This document provides an organizational study report for Anand Water Meter Mfg. Co. Pvt. Ltd. submitted in partial fulfillment of an MBA degree. It includes an introduction outlining the objectives and methodology of the study. It also provides information on the water meter industry in India and details on Anand Water Meter's product range and 50 years of experience in product development. The report covers various functional areas and departments of the company and aims to understand its organizational framework and management practices.
This document provides an organizational study report for Anand Water Meter Mfg. Co. Pvt. Ltd. submitted in partial fulfillment of an MBA degree. It includes an introduction outlining the objectives and methodology of the study. It also provides information on the water meter industry in India and details on Anand Water Meter's product range and 50 years of experience in product development. The report covers various functional areas and departments of the company and aims to understand its organizational framework and management practices.
This document provides an organizational study report for Anand Water Meter Mfg. Co. Pvt. Ltd. submitted in partial fulfillment of an MBA degree. It includes an introduction outlining the objectives and methodology of the study. It also provides information on the water meter industry in India and details on Anand Water Meter's product range and 50 years of experience in product development. The report covers various functional areas and departments of the company and aims to understand its organizational framework and management practices.
This document provides an organizational study report for Anand Water Meter Mfg. Co. Pvt. Ltd. submitted in partial fulfillment of an MBA degree. It includes an introduction outlining the objectives and methodology of the study. It also provides information on the water meter industry in India and details on Anand Water Meter's product range and 50 years of experience in product development. The report covers various functional areas and departments of the company and aims to understand its organizational framework and management practices.
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ANAND WATER METER MFG.CO.
LIMITED
Organization Study Report Submitted in Partial fulfillment of the requirements for The MBA (Full time) Degree of the Kerala University of Fisheries and Ocean studies
Submitted by RAGHUL P R SME-2013-21-25 MBA 2013
KERALA UNIVERSITY OF FISHERIES AND OCEAN STUDIES Panangad,Kochi-682506
JUNE 2014
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ACKNOWLEDEMENT
First of all I place my heartfelt thanks to all my term or his blessings showered up on to complete this organization study. I express my sincere gratitude to Mrs. Maya, Secretary of ANAND WATER METER Mfg. Ltd. for having provided me all facilities for the successful completion of my project work. The teachers of the school of management and entrepreneurship for their indispensable support and for guiding me to the right source. I hereby acknowledgment my indebtedness and sincere gratitude to prof. Mathew Sebastian,Associate professor, School of management and entrepreneurship,KUFOS for his timely guidance and assurance.
RAGHUL P R
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DECLARATION I hereby declare that the organization study report Organization is a record of bona fide work done by me in Anand Water Meter Mfg. Company Ltd. during the period June 2014 under the supervision of and Mathew Sebastian, Associate professor, School of management and entrepreneurship, Kerala University Of Fisheries And Ocean Studies, and that no part this report has formed the basis for award of any degree ,diploma ,associate ship, fellowship or any other similar title or recognition in any other institution.
Panangad 04-06-2014 RAGHUL P R
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CONTENTS
CHAPTER NO
PARTICULAR PAGE NO 1 Introduction 1.1 objectives of the study 1.2 Methodology of the study 1.3 Sources of Data 1.4Scope of the study 1.5 Limitation of the study 2 Industry profile 2.1World scenario 2.2 Indian scenario 3 Company profile 3.1 Organization profile 3.2 Organization Structure 4 Functional Areas 4.1Purchase Department 4.2 Production Department 4.3 Sales Department 4.4 Marketing Department 4.5 Finance Department 4.6 Quality Assurance Department
1.INTRODUCTION An organization is a social arrangement which pursues collective goals, which controls its own performance, and which has a boundary separating it from its environment .Organization is the association formed by a group of people who see that there are benefits available from working together towards some common goal .Organization studies are the study of individual and group dynamics in an organizational setting, as well as the nature of organizations themselves. Whenever people interact in organizations, many factors come in to play. Organizational studies attempt to understand and model these factors. Organizational study is essential to any MBA graduate as it helps them to connect theory with practice .Organization study refers to the study of organization as a whole and getting adequate knowledge with various departments in the organization. The study was carried out at ANAND WATER METER MFG. Co.( P)Ltd M G Road kochi . This study is based on the different aspects and dimensions of different departments of the company Anand Water Meter Manufacturing Co. Pvt. Ltd. Manufacturer of ANAND ASAHI brand water meter , was set up at Cochi, Kerala in 1963 in collaboration with OSAKA KIKO Co. Ltd. Tokyo. The manufacturer of reputed ASAHI brand water meter in Japan. They are presently one of Indias leading manufacturers and supplier of water meter in India. water meters are used to measure the volume of water used by residential and commercial building that are supplied with water by a public water supply system. Water meters can also be used at the water source, well, or throughout a water system to determine flow through a particular portion of the system. In most of the world water meters measure flow in cubic metres (m 3 ) or litres .There are several types of water meters in common use. The choice depends on the flow measurement method, the type of end user, the required flow rates, and accuracy requirements. ANAND ASAHI water meters are approved by the bureau of Indian standard and marked by ISO 779-1994 . The meters confirm the international standers ISO 4004(1). The meters are periodically tested and calibrated at FCRI (fluid control research institute ) 7
Product range includes ANAND ASAHI water meters such as water meter inferential water meter ,class B, inferential single jet dry dial water meter , class B inferential multi jet dry dial water meter and many more items. The industry had launched many different types of water meter and have successfully introduced multi jet dry magnetic drive class B water meter using the latest technology , backed by 50 years of experience in product development. Recently the industry also have a legacy of 50 years of experience in product development of impressive growth oriented tack record based on viable and unmatched product quality and excellent customer satisfaction .
1.1 OBJECTIVES OF THE STUDY The main objectives of this study are to understand and get an idea about the organization and various activities of the different departments. It also helps to get familiar with the organization. Following are the other objectives of this study. To Understand the Organisational Frame work and its functioning. To study how the activities of the various departments are co-ordinated. To study about strength , weakness opportunities of the company To understand management practices followed in various areas
1.2 Methodology of the study The success of a research depends largely on the methodology used. The appropriate for the study. Identification of the company was selected for the organization study, ANAND WATER METER MFG. CO. PVT. LTD considering various factors including reputation of the firm, ease of getting permissions, industry, location etc. 1.3 sources of data 8
Data collection Both primary sources and secondary sources were used in this particular research. Primary Data Primary data were collected through observation, personal interview, discussion with managers and employees of the various departments of the organization. Secondary Data Secondary data were collected through literature review which includes companys internal records, publications, annual reports, journal, statutory report, website (official and others) etc. 1.4 scope of the study
To understand the overall functioning of Anand Water Meter To familiarize with department functions. To interact with company officials at various level and to have an understanding of their activity. To understand the future plans of Anand Water Meter
1.5 Limitation of the study
There were some limitations in conducting the organization study , There were difficulties in obtaining data from executives and managers due to their busy work schedule. An in-depth study of the company could not be carried out due to shortage of time. 1 The reliability of data used for study is largely depends upon the companies reports and the information given by executives. The company has the limitation to disclose their financial details, so a detailed analysis of financial performance of the company is not possible 2 INDUSTRY PROFILE The electronics industry, especially meaning consumer electronics emerged in the 20th century and has now become a global industry worth billions of dollars. Contemporary society uses all manner of electronic devices built in automated or 9
semi-automated factories operated by the industry .The Electronics industry in India took off around 1965 with an orientation towards space and defense technologies. It was rigidly controlled and initiated by the government and was followed by developments in consumer electronics. India is the fifth largest economy in the world and has the second largest GDP among emerging economies. Owing to its large population, the potential consumer demand is almost unlimited and consequently under appropriate conditions , strong growth performance can be expected. In fact , the liberalization of the economy in 1991 has led to rapid growth. The electronics industry, in particular, is emerging as one of the most important industry in the Indian market. The electronics industry in India dates back to the early 1960s.electronics was initially restricted to the development and maintenance of fundamental communication systems including radio-broadcasting, telephonic and telegraphic communication, and augmentation of defense capabilities . Until 1984 , the electronic sector was primarily government owned .the late 1980s witnessed a rapid growth of the electronic industry due to sweeping economic changes, resulting in the liberalization and globalization of the economy. The economic transformation was motivated by two compelling factors-the determination to boost the economic growth , and to accelerate the development of export oriented industries ,Like the electronics industry . The electronics industry has recorded very high growth in subsequent years. By 1991 , private investments-both foreign and domestic were encouraged . the easing of foreign investment norms , allowance of hundred percent foreign equity , reduction in custom tariffs , and de -licensing several consumer electronics products attracted remarkable amount of foreign collaboration and investment. The domestic industry also responded favorably to the politic policies of the government. The opening of the electronics field to private sector enabled entrepreneurs to establish industries to meet hitherto suppressed demand. 10
Improvements in the electronics industry have not been limited to a particular segment, but encompass all its sectors. Strides have been made in the areas of commercial electronics, software, telecommunications, instrumentation, positioning and networking systems, and defense. The result has been a significanttrade growth that began in the late 1990. 2.1 WORLD SCENARIO While the population increases every year, the quantities of water available remains prettymuch the same. All that can be done on the supply management side to increase storage facilities and improve reticulation systems to handle the water more efficiently. However there is a realization that a large amount of the water supplied at great expense to the end user, literally goes down the drain without being used for intended purpose. Water Demand Management has become the mantra for water authorities across the globe as government comes to terms with levels of Unaccounted for water (UFW) that can easily exceed 60%. While it is possible to reduce the UFW level by fixing up main reticulation systems, there is still a lot of wastage at consumer level. In most communities there seem to be little concern for water conservation. Its not usual to visit residential area at all levels on the economic ladder and see water leaking from taps. Wastage at consumer level is exacerbated by the fact that revenue collection rates for conventional metering systemare often as low as 30%. Added to this, is the problem of water theft, either through illegal connections to the main supply. There are two popular approaches to manage consumption at the consumer level. First is to limit the amount of water that the consumer can access a daily bases. This is most commonly used in low income areas where there is a need to provide a life sustaining quantity of water, but with only little chance of getting any payment from the consumers. In some countries, there is an increasing demand from 11
communities for an uninterrupted supply to be given to all consumers and authorities are investigating the ways of providing a constant, but a restricted flow. The second approach is to manage the supply to the consumers in such a way that the authority can ensure that the consumers pay for the water they use. This can be done on either a pre-pay or post-pay basis. The purchase of water on credit or the settlement of outstanding debt (for post-paid) to be as convenient and pain-free as possible. Any attempts by manufacturer to add smart function to water meter has been hampered by the meters finite sources of power. An electricity meter can use as much power as it needs to perform all its functions but water meter have to provide its own power source. 2.2 Indian Scenario The market of water meter is very flexible and the company has got a lot of marketing ideas to implement. The company is not really facing much competition from Kerala market. The competition is respect to the market outside Kerala. The company has got a good market in Kerala. Company is trying to extend out its market to the entire South India. At present the company has branch in Coimbatore, Tamil Nadu. The company is going to launch a new branch in their products in Coimbatore. Company has already captured 80% of the market in Kerala and this is companys market share in Kerala industry.The challenge for the water metering industry is to produce a metering system that is flexible enough to accommodate the requirements of both water suppliers and water consumers. Requirements range from a basis of water management device that release a pre-set amount of water on a daily or monthly bases, to a fully flexible payment solution. The payment solution needs to ensure 100% revenue collection and reduced administration costs by eliminating the billing cycle. At the same time, the 12
collection of revenue either pre paid or post paid requires the meter control system to be fraud proof and self managing, while the meter itself needs to maintain accuracy over an extended period of operations. In addition the meter that forms the heart of the system needs to contend with a hostile operating environment. A climate that includes prolonged UV exposure and torrential rain poses many problems. On top of this, many water authorities are only able to pump water of variable quantity with frequent disruption to supply. The meter needs to operate in such a way that it can handle this while maintain its accuracy A number of meter manufacturers are now competing to provide a solution that addresses all the shortcomings of the existing meters, as well as providing a number of innovations that make the intelligent meter as attractive to all role- players as the tried-and- tested smart electricity meters. Over above this company had successfully participated and were awarded many prestigious water meter tendors all over india and were executed to the best satisfaction of water authorities boards etc. These includes suppliers made to delhi, BW SSB banglore , jala nidhi project kerala , PHEM jaipur, UP JAL, NIKAM, RANCHI , Mumbai etc.
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3. COMPANY PROFILE Anand Water Meter Manufacturing Co. Pvt. Ltd. Manufacturer of ANAND ASAHI brand water meter , was set up at Cochi, Kerala in 1963 in collaboration with OSAKA KIKO Co. Ltd. Tokyo. The manufacturer of reputed ASAHI brand water meter in Japan. They are presently one of Indias leading manufacturers and supplier of water meter in India. Last year they have completed 50 years of excellence in water meter industry (1963-2013). The only water meter company in India which have achieved this rare and coveted milestone..!! ANAND WATER METER MFG.CO.PVT.LTD Is the one of the first major concern of the anand group ,. In 1950 there are different kinds of manufacturing units which are underthe control of anand group ,they are Anand wire allied industries (p) ltd ANAND WATER METER MFG.CO.PVT.LTD Toshiba anand lamp ltd Anand lamp ballast mfg.co.pvt.ltd Toshiba anand batteries ltd Punjab anand batteries ltd PUnjab anand water mfg.co.pvt.ltd But due to the various reason all other industries has ben closed and the only industry which nis under the control of anand group presently is the water mfg.co.pvt.ltd They have come out with different types of water meters and have successfully introduced multi jet dry magnetic drive class B water meter using the latest technology. Backed by 50 years experience in product development, recently they have developed class C water meter also. They can proudly boast of a legacy of 14
fifty years impressive growth oriented track record on an enviable and unmatched product quality & excellent customer satisfaction. They are the pioneers in water meter manufacturing in India and is the first company to receive ISI licensing Certificate. They are also an ISO 1900-2008 certified company. They also have certificate in environment management system as per ISO 14001. They have manufacturing facilities at various places in India. Their brand name is a well known brand throughout India among the users of domestic meters. They produce and market full range of domestic type meter viz. 15mm Single and Multi jet, 20mm Single and Multi jet and 25mm Single and multi jet types. They have an excellent R &D and Q & C department which keep a close track of the latest product development and quality aspect revealing in the domestic as well as international water meters and try to imbibe the same standards at their factory too. These meters falls under 68 Protection class. Also their sister company Anand Zenner, Pvt. Ltd. Co.In technical collaboration with Zenner Zahler Germany and having factory at Coimbatore, produce full range of Woltman Bulk Meters required for Industrial/Agricultural sector under the popular brands named ANAND & ANAND ZENNER. The product range of Bulk / Woltman meters include:40mm, 60mm , 80mm, 100mm, 150mm, 200mm, 250mm, 300mm. ANAND & ANAND ZENNER brand woltman bulk meter enjoying very good market reputation among the end users, of this prestigious segment. Anand range of products is known for its sturdiness and excellent quality. Both ANAND ASAHI&ANAND brands with their stylish and sleek designs are known for its measuring accuracy and reading precision. Both brands enjoying tremendous goodwill and brand loyalty in the Indian market. Their prices are always 15
competitive and trade/ customer is fully satisfied by the value for money they pay. The fact is that the products are properly serviced and ably supported by a very efficient and dedicated sales and service team which complements the companys marketing and dealers network already existing throughout the country. There meters are widely recognized and accepted by almost all the leading Water works/ Public health department/ Corporation/ Municipalities/ Panchayats etc. In India they manufacture water meters conforming to ISO 406(I) specification and marked with ISI 779:1994with up-to-date amendments. They have successfully passed all the leading quality& performance evaluation tests at FCR/ SITARC etc, an NABL accredited laboratory approved by BIS. The testimony of this can be gauged by the successful completion of 103,000 nos. Single jet 15mm- Class B meters supplied to greater vizag. Municipal Corporation (GVMC), VIZAG, under JNNURM scheme within the stipulated timeperiod. They have also undertaken many notable sub-contract work of leadng infrastructure contractors like ARSEN & TOUBRO Ltd, SINGAN Project Ltd, Vishwa Infrastructures & Services Ltd etc. They had also recently completedan order of 15000 Multi jet meters 15mm- Class B type to Municipal Corporation, Public health division, Chandigarh (MCPH). Presently they are in the process of supplying 25000 water meters in Kerala under Japan aided drinking water project (JICA). Over and above this, company has successfully participated and was awarded many prestigious water meter tenders all over India and was executed to the best satisfaction of water authorities/ boards etc.These include supplies made to: Delhi Jal Board, BWSSB- Bangalore, Jalanidhi Project Kerala, PHED- Jaipur, UP Jal 16
Nigam, DW& S Urban circle,Ranchi, Muncipalcorporation of Brihan Mumbai to name a few. The manufacturing / assembling capacity of this company is 15,000 meters per month (all types). They also offers one year guarantee for all water meters against all manufacturing defects as per the conditions stipulated in the warranty card. Competitors they faces are Kranthi; Chambal; Aristo.
SBUs or Strategic Business Unit are; Single Jet Water Meter 15mm class B Single Jet Dry Dial Water Meter(SJDDWM) 15mmclassB SJDDWM, Special quality 32mm & 40 mm class B ,SJDDWM 15mm class C ,SJDDWM Multi Jet Water Meter 15mm class B Multi Jet Dry Dial Water Meter(MJDDWM) 20mm& 25mm class B , MJDDWM 15mm class C MJDDWM Woltman Bulk Type Class B MJDDWM
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3.1 Organizational Profile Name :- ANAND WATER METER MFG. CO. (P) LTD. Nature of business : - Manufacturer Founder :- Mr. C.L. Anand Email address :- anandcok@giasmd01.vsnl.net.in Major markets :-Indian subcontinent Work address :-Palluruthy Industrial Area , Water Land Road , Cochin 682006 Registered address :-Anand House, LVII/1463, M.G.Road, C.L.Anand Lane,P.B.No:1002, Ernakulam, Cochin:-6882011, Kerala, India. Foundation stone lay by:-Shri K.A. Damodara Menon (minister for industries), Kerala on 13-4-1962 Year of Establishment :- 1963 Inaugurated By :- Shri . C. Subramaniam (Minister for steel & heavy industries Govt of India) Chairman :- Neelam Anand CEO :- Joseph Vadakkan 18
Auditors :- Varma & Varma Bankers :- Punjab National Bank
Anand Water Meter Mfg. Co. Pvt. Ltd. have a Line Organization structure. Authority flows in a direct line from superiors to subordinates. The one-man one- boss principle is strictly applied. Managers have full authority in their own areas of operations and are responsible for final result. Similarly each subordinate is directly responsible for the performance of assigned duties. If the subordinates fail to carry out reasonable orders or directives, the superior has to take disciplinary action. Thus, authority flows upwards throughout the organization. COMPENSATION- forms such as bonuses, commissions and profit-sharing plans are incentives designed to encourage employees to produce results beyond normal expectation. BENEFITS such as insurance, medical, recreational, retirement (provident fund, gratuity and pension), educational facilities etc. are provided for employees. Their aim is to, motivate workers to do well;
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ORGANIZATIONAL STRUCTURE
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CEO Overall management of the company Approves the quality policy and objective Identifies and provides resources Review quality management system MARKETING MANAGER In charge of all activities related to marketing and customer Responsible for review approval of orders Tender processing Complaints redresser Analysis of customer feedback including complaints
SALES EXECUTIVE Promotion of sales including institutional sales Liaisons with concerned authorities ACCOUNTS MANAGER MARKETING Accounting function related to sales activity ACCOUNTS EXECUTIVE MARKETING Assisting accounts manager Marketing for accounts function related to marketing
WORKS MANAGER Plans and executes production Responsible for production Responsible for storing of raw materials 21
PRODUCTIONS ENGINEER Responsible for day-to-day production Maintenance of plant and machinery STORES MANAGER Responsible for stores (products) Maintain records of stores Responsible for dispatching of products PURCHASE-IN-CHARGE Responsible for raw materials purchasing Maintain records of purchase orders QUALITY ENGINEER Responsible for inspection and testing Control of all laboratory equipment Responsible for product identification and traceability Responsible for inspection and test status SECTION SUPERVISOR Responsible for day-to-day functioning of the allocated sections Assigning duty to individual workmen
4. FUNCTIONAL AREAS 4.1 PURCHASE DEPARTMENT The main function of purchase department is to purchase the raw materials for the production processes. The main functions of the purchase manager are toPurchase manager receives material requisition for raw materials, components, consumable items and items that are required for repair/ maintenance etc from the workshop 22
production department .And to Follow up the dispatch and delivery by suppliers and take delivery items purchased and forward it to factory and the departments. PROCEDURES FOLLOWED IN THE PURCHASE DEPARTEMENT To receive requisition for the materials , order level Verify the prices of the products from the concerned suppliers On the receipt of the materials, verify IGR received from the factory along with the suppliers bill and regarding rates, quality of the product, quality and transportation charges. To post the bill in the purchase register. Forward the original and IGR to accounts dep. for making the payments. Forward the duplicate copy of the bill to the factory. Prepare evaluation chart periodical wise.
4.2 PRODUCTION DEPARTMENT Production is the functional area responsible for turning inputs into finished outputs through a series of production processes. The Production Manager is responsible for making sure that raw materials are provided and made into finished goods effectively. He or she must make sure that work is carried out smoothly, and must supervise procedures for making work more efficient and more enjoyable. The production unit of ANAND WATER METER MANUFACTURING COMPANY PRIVATE LIMITED is situated in the Industrial area, PALLURUTHY, Cochin. The company has set up an ancillary production unit at SIDCO industrial estate, Coimbatore and a third production unit in the year 2006 at Solan district ,BADDI, Himachal Pradesh. 23
The head of the production department is the work manager or the plant manager. The work manager is assisted by the store manager and the section supervisors. The production unit of anand water meter consists of around 40 workers. performance appraisal is the responsibility of production supervisor. A target is fixed and production is carried to achieve the target The production is involved in the process of making the water meters. The process is done after getting the order from the plant manager. The plant manager is responsible to give orders to the workers for starting their processes. The production department of ANAND WATER METER is mainly divided into 7 sections. They are Raw materials store, Component section, Machine section, , , Plastic section , Assembly section , Packing section Raw Materials Store The purchase manager purchases the raw materials from various places and from various sources. Usually the raw material is purchased from Coimbatore and then it is bought to plant gate. At the plant gate, the plant manager ensures the quality of the raw materials. If the raw materials are up to the quality mark, the plant manager will give approval, and then the materials are placed in the store. The purchase manager will purchase the items and then carry forward to the factory and other department. There is a store to keep all the purchased components.Usually there will be four or five suppliers of the raw materials. The company selects the best according to the raw materials and the price. Then only the company will start taking orders and give orders to the suppliers for the specified quantity for the specified materials. 24
The purchased material will not directly go to the production units. After the inspection of supervisor, only it will be taken to component store room. The main items which are stored in store room are Gear, Upper chamber , Inner Case ,Impeller , Dial, Dial Glass , Washer ,Regulator, Set Screw , Meter Body, Registration Box Component section This is the another section in the plant where components are placed. The components and the items purchased by the manager are transferred to the component section and it will be sorted in accordance with the requirement of the products to be produced. Function carried out in the section are Dail assembling, impeller assembly , impeller assembly ,inner case facing, upper chamber fuel fixing , drilling and facing ,pivot making Machine section machine used for various purpose are turret lathe machine ,engine lathe machine, drilling machine, trading machine regulators and hyrdraulic pressure testing meshine for finding out leakage. The factory has got a good system to test the pressure of the water meter in order to check wheather the system is good and adequate to meet the requirements. The factory is running with a variety of machines which are imported. Plastic section Mainly four types of plastic material are manufactured in this section. They are center gear , winzer and meiki the third and last section in the initial processing unit is molding unit . it is important and carefully done because a minor mistake in plastic materials should result in stoppage of working of water meter 25
Assembling section There are near 8 workers in this section , in here the accuracy of the meter is tested. After assembling the product goes for testing . after testing the acurecy and actual flow rate , the product is approved. Defective meters will sent to assembly section again and repair . Packing section The work done in the packing section are as follows Sealing and finishing Painting Packaging Visual testing Storing of finished meters Total production 2012-2013 The production during the year was 22531 water meter as agaist 8095 during the previous year
4.3 SALES DEPARTMENT
The sale coordinator coordinates the sales activity of the various branches and the head office. He monitors the sales activity and timely dispatches of the goods. He also monitors the payment position from the customer, and the dealers and the distributors appointed by the company. 26
SALES ACTIVITY The main sales promotion activity is done through the dealer network i.e., the dealer who is appointed by the company in various parts of the state of Kerala. Another activity of the marketing manager is to appoint new dealers in a new area of interest or territory. He must enhance the sales of a particular area or the sales in the existing area or territory. The company also has a procedure to sell the product through traders. He has the power to appoint new dealers in a particular area and enhance the sales activity through the existing dealers in that territory TERMS AND CONDITIONS OF SUPPLY The price indicated in the price list is for Cochin (Kerala). Freight will be charged extra. The products are warranted for12 months from the date of supply against manufacturing defects only if conditions stipulated in the guarantee card & installation procedures. As per ISI are followed strictly.If the water meter are found defective within 12 months of purchase and is not tampered , it may be returned for free repair along with bill copy and warrantee card
AFTER SALES SERVICES The company provides after sales service for their products. This is done under strict control of the marketing manager and executives coming under him. The company provides replacement of their products if it is under guarantee as mentioned in the guarantee card. In this case, the dealer will send the product back to the company. On the other hand, if the product is not under guarantee or without guarantee, the company will charge a nominal fine for repair and maintenance of the products. 27
Sales 2012-2013 The sales turn over of the company for the year was Rs 250.79 lakh as against Rs 254.49 lakh in the previous year. the company could sell only 44634 water meters as against 45523 in the last year 4.4 MARKETING DEPARTMENT The marketing department has overall responsibility for growing revenue, increasing market share and contributing to company growth and profitability. In a small business, the marketing department may just be one person, or it may include a marketing director or manager plus marketing executives responsible for functions such as advertising, publications or events. Here the company is following a two-tier strategy for effective functioning of the marketing activity. They are: Project sale Dealer network PROJECT SALE Project sale is a system, which is followed by the company from the start of its operations. The company introduced this system after getting the approval from the government. Actually a tie-up with Kerala state water authority. The company has a tie-up with the government of Kerala with respect to marketing of ASAHI water meter. The project sale was introduced in connections with the governments water supply schemes like JALADHARA and JALANIDHI. As the government of Kerala implemented these projects effectively, it directly helped the water meter industry 28
to grow and generate profit also. JALANIDHI is a World Bank aided community based rural project. Kerala Rural Water Supply and Sanitation Agency is responsible for implementing the project in the state with community development and technical support of NGOs / GPAT. DEALER NETWORK Dealer network is a system, which is followed almost in every company. This is a system by which the company appoints dealers according to the area and the market viability for the water meters. In effect of marketing activity of the dealer network is quite difficult. At first, the sales coordinator has to contact the dealers and elicit information regarding the number of water meters needed. The salescoordinator is convinced about the number of water needed and if the marketing manager gives approval for the supply of water meters. Then the sales coordinator will send a sales note to the factory and the dispatch team will arrange the receipt and dispatch the goods. The sales coordinator will make arrangement for the payment from the dealers and it shall be made by the cheques and the demand drafts or the dealers can make it by paying directly to the companies account by A/C payee cheque. BRAND PROMOTION The company has a wide range of brand promotion within and outside Kerala. The marketing manager is the person who performs the functions of the promotion of the marketing activity and generates awareness about the bands among the general public and among the usual and also the new customers in a new area. The company usually implements this function by arranging engineer meeting according to the markets conditions from time to time. They also arrange plumbers meet and meet the prominent plumbers working under different state water board 29
and generate awareness about their brand and that helps to reduce the information gap that exist between the customers and the company. MARKETING NATURE The main duty of the companys marketing force is to conduct engineers meeting and plumbers meeting whenever there is a need to enhance their marketing activity. The purpose of conducting these types of meeting is to augment and promote the brand awareness among the major customers through the main plumbers in the state water boards and engineers in those departments. There will be a campaigning program me to be conducted in every three months to generate awareness of the brand to the customers and to utilize that opportunity to clear the marketing channel. A team of marketing executives headed by the marketing manager will conduct the campaigning program. The company provides time to time offers to the dealers in the dealer network and to their and consumer etc. COMPETITORS The company faces competition with respect to quality and price. The company handles quality problem through their loyal customer and by the enhancing timely after sales services. Competition with respect to quality is actually from within the state. Major competition faced by the company is with respect to the price. The company faces price competition mainly from north India. The problem is under the consideration of the board. The main competitor is KRANTHI. . 30
MARKETING CAMPAIGNS The programs of the marketing campaigns include the following:- Giving importance to the advertisements in print as well as in visual media like magazines, newspapers etc. Advertisements through various agencies who are promoting the products smooth flow. Gifts coupons are provided to the dealers in the companys dealers network for those who achieve the target and beyond the target. Exchange offers are provided to customers for their existing water meter at a discount.
DEALERSHIP CRITERIA The company follows a system of vast dealer network for their product in a particular area or territory. The criterion for giving dealership is the coverage of the area and the numbers of plumbers under the control by the applicant. Dealers are appointed taking into consideration whether a particular area has got a specified number of dealers already appointed by the company.The companys policy is to appoint at least 4 or 5 dealers in a particular area. 4.5 FINANCE DEPARTMENT finance department will be responsible for all the day to day transactional accounting for the business. This will include the tracking of all transactions and the management of any government reporting. The finance department is also 31
responsible for management of the organizations cashflow and ensuring there are enough funds available to meet the day to day payments. Looking forward, the finance department will work with managers to prepare the organizations budgets and forecasts, and to report back on the progress against these throughout the year. This information can be used to plan staffing levels, asset purchases and expansions and cash needs, before they become necessary. For the assistance an impressed account is kept to deal with the petty expenses . the head office provide this facility to the plant manager .finance refers to the application of skills in the manipulation in the use and control of money . the finance in the modern business world is the life blood of the business economy . we cannot imagine a business with out finance because it is the central point at all business activities. The Software here used is tally. Financial functions Quarterly and yearly financial report making Making bank statements Ensure that there are adequate funds available to aquire the resources needed in the organization Ensure costs are controlled Ensure adequate cash flow Establish and control profitability levels Functions of accounts department Maintenance of books by data entry Preparation of financial statement Sales register 32
Cash and bank books Preparation of annual report Drawing monthly trail balance Keeping personal file of employees relating to salary computation and annual increment Bank reconciliation
The Working Results Of The Company For The Current Year 2012-2013 Are As Under: CURRENT YEAR 2012-2013 (Rs. In Lacs) PREVIOUS YEAR 2011-2012 (Rs. In lacs) Sales Turnover 250.79 254.49 Profit/Loss before Interest and Depreciation 18.93 (5.14) LESS: Interest 14.48 10.14 Profit/Loss before Depreciation 4.45 (15.28) LESS: Depreciation 4.29 5.60 Net Profit/Loss .16 (20.88)
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ANAND WATER METER MANUFACTURING COMPANY PVT.LTD. BALANCE SHEET AS AT 31 ST MARCH ,2013 Particular Note No: As at31.03.2013 Rupees As at 31.03.2012 Rupees 1 EQUITY AND LIABILITIES
Share holders fund a. Share Capital 2 4,999,800 4,999,800 b. Reserve and Surplus c.other long term liabilities 3
4 (15,513395)
3757258
(15529206)
3694758 CURRENT LIABILITIES
a. Short-term Borrowings 5 24069,206 24,069,214 b. Trade Payables 6 958357 2237147 c. Other Current Liabilities 7 12378919 11076346 d. Short-term Provisions 8 1559719 2227844 TOTAL 32,209864 32775903 2 ASSETS Non-Currents Assets a. Fixed assets 34
QUALITY ASSURANCE DEPARTMENT
In manufacturing, quality control or quality assurance is a set of measures taken to ensure that defective products or services are not produced, and that the designmeets performance requirements. It includes the regulation of the quality of Tangible assets 9 2564150 2721362 b. Non-Current Investment 10 1,230,409 1,230,409 c. Long-term Loans and Advances 11 314573 316070 d. Other Non-Current Assets
Current Assets a. Inventories 12 10112414 7214857 b. Trade Receivables 13 1908023 3477373 c. Cash and Cash Equivalents 14 13859262 15207140 d. Short-term Loans and Advances
Other current asset 15
16 1666716
554317 2608692 TOTAL 32209864 32775903 35
raw materials, assemblies, products and components; services related to production; and management, production, and inspection processes.
Department policy The policy of the QAD department is to ensure quality by adopting high standard of testing with respect to pharmaceutical standards. ISO standards in house specification and to develop the implement system for imposing quality as per quality objectives of the company. The firm has a well equipped QAD at the factory assuring the quality of finished goods as well as raw materials.
Functional areas of QAD Quality control Quality assurance
Quality control: This section deals with final inspection of goods i.e. whether the finished goods passed or failed the quality checks. Quality Assurance:Anand Water Meter Mfg.Companyhas implemented QMS considering all aspects of personnel inputs, apt technology and machinery for various operations. Functions such as NPD, production engineering, purchase and stores, QAD, production, maintenance, HRD and marketing are smooth functioning.
HUMEN RESOURCE DEPARTMENT 36
Organizations have proclaimed their human resources to be their "most valued asset. Human capital is a critical factor in promoting competitiveness as it provides the required knowledge, skills and capabilities for developing competitive strategies. The role of the human resource function is to deliver the human competencies i.e. the internal capability required to achieve the organizations objectives. DUTIES AND RESPONSIBILITIES Head of the Department Recruitment of executives/managerial categories as authorized by the management. Administration of performance appraisal awarding increments, performance rewards, promotion and grievance redresses of employees. Planning, organizing and conducting training as per the training plan and policy. Initiating organizational development activities to bring the manpower in line with the management vision.
Executive HRD Responsible for generating all the MIS reports Preparation of appointment orders and other office orders. Coordinating with placement consultant and other internal and external customers of HRD department as and when needed. Assisting HOD (HRD) in day to day functions.
RECRUITMENT 37
Recruitment means searching for and obtaining potential candidates insufficient numbers and quality so that the organization can select the most appropriate people to fill its job needs. The two main aims of recruitment are the attraction and retention of the interest of suitable applicants, and the projection of a positive image of organization to those who comes to contact with it. Purpose To ensure that the organization has adequate competencies in all functional areas to meet its objective and goals. The sources of recruitment are: Notification press or advertisement Campus interviews Natural transfer and promotion Reference by consultancy or professional bodies Employee referrals
Procedure Recruitment is one of the most important activities of HRD. Recruiting the right person for the right job ensures better productivity and lesser hassles. Recruitment will be done on the basis of manpower budget. Manpower budget for a financial year will be prepared by HOD (HRD) at the time of preparation of business plan of the organization. HOD (HRD) will consult the divisional head and the budget and planning department for preparation of manpower budget. HOD should forward the number of requisitions and initiate the process of recruitment if the position is budgeted. If it is not special approval from the management should be obtained. 38
Recruitment will be done through internal database, recruitment agencies, advertisement etc. After short listing the candidates, an interview panel will be determined and they will conduct the interview. Interview panel contains subject expert, department head, HR representative and divisional head. HRD dept will send the interview details along with names, proposed salary and responsibility to the MD through ED for the comments or approvals. The appointment order will be prepared and issued based on this. On resignation an exit interview is conducted by the HOD (HRD).
TRAINING Training is very important for learning and development. HR department should plan, organize and conducting training programs as per the training plan, policy and needs. Purposes Identify the training needs. Upgrade knowledge and skills. Build up a line of competent confident people and to prepare them for more responsible jobs. Procedure Training is done based on the identified training needs by the reporting officer and by the associates. Training is done through administering psychometric tests. Training calendar is prepared on the basis of the identified training needs and cultural needs of the organization. The training calendar depicts the training plan for the year. Based on this a monthly calendar is prepared. 39
SWOT ANALYSIS
A scan of the internal and external environment is an important part of the strategic planning process. Environmental factors internal to the firm usually can be classified as Strength or Weakness and those external to the firm can be classified as Opportunities or Threats. Such an analysis of the strategic environment is referred to as a SWOT Analysis. The Overall evaluation of companys strength, weakness, opportunities and threats is called as SWOT analysis. It can do so by using a form which is called marketing memo or an outside consultant can be hired. but it is always better that then companies do their own SWOT analysis and accept their weakness and threats and review the marketing, financial, and organizational competencies and rates each factor as a single strength, minor strength, neutral factor ,minor weakness and major weakness. Clearly, the business does not have to correct all its weakness nor should it focus about its strengths. The big question is whether the business should limits itself to those where it possess the required strength or should it explore better opportunities might have to acquire or develop certain strengths. Sometimes a business does poorly not because its departments lack the required strength but because they do not work together as a team. Every year the company asks each department to rate its own weakness and those of other 40
department with which it interacts. Once each departments weakness are identified, work can be undertaken to correct them.
STRENGHT
Experienced and qualified employees. High production capacity of company The main strength of the company is that it has got 80% of the market share. % of quality assurance. Effective support of top management. Good& Well developed infrastructure facility. Wide network of dealers all over the state. High demand of the product. Brand name is more popular They provide after sales service The required machines are also manufactured by the same. Low level of wastage. The raw materials are reusable.
WEAKNESS Take more time consumption for checking the quality of materials as well as product 41
Speed of the production is less Without human resources cant do any process No updated machines The company facing more competition from other competitors because of the quality of their products Poor advertisement. Facility of transportation not up to the level There is no credit facility Sometime Scarcity of main raw materials Lesser chance of promotion Lack of modern technology OPPORTUNITIES The product help to reduce and encourage conservation of water .In future it is widely applicable. It help to all water distributors to identify the quantity of water allotted to anywhere. Specially Govt water authorities etc. It will help to increase the demand of the product. The company become the leader in the water meter industry because of the quality of the products. Emerging and untapped market Liberal policy Industry with tremendous scope of technology. THREATS The balancing of demand and supply is complicated. 42
The industry is dynamic one High competition in the industry Slow economic growth The company must introduce more promotional strategies to attract new customers
CONCLUSION
Anand Water meter Manufacturing Co. Pvt. Ltd. Manufacturing of ANAND ASASHI brand water meter, was set up at cochin, Kerala in 1963 in collaboration WITH OSAKA KIKO Co, Ltd. Tokiyo. The companys strategy for growth envisages further expansion of capacity, modernization of processes, adherence to strict quality assurance protocols and a drive to boost efficiency in manufacturing. The company has also got a wide variety of machines that are imported and it also play a very huge role in the production process. In this organization each departments coordinates themselves to attain the common objectives of the organization.
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BIBLIOGRAPHY
BOOKS
1. Aswathappa K. 1999, Human Resource & Personnel Management,Newdelhi, Tata McGraw Hill Publishing Co. Ltd.
2. Kothari C.R. 2004,Research Methodology Methods & Techniques, Newdelhi, New Age International Publishers.
3. Kotler Philip 2002,Marketing Management, Newdelhi, Prentice Hall of India Pvt. Ltd., 44