Cussons: Technology

P5750/3
VAPOUR COMPRESSION
REFRIGERATOR AND
HEAT PUMP APPARATUS
With Auto expansion
FEATURES
Rapid stabilisation allowing the effect of operating
changes to be demonstrated directly
Compact, self-contained and movable
Infinitely variable speed dynamometer drive
All temperature measurements by multi-point
electronic thermometer
Quiet operation via anti-vibration mountings
Direct flow measurement of refrigerant
Infinitely variable heating in water glycol bath
Automatic and Manual expansion values
Reverse cycle operation facility
INTRODUCTION
Cussons Refrigerator and Heat Pump Apparatus has
been specially developed for the study of the
thermodynamics of the vapour compression cycle
operating as either a refrigerator or as a heat pump. It
is self-contained and carries instrumentation to enable
a comprehensive series of experiments to be carried
out, including refrigerant cycle evaluation and
thermodynamic energy balances of the condenser,
evaporator and compressor. The front panel displays
the circuit diagram and measuring points with
maximum clarity.
DESCRIPTION
The unit is designed for the use of refrigerant such as
R134a (R407 if specified) and uses a twin cylinder
reciprocating compressor of modern design, belt driven by a
variable speed dynamometer motor.
Refrigeration circuitry includes a water cooled condenser
complete with isolating valves, manual and automatic
expansion valves, evaporator, variable area flow meter for
mass flow of refrigerant, filter/drier unit, sight glass and
over pressure cut-out for unit protection.
The evaporator coil is mounted in an electrically stirred
water/glycol mixture in a thermally insulated stainless steel
tank. Heaters with infinitely variable controls are mounted
in the tank to enable balanced conditions over a wide range
of temperatures to be obtained.
The water-glycol mixture is protected by a thermostat in
case the heater should be left on when the compressor is not
working.
The swinging field DC dynamometer is energised by a
thyristor speed control unit and gives a compressor speed
infinitely variable in the range 8 - 16 rev/s. The thyristor
speed control unit incorporates over current protection and
soft start circuitry to give a controlled start should the unit
be switched on with the speed control set at maximum.
Dynamometer torque is measured using a strain gauge load
cell with readout in newton metres on an electrical meter
on the front panel.
Refrigeration capacity depends on the temperature level
maintained in the water-glycol mixture, but has a
maximum value of about 1.8 kW.
The remaining instrumentation includes 3 pressure gauges,
TECHNOLOGY
c ussons
The Company may alter detail specifications at its discretion and without notice, in line with its policy of continuous development.
102 Great Clowes Street, Manchester M7 1RH, England
Tel. +(44)161 833 0036 Fax. +(44)161 834 4688
E-mail: sales@cussons.co.uk Web: www.cussons.co.uk
Cussons Technology Ltd.
Issue 2
temperature measurement at 8 points, selected by
pushbutton and readout on a single analogue meter scaled -
30 to +70C, tachometer calibrated for compressor speed,
analogue meter for heater current, variable area flowmeter
for cooling water mass flow.
All instrumentation and controls have been integrated into
a multicolour flow diagram, (see Fig. 1 overleaf), to enable
immediate correlation between a measurement and its
position in the refrigeration circuit.
The unit is mounted on a wheeled stand and can pass
through any normal doorway. It requires services of cold
water and single phase AC supply (3 kW only). The
dynamometer/compressor assembly is resiliently mounted
and vibration is negligible. The unit with its
instrumentation permits analysis of a widely used
refrigeration system. Analysis may be carried out at
different speeds and therefore output levels, and at different
temperature levels. Heat balance tests may be carried out
and conditions in each component investigated. Particular
attention has been given to ensuring that operating
conditions stabilise rapidly, so that any preparatory period
is kept to the minimum and the effect of changes to the
operating conditions can be quickly evaluated. The
compressor is prepared for fitting Cussons electronic
indicating equipment so that indicator diagrams may be
readily obtained. The panel is available in English, French,
German and Spanish.
TENDER SPECIFICATION
Vapour Compression Refrigerator and heat pump for
R134a (alternatively R407) with two cylinder reciprocating
compressor tapped for pressure transducer, dynamometer
drive by DC machine with AC solid state control unit,
water cooled condenser manually controlled expansion
valve, evaporator and water-glycol bath with electrical
heating (2 kW). Instrumentation includes pressure gauges
(3), multi point direct reading electronic thermometer for all
temperatures under push button control, variable area
flowmeters (2), meter for heating element current, meter for
torque readout and tachometer, the instrumentation carried
on five colour instrument panel with flow diagram.
SERVICES
220/240 volt 50/60 Hz single phase operation. Other
voltages to special order.
Supply of cold water.
OPTIONAL ACCESSORIES
P5751 Data acquisition module together with medium
specification personal computer, to allow display of live
data on a computer mimic diagram. The software package
allows the calculation of results. P5751 can only be factory
fitted to P5750/3. It provides additional pressure
transducers and thermocouples.
PHYSICAL DETAILS
Length Width Height
kg lb m in m in m in
P5750 320 707 1.37 54 0.7 24 1.6 63
Nett Weight
FIG. 1 FLOW DIAGRAM
Over pressure
Cut-out
Compressor Dynamometer
Dynamometer speed
Speed control
Increase
rev/s
Nm
A
Evaporator coil
Torque Heater current
Heater control
Increase
Heater Set zero Supply Reset
Condenser/
liquid receiver
Water flow
Increase
Water flow Refrigerant flow
Discharge pressure Suction pressure Expansion pressure
Expansion valve
Open
Temperature
t4
t6
t2
t5
t1
t8
t7
t3
C

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P5750/3

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