This document is the May 1964 issue of the U.S. Army Aviation Digest. It contains articles on various topics related to Army aviation such as helicopter instrument flying, OV-1 Mohawk operations in Vietnam, primary flight instruction, navigation accuracy, and accident prevention. The issue includes contributions from generals, pilots, and other aviation personnel. It aims to provide information to improve safety, training, operations and other areas of Army aviation.
This document is the May 1964 issue of the U.S. Army Aviation Digest. It contains articles on various topics related to Army aviation such as helicopter instrument flying, OV-1 Mohawk operations in Vietnam, primary flight instruction, navigation accuracy, and accident prevention. The issue includes contributions from generals, pilots, and other aviation personnel. It aims to provide information to improve safety, training, operations and other areas of Army aviation.
This document is the May 1964 issue of the U.S. Army Aviation Digest. It contains articles on various topics related to Army aviation such as helicopter instrument flying, OV-1 Mohawk operations in Vietnam, primary flight instruction, navigation accuracy, and accident prevention. The issue includes contributions from generals, pilots, and other aviation personnel. It aims to provide information to improve safety, training, operations and other areas of Army aviation.
This document is the May 1964 issue of the U.S. Army Aviation Digest. It contains articles on various topics related to Army aviation such as helicopter instrument flying, OV-1 Mohawk operations in Vietnam, primary flight instruction, navigation accuracy, and accident prevention. The issue includes contributions from generals, pilots, and other aviation personnel. It aims to provide information to improve safety, training, operations and other areas of Army aviation.
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UNITED
DIRECTOR OF ARMY AVIATION, ACSFOR
DEPARTMENT OF THE ARMY Brig Gen John J. Tolson, III COMMANDANT, U. S. ARMY AVIATION SCHOOL Maj Gen Clifton F. von Kann ASST COMDT, U. S. ARMY AVIATION SCHOOL Col Robert F. Cassidy EDITORIAL STAFF Capt Richard C. Anglin Fred M. Montgomery Richard K. Tierney William H. Smith Diana G. Williams GRAPHIC ART SUPPORT H. G. Linn H. A. Pickel D. L. Crowley A. Lofe USABAAR EDUCATION AND LITERATURE DIV Pierce L. Wiggin William E. Carter Ted Kontos Charles Mabius ARMY AVIATION '1GES MAY 1964 VOLUME 10 NUMBER 5 CONTENTS Helicopter Instrument Flying, Maj Gen Clifton F. von Kann................... .................... ... ...... 1 01' Yaller, Ted Kontos. .... ................. ...... ................................ ..... . 2 The Primary Instructor, Roy H. Windham and Lewis A. Pierce. .. .. .. ......................... 7 Navigation Accuracy, Virgil Rogers ...... .... .............. .............. 10 AFOF, Maj Virgil L. Danielson ......... ..... ........ ........... ................... 12 I Love My Golden Voice, Maj Milton P. Cherne .................. 17 Unit Test Pilots, CWO Joseph R. Connor ... ................... .......... 21 Standardization in Seventh Army, Capt Robert C. Cook, Jr .. .................... .... ....... ....................... ... 24 Crash Sense ....... ............................. .......... ....................................... 28 How's Your DR Navigation? Maj Ephraim A. Berry .... .... ... ......... ... ........... Inside Back Cover Diagnosing the Trouble, Capt Kenneth E. Cox .... Back Cover The mission of the U. S. ARMY AVIATION DIGEST is to provide information of an operational or functional nature concerning safety and aircraft accident prevention, training, maintenance, operat.ions, research and development, aviation medicine, and other related data. The DIGEST is an official Department of the Army published monthly under the supervision of the Commandant, U. S. Army Aviation School. Views expressed herein are not necessarily those of Department of the Army or the U. S. Army Aviation SchooL Photos are U. S. Army unless otherwise specified. Material may be reprinted provided credit is given to the DIGEST and to the author, unless otherwise indicated. Articles, photos, and items of interest on Army Aviation are invited. Direct communi cation is authorized to: EditorinChief, U. S. Army Aviation Digest, Fort Rucker, Alabama. Use of funds for printing this publication has been approved by Headquarters, De- partment of the Army, 27 November 1961. Active Army units receive distribution under the pinpoint distribution system as outlined in AR 310-1, 20 March 62, and DA Circular 310-57, 14 March 63. Complete DA Form 12-4 and send directly to CO, AG Publications Center, 2800 Eastern Boulevard, Baltimore, Md. For any change in distribution requirements, merely initiate a revised DA Form 12-4. National Guard and Army Reserve units submit requirements through their state adjutants general and U. S. Army Corps commanders respectively. Maior General Clifton F. von Kann Commanding General, U. S. Army Aviation Center Commandant, U. S. Army Aviation School Helicopter Instrument Flying M UCH HAS BEEN said of late about helicopter instrument flying. From the training stand- point, a good deal is being done about it. Here at the U. S. Army Aviation School we are to increase the number of helicopter pilots receiving instru- ment training. Beginning in FY 1965, initial entry students will be given sufficient helicopter instru- ment instruction to receive an instrument ticket (provided, as always, that funds are made available for this additional training effort). All this is good because it adds to the capabilities of Army Aviation to support tactical operations. On the other hand, much needs to be done to develop concepts of how these capabilities are to be translated into effective combat support and to produce the doctrine for the realization of this concept. Here, I think, much effort is needed. Ideally, we need the capability of flying our helicopters in and out of weather. The Navy moved its carrier formations in and out of weather very effectively during World War II, and thus used weather as camouflage so that on many occasions the enemy did not know where the carriers really were. The idea of doing this with helicopters is extremely attractive; however, there are problems to be overcome. One of these problems is the matter of flying formations under instrument conditions. Despite all that has been said, no one has developed satisfac- tory equipment and techniques for this type of work. Even the problem of station-keeping in actual weather has not been resolved, although it has been explored considerably by our sister services. Yet without a solution, one of the basic needs for formation flying in weather is missing. On the other hand, I expect that we have many capabilities for marrying airborne and ground equipment to improve our capabilities for instru- ment flying in the field that have not yet found their way into our doctrine and literature. For example, the AN/FPN-33 radar offers considerable capability for letdown work in the field; yet, there MAY 1964 have been only isolated experiments by enterprising aviation officers in troop units to squeeze the full utilization out of equipment systems such as these. This is unfortunate, because the best results can- not be obtained until American ingenuity is applied to our equipment. For the most part, there is so much flexibility with which aircraft and related items can be used that no one except those in the field can really wring out all the combinations. I therefore suspect that we have many latent capa- bilities with respect to helicopter instrument flying in the field (and fixed wing as well), that we need only listen to the fellow in the troop unit to learn a great deal. In any event there must be some system for bringing this experience into a central location where it can be converted into doctrine. The Army has been criticized on occasion because it lacks doctrine for its aviation activities. To some extent this criticism is valid, although the operating ex- perience to support the doctrine may exist in various locations throughout the Army. As an initial effort to develop a body of doctrine for helicopter instrument work in the field, the U. S. ARMY A VIATION DIGEST is planning to devote an early issue to articles (or any other sub- missions received) on helicopter instrument fly- ing, particularly in tactical situations. I am hoping that everyone in the field who has some knowledge or experience along this line will make a contri- bution, even if he has some doubt as to how worth- while the material may be. Let us be the judge of that; but in any event send it in. Because of the importance of this subject, I plan to present a special cash award of $100 for the article selected as the best one for this particular issue. I doubt that the monetary incentive will be needed, but perhaps the prize will serve to indicate the importance which I attach to the subject. Your article should be submitted no later than 1 August 1964 to U. S. ARMY AVIATION DIGEST, USA A VNS, Fort Rucker, Ala. 1 2 the saga of an OV-I operating in the Republic of Vietnam - Chief of the Mohawks Ted Kontos \ \J , \ \. ",-"-' " ~ A MONG THE MOHAWKS in the Army in- ventory, one has become almost a legend because of its exploits over the rice paddies and jungles of Vietnam. It was named by the crews who flew it, the mechanics who kept it going, and the ground crew troops it supported. Don't get the idea its name was a reflection on its intestinal fo.rtitude. It was just the opposite; 01' Yaller's name came from the many patches of yellow primer used to cover battle scars. It was a proud name and a proud aircraft. Like all Mohawks, 01' Yaller was not designed to challenge the speed of sound or conquer outer space. It was friend and helper to the foot soldier, possessing those skills necessary to support troops in the field. 01' Yaller rolled off the assembly line right into the Army. Like all soldiers, it was given a thorough physical, assigned a serial number, and sent through basic training. While maintenance crews poked and probed to become familiar with its anatomy, flight crews strove for proficiency. Through it all, the young Mohawk appeared to enjoy every minute. When it became bored with training, 01' Yaller could always devise ways to liven things up, like clearing its throat at a critical point during a maximum performance takeoff. This never failed to prove a sure-fire attention getter from its crew. -- -- U. S. ARMY AVIATION DIGEST N or did it forget the mechanics. If it lacked atten- tion, it wasn't beneath 01' Yaller's dignity to resort to a bit of gold-bricking. A fire warning light might come on when there was no fire, or an internal hydraulic leak might suddenly develop in some remote spot. These antics kept the ground crews on their toes and served to teach good troubleshooting and maintenance practices. Parked on a ramp, 01' Yaller was an impres- sive sight. From its proud nose and wide plexiglas eyes, its barrel-chested fuselage tapered smoothly back to a triple tail. Squatting on its tricycle gear it pointed skyward. Off the ground, it frolicked like a playful seal, climbing, turning, rolling (at a . respectable altitude), and diving. If another Mohawk did a series of three loops, 01' Yaller went for four. Its climbs were steeper and its banks tighter. It was a delightful show-off - a big ham. 01' Yaller had its stubborn moments, too. If it wasn't ready to land, it sometimes took a notion not to extend its gear, testing a new pilot to see if he knew his emergency procedures. It landed proudly with its nose in the air, letting everyone know it was back by a thunderous roar in reverse pitch. As the days drifted into weeks, and the weeks into months, 01' Yaller matured. Its crews, both ground and flight, became highly skilled. Gold- MAY 1964 bricking was a thing of the past and flying was no longer just a sport. It had become a full-time occupation. When the Mohawks were called to Vietnam, 01' Yaller was among the first to go. From the instant its wheels touched the ground in the Republic of Vietnam, 01' Yaller seemed to sense that this would be a different kind of world from the one it had known. The people around it had an air of urgency. Designated a Hawk, 01' Yaller was pressed into service immediately. Its job was to search out the Viet Cong and report their position. With a Vietnamese observer aboard, it soon lifted off on its first mission. Flying at 200 feet and 130 knots, 01' Yaller passed over rice paddies and jungle thickets. The observer pOinted ahead and to the right toward a thicket on a slight rise. 01' Yaller banked quickly to the right and met a hail of bullets. Pointing its nose skyward, it climbed out of range and the find was radioed to friendly troops. Its fuselage stitched with bullet holes, 01' Yaller survived this baptism of fire and returned to its base. Ground crews patched the holes, but there was not time for a beauty treatment. Paint- ing would have to wait. Communist guerrillas had burned and sacked an isolated village. 01' Yaller was needed to help support the Vietnamese 3
rangers who were in the objective area on a helicopter assault mission. With its patches riveted in place and a coating of yellow zinc chromate dabbed over them, 01' Yaller was ready for takeoff. This time it carried some retaliation under its wings. Flying low and slow, it made pass after pass over the general area in which the Viet Cong were thought to be. Suddenly, it felt the sting of bullets for the second time. But this time it had the means to do something about it. Like a giant hawk, 01' Yaller swooped down on its prey. Its rockets were salvoed and ribbons of smoke trailed them to the mark. It was a proud Mohawk and equally proud crew that returned that day. But there was no time for celebration - only time for the yellow patches that marked another Purple Heart for 01' Yaller. In the months that followed, this be- came almost routine in the support of helicopter formations - scouting, searching, supporting, destroying. And always there were more and more yellow scars. Its combat time climbed into the hundreds of hours and the yellow scars al- most covered its body, but 01' Yaller never let up. When a job called for a Hawk, it was always 4: available and ready. Practically everyone in Vietnam recognized 01' Yaller and knew of its exploits. The ground troops stationed forward in the lines would radio the crew when they spotted it, "How's 01' Yaller?" or "How's the chief?" One clear morning 01' Yaller fired up for a surveillance mission with a.nother Mohawk. At a word from the control tower it began its takeoff roll. Twenty-four Purple Hearts and more than 900 hours of combat were behind it as its wheels broke the ground. A short time later, it dived downward, decreased speed, and began to stalk its quarry. With the other Mohawk to its left, 01' Yaller followed a river through jungle terrain. Ahead and below, Viet Cong eyes watched its approach through the sights of their guns. Nearer and nearer 01' Yaller came. Then the jungle stillness was shattered by the drumming of automatic weapons and the sharp crack of rifles. 01' Yaller was hit and hit hard. Its pilot banked toward home, nursing the crippled chief along. As they approached the strip, the pilot tried to determine the extent of 01' Yaller's injuries. Both U. S. ARMY AVIATION DIGEST engines were operating in the green, but the hydraulic pressure was gone. Without it 01' Yaller would be reluctant to drop its gear, but the emergency air system appeared to be intact and could be used to get the gear down. The pilot told the control tower about his problem, then went through the emergency gear extension pro- cedure. Two wheels showed down and locked, but the right main gear remained up. Bullets had apparently torn into the gear components and air pressure wouldn't put it down. It was a freakish kind of accident, against all odds. But it had happened. Worst of all, it had happened to 01' Yaller. Again the pilot spoke with the control tower. He told them he would climb and attempt to shake the gear down with high positive g forces. But even as he applied power and raised the nose, he knew the chances of getting the wheel down were small. Unless the locking mechanism had been damaged enough to give under pres- sure, the wheel would stay up. Ground personnel began to gather in little groups. They watched as 01' Yaller climbed, then dived to gain airspeed. It climbed and dived - MAY 1964 up, down, up, down. Time and again the pilot tried, violently rocking the wings back and forth. 01' Yaller was fighting for its life. But it was a losing battle. It had been mortally wounded. In desperation, the pilot descended and flew 01' Yaller to the runway, slamming it hard on the two extended wheels in hopes of jarring the stuck . gear down. But it just wouldn't work. Without hydraulic pressure, he could not retract the two wheels that were down, and to attempt a landing in that configuration would have been to court disaster. He had to eject. Climbing to 5,500 feet, the pilot pointed 01' Yaller out toward the sea and trimmed it to fly hands off. Instructing the observer to eject, the pilot watched him pull the face curtain and shoot upward. He watched behind, saw the observer's chute blossom, then drew a deep breath and pre- pared to eject himself. He reached for the face curtain and quickly yanked it downward. With a thunderous cough, 01' Yaller spat him to safety. Down below, Vietnamese and American person- nel watched as the pilot's chute opened and the crippled Mohawk headed out to sea. But 01' Yaller wasn't ready to go. It belonged z 5 to the Army, and there would be no sailor's grave for it. Almost as though it had a mind of its own, 01' Yaller dipped a wing, made a 180 0 turn and dived straight for the pilot dangling beneath his chute. Had 01' Yaller turned renegade like a crippled beast? This thought raced through the minds of those on the ground. And all the while, 01' Yaller sped toward the helplessly suspended pilot. Then, just as suddenly as it had started its pass, 01' Yaller abruptly veered away. Unmanned, its proud yellow scars shining in the sun, 01' Yaller began a performance that left its viewers breathless. Diving, climbing, twisting, and turning, it raced across the sky in a tri- umphant show. "I am still chief!" it seemed to say. And no one doubted that it was. 6 From its high vantage point, one chore re- mained for 01' Yaller, that of picking out its final resting place. Like a true chief, it selected the most appropriate spot - the salvage yard. No ground crews would have to wade through marsh or jungle to haul away its remains. It would need no pall bearers. Lifting its head in a final fling, it flipped over and dived into a small clear area between the wreckage of other aircraft, cremating itself in a column of flame and smoke. 01' Yaller was gone. ..... NOTE: Despite a sprinkling of imagination to fill in the gaps and some deletions to ensure anonymity, many readers will recognize Ol' Yal- ler. This is the true story of an OV-l, given to us by an officer who knew it well. U. S. ARMY AVIATION DIGEST Roy H. Windham Lewis A. Pierce What makes a good flight instructor? Are experience and flight proficiency enough? Are today's pro- fessional contract instruc- tors better than ever? the
prllDary instructor W HEN YOU THINK about your primary instructor, does the memory bring on a warm glow of nostalgia or does the mere thought cause you to break out in a rash? If you fall in the "rash" category, chances are you would notice a real change in the present primary program. This first step in the training of Army Aviators at Fort Rucker is the responsibility of over 150 instructors and supervisors employed by Ross Aviation, Inc., civilian contractor of Army Pri- mary Fixed Wing Training. The civilian instructor is a professional flight instructor by choice - a man who has devoted 10 to 15 years of his career to teaching flying, the majority of it in military training programs. Of him, the general manager of Ross Aviation train- ing at Fort Rucker, says: "The responsibilities of MAY 1964 our flight instructors are heavy. They must have a complete knowledge of the subject, a high de- gree of proficiency, an understanding of the pro b- lems confronting the student, and the ability to teach the knowledge and skills required so that precision flying becomes automatic to the student. Their instruction must adhere rigidly to the best standards, procedures, and techniques." TEACHING TECHNIQUES Instructors assign each student a lesson to be mastered in advance of each flight and then make certain that their instruction parallels that material. To ensure systematic progress and com- Mr. Windham is Director of Fire and Safety and Mr. Pierce is MOl Supervisor with Ross Aviation, Inc., at Ft Rucker, Ala. 7 The p'rimary fixed wing check pilot is a highly quali fied and standardized instructor pilot plete mastery of the basic fundamentals, they pre- sent the course lesson by lesson, with the student learning each lesson thoroughly before advancing to the next. It should not be assumed, however, that an inflexible sequence of presentation must be followed. On the contrary the policies govern- ing teaching technique allow and encourage special approaches and tricks of the trade to put the material across. Sound judgment, of course, is exercised in meeting and solving problems as they arise. Although the individual instructor pilot is al- lowed wide latitude in the methods he uses to teach his students, no variation is allowed in the methods of performing the actual training maneu- vers. Each instructor completes an extensive and comprehensive upgrad.ing and Methods of In- struction course before assignment of students. During this course he is shown exactly how the Army wants the training maneuvers performed. When the potential instructor can explain and 8 demonstrate the maneuvers to suit the MOl supervisor, he is given an acceptance check by the Military Standards Division of the Primary Fixed Wing Training Department. To pass this check, he must demonstrate exemplary flying proficiency and teaching technique. Only after passing this check is he assigned his first student. STANDARDIZATION Each student is expected to perform the same maneuvers in the same way and use the same procedures during checkrides. Standardization is not maintained by conducting recurring checks on the instructors. On the contrary, as long as an instructor's students are fulfilling required stand- ards of performance on their checkrides, the in- structor is not given a standardization check. An extremely accurate and current accounting of each instructor's effectiveness is maintained by the Military Standards Division from information collated from student progress checks. Those instructors having more student errors than a predetermined standard for a given maneu- ver are counseled concerning the maneuver in question. If the counseling does not stop his stu- dents' errors, the instructor is given an assistance ride on the maneuver in question. An obvious shortcoming of any flight pro- ficiency evaluation system is the human factor in- volved in evaluating student performance. Since more than one check pilot evaluates student pro- gress, it is reasonable to expect that several dif- ferent conceptions might be evidenced in the writeups and scoring of individual maneuvers. To overcome this, a record is kept of all low grades a check pilot gives on each training maneu- ver. Whenever the number of low grades given by a check pilot on any maneuver exceeds a pre- determined maximum, he is counseled by the Military Standardization supervisor concerning that maneuver. This counseling usually results in correcting any misconceptions the check pilot might have regarding desired standards of per- formance. If it does not, he is given further counseling and flight instruction until his reli- ability is restored. MONITORING The continual monitoring of the overall ef- fectiveness and standardization of both instructors and check pilots, through the recording and com- puting of student performance criteria, has re- sulted in a remarkable degree of standardization in the Primary Fixed Wing Training program. Student morale concerning the standardization of U. S. ARMY AVIATION DIGEST their training and evaluatiQn of their flying pro-. ficiency is very high. The end result has allowed each instructor pilot and check pilot to concen- trate on helping each other to provide the Army with aviators well trained in the fundamentals of flying. MILITARY CHECK PILOTS There's been a change in military check pilots, too. Today he is a far cry from the old villian lurking in the background. Through the process of thorough upgrading and close supervision by competent personnel in the Military Standardiza- tion Division, today's primary fixed wing check pilot is a highly qualified and standardized in- structor pilot as well as a check pilot. When con- ducting a checkride, the check pilot works just as hard to find reasons for continuing a student's training as he does to find reasons for eliminating him. Approximately 25 percent of all students considered for elimination because of inability to solo have been soloed by military check pilots. The great majority of these students finish pri- mary and B phase of training without further incident. Before you jump to the conclusion that we have lowered our standards, let me point out that al- though our elimination rate is lower than ever before, our accident rate is also lower. It is our goal to hold the elimination rate and the accident rate down to the minimum through good training procedures. We attempt to make good military pilots out of all students entering training, pro- vided they are willing to put out the effort re- quired. FLYING SAFETY Another area in which a great improvement has been made is flying safety. Although we still have accidents in primary, their frequency and severity are steadily decreasing. The improvement in our flying safety records is, of course, due to many factors. We believe that a low accident record is not an end in itself but is simply the by-product of good training and efficient operation. The company achieves its excellent safety record first of all by hiring only the best instructors avail- able, and then by providing these instructors with the best and most efficient supervision and sup- port possible. One thing you would not see today is the long, drawn out, or boring type of flying safety briefing. It is the management's philosophy that accident prevention is primarily the responsibility of the MAY 1964 individual flight instructor. Under this concept, each instructor integrates continuous on-the-job safety and accident prevention consciousness in all the instruction he gives to his student. We believe that a well trained pilot is a safe pilot and that the primary responsibility for training students and turning out safe pilots rests with the instructor. EFFECTIVENESS Our instructors constantly strive to be con- scientious, objective, and impersonal in evalu- ating their students' performance. They maintain a fair, firm, and friendly policy at all times. Our instructors have earned the respect and admiration of their students by using good ex- planation and perfect demonstration techniques. They realize and practice the concept that their job is to equip the United States Army student aviator with a background that will enable him to successfully complete Advanced Fixed Wing Training. To our instructors, flight training is more than just a job or a responsibility. They know full well that they are obligated to see that their students are thoroughly sound in the techniques of flight and that they possess a healthy attitude toward their careers as Army Aviators and confidence and respect for themselves, their equipment, and their teammates. Here is a short quiz used by primary instructors to evaluate their own ef- fectiveness: Do I have a planned, progressive program of instruction? Do I create a learning atmosphere? Do I get the most out of each student? Do I adapt my teaching techniques to the individual or do I just throw out the same "stuff" to each student? Am I more effective now than in the past'! If not, why? Am I a "lamb" on the ground and a "lion" in the air? Do I know what to expect from a student at a given time level? Do my students know how they stand? Do I integrate the maximum amount of fly- ing safety consciousness in all my flight in- struction? Am I giving the job all I've got? 9 10 Where are yon? W h e ~ ~ do you want to go? How, ~ you want to get theretw., A self-contained navigation system will determine accurate positions on future flights. ,- Navigation Accuracy Today and TOlD.orrow Virgil Rogers U. s. ARMY AVIATION DIGEST I N THE NEXT few years, the Army will probably install self-contained navigation equip- ment in some of its aircraft. This equipment will require certain information to perform its in- tended function. In general this information will consist of the following: Where are you? (present posi- tion) Where do you want to go? ( destination) How do you want to get there? (intermediate destinations) In addition, this device will re- quire initial (or continuous) direction reference with respect to the map system you are using. This self-contained device will then perform the necessary cal- culations to determine your posi- tion at any time, using velocity data from the aircraft's move- ment. If this device is construct- ed with adequate care, it may have an accuracy of approxi- mately 1 percent of the distance flown, or some fixed error dis- tance determined by the me- chanical or electrical circuits of the device and by the aircraft flight time. Navigation in the Army is an approximate art that has proved satisfactory because it was not possible to obtain precise results. If an aviator wants to make a flight from Fort Rucker to At- lanta, he selects an aircraft hav- ing a certain range and speed capacibilty. He then determines his route of flight from available publications, checks weather and wind conditions, and prepares a flight plan. If the aircraft (in this case a U-6) , weather, and other circumstances cooperate, the aviator will arrive in the Atlanta area in approximately 1 hour and 25 minutes after take- off. He then locates the airfield MAY 1964 by visual reference or the use of established radio aids, and lands. Some time later he may comment to his friends, "I sure hit my ETA on the head today, onI y off 10 seconds over the VOR." One has to admire this man's skill (luck?), because we all remember the time we missed this same flight ETA by 15 minutes. Of course this was caused by faulty wind informa- tion received at the weather briefing. But still that wasn't too bad, since no one gets upset very much until we are an hour over- due. In the above example the pilot flew an aircraft at approximately 110 knots (107-114 mph) in a wind of 15 knots (18.7 with gusts to 21.8 mph) from 300 0 (281-305) for a distance of 150 nautical miles (148.3) and ar- rived over a selected target with- in 10 seconds of the estimated time. If this pilot had no visual target other than a group of similar fields and no ground- based radio aids at the destina- tion, which field is his destina- tion? In this example, he would be within 1/3 mile of the select- ed target, but what about the case where the luck (?) went the other way and he missed by 15 minutes? Then he would be approximately 30 miles from the target at the end of his estimated flying time. If you were given a self-con- tained navigation device today, you would probably be disap- pointed until you learn how to use it. You will expect to arrive at your destination with an ac- curacy of 1 percent. But this will not be the case. Using cur- rent maps, charts, and equip- ment, you cannot determine pre- cise information to feed your SCAN device. Few people have access to equipment or informa- tion that will tell them to within an accuracy of 1 0 the direction of Magnetic North, Grid North, True North, or any other refer- ence direction. And remember, 1 0 of heading error equals (ap- proximately) 1 mile position error every 60 miles of flight. People do not know the exact distance in miles, nautical miles, kilometers, or even latitude and longi tude between their airfield and any other airfield they fre- quently use. With this lack of precise in- formation, even a perfect device will produce navigational errors. Since navigation computers and sensing equipment are not per- fect devices, we can expect some error even with perfect informa- tion. Any self-contained navigation system which may be introduced into the Army will not provide a positive indication that you are exactly over your girl friend's house after flying two hours in the clouds. But these devices will provide an improved chance of being able to see her house on the first low pass and will ensure that you are at least over the proper town. Could you be sure of doing that well now without dual omni, ADF, and many dol- lars worth of groundbased navi- gational stations? When you get the black box give it a fair chance to prove its value to you. Be sure you give it the correct information. Its answers are based on flight data which has been applied to infor- mation you provided. ..... A former Army Aviator, Mr. Rogers is an electronic engineer with the U. S. Army Aviation Test Board, Ft Rucker, Ala. 11 The Army Flight Operations Facility in Germany is providing an important, safe, and expeditious service that helps Seventh Army A viation units accomplish their mission. Would such a facility help your operation? AFOF [Army Flight Operations Facility] Maior Virgil L. Danielson S EVERAL YEARS ago an or- ganization called the 5th Aviation Operating Detachment was formed to supervise and effect control over many Army airfields used by the United States Army in Germany. This consisted of operation of the con- trol towers, air traffic control responsibilities around tho s e Army airfields, and the opera- tion and maintenance of the navigational facilities serving these airfields. Due to the build-up of Army Aviation in Germany and the additional number of airfields in use, decentralization of con- trol became necessary to cope with the situation. The Aviation 12 Operating Detachment (AOD) was dissolved and control of the Army airfields was turned over to the major unit occupying those airfields. A flight following function of the AOD, which was formed to assist aviation unit commanders in knowing the whereabouts of their aircraft fly- ing in Germany, was retained. This became the nucleus of the Army Flight Operations Facility, better known throughout Europe and Germany as AFOF. The Army Flight Operations Facility, AFOF, was formed as a TD unit under Signal Corps manning tables as a part of the Signal Service Battalion, Europe. The facility is located on the I - AFOF-
Army airfield in Heidelberg. From a rather austere beginning this organization has developed into an agency that literally has its finger on the pulse of Army Aviation throughout Germany and, in many cases, throughout Europe. It is possible for Army Aviators to contact AFOF on direct lines from the maiority of the Army airfields in Germany to file a flight plan or to secure weather information for flight planning. Maj Danielson is Chief, Pri- m a r y Maintenance Division, Dept of Maintenance, USAAVNS. U. S. ARMY AVIATION DIGEST r--------------------------------------------------------------------------- The facility is designed to function around four separate but related activities: a Clear- ance and Weather Section, a Traffic Section, a Flight Follow- ing Section, and a Teletype and NOTAMs Section. CLEARANCE AND WEATHER SECTION This section serves as the nerve center of the facility. From it other groups are directed, under the supervision of the of- ficer on duty. A duty officer (referred to as clearance officer) is at the Clearance Section 24 hours a day, 7 days a week. In MAY 1964 13 I WILL CATCH H ____ FROM THE ,l/FOF cLEARIINC OF,F/L:'F,N FO,q OVE,q STAYING MY GRlJUND T/I'fE rtJll YdU TO HAVE THAT LAST GLASS OF gAVARIAI1 BEE _ all cases he is a rated pilot cur- rently on flight status with a cur- rent instrument card. Until recently this officer was the clearance authority for the majority of aviators flying from Army airfields in Germany. In recent months, due to changes in current regulations and the fact that many Army Aviators now possess their own clearance authority or because clearance authority is available at local operations offices, this function has diminished. In some in- stances though, airfields have vested in AFOF the clearance authority for aviators flying from various airfields for certain types of flights and under cer- tain conditions. In addition to functioning as a clearance authority, the clear- ance officer coordinates search and rescue missions for the com- manding officer of the facility, who has the overall responsi- bility of search and rescue in a defined area of operations. He also assists aviators in flight planning when requested. The Clearance Section has access to most of the flight planning 14 documents that are in use in Europe. From these documents much information can be passed to aviators who do not have ac- cess to a complete set of aero- nautical publications. The clearance officer is kept abreast of all the cur r e n t weather information in AFOF areas of responsibilities by an Air Force weather forecaster who sits next to him. If weather conditions indicate a situation that could affect the outcome of a flight in progress, the clearance officer will issue weather advis- ories to aviators in flight. Other types of advisories are also initiated from the clearance sec- tion. Flight plan acknowledgements may also be called into the clear- ance section, and at the same time the pilot may get a weather briefing from the forecaster on duty. This minimizes the delay that a pilot would encounter if he were filing a flight plan from an airfield without an active base operations and assures the avi- ator that his flight plan will get into the system after his de- parture. TRAFFIC SECTION This facility has the most activity within the organization. All proposed flight plans are routed through or come directly to this section. Most of the Army airfields have direct lines to the facility through the main Army s wit c h boa r d in Heidelberg. Those not having direct voice lines to the Heidelberg switch- board may contact AFOF through the regular telephone trunk circuits on a priority basis. The Traffic Section has ten posi- tions that can be used for typing flight plans received from either the Army airfields operations or from other flight service acti- vities to which they are con- nected by voice circuits. Flight plans are called into the facility in a standard format, which is furnished to all users of the system. Upon receipt of the proposed flight plan, it is identified by position number where copied, date and time re- ceived, initials of persons copy- ing the flight plan, and initials of person transmitting the flight plan. All conversations over the direct voice circuits coming into AFOF are recorded on tape, with a separate channel for each posi- tion within the facility, making it possible to review any con- versation. As proposed flight plans and actual flight plans are received in the traffic section, they are passed to a person designated as a router. The router checks each flight plan for complete- ness of information and obvious errors, and acts as a coordinator between the Traffic Section and the rest of the facility. When actual off times are received on proposed flight plans, he records this information on the flight plan and then directs it to the Flight Following Section of the facility for posting on the flight following board. U. S. ARMY AVIATION DIGEST FLIGHT FOLLOWING SECTION This section ultimately re- ceives all flight plans that come into the facility from any source. Incoming flight plans are direct- ed to either the fixed wing or the rotary wing section of Flight Following. They are checked again for completeness of in- formation and obvious discrep- ancies before being placed on the flight following board. Exacting flight following pro- cedures enable this section to immediately d e t e r min e the whereabouts of a flight at any particular time. All flight plans are filed on a viewing board in numerical order by the last two digits of the aircraft tail number. Separate sections are used for aircraft flying into or within the Air Defense Identification Zone, VIP-carrying aircraft and medi- cal evacuation aircraft, and for flights of a routine nature. Air- craft flying into or within the ADIZ are flight followed on a 15-minute base. (This is to say, if an ADIZ flight is 15 minutes overdue at a destination, a com- munications search is initiated.) VIP and medical evacuation .1 ILl' I 3
MAY 1964 flights are flight followed on a 30-minute base, and for all other flights the normal I-hour base is used. If an aircraft is making inter- mediate stops before reaching its final destination, these stops must be included on the flight plan along with estimated time between stops and time spent on the ground. Gas expiration time is included on all flight plans filed with AFOF and this is monitored very closely by flight following personnel. After term- iDJltion of the flight, the flight plan is removed from the board, properly identified by initials of person closing and time of clo- sure, and filed by tail number along with all information rela- tive to the flight. TELETYPE AND NOTAMS SECTION This section receives flight plans by teletype from Interna- tional Civil Aeronautical Organi- zation (ICAO) airfields and foreign military airfields and re- lays flight plans to these two agencies. In addition to flight plans this section also receives and transmits NOTAMs over these teletype circuits. IF YOU flAIJ cHc/(to /(orAI1S You wouL D HAVt KNOWN THAT EASf G-fAr1AN'Y is PPO kREMLIN . J NOTAMs are received from ICAO agencies, foreign military agencies and from the Air Force NOTAM Center of the Air Force Flight Service activity. These NOTAMs are edited and filed for use within AFOF, and copies are sent to the Army Flight Infor- mation Detachment, which has the overall responsibility for e d i tin g and disseminating NOTAMs for the Army in Ger- many and other parts of Europe. Other fun c t ion s of the NOTAMs Section include secur- ing PPOs (Prior Permission Only) for the use of restricted airspace and facilities through- out Europe, assistance in secur- ing diplomatic clearances for Army aircraft flights when re- quested, coordinating search and rescue missions, and handling of advisories between AFOF, I C A 0 and foreign military agencies. The Army Flight Operations Facility is considered one of the most active flight service activi- ties in the entire world, by total volume of DD 175 flight plans handled. For the past few years an average of 150,000 flight plans a year have been pro- cessed. The use of the facility is open to anyone requesting the services available. Many flight plans each year are processed for civil, foreign military, and mem- bers of the other United States forces. AFOF's areas of responsibility include all Army airfields in Germany, all civilian and foreign military airfields in Germany, non-USAF airfields in the Bene- lux countries and Denmark, and certain non-USAF airfields in France. To accomplish this vast mission the facility is linked by voice circuits to the Air Force Flight Service activities in Ger- many and France, and through these two links access can be gained to Air Force Flight Serv- 15 ice stations in England, Spain and Italy. Voice circuits tie the facility to all the civil air traffic control agencies in Germany for coordinating instrument flight plans filed with AFOF. Then of course there are all the means of communications mentioned earlier, such as the teletype lines to enter the ICAO network, the teletype lines to the German Military Flight Service, and the numerous direct voice circuits to the Army airfields in Ger- many. The support given by the Air Force Weather Service cannot go unmentioned. At the faCility in Heidelberg an Air Force weather detachment handles the in-station weather briefings for all aviators flying from that air- field. In addition to the fore- caster on duty with the clearance officer, other forecasters are available for telephonic briefing to any aviator in the field who has access to the communica- tions systems of AFOF. Air Force weather detach- ments located at Army airfields in Hanau, Germany, and at Stuttgart, Germany, provide es- sentially the same service sup- plied by the detachment in Heidelberg. An aviator in the field desiring weather informa- tion need only contact the main Army switchboard at Heidelberg for weather information. A new weather detachment just recently added at the Army airfield in Grafenwhor, Ger- many, handles the in-station weather briefing for that air- field, with the possibility of ex- tending that service to tele- phonic briefings in the near future. The Air Force does an excel- lent job of providing weather service to Army Aviation in Germany. It is considered to be one of the biggest operations by total volume of DD 175 weather briefings in the entire Air Force Weather Service. AFOF exists in Germany to make Army Aviation more re- sponsive to the commander in the field. It is providing a vital service in enhancing safe and expeditious accomplishment of the Army Aviation mission ....... I J)"-'1J.-IJY""'r-I(.-IY.-l1W--Y(}U COULD NT GO INTO I AIY AIR FORCE BASE Olf IJ 1080 LOCAL 16 Play BallI M ANY RABID baseball fans recall Ping Bodie, a base- ball umpire who had a unique way of making a point. Years ago Bodie was absorb- ing an unusually heavy amount of abuse from the fans while calling a minor league game in California. Suddenly Ping threw up both arms and stopped the game. He walked up into the stands, adjusted his chest pro- tector, and bellowed, "Play ball!" The team managers rushed up to Bodie and demanded to know what he was doing. "Well," Bodie drawled, "if these folks can see 'em better from up here, then here's where I'll call 'em from. Play bail!" Too often we find ourselves reacting like baseball fans - blithely criticizing some aspect of Army Aviation as if we were in the best position to judge all actions, when actually we're sitting up in the stands. The least we can do, is take a tip from Ping Bodie. He was willing to view the situation from all angles. U. S. ARMY AVIATION DIGEST I LOVE MY GOLDEN VOICE DON'T SCARE "'WATCH "" THOSE DUCK THAT " "'- R R O W S ~ A-FRAME,MAC ... THEY RE POISON Major Milton P. Cherne MY GOLDEN VOICE I love to hear my voice Ringing through the air. And when I use my radio My golden voice is everywhere. Maj Cherne is Chief, Arma- ment Branch, Aviation Combat Developments Agency, Ft Ruc- ker, Ala. MAY 1964 Irrelevant radio transmissions during operations are as effective as enemy jamming capability. L IEUTENANT/" scowled the captain, "as far as I'm concerned, the only reason Uncle Sam gave you that radio to use was so you could listen. Don't you EVER use that radio again unless you really have some- thing important to say and then be brief, but clear. I don't like the sound of your voice on that box and the only reason I let you turn it on is so you can listen to me. How in blazes do you expect me to control the unit when you're gabbing all of the time?" "But, Sir, I .... " "No buts, Lieutenant," the 17 now raised voice replied. ((As far as I'm concerned this unit is on listening silence all of the time. If your platoon were trained as well as they should be and if you worked out a few local SOPs you could control this recon pla- toon with few transmissions. DO YOU UNDERSTAND, LIEU- TENANT?" "Yes, SIR," was my meek con- cluding utterance.
How many of us (aviators and ground commanders) have been thoroughly frustrated while on maneuvers because of individ- uals jamming the net with ir- relevant transmissions. Their efforts to relay a thought were as effective as any enemy jamming capability. Flying is demanding and tedi- ous enough wit h 0 u t going through the throes of attempting to soothe a thoroughly irritated temper. Even the patience of the most patient can be tried by a determined operator who is go- ing to get a message out, regard- less of his location, the strength of his transmitter, or the side effect he is creating on the tacti- cal situation. After all, someone might have something really important to say if he would stay off the air long enough for another operator to send a message. This is a glar- ing sign of poor training during maneuvers, but it is an unfor- giveable sin when you are ma- neuvering for real. Radio discipline and unit SOPs can materially reduce the use of the radio. Let's listen in on the radio transmissions of one of the helicopter units in Viet- nam after several months of combat support operations. I must emphasize the word "after" because they, too, had to learn many things, to include the true value of the aircraft radio. The mission will call for the 18 use of sixteen CH-21s, two TO- IDs, and two T -28 close support airplanes. Already we have 38 people who have direct access to the microphone and who would like to hear their golden voice on the air - 38 sweaty palms with the mike within easy reach of temptation. At 0515, the engine of Chalk #1, the lead aircraft, barks to life and is rapidly followed by 15 other CH-21s. At 0520, the first FM radio transmission is made. "One to two, two to three, three to four," etc., down the line until the last aircraft reports back to Chalk # 1. The entire transmis- sion time was less than 30 seconds. This drill was con- sidered a must to ensure that all aircraft were recelvmg and transmitting on the unit's as- signed primary frequency. If one of the aircraft had neglected to report in, the leader would have contacted him on the secondary UHF frequency. He would know that he would have to make one special transmission over the UHF channel to that aircraft if an important change in plans was called for. Slowly and awkwardly the 16 CH-2IC at altitude en route to LZ during operation with escort T-28 VNAF cargo transports file out to the takeoff position, followed by the TOs. They are barely silhou- etted against the first gray light of morning, giving them an eerie appearance. At 0530, the leader picks his ship up to a hover and remains motionless for 15 sec- onds. No more, no less. All of the pilots had been briefed for a 0530 takeoff and are expecting this maneuver. The 15 seconds give them time to bring their engines up to takeoff rpm and alert them for subsequent move- ment. The takeoff is accom- plished without the use of the radio. 0534. Radio silence is momen- tarily broken by this transmis- sion: "Chalk #16 closed." This message indicates to the lead aircraft that the flight is in the proper formation and he may in- crease his airspeed to normal cruise. All other aircraft have been monitoring the radio and upon hearing the transmission, expect the flight leader to slowly gain speed. This reduces the ac- cordion effect of the flight. The flight leader eases the nose of the helicopter down and increases his speed to 85. The process is U. S. ARMY AVIATION DIGEST "Hands are clammy; your back is satur.ated with old-fashioned sweat, , ,". not an abrupt maneuver, but a slow gathering of momentum as the flight moves forward into a cloudless morning. "Ladyship One, this is Brush- fire One over rendezvous, check- ing into the net." "Roger, Brushfire. Out." Ladyship One in the lead ship breathes a small sigh of relief, knowing that the Republic of Vietnam T -28s are in position and ready for the day's work. It is a reassuring feeling to have firepower immediately available to wipe out targets of opportun- ity that could interfere with the accomplishment of this mission. Transmissions to Brushfire must not be blocked by a crowded net. 0555. "Flight, go to trail, go to trail" cracks over the radio. The leader pushes the ship up to 100 knots to permit the successive aircraft to slip into the formation that will be used for landing at the troop pickup site. Each pilot deftly eases his ship into the trail position and makes his pre- landing cockpit check. So far, the radio has been used three times: twice on the tactical net and once on the UHF chan- nel. MAY 1964 0605. The crewchief of Chalk # 1 scrambles back on board and informs the pilot that all aircraft are loaded. After helping his troops on board, the crewchief had temporarily dismounted and moved to a vantage point to see down the long column. As the troops boarded the last aircraft he immediately notified his crew that all was in order and every- one was ready to go. Now Chalk #1 taxis out to the lineup into a conspicuous position. Immediately b e for e picking up to his 15-second alert hover he radios, "Chalk One rolling." If anyone is having problems, now is the time for him to speak. No return com- ments are heard and the first air- craft lifts into the air and shortly thereafter initiates his takeoff. Once again the flight gains momentum and once again the last aircraft calls when the flight is closed. Now the flight is roaring across the once docile country- side, keeping low and climbing only high enough to avoid obstacles in its path. On the ground the water buffalo are scattering, and surprised women and children dash toward the dwellings. Before they can re- act to the situation, the flight has passed and is racing for the objective. "Leader, this is Control. Over." "Roger, Control. Out." We now know that the TO which is acting as our eyes high above our heads is in position and has the flight pinpointed. We also know that communications are OK, and we will not have to sweat the ground navigation quite as much. This does not re- lieve the lead ship of the re- sponsibility for navigation, but is an excellent backup should the occasion warrant it. Now the personal tension is starting to build up. Hands are clammy, your back is saturated with old fashioned sweat, and you are keyed up to a high de- gree of alertness. The copilot is feverishly studying his map and softly cursing to himself. The ditches are filled with water and look like creeks, while the creeks are overflowing and look like streams. At this speed and alti- tude, the countryside all looks alike. "Brushfire One, danger area my right, along woodline. Come in parallel as I start approach in three minutes." 0623. "Leader, this is Control; turn left zero five degrees. You will start approach in one five seconds after crossing next tree- line." This simple transmission took weeks to develop. It is extremely difficult to look down and judge the speed of the low flying chop- pers, much less to time their ap- proach and the distance they will cover after initiating their flare for landing. For this rea- son, the same pilot always flew in the lead ship. His habits, traits and idiosyncrasies became known to control and the rest of the flight. They know within feet, how far he would coast be- 19 fore termi:pating at a hover and discharging his troops. With this knowledge, they could pick their spot in the area and make a pre- cision approach rather than floundering around the area. 0625. "Chalk One starting ap- proach." "Chalk Four, automatic fire three o'clock." "Chalk Ten, fire eight o'clock." "Roger," to both replies comes from Control Two (TO-ID). He has converged on the flight at the objective area and has the position of each helicopter in the formation embedded in his mind. When a ship calls out that he is being fired on, three things hap- pen simultaneously. First, Con- trol Two mentally fixes the loca- tion of the fire in his mind with geographic references. This will permit him to assist the RVN at- tack aircraft in finding and de- stroying the target. Second, the gunners of the other ships are alerted to the danger area and begin to pour huge amounts of machinegun fire into the threat. Last, the ship behind the one calling out the fire throws a smoke grenade out the door to further assist the support air- craft in locating the target. Control Two can give them a heading and distance from the smoke with less radio chatter than he could if he had to de- scribe the geographical reference points. Although the intercom is filled with excitement and in- structions, the radio net remains silent. All ears are tuned for additional fire locations and in- structions from the lead ship. Without a word, Chalk #1 breaks ground and takes off, fol- lowed by the rest of the flight. There was no need to encourage people to get out of that place. 0644. "Flight, go to trail." And once again the choppers line up for landing. As the rotor blades grind to a halt, the flight leader heads for the CP to receive any add i t ion a 1 instructions or changes in plan. The crewchiefs and gunners carefully inspect their ships for bullet holes or other damage while one pilot from each aircraft assembles on the center ship. At this location they will be debriefed by intelli- gence and remain for further verbal orders from the flight leader. The pilot remaining with the aircraft can take it easy, but must be prepared to start the ship up immediately if we all dart for our aircraft on a dead run. This means trouble and every second counts. At long last the flight is re- leased to return to home base. The flight leader briefs the flight on the accomplishment of the as- sault and gives them a start- engine time and the formation that will be used going home. Without further ado the flight takes off and forms up with the last craft giving the only transmission: "Chalk Sixteen, closed." Thirty minutes later the con c Iud i n g transmission is given: "Flight go to trail, go to trail." It is with a feeling of relief and a sense of accomplishment that the 16 helicopters are guid- ed into the landing formation at their home base. It will seem like a relief to be able to get out of the ship and talk to someone again. Before you reach for that mike, THINK! RVN ranger company sets fire to house occupied by suspected VC while escort UH-l stands guard , I , \ , , / I ' I S A I t.: MRj1't I " Like little snowballs roaring down a long hill, "minor" maintenance discrepancies can become big problems in a short time. And who is the man in the best position to stomp on these snowballs while they're still small, to catch discrepancies while they're minor? The maintenance test pilot, key to any unit's preventive maintenance program. I Unit Test Pilots This article is written with pri- mary emphasis toward helicop- ters; however, the ideas ex- pounded for unit maintenance test pilot training could also be applied to fixed wing aircraft. MAY 1964 CWO Joseph R. Connor A N EVER-INCREASING number of aircraft are be- ing added to the Army inventory, and it would be logical to as- sume that a larger number of unit test pilots are needed. But the depletion of experienced maintenance test pilots through Mr. Connor is with the Con- tact Division, Branch III, Dept of Rotary Wing Tng, USAA VNS. 21 a qualified test pilot would greatly aid your maintenance officer attrition and promotion has been felt in many units. We cannot afford a gap in re- placement of this very special type pilot. He is essential to the overall effectiveness of the avia- tion unit. His responsibility is far-reaching in providing fully operational and mechanically safe aircraft, also in detecting minor discrepancies and ensur- ing that they are corrected be- .fore their devastating effects have time to deteriorate the system or component. Many of these minor discrepancies are possible contributing factors of many past accidents labeled "Pilot Error." . Take the case of an accident that resulted in extensive dam- age to a CH-34C due to a late power recovery from a practice autorotation. Consider these pos- sible contributing factors: stiff throttle, throttle correlation low, collective pitch heavy. If one or more of these minor discrep- ancies had not existed, an acci- dent might not have occurred. Take the same discrepancies above and consider the pilot who lost rpm on takeoff with a sling load and subsequently settled in on top of the load. Both acci- dents were labeled "Pilot Error." Costs of these type accidents are enormous. The Aircraft Maintenance Of- ficers Course is presently train- ing officers in subjects pertinent to the maintenance and test fly- ing of aircraft. This is a good approach to providing mainte- nance officers, whose duties are very complex and include such things as coordinating aircraft 22 requirements with the operations officer, coordinating maintenance requirements and scheduling with the next higher echelon; serving as maintenance advisor to the unit commander, and as maintenance platoon leader; and many other administrative and supervisory duties. The mainte- nance officer just doesn't have time to test fly all the aircraft assigned his unit. Consequently, he must rely on other pilots to perform the duties of unit test pilots. These pilots mayor may not have attended the AM 0 C course. Experience is a good teacher, but this method has the inherent problem of requiring years to build satisfactory know- ledge. What type test flights will be performed while pilots are becoming experienced? For ex- ample, let's take the pilot who has 2 years experience as a test pilot in a CH-34 unit. He is transferred to a CH-21 unit and gets his checkout in the air- craft before arriving at the unit. Naturally he would not be as- signed to test fly CH-21s until after he had become much more familiar with the aircraft. Ex- perience is a long drawn out procedure as a teaching method. Formal training, followed by ex- perience, is by far the most pre- ferred process of learning. We have seen the need for technical inspectors and have made satisfactory progress in obtaining and training selected individuals in this field. It is difficult to retain commissioned officers in maintenance jobs at user level due to promotions and career patterns. Would it not be advantageous to train warrant officers as test pilots so promo- tion would not affect assign- ment? The warrant officer could be trained in test flight procedures by specific types of aircraft, in a formal course of instruction. The course should include ground school and flight training. This would result in a tremendous saving to the Army since the test pilot could be assigned to any unit, regardless of echelon of maintenance. His formal train- ing together with experience would enable him to become a highly skilled technician who would improve our availability rate and reduce our accident rate. Diagnosing maintenance dis- crepancies and correcting them is very important, but norie the less important is establishing maintenance practices and pro- cedures that will red u c e recurring discrepancies. If the maintenance officer had a gradu- ate from a formal course of in- struction, he would have at his disposal a highly qualified test pilot, a man who could assist him greatly in preventive main- tenance. I feel that by developing and maintaining current a worksheet as complete as the inspection guide of the -20, or more so, we could systematically include ad- ditional ground and inflight checks that would enable the test pilot to detect more dis- crepancies sooner, there by pro- viding more advance notice on parts needed. Also, detecting and correcting minor discrepancies before further damage is done would greatly reduce the re- quirement for spare parts and unscheduled maintenance. The end result would be higher avail- ability rates and fewer accidents. The test flight worksheets U. S. ARMY AVIATION DIGEST could be initiated during the aircraft's initial 1,OOO-hour ac- ceptance test. More technical assistance is available and more concentrated flying is encoun- tered during this test than at any other time. Many of the problems that will be encountered in the field are encountered during the test but cannot be entirely elimi- nated by engineering change proposals (ECP). Therefore, known problems and potential problem areas along with routine check items should be listed on the test flight worksheet so the possi bili ty of omission on su b- sequent test flights will not exist. The Equipment Improvement Report (EIR) provides an ex- cellent program that could be used to disseminate information Army-wide, that could be used to maintain current the test flight worksheets. This would also pro- vide for more consistent parts usage Army-wide, since all air- craft by type would be receiving the same thorough testing dur- ing each complete test flight. In conjunction with the estab- lishment of a formal course of instruction for maintenance test pilots and a revision of the cur- rent test flight worksheets, a manual should be written to provide the test pilot with per- tinent information regarding: Aerodynamics,advanced (general) Semi-rigid rotor Fully articulated rotor (single and tandem) Rigid rotor Theory of flight Tail rotor drift Transverse flow effect Translational lift Blade stall Gyroscopic precession Corriolis effect Dissemetry of lift Tilt of the main rotor mast Autorotations Other pertinent subjects Vibrations (normal and abnormal) Vertical Lateral Low frequency Medium frequency High .frequency Elaborate on courses, methods of detecting and isolating Blade track - dynamic and aerodynamic unbalance, mixing of high and low time blades, ground and flight checks Tail rotor balance check (installed) Engine power checks Temperature and altitude effects (turbine and piston engine) Formula for determining actual power output Sample chart to record performance for each check This chart would be used to check for any deteriora- tion of engine perform- ance Engine analyzer and vibra- tion detector operation and interpretation Flight instruments and navigation radios Operations Inflight testing (tolerance) Radios, operations and tolerances Much of the above information is found in a number of books, manuals, and other publications. Some duplication may be neces- sary. Some publications, such as TB AVN 23-16, could be incor- porated in this manual. The need for thorough training and pro- viding sufficient information and guides for the test pilot to pre- pare and perform complete test flights and thoroughly evaluate the performance of the aircraft cannot be overemphasized. Would your unit test pilot be adequately trained to test fly this Mohawk after maintenance pulled aPE? MAY 1964 23 Have you considered a flight standardization team as one method of reducing your accident rate? H e r e ~ how one team is accomplishing its assigned mission in this type of operation. Sev Standardization
In ~ ~ ; I T'S 0730 HOURS, and today is any Monday. The month doesn't matter either, for the Seventh Army Aviation Safety and Standardization Detachment (SAASASD) is readying itself for another visit to a Seventh Army Aviation unit, as it has continually since 1959. At Stuttgart Army Airfield, the home of SAASASD, few heads turn any more at the sight of the team, normally four men, preparing for takeoff. They usu- ally travel in a U-6A, the ubi- quitous "Beaver." The pilot and copilot for the flight to Anywhere, Seventh Army, check into base operations and pick up the tail number of the aircraft assigned to the team. They move quietly upstairs to the flight planning room and to the Base Weather Station, manned by Detachment #6 of the 7th Air Weather Squadron. Pleasantries are exchanged on the way with the weather opera- tions officer, representing the Air Force at this otherwise all-Army installation. A flight plan is filed and called in to AFOF, Army Flight Opera- tions Facility [see page 12], with 24 the tentative takeoff time affixed, and the team leaves operations for the ramp. They will be gone 3 to 5 days. What is the Seventh Army Aviation Safety and Standardiza- tion Detachment (SAASASD)? What is its job? The purpose of the detachment is to provide a standard method of instruction, administer flight examinations to applicants for instructor p i lot qualification, conduct transition training, and determine the proficiency of avi- ators in the various types of air- craft. The detachment also en- sures that proper and uniform standards are used in perform- ing the flight procedures and maneuvers for assigned aircraft. The unit also provides a nucleus for the Standardization Board and the Instrument Examining Board. A need for standardization was recognized by Seventh Army in 1953. They began by setting up a formal Method of Instruction course run by the Seventh Army Aviation School at Stuttgart Army Airfield. Its mission was to make certain that the various maneuvers in Army aircraft were being done in the U. S. ARMY AVIATION DIGEST Captain Robert C. Cook, Jr. th Arllly MAY 1964 Below left: IP keeps critical eye on Army Aviator as he makes a preflight check on UH-1B Below: Concentration is shown on face of aviator as he takes written test for IP rating 25 same way by standardizing unit instructor pilots. This provided one solution, but the units were unable to spare the aircraft or the personnel for the time re- quired to train instructor pilots. In 1955, to preclude the loss of the aviators and aircraft from the unit's mission the Method of Instruction course was dropped. For the next four years, Seventh Army made little change in its approach toward standardization until the Aviation accident/in- cident rate showed the need for Capt Cook is assigned to the 16th Aviation Detachment, APO 46, U. S. Forces. a more active program. In 1959, a two-man standardi- zation team was formed. They traveled throughout S eve nth Army, giving checkrides, writ- ten tests, and instruction as re- quired. The results seemed to be good, but the physical require- ment was far above the capabili- ties of two men. It was practical- ly impossible for two aviators to be current and proficient in all types of aircraft and accomplish all the requirements of stand- ardization. In 1961, still using the two- man team, the additional mission of procuring and publishing checklists, instruction guides, IPs prepare for a postaccident checkride at Darmstadt Army Airfield 26 and standardization guides to be used by Seventh Army Aviators was assumed by the Standardi- zation Board. With this additional mission and the increase of aviation in Seventh Army, the need for a larger board was obvious. In November 1961, Seventh Army regulations authorized certain units to have standardization pilots for certain types of air- craft. At the same time, it called for a Standardization Board president to maintain control over the proceedings of the board members. On 1 July 1963, the Stand- ardization Board became the Seventh Army Aviation Safety and Standardization Detach- ment, with a 50-man comple- ment. This change enlarged the team from four to nine officer members and increased the num- ber of office personnel. The new IPs pull preflight on UH-1B U. S. ARMY AVIATION DIGEST detachment includes both the nucleus of the Standardization Board and the Instrument Exam- ining Board. The commanding officer of the detachment is president of both boards, under the operational control of the Seventh Army Aviation Officer. A visit is made to each aviation unit in Seventh Army twice a year, and assistance can be given to any unit which requests it. The Seventh Army Flight Safety Officer accompanies the team on each visit to check and standardize aviation safety re- quirements. The new TD pro- vides for an aviation safety of- ficer as a member of the detach- ment, since standardization and safety are inseparable. Each aviation unit is notified six months before the planned visit of the Standardization Board members by the Seventh Army Aviator checks UH-1B rotor blades during preflight MAY 1964 Army Aviation Officer. He gives them the date and the period of time the members will remain with the particular unit. If there is any conflict with the scheduled date, the unit can request read- justment. There is further com- munication between the Seventh Army Aviation Office and the unit involved as the date ap- proaches to ascertain readiness for the scheduled visit. When the team arrives, they are met by the unit commander or one of his representatives. They sit down with the com- mander and go over the program in detail. However, the visit has just begun. The Standardization members organize classes on training, safety, and standardiza- tion. Spot checkrides are given to aviators picked at random to determine their individual pro- ficiency and the standards re- quired and maintained by the unit. Flights with instructor pilots make certain that they are instructing aviators in their unit according to accepted and estab- lished procedures. The team can also give instrument checkrides. Most aviation unit command- ers realize the advantages to be gained by presence of the team and request further assistance in specific areas. After these classes, instruction rides, and flight safety talks, the team gives the commander an honest evaluation of his unit's proficiency. Each team member takes comprehensive notes. Upon return to Stuttgart, they file a formal report to the Seventh Army Aviation Officer. The Safety and Standardization De- tachment is his source of infOT- mation on the state of readiness of the aviation units to perform their mission under all condi- tions. Seventh Army IP loads his baggage in a U-6 at Darmstadt Army Airfield. Destination: Anywhere in Seventh Army area. 27 sense PRE PAR E D B Y THE U. S. ARM Y BOA R D FOR A V I A T ION Ace IDE N T RES EAR C H A JOINT FIELD training exercise was taking place on rolling, heavily wooded terrain. An Army Aviator flying an OH-13H had a battalion commander as his passenger. Here, in the pilot's words, are the events leading to the accident: "At approximately 1200 hours, I received a warning about jet strikes in my area. Since we were in the vicinity of the colonel's jeep, I sug- gested we return so that I could shut down. This would conserve fuel and he could monitor the radio from his jeep. "The landing site, on the side of a hill, was the same place I landed in to pick him up that morning. The best spot appeared to be near where I made my first landing, on a trail leading up to the crest. I saw that a pile of logs was stacked on the downslope side of the trail, but it was next to the most level looking spot on the trail. "I had no difficulty in landing, other than re- quiring nearly all of my left cyclic to get my right side down. "I shut down and got out to inspect the air- craft. I was mainly interested in oil leaks since I had been using a little over a quart an hour. 28 One, two, buckle my shoe. Three, four, shut the door. Five, six . .. PICK UP STICKS While inspecting the right side of the engine, I saw that the right skid was approximately one foot from the pile of logs." And here's the passenger's description of the accident: " ... The pilot checked to see that I was in the harness and we checked the intercom. At 1207 hours we started to take off. "We were facing approximately north and the right side was on the downhill side, near the wood pile. I believe the skid hit on a stick of wood which was out further than the rest of the stack. The wood pile seemed to 'peak' as it was lifted. It appeared that we'd knocked over most of the wood pile and almost made it. We gained speed rapidly but could not level off. I felt several violent jolts which I believe were caused by the blades hitting the ground. Then we crashed on our right side and plane parts flew everywhere." The aircraft was a total loss, but the pilot and his passenger escaped with minor injuries. The accident investigation board did an excellent job. Their report is an outstanding example of the way accident reports should be prepared. It is U. S. ARMY AVIATION DIGEST complete in every detail and well supported with evidence. The board found that this accident was caused by selecting a landing site near an obstruction, by not recognizing the hazards presented by the wood pile, and by not taking corrective action to move the wood pile or decrease the weight on the right side of the aircraft by having the pas- senger exit while the aircraft was moved to a more suitable pickup point. The board recom- mended that these cause factors be given wide dissemination to all aviators. The flight surgeon's analysis and recommenda- tions in this report also bear repeating. Analysis "The possi bili ties of a successful takeoff were severely jeopardized when the pilot selected a landing site on a 100 slope to the right with an obstruction, 2 feet in height, just 12 inches off his right skid. When the aviator failed to recognize his peril and take corrective action, it would appear that an accident was almost inevitable. "That the aircraft slid or moved to the right before or immediately after lift-off is indisputable. MAY 1964 -=:-..::-- - 29 Possibly contributing to the lateral movement are the following: the force on the aircraft caus- ing it to 'hang' perpendicular to the rotor blades, the 10 slope which required all or nearly all of the available left cyclic to level the aircraft, the disproportionate weight on the right side of the aircraft of at least 75 pounds (considering about 23 pounds of field gear plus the weight differential between pilot and passenger). The disproportion is greater if you accept the contention that gaso- line flowed from the left to the right tank during the 30-minute interval the aircraft remained on the slope. "Possible corrective actions, had the pilot been aware of the aerodynamics involved, would in- clude removal of the obstacle and lessening the weight on the starboard side of the aircraft. "There were no psychological, physiological, or pathological factors considered contributory in this accident. Sleep and diet were adequate and there was no evidence of fatigue. "It is important to note that the pilot's helmet was cracked just over the left ear. This is indica- tive of the amount of force absorbed by the hel- met. The aviator was apparently wearing the visor in the up position but it fell down about halfway at impact. The lower portion of the visor over the left eye was broken off but not shattered. Had the visor been in the down position the aviator would have been better protected. It was not determined if the shoulder straps were tight; however the locking lever was in the unlocked position. The inertia reel was locked. This injury could very probably have been lessened if the shoulder straps were tight and the locking lever in the lock position. The helmet worn by the passenger was thrown free. The chin strap was not fastened. Recommendations "1. That the cause factors and aerodynamic principles discussed in this accident report be considered and brought to the attention of all aviators who may profit by them. "2. That aviators are reminded of their re- sponsibility to see that their passengers as well as themselves are properly prepared for takeoff, i.e., helmet in place and chin strap snapped, lap belt and shoulder harness snug, etc. "3. That aviators place the shoulder harness lever in the lock position on all takeoffs and land- ings. "4. That aviators place their visors in the down position for all takeoffs, landings, and low-level flights." Seven, eight, lay them straight. Nine, ten . .. It's Happened Again! This time without the sticks. It was another field training exercise and the OH-13H pilot had carried his passenger to several areas in their sector. We take up his story from this point: "We flew around the area for several minutes and decided we should discuss the situation with the troop commander. We located him in a posi- tion along a road. I flew over his position and decided to land in an area on the left side of the road. The field was half plowed and half in grass. "As I approached, I noticed there was a slope to the field. However, I thought the slope was not excessive for landing. I picked an area on the grass next to the plowed field. As I came to a hover, I set the left skid down first and then the right. As I started down on the collective control, I felt the aircraft starting to slide down the slope. I started to apply co1lective pitch when the right 30 skid stopped on something, causing the helicopter to tilt on its side, and the main rotor blade struck the ground. We hit on the right side, flipped back up, landed upside down, and rolled to the right where the aircraft came to rest." Investigators measured the slope at the scene of the accident and found it to be 11.8. From this and other evidence, they arrived at these cause factors: Attempted landing on slope which exceeded the safe operating limitations of the OH-13H aircraft. The surface of the intended landing site was smooth frozen ground, presenting an additional hazard for a slope landing. Failure to use correct emergency procedures after the aircraft had exceeded a right bank of 7.5 below the horizon, in that the pilot con- tinued to apply power and collective pitch with U. S. ARMY AVIATION DIGEST the aircraft beyond the angle of cyclic control. During a post-accident flight examination, it was noted that the pilot had difficulty with the use of collective and cyclic controls during slope operations. It was also noted that he had difficulty in judging slope angles. Here's what the USAA VNS says about OH-13 slope operations: "Slope landings should be made crosslope with the skid type gear. Landing on a slope requires a delicate and positive control touch. This helicopter must be lowered from the true vertical by the upslope skid on the Slope measured 11.8 ground first. The downslope skid is then lowered gently to the ground and, at the same time, cor- rective cyclic control is applied to keep the rotor plane in the true horizontal (assuming wind con- ditions). If the pilot runs out of cyclic control before the downslope skid touches the ground, he will know the slope is too steep and should re- cover before completing touchdown. Inexperi- enced pilots are prone to lower collective pitch too fast or fail to use sufficient cyclic control to keep the rotor disc parallel to the true hori- zontal. " Don't Turn Back The Bird Dog pilot lined up on a 1,500-foot PSP runway for his fourth takeoff of the afternoon. He had been flying over a beach landing being made by a transportation medium boat company. Several times he had also flown as the aggressor and "bombed" these troops with flour sacks. The mags were checked, fuel pump turned on, and the flaps lowered. Everything was O. K. and MAY 1964 the throttle was rammed forward for takeoff. When the aircraft reached 200 feet, the flaps were retracted, and the fuel pump was turned off. At 300 feet, as the pilot eased the throttle back to climb power, the engine had a momentary inter- ruption of power (usually referred to as a cough). Instinctively the pilot closed the throttle and started an immediate steep turn to get back to the runway! 31 The plane went into an almost vertical descent Could you finish this story? Most of us would visualize the pieces strewn over the ground, with a crash truck speeding for the scene to make a futile effort to save a life. Not so in this case. This pilot escaped to fly again, though the air- craft sustained major damage. After the pilot started the turn, it was followed at once by a stall. The plane went into an almost vertical descent, as witnesses later stated. The pilot fought for control all the way to the groUIld. Before impact, he had the wings almost level, and the angle and rate of descent had been shallowed considerably. Impact was made 1,000 feet short of the runway in the sand that surrounded the strip. The left gear was sprung up and back and the bulkhead was ripped by the impact. The propeller was curled 5 inches on each end as it contacted the sand. When the aircraft bounced, the pilot applied full power and regained flying speed. As the plane came over the end of the runway, the left gear was held off as long as possible. Upon contact of the damaged gear with the runway, the aircraft veered to the left edge of the runway and came to a stop 90 to the runway. Several actions in this accident need further scrutiny, but the one I consider the "beginning of the end" was that the pilot attempted a return to the field from such a low altitude. It is very doubtful that a student aviator could graduate from flight training without being warned by his instructor never to turn back to the air- field on takeoff when the altitude attained is less 32 than 500 feet in a liaison plane or 1,500 feet in heavier types. Any turn exceeding 90 under these circumstances was fOl'bidden. Yet most of us have had that irresistible urge to turn back to that long, smooth runway behind us. That might be a fatal decision if we don't quickly realize that insufficient altitude exists to complete the re- quired 180 turn. If you want to fully realize the altitude that is necessary to complete a 180 turn with power off and only climbing airspeed, try it yourself in an 0-1. Climb to at least 2,000 feet and, from that altitude, start a normal climb at 2300 rpm and 80 mph. When you reach 2,500 feet, cut the throttle and start a 180 turn, maintaining 80 mph all the way around. If you can complete the turn without lOSing 230-250 feet, it will be an exception. There are two "big" reasons for not attempting a 180 turn from a low altitude back to a field you have just left. It requires considerable altitude to complete the turn and you are on the verge of a stall if the turn steepens. What are the advantages in going straight ahead if you get an engine failure on takeoff? The great- est advantage is that you have control of your aircraft up to the moment of impact, and it can be maneuvered into the most advantageous posi- tion. With control over positioning of the fuse- lage, you are assured to a large degree that the occupants of the aircraft will walk away from the crash. Another advantage of descending straight ahead is that you remain in flight longer and more time is available to initiate emergency pro- cedures. When you make a steep turn there is little time to devote to anything else. The more time the pilot has, the less likely he will be to panic. The pilot of our 0-1 did panic. He closed the throttle when the engine coughed and it was not reapplied until after the impact! Many indecisions that have occurred during takeoff emergencies could have been avoided if the pilot had taken the time earlier to learn the forced landing areas near the airfield. With a knowledge of the accessible areas in front of him, he would not be so tempted to turn back to the airfield behind him. Learn those areas around your field before this happens to you. The next time you make a takeoff, be pre- pared. If that "never happen to me" emergency occurs, take a deep breath, flip your switches, and look for an opening ahead, but DON'T TURN BACK! Many thanks to Capt B. W. Addy for sending us "Don't Turn Back." U. S. ARMY AVIATION DIGEST Major Ephraim A. Berry How's------________ Your DR Navigation? S UPPOSE YOU are on a VFR flight in a U-6A aircraft. Weather is clear and 1 to 3 miles visibility in smoke and haze. Forecast winds have proved re- liable during the first portion of the flight. You have been using radio as your primary means of navigation. Suddenly the "off" flag pops up on the omni receiv- er, and no amount of cranking on the coffee grinder gets you a us- able signal from any station. You reach up to tune in the ADF and receive only a deafening silence. What now? Do you reach for the big red panic button? Or do you reach for your E-6B com- puter and use that old fashioned and sometimes virtually forgot- ten method of getting from point A to point B - dead reckoning navigation. Today's navigation equipment is highly reliable; however, any piece of mechanical equipment can fail, and you may be the one who is up there when it does. Army aircraft are operating in areas of the world that have few if any of these aids. In addition, many of these missions will be flown at low altitude over terrain with few if any prominent check- points. These are good reasons for all of us to check our ability to get from point A to point B without the use of radio aids to navigation. As a refresher, here are the important factors in DR naviga- tion. Drift Correction. If wind information for the route is available, this can be computed on our old friend the E-6B com- puter. If not, get the aircraft on the desired heading, pick two checkpoints in line as far out as visibility permits and then estab- lish a heading which keeps the aircraft on this line. Groundspeed. This can be computed using true airspeed and wind information or from elapsed time between check- points. Heading. Desired heading must be maintained accurately. You cannot expect to hit your destination if you wander all over the sky during the flight. Confidence. In my opinion, one of the most important factors in successful DR navigation is the aviator's confidence in his ability. This confidence can be acquired only by continual prac- tice. If there is any question in your mind about your proficiency in DR navigation, better get out and try a few cross-country flights without using radio aids to navigation. The results might be surprising . . . and save your life! Diagnosing he Trouble Captain Kenneth E. Cox I MAGINE THE exasperation of the crewchief of an 0-1 when the pilot taxis back from a pre- takeoff runup, shuts the engine down, and simply writes "rough rUlming engine" in the -13. This writeup might be valid to the pilot, but tells the mechanic as much as the Chairman of the Board might mention about the Coca Cola formula. "Oh, Lieutenant Gnuzzelgunch! Sir, would you wait up a moment? I'll get right on this engine. Can you tell me what the indications were whe:p. you ran 'er up so I'll know where to start trouble- shooting?" Lieutenant Gnuzzelgunch stops, shifts his flight helmet to the other hand, and gives the appear- ance that he's conducting a high level strategic defense briefing for a touring WCTU group. "Everything checked OK until the 1700 rpm ignition check. I started from 700 rpm and in- creased the throttle to 1700, observing the generator kick in around 1300. At 1700 I made the mixture and carburetor heat check - all OK. Then during the magneto check (still at 1700 rpm) I got a 50 rpm drop when I switched from BOTH to LEFT. The rpm returned to 1700 when I switched back to BOTH. "When I switched to RIGHT I got a 150 rpm drop and a rough running engine - no backfire or afterfire. The rpm returned to 1700 when I switched back to BOTH. I idled back to 750 for the idle mixture leanout check. As I brought the mixture control to the rear the rpm increased to 780 before falling off. Naturally I returned the mixture control to the FULL RICH position and proceeded with the full acceleration check. I could get only 1900 rpm out of her, so I let her cool off as I taxied back in to shut down. What do you think is wrong with her?" "Well Sir, I know what is wrong." 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