A

ZF 5HP19 (BMW) Transmission Code: 1060 000 xxx

5 SPEED RWD (Full Electronic Control)

971

Revision 10/2013

A
C

ZF 5HP19 (BMW) Transmission Code: 1060 000 xxx

5 SPEED RWD (Full Electronic Control)

972

A
C

ZF 5HP19 (BMW) Transmission Code: 1060 000 xxx

5 SPEED RWD (Full Electronic Control)

973

ZF 5HP19 (BMW) Transmission Code: 1060 000 xxx

5 SPEED RWD (Full Electronic Control)
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

KITS
Kit

Overhaul Kit BMW (OEM) ......... All

5HP19.OHK01

1
9
1
1

5HP19.GAS01
5HP18.GAS04
5HP19.GAS02
5HP19.GAS52

GASKETS
100K
101A
NI
NI

Pan Gasket ............................... All

Pump Bolt Sealing Washer ....... All
Valve Body Gasket (OEM) ........ All
Valve Body Gasket (Precision) . All

127C
128C
131D
134F
135F
136F
137F
138G
139G
140J
143K
144K

Pump to Stator 'O' Ring ............ All

Stator to Case 'O' Ring ............. All
'O' Ring, 'C' Brake Outer ........... All
'O' Ring, 'C' Brake Inner ............ All
'O' Ring, Accumulator Piston..... All
'O' Ring, 'B' Clutch Inner ........... All
'O' Ring, 'B' Clutch Outer
(Codes: 1060 000 004-011) ...... All
'O' Ring, 'A' Clutch Outer .......... All
'O' Ring, 'A' Clutch Inner ........... All
'O' Ring, 'E' Clutch Damper....... All
'O' Ring, 'D' Clutch Outer .......... All
'O' Ring, 'D' Clutch Inner ........... All
'O' Ring, 'G' Brake Inner............ All
'O' Ring, 'G' Brake Outer ........... All
'O' Ring, 'F' Brake Inner ............ All
'O' Ring, 'F' Clutch Outer........... All
'O' Ring, Extension to Case ...... All
Case Connector 'O' Ring .......... All
'O' Ring, Valve Body End Plug .. All

1
1
1
1
4
1

5HP19.OR01
5HP18.OR02
5HP19.OR11
5HP18.OR05
5HP19.OR05
5HP19.OR08

1
1
1
1
1
1
1
1
1
1
1
2
2

6HP26.OR04
5HP19.OR17
5HP19.OR16
5HP19.OR09
5HP19.OR11
5HP19.OR12
5HP19.OR08
5HP19.OR07
5HP19.OR09
5HP19.OR08
6HP26.OR01
5HP18.OR03
5HP19.OR15

METAL CLAD SEALS

150A
151J
152K

Converter Seal .......................... All

Extension Seal
(52mm x 68mm x 6mm) ............ All
Selector Shaft Seal
(10mm x 18mm x 5mm) ............ All

255F
255F
256G
256G

4HP18.MCS01

5HP19.MCS02

3HP22.MCS03

300A
301B
302C
303D
304F
305F
306G
307A
308B
309C
310D
311F
312F
313G

2
1
1
1
2

5HP19.SSR01
5HP19.SSR02
5HP19.SSR03
5HP18.SSR04
5HP18.SSR06

1
1
3-4
3-4
2
2
4-5
4-5
4-5
4-5
5-6
5-6

5HP19.FRK01
5HP19.FRK51
5HP19.FRP02
5HP19.FRP53
5HP19.FRP01
5HP19.FRP52
5HP19.FRP03
5HP19.FRP51
5HP19.FRP04
5HP19.FRP54
4HP18.FRP02
5HP19.FRP51

FRICTION PLATES
Kit
Kit
250A
250A
251B
251B
252C
252C
253D
253D
254F
254F

Friction Kit ................................. All

Friction Kit (Alto) ....................... All
Friction Plate 'C' Brake.............. All
Friction Plate 'C' Brake (Alto) .... All
Friction Plate 'B' Clutch ............. All
Friction Plate 'B' Clutch (Alto) ... All
Friction Plate 'A' Clutch ............. All
Friction Plate 'A' Clutch (Alto) ... All
Friction Plate 'E' Clutch ............. All
Friction Plate 'E' Clutch (Alto) ... All
Friction Plate 'D' Brake.............. All
Friction Plate 'D' Brake (Alto) .... All

Friction Plate 'G' Brake ............. All

Friction Plate 'G' Brake (Alto) .... All
Friction Plate 'F' Clutch ............. All
Friction Plate 'F' Clutch (Alto).... All

3-4
3-4
4-5
4-5

5HP19.FRP05
5HP19.FRP55
5HP19.FRP05
5HP19.FRP55

Steel Plate Kit ........................... All

'C' Brake Codes (1060 000 004,
005, 006, 008, 009, 011) ........... All
'C' Brake Codes (1060 000 007
& 1060 000 010) ....................... All
'B' Clutch ................................... All
'A' Clutch ................................... All
'E' Clutch ................................... All
'D' Brake.................................... All
'G' Brake ................................... All
'F' Clutch ................................... All
'C' Brake Waved Steel .............. All
'B' Clutch Waved Steel .............. All
'A' Clutch Waved Steel .............. All
'E' Clutch Waved Steel .............. All
'D' Brake Waved Steel .............. All
'G' Brake Waved Steel .............. All
'F' Clutch Waved Steel .............. All

5HP19.STK01

5HP19.STP01

4
2
4-5
4-5
5-6
3-4
4-5
1
1
1
1
1
1
1

4HP20.PP06
5HP19.STP04
5HP19.STP02
5HP19.STP05
5HP19.STP02
5HP19.STP07
5HP19.STP03
5HP19.STP10
5HP19.STP11
4HP18.STP03
5HP19.STP13
5HP19.STP15
5HP19.STP14
5HP19.STP14

400A

Pressure Plate 'C' Brake

(4.00mm)................................... All
401B Pressure Plate 'B' Clutch .......... All
402C Pressure Plate 'A' Clutch .......... All
403D Pressure Plate 'E' Clutch .......... All
404F Pressure Plate 'D' Brake ........... All
405F Pressure Plate 'G' Brake ........... All
406G Pressure Plate 'F' Brake ........... All

1
1
1
1
1
1
1

5HP19.PP01
5HP19.PP02
5HP19.PP03
5HP19.PP04
5HP19.PP03
5HP19.PP06
5HP19.STP03

SPRINGS & CIRCLIPS

SEALING RINGS
Stator Support (Large) .............. All
Stator Support (Small) .............. All
Input Shaft Front (Small) ........... All
Input Shaft Rear (Large) ........... All
'D'/'G' Carrier ............................. All

PART NO

PRESSURE PLATES

MOULDED PISTONS

200A
201A
202D
203D
204F

QTY

STEEL PLATES
Kit
300A

RUBBER COMPONENTS
120A
121A
122A
123A
124A
125B
126B

YEARS

FRICTION PLATES Cont

410A
411B
412C
413D
414G
415F
416F
417A
430A
430A
430A
430A
430A
430A
430A
430A
431B
431B
431B
431B
431B
431B
432C
432C

974

Diaphragm Spring 'C' Brake...... All

Diaphragm Spring 'B' Clutch ..... All
Diaphragm Spring 'A' Clutch ..... All
Diaphragm Spring 'E' Clutch ..... All
Diaphragm Spring 'F' Clutch ..... All
Diaphragm Spring 'D' Brake...... All
Diaphragm Spring 'G' Brake ..... All
Spring, Accumulator in Stator ... All
Circlip - 'C' Brake Retaining (2.80mm)
Circlip - 'C' Brake Retaining (2.60mm)
Circlip - 'C' Brake Retaining (2.40mm)
Circlip - 'C' Brake Retaining (2.20mm)
Circlip - 'C' Brake Retaining (2.00mm)
Circlip - 'C' Brake Retaining (1.80mm)
Circlip - 'C' Brake Retaining (1.60mm)
Circlip - 'C' Brake Retaining (1.40mm)
Circlip - 'B' Clutch Retaining (2.00mm)
Circlip - 'B' Clutch Retaining (1.80mm)
Circlip - 'B' Clutch Retaining (1.60mm)
Circlip - 'B' Clutch Retaining (1.40mm)
Circlip - 'B' Clutch Retaining (1.20mm)
Circlip - 'B' Clutch Retaining (1.00mm)
Circlip - 'A' Clutch Retaining (2.80mm)
Circlip - 'A' Clutch Retaining (2.60mm)

1
1
1
1
1
1
1
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR

5HP19.DIA01
5HP19.DIA02
5HP19.DIA03
5HP19.DIA04
5HP19.DIA05
5HP19.DIA06
5HP19.DIA07
5HP19.SPR01
5HP19.CIR01
5HP19.CIR02
5HP19.CIR03
5HP19.CIR04
5HP19.CIR05
5HP19.CIR06
5HP19.CIR07
5HP19.CIR08
5HP19.CIR09
5HP19.CIR10
5HP19.CIR11
5HP19.CIR12
5HP19.CIR13
5HP19.CIR14
5HP19.CIR15
5HP19.CIR16

ZF 5HP19 (BMW) Transmission Code: 1060 000 xxx

5 SPEED RWD (Full Electronic Control)
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

SPRINGS & CIRCLIPS Cont

432C
432C
432C
432C
432C
432C
432C
432C
433D
433D
433D
433D
433D
433D
433D
433D
433D
433D
433D
434F
434F
435F

Circlip - 'A' Clutch Retaining (2.40mm)

Circlip - 'A' Clutch Retaining (2.20mm)
Circlip - 'A' Clutch Retaining (2.00mm)
Circlip - 'A' Clutch Retaining (1.80mm)
Circlip - 'A' Clutch Retaining (1.60mm)
Circlip - 'A' Clutch Retaining (1.40mm)
Circlip - 'A' Clutch Retaining (1.20mm)
Circlip - 'A' Clutch Retaining (1.00mm)
Circlip - 'E' Clutch Retaining (2.80mm)
Circlip - 'E' Clutch Retaining (2.60mm)
Circlip - 'E' Clutch Retaining (2.40mm)
Circlip - 'E' Clutch Retaining (2.20mm)
Circlip - 'E' Clutch Retaining (2.00mm)
Circlip - 'E' Clutch Retaining (1.80mm)
Circlip - 'E' Clutch Retaining (1.60mm)
Circlip - 'E' Clutch Retaining (1.50mm)
Circlip - 'E' Clutch Retaining (1.40mm)
Circlip - 'E' Clutch Retaining (1.20mm)
Circlip - 'E' Clutch Retaining (1.00mm)
Circlip - 'D' Brake Retaining (4.20mm)
Circlip - 'D' Brake Retaining (4.00mm)
'G' Brake Thrust Ret Circlip....... All

450K
450K
NI

Pan Filter................................... All

Pan Filter (OEM) ....................... All
Valve Body Oil Screen .............. All

AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
1

5HP19.CIR17
5HP19.CIR18
5HP19.CIR19
5HP19.CIR20
5HP19.CIR21
5HP19.CIR22
5HP19.CIR23
5HP19.CIR24
5HP19.CIR25
5HP19.CIR26
5HP19.CIR27
5HP19.CIR28
5HP19.CIR29
5HP19.CIR30
5HP19.CIR31
5HP19.CIR32
5HP19.CIR33
5HP19.CIR34
5HP19.CIR35
5HP19.CIR36
5HP19.CIR37
5HP18.CIR02

703K
704K

1
1
1

5HP19.FIL01
5HP19.FIL10
5HP19.FIL04

758K

705K
706K

Unit
Unit
750A
751K
752K
753K
754K
755K
756K
758K

759K
760K
Kit

Kit
550A

Bushing Kit ................................ All

1 5HP19.BK01
Pump Body Bush (Oversize OD)
(Pump requires machining)
(Sonnax Click here for Info) ... All
1 5HP19.BUS01
550A Pump Body Bush (Oversize OD & Undersize ID)
(Pump requires machining & Bush requires
machining after fitting to fit converter neck)
(Sonnax Click here for Info) .. All
1 5HP19.BUS02
555D Bushing, 'E' Clutch Rear
(15mm OD x 12mm ID x 10.20mm)
.................................................. All
1 5HP19.BUS03
556E Bushing, Sun Gear Shaft
(15mm OD x 12mm ID x 10.20mm)
.................................................. All
1 5HP19.BUS03
561G 'F' Clutch Drum (Bronze)........... All
1 5HP18.BUS05
561G 'F' Clutch Drum (Sonnax) .......... All
1 5HP18.BUS07

THRUST WASHERS & BEARINGS

600F
650A
654E
656E

'G' Brake Thrust Plate ............... All

Bearing Radial, Rear of
Stator Support ........................... All
Bearing Radial,Sun Gear Shaft
to Sun Gear Shell...................... All
Bearing Kit, Shaft to Carrier ...... All

5HP18.THW01

5HP19.TOR01

1
1

5HP19.BE04
5HP18.TK05

Kit
Kit

Kit
Kit

Kit
Kit

Kit
Kit

Kit
NI

ELECTRICAL COMPONENTS
Kit
700K
701K
702K

Solenoid Set (All Solenoids) ..... All

Solenoid (PWM) ........................ All
Solenoid Main Pressure Reg .... All
Solenoid Shift (On Off) .............. All

1
3
1
3

5HP19.SOL10
5HP19.SOL01
5HP19.SOL02
5HP19.SOL03

QTY

PART NO

Range Switch ............................ All

Turbine Speed Sensor
(Hall Effect) ............................... All
Output Speed Sensor (Inductive)
(Fits on Valve Body) .................. All
Valve Body Loom ...................... All

5HP19.ELE02

5HP19.ELE03

1
1

5HP18.ELE01
5HP19.ELE09

VALVE BODY PARTS

FILTERS

BUSHINGS

YEARS

ELECTRICAL COMPONENTS Cont

NI

NI

975

Valve Body, Exchange (OEM)

(Details Required) ..................... All
1 5HP19.VBxx
Valve Body, Remanufactured (AM)
(Details Required) ..................... All
1 5HP19.VB5x
Valve Sleeve
(Fitted in Oil Pump) ................... All
1 5HP19.VA01
Orifice Disc/Valve
(Pressure Reg Body) ................ All
1 5HP19,VA07
Lower Front Valve Housing ....... All
1 5HP19.VB03
Damper Plug (Rubber)
(Early Design) ........................... All
3 5HP19.ACC01
Damper Plug (Aluminium)
(Late Design) ............................ All
3 5HP19.ACC02
Retainer Valve Body End Plug .. All
2 5HP19.RET03
Lower Rear Valve Housing ....... All
1 5HP19.VB04
Valve Body Housing, Upper Front
(Codes: 1060 000 006, 010)
.................................................. All
1 5HP19.VB11
Valve Body Housing, Upper Front
(Codes: 1060 000 004, 005, 007, 008, 009, 011)
.................................................. All
1 5HP19.VB14
Valve Pressure Regulator ......... All
1 5HP19.VA09
Spring, Pressure Regulator....... All
1 5HP19.SPR03
Pressure Regulator Valve (Late E18.2 Valve Body)
(Requires Toolkit 5HP19.VA05)
(Sonnax Click Here for Info) ... All
1 5HP19.VA04
Toolkit for 5HP19.VA04
(Sonnax) ................................. All
1 5HP19.VA05
Oversized TCC Apply Valve,
Requires Toolkit 5HP19.VA11 & Universal
Valve Body Fixture AG4.VA05
(Sonnax Click Here for Info) ... All
1 5HP19.VA10
Toolkit for 5HP19.VA10
(Sonnax) ................................. All
1 5HP19.VA11
Oversized Lubrication Valve,
Requires Toolkit 5HP19.VA13 & Universal
Valve Body Fixture AG4.VA05
(Sonnax Click Here for Info) ... All
1 5HP19.VA12
Toolkit for 5HP19.VA12
(Sonnax) ................................. All
1 5HP19.VA13
Oversized Pressure Modulator Valve,
Requires Toolkit 5HP19.VA15 & Universal
Valve Body Fixture AG4.VA05
(Sonnax Click Here for Info) ... All
1 5HP19.VA14
Toolkit for 5HP19.VA14
(Sonnax) ................................. All
1 5HP19.VA15
Oversized Pressure Reduction Valve,
Requires Toolkit 5HP19.VA17 & Universal
Valve Body Fixture AG4.VA05
(Sonnax Click Here for Info) ... All
1 5HP19.VA16
Toolkit for 5HP19.VA16
(Sonnax) ................................. All
1 5HP19.VA17
Accumulator Piston (Fit in V. Body)
('E' & 'F') .................................... All
2 5HP18.VA03
'F' Accumulator Spring
(Codes 1060 000 004, 005, 006, 007, 008, 009, 010, 011)
.................................................. All
1 4HP14.SPR23
'E' Accumulator Spring
(Codes 1060 000 004, 005, 006, 007, 008, 009, 010, 011)
.................................................. All
1 4HP14.SPR24

ZF 5HP19 (BMW) Transmission Code: 1060 000 xxx

5 SPEED RWD (Full Electronic Control)
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

VALVE BODY PARTS Cont

NI
NI
NI

NI

Accumulator Piston (Fits in V. Body)

(Modified Plastic) ('A' & 'D') ....... All
Valve Body Oil Screen .............. All
Orifice Plate 9In Vave Body)
(1.00mm)................................... All
(1.40mm)................................... All
Accumulator Piston
(Small Fits in Duct Plate) .......... All

900A
1
1

5HP24.ACC01
5HP19.FIL04

AR 4HP18.VA03
AR 4HP18.VA04
3

5HP24.VA06

HARDWARE
800A Short Pump Assy ...................... All
1 5HP19.PUM02
801G 'F' Clutch Cylinder (5 Plate)
(Codes 1060 000 005, 006, 007,
009, 010, 011) ........................... All
1 5HP19.DRU04
801G 'F' Clutch Cylinder (4 Plate)
(Codes 1060 000 004 & 008) .... All
1 5HP19.DRU05
802A Pump Stator & Plate ................. All
1 5HP19.SUP02
803A Pump Wear Plate ...................... All
1 5HP19.SP02
805A Retainer, 'C' Brake Diaphragm.. All
1 5HP19.RET04
806B 'B' Clutch Cylinder ..................... All
1 5HP19.DRU11
808B Retainer, 'B' Clutch Diaphragm . All
1 5HP19.RET04
809C 'A' Clutch Cylinder With Magnetic Ring (5 Plate)
(Codes: 1060 000 005-007, 009-011)
.................................................. All
1 5HP19.DRU07
809C 'A' Clutch Cylinder With Magnetic Ring (4 Plate)
(Codes: 1060 000 004, 008) ..... All
1 5HP19.DRU14
812C Retainer 'A' Clutch .................... All
1 5HP19.RET01
814D 'E' Clutch Cylinder,
(Codes: 1060 000 004, 005, 006, 007, 008, 009, 010, 011)
.................................................. All
1 5HP19.DRU13
815D Piston, 'E' Clutch,
(Codes: 1060 000 005, 006, 007, 009, 010, 011)
.................................................. All
1 5HP19.PIS04
816D Damper Piston, 'E' Clutch,
(Codes: 1060 000 004, 005, 006, 007, 008, 009, 010, 011)
.................................................. All
1 5HP19.PIS05
818E Sun Gear Shaft ......................... All
1 5HP19.SH01
819E Drive Shell/Sun Gear
(Fits 1060 000 007 Only) .......... All
1 5HP19.POT01
823E Spider CL.Bell ........................... All
1 5HP19.PL01
824F Carrier & OWC Inner................. All
1 5HP19.OWC02
825F 'D'/'G' Drum 5/3 Plates
(Codes 1060 000 004 & 008 ..... All
1 5HP18.DRU03
825F 'D'/'G' Drum 6/4 Plates
(Except Codes 1060 000 004 & 008
1 5HP18.DRU02
826F 'D'Brake (aluminium) ................. All
1 5HP18.PIS03
829F Piston 'G' Brake (aluminium)..... All
1 5HP19.PIS02
832G Piston 'F' Clutch ........................ All
1 5HP19.PIS01
845K Plastic Breather Cap ................. All
1 5HP19.CAP01
849K Oil Pan ...................................... All
1 5HP19.PAN02

YEARS

QTY

PART NO

SPECIAL ITEMS

901A
903A
904A
911K
NI
NI
NI
NI
NI

Washer - Oil Dam

(Fits Behind T.C. Seal) .............. All
Sealing Tube (Pump Stator)...... All
Bolt, Pump to Stator (48mm) .... All
Bolt, Pump to Stator (40mm) .... All
Bolt, Oil Pan to Case................. All
Repair Manual (OEM) ............... All
Factory Repair Manual (ATSG). All
LifeGuardFluid5 x 1Ltr Bottle
(Esso LT71141) ......................... All
LifeGuardFluid5 x 20Ltr Canister
(Esso LT71141) ......................... All
LifeGuardFluid5 x 209Ltr Drum
(Esso LT71141) ......................... All

1
2
1
8
22

5HP19.THW01
5HP19.TU01
5HP19.NUT04
5HP19.NUT03
5HP19.NUT06
5HP19.MAN01
5HP19.MAN03

AR OIL.50
AR OIL.51
AR OIL.52

MANUALS & SPECIAL TOOLS

Click here to view special tools for this transmission

976