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Sikadur Combiflex

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Product Data Sheet

Edition 10.2009/v2
CSC Master FormatTM 07 91 16
Sikadur ® Combiflex

Sikadur® Combiflex
Superior-Performance “Strip-and-Seal” System for Wide, Irregular,
High Movement and Difficult-to-Seal Joints and Cracks
Description Sikadur ® Combiflex is an internationally proven and superior-performance sealing system for
wide, irregular, high movement and difficult-to-seal joints and cracks. It is based upon the
combination of Sikadur ® 30 or Sikadur ® 31 Hi-Mod Gel epoxy resin adhesives and Sikadur ®
Combiflex strip, a flexible and chemically-resistant Hypalon. When fixed across the joint, the strip
Construction
allows considerable movement in more than one direction, while maintaining a high-quality seal.
Where to Use ■ Construction joints, expansion joints, connecting joints or cracks in tunnels and underground
structures.
■ Waste-water treatment and containment structures.
■ On many construction substrates, including concrete, mortar, plaster, asbestos cement, steel,
iron, aluminum, wood, glass, polyester, epoxy and other building materials.
■ Roofs, pipes, storage tanks, pools, reservoirs, additions to structures and parking garages.
■ Difficult-to-seal joints or cracks where existing sealants cannot be removed and a surface-
mounted seal is the solution.
Advantages ■ Durable, economic and cost effective solution.
■ Can restore failed joints without removing defective sealant.
■ Contractor has advantages of always working on surface of substrate.
■ Exceptional adhesion on virtually all common building materials; unmatched compatibility of
strip and adhesive.
■ Can even be applied on damp surfaces; Sikadur® 30 and Sikadur® 31 Hi-Mod Gel are moisture-
tolerant.
■ Treatment of Hypalon with Sikadur® Combiflex Activator and/or heat-welding achieves high
bond between strips.
■ Perforations along edges of strip provide “rivet effect” and adds mechanical bond to augment
chemical bond.
■ Extended open time of Sikadur ® 30 allows for ease of installation; fast-setting values of
Sikadur ® 31 Hi-Mod Gel ensures quick turn-around.
■ Waterproof, weather-, chemical- and root-resistant.
■ Withstands UV light and is ozone-resistant.
■ ANSI/NSF Standard 61 approved for potable water (special order, ANSI/NSF grade Sikadur®
Combiflex & Sikadur® 31 only).
■ Canadian Food Inspection Agency acceptance.
Technical Data
Packaging Sikadur® 30 adhesive: 3.7 L (0.98 US gal.) unit
Sikadur® 31 Hi-Mod Gel adhesive: 10 L (2.6 US gal.) unit
Sikadur® Combiflex strip: 100, 200 and 300 mm
(4, 8 and 12 in) wide x 6 m (20 ft) long rolls
Sikadur® Combiflex Activator solvent: 473 ml (16 fl. oz) cans,
4/case
Colour Sikadur® 30 adhesive: Light Grey
Sikadur® 31 Hi-Mod Gel adhesive: Concrete Grey
Sikadur® Combiflex strip: Light Grey
Shelf Life 2 years for Sikadur® adhesive and Sikadur® Combiflex Activator solvent
in original, undamaged and unopened containers; 1 year for Sikadur®
Combiflex strip in original packaging. Protect Sikadur® Combiflex strip
from direct sunlight. Store in cool, dry area. Condition each component
to between 18° - 29°C (65° - 29°F) before using.
Yield Sikadur® 30 adhesive: 1st layer = 3.6 m2 (38 ft2) at 1 mm (40 mils)
thick per 3.7 L (0.98 US gal.) unit, or 1st and 2nd layer = 1.8 m2
(19 ft2) at 1 mm (40 mils) thick per 3.7 L (0.98 US gal.) unit. Do not
apply at thicknesses greater than 3 mm (1/8 in).
Sikadur® 31 Hi-Mod Gel adhesive: 1st layer = 10 m2 (100 ft2) at
1 mm (40 mils) thick per 10 L (2.6 US gal.) unit, or 1st and 2nd layer
= 5 m2 (50 ft2) at 1 mm (40 mils) thick per 10 L (2.6 US gal.) unit. Do
not apply at thicknesses greater than 3 mm (1/8 in).
Mix Ratio Sikadur® 30: 3:1 by volume
Sikadur® 31 Hi-Mod Gel : 1:1 by volume
Properties at 23°C (73°F) and 50% R.H.
Sikadur® Adhesives Sikadur® 30 Sikadur® 31 Hi-Mod Gel
Pot Life Approx. 90 min 30 min
Tack-Free Time - 1.5 - 2 hrs (30 mils)
Note: Complete Sikadur® adhesive performance information available on respective Product Data Sheet.

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Sikadur Combiflex Strip
Tensile Properties ASTM D412
Tensile strength 6.8 MPa (1000 psi)
Elongation at break 800%
Recoverable elongation 10% (of non adhered strip width)
Tensile set after break 400%
Tear Resistance ASTM D624 43 N/mm (250 lb/in)
Temperature at Embrittlement -40°C (-40°F)
Peel Strength ASTM D903
Concrete Substrate, 7 days No loss of adhesion between Sikadur® Combiflex and Sikadur® 30
or Sikadur® 31 Hi-Mod GelCA; or between concrete and Sikadur® 30
or Sikadur® 31 Hi-Mod GelCA.
Ozone Resistance
3 months exposure Water/Ozone (3 ppm) No effect
Air/Ozone (2-300 ppm) No effect
12-Month Chemical Exposure Water Treatment Process: Immersion in potable water, aerobic, and
anaerobic treatment tanks.
No change in performance. Combiflex unaffected.
How to Use
Construction
Surface Substrate Preparation
Preparation Surfaces on either side of the joint or crack must be clean and sound. They may be damp
but free from standing water and frost. Remove all existing coatings, impregnations, surface
treatments, curing compounds, laitance, oil, grease, dirt, dust or other foreign and loose friable
material by appropriate mechanical means, such as sandblasting, to achieve a suitably stable,
fine gripping texture similar to ICRI-CSP 1-3.

Deteriorated concrete or cement substrates should be repaired to an even, level line using an
appropriate Sika mortar prior to proceeding with Sikadur ® Combiflex system installation.

Steel substrates should be prepared to a clean and sound condition. Remove all existing
treatments such as coatings, sealers, wax, and contaminants i.e. dirt, dust, grease, oils, and
foreign matter, which will interfere with the Sikadur ® adhesives. Prepare steel substrates by
appropriate mechanical means, such as abrasive blast-cleaning in order to achieve a clean,
white metal profile equivalent to SSPC-SP10, Near White Metal, 2-4 mil anchor profile and
apply adhesives immediately before oxidation of the steel occurs.
Strip Selection Strip Selection
Selection of the correct strip size depends on the expected performance. If necessary, contact
Sika Technical Services for advice.

Maximum recoverable elongation: 1 mm (1/25 in) thickness strip: 10% of the non adhered strip
width.

Note: For higher movement, place and fix strip in a loop into the joint.

Strip Preparation
Prepare Sikadur ® Combiflex strip by unrolling to allow strip to settle and flatten. Protect against
contact with dirt or contaminants which would otherwise interfere with adhesion. Wipe the
strip with Sikadur ® Combiflex Activator solvent, using a clean, lint-free cloth, a minimum of
1 hour and a maximum of 8 hours before installation. Ensure Activator solvent has evaporated
before proceeding.
Strip Jointing Sikadur ® Combiflex strip may be solvent-welded with the Sikadur ® Combiflex Activator solvent,
subject to a minimum environmental and material temperature of 15°C (59°F). To aid in the
bonding process, Sika Canada recommends the additional use of a hand welding tool, such
as the Leister Triac heat-welder, or similar, to thermally bond the strips (500° - 600°C [932° -
1112°F]) and optimise adhesion between overlaps of the strip. Overlaps should be at least 30
to 50 mm (1½ to 2 in) in length.
Adhesive Mixing Pre-stir each component of Sikadur ® 30 or Sikadur ® 31 Hi-Mod Gel to evenly distribute
contents of each part and achieve consistent material. Empty contents of Component A and
Component B, or correctly proportioned parts of either adhesive, into a suitably sized and
clean mixing vessel if the supplied containers are not appropriate for such. Mix for 3 min using
a low-speed drill (300 to 450 rpm) to minimize air entrapment. Use a Exomixer type mixing
paddle (recommended model). During the mixing operation, scrape down the sides and bottom
of the pail with a flat- or straight-edge trowel at least once to ensure thorough mixing. Upon
completion of mixing, Sikadur ® 30 or Sikadur ® 31 Hi Mod Gel should be uniform in colour and
cosistency. Mix only that quantity of Sikadur ® adhesive which you can use within its pot life.

Sikadur® Combiflex
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Application 1st Layer Adhesive: Apply a bonding layer of the mixed Sikadur ® 30 or Sikadur ® 31 Hi-Mod
Gel to the prepared surfaces, parallel to the joint or crack, at a width of at least 40 mm (1.6 in)
on either side (depending on the type of joint or crack) and at a thickness of approx. 1 to 2 mm
(1/25 to 1/12 in). Terminate the adhesive 6 mm (1/4 in) from the edges of the joint or crack. Work
the adhesive into the substrate for positive adhesion and work to either masking tape or chalk
mark-defined edges to achieve a neat edge.

Strip Installation: Set the Sikadur ® Combiflex strip into the epoxy adhesive within the open-
time and while the resin layer is tacky. Ensure that the red masking tape is located centrally
over the joint or crack as this will provide an adhesive free section to accommodate movement.
Using a hard roller, similar to a rubber seam or wall paper roller, force the strip down into the
epoxy, ensuring that adhesive appears at and is forced through the perimeter perforations in
the strip.

2nd Layer Adhesive: Apply an encapsulating, 1 to 2 mm (1/25 to 1/12 in) thick layer of the mixed
Sikadur ® 30 or Sikadur ® 31 Hi-Mod Gel to the upper surface of the bonded Sikadur ® Combiflex
strip, extending this layer beyond the edge of the Hypalon and onto the underlying epoxy resin.
While the 2nd layer is uncured, peel away the red masking tape, bringing any overlaying resin
with it to produce a clean, adhesive-free strip.
Construction
SIKADUR 30/31 (2nd layer)
RED MASKING TAPE

RED MASKING TAPE


COMBIFLEX HYPALON STRIP
COMBIFLEX HYPALON STRIP

MASKING TAPE OR CHALK LINE SIKADUR 30/31


min. 20 mm
SIKADUR 30/31 (1st layer)
1 mm

min. 40 m
m
1 mm
PREPARED SUBSTRATE

JOINT
TERMINATE THE ADHESIVE 6 MM FROM FACE OF THE JOINT

Clean Up Uncured material can be removed with Sika® EquipmentCleaner/Epoxy Thinner or Sika® Hand
Cleaner towels and hot, soapy water. Cured material can only be removed mechanically.
Limitations ■ Do not solvent-weld Sikadur® Combiflex strip if ambient temperature is below 15°C (59°F).
Use the recommended welding tool.
■ Minimum age of new concrete is 3 to 6 weeks, depending on climate.
■ Maximum ambient relative humidity is 95%
■ Minimum surface (substrate) temperature is 4°C (39°F).
■ Do not apply over wet substrates and standing water.
■ Do not thin Sikadur® 30 or Sikadur® 31 Hi-Mod Gel, as solvents will prevent proper cure.
■ It is not recommended to expose Sikadur® 30 or Sikadur® 31 Hi-Mod Gel to elevated
temperatures for prolonged periods.
■ When Sikadur® Combiflex is used in traffic areas, cover-plates are required.
■ Where in contact with potable water and requiring ANSI/NSF Standard 61-approval,
special-order grades of Sikadur ® 31 Hi-Mod Gel and Sikadur ® Combiflex must be used.

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Caution Sikadur ® 30 - Component A - Irritant - Contains epoxy resins. Prolonged contact with skin may
cause irritation. Avoid contact with eyes.
Sikadur ® 30 - Component B - Irritant - Contains amines. Contact with skin may cause severe
burns. Avoid contact with eyes. Avoid breathing vapours. Use adequate ventilation. Product is
a strong sensitizer. Use of safety goggles, chemical-resistant gloves and NIOSH/MSHA organic
vapour respirator is recommended. Remove contaminated clothing. Consult product label for
additional information.
Sikadur ® 31 - Component A - Irritant - May cause skin sensitization or other allergic reactions.
Avoid inhalation of vapour. Use good ventilation, particularly if material is heated or sprayed.
Prevent all contact with skin or eyes.
Sikadur ® 31 - Component B - Irritant - Danger! Causes severe burns. Contains alkaline
amines; strong sensitizer. Avoid breathing vapours. Use with adequate ventilation. Avoid skin
contact.
Sikadur ® Combiflex Activator/Solvent - Caution! Flammable. Contains volatile solvents.
Avoid prolonged breathing of vapours; provide adequate ventilation. Do not use as a skin-
cleaner. Avoid open flame. Aromatic solvent. Flash point 26°C. Consult product label for
additional information.
First Aid In case of skin contact, wash with soap and water. For contact with eyes, flush eyes immediately
Construction
with plenty of water for at least 15 min. Contact a physician. For respiratory problems, transport
victim to fresh air. Remove contaminated clothing and wash before re-use.

Sikadur ® Combiflex strip is non-reactive and inert. It does not require a Material Safety Data
Sheet. For more First Aid information regarding the Sikadur ® adhesives, consult respective Sika
Material Safety Data Sheets.

KEEP OUT OF REACH OF CHILDREN


FOR INDUSTRIAL USE ONLY

The information, and in particular, the recommendations relating to the application and end-use of Sika products, are given in
good faith based on Sika’s current knowledge and experience of the products when properly stored, handled and applied under
normal conditions, within their shelf life. In practice, the differences in materials, substrates and actual site conditions are such that
no warranty in respect of merchantability or of fitness for a particular purpose, nor any liability arising out of any legal relationship
whatsoever, can be inferred either from this information, or from any recommendations, or from any other advice offered. The
proprietary rights of third parties must be observed. All orders are accepted subject to our current terms of sale and delivery. Users
should always refer to the most recent issue of the Product Data Sheet for the product concerned, copies of which will be supplied
on request or can be accessed in the Internet under www.sika.ca.

Sika Canada Inc. Ontario Alberta 1-800-933-SIKA


601 Delmar Avenue 6915 Davand Drive 18131–114th Avenue N.W. www.sika.ca
Pointe-Claire, QC H9R 4A9 Mississauga, ON L5T 1L5 Edmonton, AB T5S 1T8
Tel.: 514-697-2610 Tel.: 905-795-3177 Tel.: 780-486-6111 An ISO 9001:2000 certified company
Fax: 514-697-3087 Fax: 905-795-3192 Fax: 780-483-1580 Pointe-Claire : ISO 14001:2004 certified EMS

Sikadur® Combiflex
7-190
07 91 16 joint gasketS

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