TrueDos with

PROFIBUS-DP option
Additional Manual

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Imprint
TrueDos with PROFIBUS-DP option
Additional Manual
Version 1.0
Issued by
ALLDOS Eichler GmbH
Reetzstraße 85 • 76327 Pfinztal (Söllingen)
Postfach 1210 • 76318 Pfinztal
Tel. ++49 (0) 72 40 61-0 / Fax. ++49 (0) 72 40 61-177
Mail: alldos.de@alldos.com
Internet: www.alldos.com
© 2004 by ALLDOS Eichler GmbH
Subject to change.

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Content

1 General .................................................................................4
1.1 Technical data ......................................................................4
1.2 Connecting the TrueDos to the PROFIBUS-DP V0 ..............5
1.2.1 PROFIBUS-DP V0 ............................................................ 5
1.2.2 Device master data file (GSD) .......................................... 5
2 Electrical Connections ..........................................................6
2.1 Connection to the TrueDos Pump ........................................6
2.1.1 Pin Assignment, Socket 6 ................................................. 6
2.1.2 Bus connection ................................................................. 7
2.2 Accessories: Connector for PROFIBUS-DP ........................7
3 Operating the Pump Using PROFIBUS-DP ..........................8
3.1 Activating Profibus ................................................................8
3.1.1 Display .............................................................................. 8
3.1.2 Opening the second function level ................................... 8
3.1.3 Activating PROFIBUS on the pump .................................. 9
3.1.4 Bus Error .......................................................................... 9
3.2 Communication Between the Profibus Master and the
Pump ..................................................................................10
3.2.1 General / Classification of remote control and local
operation ......................................................................... 10
3.3 Data Protocol ......................................................................11
3.3.1 Remote control of pump using PROFIBUS-DP
Data flow from the Profibus master to the pump ............ 11
3.3.2 Messages Returned from the Pump
Data flow from the pump to the Profibus master ............ 13

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1 General
Note
These additional guidelines describe the connection of the TrueDos
dosing pump with Profibus option to the PROFIBUS-DP V0 as a slave.

! Warning
First read the general operation instructions for the pump. Only the
additional functions are described in these additional guidelines,
“TrueDos pump with PROFIBUS-DP option”.
1.1 Technical data
PROFIBUS
PROFIBUS-DP V0
Auto detect baud rate
The following baud rates are recognized automatically:
12Mbps, 6 Mbps, 3 Mbps, 1.5 Mbps,
500kbps, 187 kbps, 93.75 kbps, 45.45 kbps, 19.2 kbps, 9.6 kbps
Maximum permitted baud rate (transfer rate)
1.5 Mbps
Bus connection
Via M12 connector
Device name / variants
The variant of the TrueDos pump with PROFIBUS-DP option is displayed on
the nameplate of the pump as follows:
Index No. Pump Type Display Supply Voltage
E070 TrueDos 209 D Diagonal 110-120 / 220-240V 50/60Hz
E071 TrueDos 209 D Horizontal 110-120 / 220-240V 50/60Hz
E072 TrueDos 209 D Diagonal 24 V DC
E073 TrueDos 209 D Horizontal 24 V DC
E076 TrueDos 209 M Diagonal 110-115V 50/60Hz
E077 TrueDos 209 M Diagonal 220-240V 50Hz
E078 TrueDos 209 M Horizontal 110-115V 50/60Hz
E079 TrueDos 209 M Horizontal 220-240V 50Hz

Type of protection: IP 65

Warning
IP 65 can only be guaranteed if the connectors have been screwed on
correctly.

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1.2 Connecting the TrueDos to the PROFIBUS-DP V0

1.2.1 PROFIBUS-DP V0
DP (Decentralized Peripherals) is the communication protocol for fast data
transfer at field level. Using this protocol, the bus master (e.g. SPS)
communicates with decentralized field devices/bus slaves (e.g. dosing
pumps, analysis devices) via a fast serial port.
The communication functions are determined by the DP-V0 performance
level. DP V0 stands for simple, fast, cyclical and deterministic exchange of
process data between the bus master and the assigned slave devices.
1.2.2 Device master data file (GSD)
The TrueDos with PROFIBUS-DP option is integrated into the PROFIBUS-
DP V0 network using the device master data file (GSD), which must be
integrated into the engineering system of the PROFIBUS network. This file
contains the properties of the device, specifications on its communication
capabilities and additional information such as diagnosis values.
A CD is supplied for integration of the TrueDos pump with PROFIBUS-DP
option into the device communication of the dosing pump (slave) / master
(SPS).
The CD contains:
• A GSD file (device master data file)
• An illustration of the TrueDos pump for integration into visualization
programs
• Documentation

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2 Electrical Connections

Warning
Electrical connections should only be connected by qualified
personnel!
First read the general operation instructions for the pump.
IP 65 can only be guaranteed if the connectors have been screwed on
correctly.
2.1 Connection to the TrueDos Pump

1
3
5
4

For the PROFIBUS-DP, a Y-M12 connector is attached to socket 6 of the

pump. The bus is connected to the sockets of the Y-M12 connector using 2-
pin Profibus cables.
2.1.1 Pin Assignment, Socket 6

Socket 6 Used for

Pin Assignment
1 +5 V Bus terminating resistors
2 RxD/TxD-N Received/sent data (line A)
3 GND
4 RxD/TxD-P Received/sent data (line B)
Shielding/protective
5
earth

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2.1.2 Bus connection

If the pump is the last participant in the bus, it must be equipped with a bus
terminating resistor. The bus terminating resistor is screwed on to the Y-M12
plug.
2.2 Accessories: Connector for PROFIBUS-DP

Order No. Description

321-225 Y-M12 connector for PROFIBUS-DP, suitable for socket 6
321-224 Bus terminating resistor for PROFIBUS-DP

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3 Operating the Pump Using PROFIBUS-DP

3.1 Activating Profibus

Note
First read the general operation instructions. Only the additional
functions are described in this section, “Operating the Pump Using
PROFIBUS-DP”.
3.1.1 Display
As soon as Profibus operation has been activated, the Profibus module
starts trying to accept bus operation. While bus operation is functioning
correctly, 'BUS' is shown in the display. If an error occurs, this is indicated by
the flashing symbols 'error' and 'BUS'.
3.1.2 Opening the second function level
In the second function level, Profibus operation is activated and the bus
address (slave address) is entered.

pump running (LED lights up green)

Stop Stop
Start Start

pump not running (LED lights up red)

Menu
Stop
Start
keep pressed for 3 seconds

Down second function level

Up

set code 111

Menu

- Flow on / off
- Memory on / off
- analog w eighting
- Batch
- Timer
- Calibration
- Profibus
- Slow Mode
- display or reset of total
dosing capacity
- display of operating hours

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3.1.3 Activating PROFIBUS on the pump

Menu
Up
Stop Stop
Up On Start 108 Start
BUS BUS Down

OFF
BUS set bus address
Down
indication
OFF with 'Up' / 'Down'
Menu BUS

Menu

The display shows the current PROFIBUS setting (default is OFF).

1. To activate Profibus, press the 'Up' button.
– When Profibus operation is activated, 'BUS' appears in the display.
2. Press the "Start/Stop" key.
– The current bus address appears in the display.
3. Press the "Up"/"Down" keys to enter the desired bus address in the
range 000 - 126.
• Press the "Menu" key.
– (Confirm the setting and move on to the next menu item.)
or
• Press the "Start/Stop" key.
– (Confirm the setting, close the second function level.)
3.1.4 Bus Error
If there is a problem with Profibus communication, this is indicated on the
pump by the flashing symbols 'Error' and 'BUS'. The pump continues trying
to establish bus communication.

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3.2 Communication Between the Profibus Master and the

Pump
3.2.1 General / Classification of remote control and local operation
During Profibus operation, the pump can still be operated locally or by
(remote) control via the Profibus master (e.g. SPS).
It is possible to allow local operation in addition to remote control via
PROFIBUS-DP, but this can also be directly locked in the code.
Independently of the way in which the pump is controlled, the current data
such as dose volumes, pump status messages and error messages are sent
from the pump (bus slave) to the Profibus master for further processing.

Note
Pump settings (in local operation) are not saved as new setpoints in
the Profibus master. Instead they are simply sent to the Profibus
master as status messages. As soon as the function "Release
setpoint" or "Release operating mode" is executed in the Profibus
master (automatically or manually), the settings from the Profibus
master apply.
Remote Control via PROFIBUS-DP
In remote control via PROFIBUS, orders are sent from the Profibus master
(e.g. SPS) to the bus slaves (e.g. the pump), which means the pump is
controlled by control signals from the Profibus master.
When using remote control via PROFIBUS, the following operating modes
are possible:
• Manual
• Contact mode
• Current control (0 - 20 mA and 4 - 20 mA)
Remote Start/Stop via PROFIBUS-DP
Starting and stopping the pump using remote control via
PROFIBUS has the same effects on the pump as external remote switching
off via a contact signal at the "Remote On / Off" input port.
External remote switching off, and switching off via PROFIBUS switch the
pump off independently of each other.
Local Operation
When operating the pump locally, the settings are made directly on the
pump.
All operating modes in manual, contact, or current control are available for
local operation:
• Manual
• Contact mode
• Batch dosing with manual/contact start
• Timer mode with manual/contact start
• Current control (0 - 20 mA and 4 - 20 mA)
Local operation can be restricted using the code function or lock 'run' (locks
the Start/Stop key).

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3.3 Data Protocol

Control of the pump can be different depending on the Profibus master and
the visualization software.
For remote control of the pump via PROFIBUS and for feedback from the
pump, the following basic functions and setting options are available:
3.3.1 Remote control of pump using PROFIBUS-DP
Data flow from the Profibus master to the pump
4 bytes are available for controlling the pump:

Byte Data type Data length

[Bytes]
1 Byte 1
2 Byte 1
unsigned 16
3, 4 2
Highbyte, Lowbyte

To control the pump using the Profibus master, proceed as follows:

1. Select the operating mode (byte 1 / bit 1, 0)
• Manual
• Contact mode
• Current control 0 -20 mA mode
• Current control 4 -20 mA mode
2. Release / confirm operating mode (byte 1 / bit 4)
3. Enter setpoint (byte 3, 4 /
Enter hexadecimal or binary as a binary number with 16 bit)
The setpoint depends on the operating mode:
• For manual operating mode: Setpoint = volume flow
Enter in ml/h from 3 ml/h - 50,000 ml/h
• For contact operating mode: Setpoint = Volume per contact
Enter in µl from 1 µl to 7680 µl
• For analog operating mode 0 - 20 mA / 4 - 20 mA
Setpoint = Gradient of flow rate
Enter the dosing rate at 20 mA in ml from 3 ml/h - 50,000 ml/h.
4. Release / confirm setpoint (byte 1 / bit 5)
Bit Byte 1: Set and release operating mode, enter setpoint
Bit 1 Bit 0 Operating mode
0 0 Manual
1, 0 0 1 Contact
1 0 Analog 0-20mA
1 1 Analog 4-20mA
2, 3 Reserve
4 0 -> 1 = Confirmation (release) of operating mode
5 0 -> 1 = Confirmation (release) of setpoint
6, 7 Reserve

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Note
The maximum flow rate of the pump must not be exceeded!
For current control / analog operating mode, the setpoint (with or
without weighting) must always be assigned with reference to 20 mA.
Please refer to the additional description of current control in the
operating instructions for the pump!
Setting and executing additional control functions
• Remote On / Off (byte 2 / bit 0)
• Switches the pump on and off - for switching on, the pump cannot be
manually stopped or have been switched off via external remote on/
off. External remote switching off, and switching off via PROFIBUS
switch the pump off independently of each other.
• Slow mode (byte 2 / bit 1)
• Slow mode operation is switched on and off.
• Continuous operation for deaeration and suction (byte 2 / bit 2)
• Deletion (resetting) of the total capacity dosed (byte 2 / bit 3)
• The display of the total capacity dosed (since the pump was last
reset) is reset to zero.
• Error confirmation (byte 2 / bit 4)
• Confirmation of an error that has occurred and restarting of the pump,
if it is on 'Start' locally
• Dosing controller (byte 2 / bit 5)
• For TrueDos M, the dosing controller must always be switched on, for
TrueDos D, an installed dosing controller can be switched on and off.
Bit Byte 2: Control functions
Remote on/off
0 0 = Off
1 = On
Slow mode
1 0 = Off
1 = On
Continuous operation
2 0 = Off
1 = On
Deletion (resetting) of the total capacity dosed
3
0->1 = Reset the total capacity dosed display
Error confirmation
4
0->1 = Confirm error
Dosing controller
5 0 = Off
1 = On
6, 7 Reserve

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3.3.2 Messages Returned from the Pump

Data flow from the pump to the Profibus master
8 bytes are available for returning messages from the pump:
Data length
Byte Data type
[Bytes]
unsigned 16
1, 2 2
Highbyte, Lowbyte
unsigned 16
3, 4 2
Highbyte, Lowbyte
5, 6 unsigned 16 2
7, 8 Byte 2

The following data is sent from the pump to the Profibus master via
PROFIBUS-DP:
• Dosing flow / volume flow in ml/h (byte 1,2)
• For TrueDos M (with activated dosing controller), the measured
volume flow is transferred,
• For TrueDos D, the entered setpoint is transferred (in ml/h).
• Display of the total capacity dosed (byte 3, 4)
• Display of the total capacity dosed since the last deletion
in dl (decilitres) .
• Error messages (byte 5, 6 / bit 15 - 0)
• Dosing controller
• Diaphragm breakage signal
• External pre-empty signal
• Empty signal
• Hall sensor/Motor monitoring
• Profibus communication
• Current control - for operating mode "manual" 4 - 20 mA, an error
message is sent if the current input is < 2 mA.
• Internal pre-empty signal (only TrueDos M)
Bit Byte 5, 6: Error messages
Dosing controller
0 0 = No error
1 = Error
Diaphragm breakage safety device (MBS)
1 0 = No error
1 = Error
Pre-empty signal
2 0 = No error
1 = Error
Empty signal
3 0 = No error
1 = Error

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Bit Byte 5, 6: Error messages

Hall sensor/Motor monitoring
4 0 = No error
1 = Error
Error in Profibus communication (inverse)
5 0 = Error
1 = No error
Current control (<2mA in operating mode 4 to 20mA)
6 0 = No error
1 = Error
7, 8 Reserve
Internal pre-empty signal
9 0 = No error
1 = Error
10 - 15 Reserve

• General status messages (byte 7, 8 / bit 4 - 0)

• Current pump status: Pump off / on
• Remote Off inactive / active
• Dosing controller off / on
• Slow mode off / on
• Memory function (contact memory) off / on
• Status messages for current operating mode (byte 7, 8 / bit 11 -8)
• Manual
• Contact mode
• Current control 0 - 20 mA mode
• Current control 4 - 20 mA mode
• Manual batch mode
• Batch mode with contact control
• Manual timer mode
• Timer mode with contact control
• Calibration
Bit Byte 7, 8: Status messages
Pump status
0 0 = Pump off
1 = Pump on
Remote off
1 0 = inactive
1 = active
Dosing controller
2 0 = Off
1 = On

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Bit Byte 7, 8: Status messages

Slow mode
3 0 = Off
1 = On
Memory function
4 0 = Off
1 = On
Bit 5 - 7 Reserve
Operating mode Bit 11 Bit 10 Bit 9 Bit 8
Manual: 0 0 0 0
Contact: 0 0 0 1
Analog 0-20mA: 0 0 1 0
Analog 4-20mA: 0 0 1 1
11 - 08
Batch mode manual: 0 1 0 0
Batch mode contact: 0 1 0 1
Timer mode manual: 0 1 1 0
Timer mode contact: 0 1 1 1
Calibration: 1 0 0 0
12 - 15 Reserve

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