement systems display unit.
You can, of course, save all measurements in the display units
internal memory. You can also easily save desired measure-
ments on your USB memory, or connect directly to your PC .
EASYTURN FUNCTION
With the EasyTurn functon you can
start measurement anywhere on the turn.
Turn the shafs with the measuring units
to three positons in any directon with as litle as
20 between to register the measurement value.
Measurement is complete!
1.
2.
3. Finished!
40 Min.
B
A D
E
A. Rods made of stainless steel. Extendable.
B. Well protected connectors
C. Stable aluminium design
D. PSD (2 axis)
E. Laser aperture
Easily inserted into the connector
on the measuring unit (2 pcs.).
C
1 Measuring unit M
1 Measuring unit S
1 Display unit
2 Bluetooth units
2 Cables 78.7 [2 m]
2 Shaft brackets with chains
2 Extension chains
2 Magnet bases
2 Offset brackets
4 Rods 4.72 [120 mm]
4 Rods 2.36 [60 mm]
1 Manual
1 Quick reference manual
1 Measuring tape 9.8 [ 3 m]
1 USB memory
1 USB cable
1 Charger (100240 V AC)
1 Tool box
1 Shoulder strap for display unit
1 Optical cleaning cloth
1 CD with documentation
1 Carrying case (Drop tested 10 feet/3 m). Dust and water proof.
System Easy-Laser E710 Shaft, Part No. 12-0440
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www.easylaserusa.com
ISO9001
CERTI FI ED
050483 Rev1
EasyLaser is manufactured by Damalini AB, bcksgatan 6B, 431 67 Mlndal, Sweden,
Phone +46 31 708 63 00, Fax +46 31 708 63 50, email: info@damalini.se, www.damalini.com
2010 Damalini AB. We reserve the right to make modifcations without prior notifcation.
EasyLaser is a registered trademark of Damalini AB.
Other trademarks belong to the relevant copyright holder.
This product complies with: SSEN6082511994, 21 CFR 1040.10 and 1040.11
A D B
E F
C
H I J K L G
A. Two Enter buttons, for left and right-handed users
B. Large, easy to read 5.7 colour display
C. Proper buttons for clear feedback
D. Robust, rubber coated design
E. Mounting for shoulder strap
F. Battery compartment
G. Connection for charger
H. Network connection
I. Expansion port
J. USB A
K. USB B
L. Easy-Laser measurement equipment
DISPLAY UNIT A COMPLETE SYSTEM CONTAINS
MEASURING UNITS
WIRELESS UNITS
2-YEAR WARRANTY
A. Shaft bracket with chain
B. Magnet base
C. Offset bracket
D. Magnetic bracket, Part No. 12-0413
E. Thin shaft bracket, Part No. 12-0412
F. Sliding bracket, Part No. 12-0039
A D B E C F
STANDARD BRACKETS
BARCODE READER
ACCESSORY BRACKETS
UPGRADE AND EXPAND
If you wish to expand functonality
in the future, the sofware in the
display unit can be upgraded via the internet
or by connectng a USB memory contain-
ing the new sofware. Also, by using clever
accessories, you can adapt the systems for
your own needs, now and in the future as
your measurement requirements change. It
is cost-efectve.
ENDURIO POWER MANAGEMENT
Easy-Laser E710 is equipped
with our Endurio Power
management system. This
ensures that you never have
to stop in the middle of a measurement be-
cause the batery has run out. If the internal
baterys charge level starts to drop, simply
insert the bateries into the integrated bat-
tery compartment and contnue measuring.
Accessory. With 25 pcs. barcode
stickers, Part No. 12-0619

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