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Operation Mnaual3 Samgong (Rev)

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Operation Manual3 SELFJECTOR Instruction Manual

Operation Manual 3
Precautions for safety
Function, operation and maintenance
information on automatic control panel
GBC-1 and GSH-1
SAMGONG-MITSUBISHI
SELFJECTOR
GENIUS-SERIES
Instruction
Manual

SELFJECTOR Instruction Manual Operation Manual 3
IMPORTANT
This manual has been edited primarily to give instructions for processing mineral oils
such as fuel oils and lubricating oils.

The Instruction Manual for the SELFJECTOR is configured as shown on
the following page. The volume is one of the manuals composing Part 4,
Operation Manual 3.
Be sure to use the appropriate manuals and have a complete
understanding of the cotents of the manual before starting your work.
WARNING
The instruction manual is a guide book for using an automatic discharge type oil purifier,
the SAMGONG-MITSUBISHI SELFJECTOR GENIUS SERIES (hereinafter referred to as
the SELFJECTOR).
The SELFJECTOR is a centrifugal separator rotating at high speeds. Please read through
this manual and obtain a complete understanding of the contents of the manual before
using the SELFJECTOR.
Handle the SELFJECTOR safely and operate it in the right way to get the best service.
SELFJECTOR Instruction Manual Operation Manual 3
!
: Design engineer. : Installer. : Engine engineer. : Operator
Intended for
Part Manual Description

1 Outline of fitting-out aboard Information for transportion, handling and storage of the
machine.
Instructions for installation and dimensions.
System diagram and connection diagram.

2 Operation Manual 1 Precautions for safety.
Configuration and structure of SELFJECTOR.
Motor, starter and control panel.
Multi-Monitor

3 Operation Manual 2 Precautions for safety.
Functions of components.
Operation setting items and adjusting procedures.
How to start and stop.

4 Operation Manual 3 Precautions for safety.
Function, operation and maintenance information
on automatic control panel GBC-1 & GSH-1.

5 Maintenance Manual Precautions for safety.
How to disassemble and reassemble.
Maintenance and checkup procedure.
Trouble shooting.

NOTE
The Part 4 manuals(Operation Manual 3) deal with the following types of the automatic control
system. When you purchase the SELFJECTOR controlled by one of these control system, the
associated operation manual of Part 4 will be supplied.
Automatic control systems : GBC-1 and GSH-1
SELFJECTOR Instruction Manual Operation Manual 3



CONTENT (1/2)


1.
1.1.
1.2.
2.
3.
3.1.
3.2.
3.3.
3.4.
4.
4.1.
4.2.
4.3.
4.4.
5.
5.1.
5.2.
5.3.
5.4.
5.5.
5.6.
6.
6.1.
6.2.
6.3.
6.4.
6.5.
7.
7.1.
7.2.
7.2. 1.
7.2. 2.
7.2. 3.
PRECAUTIONS FOR SAFETY
SYMBOLS ASSOCIATED WITH SAFETY
PRECAUTIONS FOR SAFETY
OVERVIEW OF AUTOMATIC CONTROL PANEL
STANDARD SPECIFICATIONS
GENERAL SPECIFICATIONS
CONTROL SPECIFICATIONS
CONTACT SPECIFICATIONS
ANALOGUE IN/OUT PUT SPECIFICATIONS
COMPOSITION
COMPOSITION OF AUTO CONTROL PANEL
COMPOSITION OF THE PURIFIER CONTROLLER (PFC-A)
PFC-A CIRCUIT DIAGRAM
SYSTEM DIAGRAM
FRONT PANEL FUNCTION OF AUTOMATIC CONTROL PANEL
SWITCH AND PUSH BUTTON IN THE FRONT OF THE CONTROL PANEL
PUSH BUTTONS ON PFC-A
PILOT LAMP FOR INDICATING ON PFC-A
DISPLAY IN THE FRONT OF PFC-A
THE FUNCTION OF EACH MODULE OF PFC-A
THE FUNCTION OF PILOT LAMP OF PFC DISPLAY MODULE
SETTING PRECEDURES FOR OPERATION
TIMER AND COUNTER
TIMER AND COUNTER MONITORING
TEMPERATURE ALARM
TEMPERATURE MONITORING
SERIES OPERATION
SETTING VALUE FOR THE TIMER
GBC-1 TYPE
GSH-1 TYPE
HIDENS OPERATION
PURIFIER OPERATION
COUNTER SETTIGN VALUES
1-1
1-1
1-2
2-1
3-1
3-1
3-1
3-1
3-1
4-1
4-1
4-1
4-2
4-3
5-1
5-1
5-2
5-3
5-3
5-3
5-3
6-1
6-1
6-2
6-4
6-5
6-6
7-1
7-2
7-3
7-3
7-4
7-5

SELFJECTOR Instruction Manual Operation Manual 3
CONTENT (2/2)
8.
9.
10.
11.
12.
AUTOMATIC OPERATION(GBC-1)
8.1. OPERATION PREPARATION
8.2. AUTOMATIC OPERATION
8.3. SLUDGE DISCHARGE TEST
8.4. AUTOMATIC STOP
8.5. EMERGENCY STOP
8.6. TIMING CHART(GBC-1 TYPE)
AUTOMATIC OPERATION(GSH-1)
9.1. OPERATION PREPARATION
9.2. HIDENS SYSTEM OPERATION
9.3. PURIFIER OPERATION
9.4. SLUDGE DISCHARGE TEST
9.5. AUTOMATIC STOP
9.6. EMERGENCY STOP
9.7. TIMING CHART(GSH-1 TYPE)
ALARMS
10.1. TYPE OF ALARMS
10.2. ALARM RESET
10.3. ALARM AND CORRECTIVE ACTION
10.3.1.LEAK : OIL LEAKAGE ALARM
10.3.2.NO-DIS : NO OPENING BOWL ALARM
10.3.3.HIDENS : ABNORMAL WATER CONTENT ALARM
10.3.4.T(H), T(L) : OIL HIGH/ LOW TEMPERATURE ALARM
10.3.5.VIB-AL : ABNORMAL VIBRATION
AUTOMATIC OPERATION FOLW SHEET
11.1. GBC-1 TYPE
11.2. GSH-1 TYPE
SCHEMATIC CONNECTION DIAGRAM
12.1. GBC-1 TYPE
12.2. GSH-1 TYPE
81
81
81
84
84
84
85
O1
O1
O1
O5
O8
O8
O8
OO
1O1
1O1
1O1
1O?
1O?
1O3
1O3
1O4
1O4
111
111
11?
1?1
1?
1?
SELFJECTOR Instruction Manual Operation Manual 3
1. PRECAUTIONS FOR SAFETY
Prior to use, carefully read through the Precautions for Safety, and operate the SELFJ ECTOR in the
right way.
The precautions for safety in this instruction manual are intended for enabling the user to use the
SELFJ ECTOR safely and properly, and protecting the user from personal injury and damage. Carefully
read through the precautions until you have a complete understanding before performing and job or
procedure for operation or maintenance of the SELFJ ECTOR.
1.1. SYMBOLS ASSOCIATED WITH SAEFTY
In this instruction manual, the precautions are headed by the following symbols. Since all of them
are important precautions associated with safety, be strictly observe them.
DANGER: Indicates an imminently hazardous situation which, if not heeded, will
result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not heeded, could
result in death or serious injury.
NOTE: Indicates the items which should be done or which will be of help if kept in mind for
operating the machine or performing work.
CAUTION: Indicates a hazardous situation which, if not heeded, may result in minor
or moderate injury or damage to the machine or facilities.
11
SELFJ ECTOR Instruction Manual Operation Manual 3
!!!
!
!
1.2. PRECAUTIONS FOR SAFETY
CAUTION
The automatic control panel is a part of the equipment designed for automatic operation
of the SELFJECTOR. Improper handling of the panel could cause malfunctions and
jeopardize your safety. Before operation, maintenance and inspection of the panel,
thoroughly read through this manual and pay special heed to your safety when using the
panel.
Do not attempt disassembly and reworking of the control panel without permission
of our company.
Never place the equipment in a position close to flammable materials.
If it is placed in a position close to flammable materials, an explosion or fire could
result.
Before proceeding with wiring, check to ensure that the input power supply to the
system is OFF.
There is danger of an electric shock.
Make sure that wiring is done by qualified electric engineers.
Connect the equipment to the hull in an electrically effective way by use of the
ground terminal of the panel.
(Make sure that the equipment is grounded.)
Check to ensure that the rated voltage and frequency of the panel coincide with
those of the power supply.
Should questions arise concerning the contents of
the manual, please contact our company.
SELFJECTOR Instruction Manual Operation Manual 3
1?
!
2. OVERVIEW OF AUTOMATIC CONTROL PANEL
The control panel is used for automatic purification of the feed oil by the Samgong-Mutsubishi
SELFJ ECTOR. It is so designed that, if a trouble like an abnormal oil leakage or sludge discharge
failure(fail to open the bowl) occurs during operation, the supply of the feed oil and then the
SELFJ ECTOR may be stopped automatically.
Automatic Operation Process,
Closes the main cylinder of the bowl Supplies sealing water Supplies feed oil(purifier operation)
Supplies replacement water Opens the main cylinder of the bowl(discharge sludge).
The control panel outputs feeding signal to the Multi-Monitor(MM), and has separated water discharged
in response to alarm(water detection) signal from the Multi-Monitor. If the number of times water
discharge is abnormally large, the control panel automatically shuts down the SELFJ ECTOR after
completion of the discharge process. For detailed informationon the Water Detector Function(WD) of the
Multi-Monitor, refer to OPERATION MANUAL 2.
?1
SELFJ ECTOR Instruction Manual Operation Manual 3
3. STANDARD SPECIFICATIONS
3.1. GENERAL SPECIFICATION
1) Type Name : KT-PFC-A
2) Power Supply & Voltage : AC 110 / 220V
3) Power Consumption
Purifier Controller (PFC) : 55W
Five (5) Solenoid Valves : 75W
MULTI Monitor : 7W
4) Operating Temperature : 0 C 70 C
5) Maintaining Temperature : -10 C 70 C
6) Weight : 30Kg
3.2. CONTROL SPECIFICATIONS
1) Control Type : 8bit Micro Computer
2) Program Type : Assembly Description Method
3) Program Memory : 8K Byte
4) Data Memory
RAM : 396 Byte
EEPROM : 256 Byte
3.3. CONTACT SPECIFICATIONS
1) Input Signal Contact : Free Voltage 'a, b' Contact
2) Output Contact
Solenoid Control Contact : 380V AC 15A
Output Signal Contact : 30V DC 1A
3.4. ANALOGUE IN/OUTPUT SPECIFICATIONS
1) Analogue IN
PT100 : Oil Temperature(0 C 200 C)
2) Analogue OUT
420mA : Oil Temperature(0 C 200 C)
SELFJECTOR Instruction Manual Operation Manual 3
31
4. COMPOSITION
4.1. COMPOSITON OF AUTO CONTROL PANEL
This system is made up of a purifier controller (KT-PFC-A), panel box, switches and power supply.
4.2. COMPOSITION OF THE PURIFIER CONTROLLER (KT-PFC-A)
KT-PFC-A is an equipment to control a purifier generally and is made up of as follows :
Table 4.-1
MAIN MODULE
1. Display & CPU Module
2. I/O BOARD
T / B Module
Power
Supply
SELFJECTOR Instruction Manual Operation Manual 3
CAUTION
Never mount/dismount the CPU & Display Module, I/O Module, T/B Module or Power Supply unit
while the power is on.
41
!!
4.3. PFC-A CIRCUIT DIAGRAM
Fig. 4.-1
SELFJECTOR Instruction Manual Operation Manual 3
4?


5. FRONT PANEL FUNCTION OF THE AUTOMATIC CONTROL PANEL

The front panel configuration and functions of the automatic control panel are described below.



Fig 5.-1

5.l. SWITCHES AND PUSH BUTTONS IN THE FRONT OF THE CONTROL PANEL
CONT. SOURCE OFF / ON
As a switch on the auto control panel, it turns ON / OFF power source of the auto control panel.
EM'CY STOP
As a push button on the auto control panel, it stops a purifier directly.

SELFJECTOR Instruction Manual Operation Manual 3
5.6
5.6
5.4
5.2
5.1.
5.1.
5.1.
5- 1

MM FUNCTION OFF/ON
This selector switch is used for ON/OFF control of feeding signal output from the control panel to
the Multi-Monitor.
When the "MM FUNCTION SWITCH" is off position, feeding signal is not outputted from the control
to the Multi-Monitor even if the SELFJECTOR is on feeding.


5.2. PUSH BUTTONS ON PFC-A
AUTO START
As a luminescent push button switch, it starts automatic purifying, and the indicating
lamp is on while automatic purifying is operating.


AUTO STOP
As a luminescent push button switch, it pauses automatic purifying and stops the
purifier after discharging sludge completely.


DIS. TEST
As a luminescent push button switch, it has a function to discharge sludge, and it can be
operated during feeding cycle of the purifier, and discharges sludge. Also, in the
timer/counter setting mode, use this key to move the cursor to the left digit.

ALARM RESET
As a luminescent push button switch, it functions as a common alarm lamp and as an
alarm reset. The indicating lamp is on when an alarm is happened, and off
when reset by a push after the alarm is removed.

[ MON.
As a push button switch, use this switch when you monitor the
proceeding condition of functions (timer, counter) which you want to execute.


[ SET
As a push button switch, use this switch together with "ENT" switch to set or to change
the value of a timer or a counter.


SELFJECTOR Instruction Manual Operation Manual 3
5-2
AUTO
START
AUTO
STOP
DIS.T
ALARM
RESET
MON
SET


ENT
As a pushbutton switch, use this switch together with "SET" switch to set or to change
the value of a timer or a counter.
ENT


[,
As a push button switch, use this switch to seek addresses of needed timer
or counter.
5.3. PILOT LAMP FOR INDICATING ON PFC-A
As pilot lamps, it shows present states of input and output. Especially, when
KT-PFC-A is in abnormal state, "CPU RUN" lamp is turned off and every output is
blocked.
5.4. DISPLAY WINDOW IN THE FRONT OF PFC-A
Placed on the upper part of the right on KT-PFC-A, it indicates the
type of control or the values of a timer or a counter.
5.5. THE FUNCTION OF EACH MODULE OF PFC-A
Table 5-1

SV1

Display &
CPU Module
I/O Module T/B Module Power Supply
It changes or sets
the values of a timer
or a counter, indicates
the states of I/O and
control panel
generally.
It transmits the
inputs of a sensor or a
switch to display &
CPU module, controls
commands from
display & CPU module
and outputs to T/B
module.
Connecting with I/O
modules, there is a
terminal block to
enable to connect with
yard cable.
It supplies control
source of PFC which
conducts general
controls of auto
control panel.
SELFJ ECTOR Instruction Manual Operation Manual 3
53
5.6. THE FUNCTION OF PILOT LAMPS OF PFC DISPLAY MODULE
1) INPUT
MOTOR RUN : Stay ON during operation of the motor of the SELFJECTOR.
2) OUTPUT
SV1 : Comes on when solenoid valve for water for opening bowl is energized (for total discharge).
SV2 : Comes on when solenoid valve for water for closing bowl is energized.
SV3 : Comes on when solenoid valve for sealing water / replacement water is energized.
SV4 : Comes on when solenoid valve for feed valve is energized.
[ SV9 : Comes on when solenoid valve for water for opening bowl is energized (for partial discharge).
(GSH-1 Type only)
[ ?SJ? Comes on when series operation mode.
(Option Specification)
3) ALARM
LEAKAGE ALARM : Comes on when feed liquid or light liquid has accidentally flowed.
NO-DIS. ALARM : Comes on when sludge discharge is faulty.(GBC-1 Type option)
HIDENS ALARM : Comes on when error signal from Water Detector control unit is inputted.
(GSH-1 Type only)
T(H) : Comes on when the processing oil at the inlet of the purifier has a high temperature.
[ T(L) : Comes on when the processing oil at the inlet of the purifier has a low temperature.
[ VIB-AL : Comes on when the vibration switch is activated. (Detector : option)
54
SELFJECTOR Instruction Manual Operation Manual 3
6. SETTING PROCEDURES FOR OPERATION
6.1 TIMER AND COUNTER
G1
SELFJECTOR Instruction Manual Operation Manual 3
Repeat pushing the arrow marked button
until number of timer or counter which you
want to set is displayed on indicator of
ADDR.
DATA ADDR.
ENT
ADDR.
ADDR.
DATA
NOTE
ADDR.
TIMER or
COUNTER
UNIT ADDR.
TIMER or
COUNTER
UNIT
ADDR.
TIMER or
COUNTER
UNIT
000 TIMER sec 011 TIMER sec 016 TIMER sec
001 TIMER sec 012 TIMER sec 022 COUNTER min
002 TIMER sec 013 TIMER sec 023 COUNTER times
003 TIMER sec 014 COUNTER min 026 COUNTER min
004 TIMER sec 015 COUNTER min 027 COUNTER times
Press SET button.
Input the setting value by *, button.
(Use button to move the cursor to the left)
Push ENT button
DATA
*

6.2 TIMER AND COUNTER MONITORING






















Repeat pushing the arrow marked button
until the number of timer or counter which
you want to monitor is displayed on indicator
of ADDR.
ADDR. DATA
ADDR. DATA
Push MON button

NOTE

1. This is convenient to know the elapsed time during purifying operation. For example, when
it is counted 1 time, indicator of DATA indicates 0001.
2. By pressing the MON button on automatic operation when tP is displayed on indicator
of ADDR, the operating status of the timers can be monitored in sequence.
3. As other buttons except MON button are not operated during monitoring, push MON
button again and change the values of timer or counter into another values or monitor the
other timer or counter.


6- 2
SELFJECTOR Instruction Manual Operation Manual 3

NOTE
Counters in minute unit can be converted into 0.1 second unit with , button while monitoring.























.






6- 3
SELFJECTOR Instruction Manual Operation Manual 3
ADDR. DATA
Unit : minute
Change the unit from minute to 0.1 second or
from 0.1 second to minute.
DATA ADDR.
Unit : minute
NOTE

The counters which can be monitored in the both of 0.1 second and minute unit are as follow:
ITEM Counter No.
Intermittent water supply C014
Discharge interval C015
Monitoring time C022
Detection counter reset C026

The others are monitored in 1 second unit only.


6.3 TEMPERATURE ALARM


































6- 4
SELFJECTOR Instruction Manual Operation Manual 3
Repeat pushing the arrow marked button
until tL(Temperature low) or tH(Temperature
high) which you want to is displayed on
indicator of ADDR.
ENT
ADDR. DATA
Input the setting value by , button
(Use button to moveth e cursor to the lef t)
Push ENT button
ADDR. DATA
Unit : C
Unit : C
Press SET button
DATA ADDR.
NOTE

If Temp. high or Temp. low alarm are unnecessary, set PASS
PASS is indicated by setting 201 C.


6.4 TEMPERATURE MONITORING



6- 5
SELFJECTOR Instruction Manual Operation Manual 3
Repeat pushing the arrow marked button
until tL(Temperature low) or tH(Temperature
high) which you want to is displayed on
indicator of ADDR.
ADDR. DATA
Push MON button
ADDR. DATA
Unit : C
Unit : C
NOTE

As other button except MON button are not operated during monitoring , push MON
button again and change the values of timer or counter into another values on monitor the
other timer or counter.
Maximum setting value : from 0 C to 200 C


6.5 SERIES OPERATION





6- 6
SELFJECTOR Instruction Manual Operation Manual 3
Repeat pushing the arrow marked button
until So is displayed on indicator of ADDR.
ENT
ADDR.
ADDR.
DATA
DATA
Press SET button.
Input the setting value by , button.
Push ENT button.
ADDR.
DATA


7. TIMER SETTING TIMES

The times to be set for the timers vary with following factors.

h Model number of SELFJECTOR
h Type of feed oil
h Operating water pressure and sealing water pressure

It is therefore necessary to set the timers to match the field conditions. When a test run and adjustments
are performed by Samgong service personnel, the timers are set to the proper values suitable for the
field conditions before handover. If changes occur in the properties of feed oil thereafter, refer to the
following explanations and change the set times properly.

Timer Numbers and Uses Table 7-1
Timer NO. Use Time that can be set
T000 Operation intervals of each solenoid valve 0.0 - 999.9 s
T001 Bowl opening time (Total discharge) 0.0 - 999.9 s
T002 Replacement water supply time (Total discharge) 0.0 - 999.9 s
T003 Sealing water (regulating water) supply time (Total discharge) 0.0 - 999.9 s
T004 Bowl washing water supply time 0.0 - 999.9 s
T011 Bowl opening time(Partial discharge) 0.0 - 999.9 s
T012 Replacement water supply time (Partial discharge) 0.0 - 999.9 s
T013 Sealing water(regulating water) supply time (Partial discharge) 0.0 - 999.9 s
C014 Intermittent bowl closing water supply intervals 1 - 9999 min
C015 Sludge discharge intervals 1 - 9999 min
T016 Operating water supply for closing bowl 0.0 - 999.9 s
C022 MONITORING time 1 - 9999 min
C026 Water detection count reset time 1 - 9999 min



Counter Numbers and Uses Table 7-2

Operation Manual 3 SELFJECTOR Instruction Manual
Timer NO. Use Time that can be set
C023 Bowl washing counter 1 ~ 100 times
C027 Water detection count 1 - 9999 times
7-1
7.1. GBC-1 TYPE
Standard Setting Times for Timers Table 7-3
NOTE
1. The times for sealing water and replacement water timers shown in the table assume that
the supply flow rate is 8L/min for the SJ10G-30G, 12L/min for the SJ50G-70G, 16L/min for
the SJ100G-120G, and 18L/min for the SJ150G. Be sure to measure he actual flow rate
and set the times to proper values.
2. There is not a washing process in the case of the fuel oil purifier.
Table 7-4 shows the general discharge intervals for processing fuel oil and lubricating oil. The table is
intended for general guidance.
Table 7-4
Fuel oils Lubricating oils
Fuel oil A
Fuel oil C
(380mm2/s at 50C)
Cross-head
engine
Trunk piston
engine
Sludge discharge times
(times/day)
12 24 12 24
Discharge interval
(min)
120 60 120 60
Bowl washing times
(times/day)
0 0 2 4
7?
SELFJECTOR Instruction Manual Operation Manual 3
Item Model SJ10G SJ20G SJ30G SJ50G SJ60G SJ70G SJ100G SJ120G SJ150G
Interval T000 sec 15 15 15 15 15 15 20 20 20
Opening bowl T001 sec 3
Replacement water T002 sec 5 8 12 14 14 19 29 29 32
Sealing water T003 sec 9 10 12 18 18 20 32 32 27
Fuel oil 0 Bowl
washing
water
Lub. oil
T004 sec
12 13 19 26 26 31 48 48 47
Intermittent water
supply
C014 min 10
Operating water supply
for closing bowl
T016 sec 5
Discharge interval C015 min Refer to the Table 7-4
Fuel oil 0 Bowl
washing
counter
Lub. oil
C023 times
6

7.2. GSH-1 TYPE
7.2.1 HIDENS OPERATION

Standard Setting Times for Timers Table 7-5
NOTE 1 : For discharge intervals, refer to Table 7-5 standard discharge intervals for general
guidance.
NOTE 2 : Please use C021 by fixing to 1.
7-3
SELFJECTOR Instruction Manual Operation Manual 3
Item Model SJ10G SJ20G SJ30G SJ50G SJ60G SJ70G SJ100G SJ120G SJ150G
Inerval T000 sec 15 15 15 15 15 15 20 20 20
Opening bowl T001 sec 3
Replacement water T002 sec 10 11 14 21 21 26 38 38 37
Fuel Oil 0
Regulating
water
Lub. Oil
T003 sec
1 1 2 3 3 3 5 5 5
Fuel Oil 0 Bowl
washing
water
Lub. Oil
T004 sec
12 13 19 26 26 31 48 48 47
Opening bowl(partial) T011 sec 0.6
Replacement water
(partial)
T012 sec 2 2 2 3 3 6 6 6 6
Fuel Oil 0
Regulating
water
(partial)
Lub. Oil
T013 sec
1 1 2 3 3 3 5 5 5
Intermittent water
supply
C014 min 15
Operating water supply
for closing bowl
T016 sec 5
Discharge interval C015 min Refer to the Table 7-7
Monitoring time C022 min 20
Fuel Oil 0 Bowl
washing
counter
Lub. Oil
C023 times
6
Detection count reset C026 min 30
Water detection
setting counter
C027 times 6
NOTE
1. Timer setting for sealing water and replacement water in the above list are based on the
feed rate at 8 L/min for SJ10GH to 30GH, at 12 L/min for SJ50GH to 70GH, at 16 L/min for
SJ100GH and 120GH and at 18 L/min for SJ150GH. For practical setting, always measure
the flow rate actually and select proper values accordingly.
2. Fuel oil purifier have no regulating water feeding process and bowl washing processes.

7.2.2 PURIFIER OPERATION (TOTAL DISCHARGE)

Standard Setting Times for Timers Table 7-6
NOTE1 : For discharge intervals, refer to Table 7-7 standard discharge intervals for general guidance.
NOTE 2 : Please use C021 by fixing to 1.
NOTE 3 : In case of purifier operation by automatic type GSH-1, please set the setting values of the
timers T011, T012, T013, C022, C026 and C027 to 0.

Item Model SJ10G SJ20G SJ30G SJ50G SJ60G SJ70G SJ100G SJ120G SJ150G
Interval T000 sec 15 15 15 15 15 15 20 20 20
Opening bowl T001 sec 3
Replacement water T002 sec 5 8 12 14 14 19 29 29 32
Sealing water T003 sec 9 10 12 18 18 20 32 32 27
Fuel oil 0
Bowl
washing
water
Lub. Oil
T004 sec
12 13 19 26 26 31 48 48 47
Intermittent water
supply
C014 min 10
Operating water supply
for closing bowl
T016 sec 5
Discharge interval C015 min Refer to the NOTE 1)
Fuel oil 0
Bowl
washing
counter
Lub. Oil
C023 times
6
SELFJECTOR Instruction Manual Operation Manual 3
NOTE
Timer setting for sealing water and replacement water in the above list are based on the feed
rate at 8 L/min for SJ10GH to 30GH, at 12 L/min for SJ50GH to 70GH, at 16 L/min for SJ100GH
and 120GH and at 18 L/min for SJ150GH. For practical setting, always measure the flow rate
actually and select proper values accordingly.
Prior to purifier operation, do the following setting.
Select the gravity disc to match the type of oil to be treated.(Refer to Operation Manual 2)
Fully Close the circulation line back pressure valve attached to the purifier and fully open
the shut off valve.
Set the Water Detector selector dial to Water / heavy liquid detector function position and
the Water Detection output switch to OFF. (Refer to Operation Manual 2)
7- 4
Table 7-7 shows the standard discharge intervals for general guidance in processing fuel and lubricating
oils.
Table 7-7
Fuel oils Lubricating oils
Fuel oil A
Fuel oil C
(380mm2/s at 50C)
Cross-head
engine
Trunk piston engine
HIDENS
Operation
120 min 60 min 120 min 60 min
Purifier
Operation
120 min 60 min 120 min 60 min
7.2.3 COUNTER SETTING VALUES
The inside of the bowl can be cleaned after every few total discharge operation in order to remove
unevenly accumulated sludge and dirt.
Table 7-8 shows the standard bowl washing counters for general guidance in processing fuel and
lubricating oils.
Table 7-8
Fuel oils Lubricating oils
Fuel oil A
Fuel oil C
(380mm2/s at 50C)
Cross-head
engine
Trunk piston engine
Bowl
washing
counter
0 times 0 times 6 times 6 times
NOTE
The Bowl washing count shown above is set so that washing interval will be 24 hours.
The Bowl washing interval is given by : (Except when the Bowl washing count is 0.)
The Bowl washing interval (min)
= Discharge interval (C015) x Total discharge count (C021) x Bowl washing count (C023)
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SELFJECTOR Instruction Manual Operation Manual 3
8. AUTOMATIC OPERATION(GBC-1)
8.1 OPERATION PREPARATION
8.2 AUTOMATIC OPERATION(GBC-1 TYPE)
Step 1. Start the SELFJ ECTOR by separately installed starter.

Step 2. Set the power switch on the automatic control panel to "ON".

Step 3. Set the timer and the counter in the panel.

Step 4. The CONT. SOURCE pilot lamp will come on.
Check the ammeter of the starter to confirm that the SELFJ ECTOR has reached the rated
speed. Thereafter, press pushbutton AUTO START provided on the control panel.

Step 5. Each timer of purifier controller in the automatic control panel works in the following order to
perform continuous purifier operation.
(Refer to the attached Section Automatic Operation Flow and 8.6. Timing Chart as well.)
The interval timer T000 starts operation.
Solenoid valve SV2 will open to supply the bowl closingwater and close the bowl.
When T000 is timed up.
Solenoid valve SV2 will be deactivated to stop supplying the bowl closing water.
Solenoid valve SV3 will be activated to supply the replacement water into the bowl.
At the same time, the replacement water timer T002 will start operation.
When T002 is timed up.
Solenoid valve SV3 will be deactivated to stop supplying the replacement water.
Solenoid valve SV1 will be activated to supply the bowl opening water, and the
bowl will be opened to discharge replacement water.
At the same time, the bowl opening water supply time setting timer T001 will
start operation.

CAUTION

Refer to Table 7-3, 7-4 and make sure that each timer is set to appropriate values for actual
operating conditions(feed oil type, SELFJ ECTOR model number, and available water pressure
and etc.).
Specifically, the discharge interval time "C015" should be set to fit the sort of feed oil since the
timer influences the amount of sludge accumulated in the bowl.
(for the change of set timer, refer to Table 7-4).
When you perform setting change of an option function, please turn [OFF] the power supply of a
control panel for safety.
Make sure that the selection of the gravity disc is correct.
Make sure position of the switches in the Multi-Monitor(MM) is right.
Make sure the set pressure value of the operating water reducing valve is right.
For the SELFJ ECTOR main unit and relevant valves refer to the separate "Operation Manual2".
Operation Manual 3
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!
When T001 is timed up.
Solenoid valve SV1 will be deactivated to stop supplying the bowl opening water.
Solenoid valve SV2 will operate to supply the bowl closing water and the bowl will
be close.
At the same time, timer T000 will start operation.
When T000 is timed up.
Solenoid valve SV3 will be activated to supply the sealing water into the bowl.
At the same time, sealing water supply time setting timer T003 will start operation.
At the same time, timer T000 will start operation.
When T000 is timed up.
Solenoid valve SV2 will be deactivated to stop supplying the bowl closing water.
When T003 is timed up.
Solenoid valve SV3 will be deactivated to stop supplying the sealing water.
At the same time, timer T000 will start operation.
When T000 is timed up.
The solenoid valve SV4 for feed valve will be activated to open feed valve CV1.
The feed oil will then be forced into the SELFJ ECTOR to start purifying.
Pilot lamp Feeding will come on.
The discharge interval timer C015 will operate. The CV1 will continue to open as
long as the set time.
While the feed timer is in operation, solenoid valve SV2 for the bowl closing water
will intermittently open to supply the bowl closing water.
More specifically, the following operations will be repeated:
Timer C014 will operate (intermittent the bowl closing water supply interval) =
Timer C014 will expire = Timer T016 will operate (SV2 will be closed) = Timer
T016 will operate.
A "Feeding" signal will be output to the Multi-Monitor.
When C015 is timed up.
When the set time of the discharge interval timer C015 elapses, solenoid valve
SV4 for feed valve will be deactivated to close feed valve CV1 and stop supplying
the feed oil.
The Feeding signal to the Multi-Monitor will be cut off.
At the same time, timer T000 starts operation.
Discharge process signal will be output to the Multi-Monitor.
When T000 is timed up.
Solenoid valve SV3 will be activated to supply THE replacement water into the bowl.
Bowl cleaning frequency Counter C023 will operate to add one time to the current
count.
At the same time, timer T002 will start operation.
When T002 is timed up.
Solenoid valve SV3 will be deactivated to stop supplying the replacement water.
Solenoid valve SV1 will be activated to supply the bowl opening water. The bowl
will then open to discharge sludge.
At the same time, the bowl opening water supply time, setting timer T001, will
start operation.

SELFJ ECTOR Instruction Manual Operation Manual 3
8?


When T001 is timed up
Solenoid valve SV1 will be deactivated to stop supplying the bowl opening water.
Solenoid valve SV2 will operate to supply the bowl closing water and the bowl will
be closed.
At the same time, timer T000 will start operation.
When T000 is timed up.
Solenoid valve SV3 will be activated to supply the sealing water into the bowl. At
the same time, sealing water supply time setting timer T003 will start operation
At the same time, timer T000 will restart operation.
The Discharge process signal output to the Multi-Monitor will be stopped.
(Optional Specification)
The reset coil signal will be output to the vibration switch for a second.
(Optional Specification)
When T000 is timed up.
Solenoid valve SV2 will be deactivated to stop supplying the bowl closing water.
When T003 is timed up.
Solenoid valve SV3 will be deactivated to stop supplying the sealing water.
At the same time, timer T000 will start operation.
When T000 is timed up(when counter C023 is counting).
Timer T000 will restart operation.
The Discharge process signal output to the Multi-Monitor will be stopped.
(Optional Specification)
When T000 is timed up.
Solenoid valve SV2 will be deactivated to stop supplying the bowl closing water.
Solenoid valve SV3 will open to supply the cleaning water into the bowl.
At the same time, timer T004 will start operation.
When T004 is timed up.
Solenoid valve SV3 will be deactivated to stop supplying the bowl cleaning water.
Solenoid valve SV1 will operate to supply the bowl opening water, and the bowl will
be opened to discharge the cleaning water.
At the same time, timer T001 will start operation.
When T001 is timed up.
Solenoid valve SV1 will be deactivated to stop supplying the bowl opening water.
Solenoid valve SV2 will be operate to supply the bowl closing water, and bowl will
be closed.
At the same time, timer T000 will start operation.
When T000 is timed up.

SELFJ ECTOR Instruction Manual Operation Manual 3
83
8.3. SLUDGE DISCHARGE TEST
During feeding operation, a sludge discharge test can be performed at any time irrespective of the
elapse feed time. When push button DIS-TEST on the automatic control panel is pressed, the
SELFJ ECTOR will enter the sludge discharge process in the same way as upon expiry of the
discharge interval timer (C021).
As soon as the sludge discharge process is completed, the SELFJ ECTOR will directly be restored
to the automatic operation.
8.4. AUTOMATIC STOP
Press push button AUTO STOP on the automatic control panel.
The SELFJ ECTOR will automatically stop operation after completion of the sludge discharge
process.
8.5. EMERGENCY STOP
CAUTION
When the SELFJECTOR is shut down because of an emergency, No opening Bowl, abnormal
vibration or overload, it will stop operation without discharging the sludge accumulated in the
bowl. If the SELFJECTOR is directly restarted, the bowl might lose balance and cause a
hazardous situation. For this reason, be sure to disassemble the bowl and remove the sludge
according to Operation Manual 2 before restarting operation.
CAUTION
The automatic control panel is electrically interlocked with the starter. Therefore, the automatic
control panel is not operable unless the SELFJECTOR is started by the starter.
To operate the SELFJECTOR, without using the automatic control panel, manually operate the
individual solenoid valves.
In cases of emergency, press push button "EM'CY STOP" on the automatic control panel.
In any of the processes, the power supply to the SELFJ ECTOR will be cut off, and all the solenoid valves
will be closed to stop operation.
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SELFJ ECTOR Instruction Manual Operation Manual 3
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!
8.6. TIMING CHART (GBC-1 TYPE)
8.6.1 AUTOMATIC OPERATION & STOPPING
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8.6.7 BOWL WASHING


8-6
SELFJECTOR Instruction Manual Operation Manual 3
9. AUTOMATIC OPERATION(GSH-1)
9.1. OPERATION PREPARATION


CAUTION

Refer to Table 7-5, 7-6, 7-7, 7-8 and make sure that each timer is set to appropriate values for actual
operating conditions (feed oil type, SELFJ ECTOR model number, and available water pressure and etc.).
Specifically, the discharge interval timer "C015" should be set to fit the sort of feed oil since the timer
influences the amount of sludge accumulated in the bowl.
(For the change of set timer, refer to Table 7-7).
For the SELFJ ECTOR main unit and relevant valves refer to the separate "Operation Manual 2".
Make sure that the gravity disc for HIDENS is installed in the SELFJ ECTOR.
Make sure that the circulation line back pressure valve is fully opened and shut off valve is fully closed
attached to the SELFJ ECTOR.
Make sure position of the switch in the Multi-Monitor(MM)is right.(Water detector selector dial, Water
detection output switch and etc).
Make sure the set pressure value of the operating water reducing valve is right.
9.2. HIDENS SYSTEM OPERATION
Step 1. Start the SELFJ ECTOR by separately installed starter.

Step 2. Set the power switch on the automatic control panel to "ON".

Step 3. Set the timer and counter in the panel.

Step 4. The CONT. SOURCE pilot lamp will come on.
Check the ammeter of the starter to confirm that the SELFJ ECTOR has reached the rated
speed. Thereafter, press push button AUTO START provided on the control panel.

Step 5. Each timer of purifier controller in the automatic control panel works in the following order to
perform continuous purifier operation.
(Refer to the attached Section Automatic Operation Flow and 9.7. Timing Chart as well.)
The interval timer T000 begins working.
Solenoid valve SV2 will open to supply the bowl closing water and close the bowl.
When T000 is timed up.
Solenoid valve SV2 will close to stop supplying the bowl closingwater.
Solenoid valve SV3 will open to supply the replacement water.
Replacement water timer T002 will start operation.
When T002 is timed up.
Solenoid valve SV3 will close to stop supplying the replacement water.
Solenoid valve SV1 will open to supply the bowl openingwater and open the bowl.
Bowl opening water timer T001 will start operation.
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!

When T001 is timed up.
Solenoid valve SV1 will close to stop supplying the bowl opening water.
Solenoid valve SV2 will open to supply the bowl closing water and close the bowl.
At the same time, interval timer T000 will start operation.
When T000 is timed up.
Solenoid valve SV3 will open to supply the regulating water.
Regulating water timer T003 will start operation.
At the same time, interval timer T000 will restart operation.
When T003 is timed up.
Solenoid valve SV3 will close to stop supplying the regulating water.
When T000 is timed up.
Solenoid valve SV2 will close to stop supplying the bowl closing water.
Interval timer T000 will restart operation.
When T000is timed up.
Solenoid valve SV4 will open to supply operating air and open the feed valve to
supply the feed oil into the bowl and start purifier operation. At the same time,
discharge interval timer C015 will restart operation.
During operation of the discharge interval timer C015, the bowl closing water will
be intermittently supplied.
In other words, the following processes will be repeated: Operation C014 =
Expiry of C014 = Operation of T016(open SV2 to supply the bowl closing water) =
Expiry of T016(closes SV2 to stop supplying the bowl closing water) = Operation of
C014
The Feeding signal will be output to the Multi-Monitor.


When a water detection signal is received from Multi-Monitor(When the Monitoring timer
C022 have expired.), or when C015 timer expires,
Discharge interval timer C015 will be reset.
Monitoring timer C022 will be reset.
Solenoid valve SV4 will close to close the feed valve.
At the same time, interval timer T000 will start operation.
The Feeding signal output to the Multi-Monit .or will be stopped.
The Discharge process" signal will be output to the Multi-Monitor.
When T000 is timed up.
Solenoid valve SV3 will open to supply the replacement water.
Replacement water timer T002 will start operation.
The bowl washing counter C023 is counted one time and is added one time to the
current count.
When T002 is timed up.
Solenoid valve SV3 will close to stop supplying the replacement water.
At the same time, solenoid valve SV1 will open to supply the bowl opening water
and open the bowl to discharge sludge.
Bowl opening water timer T001 will start operation.
_ _ _
NOTE
The fuel oil purifier dose not require the supply of Regulating water.
SELFJ ECTOR Instruction Manual Operation Manual 3
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_ __
When T001 is timed up.
Solenoid valve SV1 will close to stop supplying the bowl opening water.
Solenoid valve SV2 will open to supply the bowl closingwater andclose the bowl.
At the same time, interval time T000will start operation.
When T000is timed up(When the Bowl washing counter C023 have expired).
Interval timer T000 will restart operation.
Output of the "Discharge process" signal to the Multi-Monitor is stopped.
When T000 is timed up.
The solenoid valve SV3 opens to supply the bowl washing water.
Solenoid valve SV2 will close to stop supplying the bowl closingwater.
Bowl washing water timer T004 begins operating.
When T004 is timed up.
Solenoid valve SV3 will close to stop supplying the bowl washing water.
At the same time, solenoid valve SV1 will open to supply the bowl opening water
and open the bowl to discharge washing water.
Bowl opening water timer T001 will start operation.
When T001 is timed up.
Solenoid valve SV1 will close to stop supplying the bowl opening water.
Solenoid valve SV2 will open to supply the bowl closing water and close the bowl.
At the same time, interval timer T000 will start operation.
When T000 is timed up.
Solenoid valve SV3 will open to supply the regulating water.
Regulating water timer T003 will start operation.
Interval timer T000 will restart operation.
When T003 is timed up.
Solenoid valve SV3 will close to stop supplying the regulating water.
When T000 is timed up
Solenoid valve SV2 will close to stop supplying the bowl closingwater.
Interval timer T000 will restart operation.
When T000 is timed up(When the bowl washing counter C023 have not expired.).
Solenoid valve SV3 will open to supply the regulating water.
Regulating water timer T003 will start operation.
The Discharge process signal output to the Multi-Monitor will be stopped.
Interval timer T000 will restart operation.
__

NOTE
The fuel oil purifier dose not require the supply of Regulating water.
NOTE
The fuel oil purifier dose not require the supply of Regulating water.
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Operation Manual 3

_ _
When a water detection signal is received from the Multi-Monitor, (When the Monitoring timer C022
have not expired).
Operation of discharge interval timer C015 will be stopped temporarily.
(Lapsed time is held.)
Monitoring timer C022 will be reset.
Solenoid valve SV4 will close to close the feed valve.
Solenoid valve SV2 will stay open to supply the bowl closing water.
Interval timer T000 will restart operation.
The feeding signal output to the Multi-Monitor will be stopped.
The Discharging signal will be output to the Multi-Monitor.
When T000 is timed up.
Solenoid valve SV3 will open to supply the replacement water.
Replacement water timer T012(for partial) will start operation.
When T012 is timed up.
Solenoid valve SV3 will close to stop supplying the regulating water.
Solenoid valve SV2 will stay open to supply the bowl closing water and close the bowl.
Interval time T000 will start operation.
When T000 is timed up.
Solenoid valve SV9 will open to supply the bowl opening water(for partial) to the bowl
and discharge sludge and separated water.
Opening bowl timer T011(for partial) will start operation.
When T011 is timed up.
Solenoid valve SV9 will close to stop supplying the bowl opening water(for partial).
Solenoid valve SV3 will open to supply regulating water.
Regulating water timer T013(for partial) will start operation.
Interval time T000 will start operation.
When T013 is timed up.
Solenoid valve SV3 will close to stop supplying the regulating water.
When T000 is timed up.
Solenoid valve SV2 will close to stop supplying the bowl closingwater.
The Discharge process signal output to the Multi-Monitor will be stopped.
Interval timer T000 will restart operation.
When T000 is timed up.
(1) Operation of discharge interval timer C015 will be restarted.
(2) Monitoring timer C022 will start operation.
(3) During operation of discharge interval timer C015, the bowl opening water will be
intermittently supplied.
In other words, the following process will be repeated: Operation of C014 Expiry
of C014 Operation of T016(open SV2 to supply the bowl closing water) Expiry
of T016(closes SV2 to stop supplying the bowl closing water) Operation of C014.
(4) The Feeding signal will be output to the Multi-Monitor.

SELFJ ECTOR Instruction Manual Operation Manual 3
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9.3. PURIFIER OPERATION
Step 1. Start the SELFJ ECTOR by the separately mounted starter.

Step 2. Set the power switch provided on the control panel to "ON".

Step 3. The ADDR, DATAdisplayed on indicator.

Step 4. Check the ammeter of the start to confirm that the SELFJ ECTOR has reached the rated
speed. Thereafter, press push button AUTO START provided on the control panel. Pilot
lamp will come on.

Step 5. The timers in the controller provided in the control panel will operate in the following sequence
to perform continuous purifier operation.
The interval timer T000 starts operation.
Solenoid valve SV2 will open to supply the bowl closingwater and close the bowl.
When T000 is timed up.
Solenoid valve SV2 will be deactivated to stop supplying the bowl closing water.
Solenoid valve SV3 will be activated to supply the replacement water into the bowl.
At the same time, the replacement water timer T002 will start operation.
When T002 is timed up.
Solenoid valve SV3 will be deactivated to stop supplying the replacement water.
Solenoid valve SV1 will be activated to supply the bowl opening water, and the
bowl will be opened to discharge the replacement water.
At the same time, the bowl opening water supply time, setting timer T001, will
start operation.
When T001 is timed up.
Solenoid valve SV1 will be deactivated to stop supplying the bowl opening water.
Solenoid valve SV2 will operate to supply the bowl closing water and the bowl will
be closed.
At the same time, interval timer T000 will start operation.
When T000 is timed up.
Solenoid valve SV3 will be activated to supply teh sealing water into the bowl.
Sealing water supply time setting timer T003 will start operation.
At the same time, interval timer T000 will restart operation.
CAUTION
When SJ 10GH to SJ 150GH types are used in the total discharge mode (purifier operation), select an
appropriate gravity disc that fits the specific gravity of feed liquid and install it in position.
Then, fully open the shut off valve and fully close the circulation line back pressure valve. After that, set the
Water Detector selector dial to No working position and the water detection output switch to OFF position.
SELFJ ECTOR Instruction Manual Operation Manual 3
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!
When T000 is timed up.
Solenoid valve SV2 will be deactivated to stop supplying the bowl closing water.
When T003 is timed up.
Solenoid valve SV3 will be deactivated to stop supplying the sealing water.
At the same time, timer T000 will start operation.
When T000 is timed up.
(1) Solenoid valve SV4 will open to send the operating air to open the feed valve and
feed the feed oil into the bowl to perform purifier operation. At the same time,
discharge interval timer C015 will start operation.
(z) During operation of the discharge interval timer C015, the bowl opening water will
be intermittently supplied.
In other word, the following processes will be repeated: Operation of C014
Expiry of C014 Operation of T016(opens SV2 to supply bowl closing water)
Expiry of T016(closes SV2 to stop supplying bowl closing water) Operation of
C014.
(3) The Feeding signal will be output to the Multi-Monitor.
When C015 is timed up.
Discharge interval timer C015 will be reset.
Solenoid valve SV4 will close to close the feed valve.
At the same time, interval timer T000 will start operation.
The Feeding signal output to the Multi-Monitor will be stopped.
The Discharge process signal will be output to the Multi-Monitor.
When T000 is timed up.
Solenoid valve SV3 will open to supply the replacement water into the bowl.
Bowl cleaning frequency counter C023 will operate to add one time to the current
count.
Replacement water timer T002 will start operation.
When T002 is time up.
Solenoid valve SV3 will close to stop supplying the replacement water.
At the same time, solenoid valve SV1 will open to supply the bowl opening water
and open the bowl to discharge sludge.
Bowl opening water timer T001 will operate.
When T001 is timer up
Solenoid valve SV1 will close to stop supplying the bowl opening water.
Solenoid valve SV2 will open to supply bowl closing water and the bowl will be
closed.
At the same time, timer T000 will start operation.
When T000 is timed up(when the bowl washing counter C023 have expired.)
Interval timer T000 will restart operation.
The Discharge process signal output to the Multi-Monitor will be stopped.
When T000 is timed up.
Solenoid valve SV3 will open to supply the bowl washing water.
Bowl washing timer T004 will start operation.
Solenoid valve SV2 will close to stop supplying the bowl closing water.
_ _
SELFJ ECTOR Instruction Manual Operation Manual 3
OG
_ _
When T004 is timed up.
Solenoid valve SV3 will close to stop supplying the bowl washing water.
At the same time, solenoid valve SV1 will open to supply the bowl opening water
and open the bowl to discharge the washing water.
The bowl opening water timer T001 will start operation.
When T001 is timed up.
Solenoid valve SV1 will be close to stop supplyingthe bowl opening water.
Solenoid valve SV2 will open to supply bowl closing water, and the bowl will be
closed.
Interval timer T000 will start operation.
When T000 is timed up.
Solenoid valve SV3 will open to supply the sealing water.
Sealing water timer T003 will start operation.
interval timer T000 will restart operation.
When T000 is timed up.
Solenoid valve SV2 will close to stop supplying the bowl closingwater.
When T003 is timed up.
Solenoid valve SV3 will close to stop supplying the sealing water.
Interval timer T000 will start operation.
When T000 is timed up(When the bowl washing counter C023 have not expired).
Solenoid valve SV3 will open to supply the sealing water.
Sealing water timer T003 will start operation.
Interval timer T000 will restart operation.
The Discharge process signal output to the Multi-Monitor will be stopped.
When T000 is timed up.
Solenoid valve SV2 will close to stop supplying the bowl closingwater.


SELFJ ECTOR Instruction Manual Operation Manual 3
O7
9.4. SLUDGE DISCHARGE TEST
9.4.1. SLUDGE DISCHARGE TEST DURING FEEDING OPERATION
During feeding operation, a test can be performed to discharge the sludge from inside the bowl freely at
any time regardless of the elapse of the feed time. Press push buttonDIS-TEST provided on the control
panel by the following procedures. Then the SELFJ ECTOR will enter the Partial Discharge or Total
Discharge process to discharge sludge. After sludge has been discharged, the SELFJ ECTOR will
continue automatic operation in the original mode.
(1) PARTIAL DISCHARGE
Press the DIS-TEST push button once.
(2) TOTAL DISCHARGE
Press the DIS-TEST push button twice in five seconds.
9.4.2. SLUDGE DISCHARGE TEST EXCEPTING SELFJECTOR IS IN AUTOMATIC OPERATION
When the SELFJ CTOR is not in automatic operation, pressing the DIS-TEST push button provided on
the control panel will open the bowl closing water solenoid valve SV2 to supply the working water to close
the bowl. The partial bowl openingwater solenoid valve SV9 will then continue to open for the set time of
the partial bowl opening timer T011.
This function is not used to normal operation.
9.5. AUTOMATIC STOP
When push button AUTO STOP provided on the control panel is pressed, the SELFJ ECTOR will
automatically stop after going through the replacement water process and then discharging sludge.
(During feed operation, the feed oil supply is first stopped.)
9.6. EMERGENCY STOP

In an emergency, press the push button EM'CY STOP.
Whatever the process, the power supply to the SELFJ ECTOR is shut down, each valve is closed and the
operation stops.
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SELFJ ECTOR Instruction Manual Operation Manual 3

CAUTION

In the cases of emergency stop, defective discharge stop and overload stop, the SELFJECTOR
stops without discharging sludge accumulated within it.
When restarting, be careful.
Because it is very dangerous that the sludge within the bowl sometimes breaks the balance of
bowl. By all means, refer the Instruction Manual of SELFJECTOR itself, overhaul the bowl to
remove the sludge, then try to restart.
!
9.7. TIMING CHART (GSH-1 TYPE)
9.7.1 AUTOMATIC OPERATION & STOPPING (HIDENS OPERATION)
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9.7.2 BOWL WASHING
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9.7.3 ALARM
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9.7.4 AUTOMATIC OPERATION & STOPPING (PURIFIER OPERATION)
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SELFJECTOR Instruction Manual Operation Manual 3

10. ALARMS
10.1. TYPES OF ALARMS
When any of the following alarms occurs, the control panel will cause pilot lamp associated to light and will
transmit an alarm signal to the remote console.
LEAK alarm - "OIL LEAKAGE" alarm
NO-DIS alarm - "NO OPENING OF BOWL" alarm (GBC-1 Type is option)
HIDENS alarm - "ABNORMAL WATER CONTENT" alarm which occurs when the water detection
setting counter C027 expires (GSH-1 Type is only)
T(H)" alarm - "OIL INLET TEMP. HIGH" alarm, T(L)" alarm - "OIL INLET TEMP. LOW alarm
VIB-AL" alarm - "ABNORMAL VIBRATION alarm (Optional specification)
10.2 RESET . ALARM
Press push button ALARM RESET provided on the control panel to reset the alarm circuit.
CAUTION
Remove the cause of an alarm before pressing push button ALARM RESET
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10.3. ALARM AND CORRECTIVE ACTION
10.3.1 LEAK : OIL LEAKAGE ALARM
This alarm will be generated by the Leakage Monitor Function(LM) of the Multi-Monitor when the
light liquid side pressure falls due to outflow of the feed oil or processed oil toward the heavy
liquid side or sludge chute side of the SELFJECTOR during feeding operation. When this alarm
occurs, the SELFJECTOR will automatically stop operation after discharging sludge.
Table 10-1
Alarm Cause of alarm Process
Oil
leakage
1. The bowl failed to close because of a fault in the
SELFJECTOR.
2. The bowl closing water was not supplied because
solenoid valve SV2 failed to open.
3. The required sealing water was not supplied because
solenoid valve SV3 failed to open.
4. The required sealing water was not supplied because the
set time of the sealing water timer "T003" was too short.
5. solenoid valve SV2 or SV3 failed to open because of a
defective output module in the control panel.
6. Defective Multi-Monitor(MM)
7. Defective water or air system
1. Refer to the separate
"Maintenance Manual".
2. Repair or replace the valve
with a non-defective one.
3. same as above.
4. Adjust the setup time of the
timer.
5. Replace the output module
with a spare one.
6. Refer to the separate
"Maintenance Manual".
7. Refer to the separate
"Maintenance Manual".
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SELFJECTOR Instruction Manual Operation Manual 3
10.3.2 NO-DIS : NO OPENING OF BOWL ALARM (GBC-1 Type is option)
This alarm occurs when the Discharge Detector Function(DD) of the Multi-Monitor fails to detect
discharge despite the fact that a DISCHARGE SLUDGE signal was sent to the bowl opening
solenoid (SV1, SV9 (GSH-1 Type only)).
When this alarm occurs, the SELFJ ECTOR will stop operation immediately.
Table 10-2
10.3.3 HIDENS : ABNORMAL WATER CONTENT ALARM
This alarm occurs when the water detection count is abnormally high.
When the Multi-Monitor detects the water content in the bowl, its water detection signal is input to
the CPU board and a water discharge operation is effected, when the water detection setting
counter (C027) adds one time to the current count. C027 is reset every time the water detection
count reset timer(C026), which is repetitively actuated during automatic operation, expires. If the
water content of the feed oil is abnormally high, water detection is repeated within a short period of
time, C027 counts up to give an abnormal water content alarm. When this signal is issued, the
SELFJ ECTOR is automatically stopped after discharging sludge.
Alarm Cause of alarm Process
No opening of
bowl
1. The bowl failed to open because of failure of the
SELFJ ECTOR.
2. The bowl operating water was not supplied
because solenoid valve SV1 or SV9 failed to
open.
3. Solenoid valve SV1 or SV9 failed to open
because of a defective output module in the
control panel.
4. Defective Multi-Monitor(MM).
5. Defective water or air system.
6. The set pressure of the reducing valve was low,
so that amount of sludge discharge was too less.
1. Refer the separate
"Maintenance Manual".
2. Repair or replace the valve
with a non-defective one.
3. Replace the output module.
4. Refer the separate
"Maintenance Manual".
5. Refer the separate
"Maintenance Manual".
6. Refer to the
separate Operation
manual2, and adjust the
reducing valve as required.
SELFJ ECTOR Instruction Manual Operation Manual 3
1O3

10.3.4 T(H) : OIL HIGH TEMPERATURE ALARM
T(L) : OIL LOW TEMPERATURE ALARM

This alarm occurs when the temperature of the processing oil becomes higher or lower during
feeding operation than alarm setting value. Even if this alarm occurs, the SELFJECTOR will
continue to operate.

To clear the alarm, remove the cause of the alarm. Thereafter, press push button ALARM
RESET on the control panel.

10.3.5 VIB-AL : ABNORMAL VIBRATION
(Optional Specification)

This alarm occurs when the vibration switch is operated by occurrence of an abnormal vibration in
the SELFJECTOR.

As soon as the alarm occurs, the SELFJECTOR will stop operation immediately.

Disassemble and check the SELFJECTOR and remove the cause of the alarm. Thereafter, press
push button ALARM RESET on the control panel and perform the procedures to restart
operation.


Table 10-3
Alarm Cause of alarm Corrective Action
Abnormal vibration
(VIB-AL)
1. Abnormal vibration of the bowl occurred
because of a fault in the SELFJECTOR.

2. The vibration switch was operated
because of vibration at the time of a start
or during discharge process.

3. The reset coil of the vibration switch was
not operated.

4. Vibration switch out of order.

1. Refer to the separate
Maintenance Manual.

2. Replace input module.



3. Replace output module.


4. Replace the switch with
a non-defective one.

10-4
SELFJECTOR Instruction Manual Operation Manual 3

11. AUTOMATIC OPERATION FLOW SHEET
11.1 GBC-1 TYPE



Fig. 11-1
SELFJECTOR Instruction Manual Operation Manual 3
1 SELFJECTOR A Dirty oil inlet
2 Gear pump B Purified oil outlet
3 Solenoid valve unit for operating water
SV1 : Solenoid valve (for Bowl opening water)
SV2 : Solenoid valve (for Bowl closing water)
SV3 : Solenoid valve (for Sealing water)
C Compressed air inlet
4 3-way cylinder valve (Feed valve) D Sludge & water outlet
5 3-way solenoid valve (SV4 : for feed valve air supply)
E
Water inlet
6 Air filter (for feed valve) F Drain
7 Multi-monitor G Circulation
8 Leakage Monitor Function(LM)

Pressure gauge
9 Oil heater

Compound gauge
10 Oil Strainer

Motor
11 Flow control valve
12 Pressure control valve

11- 1
11.2 GSH-1 TYPE
Fig. 11-2
1 SELFJECTOR A Dirty oil inlet
2 Gear pump B Purified oil outlet
3 Solenoid valve unit for operating water
SV1 : Solenoid valve (for Bowl opening water)
SV2 : Solenoid valve (for Bowl closing water)
SV3 : Solenoid valve (for Sealing water)
SV9 : Solenoid valve (for Partial bowl opening water)
C Compressed air inlet
4 3-way cylinder valve (Feed valve) D Sludge & water outlet
5 3-way solenoid valve (SV4 : for feed valve air supply)
E
Water inlet
6 Air filter (for feed valve) F Drain
G
7 Multi-monitor G Circulation
8 Leakage Monitor Function(LM)
(
Pressure gauge
9 Discharge Detector Function(DD)
[
Compound gauge
10 Water Detector Function(WD)
)
Motor
11 Oil heater
12 Oil Strainer
13 Flow control valve
14 Pressure control valve
SELFJECTOR Instruction Manual Operation Manual 3
11?
12. SCHEMATIC CONNECTION DIAGRAM
The attached drawing contains all of the optional detectors and circuits, some of which may not
be provided or used, depending on the specification for the SELFJECTOR you have purchased.
Refer to the drawing in the final drawing as well.
1?1
SELFJECTOR Instruction Manual Operation Manual 3
11.1 GBC-1 TYPE
1??
SELFJECTOR Instruction Manual Operation Manual 3
1?3
SELFJECTOR Instruction Manual Operation Manual 3
1?4
SELFJECTOR Instruction Manual Operation Manual 3
1?5
SELFJECTOR Instruction Manual Operation Manual 3
1?G
SELFJECTOR Instruction Manual Operation Manual 3
11.2 GSH-1 TYPE
1?7
SELFJECTOR Instruction Manual Operation Manual 3
1?8
SELFJECTOR Instruction Manual Operation Manual 3
1?O
SELFJECTOR Instruction Manual Operation Manual 3
1?1O
SELFJECTOR Instruction Manual Operation Manual 3
1?11
SELFJECTOR Instruction Manual Operation Manual 3














SAMGONG-MITSUBISHI
SELFJECTOR
GENIUS SERIES
INSTRUCTION MANUAL
(OPERATION MANUAL 3)
Date of Issued : June 2004
SAMGONG CO., LTD.

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