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    Ibr Calculations

    Uploaded by

    Gopal Ramalingam
    The document provides design data and calculations for the maximum allowable working pressure of high pressure steam lines according to Indian Boiler Regulation 1950. It includes the pipe sizes, material, design pressure, temperature, test pressure and calculations to verify the lines are safe at the specified working pressure according to the code. The document contains calculations for steam line sizes ranging from 150mm to 50mm.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    Ibr Calculations

    Uploaded by

    Gopal Ramalingam
    167 views12 pages
    The document provides design data and calculations for the maximum allowable working pressure of high pressure steam lines according to Indian Boiler Regulation 1950. It includes the pipe sizes, material, design pressure, temperature, test pressure and calculations to verify the lines are safe at the specified working pressure according to the code. The document contains calculations for steam line sizes ranging from 150mm to 50mm.

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    Design calculation-IBR

    Original Title

    176446799 Ibr Calculations

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    © © All Rights Reserved

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    The document provides design data and calculations for the maximum allowable working pressure of high pressure steam lines according to Indian Boiler Regulation 1950. It includes the pipe sizes, material, design pressure, temperature, test pressure and calculations to verify the lines are safe at the specified working pressure according to the code. The document contains calculations for steam line sizes ranging from 150mm to 50mm.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    167 views12 pages

    Ibr Calculations

    Uploaded by

    Gopal Ramalingam
    The document provides design data and calculations for the maximum allowable working pressure of high pressure steam lines according to Indian Boiler Regulation 1950. It includes the pipe sizes, material, design pressure, temperature, test pressure and calculations to verify the lines are safe at the specified working pressure according to the code. The document contains calculations for steam line sizes ranging from 150mm to 50mm.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 12

    IBR

    CALCULATIONS

    PROJECT : RANBAXY LABORATORIES LIMITED P-101 MPFB (API BLOCK)


    CLIENT : NNE PHARMAPLAN INDIA LIMITED
    CONSULTANT : PURNA DESIGN ENGINEERS PVT LTD., BANGALORE
    REV : 0
    ISSUE DATE : 07.08.2009

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    A CONTENTS

    SL.NO DRAWING NO DRAWING TITLE PAGE

    1.0 NPI/090513/PIP(GEN)-B1/01 HP STEAM LINE 4-8

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    B - DESIGN DATA
    Code for Design, Fabrication and inspection: IBR 1950
    (With Amendments upto 01-07-1998)

    SL.NO DESIGN DATA


    REFERENCE DRG.
    .
    1.0 HP STEAM LINE

    (i) 150
    Design Pressure [Kg/cm2] : 17.6
    Design Temperature [Deg.C] : 201.4
    Hydro Test Pressure [Kg/cm2] : 26.4

    (ii) A) 125
    Design Pressure [Kg/cm2] : 17.6
    Design Temperature [Deg.C] : 201.4
    Hydro Test Pressure [Kg/cm2] : 26.4

    B) 125
    Design Pressure [Kg/cm2] : 6.6
    Design Temperature [Deg.C] : 201.4
    Hydro Test Pressure [Kg/cm2] : 9.9

    (iii) 100
    Design Pressure [Kg/cm2] : 17.6
    Design Temperature [Deg.C] : 201.4
    Hydro Test Pressure [Kg/cm2] : 26.4

    (iv) A) 80 NPI/090513/PIP(GEN)-B1/01
    Design Pressure [Kg/cm2] : 17.6
    Design Temperature [Deg.C] : 201.4
    Hydro Test Pressure [Kg/cm2] : 26.4

    B) 80
    Design Pressure [Kg/cm2] : 6.6
    Design Temperature [Deg.C] : 201.4
    Hydro Test Pressure [Kg/cm2] : 9.9

    (v) A) 50
    Design Pressure [Kg/cm2] : 17.6
    Design Temperature [Deg.C] : 201.4
    Hydro Test Pressure [Kg/cm2] : 26.4

    B) 50
    Design Pressure [Kg/cm2] : 6.6
    Design Temperature [Deg.C] : 201.4
    Hydro Test Pressure [Kg/cm2] : 9.9

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    1.0 HP STEAM
    (Drg. No. NPI/090513/PIP(GEN)-B1/01)

    (i) Size OD 168.28x7.11

    Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
    1 External Dia of Pipe D mm : 168.28
    2 Provided Nominal Thickness mm : 7.11
    3 Negative Tolerance mm : 0.89
    4 Minimum Thickness t mm : 6.22
    5 Max. Working Metal Temperature Deg C : 201.4
    6 Material Specification : A106Gr.B
    7 Max. Permissible Stress. f Kg/cm2 : 1054.85
    (As per ASME Sec-II Part D)
    8 C' Value mm : 0.75
    9 Efficiency Factor E E : 1
    10 Max. Allowable Working Pressure W.P W.P. Kg/cm2 :
    2fE (t C)
    Dt+C
    70.90
    11 Max. Working Pressure Kg/cm2 : 17.6
    12 Remarks :
    SAFE

    (ii) A) Size OD 141.3x6.55


    (Drg. No. NPI/090513/PIP(GEN)-B1/01)

    Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
    1 External Dia of Pipe D mm : 141.3
    2 Provided Nominal Thickness mm : 6.55
    3 Negative Tolerance mm : 0.82
    4 Minimum Thickness t mm : 5.73
    5 Max. Working Metal Temperature Deg C : 201.4
    6 Material Specification : A106Gr.B
    7 Max. Permissible Stress. f Kg/cm2 :
    (As per ASME Sec-II Part D) 1054.85
    8 C' Value mm : 0.75
    9 Efficiency Factor E E : 1
    10 Max. Allowable Working Pressure W.P W.P. Kg/cm2 :
    2fE (t C)
    Dt+C
    77.09

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    11 Max. Working Pressure Kg/cm2 : 17.6
    12 Remarks :
    SAFE

    B) Size OD 141.3x6.55
    (Drg. No. NPI/090513/PIP(GEN)-B1/01)

    Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
    1 External Dia of Pipe D mm : 141.3
    2 Provided Nominal Thickness mm : 6.55
    3 Negative Tolerance mm : 0.82
    4 Minimum Thickness t mm : 5.73
    5 Max. Working Metal Temperature Deg C : 201.4
    6 Material Specification : A106Gr.B
    7 Max. Permissible Stress. f Kg/cm2 :
    (As per ASME Sec-II Part D) 1054.85
    8 C' Value mm : 0.75
    9 Efficiency Factor E E : 1
    10 Max. Allowable Working Pressure W.P W.P. Kg/cm2 :
    2fE (t C)
    Dt+C
    77.09
    11 Max. Working Pressure Kg/cm2 : 6.6
    12 Remarks :
    SAFE

    (iii) Size OD 114.3x6.02


    (Drg. No. NPI/090513/PIP(GEN)-B1/01)

    Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
    1 External Dia of Pipe D mm : 114.3
    2 Provided Nominal Thickness mm : 6.02
    3 Negative Tolerance mm : 0.75
    4 Minimum Thickness t mm : 5.27
    5 Max. Working Metal Temperature Deg C : 201.4
    6 Material Specification : A106Gr.B
    7 Max. Permissible Stress. f Kg/cm2 :
    (As per ASME Sec-II Part D) 1054.85
    8 C' Value mm : 0.75
    9 Efficiency Factor E E : 1
    10 Max. Allowable Working Pressure W.P W.P. Kg/cm2 :
    2fE (t C)
    Dt+C
    86.81

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    11 Max. Working Pressure Kg/cm2 : 17.6
    12 Remarks :
    SAFE

    (iv) A) Size OD 88.9x5.49


    (Drg. No. NPI/090513/PIP(GEN)-B1/01)

    Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
    1 External Dia of Pipe D mm : 88.9
    2 Provided Nominal Thickness mm : 5.49
    3 Negative Tolerance mm : 0.69
    4 Minimum Thickness t mm : 4.80
    5 Max. Working Metal Temperature Deg C : 201.4
    6 Material Specification : A106Gr.B
    7 Max. Permissible Stress. f Kg/cm2 :
    (As per ASME Sec-II Part D) 1054.85
    8 C' Value mm : 0.75
    9 Efficiency Factor E E : 1
    10 Max. Allowable Working Pressure W.P W.P. Kg/cm2 :
    2fE (t C)
    Dt+C
    100.80

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    11 Max. Working Pressure Kg/cm2 : 17.6
    12 Remarks :
    SAFE

    B) Size OD 88.9x5.49
    (Drg. No. NPI/090513/PIP(GEN)-B1/01)

    Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
    1 External Dia of Pipe D mm : 88.9
    2 Provided Nominal Thickness mm : 5.49
    3 Negative Tolerance mm : 0.69
    4 Minimum Thickness t mm : 4.80
    5 Max. Working Metal Temperature Deg C : 201.4
    6 Material Specification : A106Gr.B
    7 Max. Permissible Stress. f Kg/cm2 :
    (As per ASME Sec-II Part D) 1054.85
    8 C' Value mm : 0.75
    9 Efficiency Factor E E : 1
    10 Max. Allowable Working Pressure W.P W.P. Kg/cm2 :
    2fE (t C)
    Dt+C
    100.80
    11 Max. Working Pressure Kg/cm2 : 6.6
    12 Remarks :
    SAFE

    (v) A) Size OD 60.33x3.91


    (Drg. No. NPI/090513/PIP(GEN)-B1/01)

    Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
    1 External Dia of Pipe D mm : 60.33
    2 Provided Nominal Thickness mm : 3.91
    3 Negative Tolerance mm : 0.49
    4 Minimum Thickness t mm : 3.42
    5 Max. Working Metal Temperature Deg C : 201.4
    6 Material Specification : A106Gr.B
    7 Max. Permissible Stress. f Kg/cm2 :
    (As per ASME Sec-II Part D) 1054.85
    8 C' Value mm : 0.75
    9 Efficiency Factor E E : 1
    10 Max. Allowable Working Pressure W.P W.P. Kg/cm2 :
    2fE (t C)
    Dt+C
    97.74

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    11 Max. Working Pressure Kg/cm2 : 17.6
    12 Remarks :
    SAFE

    B) Size OD 60.33x3.91
    (Drg. No. NPI/090513/PIP(GEN)-B1/01)

    Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
    1 External Dia of Pipe D mm : 60.33
    2 Provided Nominal Thickness mm : 3.91
    3 Negative Tolerance mm : 0.49
    4 Minimum Thickness t mm : 3.42
    5 Max. Working Metal Temperature Deg C : 201.4
    6 Material Specification : A106Gr.B
    7 Max. Permissible Stress. f Kg/cm2 :
    (As per ASME Sec-II Part D) 1054.85
    8 C' Value mm : 0.75
    9 Efficiency Factor E E : 1
    10 Max. Allowable Working Pressure W.P W.P. Kg/cm2 :
    2fE (t C)
    Dt+C
    97.74
    11 Max. Working Pressure Kg/cm2 : 6.6
    12 Remarks :
    SAFE

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