Westover FiberChek Fiber End-Face Inspection Manual
Westover FiberChek Fiber End-Face Inspection Manual
Westover FiberChek Fiber End-Face Inspection Manual
User Manual
Fiber End-face Inspection & Analysis
18421 Bothell-Everett Hwy.
Suite 110
Mill Creek, WA 98012
Phone: (800) 304-3202 or (425) 398-1298
Fax: (425) 398-0717
Web: www.westoverfber.com
ZP-PKG-0291
REV 0
CERTIFICATION
Tested Equipment
All pre-qualifcation tests were performed internally at Westover Scientifc, Inc., while all fnal tests were performed
externally at an independent, accredited laboratory. This external testing guarantees the unerring objectivity and
authoritative compliance of all test results. Westover Scientifcs Commerce and Government Entities (CAGE) code under
the North Atlantic Treaty Organization (NATO) is 0L8C3.
FCC Information
Electronic test equipment is exempt from Part 15 compliance (FCC) in the United States.
European Union
Electronic test equipment is subject to the EMC Directive in the European Union. The EN61326 standard
prescribes both emission and immunity requirements for laboratory, measurement, and control equipment. This unit
has been tested and found to comply with the limits for a Class A digital device.
Independent Laboratory Testing
This unit has undergone extensive testing according to the European Union Directive and Standards.
Copyright
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Fiber Connector (Simplex)
Fiber
Body
Ferrule
Ferrule
Body
Optical Fiber
INTRODUCTION Westover Scientifc
Key Terms & Concepts FiberChek
1.1.2 Simplex, Ribbon & Jewel Fiber Connectors
1.1.3 Dirt & Contamination
Simplex Fiber Connector
A simplex fber connector contains a single fber located in the center of the ferrule. Common types
include SC, LC, FC and ST.
3
Light Transmitted
Clean
Connection
Core
Cladding
Clean Connection Dirt Refection
Core
Cladding
Back Reflection Light Transmitted Insertion Loss
Dirt
Pit Refection
Back Reflection Light Transmitted Insertion Loss
Pit
(permanent damage)
Core
Cladding
INTRODUCTION
Simplex, Ribbon & Jewel Fiber Connectors, Dirt & Contamination and Scratches
Ribbon Fiber Connector
A ribbon fber connector contains multiple linear fbers (4, 8, 12, 24, 48 or 72) in a single connector to
provide high-density connectivity. The most common confguration is MPO (also called the MTP).
Multiple Fibers
Ribbon Fiber Connector
Ferrule
Fiber
Simplex Fiber Connector
If dirt particles get on the core surface the light becomes blocked, creating unacceptable insertion loss and back-refection. Furthermore, those particles
can permanently damage the glass interface, digging into the glass and leaving pits that create further back-refection if mated. Also, large particles of
dirt on the cladding layer and/or the ferrule can introduce a barrier that prevents physical contact and creates an air gap between the fbers. To further
complicate matters, loose particles have a tendency to migrate.
1.1.4 Scratches
Scratches are typically created during polishing, cleaning or mishandling fber connectors. Scratches that touch the core are problematic because they
create unacceptable back refection.
Clean Fiber Dirt Contamination Pit/Chip Contamination Scratch
Jewel Fiber Connector
A jewel fber connector is a simplex fber with a polyimide coating/layer around the cladding and is
designed for exceptional environments such as military, oil & gas, avionic and/or high-temperature
settings.
1.2 Software Overview
FiberChek is a simple and efcient software application that determines the
acceptable and/or unacceptable levels of fber optic performance through automated
inspection and analysis. Used in conjunction with Westovers FBP Probe Microscopes
and image capture modules, FiberChek provides PASS or FAIL results by analyzing
defects (Contamination, Pit/Chip and Scratches) found on the fber surface. Failure
criteria for grading and testing the fber can be defned by the user and are stored/
saved as Profles. In addition to testing, FiberChek allows the user to save or print
inspection results and/or images.
4
http://www.westoverfber.com/Support/downloads.php
FiberChek Download/Source
The various insightful tools available in FiberChek make it a powerful application by
which fber end-face images are examined, analyzed, saved and archived. Moreover,
the naming or archiving scheme is user-defned, making the documentation and
record keeping process manageable and entirely customizable to ft your needs.
This manual covers the installation procedures for FiberChek as well as related USB
drivers for Westovers Video Probe Microscopes. It also introduces the basic tools for
set-up and instructions for key operational procedures.
FiberChek Download Site
Note: FiberChek operates on a fxed Dialog window and
CANNOT be resized or maximized to ft the entire screen.
INTRODUCTION Westover Scientifc
Software Overview FiberChek
Features
Automated analysis of fber end-face
PASS / FAIL indication of analyzed fber
end-face
User-defned failure criteria
Freeze and capture fber end-face images
Save and archive test results and/or images
Generate detailed results/report of analyses
Print test results and/or images
INSTALLATION
System Requirements, Essential Parts & Quick Start
2.1 System Requirements
Listed below are the minimum system requirements you must have:
PC with Pentium II 266 MHz CPU or higher
Windows 98, 2000, ME or XP operating system
30 MB of hard drive space for application software
One open USB port
128 MB RAM
2 INSTALLATION
2.2 Essential Parts
Listed below are the essential parts needed for operation:
FiberChek software
(runs exclusively with Westover Scientifc microscopes)
USB Image Capture Module
FBP Series Analog Probe Microscope
User Manual
Quick Start
Download Software: Download
FiberChek and Driver installation fles from
Westover web site:
http://www.westoverfber.com/
Support/downloads.php
Install Software: Run setup fle for
software (FiberChek).
Plug in USB Image Capture
Module: Connect the USB Image Capture
Module to the probe microscope and plug in the
modules USB cable to an open USB port on the
computer.
Install Hardware: Install Westover
USB Video Capture Driver. Follow the Advanced
method and search for the hardware driver in the
Westover USB Installation Disk folder.
Calibrate: Calibrate the system with a
pristine connector or artifact.
Test/Inspect: Open FiberChek to inspect
& analyze the connector. Save and/or print results.
1.
2.
3.
4.
5.
6.
Focus Control
adjust focus on
the display
Probe Microscope
FBP-P505 Microscope shown
USB Image Capture Module
4- or 6-pin (shown) Connector
4-pin connects to display device,
6-pin connects to USB Image Capture Module
Barrel Assembly
USB Cable to Port on Computer
Windows OS
Laptop or PC
5
Magnifcation Control**
adjust high and low magnification
QuickCapture Button*
* Available only in QuickCapture probes
** Available only in dual magnifcation probes
Image Capture Button
Inspection Tip
2.3 Software Download (FiberChek & USB Driver Installation Files)
Software Download File Download
At the File Download dialog, select Save to
save the installation fles to a designated user-
determined folder/directory.
2.
Step 2
Note: You can select Open to download directly
into a default temporary folder (computer-defned),
however this method is not recommended.
Software Download Download Site
Go to:
http://www.westoverfiber.com/
Support/downloads.php
from your internet browser
(MS Internet Explorer 6+ preferred) and select
the current version of the software to initiate
download.
1.
Step 1
INSTALLATION Westover Scientifc
Software Download FiberChek
6
7
Software Download Download Destination Location
Choose/select the folder/directory you would
like to save the installation fles into and click
Save.
3.
Step 3
INSTALLATION
Software Download
Software Download Downloading Zip Files
Allow all fles to download.
After completion of download, select Open to
unzip and extract the .zip fle to the designated
folder/directory. Continue to Software
Installation.
4.
5.
Download Complete
Step 5
8
2.4 Software Installation
DO NOT connect the Image Capture Module to the USB port on your computer at this time. You will be given instructions
to do this after you have installed the FiberChek software. Please install the software frst.
Hardware Installation Plug in the USB cable of the Image Capture Module
Plug in the USB cable of the Image Capture
Module (with microscope attached) into an open
USB port on your computer. For Windows XP
users a Found New Hardware Wizard screen will
automatically appear.
1.
Plug in USB Module
At the Found New Hardware Wizard screen,
select:
No, not this time; then
Next >
2.
A.
B.
Step B
Hardware Installation Found New Hardware Wizard
Step A
INSTALLATION
Hardware Installation
14
INSTALLATION Westover Scientifc
Hardware Installation FiberChek
Hardware Installation USB Video Capture Hardware Wizard
Step B
At the next Found New Hardware Wizard (USB
Video Capture) dialog, select:
3.
Step A
Note: If you encounter any problems or have any questions regarding download
and/or installation, please contact Westover Scientifc Technical Support (see Contact
Information on page 31).
Note: If you are installing the software/hardware
from the downloaded installation fles, follow the
Advanced procedures.
If you are installing the software/hardware
from a disk/CD in your local CD drive, follow the
Recommended procedures.
Recommended Procedures
(must have FiberChek CD)
Install the software
automatically (Recommended);
then
Next >
Skip to Step 5
A.
B.
C.
Advanced Procedures
Install from a list or specifc
location (Advanced);
Next >
A.
B.
Hardware Installation Search and Installation Options
At the next Found New Hardware Wizard
(Please choose your search and installation
options.) Search and Installation Options dialog,
select:
Search for the best driver in
these locations;
Include this location in the
search;
Browse to fnd the
/Westover USB Installation Disk
folder; then
Next >
4.
A.
B.
C.
D.
Step D
Step A
Step B
Step C
15
INSTALLATION
Hardware Installation
Allow the Hardware Wizard to search then install
the Westover USB Video driver.
5.
Hardware Installation Search for Driver
Install Driver
At the Caution dialog, select
Continue Anyway to bypass caution
message.
6.
Note: This default Microsoft Windows caution
message can be bypassed since all downloaded/
published Westover installation fles are safe and
should be trusted.
Step 6
Hardware Installation Caution
At the next Found New Hardware Wizard
(Installation Complete) dialog, click Finish to
complete installation.
7.
Step 7
Hardware Installation Installation Complete
TROUBLESHOOTING Westover Scientifc
Software Error Messages FiberChek
16
3 TROUBLESHOOTING
3.1 Software Error Messages
Driver Not Installed
If you get the error message,
Unable to access the Westover USB Video Capture device: the driver appears not to be installed.
the USB Image Capture Device has not been plugged in.
Have you plugged in the USB Image Capture Device and installed the driver?
When you plug the image capture device into an open USB port for the frst time, Windows
Main Menu
OPERATION PROCEDURES Westover Scientifc
Calibrate FiberChek
20
4.3 Calibrate
Note: You will need a calibration artifact or a fber connector with a pristine 125 micron () cladding that has nominal epoxy ring or edge chipping.
Place Top Left
Step 8
Place Bottom Right
You must calibrate the system before testing a fber end-face.
Step 9
Step 6
Begin Calibration
Check this box ONLY if you are using a dual
magnifcation microscope.
Step 7
To manually adjust
cross hair
To Calibrate...
Connect a pristine artifact/fber connector to the microscope.
Select fber type (see Fiber Type table below).
Select Options... from main menu.
Select Calibrate... from Options menu.
From Begin Calibration menu select I have a dual magnifcation
microscope, if appropriate, then click Next >.
From the Calibration window, adjust focus to desired image then click Next >.
Start at the systems default cross hair position by clicking
Snap to Estimated.
FiberChek will automatically estimate the edges of the fber for the Top Left,
however at times manual adjustments to cross hair position may be required (use
arrows under Cross hair position).
Click Next >.
The same as above applies to the Place Bottom Right dialog.
Click Finish.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Fiber Type
Simplex Single Fiber (Ceramic Ferrule)
Ribbon Multi Fiber
Jewel Ruggedized Single Fiber with
Polyimide Coating
21
OPERATION PROCEDURES
Profles
4.4 Profles
Profles contain the analyses parameters by which
PASS/FAIL criteria are determined within FiberChek. For
each Profle property, the user can:
Name the Profile;
Define the fiber type;
Determine the number of Zones;
Password Protect the configured setting;
Define the diameter for the core and cladding
of the fiber type;
Define sensitivity levels for Contamination,
Pit/Chip and Scratches;
Define allowable epoxy ring gap;
Identify and categorize Zones by color and
size;
Program failure criteria for each defect type
(Contamination, Pit/Chip and Scratches) within
each Zone; and
Define failure criteria for individual particles
by size or count.
A set of pre-programmed factory Profles are included with
FiberChek. These settings are in accordance to industry
surveys and consensus.
New Profles can also be created based on user-defned
parameters.
C
Edit Profle Menu
E
Create an exclusive Name for the Profle.
Password Protect to secure access to
predetermined Profle settings.
Determine the number of Zones (06) for
analysis.
Defne the fbers Cladding and Core
diameters.
Adjust (Less <> More) the sensitivity levels
for individual parameters (Cladding Dirt,
Cladding, Ferrule Dirt). Sensitivity levels are
explained below.
A.
B.
C.
D.
E.
Find scratches in the cladding zone or to
disable the criteria altogether as well as
sensitivity scale.
Choose the failure criteria limits for
epoxy ring.
F.
G.
Coarse Polish
Used when evaluating connectors that are
terminated and polished by hand in feld use.
In-service Connectors
Used when evaluating factory terminated and
machine polished connectors that are in feld use.
UPC Post-polish
Used when evaluating factory terminated and
machine polished connectors.
Sensitivity Levels
F
23
OPERATION PROCEDURES
Zones
4.4.2 Zones
Zone A
Zone B
Zone C
SingleMode Fiber (Zones)
Core
Each fber is divided into a series of concentric circles (a
bullseye pattern) known as Zones which defne the
PASS/FAIL criteria.
Zone A, known as the Core zone, is the area
surrounding the core (the default setting identifes
this zone in dark blue);
Zone B, known as the Cladding zone (light
blue), surrounds the majority of the fber cladding;
Zone C, known as the Ferrule zone (black),
identifes a portion of the ferrule near and around
the fber.
In addition to the zones, FiberChek also identifes the
actual Core of the fber (shown in white). The diameter
of the Core is determined by selecting the appropriate
Core diameter in the Edit Profle menu (see Section 4.4
Profles).
Analyses results for each Zone can be viewed by selecting
the corresponding tab for each Zone located at the bottom
of the main menu.
Zone Common Term
Zone A Core Zone
Zone B Cladding Zone
Zone C Ferrule Zone
Failure Criteria are confgured for each Zone of the fber.
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-
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4.4.3 Defect Categories
Contamination
Select and assign failure criteria based on
the diameter () and/or area (
2
) of any
individual contamination particle.
A.
Contamination Menu
D
Setting Failure Criteria
Individual Contamination Particle Criteria
Select and assign failure criteria based on the
sum total of diameter () and/or area (
2
) of all
contamination particles combined.
Select and assign failure criteria based on the
quantity of contamination particles found.
Select and assign exclusion criteria based on
any individual contamination particle less than
the specifed diameter () and/or area (
2
).
B.
C.
D.
Combined Contamination Particle Criteria
OPERATION PROCEDURES
Pit/Chip & Scratches Menus
Pit/Chip
Select and assign failure criteria based on
the radial extent [for defects that lie on the
perimeter of the cladding, radial extent is the
measurement from the outside edge of the
defect to the point closest to the center] () ,
diameter () and/or area (
2
) of individual
pit/chip particles.
A.
Pit/Chip Menu
D
Scratches
Select and assign failure criteria based on the
quantity of scratches found.
Select and assign failure criteria based on the
width of any individual scratch more than
specifed distance ().
A.
B.
Scratches Menu
B
Individual Pit/Chip Particle Criteria
Select and assign failure criteria based on
the sum total of radial extent (), diameter
() and/or area (
2
) of all pit/chip defects
combined.
Select and assign failure criteria based on the
quantity of pit/chip defects found.
Select and assign exclusion criteria based
on any individual pit/chip defect less than the
specifed radial extent (), diameter () and/or
area (
2
).
B.
C.
D.
Combined Pit/Chip Particle Criteria
Scratch Criteria
25
4.5 AutoSave
To AutoSave...
Navigate from the main menu to Options... and
select AutoSave....
Select from the three options for AutoSave:
Do not save fle automatically.
Automatically save to a fle.
Automatically save to a fle if the inspection
fails.
Select from the three AutoSave Formats:
Portable Network Graphic (recommended)
image + inspection result
XML
inspection result only
JPEG
image only
Select a fle name base and starting extension (for
each test, FiberChek will increase the number by 1).
Browse... to select the directory/folder for
autosaved images/results. This will be the default
folder where all information will be saved into
and/or extracted out of.
1.
2.
3.
4.
5.
Step 2
Options Menu
Step 3
Step 4
Step 5
AutoSave Menu
The AutoSave feature allows the user to save the captured image and/or the inspection results each time the Test Fiber button is selected.
Note: Inspection results saved as .png type will display all of the fber images and results within the same directory. To view individual reports for specifc
fbers, designate separate folders/directories for each fber.
Types of fles that can be saved:
Portable Network Graphic (.png)
image + inspection result (in text format)
Recommended
Bitmap or JPEG (.bmp or .jpg)
image only
XML (.xml)
inspection result in text format only
Excel).
4.8 Microscope Options
This drop-down list allows the user to select the type (model) of microscope
connected to the computer. FiberChek adjusts the microscope illumination
accordingly.
Microscope Options
Note: The most common model is the FBP-2G.
This option allows the user to defne company information
(set felds) that will be printed and displayed on a printed
report.
27
OPERATION PROCEDURES
Other Options
4.11 Test a Fiber
To test a fber...
Attach the fber connector to the probe tip.
Plug in the USB Image Capture Module (with
probe microscope attached).
Open FiberChek (the fber image should
automatically be recognized and displayed).
Adjust focus with the focus control knob on the
probe microscope to view fber end-face.
Select the appropriate pre-confgured Profles
setting.
Select the appropriate Fiber type.
Select the magnifcation type that corresponds
to the magnifcation level on the microscope
being used.
Note: When using a dual-magnifcation probe
microscope, choose the magnifcation setting that
corresponds to the magnifcation setting on the
probe for optimal results.
Click Test Fiber. If the option to save
automatically was chosen in the AutoSave menu,
the results (image and/or inspection results)
will be automatically saved in the designated
directory (see Section 4.5 AutoSave).
To Save or Print the image, see the next section
on saving and printing inspection results.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Contamination (shown in blue)
Note: As you move the mouse around the tested fber end-face image, pop-up bubble
information relating to that specifc defect or location will be displayed.
Scratch (shown in green)
28
OPERATION PROCEDURES Westover Scientifc
Test a Fiber FiberChek
4.11.1 Saving Inspection Results
To save inspection results...
Test the fber by following the testing procedures.
a. If the Automatically save a fle. option was selected in the
AutoSave menu, the designated fle (result) will be automatically saved in the
pre-determined folder.
b. If the option to save automatically after each test was not selected in the
AutoSave menu, click the Save As button from the main menu and save as
either .png (recommended), .bmp, .jpg or .xml fle.
Note: When you Save As from the main menu, you will also be given the option to
print (Also print a report to the default printer) the inspection results for just that
particular test (see below).
1.
2.
AutoSave Menu
Step 2a
Main Menu
Step 2b
Save As Menu
Check this box
to print current
inspection result
directly to the
default printer.
29
OPERATION PROCEDURES
Saving Inspection Results
4.11.2 Printing Inspection Results
To print inspection results...
Test the fber by following the testing procedures.
At the Main menu, select Print.
At the Print menu, choose what you would like to print from the three options
and click OK.
Report - prints inspection results and fber image with overlay for that
particular test (see below for sample).
Image - prints just the image with overlay for that particular test.
Multi-image report - prints inspection results with fber image of that
particular test plus all saved/archived image/results in the designated folder
(default selected in AutoSave menu or Browse to select).
Normal - prints all inspection results at normal size, without page limits.
Condensed - prints all inspection results at reduced size, on one page.
1.
2.
3.
-
-
Main Menu
Step 2
Print Menu
Step 3
Multi-image Report Menu
Designated Folder
30
OPERATION PROCEDURES Westover Scientific
Printing Inspection Results FiberChek
Sample: Printout of Inspection Result (text) and Fiber Image
when choosing Report option.
Contact Information
TOLL FREE
Customer & Technical Service 800-304-3202
Local & International
Customer & Technical Service 425-398-1298
Fax 425-398-0717
E-mail info@westoverscientifc.com
Web site www.westoverfber.com
Westover Scientifc customer service business hours are 7:00 a.m.
5:00 p.m. Pacifc Standard Time. After hours, you may leave a
telephone message. Your call will be returned the following business
day.
Disclaimer:
Information provided by Westover Scientifc is believed to be accurate
and reliable. However, no responsibility is assumed by Westover
Scientifc for its use. The information contained in this publication
is subject to change without notice. Words that Westover Scientifc
considers trademarks have been identifed as such. However, neither
the presence nor absence of such identifcation afects the legal
status of any trademark. Units of measurement in this document
conform to SI standards and practices. All rights reserved. No part of
this publication may be reproduced, stored in a retrieval system, or
transmitted in any form, be it electronically, mechanically, or by any
other means such as photocopying, recording, or otherwise, without
the prior written permission of Westover Scientifc Inc.
Thanks for being our valued customer! Westover Scientifc is a Seattle-
area (Mill Creek, WA) optical equipment design and manufacturing
frm with a domestic and international client base. Westover Scientifc
designs, develops and manufactures optical systems and software
for scientifc, biotechnology, industrial, and educational felds.
Copyright 2006 Westover Scientifc, Inc.
Warranty Information
Statement of Limited Product Warranty
All Westover Scientifc probe microscopes are warranted to be free
of all defects in material and workmanship for a period of 12 months
(1 year) from the date of delivery. The warranty does not apply to any
instrument that has become worn, defective, damaged or broken
due to abuse, misuse, tampering, or unauthorized repairs. Under this
warranty, Westover Scientifc will repair or replace, without charge to
the purchaser, any part which upon our examination, appears to be
defective in materials or workmanship.
Returned Goods Policy for Repair or Replacement Parts
To return goods for repair or replacement, please contact Westover
Scientifc Service Dept. by one of the numbers above. Please be
prepared to supply the following information:
Your name, return shipping address and telephone
number
Catalog/Model number of the item(s) you are returning
Serial Number(s), if applicable
Description of the products problem or reason for the
return
Date the item was purchased
A Westover Representative will issue you a Return Materials
Authorization (RMA) number. Please label the outside of your
shipping container with this number. For any additional information,
please call Customer Support: 1-800-304-3202 or 1-425-398-1298.
WESTOVER SCIENTIFIC, INC.
Corporate Address:
18421 Bothell-Everett Hwy, Suite 110
Mill Creek, WA 98012
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ZP-PKG-0291
REV 0
Copyright