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    Pipe Thickness For Boiler

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    sdrtfg
    The document contains calculations for determining the minimum required thickness of tubes for an integral economiser according to the Indian Boiler Regulation code. It provides specifications of the tube material, calculates permissible stresses and minimum thicknesses, and checks if the design meets requirements.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Pipe Thickness For Boiler

    Uploaded by

    sdrtfg
    156 views3 pages
    The document contains calculations for determining the minimum required thickness of tubes for an integral economiser according to the Indian Boiler Regulation code. It provides specifications of the tube material, calculates permissible stresses and minimum thicknesses, and checks if the design meets requirements.

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    pipe

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    Pipe Thickness for Boiler

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    The document contains calculations for determining the minimum required thickness of tubes for an integral economiser according to the Indian Boiler Regulation code. It provides specifications of the tube material, calculates permissible stresses and minimum thicknesses, and checks if the design meets requirements.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    156 views3 pages

    Pipe Thickness For Boiler

    Uploaded by

    sdrtfg
    The document contains calculations for determining the minimum required thickness of tubes for an integral economiser according to the Indian Boiler Regulation code. It provides specifications of the tube material, calculates permissible stresses and minimum thicknesses, and checks if the design meets requirements.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 3

    THERMAX LTD.

    IBR CALCULATIONS
    PUNE 411 019
    INTEGRAL ECONOMISER
    DESIGN CODE :- IBR 1950 & IT'S LATEST AMENDMENTS.
    MODEL :- BDF-80/1-S
    DRAWING N0. :-
    ECONOMISER COILS MODULE I & II PL4-2PD-069524
    PREPARED BY CHECKED BY APPROVED BY DATE
    BVK BVK BVK 7/7/2014
    237250953.xls.ms_office.XLS BY B V K AS ON 7/7/2014 spare PD0251-IntEco 1/3
    THERMAX LTD. IBR CALCULATIONS
    PUNE 411 019
    DESIGN PRESSURE :- 44.50
    CALCULATION PRESSURE :- 48.00 KGF/CM^2 (G)
    DESIGN TEMPERATURE :- 191 deg. C
    DESIGN TEMPERATURE :- 300 deg. C
    (FOR PERMISSIBLE STRENGTH CALCULATION)
    MATERIAL SPECIFICATION :
    TUBE MATERIAL :- SA 210 Gr. "A1"
    MIN. TENSILE STRENGTH @ ROOM TEMPERATURE (R20) = 4218.52 KGF/CM^2
    YIELD STRENGTH CALCULATION :
    YIELD STRENGTH @ 300 DEG.C ( 572 )DEG. F = 1946.14 KGF/CM^2
    [1996.77 - (((1996.77-1926.46)/50) X (612-600))]
    WHERE ,
    YIELD STRENGTH @ 500 DEG. F ( 260 )DEG. C = 1996.77 KGF/CM^2
    YIELD STRENGTH @ 600 DEG. F ( 316 )DEG. C = 1926.46 KGF/CM^2
    [ AS PER ASME SECT.II, PART `D' TABLE Y-1 ]
    PERMISSIBLE STRENGTH (R20/2.7) OR (Et/1.5) WHICHEVER IS LESS : (f1) : 1297.43 KGF/CM^2
    MAXIMUM ALLOWABLE STRESS CALCULATION :
    MAX. ALLOW. STRESS 300 DEG.C ( 572 )DEG. F = 1202.28 KGF/CM^2
    [1202.28-(((1202.28-1202.28)/50) X (612-600))]
    WHERE ,
    MAX. ALLOW. STRESS 500 DEG. F ( 260 )DEG. C = 1202.28 KGF/CM^2
    MAX. ALLOW. STRESS 600 DEG. F ( 316 )DEG. C = 1202.28 KGF/CM^2
    [ AS PER ASME SECT.II, PART `D' TABLE 1A ]
    MAXIMUM ALLOWABLE STRESS @ TEMP'RE 300 DEG.C:(f2): 1202.28 KGF/CM^2
    PERMISSIBLE STRSS TO BE USED FOR COMPUTATION,
    LOWER OF `f1' & `f2' = 1202.28 KGF/CM^2
    PREPARED BY CHECKED BY APPROVED BY DATE
    BVK BVK BVK 7/7/2014
    237250953.xls.ms_office.XLS BY B V K AS ON 7/7/2014 spare PD0251-IntEco 2/3
    THERMAX LTD. IBR CALCULATIONS
    PUNE 411 019
    MIN. REQUIRED THICKNESS OF TUBE, t min = (PxD)/(2xfxE+P)+C , FROM IBR 338
    WHERE, CALCULATION PRESSURE : : P : 48.00 KGF/CM^2 (G)
    EXTERNAL DIAMETER : D : IN MM
    PROVIDED THICKNESS OF TUBES : T : IN MM
    AVAILABLE THICKNESS (NO NEGATIVE TOLERANCE) : t : IN MM
    PERMISSIBLE STRESS FOR STUB MATERIAL : f : IN KG/CM^2
    MINIMUM LIGAMENT EFFICIENCY : : E : 1.00
    COROSSION ALLOWANCE : : C : 0.75
    THEREFORE,
    O.D. THICKNESS THICKNESS THICKNESS f TOLERENCE
    CHOSEN AVAILABLE REQD. (t min) ON THK.
    38.1 3.66 3.66 1.50 1202.28 NIL
    HENCE THICKNESS AVAILABLE IS GREATER THAN REQUIRED THICKNESS. SO, DESIGN IS SAFE

    AS PER IBR CLAUSE 338 (C) (II) (a), PERMISSIBLE REDUCTION IN THK. OF TUBE AT ANY LOCATION
    AROUND THE BEND EXTRADOS, IN PERCENT; BELOW THE CALCULATED MINIMUM PERMISSIBLE
    DESIGN THICKNESS OF STRAIGHT TUBE, SHALL NOT EXCEED THE VALUE CALCULATED BY THE
    FOLLOWING FORMULA,
    PERMISSIBLE REDUCTION IN THK. DUE TO BENDING OF TUBES :- Ty = 100 / (4R/D + 2)
    BENDING RADIUS :- : R : IN MM
    OUTSIDE DIAMETER OF TUBE :- : D : IN MM
    PERMISSIBLE MINIMUM THK. OF TUBE AROUND BEND EXTRADOS = tmin x [(100-Ty)/100].
    WHERE,
    "tmin" IS THE CALCULATED MINIMUM PERMISSIBLE DESIGN THK. OF STRAIGHT TUBE
    TUBE OD BEND CAL. MIN.
    RADIUS THK. OF TUBE
    `D' `R' `tmin'
    38.1 50 1.50
    HOWEVER, AS PER IBR CLAUSE 338 (C) (II) , MAXIMUM PERMISSIBLE AMOUNT OF THINNING AT
    ANY LOCATION AROUND THE BEND EXTRADOS ON COLD FORMED BENDS WITHOUT ANY HEAT
    TREATMENT, IS 25% OF THE ACTUAL THICKNESS OF STRAIGHT TUBE.
    TUBE OD ACTUAL
    "mm" TUBE THK.
    38.1 3.66
    THEREFORE, MINIMUM PERMISSIBLE THICKNESS AFTER BENDING WITHOUT ANY SUBSEQUENT
    HEAT TREATMENT IS THE HIGHER OF THE TWO VALUES CALCULATED ABOVE AS PER IBR
    CLAUSES 338 (C) (II) (a) & 338 (C) (II) .
    TUBE OD ACTUAL
    "mm" TUBE THK.
    38.1 3.66
    PREPARED BY CHECKED BY APPROVED BY DATE
    BVK BVK BVK 7/7/2014
    13.79 1.29
    WITHOUT HEAT TREATMENT IN "mm"
    2.75
    MINIMUM PERMISSIBLE THK. AROUND BEND EXTRADOS AS PER
    IBR CLAUSE 338 (C) (II) WITHOUT HEAT TREATMENT IN "mm"
    2.75
    MINIMUM PERMISSIBLE THK. AROUND BEND EXTRADOS
    TUBE THK. IN % AROUND BEND EXTRADOS
    MATERIAL
    SA 210, GRADE "A1"
    PER. REDN. IN PERMISSIBLE MINIMUM THK.
    "Ty" in "%" AS PER IBR 338 (C) (II) (a)
    237250953.xls.ms_office.XLS BY B V K AS ON 7/7/2014 spare PD0251-IntEco 3/3

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