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2 Rollers

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67

Rollers

2 Rollers

Summary

page 67

2.1

Various industry uses.............................................. 69

2.2

Rollers, technical design and data...................... 70

2.3
2.3.1
2.3.2

Selection method..................................................... 74
Choice of diameter in relation to speed ........................ 75
Choice of type in relation to load .................................. 76

2.4

Ordering codes......................................................... 80

2.5
2.5.1

Programme................................................................
Rollers series PSV ........................................................
Rollers series PSV non standard ...................................
Rollers series PL - PLF .................................................
Rollers series MPS - M .................................................
Rollers series MPR ......................................................
Rollers series RTL ........................................................
Guide rollers ................................................................

89
91
120
121
133
149
155
161

Rollers with rubber rings......................................


Impact rollers ...............................................................
Return rollers with spaced rubber rings .........................
Return rollers with helical rubber rings ..........................
for self cleaning
Return rollers with helical steel cage .............................
for self cleaning

164
166
176
188

2.5.2
2.5.3
2.5.4
2.5.5
2.5.6
2.6
2.6.1
2.6.2
2.6.3
2.6.4

68

Rollers

192

2.1 - Various industry uses


Rollers, very often, represent a high
investment in the overall requirements of the
project design of a belt conveyor installation.
The choice of high quality rollers that
guarantee an adequate working life with the
result that equipment may function without
the business of the plant being interrupted.
It has been well proven that considering the
overall economies in todays modern
conveyors, their life and efficiency depends
to a great deal on the choice of quality
rollers, accurately manufactured using
highly selected materials.
Of particular importance in the search for
efficiency is the sealing system that protects
the roller bearings.
Rulmeca, keenly aware of this requirement,
has subjected and examined their design
of manufactured rollers to severe laboratory
tests.
Numerous examples of plant and
equipment used in material handling, all over
the world, operating in the most severe
environmental conditions, use for many
years Rulmeca rollers of various types for
many years.
Rollers produced by Rulmeca are
manufactured according to all known
national and international standards : ISO,
UNI, DIN, AFNOR, FEM, BS, JIS and
CEMA.

- Mineral industry
- Chemical and fertiliser
industry
- Iron and steel industry
- Cement industry
- Glass industry
- Quarry industry
- Warehousing and storage
of various materials.

69

2.2 - Rollers, technical design and data

The principal characteristics that typify all


the Rulmeca rollers are : long service life,
quality of all components, high efficiency
and economy of use.

The precision bearings of radial rigidity with


a spherical ball race, have a maximum play
of C3 fit, which is the most suitable class of
fit to guarantee perfect function under serious load conditions or where the spindle is
deflected a lot.
Fig. 2

Roller body
Consists of a steel tube of adequate
thickness and diameter to match the
required use, machined at either end to
allow maximum precision in the assembly
of the roller. Bearing housings are positioned
at either end by welding or by deep
swaging.
Fig. 1

The design of the housings, of strong and


rigid construction, has been developed
using a computerised system that
determines their thickness in relation to the
maximum load required for various types
of rollers.
The housing for the bearing has been
studied and designed in a way that reduces
the angle between the bearing and spindle
caused by the deflection of the spindle
under load. The positioning of the bearing
in all the housings has been calibrated to
the tolerance M7 which is an optimum fit
for the bearing in all working conditions.
70

This type of bearing is today the most


utilised in conveyor rollers, because it has
a high tolerance to axial load and a low resistance to movement and rotation.
In all, together with lubrication, permanent
and for life, a long working life results.

Bearing life

2 Rollers

MAXIMUM
ALLOWABLE
DEFLECTION

12'

Deflection

Fig. 3 - Deflection curve of bearings with


C3 play.

Spindle
The spindle is the load carrying component
of the roller and must be sized in relation to
the load and the roller length.
It is important not to overload the roller due
to the resultant excessive deflection of the
spindle which in turn places irregular
pressure on the bearing, and reduces, as a
consequence, the roller life.
Fig. 4 - Deflection of spindle under load

F
b

The high quality end machining of the roller


and of the roller body, the numerically
controlled machine welding, the accuracy
of assembly and the live testing, are all
guarantees of the optimum balancing of
Rulmeca rollers.

y = Angle of bearing deflection

Rulmeca rollers are designed to sustain (to


the maximum load conditions as stated in
the relevant tables) a dynamic load,
calculated according to the roller type, of
30,000 or 10,000 hours of life (for greater
life see the relevant tables), with a spindle
that is designed to be underloaded and
which does not deflect excessively, avoiding
damaging the bearing.

Balance
At high conveyor speed, the balance of the
roller is of particular importance, especially
when we consider the requirements of
todays conveyor equipment.
The out of balance force of a roller at low
speed does not have a great effect, but
when medium speeds (1,5/2 m/sec) are
used, vibrations may be induced which may
damage the bearings and which may some
times make the roller jump out of its transom
supports.

71

Sealing and lubrication


A quality roller is characterised by its
effective sealing system.

Scrupulous research and laboratory tests


and above all the practical plant experience
in the most variable environmental
situations, has enabled Rulmeca to develop
a particular sealing that guarantees the
optimum bearing performance.
Rulmeca sealing combines the confirmed
protection effectiveness with low resistance
to movement and to rotation, important
factors that directly influence the conveyor
absorbed power.
All Rulmeca rollers are self-lubricated for life.
Adequate quantities of lithium grease per
bearing, with its characteristics of high
resistance to ageing, to corrosion and to
water, are introduced into the spaces
particularly designed into the sealing
system.

2 Rollers

Rulmeca has prepared over many years a


laboratory test room, with specially
designed machines that permit testing to
verify the designs and developments of
rollers for belt conveyors.

These machines allow the examination of


the following characteristics for each roller
type :
- load capacity and life;
- hermetic sealing of rollers ; stationary and
in rotation ;
- hermetic sealing against dust ;
- resistance to rotation and to start up ;
- tests to withstand ambient temperatures
-70C a + 200C;
- inspection of the welding by tests using
magnetoscope and penetrating liquids.

72

In the following photos we may show some


of the more important machines and
equipment that are situated in the test room.
- Computerised machines for load and life
testing, in which load cells, digitised by
signals from a personal computer, produce
a typed report on the behaviour of the roller,
and common to all the tests, to different
speeds and imposed loads.

Machine for the dynamic hermetic test


against water or dust ingress.
The seal is immersed in water or dust and
the subsequent test with the roller inclined
simulates the real situation of the working
transom.
Machines that test the resistance to rotation.
Here a load cell is utilised that feeds an
electronic display where the resistance
values are shown, at differing speeds or with
different loads applied to the roller.

73

Tests are carried out periodically on all types


of rollers bringing together all the gained
experience of testing, that allow us to
constantly control our production quality
and to experiment with differing solutions
relative to new projects.

2 Rollers

2.3 - Selection method


The choice of roller type, most suitable for
a certain application, will be dealt with in
the following section but should also take
into account other factors such as :
the abrasive and corrosive character istics of the conveyed material
the environmental working conditions of
the plant in which the rollers will be installed.
Abrasive materials (clay, granite, ferrous
minerals) may influence the roller choice
towards the heaviest series (PSV, MPS) and
the choice of a large tube diameter as this
results in only a minor contact of the roller
surface with the conveyor belt itself.
The conveyor transport of corrosive
materials (salt, chemicals etc....) requires the
chosen rollers to be protected or
manufactured from the appropriate
materials that are time resistant to the
corrosive substance.
The rollers may be in steel, covered with
several layers of a particular specification
of paint, or covered in rubber or in other
anti corrosive materials.

74

Otherwise the rollers may be entirely


manufactured from plastic materials that are
resistant to corrosion (see PL rollers).
Environmental conditions where, in
particular, dusty conditions prevail (cement,
limestone, ash) rollers with the very best
sealing systems that offer the highest
possible protection are required (PSV).

2.3.1 - Choice of diameter in relation to


speed
It has already been stated that one of the
important factors to consider in the project
design of a conveyor is the speed of the
belt, in relation to the required conditions
of transport.

Tab. 15 - Maximum speed and roller


revolutions
Roller
diameter
mm

Belt
speed
m/s

rpm

50

1.5

573

63

2.0

606

76

2.5

628

89

3.0

644

102

3.5

655

108

4.0

707

133

5.0

718

159

6.0

720

194

7.0

689

From the speed of the belt and the roller


diameter one is able to establish the number
of revolutions of the roller from the formula :
v x 1000 x 60
n = [revs/min]
D x
where:
D = roller diameter [mm]
v = belt speed [m/s]
Tab.15 shows the relationship between
the maximum belt speed, the roller diameter
and its relative numbers of revolutions.
It is interesting, in the choice of the roller to
note that a roller of large diameter will also
imply a major start up inertia but may still
be the choice, because there are many
other advantages to satisfy other
conditions.

The correct choice of diameter must take


into account the belt width. Tab.16 indicates our advice for roller diameters.

Tab.16 - Recommended roller diameter


Belt
width
mm

for speed
2 m/s
roller mm

2 4 m/s
roller mm

500

89

89

650

89

89

108

800

89

108

89

108

1000

108

133

108

133

1200

108

133

108

133

1400

133

159

133

159

1600

133

159

133

159

1800

159

159

159

194

2000

159

194

159

194

2200 e oltre

194

194

194

4 m/s
roller mm

133

133
133

159

159

133

159

133

159

194

133

159

159

194

194

194

Where more diameters of roller are indicated the choice will be made in relation to the lump size of material and to the severity of
plant conditions.

75

2 Rollers

2.3.2 - Choice of the type in relation to


load
The type and size of rollers to use in a belt
conveyor depends essentially on the belt
width, the pitch of troughing sets, and
above all the maximum load on the roller
under the greatest forces, notwithstanding
other corrective factors.
The calculation of this load is normally made
by the plant project designer. Nevertheless,
as a check or as in the case of
straightforward conveyors, we would like to
give you the following helpful fundamental
concepts.
The first value to define is the load on the
troughing set transom. Following this,
according to the type of troughing set

their angle, the lump size of material and


various other operating factors which are
listed below ; one is able to determine the
load that exists on the most stressed roller
for each type of troughing set.
Besides this, we may provide various
corrective coefficients that take into account
the number of daily working hours of the
equipment (service factors), the
environment conditions and the speed for
different roller diameters.
The load values obtained in this way may
then be compared to the indicated roller
load from the catalogue, valid for a project
life of 30,000 hours.
For a theoretically different life, the load
capacity may be multiplied by the
determined coefficient from Tab.22 that
corresponds to the required life.

Principal operating factors:


Iv
v
ao
au
qb
Fp

=
=
=
=
=
=

Fd
Fs
Fm
Fv

=
=
=
=

belt load
t/h
belt speed
m/s
pitch of carrying trough set
m
pitch of return set
m
weight of belt per linear metre
Kg/m
participating factor of the highest stressed roller see Tab.17
(depends on the side angle of the roller in transom )
shock factor see Tab.20 (depends on lump size of material)
service factor see Tab.18
ambient factor see Tab.19
speed factor see Tab. 21

Tab. 17 - Participation factor Fp


0

20

20

30

35

45

1,00

0.50

0.60

0.65

0.67

0.72

76

Tab. 20 - Shock factor Fd

Tab. 18 - Service factors


Working life

Fs

Less than 6 hours per day

0.8

From 6 to 9 hours per day

1.0

Lump
size

Belt speed m/s


2

2.5

3.5

0 100 mm

100 150 mm

1.02

1.03

1.05

1.07

1.09

1.13

1.18

150 300 mm

1.04

1.06

1.09

1.12

1.16

1.24

1.33

150 300 mm

1.06

1.09

1.12

1.16

1.21

1.35

1.5

300 450 mm

1.2

1.32

1.5

1.7

1.9

2.3

2.8

From 10 to 16 hours per day 1.1


Over 16 hours per day

1.2

with layers of fine material

Tab. 19 - Environmental factors

without layers of fine material

Conditions

Fm

Clean and with regular


maintenance

0.9

Presence of abrasive or
corrosive materials

1.0

Presence of very abrasive or


very corrosive materials

1.1

Tab. 21 - Speed factors Fv


Belt speed

Roller diameter

mm

m/s

60

76

89-90

102

108-110 133-140 159

0.5

0.81

0.80

0.80

0.80

0.80

0.80

0.80

1.0

0.92

0.87

0.85

0.83

0.82

0.80

0.80

1.5

0.99

0.99

0.92

0.89

0.88

0.85

0.82

2.0

1.05

1.00

0.96

0.95

0.94

0.90

0.86

2.5

1.01

0.98

0.97

0.93

0.91

3.0

1.05

1.03

1.01

0.96

0.92

3.5

1.04

1.00

0.96

4.0

1.07

1.03

0.99

4.5

1.14

1.05

1.02

5.0

1.17

1.08

1.0

Tab. 22 - Coefficient of theoretical bearing life


Project theoretical working
life of bearings

10'000

20'000

30'000

40'000

50'000

100'000

Coefficient based on
30'000 hours

1.440

1.145

1.000

0.909

0.843

0.670

Coefficient based on
10'000 hours

0.79

0.69

0.63

---

---

77

2 Rollers

Load determination
Having defined the diameter of the roller in
relation to the speed and therefore the
number of revolutions, one may now
proceed to determine the static load Ca on
the carrying troughing set, using the
following formula:
IV
Ca = ao x ( qb + ) 0,981 [daN]
3.6 x v
Multiplying them using the operating factors
we have the dynamic load Ca1 on the
transom:
Ca1 = Ca x Fd x Fs x Fm

[daN]

Multiplying them by the participation factors


one obtains the load ca on the highest
stressed roller (central roller in the case of
troughing set with rollers of equal length).

ca = Ca1

Fp

[daN]

The static load on the return set, Cr (not


needing to take account of the material
weight ) is determined from the following
formula :
Cr = au

qb

78

0,981

[daN]

The dynamic load on the return set will be :

Cr1 = Cr x Fs x Fm x Fv

[daN]

and the load on the single return roller or on


a pair will be :
cr= Cr1 x Fp

[daN]

Having established the values of ca and


cr one may find in the roller catalogue (the
diameter being found first) the roller that
provides a sufficient load capacity.

Example :
One wishes to select a troughing set and
rollers for a belt conveyor to convey
crushed limestone, with a load requirement
Q = 2000 t/h at a speed v = 2 m / s and
with the following additional data :
lump size
working function
belt width
belt weight
carrying transom pitch
return set pitch
roller diameter

100-150 mm
8 h for day
1200 mm
16 Kg/m
1m
3m
133 mm

Choosing a transom at 30 satisfies the


load requirements on the 1200 mm.belt.
The static load on the carrying trough set
is given by:

Ca = ao x ( qb

IV
) 0,981 [daN]
3.6 x v

2000
Ca =1 x (16 + ) 0,981 = 288 daN
3.6 x 2

Ca1 = Ca x Fs x Fd x Fm

[daN]

Ca1 = 288 x 1 x 1.02 x 1 = 294


On the central roller of the troughing set we
have a load :
=

Ca1

Fp

cr = Cr1 x Fp

[daN]

cr = 42.3 x 1= 42.3
where:
Fp = 1 see Tab.16

For each type of application, in an


environment with the presence of dust and
water, one should choose from the series
PSV for which the load is equal to or
immediately higher than the calculated value
(for a carrying trough set).
Analysing the load tables of rollers 133,
one may choose the type PSV-2, with a
sufficient load capacity:
PSV-2, 25F18, 133N, 473 (Chapter 2).
To select the transom for these rollers,
reference is made to the chapter in the
catalogue on troughing sets, and tipe A3P
is selected (Chapter 3.3.3)
For the return roller, we select it with rubber
rings, so that the formation of scale on the
belt or the roller itself is discouraged.

The dynamic load will be:

ca

therefore the roller load will be :

[daN]

We therefore select the series PSV with


rings that have sufficient load capacity.
The basic roller will be 89 with rings e
133 and the ordering code is PSV-1,
20F14, 133NL, 1408
( see section 2.6.2 )
As frames for these rollers we should utilise
the type: R1P ( see chapter 3.3.3 ).

ca = 294 x 0.65 = 191 daN

On the return set the static load is given by:


Cr = au

qb x 0,981

[daN]

Cr = 3 x 16 x 0,981 = 47 daN

The dynamic load will be:


Cr1

Cr x Fs x Fm x Fv

[daN]

Cr1= 47 x 1 x 1 x 0.9 = 42,3 daN

79

In the case where the conveyor is very long


(let us say over 300 m) we advise the choice
of a double roller V return set that helps
the belt to self-centralise. In this case we
may select rollers type PSV-1, 20F14,
133NC, 708.
The frames for these return rollers as a
" V " will be type R2S (see chapter 3.3.4 ).

2.4 - Ordering codes


The rollers are identified to indicate :
- the series and type
- the spindle : as standard design or
according to the basic abbreviation which
corresponds to the required design as
indicated in the relative table;
- roller diameter and the abbreviation
according to the basic design or to
supplementary abbreviations as shown in
the relative tables.

- roller length C

2 Rollers

ch
B
C
A

PSV

Example :
Series
Type
Spindle diameter
Spindle design
Special spindle design
Roller diameter
Basic tube design
Special tube design
Length C

* Note : Specify the dimension of ch if it is non-standard.


80

1 20 F

*_

10 8 N _ _ _ _323

In the first column of the table abbreviations are indicated according to the basic roller
designs.
There are supplementary designs possible as indicated in the table, as long as the
corresponding abbreviations are not represented in the same column.
In the indication of the ordering code abbreviations are listed according to the horizontal
column order.

Tube designs
Basic
Abbrev. Supplementary

Description

Note

steel S 235 JR (EN10027-1), ex Fe 360 (EN 10025), St37 (DIN 17100)

Standard

stainless steel AISI 304

Optional

rigid PVC - colour grey - RAL 7011

Standard

spiral metal cage

Standard

electrolytic zinc - colour grey - 10 micron thickness

Standard

rilsan coated - colour grey - PA 11- thickness 100/150 micron

Optional

degreased - painted: one coat antirust and sprayed colour dark red thickness 40 micron

Optional

flat rubber rings for impact rollers

Standard

pointed rubber rings for flat return rollers

Standard

mixed design rubber rings for flat return rollers

Standard

mixed design rubber rings for "V" design return rollers

Standard

helical form rubber rings

Standard

rubber sheath in soft PVC - colour grey - hardness 68 Sh A

Optional

rubber covered - anti ageing - anti ozone - colour black black vulcanised - hardness 70/75 Sh A - turned - thickness as required

Optional

On request standard design N may be supplied with the application of Tectyl 100 (valvoline) waxing oil that
protects for transport and the initial period of storage (about 6 months).

81

In the table basic designs of spindle are indicated in varying arrangements


Basic design:
Supplementary design:

spindle in steel S 235 JR (UNI Fe 360, DIN St 37 )

J = spindle in steel S 235 JR (Fe 360) zinc plated


I = stainless steel spindle

Spindle design

Basic abbreviation
with flats

d
ch
e
g
f

=
=
=
=
=

20
14
4
9
13

25
18
4
12
16

30
22
4
12
16

40
32
4
12
16

arrangements

ch

e
B

with internal flats

d
ch
e
g
u
f

=
=
=
=
=
=

with bush

N G&Q

d
ch
d1
e
g
f

=
=
=
=
=
=

15
17
20
4
9
13

20
30
35
5
10
15

with hole

d
u
f

=
=
=
=

15
14
20
4
9
13

25
18
4
11,5
4
19,5

30
22
4
11,5
4
19,5

20
30
37
4
9
13

40
32
4
11,5
4
19,5

20
14
4
8,5
4
16,5

ch

e
B

15
30
37
4
9
13

ch
B

15 20
7 10
17 24
6,3 8,3

25
12
28
10,3

30
16
36
14,5

40
16
38
16,5

15
11
4
5
4
13

d1

2 Rollers

B
A

*B

= metal bush

N = polycarbonate bush

G = nylon bush
82

Q = nylon bush

d
e
m
f
M

=
=
=
=
=

15
16
25
41
14

20
16
27
43
16

25
17
26
43
20

30
18
30
48
24

threaded with nut


M

d
e
m
f
M

=
=
=
=
=

15
8
33
41
14

20
8
35
43
16

25
8
35
43
20

30
8
40
48
24

projection threaded
M

=
=
=
=
=

15
20
8
18
10

20
20
13
20
12

25
25
16
25
16

30
30
16
25
16

40
40
16
25
16

d
d1
f
m
M

d1

with internal thread


M

m
B

plain

d
f

=
=

15
13

20
13

25
13

30
16

40
16

d
d1
f

=
=
=

15 20 25
as required
as required

30

40

with diameter reduction


d1

S1

B
A

Spindle extensions that are not symmetrical, dimensions of flats ch that are different to the designs shown in the table, are all possible but
should be specified clearly in the order with a sketch.

83

Choice of roller in relation to load capacity in daN, to diameter, to belt width and speed
ROLLER

PSV 1

PSV 2

PSV 3

Belt Width
Arrangements

mm

300
400
500
650
800

2 Rollers
300

400
500
650
800
1000
1200

400
89

500

1000
1200

1400
1600

650
1400
1600
800
1000
1200
1400
1600

300

300
400
500
650
800

400
500
650
800
1000
1200

400
108

C
mm

500

1000
1200

1400
1600

650
1400
1600
800
1000
1200
1400
1600
500
650
800
500

1000

500
650
800
1000
1200
1400
1600
1800

1200
650
133

2000
1400
1600

800
1800
2000
1000
1200
1400
1600
1800
2000
650
800
1000

650
800
1000
1200
1400
1600
1800

1200
650
1400
1600

159

2000
2200

800
1800
2000
1000
2200
1200
1400
1600
1800
2000
1600
1800
2000
2200
1600
1800
2000
2200

194
1600
1800
2000
2200

168
208
258
323
388
473
508
538
608
708
758
808
908
958
1158
1408
1608
1808
168
208
258
323
388
473
508
538
608
708
758
808
908
958
1158
1408
1608
1808
208
258
323
388
473
538
608
678
708
758
808
908
958
1008
1108
1158
1408
1608
1808
2008
2208
258
323
388
473
538
608
678
708
758
808
908
958
1008
1108
1158
1258
1408
1608
1808
2008
2208
608
678
758
808
908
1008
1108
1258
1808
2008
2208
2508

belt speed m/s

belt speed m/s

1.5

2.5

3.5

179
179
179
179
179
179
179
179
179
173
161
150
133
126
104
85
75

157
157
157
157
157
157
157
157
157
157
157
150
133
126
104
85
75

142
142
142
142
142
142
142
142
142
142
142
142
133
126
104
85
75

132
132
132
132
132
132
132
132
132
132
132
132
132
126
104
85
75

124
124
124
124
124
124
124
124
124
124
124
124
124
124
104
85
75

191
191
191
191
191
191
191
191
191
170
158
147
130
123
101
82
72

167
167
167
167
167
167
167
167
167
167
158
147
130
123
101
82
72

152
152
152
152
152
152
152
152
152
152
152
147
130
123
101
82
72

141
141
141
141
141
141
141
141
141
141
141
141
130
123
101
82
72

133
133
133
133
133
133
133
133
133
133
133
133
130
123
101
82
72

126
126
126
126
126
126
126
126
126
126
126
126
126
123
101
82
72

205
205
205
205
205
205
200

179
179
179
179
179
179
179

163
163
163
163
163
163
163

151
151
151
151
151
151
151

142
142
142
142
142
142
142

135
135
135
135
135
135
135

129
129
129
129
129
129
129

169
157
146
129
122

169
157
146
129
122

163
157
146
129
122

151
151
146
129
122

142
142
142
129
122

135
135
135
129
122

129
129
129
129
122

99
81
71
63

99
81
71
63

99
81
71
63

99
81
71
63

99
81
71
63

99
81
71
63

99
81
71
63

belt speed m/s

1.5

2.5

274
274
274
274
274
274
274
274
274
274
274
274
274
267
224
201
183

240
240
240
240
240
240
240
240
240
240
240
240
240
240
224
201
183

218
218
218
218
218
218
218
218
218
218
218
218
218
218
218
201
183

202
202
202
202
202
202
202
202
202
202
202
202
202
202
202
201
183

190
190
190
190
190
190
190
190
190
190
190
190
190
190
190

293
293
293
293
293
293
293
293
293
293
293
293
293
249
205
180
161

256
256
256
256
256
256
256
256
256
256
256
256
256
249
205
180
161

232
232
232
232
232
232
232
232
232
232
232
232
232
232
205
180
161

216
216
216
216
216
216
216
216
216
216
216
216
216
216
205
180
161

203
203
203
203
203
203
203
203
203
203
203
203
203
203
203
180
161

193
193
193
193
193
193
193
193
193
193
193
193
193
193
193
180

314
314
314
314
314
314
314
314
314
314
310
293
278
278
240
197
172
153
138

274
274
274
274
274
274
274
274
274
274
274
274
274
274
240
197
172
153
138

249
249
249
249
249
249
249
249
249
249
249
249
249
249
240
197
172
153
138

231
231
231
231
231
231
231
231
231
231
231
231
231
231
231
197
172
153
138

217
217
217
217
217
217
217
217
217
217
217
217
217
217
217
197
172
153
138

207
207
207
207
207
207
207
207
207
207
207
207
207
207
207
197
172
153

198
198
198
198
198
198
198
198
198
198
198
198
198
198
198
197
172

333
333
333
333
333
333
333
333
333
333
307
290
275
242
237
217
193
169
150
134

291
291
291
291
291
291
291
291
291
291
291
290
275
242
237
217
193
169
150
134

264
264
264
264
264
264
264
264
264
264
264
264
264
242
237
217
193
169
150
134

245
245
245
245
245
245
245
245
245
245
245
245
245
242
237
217
193
169
150
134

231
231
231
231
231
231
231
231
231
231
231
231
231
231
231
217
193
169
150
134

220
220
220
220
220
220
220
220
220
220
220
220
220
220
220
217
193
169
150
134

210
210
210
210
210
210
210
210
210
210
210
210
210
210
210
210
193
169
150
134

84

3.5

4.5

202
202
202
202
202
202
202
202
202
202
202
202
202
202
202
202
193
169
150
134

1.5

2.5

3.5

404
404
404
404
404
404
404
404
392
367
327
310
259
218
194
177

353
353
353
353
353
353
353
353
353
353
327
310
259
218
194
177

321
321
321
321
321
321
321
321
321
321
321
310
259
218
194
177

298
298
298
298
298
298
298
298
298
298
298
298
259
218
194
177

280
280
280
280
280
280
280
280
280
280
280
280
259
218
194
177

431
431
431
431
431
431
431
404
375
351
310
294
242
199
175
157

376
376
376
376
376
376
376
376
375
351
310
294
242
199
175
157

342
342
342
342
342
342
342
342
342
342
310
294
242
199
175
157

317
317
317
317
317
317
317
317
317
317
310
294
242
199
175
157

299
299
299
299
299
299
299
299
299
299
299
294
242
199
175
157

284
284
284
284
284
284
284
284
284
284
284
284
242
199
175

462
462
462
462
462
416
397
368
343
303
286
271
245
234
192
167
149
134

403
403
403
403
403
403
397
368
343
303
286
271
245
234
192
167
149
134

366
366
366
366
366
366
366
366
343
303
286
271
245
234
192
167
149
134

340
340
340
340
340
340
340
340
340
303
286
271
245
234
192
167
149
134

320
320
320
320
320
320
320
320
320
303
286
271
245
234
192
167
149
134

305
305
305
305
305
305
305
305
305
305
286
271
245
234
192
167
149

291
291
291
291
291
291
291
291
291
291
286
271
245
234
192
167
149

490
490
490
467
413
393
365
340
300
283
268
242
231
212
188
164
146
131
119

428
428
428
428
419
393
365
340
300
283
268
242
231
212
188
164
146
131
119

389
389
389
389
389
389
365
340
300
283
268
242
231
212
188
164
146
131
119

361
361
361
361
361
361
361
340
300
283
268
242
231
212
188
164
146
131
119

340
340
340
340
340
340
340
340
300
283
268
242
231
212
188
164
146
131
119

324
324
324
324
324
324
324
324
300
283
268
242
231
212
188
164
146
131
119

309
309
309
309
309
309
309
309
300
283
268
242
231
212
188
164
146
131
119

4.5

297
297
297
297
297
297
297
297
297
283
268
242
231
212
188
164
146

(for a project life of bearings of 30.000 hours)


PSV 4

PSV 5

PSV 7

ROLLER
Belt Width
C

belt speed m/s

1.5

belt speed m/s

2.5

3.5

4.5

Arrangements

mm

belt speed m/s

4.5

mm

6
168
208
258

381
381
381
381
381
381
381
381
381
381
381
381
381
337
233

333
333
333
333
333
333
333
333
333
333
333
333
333
333
233

302
302
302
302
302
302
302
302
302
302
302
302
302
302
233

281
281
281
281
281
281
281
281
281
281
281
281
281
281
233

264
264
264
264
264
264
264
264
264
264
264
264
264
264
233

406
406
406
406
406
406
406
406
406
406
406
406
406
402
366

355
355
355
355
355
355
355
355
355
355
355
355
355
355
355

323
323
323
323
323
323
323
323
323
323
323
323
323
323
323

299
299
299
299
299
299
299
299
299
299
299
299
299
299
299

282
282
282
282
282
282
282
282
282
282
282
282
282
282
282

268
268
268
268
268
268
268
268
268
268
268
268
268
268
268

436
436
436
436
436
436
436
436
436
436
436
436
436
436
412
363
324
294
270

381
381
381
381
381
381
381
381
381
381
381
381
381
381
381
363
324
294
270

346
346
346
346
346
346
346
346
346
346
346
346
346
346
346
346
324
294
270

321
321
321
321
321
321
321
321
321
321
321
321
321
321
321
321
321
294
270

302
302
302
302
302
302
302
302
302
302
302
302
302
302
302
302
302
294
270

287
287
287
287
287
287
287
287
287
287
287
287
287
287
287
287
287
287

274
274
274
274
274
274
274
274
274
274
274
274
274
274
274
274
274

462
462
462
462
462
462
462
462
462
462
462
462
462
462
417
398
348
310
279
254

404
404
404
404
404
404
404
404
404
404
404
404
404
404
404
398
348
310
279
254

367
367
367
367
367
367
367
367
367
367
367
367
367
367
367
367
348
310
279
254

341
341
341
341
341
341
341
341
341
341
341
341
341
341
341
341
341
310
279
254

321
321
321
321
321
321
321
321
321
321
321
321
321
321
321
321
321
310
279
254

305
305
305
305
305
305
305
305
305
305
305
305
305
305
305
305
305
305
279
254

291
291
291
291
291
291
291
291
291
291
291
291
291
291
291
291
291
291
279
254

270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270

549
549
549
549
549
549
549
549
549
549
549
549
512
337
233

435
435
435
435
435
435
435
435
435
435
435
435
435
377
233

380
380
380
380
380
380
380
380
380
380
380
380
380
377
233

585
585
585
585
585
585
585
585
585
585
585
529
442
393
356

465
465
465
465
465
465
465
465
465
465
465
465
442
393
356

406
406
406
406
406
406
406
406
406
406
406
406
406
393
356

369
369
369
369
369
369
369
369
369
369
369
369
369
369

627
627
627
627
627
627
627
627
627
627
608
577
524
501
412
363
324
294
270

498
498
498
498
498
498
498
498
498
498
498
498
498
498
412
363
324
294
270

435
435
435
435
435
435
435
435
435
435
435
435
435
435
412
363
324
294
270

395
395
395
395
395
395
395
395
395
395
395
395
395
395
395
363
324
294
270

380
380
380
380
380
380
380
380
380
380
380
380
380
380
380
363
324
294
270

367
367
367
367
367
367
367
367
367
367
367
367
367
367
367
363

666
666
666
666
666
666
666
666
630
564
564
511
488
449
400
350
311
281
256

528
528
528
528
528
528
528
528
528
528
528
511
488
449
400
350
311
281
256

462
462
462
462
462
462
462
462
462
462
462
462
462
449
400
350
311
281
256

419
419
419
419
419
419
419
419
419
419
419
419
419
419
400
350
311
281
256

403
403
403
403
403
403
403
403
403
403
403
403
403
403
379
350
311
281
256

389
389
389
389
389
389
389
389
389
389
389
389
389
389
379
350
311
281

366
366
366
366
366
366
366
366
366
366
366
366
366
366
366
350

853
853
853
853
853
853
853
853
853
853
853
853
727
501

677
677
677
677
677
677
677
677
677
677
677
677
677
501

592
592
592
592
592
592
592
592
592
592
592
592
592
501

538
538
538
538
538
538
538
538
538
538
538
538
538
501

915
915
915
915
915
915
915
915
915
915
915
915
915
915
915
915
774
575

726
726
726
726
726
726
726
726
726
726
726
726
726
726
726
726
726
575

634
634
634
634
634
634
634
634
634
634
634
634
634
634
634
634
634
575

576
576
576
576
576
576
576
576
576
576
576
576
576
576
576
576
576
575

554
554
554
554
554
554
554
554
554
554
554
554
554
554
554
554
554
554

535
535
535
535
535
535
535
535
535
535
535
535
535
535
535
535
535

971
971
971
971
971
971
971
971
971
971
971
971
971
971
971
971
898
819
755

771
771
771
771
771
771
771
771
771
771
771
771
771
771
771
771
771
771
755
823
823
823
823
823
823
823
823
817
736
671
593

673
673
673
673
673
673
673
673
673
673
673
673
673
673
673
673
673
673
673
719
719
719
719
719
719
719
719
719
719
671
593

612
612
612
612
612
612
612
612
612
612
612
612
612
612
612
612
612
612
612
654
654
654
654
654
654
654
654
654
654
654
593

588
588
588
588
588
588
588
588
588
588
588
588
588
588
588
588
588
588

568
568
568
568
568
568
568
568
568
568
568
568
568
568
568
568
568

534
534
534
534
534
534
534
534
534
283
534
534
534
534
534
534

628
628
628
628
628
628
628
628
628
628
628
593

607
607
607
607
607
607
607
607
607
607
607
593

571
571
571
571
571
571
571
571
571
571

85

388
473
508
538
608
708
758
808
908
958
1158
1408
1608
1808
168
208
258
323
388
473
508
538
608
708
758
808
908
958
1158
1408
1608
1808
208
258
323
388
473
538
608
678
708
758
808
908
958
1008
1108
1158
1408
1608
1808
2008
2208
258
323
388
473
538
608
678
708
758
808
908
958
1008
1108
1158
1258
1408
1608
1808
2008
2208
608
678
758
808
908
1008
1108
1258
1808
2008
2208
2508

400
500
650
500
650 1000
800 1200
300
400

323
300

400
1400
500 1000 1600
1200
650
1400
1600
800
1000
1200
1400
1600
400
300 500
400 650
500 800
300 650 1000
800 1200
400
1400
500 1000 1600
1200
650
1400
1600
800
1000
1200
1400
1600
500
650
500 800
650 1000
800 1200
1400
500 1000 1600
1800
1200
650
2000
1400
1600
800
1800
2000
1000
1200
1400
1600
1800
2000
650
800
650 1000
800 1200
1400
1000 1600
1800
1200
650
2000
1400 2200
1600
800
1800
2000
1000
2200
1200
1400
1600
1800
2000
1600
1800
2000
2200
1600
1800
2000
2200
1600
1800
2000
2200

800

89

108

133

159

194

Choice of roller in relation to the roller capacity in daN, to diameter, to belt


ROLLER

PL 2 - PL 3 - PL 4
Belt Width

Arrangements

mm

C
mm

2 Rollers

belt speed m/s

1 1.25
400
500
650
800
89

400
500

400
500
650
800
1000
1200

1000
1200

650
800
1000
1200
400
500
650
800
90

400
500

400
500
650
800
1000
1200

1000
1200

650
800
1000
1200
400
500
650
800
108

400
500

400
500
650
800
1000
1200

1000
1200

650
800
1000
1200
1400
400
500
650
800
110

400
500

400
500
650
800
1000
1200

1000
1200

650
800
1000
1200
400
500
650
800

400
500
650
800
1000
1200

400
133

1400
500

1000
1200

650
1400
800
1000
1200
1400
400
500
650
800
140

400
500
650
800
1000
1200

1000
1200

PLF 1 - PLF 5 - PLF 20

roller

400
500
650
800
1000
1200

168
208
258
323
388
473
508
608
708
758
958
1158
1408
168
208
258
323
388
473
508
608
708
758
958
1158
1408
168
208
258
323
388
473
508
608
708
758
958
1158
1408
1608
168
208
258
323
388
473
508
608
708
758
958
1158
1408
168
208
258
323
388
473
508
538
608
708
758
808
958
1158
1408
1608
168
208
258
323
388
473
508
608
708
758
958
1158
1408

97
97
97
97
97
97
97
97
97
97
50
28
16

107
107
107
107
107
107
107
107
107
107
107
62
35

120
120
120
120
120
120
120
120
120
120
120
120
107

88
88
88
88
88
88
88
88
88
88
50
28
16

96
96
96
96
96
96
96
96
96
96
96
62
35

104
104
104
104
104
104
104
104
104
104
104
104
104

belt speed m/s

1.5 1.75

80
80
80
80
80
80
80
80
80
80
50
28
16

88
88
88
88
88
88
88
88
88
88
88
62
35

99
99
99
99
99
99
99
99
99
99
99
99
99

86

75
75
75
75
75
75
75
75
75
75
50
28
16

82
82
82
82
82
82
82
82
82
82
82
62
35

88
88
88
88
88
88
88
88
88
88
88
88
88

2.5

70
70
70
70
70
70
70
70
70
70
50
28
16

63
63
63
63
63
63
63
63
63
63
50
28
16

77
77
77
77
77
77
77
77
77
77
77
62
35

78
78
78
78
78
78
78
78
78
78
78
78
78

69
69
69
69
69
69
69
69
69
69
69
62
35

76
76
76
76
76
76
76
76
76
76
76
76
76

3.0

1
129
129
129
129
129
129
129
129
129
129
129
117
96

1.25
116
116
116
116
116
116
116
116
116
116
116
116
96

1.5 1.75
107
99
107
99
107
99
107
99
107
99
107
99
107
99
107
99
107
99
107
99
107
99
107
99
96
96

2
93
93
93
93
93
93
93
93
93
93
93
93
93

2.5
84
84
84
84
84
84
84
84
84
84
84
84
84

3.0

142
142
142
142
142
142
142
142
142
142
137
113
93
79

127
127
127
127
127
127
127
127
127
127
127
113
93
79

117
117
117
117
117
117
117
117
117
117
113
113
93
79

109
109
109
109
109
109
109
109
109
109
109
109
93
79

102
102
102
102
102
102
102
102
102
102
102
102
93
79

92
92
92
92
92
92
92
92
92
92
92
92
92
79

84
84
84
84
84
84
84
84
84
84
84
84
84
79

156
156
156
156
156
156
156
156
156
156
156
156
156
111
91
79

142
142
142
142
142
142
142
142
142
142
142
142
142
111
91
79

129
129
129
129
129
129
129
129
129
129
129
129
129
111
91
79

120
120
120
120
120
120
120
120
120
120
120
120
120
111
91
79

112
112
112
112
112
112
112
112
112
112
112
112
112
111
91
79

101
101
101
101
101
101
101
101
101
101
101
101
101
101
91
79

93
93
93
93
93
93
93
93
93
93
93
93
93
93
91
79

64
64
64
64
64
64
64
64
64
64
64
62
35

71
71
71
71
71
71
71
71
71
71
71
71
71

62
62
62
62
62
62
62
62
62
62
62
62
62

81
81
81
81
81
81
81
81
81
81
81
81
81
81
81
79

width and speed

(for a project life of bearings of 10.000 hours)

ROLLER

MPS
Belt Width

Arrangements

mm

300
50
400
500
650
800
1000

300
60
400
500
650
800
1000

300
76
400
500
650
800
1000

400
500

400
500
650
800
1000

1000

300
400
500
650
800

400
500
650
800
1000

1000

400
500
650
800
89

400
500
650
800
1000

1000

300
400
500
650
800

400
500
650
800
1000
1200

1000
1200

650
800
1000
1200
400
500
650
800
102

400
500
650
800
1000
1200

1000
1200

MPR

RTL

mm

300
400
500
650
800

M1

roller

400
500
650
800
1000
1200

168
208
258
323
388
473
508
608
758
958
1158
168
208
258
323
388
473
508
608
758
958
1158
168
208
258
323
388
473
508
608
758
958
1158
168
208
258
323
388
473
508
608
708
758
958
1158
1408
168
208
258
323
388
473
508
608
708
758
958
1158
1408

belt speed m/s

0.75
121
121
121
121
121
117
109
91
73
58
49
128
128
128
128
128
114
106
88
70
55
46

1
110
110
110
110
110
110
109
91
73
58
49
117
117
117
117
117
114
106
88
70
55
46
126
126
126
126
126
113
104
86
68
53
44
133
133
133
133
133
112
103
85
72
67
53
43
35
139
139
139
139
139
112
103
85
72
67
52
43
35

1.5
96
96
96
96
96
96
96
91
73
58
49
102
102
102
102
102
102
102
88
70
55
46
110
110
110
110
110
110
104
86
68
53
44
116
116
116
116
116
112
103
85
72
67
53
43
35
129
129
129
129
129
112
103
85
72
67
52
43
35

belt speed m/s

93
93
93
93
93
93
93
88
70
55
46
100
100
100
100
100
100
100
86
68
53
44
106
106
106
106
106
106
103
85
72
67
53
43
35
122
122
122
122
122
112
103
85
72
67
52
43
35

2.5

93
93
93
93
93
93
93
86
68
53
44
98
98
98
98
98
98
98
85
72
67
53
43
35
103
103
103
103
103
103
103
85
72
67
52
43
35

92
92
92
92
92
92
92
85
72
67
53
43
35
97
97
97
97
97
97
97
85
72
67
52
43
35

belt speed m/s

0.75
44
44
44
44
44
44
44
44
44
44
44
49
49
49
49
49
49
49
49
49
49
46
56
56
56
56
56
56
56
56
56
53
44
61
61
61
61
61
61
61
61

1
40
40
40
40
40
40
40
40
40
40
40
43
43
43
43
43
43
43
43
43
43
43
49
49
49
49
49
49
49
49
49
49
44
53
53
53
53
53
53
53
53

1.5 1.75

2.5

35
35
35
35
35
35
35
35
35
35
35
40
40
40
40
40
40
40
40
40
40
40
43
43
43
43
43
43
43
43

37
37
37
37
37
37
37
37
37
37
37
40
40
40
40
40
40
40
40

37
37
37
37
37
37
37
37

61
53
43

53
53
43

43
43
43

40
40
40

37
37
37

57
57
57
57
57
57
57
57

46
46
46
46
46
46
46
46

43
43
43
43
43
43
43
43

40
40
40
40
40
40
40
40

36
36
36
36
36
36
36
36

57
52

46
46
43

43
43
43

40
40
40

36
36
36

0.75

128
128
128
128
128
114
106
88
70
55
46
139
139
139
139
139
113
104
86
68
53
44

117
117
117
117
117
114
106
88
70
55
46
126
126
126
126
126
113
104
86
68
53
44
133
133
133
133
133
112
103
85
72
67
53
43
35

belt speed m/s

1.5 1.75

102
102
102
102
102
102
102
88
70
55
46
110
110
110
110
110
110
104
86
68
53
44
116
116
116
116
116
112
103
85
72
67
53
43
35

97
97
97
97
97
97
97
88
70
55
46
105
105
105
105
105
105
104
86
68
53
44
110
110
110
110
110
110
103
85
72
67
53
43
35

100
100
100
100
100
100
100
86
68
53
44
106
106
106
106
106
106
103
85
72
67
53
43
35

2.5

56
56
56
56
56
56
56
56
56
55
46
69
69
69
69
69
69
69
69
68
53
44
98
98
98
98
98
98
98
85
72
67
53
43
35

Note : for the definitive load capacity, at different possible speeds, see the page relative to each series, type and diameter

87

0.5 0.75

1 1.50 1.75

49
49
49
49
49
49
49
49
49
49
46
56
56
56
56
56
56
56
56
56
53
44
61
61
61
61
61
61
61
61

43
43
43
43
43
43
43
43
43
43
43
49
49
49
49
49
49
49
49
49
49
44
53
53
53
53
53
53
53
53

35
35
35
35
35
35
35
35
35
35
35
40
40
40
40
40
40
40
40
40
40
40
43
43
43
43
43
43
43
43

37
37
37
37
37
37
37
37
37
37
37
40
40
40
40
40
40
40
40

37
37
37
37
37
37
37
37

61
53
43

53
53
43

43
43
43

40
40
40

37
37
37

2 Rollers

88

2.5 - Programme
The experience of Rulmeca for 40 years
producing belt conveyor rollers, has
perfected and expanded the range of
products we offer, so that the user will find
the correct answer to the most diverse and
difficult applications,
This catalogue presents the different series
of rollers in production and their relative
utilisation criteria :

1
2
3
4
5

Rollers
Rollers
Rollers
Rollers
Rollers

in
in
in
in
in

steel series PSV


plastic series PL
steel series MPS
steel series MPR
steel series RTL

89

2 Rollers

90

2.5.1 - Rollers series PSV


Where used
Rollers PSV are particularly suited to
conveyors that operate in very difficult
conditions, where working loads are high,
and large lump size material is conveyed ;
and yet, despite these characteristics, they
require minimal maintenance.
Typical types of application are : mines,
caves, cement works, coal-fired electric
utilities and dock installations,
The effectiveness of the PSV roller sealing
system provides the solution to the
environmental challenges of dust, dirt,
water, low and high temperatures or
applications where there is a large
temperature imbalance between day and
night.
The working temperature, with standard
greased components is defined as between -20C and + 100C.
It is possible to reach temperatures outside
of this range using special grease, bearings and seals.

91

2 Rollers
series

PSV

Characteristics
The rollers series PSV offer the highest
quality and the maximum load capacity of
Rulmecas production.
The unique design of our hermetic seal
system not only protects the bearings but
offers maximum effectiveness and long life,
even in the presence of the most severe
pollutants.
The control of all roller materials from
incoming inspection, through manufacture
and assembly in the automatic cycle, with
on line function tests on 100% of
production, allows us to state that the
function and life of this roller is among the
highest in the world.
Attention to detail, whether at the design
stage or in the various manufacturing
phases, observing close limits of starting
resistance, of eccentricity and axial play,
results in notable savings in energy and a
reduction in maintenance over time.
These factors give rise to business
economies, confidence and high
productivity, objectives pursued by all users
of belt conveyors.
The Quality System certified ISO 9001 got
from Rulmeca attest to their continuous
quality standards, and their stated performance.

Roller shell
It is the external diameter of the roller that
is in contact with the conveyor belt. It
consists of a steel tube produced according
to Rulmeca standards, with particular
reference to tight tolerances and specific
particulars.
The tube is cut and machined using automatic numerically controlled machines, that
guarantee and maintain the tolerances and
the precision of the square cut.

92

Bearing housing
It is a steel monolithic structure, deep drawn
and sized to a fine tolerance ISO M7 at the
bearing position, This tolerance is necessary to guarantee the optimum assembly
of the bearing by ensuring that it is square
to the spindle of the roller.
The thickness of the housings is proportional to the spindle diameter and to the
bearing type, with thicknesses that are up
to 5 mm, to guarantee the maximum
strength for each application, including the
heaviest.
Monobloc
The bearing housings of the PSV rollers are
welded to the tube body using
autocentralising automatic welding machines utilising a continuous wire feed : our
patented system UNIBLOC.
Tube and bearing housing form a monolithic structure of exceptional strength which
itself reduces to the minimum any imbalance in the roller, This guarantees the alignment and concentricity with respect to the
external diameter of the component parts
of the sealing system.

The optimum balance and concentricity


thus obtained allows these rollers to be used
at the highest speeds, eliminating harmful
vibration to the conveyor structure and the
hammer effect on the bearings of the
rollers.

corresponding to where the bearings and


seals are fitted, to guarantee a perfect
match and optimum performance.
Bearings
These are the parts which give virtually
frictionless rotation to the tube body with
respect to the fixed spindle.
Precision bearings only are used. They are
the radial ball race type of the series : 6204,
6205, 6305, 6206, 6306, 6308 with internal
play tolerance C3, ideal for applications of
rollers used for belt conveyors.

h6

Connecting spindle / bearing, bearing


housing
PSV rollers require particular tolerances for
the bearing housing, for the spindle and
the bearing itself, that enables the roller to
function optimally for a long life, whilst under
pressure.
In fact the bearing housing has the very strict
precision tolerance of M7, the spindle is
precision ground to tolerance h6 and the
bearing has internal play tolerance
maximum C3.

The spindle is centreless ground to a


tolerance ISO h6 at the extremities,

These three tolerances functionally


guarantees the autoalignment of the internal
and outer bearing rings of the ball race
resulting in a good performance even when

Spindle
This is the component which sustains the
roller when it is assembled into the troughing
set supports. It is made from drawn steel,
cut and machined by automatic numerically
controlled machines.

Roller shell

Bearing housing

Spindle

Internal seal

93

Precision
bearing

the spindle deflection is extreme due to


overloading.
Sealing
The seals comprise the most important
components in the design of the PSV rollers.
The principal task of the seals is to protect
the bearing from harmful elements that may
impinge from the outside or the inside of
the roller.
The working conditions of these rollers is
very often the most severe, with the
presence of dust, abrasive sand, water, and
various other pollutants.
On the inside of the roller there may be
particles formed by the rusting of the internal
tube body or condensation caused by the
thermal changes that arise between day
and night in particular climates.
The seal must also contain and retain a
good quantity of grease for the bearing
lubrication.
As a guarantee and to complete the PSV
roller sealing system the final components
are assembled at either end :
- strong external stone guards formed as a

Labyrinth
seal

Circlip

Cover

External Stone guard


wiper seal

2 Rollers
series

PSV

shield, in anti-corrosive material, to protect


the seals from the fall of material onto the
end cap of the roller.
- seal with two principal sections; one
external and one internal.
- external section : self cleaning in that it
centrifugally repels water and dust naturally
towards the outside. Comprises a lip ring
seal made from soft anti-abrasive rubber
with a large contact surface that provides
an effective hermetic seal of long working
life.
The self cleaning effect is principally due to
the particular design of the cover cap and
the shape of the bearing housing which
when rotating, tends to expel all pollutants,
centrifugally.
- internal section : triple lip labyrinth in nylon
PA6 greased to give further bearing
protection.
Behind the bearing a sealing ring in nylon
PA6 is positioned that provides an ample
grease reservoir and also retains the grease
near to the bearing even when there is a
depression due to an abrupt change in
temperature (pumping effect).
This ring acts also as a seal to counteract
the eventual formation of condensation and
oxidation which could take place inside the
tube.
- locking system, provided by means of the
correctly located circlips, which today is the
best and the strongest system implemented
in heavy rollers for belt conveyors.

94

Lubrication
PSV rollers are lubricated for life with an
abundant quantity of lithium based water
repellent grease, that guarantees the correct
lubrication for the working life of the roller.
Final inspection
All PSV rollers are assembled on automatic
assembly machines with live test stations
that maintains roller rotation for a sufficient
time to distribute the grease into the
bearings and all the other internal
components. 100% of the rollers are tested
to verify their low-torque characteristics.

Programme of production series PSV


Roller

type

mm design s

PSV 1

PSV 2

The table indicates the type and diameter


of standard rollers in production according
to European standards to DIN 15207ISO 1537.
Upon request rollers may be supplied with
varying dimensions, tube thickness end
diameters according to standards CEMA,
BS, JIS, AFNOR and FEM .

PSV 3

PSV 4

ch

PSV 5

basic

spindle

63 N

89 N

108 N

3,5

133 N

89 N

108 N

3,5

133 N

159 N

4,5

89 N

108 N

3,5

133 N

159 N

4,5

89 N

108 N

3,5

133 N

159 N

4,5

89 N

108 N

3,5

133 N

159 N

4,5

PSV 7 108 N

3,5

133 N

159 N

4,5

194 N

6,3

95

bearing

ch

20

14

6204

25

18

6205

25

18

6305

note

with tube and spindle in steel


30

22

6206

30

22

6306

40

32

6308

S 235 JR (EN 10027-1)


ex Fe 360 (EN 10025)
St 37 (DIN 17100)

2 Rollers
series

PSV 1

Section through sealing

63 N

Belt

roller

width
mm

dimensions
mm

weight
Kg

arrangements

Bearing 6204
( 20 X 47 X 14 )

d = 20
ch = 14
s= 3
e= 4
g= 9

load capacity
daN

rotating

belt speed m/s

400

160

168

186

1.3

1.8 201

parts

total

0.5

1.25

1.5

1.75

160

148

140

133

127

300

500

200

208

226

1.5

2.1 201

160

148

140

133

127

400

650

250

258

276

1.7

2.4 201

160

148

140

133

127

500

800

315

323

341

2.0

2.9 201

160

148

140

133

127

650 1000

380

388

406

2.3

3.3 201

160

148

140

133

127

800 1200

465

473

491

2.7

3.9 201

160

148

140

133

127

400

500

508

526

2.9

4.1 201

160

148

140

133

127

500 1000

600

608

626

3.3

4.8 201

160

148

140

133

127

300

700

708

726

3.8

5.5 184

160

148

140

133

127

650

1200

750

758

776

4.0

5.9 172

160

148

140

133

127

800

950

958

976

4.9

7.3 138

138

138

138

133

127

1000

1150 1158 1176

5.8

8.7 116

116

116

116

116

116

1200

1400 1408 1426

6.9 10.4

99

99

99

99

99

The indicated load capacity relates to a project working life of 30000 hours.

Example of ordering
standard design
PSV1,20F,63N,608
for special design
see pages 80-81

96

99

ch

B
C
A

89 N

Belt

roller

width
mm

dimensions
mm

arrangements

d = 20
ch = 14
s= 3
e= 4
g= 9

load capacity
daN

rotating

belt speed m/s

400

160

168

186

1.7

300

500

200

208

226

400

650

250

258

276

500

Bearing 6204
( 20 X 47 X 14 )

weight
Kg

parts

total

0.5

1.5

2.5

2.2 226

179

157

142

132

124

2.0

2.5 226

179

157

142

132

124

2.3

3.0 226

179

157

142

132

124

800

315

323

341

2.7

3.6 226

179

157

142

132

124

300 650 1000

380

388

406

3.1

4.1 226

179

157

142

132

124

800 1200

465

473

491

3.7

4.9 226

179

157

142

132

124

500

508

526

3.9

5.2 226

179

157

142

132

124

530

538

556

4.1

5.5 226

179

157

142

132

124

600

608

626

4.6

6.1 204

179

157

142

132

124

400
1400
500 1000
1200
650
1400
800

700

708

726

5.2

7.0 173

173

157

142

132

124

750

758

776

5.5

7.4 161

161

157

142

132

124

800

808

826

5.8

7.9 150

150

150

142

132

124

950

958

976

6.8

9.2 126

126

126

126

126

124

8.1 11.0 104

104

104

104

104

104

1000

1150 1158 1176

1200

1400 1408 1426

9.7 13.2

85

85

85

85

85

85

1400

1600 1608 1626

11.0 15.0

75

75

75

75

75

75

The indicated load capacity relates to a project working life of 30000 hours.
Example of ordering
standard design
PSV1,20F,89N,608
for special design
see pages 80-81

97

2 Rollers
series

PSV 1

Section through sealing

108 N

Belt

roller

width
mm

dimensions
mm

arrangements

load capacity
daN

rotating

belt speed m/s

400

160

168

186

2.3

300

500

200

208

226

400

650

250

258

500

800

315

323

300 650 1000

380

Bearing 6204
( 20 X 47 X 14 )

d = 20
ch = 14
s = 3,5
e= 4
g= 9

weight
Kg

800 1200
400
1400

parts

total

1.5

2.5

3.5

2.7 191

167

152

141

133

126

2.6

3.2 191

167

152

141

133

126

276

3.1

3.8 191

167

152

141

133

126

341

3.7

4.5 191

167

152

141

133

126

388

406

4.3

5.3 191

167

152

141

133

126

465

473

491

5.0

6.2 191

167

152

141

133

126

500

508

526

5.3

6.6 191

167

152

141

133

126

530

538

556

5.6

7.0 191

167

152

141

133

126

500 1000

600

608

626

6.2

7.8 191

167

152

141

133

126

1200

700

708

726

7.1

8.9 170

167

152

141

133

126

750

758

776

7.6

9.5 158

158

152

141

133

126

800

808

826

8.1 10.1 147

147

147

141

133

126

950

958

650
1400

976

9.4 11.8 123

123

123

123

123

123

1000

800

1150 1158 1176

11.2 14.1 101

101

101

101

101

101

1200

1400 1408 1426

13.5 17.0

82

82

82

82

82

82

1400

1600 1608 1626

15.3 19.3

72

72

72

72

72

72

The indicated load capacity relates to a project working life of 30000 hours.
Example of ordering
standard design
PSV1,20F,108N,323
for special design
see pages 80-81

98

ch

B
C
A

133 N

Belt

roller

width
mm

dimensions
mm

arrangements

500

Bearing 6204
( 20 X 47 X 14 )

weight
Kg

load capacity
daN

rotating

belt speed m/s

200

208

226

3.6

4.1 205

parts

total

1.5

2.5

179

163

151

142

129

650

250

258

276

4.2

4.9 205

179

163

151

142

129

800

315

323

341

5.0

5.9 205

179

163

151

142

129

650 1000

380

388

406

5.9

6.9 205

179

163

151

142

129

800 1200

465

473

491

6.9

8.1 205

179

163

151

142

129

1400

530

538

556

7.8

9.1 205

179

163

151

142

129

500 1000 1600

600

608

626

8.7 10.2 200

179

163

151

142

129

700

708

726

9.9 11.7 169

169

163

151

142

129

500

d = 20
ch = 14
s= 4
e= 4
g= 9

1200
650

800

750

758

776

10.6 12.5 157

157

157

151

142

129

1400

800

808

826

11.2 13.2 146

146

146

146

142

129

1600

900

908

926

12.5 14.8 129

129

129

129

129

129

950

958

976

13.1 15.5 122

122

122

122

122

122

1000

1150 1158 1176

15.7 18.6

99

99

99

99

99

99

1200

1400 1408 1426

18.9 22.4

81

81

81

81

81

81

1400

1600 1608 1626

21.4 25.4

71

71

71

71

71

71

1600

1800 1808 1826

24.0 28.4

63

63

63

63

63

63

The indicated load capacity relates to a project working life of 30000 hours.
Example of ordering
standard design
PSV1,20F,133N,388
for special design
see pages 80-81

99

2 Rollers
series

PSV 2

Section through sealing

89 N

Belt

roller

width
mm

dimensions
mm

arrangements

Bearing 6205
( 25 X 52 X 15 )

500

weight
Kg

load capacity
daN

rotating

belt speed m/s

500

200

208

232

2.1

650

250

258

282

2.4

parts

total

0.5

1.5

2.5

3.0 346

274

240

218

202

190

3.5 346

274

240

218

202

190

800

315

323

347

2.9

4.2 346

274

240

218

202

190

650 1000

380

388

412

3.3

4.9 346

274

240

218

202

190

800 1200

465

473

497

3.8

5.7 346

274

240

218

202

190

1400

530

538

562

4.2

6.4 346

274

240

218

202

190

500 1000 1600

600

608

632

4.7

7.1 346

274

240

218

202

190

d = 25
ch = 18
s= 3
e= 4
g = 12

1200

700

708

732

5.3

8.1 346

274

240

218

202

190

750

758

782

5.7

8.6 346

274

240

218

202

190

800

808

832

6.0

9.2 346

274

240

218

202

190

900

908

932

6.6 10.2 336

274

240

218

202

190

950

958

982

6.9 10.7 319

274

240

218

202

190

1000

1150 1158 1182

8.2 12.7 267

267

240

218

202

190

1200

1400 1408 1432

9.8 15.3 224

224

224

218

202

190

1400

1600 1608 1632

11.1 17.4 201

201

201

201

201

1600

1800 1808 1832

12.4 19.4 183

183

183

183

183

650
1400
1600
800

The indicated load capacity relates to a project working life of 30000 hours.

Example of ordering
standard design
PSV2,25F,89N,323
for special design
see pages 80-81

100

ch

B
C
A

108 N

Belt

roller

Width
mm

dimensions
mm

arrangements

Bearing 6205
( 25 X 52 X 15 )

d = 25
ch = 18
s = 3,5
e= 4
g = 12

500

weight
Kg

load capacity
daN

rotating

belt speed m/s

500

200

208

232

2.7

650

250

258

282

3.2

part

total

1.5

2.5

3.5

3.6 293

256

232

216

203

193

4.3 293

256

232

216

203

193

800

315

323

347

3.8

5.1 293

256

232

216

203

193

650 1000

380

388

412

4.4

6.0 293

256

232

216

203

193

800 1200

465

473

497

5.1

7.0 293

256

232

216

203

193

1400

530

538

562

5.7

7.9 293

256

232

216

203

193

500 1000 1600

600

608

632

6.4

8.8 293

256

232

216

203

193

700

708

732

7.3 10.1 293

256

232

216

203

193

750

758

782

7.7 10.7 293

256

232

216

203

193

1200
650
1400

800

808

832

8.2 11.4 293

256

232

216

203

193

1600

900

908

932

9.1 12.6 293

256

232

216

203

193

950

958

982

9.5 13.3 293

256

232

216

203

193

1000

1150 1158 1182

11.3 15.9 249

249

232

216

203

193

1200

1400 1408 1432

13.6 19.1 205

205

205

205

203

193

1400

1600 1608 1632

15.4 21.7 180

180

180

180

180

180

1600

1800 1808 1832

17.2 24.2 161

161

161

161

161

800

The indicated load capacity relates to a project working life of 30000 hours.
Example of ordering
standard design
PSV2,25F,108N,958
for special design
see pages 80-81

101

2 Rollers
series

PSV 2

Section through sealing

133 N

Belt

roller

width
mm

dimensions
mm

arrangements

Bearing 6205
( 25 X 52 X 15 )

d = 25
ch = 18
s= 4
e= 4
g = 12

load capacity
daN

rotating

belt speed m/s

650

250

258

282

4.5

800

315

323

347

5.3

parts

total

1.5

2.5

5.5 314

274

249

231

217

198

6.5 314

274

249

231

217

198

650 1000

380

388

412

6.1

7.6 314

274

249

231

217

198

800 1200

465

473

497

7.2

9.0 314

274

249

231

217

198

1400

530

538

562

8.0 10.1 314

274

249

231

217

198

1000 1600

600

608

632

8.9 11.3 314

274

249

231

217

198

1800

670

678

702

9.8 12.4 314

274

249

231

217

198

1200

700

708

732

10.2 12.9 314

274

249

231

217

198

750

758

782

10.9 13.8 314

274

249

231

217

198

1400

800

808

832

11.5 14.6 314

274

249

231

217

198

1600

900

908

932

12.8 16.2 310

274

249

231

217

198

950

958

982

13.4 17.1 293

274

249

231

217

198

650

800
1800

Example of ordering
standard design
PSV2,25F,133N,473
for special design

weight
Kg

1000 1008 1032

14.0 17.9 278

274

249

231

217

198

1000

1150 1158 1182

16.0 20.4 240

240

240

231

217

198

1200

1400 1408 1432

19.1 24.5 197

197

197

197

197

197

1400

1600 1608 1632

21.7 27.9 172

172

172

172

172

172

1600

1800 1808 1832

24.2 31.2 153

153

153

153

153

1800

2000 2008 2032

26.8 34.5 138

138

138

138

138

The indicated load capacity relates to a project working life of 30000 hours.

see pages 80-81

102

ch

B
C
A

159 N

Belt

roller

width
mm

dimensions
mm

arrangements

weight
Kg

load capacity
daN

rotating

belt speed m/s

parts

total

4.5

Bearing 6205

650

250

258

282

5.3

6.3 333

264

231

210

202

195

( 25 X 52 X 15 )

800

315

323

347

6.3

7.6 333

264

231

210

202

195

650 1000

380

388

412

7.3

8.8 333

264

231

210

202

195

800 1200

465

473

497

8.6 10.5 333

264

231

210

202

195

1400

530

538

562

9.6 11.7 333

264

231

210

202

195

1000 1600

600

608

632

10.6 13.1 333

264

231

210

202

195

1800

670

678

702

11.7 14.4 333

264

231

210

202

195

d = 25
ch = 18
s = 4,5
e= 4
g = 12

1200
650
1400
1600
800
1800

Example of ordering
standard design
PSV2,25F,159N,1158
for special design

700

708

732

12.2 15.0 333

264

231

210

202

195

750

758

782

12.9 15.9 333

264

231

210

202

195

800

808

832

13.7 16.9 333

264

231

210

202

195

900

908

932

15.2 18.8 307

264

231

210

202

195

950

958

982

16.0 19.8 290

264

231

210

202

195

1000 1008 1032

16.8 20.7 275

264

231

210

202

195

1000

1150 1158 1182

19.1 23.6 237

237

231

210

202

195

1200

1400 1408 1432

22.9 28.4 193

193

193

193

193

193
169

1400

1600 1608 1632

26.0 32.2 169

169

169

169

169

1600

1800 1808 1832

29.0 36.0 150

150

150

150

150

1800

2000 2008 2032

32.1 39.9 134

134

134

134

134

The indicated load capacity relates to a project working life of 30000 hours.

see pages 80-81

103

2 Rollers
series

PSV 3

Section through sealing

89 N

Belt

roller

width
mm

dimensions
mm

arrangements

Bearing 6305
( 25 X 62 X 17 )

d = 25
ch = 18
s= 3
e= 4
g = 12

load capacity
daN

rotating

belt speed m/s

650

250

258

282

2.8

800

315

323

347

3.2

parts

total

0.5

1.5

2.5

3.9 509

404

353

321

298

280

4.5 509

404

353

321

298

280

650 1000

380

388

412

3.6

5.2 509

404

353

321

298

280

800 1200

465

473

497

4.2

6.1 509

404

353

321

298

280

1400

530

538

562

4.6

6.7 509

404

353

321

298

280

1000 1600

600

608

632

5.0

7.5 493

404

353

321

298

280

1200

700

708

732

5.7

8.5 420

404

353

321

298

280

650

800

weight
Kg

750

758

782

6.0

9.0 392

392

353

321

298

280

1400

800

808

832

6.3

9.5 367

367

353

321

298

280

1600

900

908

932

7.0 10.5 327

327

327

321

298

280

950

958

982

7.3 11.1 310

310

310

310

298

280

1000

1150 1158 1182

8.6 13.1 259

259

259

259

259

259

1200

1400 1408 1432

10.2 15.7 218

218

218

218

218

218

1400

1600 1608 1632

11.5 17.7 194

194

194

194

194

194

1600

1800 1808 1832

12.8 19.8 177

177

177

177

177

177

The indicated load capacity relates to a project working life of 30000 hours.

Example of ordering
standard design
PSV3,25F,89N,323
for special design
see pages 80-81

104

ch

B
C
A

108 N

Belt

roller

width
mm

dimensions
mm

arrangements

Bearing 6305
( 25 X 62 X 17 )

d = 25
ch = 18
s = 3,5
e= 4
g = 12

weight
Kg

load capacity
daN

rotating

belt speed m/s

650

250

258

282

3.6

4.7 431

parts

total

1.5

2.5

3.5

376

342

317

299

284

800

315

323

347

4.2

5.5 431

376

342

317

299

284

650 1000

380

388

412

4.8

6.4 431

376

342

317

299

284

800 1200

465

473

497

5.5

7.5 431

376

342

317

299

284

1400

530

538

562

6.1

8.3 431

376

342

317

299

284

1000 1600

600

608

632

6.8

9.2 431

376

342

317

299

284

1200

700

708

732

7.7 10.5 404

376

342

317

299

284

750

758

782

8.1 11.1 375

375

342

317

299

284

800

808

832

8.6 11.8 351

351

342

317

299

284

900

908

932

9.5 13.0 310

310

310

310

299

284

950

958

982

9.9 13.7 294

294

294

294

294

284

1000

1150 1158 1182

11.7 16.3 242

242

242

242

242

242

1200

1400 1408 1432

14.0 19.5 199

199

199

199

199

199

1400

1600 1608 1632

15.8 22.1 175

175

175

175

175

175

1600

1800 1808 1832

17.6 24.6 157

157

157

157

157

650
1400
1600
800

The indicated load capacity relates to a project working life of 30000 hours.

Example of ordering
standard design
PSV3,25F,108N,958
for special design
see pages 80-81

105

2 Rollers
series

PSV 3

Section through sealing

133 N

Belt

roller

width
mm

dimensions
mm

arrangements

rotating

belt speed m/s

800

315

323

347

5.7

1000

380

388

412

800 1200

465

473

1400

530

538

1000 1600

600

608

1800

670

678

700

( 25 X 62 X 17 )

1200
2000

parts

total

1.5

2.5

7.0 462

403

366

340

320

291

6.5

8.1 462

403

366

340

320

291

497

7.6

9.5 462

403

366

340

320

291

562

8.4 10.6 462

403

366

340

320

291

632

9.3 11.7 462

403

366

340

320

291

702

10.2 12.9 416

403

366

340

320

291

708

732

10.6 13.4 397

397

366

340

320

291

750

758

782

11.2 14.2 368

368

366

340

320

291

800

808

832

11.9 15.1 343

343

343

340

320

291

900

908

932

13.1 16.7 303

303

303

303

303

291

950

958

982

13.8 17.5 286

286

286

286

286

286

1800

1000 1008 1032

14.4 18.4 271

271

271

271

271

271

2000

1400
1600
800

Example of ordering
standard design
PSV3,25F,133N,473
for special design

load capacity
daN

B
Bearing 6305
d = 25
ch = 18
s= 4
e= 4
g = 12

weight
Kg

1100 1108 1132

15.7 20.0 245

245

245

245

245

245

1000

1150 1158 1182

16.3 20.9 234

234

234

234

234

234

1200

1400 1408 1432

19.5 25.0 192

192

192

192

192

192

1400

1600 1608 1632

22.1 28.3 167

167

167

167

167

167

1600

1800 1808 1832

24.6 31.6 149

149

149

149

149

149

1800

2000 2008 2032

27.2 35.0 134

134

134

134

134

The indicated load capacity relates to a project working life of 30000 hours.

see pages 80-81

106

ch

B
C
A

159 N

Belt

roller

width
mm

dimensions
mm

arrangements

1000

380

388

412

1200

465

473

1400

530

538

1000 1600

600

1800

670

Bearing 6305
( 25 X 62 X 17 )

d = 25
ch = 18
s = 4,5
e= 4
g = 12

1200
2000
1400
1600

Example of ordering
standard design
PSV3,25F,159N,1158
for special design
see pages 80-81

weight
Kg

load capacity
daN

rotating

belt speed m/s

parts

4.5

9.4 490

389

340

309

297

287

497

9.1 11.0 490

389

340

309

297

287

562

10.1 12.3 490

389

340

309

297

287

608

632

11.2 13.6 467

389

340

309

297

287

678

702

12.3 15.0 413

389

340

309

297

287

700

708

732

12.7 15.5 393

389

340

309

297

287

7.8

total

750

758

782

13.5 16.5 365

365

340

309

297

287

800

808

832

14.3 17.4 340

340

340

309

297

287

900

908

932

15.8 19.4 300

300

300

300

297

287

1800

1000 1008 1032

17.3 21.3 268

268

268

268

268

268

2000

1100 1108 1132

18.9 23.2 242

242

242

242

242

242

1000

1150 1158 1182

19.6 24.1 231

231

231

231

231

231

1200

1400 1408 1432

23.5 28.9 188

188

188

188

188

188

1400

1600 1608 1632

26.5 32.8 164

164

164

164

164

164

1600

1800 1808 1832

29.6 36.6 146

146

146

146

146

146

1800

2000 2008 2032

32.6 40.4 131

131

131

131

131

2000

2200 2208 2232

35.7 44.3 119

119

119

119

119

The indicated load capacity relates to a project working life of 30000 hours.

107

2 Rollers
series

PSV 4

Section through sealing

89 N

Belt

roller

width
mm

dimensions
mm

weight
Kg

arrangements

800

315

323

347

3.4

1000

380

388

412

800 1200

465

473

1400

530

538

( 30 X 62 X 16 )

d = 30
ch = 22
s= 3
e= 4
g = 12

parts

bel speed m/s


total

0.5

1.5

2.5

5.3 480

381

333

302

281

264

3.8

6.1 480

381

333

302

281

264

497

4.3

7.1 480

381

333

302

281

264

562

4.8

7.9 480

381

333

302

281

264

1000 1600

600

608

632

5.2

8.7 480

381

333

302

281

264

1200

700

708

732

5.9

9.9 480

381

333

302

281

264

1400

800

808

832

6.5 11.1 480

381

333

302

281

264

900

908

932

7.1 12.3 480

381

333

302

281

264

950

958

982

7.5 12.9 480

381

333

302

281

264

1600
800

rotating

B
Cuscinetto 6206

load capacity
daN

1000

1150 1158 1182

8.7 15.3 480

381

333

302

281

264

1200

1400 1408 1432

10.4 18.3 480

381

333

302

281

264

1400

1600 1608 1632

11.6 20.6 337

337

333

302

281

264

1600

1800 1808 1832

12.9 23.0 233

233

233

233

233

233

The indicated load capacity relates to a project working life of 30000 hours.

Example of ordering
standard design
PSV4,30F,89N,323
for special design
see pages 80-81

108

ch

B
C
A

108 N

Belt

roller

width
mm

dimensions
mm

arrangements

weight
Kg

load capacity
daN

rotating

belt speed m/s

parts

total

1.5

2.5

3.5

800

315

323

347

4.3

6.3 406

355

323

299

282

268

1000

380

388

412

4.9

7.2 406

355

323

299

282

268

800 1200

465

473

497

5.7

8.4 406

355

323

299

282

268

1400

530

538

562

6.3

9.4 406

355

323

299

282

268

1000 1600

600

608

632

6.9 10.4 406

355

323

299

282

268

1200

700

708

732

7.8 11.9 406

355

323

299

282

268

1400

800

808

832

8.7 13.3 406

355

323

299

282

268

900

908

932

9.6 14.8 406

355

323

299

282

268

950

958

982

10.1 15.5 406

355

323

299

282

268

1000

1150 1158 1182

11.9 18.4 406

355

323

299

282

268

1200

1400 1408 1432

14.2 22.1 406

355

323

299

282

268

1400

1600 1608 1632

16.0 25.0 402

355

323

299

282

268

1600

1800 1808 1832

17.8 27.9 366

355

323

299

282

268

Bearing 6206
( 30 X 62 X 16 )

d = 30
ch = 22
s = 3,5
e= 4
g = 12

1600
800

The indicated load capacity relates to a project working life of 30000 hours.

Example of ordering
standard design
PSV4,30F,108N,958
for special design
see pages 80-81

109

2 Rollers
series

PSV 4

Section through sealing

133 N

Belt

roller

width
mm

dimensions
mm

arrangements

belt speed m/s

800

315

323

347

5.8

1000

380

388

412

6.7

800 1200

465

473

1400

530

538

1000 1600

600

608

1800

670

678

700

1200
2000

parts

total

1.5

2.5

7.8 436

381

346

321

302

274

8.9 436

381

346

321

302

274

497

7.8 10.5 436

381

346

321

302

274

562

8.6 11.7 436

381

346

321

302

274

632

9.5 13.0 436

381

346

321

302

274

702

10.4 14.2 436

381

346

321

302

274

708

732

10.8 14.8 436

381

346

321

302

274

750

758

782

11.4 15.7 436

381

346

321

302

274

800

808

832

12.0 16.6 436

381

346

321

302

274

900

908

932

13.3 18.5 436

381

346

321

302

274

950

958

982

14.0 19.4 436

381

346

321

302

274

1800

1000 1008 1032

14.6 20.3 436

381

346

321

302

274

2000

1100 1108 1132

15.9 22.1 436

381

346

321

302

274

1150 1158 1182

16.5 23.0 436

381

346

321

302

274

1400
1600
800

Example of ordering
standard design
PSV4,30F,133N,473
for special design
see pages 80-81

rotating

( 30 X 62 X 16 )

1000

load capacity
daN

B
Bearing 6206
d = 30
ch = 22
s=4
e= 4
g = 12

weight
Kg

1200

1400 1408 1432

19.7 27.6 412

381

346

321

302

274

1400

1600 1608 1632

22.3 31.3 363

363

346

321

302

274

1600

1800 1808 1832

24.8 34.9 324

324

324

321

302

274

1800

2000 2008 2032

27.4 38.6 294

294

294

294

294

2000

2200 2208 2232

29.9 42.2 270

270

270

270

270

The indicated load capacity relates to a project working life of 30000 hours.

110

ch

B
C
A

159 N

Belt

roller

width
mm

dimensions
mm

arrangements

800

Bearing 6206
( 30 X 62 X 16 )

load capacity
daN

rotating

belt speed m/s

315

323

347

7.0

parts

total

4.5

8.9 462

367

321

291

280

270

1000

380

388

412

8.0

10.3 462

367

321

291

280

270

800 1200

465

473

497

9.3

12.1 462

367

321

291

280

270

1400

530

538

562

10.3

13.4 462

367

321

291

280

270

1000 1600

600

608

632

11.4

14.9 462

367

321

291

280

270

1800

670

678

702

12.5

16.3 462

367

321

291

280

270

700

708

732

12.9

17.0 462

367

321

291

280

270

750

758

782

13.7

18.0 462

367

321

291

280

270

800

808

832

14.5

19.1 462

367

321

291

280

270

900

908

932

16.0

21.1 462

367

321

291

280

270

950

958

982

16.8

22.2 462

367

321

291

280

270

1800

1000 1008 1032

17.5

23.2 462

367

321

291

280

270

2000

1100 1108 1132

19.1

25.3 462

367

321

291

280

270

1000

1150 1158 1182

19.8

26.4 462

367

321

291

280

270

1200

1400 1408 1432

23.7

31.6 398

367

321

291

280

270

1400

1600 1608 1632

26.7

35.7 348

348

321

291

280

270

1600

1800 1808 1832

29.8

39.9 310

310

310

291

280

270

1800

2000 2008 2032

32.9

44.1 279

279

279

279

279

2000

2200 2208 2232

35.9

48.2 254

254

254

254

254

d = 30
ch = 22
s = 4,5
e= 4
g = 12

1200
2000
1400
1600
800

Example of ordering
standard design
PSV4,30F,159N,473
for special design
see pages 80-81

weight
Kg

The indicated load capacity relates to a project working life of 30000 hours.

111

2 Rollers
series

PSV 5

Section through sealing

89 N

belt

roller

width
mm

dimensions
mm

weigh t
Kg

arrangements

800

315

323

347

6.5

1000

380

388

412

7.3

800 1200

465

473

1400

530

538

1000 1600

600

1800

670

( 30 X 72 X 19 )

d = 30
ch = 22
s= 3*
e= 4
g = 12

rotating

B
Bearing 6306

1200

*s = 4 for basic
rollers with impact
rings

2000

parts

total

belt speed m/s


1

1.5

2.5

3,5

8.4 549

479

435

404

380

361

9.6 549

479

435

404

380

361

497

8.4 11.1 549

479

435

404

380

361

562

9.2 12.3 549

479

435

404

380

361

608

632

10.1 13.6 549

479

435

404

380

361

678

702

11.0 14.9 549

479

435

404

380

361

700

708

732

11.4 15.5 549

479

435

404

380

361

750

758

782

12.0 16.3 549

479

435

404

380

361

800

808

832

12.7 17.2 549

479

435

404

380

361

900

908

932

13.9 19.1 549

479

435

404

380

361

950

958

982

14.6 20.0 549

479

435

404

380

361

1800

1000 1008 1032

15.2 20.9 549

479

435

404

380

361

2000

1400
1600
800

Example of ordering
standard design
PSV5,30F,89N,323
for special design
see pages 80-81

load capacity
daN

1100 1108 1132

16.5 22.7 549

479

435

404

380

361

1000

1150 1158 1182

17.1 23.6 549

479

435

404

380

361

1200

1400 1408 1432

20.3 28.2 512

479

435

404

380

361

1400

1600 1608 1632

22.9 31.9 337

479

435

404

380

361

1600

1800 1808 1832

25.4 35.5 233

233

233

233

233

1800

2000 2008 2032

28.0 39.2 168

168

168

168

2000

2200 2208 2232

30.5 42.8 125

125

125

The indicated load capacity relates to a project working life of 30000 hours.

112

ch

B
C
A

108 N

belt

roller

width
mm

dimensions
mm

weigh t
Kg

arrangements

800

315

323

347

6.5

1000

380

388

412

7.3

800 1200

465

473

1400

530

538

1000 1600

600

1800

670
700

708

( 30 X 72 X 19 )

d = 30
ch = 22
s = 3,5
e= 4
g = 12

rotating

B
Bearing 6306

1200
2000

parts

total

belt speed m/s


1

2,5

3.5

8.4 585

465

431

406

385

369

9.6 585

465

431

406

385

369

497

8.4 11.1 585

465

431

406

385

369

562

9.2 12.3 585

465

431

406

385

369

608

632

10.1 13.6 585

465

431

406

385

369

678

702

11.0 14.9 585

465

431

406

385

369

732

11.4 15.4 585

465

431

406

385

369

750

758

782

12.0 16.3 585

465

431

406

385

369

800

808

832

12.7 17.2 585

465

431

406

385

369

900

908

932

13.9 19.1 585

465

431

406

385

369

950

958

982

14.6 20.0 585

465

431

406

385

369

1800

1000 1008 1032

15.2 20.9 585

465

431

406

385

369

2000

1400
1600
800

Example of ordering
standard design
PSV5,30F,108N,473
for special design
see pages 80-81

load capacity
daN

1100 1108 1132

16.5 22.7 552

465

431

406

385

369

1000

1150 1158 1182

17.1 23.6 529

465

431

406

385

369

1200

1400 1408 1432

20.3 28.2 442

442

431

406

385

369

1400

1600 1608 1632

22.9 31.9 393

393

393

393

385

369

1600

1800 1808 1832

25.4 35.5 356

356

356

356

356

1800

2000 2008 2032

28.0 39.2 327

327

327

327

2000

2200 2208 2232

30.5 42.8 295

295

295

The indicated load capacity relates to a project working life of 30000 hours.

113

2 Rollers
series

PSV 5

Section through sealing

133 N

Belt

roller

width
mm

dimensions
mm

arrangements

Bearing 6306

rotating

belt speed m/s

parts

total

4.5

800

315

323

347

6.4

8.3 627

498

435

395

380

367

380

388

412

7.2

9.5 627

498

435

395

380

367

800 1200

465

473

497

8.3 11.1 627

498

435

395

380

367

1400

530

538

562

9.2 12.3 627

498

435

395

380

367

1000 1600

600

608

632

10.1 13.5 627

498

435

395

380

367

1800
1200
2000

670

678

702

10.9 14.8 627

498

435

395

380

367

700

708

732

11.3 15.4 627

498

435

395

380

367

750

758

782

12.0 16.3 627

498

435

395

380

367

1400

800

808

832

12.6 17.2 627

498

435

395

380

367

1600

900

908

932

13.9 19.0 627

498

435

395

380

367

950

958

800

Example of ordering
standard design
PSV5,30F,133N,473
for special design
see pages 80-81

load capacity
daN

1000

( 30 X 72 X 1`9 )

d = 30
ch = 22
s=4
e= 4
g = 12

weight
Kg

982

14.5 19.9 608

498

435

395

380

367

1800

1000 1008 1032

15.2 20.8 577

498

435

395

380

367

2000

1100 1108 1132

16.4 22.7 524

498

435

395

380

367

1000

1150 1158 1182

17.1 23.6 501

498

435

395

380

367

1200

1400 1408 1432

20.3 28.2 412

412

412

395

380

367

1400

1600 1608 1632

22.8 31.8 363

363

363

363

363

363

1600

1800 1808 1832

25.4 35.5 324

324

324

324

324

1800

2000 2008 2032

27.9 39.1 294

294

294

294

294

2000

2200 2208 2232

30.5 42.8 270

270

270

270

270

The indicated load capacity relates to a project working life of 30000 hours.

114

ch

B
C
A

159 N

Belt

roller

width
mm

dimensions
mm

arrangements

weight
Kg

load capacity
daN

rotating

belt speed m/s

parts

total

8.6 10.9 666

528

462

419

389

366

Bearing 6306

1000

380

388

412

( 30 X 72 X 19 )

1200

465

473

497

9.9 12.6 666

528

462

419

389

366

1400

530

538

562

10.9 14.0 666

528

462

419

389

366

1000 1600

600

608

632

12.0 15.4 666

528

462

419

389

366

1800

670

678

702

13.0 16.9 666

528

462

419

389

366

700

708

732

13.5 17.5 666

528

462

419

389

366

2000

750

758

782

14.3 18.6 666

528

462

419

389

366

1400 2200

800

808

832

15.0 19.6 666

528

462

419

389

366

900

908

d = 30
ch = 22
s = 4,5
e= 4
g = 12

1200

1600

932

16.6 21.7 630

528

462

419

389

366

1800

1000 1008 1032

18.1 23.8 564

528

462

419

389

366

2000

1100 1108 1132

19.6 25.9 511

511

462

419

389

366

1150 1158 1182

20.4 26.9 488

488

462

419

389

366

1250 1258 1282

21.9 29.0 449

449

449

419

389

366

1000
2200

Example of ordering
standard design
PSV5,30F,159N,1158
for special design
see pages 80-81

1200

1400 1408 1432

24.2 32.1 400

400

400

400

389

366

1400

1600 1608 1632

27.3 36.3 350

350

350

350

350

350

1600

1800 1808 1832

30.4 40.5 311

311

311

311

311

1800

2000 2008 2032

33.4 44.6 281

281

281

281

281

2000

2200 2208 2232

36.5 48.8 256

256

256

256

2200

2500 2508 2532

41.1 55.1 227

227

227

227

The indicated load capacity relates to a project working life of 30000 hours.

115

2 Rollers
series

PSV 7

Section through sealing

108 N

Belt

roller

width
mm

dimensions
mm

arrangements

Bearing 6308
( 40 X 90 X 23 )

d = 40
ch = 32
s=4
e= 4
g = 12

1000

380

388

412

1200

465

473

497

load capacity
daN

rotating

belt speed m/s

parts

total

1,5

2,5

7.6 11.6 853

746

677

629

592

538

8.3 13.2 853

746

677

629

592

538

1400

530

538

562

8.9 14.5 853

746

677

629

592

538

1000 1600

600

608

632

9.6 15.8 853

746

677

629

592

538

1800

670

678

702

10.2 17.1 853

746

677

629

592

538

1200

700

708

732

10.5 17.6 853

746

677

629

592

538

2000

750

758

782

10.9 18.6 853

746

677

629

592

538

1400 2200

800

808

832

11.4 19.5 853

746

677

629

592

538

1600

900

908

932

12.3 21.4 853

746

677

629

592

538

1800

1000 1008 1032

13.4 23.4 853

746

677

629

592

538

2000

1100 1108 1132

14.1 25.1 853

746

677

629

592

538

1150 1158 1182

14.5 26.1 853

746

677

629

592

538

1000
2200

Example of ordering
standard design
PSV7,40F,133N,473
for special design
see pages 80-81

weight
Kg

1250 1258 1282

15.4 28.0 853

746

677

629

592

538

1200

1400 1408 1432

16.7 30.8 853

746

677

629

592

538

1400

1600 1608 1632

18.5 34.5 727

727

677

629

592

538

1600

1800 1808 1832

20.3 38.3 501

501

501

501

501

501

1800

2000 2008 2032

22.1 42.0 360

360

360

360

360

360

2000

2200 2208 2232

23.9 45.8 267

267

267

267

267

267

2200

2500 2508 2532

26.6 51.4 180

180

180

180

180

180

The indicated load capacity relates to a project working life of 30000 hours.

116

ch

B
C
A

133 N

Belt

roller

width
mm

dimensions
mm

arrangements

1000

380

388

412

1200

465

473

1400

530

1000 1600

600

Bearing 6308
( 40 X 90 X 23 )

d = 40
ch = 32
s=4*
e= 4
g = 12

1800

rotating

belt speed m/s

parts

total

4.5

9.3 13.3 915

726

634

576

554

535

497

10.4 15.2 915

726

634

576

554

535

538

562

11.2 16.7 915

726

634

576

554

535

608

632

12.1 18.3 915

726

634

576

554

535

670

678

702

13.0 19.9 915

726

634

576

554

535

708

732

13.4 20.5 915

726

634

576

554

535

750

758

782

14.0 21.7 915

726

634

576

554

535

1400 2200

800

808

832

14.6 22.8 915

726

634

576

554

535

1600

900

908

932

15.9 25.1 915

726

634

576

554

535

1800

1000 1008 1032

17.2 27.3 915

726

634

576

554

535

2000

1100 1108 1132

18.5 29.6 915

726

634

576

554

535

1150 1158 1182

19.1 30.7 915

726

634

576

554

535

2000

1000
2200

Example of ordering
standard design
PSV7,40F,133N,473
for special design
see pages 80-81

load capacity
daN

700

1200

*s = 6 for basic
rollers with impact
rings

weight
Kg

1250 1258 1282

20.4 33.0 915

726

634

576

554

535

1200

1400 1408 1432

22.3 36.3 915

726

634

576

554

535

1400

1600 1608 1632

24.9 40.9 915

726

634

576

554

535

1600

1800 1808 1832

27.4 45.4 915

726

634

576

554

535

1800

2000 2008 2032

30.0 49.9 774

726

634

576

554

535

2000

2200 2208 2232

32.5 54.4 575

575

575

575

554

2200

2500 2508 2532

36.4 61.2 386

386

386

386

386

The indicated load capacity relates to a project working life of 30000 hours.

117

2 Rollers
series

PSV 7

Section through sealing

159 N

Belt

roller

width
mm

dimensions
mm

arrangements

1000

380

388

412

1200

465

473

1400

530

538

1000 1600

600

1800

670

rotating

belt speed m/s


3

10.6 14.7 971

771

673

612

568

534

497

11.9 16.8 971

771

673

612

568

534

562

12.9 18.4 971

771

673

612

568

534

608

632

14.0 20.2 971

771

673

612

568

534

678

702

15.1 22.0 971

771

673

612

568

534

700

708

732

15.5 22.7 971

771

673

612

568

534

2000

750

758

782

16.3 24.0 971

771

673

612

568

534

1400 2200

800

808

832

17.1 25.2 971

771

673

612

568

534

900

908

(40 X 90 X 23 )

1200

1600

parts

total

932

18.6 27.7 971

771

673

612

568

534

1800

1000 1008 1032

20.1 30.3 971

771

673

612

568

534

2000

1100 1108 1132

21.7 32.8 971

771

673

612

568

534

1150 1158 1182

22.4 34.0 971

771

673

612

568

534

1250 1258 1282

24.0 36.6 971

771

673

612

568

534

1000
2200

Example of ordering
standard design
PSV7,40F,159N,1158
for special design
see pages 80-81

load capacity
daN

Bearing 6308
d = 40
ch = 32
s = 4,5
e= 4
g = 12

weight
Kg

1200

1400 1408 1432

26.3 40.3 971

771

673

612

568

534

1400

1600 1608 1632

29.4 45.4 971

771

673

612

568

534

1600

1800 1808 1832

32.4 50.4 898

771

673

612

568

1800

2000 2008 2032

35.5 55.4 819

771

673

612

568

2000

2200 2208 2232

38.6 60.5 755

755

673

612

2200

2500 2508 2532

43.2 68.0 670

670

670

612

The indicated load capacity relates to a project working life of 30000 hours.

118

ch

B
C
A

194 N

Belt

roller

width
mm

dimensions
mm

arrangements

rotating

belt speed m/s

1600

600

608

632

23.2

1800

670

678

702

25.2

2000

750

758

782

2200

800

808

832

1600 2400

900

908

950

958

(40 X 90 X 23 )

2600

parts

total

29.4 823

719

654

607

571

542

32.1 823

719

654

607

571

542

27.6

35.2 823

719

654

607

571

542

29.0

37.2 823

719

654

607

571

542

932

31.9

41.1 823

719

654

607

571

542

982

33.4

43.0 823

719

654

607

571

542

1000 1008 1032

34.9

45.0 823

719

654

607

571

542

1050 1058 1082

36.3

46.9 823

719

654

607

571

542

1100 1108 1132

37.8

48.9 823

719

654

607

571

542

1120 1128 1152

38.4

49.6 823

719

654

607

571

542

2200

1250 1258 1282

42.1

54.7 823

719

654

607

571

542

2400

1400 1408 1432

46.5

60.6 823

719

654

607

571

2800

1600 1608 1632

52.3

68.3 823

719

654

607

571

3000

1700 1708 1732

55.3

72.2 823

719

654

607

571

1600

1800 1808 1832

58.2

76.1 817

719

654

607

571

1800

2000 2008 2032

64.0

83.9 736

719

654

607

571

2000

2200 2208 2232

69.8

91.7 671

671

654

607

2200

2500 2508 2532

78.6 103.4 593

593

593

593

2400

2800 2808 2832

87.3 115.1 532

532

532

532

2600

3000 3008 3032

93.2 122.9 498

498

498

498

1800
2800
2000
3000

Example of ordering
standard design
PSV7,40F,194N,758
for special design
see pages 80-81

load capacity
daN

B
Bearing 6308
d = 40
ch = 32
s = 6,3
e= 4
g = 12

weight
Kg

The indicated load capacity relates to a project working life of 30000 hours.

119

2 Rollers
The table indicates rollers with non standard diameters that we are already producing.

Upon request rollers may be supplied with


varying dimensions, tube thickness end
diameters according to standards CEMA,
BS, JIS, AFNOR and ISO-FEM .

ch

Production programme of non standard PSV


roller

type

mm design

PSV 1

PSV 2

basic

spindle
s

bearing

note

d ch

76 N

102 N

114 N

3,5

127 N

140 N

76 N

102 N

114 N

3,5

127 N

with tube and spindle in steel

140 N

152 N

S 235 JR (EN 10027-1)


ex Fe 360 (EN 10025)
St 37 (DIN 17100)

168 N

4,5

PSV 3 102 N

127 N

152 N

168 N

4,5

PSV 4 102 N

127 N

152 N

168 N

4,5

120

20

14

6204

25

18

6205

25

18

6305

30

22

6206

2.5.2 Series PL/PLF


Where used
In conveyors used to transport very corrosive
materials ; and where difficult working
conditions prevail : the extraction industries
and in the mining of salt, chemical industries,
fertiliser manufacture and in marine
environments which require corrosion
resistant rollers.
These rollers demonstrate particular
resistance to the presence of high humidity
and water, and also to corrosive elements
present in the environment or in the conveyed
material itself.
The design of the rollers utilises plastic
materials for the most critical parts, which,
excellently and economically, substitute for
traditional materials such as stainless steel,
bronze and aluminium.
Testing and actual plant trials have well
demonstrated the efficiency and versatility
of these rollers. The characteristics

121

designed into them provide a long working


life even in the most severe environment,
and when one considers their low
purchasing and maintenance cost, PL/PLF
rollers provide the ideal solution for severe
applications.
The functioning temperatures recommended are:
-10 to +50C for rollers with PVC endcaps
-10 to + 70 for rollers with steel endcaps.

This material gives high resistance to corrosion as well as an optimum mechanical


resistance,
The endcap is forced with an interference
fit into the counterbored section of the tube
to present an united structure that is very
robust, light, flexible and above all shock
resistant.

2 Rollers
series
PL-PLF

Spindles
Diameter 20 mm in drawn steel and ground
to guarantee at optimum fit to the bearing.
Characteristics
The PL roller has been designed with two
important principles : to offer the maximum
resistance to a corrosive environment, together with mechanical properties sufficient to sustain heavy loads on the belt
conveyor or caused by the material being
conveyed.
The first characteristic has been achieved
utilising, for all the external parts of the
roller, materials resistant to corrosion.
The second, is the design of the roller itself
as a precision arrangement and generously dimensioned (whether it is the thickness
of the load carrying parts or in the items in
contact with the belt).
The result of this intelligent design has
made possible a roller very resistant to the
environment and to chemicals and aggressive materials, and at the same time of
surprising lightness, optimum balance and
quietness, that also reduces energy consumption thanks to the avoidance of any
contact parts in the sealing system.

Bearings
Radial rigid precision bearings with a
spherical ball race, series 6204 and internal
play C3 fit.
Seals
Internally we find a labyrinth seal which
brushes against the spindle to protect the
bearing from eventual condensation or
rusting from the interior of the tube where it
is in steel.
The tube when in plastic does not rust and
having a good thermic insulation limits the
formation of condensation.
The patented external protection is made
from anti-corrosive material : polypropylene
loaded with glass fibre, similar to the end
cap.

Resistance to chemical agents


Agents

(PP)

Petrol

Strong alkalines
Weak alkalines
Strong acids

Weak acids

Hydrocarbons
Organic acids

Alcohol

Ketone

Grease, oil

Roller shell
Comprises a precision high quality rigid PVC
tube of a large thickness resistant to low
and high temperatures.
In the PLF version the tube shell is in steel
machined at either end, to allow the insertion of the bearing housings.
Bearing housings
They are produced by a high pressure
moulding of polypropylene loaded with
fibreglass.

122

Polypropylene Polyvinyl chloride


(PVC)

in general sufficiently resistant


resistant
non resistant resistant only in certain conditions

The seal presents a front cover shield, that


prevents the ingress to the body of items
larger than 0.5 mm.

Spindle

Bearing housing

Roller shell

Bearing

The particular self cleaning geometry of the


end cap facilitates the rejection of fine
particles by the action of gravity, even when
the roller is inclined, meanwhile the
centrifugal action of the roller rotation aids
the cleaning process when material arrives
in the proximity of the end cap.

Inside
seal

Bush and
external seal

ch = 30

The labyrinth is very deep and divided into


two zones separated by a large chamber,
which lengthens the route for and protects
the bearing from the ingress of foreign
particles.
The wall of the labyrinth on the bearing side
is formed in a manner that increases the
grease chamber. The type of grease is lithium
based water repellent and anti-rusting,
providing lubrication for long roller life.

Programme of production series PL e PLF


roller

type

mm design s

PL 2

The table indicates the diameter of rollers in


production. The diameters are those standards according to European unification to
norm DIN (for steel body).
Upon request rollers may be supplied with
lengths and spindle extensions according
to norms CEMA, BS, JIS, AFNOR, ISO FEM and UNI.

PL 3

PL 4

PLF 1

ch

PLF 5

basic

spindle

90 V

4,3

110 V

5,3

140 V

8,5

90 V

4,3

110 V

5,3

140 V

8,5

90 V

4,3

110 V

5,3

140 V

8,5

89 N

108 N

3,5

133 N

89 N

108 N

3,5

133 N

PLF 20 89 N

108 N

3,5

133 N

123

bearings

note

ch

20

30

6204

with tube in rigid PVC,


colour grey RAL 7030,
spindle steel S 235 JR (Fe360, DIN St 37)
bushes in polyamide loaded with glass fibre

20

14

6204

with tube in rigid PVC,


colour grey RAL 7030,
spindle steel S 235 JR (Fe360, DIN St 37)
bushes in polyamide loaded with glass fibre

20

14

6204

with tube in rigid PVC,


colour grey RAL 7030,
spindle steel S 235 JR (Fe360, DIN St 37)

20

30

6204

with tube and spindle in steel S 235 JR


(UNI Fe360, DIN St 37)
bushes in polyamide loaded with glass fibre

20

14

6204

20

14

6204

with tube and spindle in steel S 235 JR


(UNI Fe360, DIN St 37)
bushes in polyamide loaded with glass fibre

with tube and spindle in steel S 235 JR


(UNI Fe360, DIN St 37)

PL

2 Rollers
series

Section through
seal PL3
with bush ch=14

PL 2
PL 3
PL 4

Section through
seal PL4
with through
steel shaft ch=14
a richiesta

Section through seal PL2


with bush ch=30

90 V

Belt

roller

width
mm

dimensions
mm

arrangements

weight
Kg

load capacity
daN

rotating

belt speed m/s

400

160

168

188

0.7

1.2

97

88

80

75

70

63

500

200

208

228

0.8

1.3

97

88

80

75

70

63

400

650

250

258

278

0.8

1.5

97

88

80

75

70

63

500

800

315

323

343

1.0

1.8

97

88

80

75

70

63

650 1000

380

388

408

1.1

2.1

97

88

80

75

70

63

Bearing 6204

parts

total

1.25

1.5

1.75

2.5

(20 X 47 X 14 )

PL 2
d = 20
d1 = 35
ch = 30
s = 4,3
e= 4
g = 10
PL 3
d = 20
d1 = 20
ch = 14
s = 4,3
e= 4
g = 10

PL 4
d = 20
d1 = 20
ch = 14
s = 4,3
e= 4
g = 10

465

473

493

1.2

2.4

97

88

80

75

70

63

400

800 1200

500

508

528

1.3

2.6

97

88

80

75

70

63

500 1000

600

608

628

1.5

3.0

97

88

80

75

70

63

1200
650
800

700

708

728

1.6

3.4

97

88

80

75

70

63

750

758

778

1.7

3.6

97

88

80

75

70

63

950

958

978

2.1

4.5

50

50

50

50

50

50

1000

1150 1158 1178

2.4

5.3

28

28

28

28

28

28

1200

1400 1408 1428

2.8

6.3

16

16

16

16

16

16

The indicated load capacity relates to a project working life of 10.000 hours.

Example of ordering
standard design
PL2,20N,90V,323
for special design
see pages 80-81

124

d1

ch

B
C
A

110 V

Belt

roller

width
mm

dimensions
mm

arrangements

Bearing 6204
( 20 x 47 x 14 )

PL 2
d = 20
d1 = 35
ch = 30
s = 5,3
e= 4
g = 10
PL 3
d = 20
d1 = 20
ch = 14
s = 5,3
e= 4
g = 10

PL 4
d = 20
d1 = 20
ch = 14
s = 5,3
e= 4
g = 10

weight
Kg

lod capacity
daN

rotating

belt speed m/s

400

160

168

188

1.2

1.6 107

96

88

77

69

64

500

200

208

228

1.3

1.8 107

96

88

77

69

64

parts

total

1.25

1.5

2.5

400

650

250

258

278

1.4

2.1 107

96

88

77

69

64

500

800

315

323

343

1.5

2.4 107

96

88

77

69

64

650 1000

380

388

408

1.7

2.7 107

96

88

77

69

64

800 1200

465

473

493

1.9

3.1 107

96

88

77

69

64

500

508

528

2.0

3.3 107

96

88

77

69

64

400
500 1000

600

608

628

2.2

3.8 107

96

88

77

69

64

1200

700

708

728

2.5

4.3 107

96

88

77

69

64

650

750

758

778

2.6

4.5 107

96

88

77

69

64

800

950

958

978

3.1

5.5 107

96

88

77

69

64

1000

1150 1158 1178

3.6

6.5

62

62

62

62

62

62

1200

1400 1408 1428

4.2

7.7

35

35

35

35

35

35

The indicated load capacity relates to a project working life of 10.000 hours.

Example of ordering
standard design
PL2,20N,110V,473
for special design
see pages 80-81

125

PL

2 Rollers
series

Section through
seal PL3
with bush ch=14

PL 2
PL 3
PL 4

Section through
seal PL4
with through
steel shaft ch=14

Section through seal PL2


with bush ch=30

140 V

Belt

roller

width
mm

dimensions
mm

arrangements

400

Bearing 6204
( 20 X 47 X 14 )

PL 2
d = 20
d1 = 35
ch = 30
s = 8,5
e= 4
g = 10

PL 4
d = 20
d1 = 20
ch = 14
s = 8,5
e= 4
g = 10

rotating

belt speed m/s

160

168

188

2.3

parts

total

1.5

2.5

2.8 120

99

78

76

71

62

500

200

208

228

2.5

3.1 120

99

78

76

71

62

650

250

258

278

2.8

3.4 120

99

78

76

71

62

500

800

315

323

343

3.1

3.9 120

99

78

76

71

62

650 1000

380

388

408

3.4

4.4 120

99

78

76

71

62

800 1200

465

473

493

3.8

5.0 120

99

78

76

71

62

500

508

528

4.0

5.3 120

99

78

76

71

62

530

538

558

4.1

5.5 120

99

78

76

71

62

600

608

628

4.5

6.0 120

99

78

76

71

62

400
1400

1200
650
1400
800

load capacity
daN

400

500 1000

PL 3
d = 20
d1 = 20
ch = 14
s = 8,5
e= 4
g = 10

weight
Kg

700

708

728

5.0

6.8 120

99

78

76

71

62

750

758

778

5.2

7.1 120

99

78

76

71

62

800

808

828

5.5

7.5 120

99

78

76

71

62

950

958

978

6.2

8.6 120

99

78

76

71

62

1000

1150 1158 1178

7.2 10.1 120

99

78

76

71

62

1200

1400 1408 1428

8.4 11.9 107

99

78

76

71

62

The indicated load capacity relates to a project working life of 10.000 hours.

Example of ordering
standard design
PL2,20N,140V,473
for special design
see pages 80-81

126

d1

ch

e
B
C
A

127

PL

2 Rollers
series

Section through
seal PLF 5
with bush ch=14

PLF 1
PLF 5
PLF 20

Section through
seal PLF 20
with through
steel shaft ch=14

Section through seal PLF 1


with bush ch=30

89 N

Belt

roller

width
mm

dimensions
mm

arrangements

Bearing 6204

weight
Kg

load capacity
daN

rotating

belt speed m/s

400

160

168

188

2.3

500

200

208

228

2.5

parts

total

1.25

1.5

1.75

2.5

2.8 129

116

107

99

93

84

3.1 129

116

107

99

93

84

( 20 X 47 X 14 )

PLF 1
d = 20
d1 = 35
ch = 30
s= 3
e= 4
g = 10

PLF 20
d = 20
d1 = 20
ch = 14
s= 3
e= 4
g = 10

400

650

250

258

278

2.8

3.4 129

116

107

99

93

84

500

800

315

323

343

3.1

3.9 129

116

107

99

93

84

650 1000

380

388

408

3.4

4.4 129

116

107

99

93

84

800 1200

465

473

493

3.8

5.0 129

116

107

99

93

84

500

508

528

4.0

5.3 129

116

107

99

93

84

400
1400
500 1000

PLF 5
d = 20
d1 = 20
ch = 14
s= 3
e= 4
g = 10

1200
650
1400
800

530

538

558

4.1

5.5 129

116

107

99

93

84

600

608

628

4.5

6.0 129

116

107

99

93

84

700

708

728

5.0

6.8 129

116

107

99

93

84

750

758

778

5.2

7.1 129

116

107

99

93

84

800

808

828

5.5

7.5 129

116

107

99

93

84

950

958

978

6.2

8.6 129

116

107

99

93

84

1000

1150 1158 1178

7.2 10.1 117

116

107

99

93

84

1200

1400 1408 1428

8.4 11.9

96

96

96

93

84

The indicated load capacity relates to a project working life of 10.000 hours.

Example of ordering
standard design
PLF1,20N,89N,758
for special design
see pages 80-81

128

96

d1

ch

B
C
A

108 N

Belt

roller

width
mm

dimensions
mm

arrangements

B
Bearing 6204
( 20 x 47 x 14 )

PLF 1
d = 20
d1 = 35
ch = 30
s = 3,5
e= 4
g = 10

PLF 5
d = 20
d1 = 20
ch = 14
s = 3,5
e= 4
g = 10

PLF 20
d = 20
d1 = 20
ch = 14
s = 3,5
e= 4
g = 10

weight
Kg

load capacity
daN

rotating

belt speed m/s

parts

total

1.25

1.5

2.5

400

160

168

186

2.2

2.7 142

127

117

102

92

84

500

200

208

226

2.6

3.1 142

127

117

102

92

84

400

650

250

258

276

3.0

3.7 142

127

117

102

92

84

500

800

315

323

341

3.6

4.5 142

127

117

102

92

84

650 1000

380

388

406

4.2

5.2 142

127

117

102

92

84

465

473

491

5.0

6.2 142

127

117

102

92

84

500

508

526

5.3

6.6 142

127

117

102

92

84

800 1200
400
500 1000

600

608

626

6.2

7.7 142

127

117

102

92

84

1200

700

708

726

7.1

8.9 142

127

117

102

92

84

750

758

776

7.6

9.5 142

127

117

102

92

84

950

958

650

976

9.4 11.8 137

127

117

102

92

84

1000

800

1150 1158 1176

11.2 14.0 113

113

113

102

92

84

1200

1400 1408 1426

13.4 16.9

93

93

93

92

84

The indicated load capacity relates to a project working life of 10.000 hours.

Example of ordering
standard design
PLF1,20N,108N,958
for special design
see pages 80-81

129

93

PL

2 Rollers
series

Section through
seal PLF 5
with bush ch=14

PLF 1
PLF 5
PLF 20

Section through
seal PLF 20
with through
steel shaft ch=14

Section through seal PLF 1


with bush ch=30

133 N

Belt

roller

width
mm

dimensions
mm

arrangements

Bearing 6204
( 20 X 47 X1 4 )

PLF 1
d = 20
d1 = 35
ch = 30
s= 4
e= 4
g = 10

PLF 5
d = 20
d1 = 20
ch = 14
s= 4
e= 4
g = 10

PLF 20
d = 20
d1 = 20
ch = 14
s= 4
e= 4
g = 10

weight
Kg

load capacity
daN

rotating

belt speed m/s

400

160

168

186

3.6

500

200

208

226

4.1

parts

total

1.5

2.5

4.0 156

129

112

101

93

81

4.6 156

129

112

101

93

81

400

650

250

258

276

4.7

5.4 156

129

112

101

93

81

500

800

315

323

341

5.5

6.4 156

129

112

101

93

81

650 1000

380

388

406

6.4

7.4 156

129

112

101

93

81

800 1200
400
1400

465

473

491

7.5

8.7 156

129

112

101

93

81

500

508

526

7.9

9.2 156

129

112

101

93

81

530

538

556

8.3

9.6 156

129

112

101

93

81

500 1000

600

608

626

9.2 10.7 156

129

112

101

93

81

1200

700

708

726

10.5 12.2 156

129

112

101

93

81

750

758

776

11.1 13.0 156

129

112

101

93

81

800

808

826

11.7 13.8 156

129

112

101

93

81

950

958

650
1400

976

13.6 16.0 136

129

112

101

93

81

1000

800

1150 1158 1176

16.2 19.1 111

111

111

101

93

81

1200

1400 1408 1426

19.4 22.9

91

91

91

91

91

81

1400

1600 1608 1626

21.9 25.9

79

79

79

79

79

79

The indicated load capacity relates to a project working life of 10.000 hours.
Example of ordering
standard design
PLF1,20N,133N,1158
for special design
see pages 80-81

130

d1

ch

e
B
C
A

131

2 Rollers

132

2.5.3 - Rollers series MPS - M


In recent years there has been a substantial increase in the use of belt conveyors due
to their recognition as the most economic
form of bulk transport.
The rollers comprise the principal components and are the focus
of attention of the designer and the user
who are always validating products both
from a technical and
economic point of
view.
Accepting this premise, Rulmeca, with the
intention to satisfy various requirements in
the best way, has developed rollers series
MPS and M, that complement the very
heavy roller series PSV.

133

Where used
The use of these two roller series, is particularly advantageous in the economic sense
where their difference is in the bearings
employed : MPS uses rigid radial precision
ball bearings, while M uses special cup
and cone ball bearings.
Their use is in medium duty conveyors, but
also at high speeds and even in dirty
external environment.
The M roller type has a lower load and
speed capacity than that of the MPS roller.

2 Rollers
series

MPS - M

Spindle
The bright drawn precision spindle of 15
provides an ideal fit to the bearing resulting
in its perfect rotation.
The standard design utilises closing bushes,
pre-machined with spanner flats
ch = 17 and 14.
MPS

Characteristics
Rulmeca, in designing these rollers combines the requirements of high quality and
hermetic sealing with low cost and where
the loading does not require spindles
of 20 mm.

Roller shell
Consists of a selectioned steel tube, machined at either end to strict tolerances.
Bearing housing
Formed from strip steel deep pressed and
calibrated to ISO M7: this tolerance allowing a perfect match between the bearing
and the relevant parts of the sealing.
Unibloc
The roller shell and the two bearing housings are welded together in a way that
forms a monolithic structure of exceptional
strength.
This method guarantees the maximum precision and the minimum out of balance
forces in the rollers.

134

Bearings
MPS series rollers
use rigid radial 6202
series precision ball
bearings from the
very best market
sources.
M

M series rollers use


special cup and
cone ball bearings
manufactured in
house to the strictest quality control
and test criteria with precision dimensions.

Sealing
The external seal is a cover cap in zinc
plated steel complete with a wiper seal.

Internally, the sealing comprises a nylon


(PA6) labyrinth seal with optimum resistance to chemicals and to mechanical pressure, filled with grease that protects the
bearing from unwelcome ingress of
external particles.

A lip seal is positioned on the inside of the


bearing that wipes the spindle and creates
an ample space for grease. Its design is
such as to contain lubrication even in the
case of extreme changes in temperature
and to protect the bearing from condensation and possible rusting from the inside
of the roller tube.

Balancing
The optimum roller balance is obtained
thanks to the auto centralising of the bearing housings to the tube (as in series PSV)
during the automatic welding process.
This balance allows the MPS rollers to be
used at high speeds eliminating dangerous
vibrations and the subsequent hammering of the bearings.

Lubrication
The grease used is a special lithium based
grease with high resistance to ageing and
humidity.
The quantity introduced into the roller is
sufficient to guarantee an optimum lubrication of the bearing for the working life of the
roller.

Final Testing
At the end of the automatic assembly line
100 % of the rollers are subjected to high
speed rotation, that promotes the even
distribution of grease in the seals, and
verifies the rotation resistance. Any roller
failing pre-set criteria is automatically eliminated from the production line.

Spindle
Bearing housing

Bearing
Internal seal

Roller shell

Bush
Labyrinth
Cover
seal

Programme of production series MPS

The table indicates the roller diameters in production. Upon


request non standard dimensions may be supplied and with
flats ch = 14 mm.

roller

type

mm design s
3

60 N

76 N

89 N

102 N

50 N

60 N

76 N

89 N

102 N

M1

spindle

MPS 1 50 N

ch

basic

135

ch

15

17

bearing

note

6202

with tube and spindle in steel


15

17

Cup and
cone

S 235 JR (EN 10027-1)


ex Fe 360 (EN 10025)
St 37 (DIN 17100)

2 Rollers
series

MPS 1

Section through seal

50 N

Belt

roller

width
mm

dimensions
mm

arrangements

Bearing 6202
( 15 X 35 X 11 )

300

weight
Kg

load capacity
daN

rotating

belt speed m/s

400

160

168

186

0.8

500

200

208

226

1.0

parts

total

0.5

0.75

1.25

1.5

1.75

1.1 138

121

110

102

96

91

1.3 138

121

110

102

96

91

400

650

250

258

276

1.1

1.5 138

121

110

102

96

91

500

800

315

323

341

1.4

1.8 138

121

110

102

96

91

300 650 1000

380

388

406

1.6

2.1 138

121

110

102

96

91

800

465

473

491

1.9

2.6 117

117

110

102

96

91

500

508

526

2.0

2.7 109

109

109

102

96

91

600

608

626

2.4

3.2

91

91

91

91

91

91

750

758

776

2.9

3.9

73

73

73

73

73

73

958

976

3.6

4.9

58

58

58

58

58

58

1150 1158 1176

4.3

5.9

49

49

49

49

49

49

d = 15
d1 = 20
ch = 17 *
s= 3
e= 4
g= 9
*ch = 14 upon
request

650
800

950

400
500 1000

1000

The indicated load capacity relates to a project working of 10000 hours.

Example of ordering
standard design
MPS 1,15B,50N,208
for special designs
see pages 80-81

136

d1

ch

B
C
A

60 N

Belt

roller

width
mm

dimensions
mm

arrangements

Bearing 6202
(15 x 35 x 11 )

d = 15
d1 = 20
ch = 17 *
s= 3
e= 4
g= 9
*ch = 14 upon
request

300

weight
Kg

load capacity
daN

rotating

belt speed m/s

400

160

168

186

1.0

500

200

208

226

1.1

parts

total

0.75

1.25

1.5

1.75

1.2 128

117

108

102

97

93

1.5 128

117

108

102

97

93

400

650

250

258

276

1.4

1.7 128

117

108

102

97

93

500

800

315

323

341

1.6

2.1 128

117

108

102

97

93

300 650 1000

380

388

406

1.9

2.5 128

117

108

102

97

93

800

465

473

491

2.3

2.9 114

114

108

102

97

93

500

508

526

2.4

3.1 106

106

106

102

97

93

500 1000

600

608

626

2.8

3.7

88

88

88

88

88

88

650

750

758

776

3.5

4.5

70

70

70

70

70

70

800

950

958

976

4.3

5.7

55

55

55

55

55

55

1150 1158 1176

5.2

6.8

46

46

46

46

46

46

400

1000

The indicated load capacity relates to a project working of 10000 hours.

Example of ordering
standard design
MPS 1,15B,60N,258
for special designs
see pages 80-81

137

2 Rollers
series

MPS 1

Section through seal

76 N

Belt
width
mm

roller
dimensions
mm

arrangements

Bearing 6202
300

( 15 x 35 x 11 )

d = 15
d1 = 20
ch = 17 *
s= 3
e= 4
g= 9
*ch = 14 upon
request

weight
Kg

load capacity
daN

rotating

belt speed m/s

400

160

168

186

1.2

500

200

208

226

1.4

parts

total

1.25

1.5

1.75

2.5

1.5 126

117

110

105

100

93

1.8 126

117

110

105

100

93

400

650

250

258

276

1.7

2.1 126

117

110

105

100

93

500

800

315

323

341

2.1

2.5 126

117

110

105

100

93

300 650 1000

380

388

406

2.4

3.0 126

117

110

105

100

93

800

465

473

491

2.9

3.6 113

113

110

105

100

93

500

508

526

3.1

3.8 104

104

104

104

100

93

500 1000

600

608

626

3.6

4.5

86

86

86

86

86

86

650

750

758

776

4.4

5.5

68

68

68

68

68

68

800

950

958

976

5.5

6.8

53

53

53

53

53

53

1150 1158 1176

6.6

8.2

44

44

44

44

44

44

400

1000

The indicated load capacity relates to a project working of 10000 hours.

Example of ordering
standard design
MPS 1,15B,76N,323
for special designs
see pages 80-81

138

d1

ch

B
C
A

89 N

Belt

roller

width
mm

dimensions
mm

arrangements

Bearing 6202
( 15 x 35 x 11 )

d = 15
d1 = 20
ch = 17 *
s= 3
e= 4
g= 9
*ch = 14 upon
request

300

weight
Kg

load capacity
daN

rotating

belt speed m/s

400

160

168

186

1.4

500

200

208

226

1.7

parts

total

1.25

1.5

2.5

1.7 133

124

116

106

98

92

2.0 133

124

116

106

98

92

400

650

250

258

276

2.0

2.4 133

124

116

106

98

92

500

800

315

323

341

2.4

2.9 133

124

116

106

98

92

300 650 1000

380

388

406

2.9

3.4 133

124

116

106

98

92

465

473

491

3.4

4.1 112

112

112

106

98

92

400 800

1200

500

508

526

3.6

4.3 103

103

103

103

98

92

500 1000

600

608

626

4.3

5.1

85

85

85

85

85

85

1200

700

708

726

4.9

5.9

72

72

72

72

72

72

750

758

776

5.2

6.3

67

67

67

67

67

67

950

958

650

976

6.5

7.9

53

53

53

53

53

53

1000

800

1150 1158 1176

7.8

9.4

43

43

43

43

43

43

1200

1400 1408 1426

9.4 11.4

35

35

35

35

35

35

The indicated load capacity relates to a project working of 10000 hours.

Example of ordering
standard design
MPS 1,15B,89N,758
for special designs
see pages 80-81

139

2 Rollers
series

MPS 1

Section through seal

102 N

Belt
width
mm

roller
dimensions
mm

arrangements

Bearing 6202
( 15 x 35 x 11 )

d = 15
d1 = 20
ch = 17 *
s= 3
e= 4
g= 9
*ch = 14 upon
request

300

weight
Kg

load capacity
daN

rotating

belt speed m/s

400

160

168

186

1.7

500

200

208

226

2.0

parts

total

1.25

1.5

2,5

1.9 139

129

122

111

103

97

2.3 139

129

122

111

103

97

400

650

250

258

276

2.3

2.7 139

129

122

111

103

97

500

800

315

323

341

2.8

3.3 139

129

122

111

103

97

300 650 1000

380

388

406

3.3

3.9 139

129

122

111

103

97

465

473

491

3.9

4.6 112

112

112

111

103

97

500

508

526

4.2

4.9 103

103

103

103

103

97

800 1200
400
500 1000

600

608

626

4.9

5.8

85

85

85

85

85

85

1200

700

708

726

5.6

6.6

72

72

72

72

72

72

750

758

776

6.0

7.1

67

67

67

67

67

67

950

958

976

7.5

650

8.8

52

52

52

52

52

52

1000

800

1150 1158 1176

8.9 10.6

43

43

43

43

43

43

1200

1400 1408 1426

10.8 12.7

35

35

35

35

35

35

The indicated load capacity relates to a project working of 10000 hours.

Example of ordering
standard design
MPS 1,15B,102N,388
for special designs
see pages 80-81

140

d1

ch

e
B
C
A

141

2 Rollers
series

M1

Section through seal

50 N

Belt

roller

width
mm

dimensions
mm

arrangements

Cup and cone


bearing
d = 15
d1 = 20
ch = 17 *
s= 3
e= 4
g= 9
*ch = 14 upon
request

300

weight
Kg

load capacity
daN

rotating

belt speed m/s

400

160

168

186

0.8

1.1

89

63

51

44

40

35

500

200

208

226

1.0

1.3

89

63

51

44

40

35

parts

total

0.2

0.4

0.6

0.8

1.25

400

650

250

258

276

1.1

1.5

89

63

51

44

40

35

500

800

315

323

341

1.4

1.8

89

63

51

44

40

35

300 650 1000

380

388

406

1.6

2.1

89

63

51

44

40

35

800

465

473

491

1.9

2.6

89

63

51

44

40

35

500

508

526

2.0

2.7

89

63

51

44

40

35

500 1000

600

608

626

2.4

3.2

89

63

51

44

40

35

650

750

758

776

2.9

3.9

73

63

51

44

40

35

800

950

958

976

3.6

4.9

58

58

51

44

40

35

1150 1158 1176

4.3

5.9

49

49

49

44

40

35

400

1000

The indicated load capacity relates to a project working of 10000 hours.

Example of ordering
standard design
M 1,15B,50N,208
for special designs
see pages 80-81

142

d1

ch

B
C
A

60 N

Belt

roller

width
mm

dimensions
mm

arrangements

Cup and cone


bearing
d = 15
d1 = 20
ch = 17 *
s= 3
e= 4
g= 9
*ch = 14 upon
request

weight
Kg

load capacity
daN

rotating

belt speed m/s

parts

total

0.4

0.6

0.8

1.25

1.5

400

160

168

186

1.0

1.2

69

56

49

43

39

35

300

500

200

208

226

1.1

1.5

69

56

49

43

39

35

400

650

250

258

276

1.4

1.7

69

56

49

43

39

35

500

800

315

323

341

1.6

2.1

69

56

49

43

39

35

300 650 1000

380

388

406

1.9

2.5

69

56

49

43

39

35

800

465

473

491

2.3

2.9

69

56

49

43

39

35

400

500

508

526

2.4

3.1

69

56

49

43

39

35

500 1000

600

608

626

2.8

3.7

69

56

49

43

39

35

650

750

758

776

3.5

4.5

69

56

49

43

39

35

800

950

958

976

4.3

5.7

55

55

49

43

39

35

1150 1158 1176

5.2

6.8

46

46

46

43

39

35

1000

The indicated load capacity relates to a project working of 10000 hours.

Example of ordering
standard design
M1,15B,60N,258
for special designs
see pages 80-81

143

2 Rollers
series

M1

Section through seal

76 N

Belt

roller

width
mm

dimensions
mm

arrangements

Cup and cone


bearing
d = 15
d1 = 20
ch = 17 *
s= 3
e= 4
g= 9
*ch = 14 upon
request

300

weight
Kg

load capacity
daN

rotating

belt speed m/s

400

160

168

186

1.2

1.5

69

56

49

44

40

37

500

200

208

226

1.4

1.8

69

56

49

44

40

37

parts

total

0.5

0.75

1.25

1.5

1.75

400

650

250

258

276

1.7

2.1

69

56

49

44

40

37

500

800

315

323

341

2.1

2.5

69

56

49

44

40

37

300 650 1000

380

388

406

2.4

3.0

69

56

49

44

40

37

800

465

473

491

2.9

3.6

69

56

49

44

40

37

500

508

526

3.1

3.8

69

56

49

44

40

37

500 1000

600

608

626

3.6

4.5

69

56

49

44

40

37

650

750

758

776

4.4

5.5

68

56

49

44

40

37

800

950

958

976

5.5

6.8

53

53

49

44

40

37

1150 1158 1176

6.6

8.2

44

44

44

44

40

37

400

1000

The indicated load capacity relates to a project working of 10000 hours.

Example of ordering
standard design
M1,15B1,76N,323
for special designs
see pages 80-81

144

d1

ch

B
C
A

89 N

Belt

roller

width
mm

dimensions
mm

arrangements

Cup and cone


bearing
d = 15
d1 = 20
ch = 17 *
s= 3
e= 4
g= 9
*ch = 14 upon
request

300

weight
Kg

load capacity
daN

rotating

belt speed m/s

400

160

168

186

1.4

1.7

61

53

47

43

40

37

500

200

208

226

1.7

2.0

61

53

47

43

40

37

parts

total

0.75

1.25

1.5

1.75

400

650

250

258

276

2.0

2.4

61

53

47

43

40

37

500

800

315

323

341

2.4

2.9

61

53

47

43

40

37

300 650 1000

380

388

406

2.9

3.4

61

53

47

43

40

37

800

465

473

491

3.4

4.1

61

53

47

43

40

37

500

508

526

3.6

4.3

61

53

47

43

40

37

500 1000

600

608

626

4.3

5.1

61

53

47

43

40

37

650

750

758

776

5.2

6.3

61

53

47

43

40

37

800

950

958

976

6.5

7.9

53

53

47

43

40

37

1150 1158 1176

7.8

9.4

43

43

43

43

40

37

400

1000

The indicated load capacity relates to a project working of 10000 hours.

Example of ordering
standard design
M1,15B,89N,758
for special designs
see pages 80-81

145

2 Rollers
series

M1

Section through seal

102 N

Belt

roller

width
mm

dimensions
mm

arrangements

Cup and cone


bearing
d = 15
d1 = 20
ch = 17 *
s= 3
e= 4
g= 9
*ch = 14 upon
request

300

weight
Kg

load capacity
daN

rotating

belt speed m/s

400

160

168

186

1.7

1.9

57

51

46

43

40

36

500

200

208

226

2.0

2.3

57

51

46

43

40

36

parts

total

1.25

1.5

1.75

2.5

400

650

250

258

276

2.3

2.7

57

51

46

43

40

36

500

800

315

323

341

2.8

3.3

57

51

46

43

40

36

300 650 1000

380

388

406

3.3

3.9

57

51

46

43

40

36

800

465

473

491

3.9

4.6

57

51

46

43

40

36

500

508

526

4.2

4.9

57

51

46

43

40

36

500 1000

600

608

626

4.9

5.8

57

51

46

43

40

36

650

750

758

776

6.0

7.1

57

51

46

43

40

36

800

950

958

976

7.5

8.8

52

51

46

43

40

36

8.9 10.6

43

43

43

43

40

36

400

1000

1150 1158 1176

The indicated load capacity relates to a project working of 10000 hours.

Example of ordering
standard design
M1,15B,102N,388
for special designs
see pages 80-81

146

d1

ch

e
B
C
A

147

2 Rollers

148

2.5.4 - Rollers series MPR

The bearing protection is of a similar


arrangement to that used in the MPS
rollers and is known as MECA-BLOCK.

Application sectors
These rollers are used in medium duty
conveyors with speeds in proportion to the
available diameters : 60, 76, 89 mm. A long
operating life is available due to the optimum bearing protection system.

The steel spindle is 15 mm, drawn and


calibrated in the standard design, provided
with a locking bush that has spanner flats
(ch = 17) .The use is normally restricted
within the temperature range from -20C
+100 C.

Characteristics
The series MPR is designed using a steel
tube swaged over at either end to join the
steel end caps in mechanical harmony. The
bearing housing is precision finished with a
tolerance of ISO M7.

Given that the method of joining the tube


with the end caps is by swaging (not welding) it is advisable to use these rollers in
medium severe environments where there
is little presence of water.
Thanks to optimum balancing and strong
construction these rollers may be employed
at loads and speeds similar to those of
series MPS. The roller series MPR offers a
good cost effective solution.

The bearings are of type 6202 rigid radial


ball race of the best market supply, with
ample grease chamber provided within the
roller seal.
Lubricated for life with a lithium based
grease that provides anti-ageing and
water-repellent qualities.

Spindle

Roller
shell

Bearing housing

Bearing

Labyrinth
seal

Bush
Cover

The table indicates the roller diameters in production, On request


they may be supplied with different dimensions to the standard
and with ch=14 mm.

Programme of production series MPR


roller

type

mm design s

basic

spindle
d

bearing

note

6202

with tube and spindle in steel

ch

ch

MPR 15 60

76

89

149

15

17

S 235 JR (EN 10027-1)


ex Fe 360 (EN 10025)
St 37 (DIN 17100)

2 Rollers
series

MPR 15

Section through seal

60 N

Belt

roller

width
mm

dimensions
mm

arrangements

Bearing 6202
( 15 X 35 X 11 )

weight
Kg

load capacity
daN

rotating

belt speed m/s

parts

total

0.5

0.75

1.25

1.5

1.75

400

160

168

186

0,9

1,2 147

128

117

108

102

97

300

500

200

208

226

1,1

1,4 147

128

117

108

102

97

400

650

250

258

276

1,3

1,7 147

128

117

108

102

97

500

d = 15
d1 = 20
ch = 17*
s= 3
e= 4
g= 9

800

315

323

341

1,6

2,1 147

128

117

108

102

97

300 650 1000

380

388

406

1,9

2,4 143

128

117

108

102

97

800

465

473

491

2,2

2,9 114

114

114

108

102

97

400

500

508

526

2,4

3,1 106

106

106

106

102

97

*ch = 14 on request

500 1000

600

608

626

2,8

3,7

88

88

88

88

88

88

650

750

758

776

3,4

4,5

70

70

70

70

70

70

800

950

958

976

4,3

5,6

55

55

55

55

55

55

1150 1158 1176

5,1

6,7

46

46

46

46

46

46

1000

The indicated load capacity relates to a project working life of 10.000 hours.

Example of ordering
standard design
MPR 15,60N,258
for special designs
see pages 80-81

150

d1

ch

B
C
A

76 N

Belt

roller

width
mm

dimensions
mm

arrangements

Bearing 6202

weight
Kg

load capacity
daN

rotating

belt speed m/s

400

160

168

186

1.2

500

200

208

226

parts

total

0.75

1.25

1.5

1.75

1.5 139

126

117

110

105

100

1.4

1.8 139

126

117

110

105

100

(15 X 35 X1 1)

300

d = 15
d1 = 20
ch = 17*
s= 3
e= 4
g= 9
*ch = 14 on request

400

650

250

258

276

1.7

2.1 139

126

117

110

105

100

500

800

315

323

341

2.1

2.5 139

126

117

110

105

100

300 650 1000

380

388

406

2.4

3.0 139

126

117

110

105

100

800

465

473

491

2.9

3.6 113

113

113

110

105

100

500

508

526

3.1

3.8 104

104

104

104

104

100

500 1000

600

608

626

3.6

4.5

86

86

86

86

86

86

650

750

758

776

4.4

5.5

68

68

68

68

68

68

950

958

976

5.5

6.8

53

53

53

53

53

53

1150 1158 1176

6.6

8.2

44

44

44

44

44

44

400

800
1000

The indicated load capacity relates to a project working life of 10.000 hours.

Example of ordering
standard design
MPR 15,76N,323
for special designs
see pages 80-81

151

2 Rollers
series

MPR 15

Section through seal

89 N

Belt

roller

width
mm

dimensions
mm

arrangements

B
Bearing 6202
(15 X 35 X 11 )

d = 15
d1 = 20
ch = 17*
s= 3
e= 4
g= 9
*ch =14 on request

300

weight
Kg

load capacity
daN

rotating

belt speed m/s

parts

total

1.25

1.5

1.75

2.5

400

160

168

186

1.6

1.9 133

124

116

110

106

98

500

200

208

226

1.9

2.2 133

124

116

110

106

98

400

650

250

258

276

2.2

2.6 133

124

116

110

106

98

500

800

315

323

341

2.6

3.1 133

124

116

110

106

98

300 650 1000

380

388

406

3.0

3.6 133

124

116

110

106

98

800 1200

465

473

491

3.6

4.3 112

112

112

110

106

98

500

508

526

3.8

4.5 103

103

103

103

103

98

500 1000

600

608

626

4.5

5.3

85

85

85

85

85

85

1200

700

708

726

5.1

6.1

72

72

72

72

72

72

750

758

776

5.4

6.5

67

67

67

67

67

67

950

958

400

650

976

6.7

8.0

53

53

53

53

53

53

1000

800

1150 1158 1176

8.0

9.6

43

43

43

43

43

43

1200

1400 1408 1426

9.6 11.5

35

35

35

35

35

35

The indicated load capacity relates to a project working life of 10.000 hours.

Example of ordering
standard design
MPR 15,15B,89N,758
for special designs
see pages 80-81

152

d1

ch

e
B
C
A

153

2 Rollers

154

2.5.5 - Rollers series RTL


Where used
The roller series RTL has been designed to
be used in the movement of small or light
loads.
The roller consists of a special steel tube
swaged over the bearing housings which
are made from technopolymers which have
high elastic properties, and resistance to
mechanical forces and to corrosion.

A double radial labyrinth protects the


bearing to allow use in medium severe
environmental conditions.
In the following tables the diameters in
production are indicated with their loads
at varying recommended speeds.

The standard design utilises the special


cup and cone bearings, lubricated for life,
a spindle of 15 mm with locking bush with
spanner flats ch = 17 mm.

Spindle

Roller shell

Bearing housing

Bearing

Labyrinth
seal

Bush
Cover

The table indicates the roller diameters in production. On request


they may be supplied with different dimensions to the standard
and with ch = 14 mm.

Programme of production series RTL

roller

type

mm design s

RTL 1

basic

spindle

60 N

76 N

89 N

ch

155

ch

15

17

bearing

Cup and cone

note

with tube and spindle in steel

S 235 JR (EN 10027-1)


ex Fe 360 (EN 10025)
St 37 (DIN 17100)

2 Rollers
series

RTL 1

Section through seal

60 N

Belt

roller

width
mm

dimensions
mm

arrangements

Cup and cone


bearing
d = 15
d1 = 20
ch = 17 *
s= 2
e= 4
g= 9
*ch = 14 on request

300

weight
Kg

load capacity
daN

rotating

belt speed m/s

400

160

168

186

0.6

0.9

69

56

49

43

39

35

500

200

208

226

0.8

1.1

69

56

49

43

39

35

parts

total

0.4

0.6

0.8

1.25

1.5

400

650

250

258

276

0.9

1.3

69

56

49

43

39

35

500

800

315

323

341

1.1

1.6

69

56

49

43

39

35

300 650 1000

380

388

406

1.3

1.8

69

56

49

43

39

35

800

465

473

491

1.5

2.2

69

56

49

43

39

35

500

508

526

1.6

2.3

69

56

49

43

39

35

500 1000

600

608

626

1.9

2.8

69

56

49

43

39

35

650

750

758

776

2.3

3.4

69

56

49

43

39

35

950

958

976

2.9

4.3

55

55

49

43

39

35

1150 1158 1176

3.5

5.1

46

46

46

43

39

35

400

800
1000

The indicated load capacity relates to a project working life of 10.000 hours.

Example of ordering
standard design
RTL 1,15B,60N,258
for special designs
see pages 80-81

156

d1

ch

B
C
A

76 N

Belt

roller

width
mm

dimensions
mm

arrangements

B
Cup and cone
bearing
d = 15
d1 = 20
ch = 17 *
s= 2
e= 4
g= 9
*ch = 14 on request

weight
Kg

load capacity
daN

rotating

belt speedm/s

parts

total

0.5

0.75

1.25

1.5

1.75

400

160

168

186

0.8

1.1

69

56

49

44

40

37

300

500

200

208

226

1.0

1.3

69

56

49

44

40

37

400

650

250

258

276

1.1

1.5

69

56

49

44

40

37

500

800

315

323

341

1.4

1.8

69

56

49

44

40

37

300 650 1000

380

388

406

1.6

2.2

69

56

49

44

40

37

800

465

473

491

1.9

2.6

69

56

49

44

40

37

400

500

508

526

2.1

2.8

69

56

49

44

40

37

500 1000

600

608

626

2.4

3.3

69

56

49

44

40

37

650

750

758

776

3.0

4.0

68

56

49

44

40

37

800

950

958

976

3.7

5.0

53

53

49

44

40

37

1150 1158 1176

4.4

6.1

44

44

44

44

40

37

1000

The indicated load capacity relates to a project working life of 10.000 hours.

Example of ordering
standard design
RTL 1,15B,76N,323
for special designs
see pages 80-81

157

2 Rollers
series

RTL 1

Section through seal

89 N

Belt

roller

width
mm

dimensions
mm

arrangements

*ch =14 on request

load capacity
daN

rotating

belt speed m/s

400

160

168

186

1.1

1.4

61

53

47

43

40

37

300

500

200

208

226

1.3

1.6

61

53

47

43

40

37

400

650

250

258

276

1.5

1.9

61

53

47

43

40

37

500

800

315

323

341

1.8

2.3

61

53

47

43

40

37

300 650 1000

380

388

406

2.1

2.6

61

53

47

43

40

37

800

465

473

491

2.4

3.1

61

53

47

43

40

37

500

508

526

2.6

3.3

61

53

47

43

40

37

500 1000

600

608

626

3.0

3.9

61

53

47

43

40

37

650

750

758

776

3.7

4.7

61

53

47

43

40

37

950

958

976

4.5

5.9

53

53

47

43

40

37

1150 1158 1176

5.4

7.0

43

43

43

43

40

37

Cup and cone


bearing
d = 15
d1 = 20
ch = 17 *
s= 2
e= 4
g= 9

weight
Kg

400

800
1000

parts

total

The indicated load capacity relates to a project working life of 10.000 hours.

Example of ordering
standard design
RTL 1,15B,89N,758
for special designs
see pages 80-81

158

0.75

1.25

1.5

1.75

d1

ch

e
B
C
A

159

2 Rollers

160

2.5.6 - Guide rollers


For various reasons, the conveyor belt may
at times, tend to drift laterally.
In these cases it is possible to utilise vertical
rollers with cantilevered spindles, These
are generally known as belt guide rollers.
It is necessary however to pay particular
attention to the use to which these rollers
are put, so that the forces on the guide
roller by the belt do not damage the belt
edge.
In other words, guiding does not eliminate
the true reason for the belt tracking off.
Consequently, the belt may ride over the
guide roller or become distorted against it
(see drawings).
For these reasons it is advisable to always
use guide rollers on the most suitable transom, the self-centralising, transom which
rotates automatically whenever the belt
tracks off conveyor centre and
self-corrects.

161

2 Rollers

Guide rollers
Series PS
They are assembled using spherical ball
bearings,protected by labyrinth seals, and
constructed with similar characteristics to
the series PSV.
In the following tables the various types are
indicated with standard lengths and diameters.
On request non standard diameters, lengths
and roller shell thicknesses may be
supplied

guide roller
D
type

mm

PS/G7

60

20

100

43

35

bearing

weight

M16

6204

1.4

6204

1.4

Kg

Self centralising
frames

PS/G7

60

20

100

43

35

S18

Serie MPS - M - RTL


These are the most cost effective series of
guide rollers designed and produced with
the identical characteristics to the load
carrying roller itself ; of high quality and
capacity.
guide roller
D

bearing

weight

type

mm

Kg

MPS/G7

60

15

100

41

33

14

6202

M/G7

60

15

80

41

33

14

cup and cone 0.9

100
RTL/G7

60

15

80
100

Example of ordering
PS/G7, 20M16,60N,100
MPS/G7,15M14,60N,100
RTL/G7,15M14,60N,80

162

0.9

0.9
41

33

14

cup and cone 0.8


0.8

s
d

S 18

M 16

guide roller
D
type

mm

PS/G1

63

bearing

Kg
3

20

130

43

35

16

6204

150
PS/G1

89

20

130

PS/G2

25

PS/G3

30

130

43

35

16

6204

43

35

20

6205

2.0

48

40

24

6206

2.7

2.1

150
108

3,5

20

130

3.1
43

35

16

6204

150
PS/G2

25

130

30

130

43

35

20

6205

133

20

130

48

40

24

6206

25

PS/G3

30

130

43

35

16

6204

150
Example of ordering
PS/G1, 20M16,89N,130
PS/G2,25M20,108N,150
PS/G3,30M24,133N,150

163

3.1
3.5

43

35

20

6205

2.8

48

40

24

6206

3.6

150
130

2.9
3.4

150
PS/G2

2.1
2.6

150
PS/G1

2.4
2.7

150
PS/G3

1.9
2.2

150
130

1.9
2.1

150

PS/G1

weight

3.4

4.1

2 Rollers

2.6 - Rollers with rings


In the majority of belt conveyors, over and
above the normal steel roller, it is necessary to position impact rollers, or return
rollers with spaced rings and sometimes
also self cleaning return rollers.

Impact rollers
The shock absorbing rollers, more often
known as impact rollers consist of a base
steel roller design, on which are fitted rings,
designed to resist and absorb the pressures given by the impact of materials onto
the belt.
These rollers are positioned in the carrying
section of the belt, corresponding to the
point of loading where the material falls
onto it.

164

Return rollers with spaced rings


Rollers with spaced rings are used to sustain and support the belt during its return
section, where the conveyed material
tends to stick to the belt or wherever there
is a wear problem or tracking problem of
the belt itself.
The rubber rings may function in the
temperature range between -20C +
80C.
When a return roller with spaced rings is
not sufficient to resolve the problem, it is
recommended to mount self cleaning rollers, with rings in helical rubber form or with
a spiral metal cage, taking into account in
the roller positioning that the dislodged
material should travel outwards to the belt
edge and not towards its centre.

Cleaning return roller


Time after time, conveyed material adheres to the belt surface. If the material is
abrasive, it may wear out the roller shell of
the normal steel return rollers ; if it is
viscous, it adheres to the roller itself, promoting dangerous build up of scale and
causing vibration.

A large material deposit may also influence


the tracking off of the belt in the return
section.

165

2 Rollers

2.6.1 - Impact rollers


Impact rollers are used and positioned
corresponding to the load points, where
the lumps and the weight of material falling
onto the belt could in fact cause damage to
it.

For the correct dimensioning and the choice


of impact rollers in relation to the load
check the characteristics of the base roller.

To limit the impact effect of the material


onto the rollers, the latter are covered with
a series of rubber rings of adequate thickness and resistance.
Impact rollers are under stress not only
from the load of the material, but also from
the dynamic forces as the load falls onto
the belt.
The impact onto the belt, arising from the
free fall of material (Fig.6) will be naturally
greater than in the case where the material
is deflected onto the belt by an inclined
plate (Fig.7).

Fig. 7

Fig. 6

166

Programme of production of impact rollers


basic roller
MPS 1

60

60

63

89

NA

63

108

NA

89

133

NA

89

159

NA

89

133

NA

89

159

NA

PSV 3

89

133

NA

89

159

NA

PSV 4

89

133

NA

89

159

NA

89

133

NA

89

159

NA

108

180

NA

133

194

NA

133

215

NA

108

180

NA

133

194

NA

133

215

NA

PSV 2

PSV 5

ch

PSV 7

167

mm

spindle

mm s

PSV 1

The table indicates the types and diameters of standard


rings and dimensions according to European norms.
On request special diameters and tube thicknesses may
be supplied.

type

bearing

design

ch

89

NA

15

17

6202

108

NA
20

14

6204

25

18

6205

25

18

6305

30

22

6206

30

22

6306

40

32

6308

2 Rollers
series

Impact

e 89 NA

belt

roller

width
mm

dimensions
mm

weight
Kg

rings
width

arrangements

Base roller:

MPS-1

PSV-1

400

160

168

186

1.8

2.3

300

500

200

208

226

2.1

2.7

400

650

250

258

276

2.6

3.3

500

800

315

323

341

3.3

4.1

300 650 1000

380

388

406

3.9

4.8

MPS 1
D = 60 ;
spindle 15 ; d1 = 20
bearing 6202
ch = 17
PSV 1,
D = 63 ;
spindle 20 ; d1 = 20
bearing 6204
ch = 14

800 1200

465

473

491

4.6

5.6

500

508

526

5.1

6.1

530

538

556

500 1000

600

608

626

6.1

7.2

1200

700

708

726

6.9

8.1

750

758

776

7.4

800

808

826

950

958

976

9.3

10.9

400
1400

650
1400
800

6.4

8.8
9.2

1000

1150 1158 1176

11.1

12.9

1200

1400 1408 1426

13.5

15.7

1400

1600 1608 1626

Example of ordering
standard design
MPS 1,15B,89NA,323
for special designs
see pages 80-81

168

17.9

E = 35

d1

e
ch

E
B
C
A

e 108 NA

belt

roller

width
mm

dimensions
mm

weight
Kg

rings
width

arrangements

400

160

168

186

2.1

2.6

300

500

200

208

226

2.6

3.2

400

650

250

258

276

3.1

3.8

500

800

315

323

341

4.0

4.8

300 650 1000

380

388

406

4.6

5.5

800 1200

465

473

491

5.7

6.6

500

508

526

6.1

7.1

Base roller:
MPS 1
D = 60 ;
spindle 15 ; d1 = 20
bearing 6202
ch = 17
PSV 1,
D = 63 ;
spindle 20 ; d1 = 20
bearing 6204
ch = 14

400
1400

MPS-1

PSV-1

530

538

556

500 1000

600

608

626

7.5

8.6

1200

700

708

726

8.6

9.9

750

758

776

9.2

800

808

826

950

958

650
1400
800

7.3

10.5
11.1

976

11.6

13.2

1000

1150 1158 1176

13.8

15.7

1200

1400 1408 1426

16.6

18.8

1400

1600 1608 1626

Example of ordering
standard design
PSV 1,20F,108NA,323
for special designs
see pages 80-81

169

21.5

E = 45

2 Rollers
series

Impact

e 133 NA

belt

roller

width
mm

dimensions
mm

weight
Kg

rings
width

arrangements

Base roller:
PSV 1,
D = 89 ;
spindle 20 ; d1 = 20
bearing 6204
ch = 14

PSV 4
D = 89 ;
spindle 30 ; d1 = 30
bearing 6206
ch = 22

PSV 2
D = 89 ;
spindle 25 ; d1 = 25
bearing 6205
ch = 18

PSV 5
D = 89 x 4* ;
spindle 30 ; d1 = 30
bearing 6306
ch = 22

PSV 3
D = 89 ;
spindle 25 ; d1 = 25
bearing 6305
ch = 18

500

200

208

3.7

PSV 1

PSV 2

PSV 3

PSV 4

PSV 5

650

250

258

4.5

5.1

800

315

323

5.6

6.2

6.5

7.3

7.9

650 1000

380

388

6.6

7.3

7.7

8.5

9.1

800 1200

465

473

7.8

8.6

8.9

9.9

10.5

1400

530

538

8.8

9.7

10.1

11.2

11.8

500 1000 1600

600

608

10.1

11.1

11.4

12.7

13.3

500

1800
1200
650

2000

670

678

12.2

12.6

13.9

14.5

700

708

11.4

12.6

12.9

14.3

14.9

750

758

12.3

13.5

13.9

15.3

15.9

1400

800

808

12.9

14.2

14.6

16.2

16.4

1600

900

908

14.5

15.9

16.3

18.0

18.6

950

14.6

17.1

17.5

19.3

19.9

18.2

18.4

20.1

20.7

19.8

21.7

22.3

800

958

1800

1000 1008

200

1100 1108

100

1150 1158

18.7

20.5

20.8

23.0

23.6

1200

1400 1408

22.4

24.6

24.9

27.5

28.1

1400

1600 1608

25.5

27.9

28.3

31.2

31.8

1600

1800 1808

28.0

30.7

31.0

34.3

34.9

1800

2000 2008

34.0

34.4

38.0

38.6

2000

2200 2208

37.5

41.5

42.1

* bigger tube thickness than standard

Example of ordering
standard design
PSV 2,25F,133NA,388
for special designs
see pages 80-81

in relation to the choice of base roller

170

E = 35

d1

e
ch

E
B
C
A

e 159 NA

belt

roller

width
mm

dimensions
mm

weight
Kg

rings
width

arrangements

Base roller:
PSV 1,
D = 89 ;
spindle 20 ; d1 = 20
bearing 6204
ch = 14
PSV 2
D = 89 ;
spindle 25 ; d1 = 25
bearing 6205
ch = 18
PSV 3
D = 89 ;
spindle 25 ; d1 = 25
bearing 6305
ch = 18

* bigger tube thickness than standard

Example of ordering
standard design
PSV 4,30F,159NA,473
for special designs
see pages 80-81

PSV 4
D = 89 ;
spindle 30 ; d1 = 30
bearing 6206
ch = 22
PSV 5
D = 89 x 4* ;
spindle 30 ; d1 = 30
bearing 6306
ch = 22

PSV-1

PSV-2

PSV-3

PSV-4

PSV-5

800

315

323

7.3

7.9

8.2

9.0

9.0

1000

380

388

8.4

9.2

9.5

10.4

11.0

800 1200

465

473

10.4

11.3

11.6

12.6

12.2

1400

530

538

11.6

12.5

12.9

14.0

14.6

1000 1600

600

608

13.4

14.5

14.8

16.1

16.7

1800
1200
2000

670

678

15.8

16.2

17.5

18.1

700

708

15.5

16.7

17.1

18.5

19.1

750

758

16.6

17.8

18.2

19.7

20.3

1400

800

808

17.7

19,0

19.3

20.9

21.5

1600

900

908

19.8

21.2

21.6

23.3

23.9

950

958

20.6

22.3

22.7

24.5

25.1

1800

1000 1008

2000

1100 1108

1000

1150 1158

25.0

1200

1400 1408

30.3

1400

1600 1608

1600

1800 1808

1800

2000 2008

2000

2200 2208

800

* in relation to the choice of base roller

171

23.4

23.8

25.7

26.3

26.0

28.1

28.7

26.8

27.2

29.3

29.9

32.4

32.8

35.4

36.0

35.1

37.5

37.9

40.8

41.4

39.3

42.0

42.4

45.6

46.2

46.5

46.9

50.5

51.1

51.3

55.3

59.9

E = 50

2 Rollers
series

Impact

e 180 NA

belt

roller

width
mm

dimensions
mm

weight
Kg

rings
no

arrangements

Base roller:
PSV 5
D = 108 x 4* ;
spindle 30 ; d1 = 30
bearing 6306
ch = 22
PSV 7
D = 108 x 4* ;
spindle 40 ; d1 = 40
bearing 6308
ch = 32

PSV-5

PSV-7

1600

600

608

632

20.1

25.3

1800

670

678

702

22,5

28.1

2000

750

758

782

24.9

30.8

2200

800

808

832

26.9

33.0

1600 2400

900

908

932

29.7

36.2

2600

950

958

982

31.7

38.4

1800

2000

1000 1008 1032

33.1

40.0

2800 1050 1058 1082

34.4

41.6

1100 1108 1132

36.4

43.6

3000 1120 1128 1152

36.7

44.2

2200

1250 1258 1282

41.2

49.1

2400

1400 1408 1432

45.9

54.5

2600

1500 1508 1532

48.7

57.7

2800

1600 1608 1632

52.1

61.4

1600

1800 1808 1832

58.2

68.4

1800

2000 2008 2032

64.9

76.0

2000

2200 2208 2232

71.1

82.9

2200

2500 2508 2532

80.6

93.6

2400

2800 2808 2832

90.1

104.4

2600

3000 3008 3032

96.2

111.3

2800

3150 3158 3182

100.9

116.3

* bigger tube thickness than standard

Example of ordering
standard design
PSV 5,30F,180NA,678
for special designs
see pages 80-81

172

E = 40

d1

e
ch

E
B
C
A

e 194 NA

belt

roller

width
mm

dimensions
mm

weight
Kg

rings
width

arrangements

Base roller:

Example of ordering
standard design
PSV 5,30F,194NA,678
for special designs
see pages 80-81

PSV-5

PSV-7

600

608

632

23.4

28.1

1800

170

678

702

25,5

30.5

2000

750

758

782

28.6

34.0

2200

800

808

832

30.3

35.9

1600 2400

900

908

932

33.8

39.8

950

958

2600
1800

2000

* bigger tube thickness than standard

1600

PSV 5
D = 133 ;
spindle 30 ; d1 = 30
bearing 6306
ch = 22
PSV 7
D = 133 x 6* ;
spindle 40 ; d1 = 40
bearing 6308
ch = 32

982

35.5

41.8

1000 1008 1032

37.2

43.7

2800 1050 1058 1082

39.0

45.7

1100 1108 1132

40.7

47.6

3000 1120 1128 1152

41.1

48.1

2200

1250 1258 1282

45.9

53.5

2400

1400 1408 1432

51.1

59.3

2600

1500 1508 1532

54.6

63.2

2800

1600 1608 1632

58.1

66.9

1600

1800 1808 1832

65.0

74.9

1800

2000 2008 2032

71.9

82.7

2000

2200 2208 2232

78.9

90.5

2200

2500 2508 2532

89.3

102.2

2400

2800 2808 2832

99.7

113.9

2600

3000 3008 3032

106.6

121.7

2800

3150 3158 3182

111.8

127.5

173

E = 50

2 Rollers

Impact

d1

series

ch
E
B
C
A

e 215 NA

belt

roller

width
mm

dimensions
mm

weight
Kg

rings
width

arrangements

1800

670

678

702

27.6

32.6

2000

750

758

782

31.0

36.4

2200

800

808

832

32.9

38.5

2400

900

908

932

36.7

42.7

2600

950

958

982

38,6

44.8

1000 1008 1032

40.4

46.9

1050 1058 1082

42.3

49.0

1100 1108 1132

44.2

51.1

Base roller:
PSV 5
D = 133 ;
spindle 30 ; d1 = 30
bearing 6306
ch = 22
PSV 7
D = 133x 6* ;
spindle 40 ; d1 = 40
bearing 6308
ch = 32

1800
2800
2000
3000

PSV-5

PSV-7

1120 1128 1152

44.6

51.6

2200

1250 1258 1282

49.9

57.5

2400

1400 1408 1432

55.6

63.8

2600

1500 1508 1532

59.4

68.0

2800

1600 1608 1632

63.2

72.2

1800

2000 2008 2032

78.3

89.1

2000

2200 2208 2232

85.9

97.5

2200

2500 2508 2532

97.3

110.2

2400

2800 2808 2832 108.6

122.8

2600

3000 3008 3032 116.2

131.3

2800

3150 3158 3182 121.9

137.6

* bigger tube thick-

ness than standard

Example of ordering
standard design
PSV 7,40F,215NA,758
for special designs
see pages 80-81

174

E = 50

175

2 Rollers

2.6.2 - Return rollers with rings


The straight tracking of the belt may be
compromised by the type of conveyed
material, specially when this material is
sticky and thereby adheres easily to the
belt surface.
In this case, material is also deposited on
the return rollers that support the belt,
adding an irregular addition of scale to the
roller itself.
As a consequence, not only wear and tear
of the belt occurs, but forces are brought
into play to move the belt away from its
correct track.

the extremities of the belt, support and


protect the belt edges, also in cases of
limited belt wandering.
Return rollers with rings should not be used
as belt tensioning devices.

Return rollers with spaced rubber rings


contribute largely to eliminating the build
up of scale that forms in certain conditions
on the belt surface.
The rings are pointed, assembled at intervals, in the central part of the roller, where
they have the scope to break up the scale
which normally is present at the belt
centre; meanwhile flat rings mounted in
groups at

Arrangement G
Return rollers with pointed rings spaced in
the central part and positioned in sets at
the side. Used on belt conveyors of medium capacity.

Arrangement L
Return rollers used on belt conveyors in
high duty plant. They are provided with
sets of flat rings, positioned at the roller
extremities, and with pointed rings spaced
in the central part of the roller.

Arrangement C
Return rollers for return transom sets of V
design format with base rolllers from series
PSV, with characteristic proportional dimensions to the requirements designed
into large belt conveyors.

176

Programme of production of return rollers with rings


base roller D

spindle

mm design

mm

ch

15

17

cup and cone

15

17

cup and cone

15

17

6202

20

14

6204

25

18

6205

30

22

6206

40

32

6308

tipo

mm s

RTL 1

60

2.0 108 NG

60

2.0 133 NG

M/1

60

3.0 108 NG

60

3.0 133 NG

MPS 1

60

3.0 108 NG

60

3.0 133 NG

PSV 1

63

3.0 108 NG

63

3.0 133 NG

rings and dimensions according to European norms.

63

3.0 108

NL, NC

On request special diameters and tube thicknesses may

89

3.0 133

NL, NC

89

3.0 159

NL, NC

108

3.5 180

NL, NC

89

3.0 133

NL, NC

89

3.0 159

NL, NC

108

3.5 180

NL, NC

89

3.0 133

NL, NC

bearing

The table indicates the types and diameters of standard

be supplied.

ch

PSV 4

PSV 2

PSV 7

89

3.0 159

NL, NC

108

3.5 180

NL, NC

108

3.5 180

NL, NC

177

2 Rollers
series

with rings

e 108 NG

belt

roller

width
mm

dimensions
mm

weight
Kg

rings
no

arrangements

300

380

388

406

2,7

3,4

3,4

400

500

508

526

3,2

4,1

4,1

500

600

608

626

3,8

4,8

4,8

5,9

650

750

758

776

4,9

6,1

6,1

7,4

950

958

Base roller:
RTL 1
D = 60 ;
spindle 15 ; d1 = 20
bearing cup and cone
ch = 17

PSV 1,
D = 63 ;
spindle 20 ; d1 = 20
bearing 6204
ch = 14

800

M1
D = 60 ;
spindle 15 ; d1 = 20
bearing cup and cone
ch = 17
MPS 1
D = 60 ;
spindle 15 ; d1 = 20
bearing 6202
ch = 17

Example of ordering
standard design
MPS 1,,15B,108NG,508
for special designs
see pages 80-81

RTL-1

M -1

MPS-1

PSV-1

total

5
5

976

6,0

7,4

7,4

9,0

10

1000

1150 1158 1176

7,1

8,9

8,9

10,7

12

1200

1400 1408 1426

10,4

12,6

13

1400

1600 1608 1626

14,3

15

roller
length C
mm

rings
a
b
mm

side central
no

side

388

25

85

220

25

508

25

135

320

25

608

25

130

440

25

758

50

125

600

25

958

50

124

720

25

1158

50

115

905

25

1408

50

125

1100

25

1608

50

120

1300

25

178

d1

ch

a
=

e 133 NG

b
t
B
C
A

belt

roller

width
mm

dimensions
mm

weight
Kg

rings
no

arrangements

Base roller:
RTL 1
D = 60 ;
spindle 15 ; d1 = 20
bearing cup and cone
ch = 17

PSV 1,
D = 63 ;
spindle 20 ; d1 = 20
bearing 6204
ch = 14

MPS 1
D = 60 ;
spindle 15 ; d1 = 20
bearing 6202
ch = 17

Example of ordering
standard design
PSV 1,20F,133NG,758
for special designs
see pages 80-81

RTL-1

406 3,8

M-1

MPS-1

4,4

4,4

PSV-1

total

300

380

388

400

500

508

526 4,3

5,1

5,1

500

600

608

626 5,1

6,0

6,0

7,1

650

750

758

776 6,8

8,0

8,0

9,3

950

958

800

M1
D = 60 ;
spindle 15 ; d1 = 20
bearing cup and cone
ch = 17

5
5

976 8,1

9,5

9,5

11,1

10

1000

1150 1158 1176 9,7

11,4

11,4

13,2

12

1200

1400 1408 1426

15,4

13

1400

1600 1608 1626

17,5

15

1600

1800 1808 1826

19,7

17

roller
length C
mm

rings
a
b
mm

13,2

side centralside
no

388

30

100

260

30

508

30

120

300

30

608

30

115

405

30

758

60

120

600

30

958

60

120

720

30

1158

60

115

925

30

1408

60

125

1120

30

1608

60

120

1320

30

1808

60

115

1500

30

11

179

2 Rollers
series

with rings

The two sets of flat rings are held in position


by steel rings welded to the tube

e 108 NL

belt

roller

width
mm

dimensions
mm

weight
Kg

rings
no

arrangements

300

380

388

406

4.6

400

500

508

526

5.6

500

600

608

626

6.4

650

750

758

776

7.6

950

958

Base roller:
PSV 1,
D = 63 ;
spindle 20 ; d1 = 20
bearing 6204
ch = 14

800

total

976

9.6

10

1000

1150 1158 1176

11.3

12

1200

1400 1408 1426

13.2

13

1400

1600 1608 1626

15.3

15

roller
length
mm

Example of ordering
standard design
PSV 1,20F,108NL,1158
for special designs
see pages 80-81

PSV-1

rings
a
b
mm

E1

side centralside
no

388

90

50

360

25

45

508

95

75

465

25

45

608

95

80

560

25

45

758

90

110

730

25

45

958

135

125

895

25

45

1158

135

120

1110

25

45

1408

135

130

1310

25

45

1608

135

125

1520

25

45

180

d1

E1

ch
a

e 133 NL

t
B
C
A

belt

roller

width
mm

dimensions
mm

weight
Kg

rings
no

arrangement

Base roller:
PSV 1,
D = 89 ;
spindle 20 ; d1 = 20
bearing 6204
ch = 14
PSV 2
D = 89 ;
spindle 25 ; d1 = 25
bearing 6205
ch = 18
PSV 4
D = 89 ;
spindle 30 ; d1 = 30
bearing 6206
ch = 22

Example of ordering
standard design
PSV 2,25F,133NL,1608
for special designs
see pages 80-81

500

600

608

650

750

758

800

950

958

1000

1150 1158

1200

1400 1408

1400

1600 1608

1600

1800 1808

1800

2000 2008

2000

2200 2208

roller
lenght C
mm

PSV-1

PSV-2

PSV-4

total

8.4
*
10.0
11.6
*
12.2
14.1
16.3
*
14.6
16.8
19.3
*
17.3
19.6
22.6
*
19.3
22.0
25.3
*
21.4
24.4
28.1
*
26.8
30.8
*
33.5
*
in relation to the choice of base roller
*

rings
a
b
mm

608

105

85

758

105

958

140

1158

9
10
12
14
15
16
17
18
19

E1

550

30

35

105

735

30

35

125

905

30

35

140

120

1120

30

35

1408

140

130

1320

30

35

1608

140

135

1495

30

35

1808

140

140

1680

30

35

2008

140

145

1785

30

35

10

2208

140

150

2080

30

35

11

181

side central
no

side

2 Rollers
series

with rings

The pointed rings are held in position by PVC distance collars; the flat rings are held
in position by external steeel rings welded to the tube.

e 159 NL

belt

roller

width
mm

dimensions
mm

weight
Kg

rings
no

arrangement

Base roller:
PSV 1,
D = 89 ;
spindle 20 ; d1 = 20
bearing 6204
ch = 14
PSV 2
D = 89 ;
spindle 25 ; d1 = 25
bearing 6205
ch = 18
PSV 4
D = 89 ;
spindle 30 ; d1 = 30
bearing 6206
ch = 22

Example of ordering
standard design
PSV 4,30F,159NL,1808
for special designs
see pages 80-81

500

600

608

650

750

758

800

950

958

1000

1150 1158

1200

1400 1408

1400

1600 1608

1600

1800 1808

1800

2000 2008

2000

2200 2208

roller
length C
mm

rings
a
b
mm

PSV-1

PSV-2

PSV-4

total

9.7
*
11.4
12.9
*
14.4
16.2
18.4
*
16.9
19.0
21.5
*
19.4
21.9
24.9
*
21.6
24.3
27.6
*
23.7
26.7
30.4
*
29.2
33.2
*
35.9
*
in relation to the choice of base roller
*

E1

7
8
10
12
13
14
15
16
17

side central side


no

608

100

75

584

30

50

758

100

80

712

30

50

958

150

95

887

30

50

1158

150

90

1098

30

50

1408

150

110

1376

30

50

1608

150

110

1514

30

50

1808

150

115

1702

30

50

2008

150

120

1900

30

50

10

2208

150

125

2108

30

50

11

182

d1

E1

ch
a

e 180 NL

t
B
C
A

belt

roller

width
mm

dimensions
mm

weight
Kg

rings
no

arrangement

Base roller:
PSV 1 ,
D = 108 ;
spindle 20 ; d1 = 20
bearing 6204
ch = 14
PSV 2
D = 108 ;
spindle 25 ; d1 = 25
bearing 6205
ch = 18

PSV 4
D = 108 ;
spindle 30 ; d1 = 30
bearing 6206
ch = 22
PSV 7
D = 108 ;
spindle 40 ; d1 = 40
bearing 6308
ch = 32

800

950

958

1000

1150 1158

1200

1400 1408

1400

1600 1608

1600

1800 1808

1800

2000 2008

2000

2200 2208

2200

2400 2408

roller
length C
mm

Example of ordering
standard design
PSV 4,30F,180NL,1808
for special designs
see pages 80-81

anelli
a
b
mm

PSV-1

PSV-2

PSV-4

19.9
21.8
24.1
*
23.5
25.6
28.3
*
27.0
29.5
32.5
*
29.9
32.7
36.1
*
32.8
35.9
39.6
*
39.1
43.2
*
46.7
*
50.3
*
in relation to the choice of base roller
*

E1

PSV-7

total

29.6

12

34.5

14

39.7

15

44.0

16

48.3

17

52.7

18

57.0

19

63.1

20

side central side


no

958

160

85

897

40

40

1158

160

75

1073

40

40

1408

160

100

1386

40

40

1608

160

100

1524

40

40

1808

160

105

1712

40

40

2008

160

110

1910

40

40

10

2208

160

115

2118

40

40

11

2408

160

115

2271

40

40

12

183

2 Rollers
series

with rings

The two sets of flat rings are held in position


by steel rings welded to the tube

e 108 NC

belt

roller

width
mm

dimensions
mm

weight
Kg

rings
no

arrangement

300

200

208

226

2.8

400

250

258

276

3.1

500

315

323

341

3.7

650

380

388

406

4.2

800

465

473

491

4.9

1000

600

608

626

6.1

1200

700

708

726

7.0

1400

800

808

826

7.9

roller
length
mm

rings
a
b
mm

Base roller:
PSV 1,
D = 63 ;
spindle 20 ; d1 = 20
bearing 6204
ch = 14

Example of ordering
standard design
PSV 1,20F,108NC,608
for special designs
see pages 80-81

PSV-1

total

E1

side central
no

208

90

60

25

175

25

45

258

90

80

25

195

25

45

323

90

70

25

255

25

45

388

90

90

30

300

25

45

473

90

95

30

405

25

45

608

135

110

40

505

25

45

708

135

105

40

595

25

45

808

180

120

40

700

25

45

184

D
d1

E1
E

ch

e 133 NC

B
C
A

belt

roller

width
mm

dimensions
mm

weight
Kg

rings
no

arrangement

Base roller:
PSV 1,
D = 89 ;
spindle 20 ; d1 = 20
bearing 6204
ch = 14
PSV 2
D = 89 ;
spindle 25 ; d1 = 25
bearing 6205
ch = 18
PSV 4
D = 89 ;
spindle 30 ; d1 = 30
bearing 6206
ch = 22

Example of ordering
standard design
PSV 2,25F,133NC,808
for special designs
see pages 80-81

500

315

323

650

380

388

800

465

473

1000

600

608

1200

700

708

1400

800

808

900

908

1600
1800

1000 1008

2000

1100 1108

roller
length
mm

PSV-1

PSV-2

PSV-4

total

4.8
*
5.4
6.5
*
6.5
7.7
9.1
*
7.9
9.3
10.9
*
9.1
10.6
12.4
*
10.0
11.7
13.6
*
11.2
13.0
15.1
*
14.0
16.3
*
17.8
*
in relation to the choice of base roller
*

rings
a
b
mm

323

105

70

30

388

105

85

473

105

90

608

140

708
808

6
7
8
8
9
10
11

E1

275

30

35

30

305

30

35

30

405

30

35

105

40

495

30

35

140

105

40

600

30

35

140

130

40

700

30

35

908

140

125

40

805

30

35

1008

140

120

50

910

30

35

1108

140

120

50

1030

30

35

185

5
5

side
no

central

2 Rollers
series

with rings

The pointed rings are held in position by PVC distance collars; the rings at either end
are held in position by an external steel ring welded to the tube.

e 159 NC

belt

roller

width
mm

dimensions
mm

weight
Kg

rings
no

arrangement

500

315

323

650

380

388

Base roller:
PSV 1,
D = 89 ;
spindle 20 ; d1 = 20
bearing 6204
ch = 14
PSV 2
D = 89 ;
spindle 25 ; d1 = 25
bearing 6205
ch = 18
PSV 4
D = 89 ;
spindle 30 ; d1 = 30
bearing 6206
ch = 22

Example of ordering
standard design
PSV 2,25F,159NC,908
for special designs
see pages 80-81

800

465

473

1000

600

608

1200

700

708

1400

800

808

1600

900

908

PSV-1

PSV-2

PSV-4

total

5.5
*
6.1
6.8
*
7.2
8.1
9.4
*
9.0
10.1
11.6
*
10.3
11.4
13.2
*
11.2
12.5
14.4
*
12.4
13.9
16.0
*
15.3
17.5
*
18.9
*
* in relation to the choice of base roller

4
4
5
6
7
7
8

1800

1000 1008

2000

1100 1108

roller
length
mm

rings
a
mm

E1

side central
no

323

100

40

30

253

30

50

388

100

65

30

303

30

50

473

100

65

30

396

30

50

608

150

85

40

516

30

50

708

150

85

40

629

30

50

808

150

110

40

729

30

50

908

150

100

40

817

30

50

1008

150

95

50

925

30

50

1108

150

95

50

1048

30

50

186

9
10

D
d1

E1
E

ch

B
C
A

b
c

e 180 NC

belt

roller

width
mm

dimensions
mm

weight
Kg

rings
no

arrangement

Base roller:
PSV 1
D = 108 ;
spindle 20 ; d1 = 20
bearing 6204
ch = 14
PSV 2
D = 108 ;
spindle 25 ; d1 = 25
bearing 6205
ch = 18

Example of ordering
standard design
PSV 2,25F,180NC,908
for special designs
see pages 80-81

PSV 4
D = 108 ;
spindle 30 ; d1 = 30
bearing 6206
ch = 22
PSV 7
D = 108 ;
spindle 40 ; d1 = 40
bearing 6308
ch = 32

800

465

473

1000

600

608

1200

700

708

1400

800

808

1600

900

908

PSV-1

PSV-2

PSV-4

10.2
11.0
12.4
*
12.5
13.5
15.1
*
14.2
15.4
17.2
*
15.4
16.7
18.6
*
17.2
18.6
20.7
*
20.5
22.8
*
24.9
*
27.7
*
in relation to the choice of base roller
*

PSV-7

total

16.8

20.0

22.4

24.3

26.7

1800

1000 1008

2000

1100 1108

2200

1250 1258

roller
length
mm

rings
a
mm

E1

473

120

60

45

435

40

40

608

160

70

45

515

40

40

708

160

75

45

645

40

40

808

160

100

45

745

40

40

908

160

90

45

835

40

40

1008

160

85

55

945

40

40

1108

160

85

55

1070

40

40

1258

160

85

55

1195

40

40

187

29.1

10

31.6

11

34.9

12

side central
no

2 Rollers
series

Self cleaning

The rubber rings are held in position at


either end by a steel ring welded to the
tube.

2.6.3 - Return rollers with helical


rubber rings for self cleaning
Used on the return transom to support the
belt when the material being conveyed,
even if only a little sticky, is very viscous.
The helical spiral form of the non-abrasive
rings, assembled onto the base roller shell,
performs a cleaning action and reduces
the tendency of material to deposit itself
and stick to the surface of the dirty side of
the belt.
They may be employed on any part of the
return belt section in the case of short
conveyors.

On long sections it is satisfactory to employ these rollers only up to the point


where the material does not adhere any
more to the belt surface.
These rollers should not be employed as
snub rollers adjacent to the drive or return
drums.
The table indicates the types and diameters of standard rings with dimensions
according to European norms.
On customer request different diameters
and dimensions may be supplied.

Programme
D
mm

e
mm

60

108

NM

89

133

NM

63

108

NM

89

133

NM

89

180

NM

89

133

NM

89

180

NM

PSV 3

89

133

NM

89

180

NM

PSV 4

89

133

NM

89

180

NM

base roller
type
MPS 1

PSV 1

PSV 2

188

Standard
design

spindle ch
mm

bearing

15

17

6202

20

14

6204

25

18

6205

25

18

6305

30

22

6206

d1

ch
E

B
C
A

e 108 NM

belt

roller

width
mm

dimensions
mm

weight
Kg

rings width
E = 38,5

arrangement

300

380

388

406

4.1

5.0

310

400

500

508

526

5.7

6.7

460

500

600

608

626

6.6

7.8

540

650

750

758

776

8.3

9.7

695

800

950

958

976

10.7

12.3

925

1000

1150 1158 1176

12.7

14.5

1080

1200

1400 1408 1426

15.3

17.5

1385

Base roller:
MPS 1
D = 60 ;
spindle 15 ; d1 = 20
bearing 6202
ch = 17
PSV 1,
D = 63 ;
spindle 20 ; d1 = 20
bearing 6204
ch = 14

Example of ordering
standard design
PSV 1,20F,108NM,758
for special designs
see pages 80-81

189

MPS-1

PSV-1

2 Rollers
series

Self cleaning

The rubber rings are held in position at


either end by a steel ring welded to the
tube.

e 133 NM

belt

roller

width
mm

dimensions
mm

weight
Kg

rings width
E=38,5

arrangement

Base roller:

A
MPS-1
PSV 1

MPS-1

PSV 1

PSV 2

PSV 3

PSV 4

PSV 2
PSV 3
PSV 4

MPS 1
D = 89 ;
spindle 15 ; d1 = 20
bearing 6202
ch = 17

PSV 3
D = 89 ;
spindle 25 ; d1 = 25
bearing 6305
ch = 18

400

500

508

526

532

7.3

8.2

460

500

600

608

626

632

8.6

9.5

540

650

750

758

776

782 10.7

11.8

13.3

695

800

950

958

976

982 13.7

15.0

16.5

925

PSV 1
D = 89 ;
spindle 20 ; d1 = 20
bearing 6204
ch = 14

PSV 4
D = 89 ;
spindle 30 ; d1 = 30
bearing 6206
ch = 22

1000

1150 1158 1176 1182 16.2

17.7

19.5

19.9

22.0

1080

1200

1400 1408 1426 1432

21.4

23.5

23.9

26.5

1385

1400

1600 1608

1632

26.5

26.9

29.8

1540

1600

1800 1808

1832

29.5

29.8

33.0

1760

PSV 2
D = 89 ;
spindle 25 ; d1 = 25
bearing 6205
ch = 18

Example of ordering
standard design
PSV 1,20F,133NM,758
for special designs
see pages 80-81

190

d1

ch
E

B
C
A

e 180 NM

belt

roller

width
mm

dimensions
mm

weight
Kg

rings width
E = 38,5

arrangement

Base roller:

A
PSV 1

PSV 1
D = 89 ;
spindle 20 ; d1 = 20
bearing 6204
ch = 14
PSV 2
D = 89 ;
spindle 25 ; d1 = 25
bearing 6205
ch = 18

PSV 4
D = 89 ;
spindle 30 ; d1 = 30
bearing 6206
ch = 22

PSV 1

PSV 2

PSV 3

PSV 4

PSV 2
PSV 3
PSV 4

500

600

608

626

632 15.7

16.7

540

650

750

758

776

782 19.7

20.9

695

800

950

958

976

982 25.6

27.0

925

1000

1150 1158 1176 1182 30.0

31.8

32.2

34.3

1080

1200

1400 1408 1426 1432 36.3

38.4

38.7

41.3

1385

1400

1600 1608

1632

43.3

43.7

46.6

1540

1600

1800 1808

1832

48.0

48.4

51.7

1770

PSV 3
D = 89 ;
spindle25 ; d1 = 25
bearing 6305
ch = 18

Example of ordering
standard design
PSV 1,20F,180NM,1158
for special designs
see pages 80-81

191

2 Rollers
series

Self cleaning

2.6.4 - Return rollers with helical steel


cage for self cleaning
Used in the return section to support the
belt when the conveyed material is very
adhesive, as with for example clay.

The rollers should be installed in a way that


the spiral moves the material towards the
edge of the belt.

They may be positioned on any part of the


conveyor return section, when it is relatively short.

These rollers must not be employed as belt


snub rollers.

When these rollers are produced with a


spiral steel cage, it is attached to the two
end caps with similar characteristics to the
PSV rollers series.
The spiral cage, in permanent contact with
the dirty side of the belt, removes material
from the belt using its natural rotary cleaning action.

The tables indicate the standard types and


diameters with their dimensions according
to European norms. On customer request
cleaning rollers may be supplied with
spirals in steel, with non standard dimensions and characteristics (for example steel
spiral in flattened format).

Program

base roller
tipo
PSV 91

mm
108

Standard spindle
design
mm
ch
S
20
14

bearing
6204

133

PSV 92

133

25

18

6205

PSV 94

133

30

22

6206

60

NS

15

17

cup and cone

76

NS

60

NS

15

17

6202

76

NS

M 1, RTL 1
MPS 1, MPR 15

192

ch

B
C
A

108 S
133 S

belt

roller

width
mm

dimensions
mm

weight
Kg

arrangement

300

380

388

406

6.0

9.8

400

500

508

526

6.8

10.5

500

600

608

626

7.5

11.3

650

750

758

776

8.5

12.5

950

958

976

9.9

14.1

1150 1158 1176

11.3

15.7

Base roller:
PSV 91
D = 108, 133
spindle 20
bearing 6204
ch = 14
e=4
g =9

800
1000

PSV 92
D = 133
spindle 25
bearing 6205
ch = 18
e=4
g =12
PSV 94
D = 133
spindle 30
bearing 6206
ch = 22
e=4
g =12

Example of ordering
standard design
PSV 91,20F,108S,758
for special designs
see pages 80-81

193

108

133

2 Rollers
series

d1

Self cleaning
ch

B
C
A

60 NS
76 NS

belt

roller D 60

width
mm

dimensions
mm

76
weight
Kg

arrangement

Base roller:
MPS 1
s=3;
spindle15 ; d1 = 20
bearing 6202
ch = 17
M1
s=3;
spindle 15 ; d1 = 20
cup and cone bearing
ch = 17
MPR 15
s=3;
spindle 15 ; d1 = 20
bearing 6202
ch = 17

Example of ordering
standard design
MPS 1,15B,60NS,758
for special designs
see pages 80-81

RTL 1
s=2;
spindle 15 ; d1 = 20
cup and cone bearing
ch = 17

RTL

MPR

MPS-M

300

380

388

406

2.5

3.1

3.2

400

500

508

526

3.3

4.1

4.1

500

600

608

626

3.9

4.8

4.8

650

750

758

776

4.8

5.9

5.9

800

950

958

976

6.0

7.3

7.4

1000

1150

1158

1176

7.2

8.8

8.9

belt

roller D 76

width
mm

dimensions
mm

92
weight
Kg

arrangement

RTL

MPR

MPS-M

300

380

388

406

3.1

3.9

3.9

400

500

508

526

4.1

5.1

5.1

500

600

608

626

4.7

5.9

5.9

650

750

758

776

5.8

7.3

7.3

800

950

958

976

7.2

9.0

9.0

1000

1150

1158

1176

8.8

10.9

10.9

194

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