TC Colorcode PDF
TC Colorcode PDF
TC Colorcode PDF
(W3)
C
(W5)
G
(W)
B
U
S
R
N
E
T
K
J
D
(W3)
C
(W5)
G
(W)
B
U
S
R
N
E
T
K
J
NONE
ESTABLISHED
NONE
ESTABLISHED
NONE
ESTABLISHED
NONE
ESTABLISHED
NONE
ESTABLISHED
NONE
ESTABLISHED
NONE
ESTABLISHED
+
IRON
Fe
(magnetic)
CHROMEGA
NICKEL-
CHROMIUM
Ni-Cr
COPPER
Cu
CHROMEGA
NICKEL-
CHROMIUM
Ni-Cr
OMEGA-P
NICROSIL
Ni-Cr-Si
PLATINUM-
13% RHODIUM
Pt-13% Rh
PLATINUM-
10% RHODIUM
Pt-10% Rh
COPPER
Cu
PLATINUM-
30% RHODIUM
Pt-30% Rh
TUNGSTEN
W
TUNGSTEN-
5% RHENIUM
W-5% Re
TUNGSTEN-
3% RHENIUM
W-3% Re
CONSTANTAN
COPPER-
NICKEL
Cu-Ni
ALOMEGA
NICKEL-
ALUMINUM
Ni-AI
(magnetic)
CONSTANTAN
COPPER-
NICKEL
CuNi
CONSTANTAN
COPPER-
NICKEL
Cu-Ni
OMEGA-N
NISIL
Ni-Si-Mg
PLATINUM
Pt
PLATINUM
Pt
COPPER-LOW
NICKEL
Cu-Ni
PLATINUM-
6% RHODIUM
Pt-6% Rh
TUNGSTEN-
26% RHENIUM
W-26% Re
TUNGSTEN-
26% RHENIUM
W-26% Re
TUNGSTEN-
25% RHENIUM
W-25% Re
ANSI MC 96.1
Color Coding
Thermocouple Extension
Grade Grade
IEC 584-3
Color Coding
Thermocouple Intrinsically
Grade Safe
Alloy Combination
+ Lead Lead
Maximum EMF (mV)
Comments T/C Grade Over Max.
Environment Temp. Temp.
Bare Wire Range Range
ANSI
Code
IEC
Code
All OMEGA
Thermocouple Wire, Probes and Connectors are available with either ANSI or IEC Color Codes. In this Handbook,
model numbers in the To Order tables reflect the ANSI Color-Coded Product. Please see the next pages for instructions on how to
order IEC Color-Coded products.
*
*
*
* Not official symbol or standard designation
JIS color code also available.
ANSI and IEC Color Codes
Special Limits
or Teflon
or
-338 to 392F
Neoflon Neoflon
PFA PFA
-267 to 260C
Excellent Good Excellent
Teflon
or Teflon
or
-450 to 500F
Neoflon Neoflon
-267 to 316C
Excellent Good Good
Kapton Kapton
-450 to 600F
Glass
PFA
-73 to 260C
Good Good Excellent
Braid
Teflon
or
-100 to 500F
Neoflon
Glass Glass -73 to 482C
Poor Good Poor
Braid Braid -100 to 900F
High Temp High Temp -73 to 871C
Poor Good Poor
Glass Glass -100 to 1300F
Braid Braid
Refrasil Refrasil -73 to 871C
Poor
Good to Poor to
Braid Braid -100 to 1600F 315C (600F) 315C (600F)
Nextel Nextel -73 to 1204C
Poor Good Poor
Braid Braid -100 to 2200F
-73 to 1038C
Poor Good Poor
Silica Silica
-100 to 1990F
TFE TFE -267 to 260C
Excellent Good Excellent
Teflon
Teflon
-450 to 500F
PP
(Extension Grade-
EXPP)
FF
(Extension Grade-
EXFF)
TT
(Extension Grade-
EXTT)
KK
TG
GG
(Extension Grade-
EXGG)
HH
XR
XC
Standard Braid
XL-Loose Braid
XT-Tight Braid
XS
TFE
Insulation
Code
Insulation
Overall Conductors
Appearance of
Thermocouple Grade Wire
Temperature
Range,
Insulation
Abrasion
Resistance
Flexibility
Water
Submersion
Wire Insulation Identification
ANSI
color
code
shown
To order
IEC color
code see
pg. H-9
H-6
H
Fair Good Good Good Good
Excellent Excellent Excellent Excellent Excellent
Excellent Excellent Excellent Excellent Excellent
Good Good Good Good Excellent
Excellent Excellent Excellent Excellent Excellent
Excellent Excellent Excellent Excellent Fair
Excellent Excellent Excellent Excellent Fair
Excellent
Good to Good to
Excellent Poor
315C (600F) 315C (600F)
Excellent Good Good Excellent Fair
Excellent Good Poor Excellent Fair
Excellent Excellent Excellent Excellent Excellent
and Application Guide
Color Coded PVC Extruded Over Each Bare
Wire. PVC Applied Over Insulated Primaries.
Affected by Ketones, Esters
Color Coded PVC Extruded Over Each Bare Wire.
PVC Applied Over Insulated Primaries. Affected by
Ketones, Esters
Color Coded PFA Extruded Over Each Bare Wire. PFA
Jacket Extruded Over Insulated Primaries. Superior
Abrasion and Moisture Resistance. Same Basic
Characteristics as FEP but Higher Temperature Rating
Fused Kapton Tape Approx. 0.15 mm Applied to Conductors. A
0.10 mm Jacket Is Then Applied to Both. Excellent Moisture and
Abrasion Resistance, High Dielectric Strength (7 kV/mil) Retains
Much Physical Integrity After Gamma Radiation. FEP Is Used as
Adhesive Binding Agent (Melts at approx. 260C [500F])
PFA Extruded Over Each Bare Wire and a Glass Braid
on the Jacket. May Be Used for Single Measurement
to 343C (650F)
0.12 mm Glass Braid Over Each Conductor, and Binder
Impregnated. Overall Glass Braid Applied and
Bindered. Binder Improves Moisture and Abrasion
Resistance but Is Destroyed Above 204C (400F)
High Temp. Glass Braid Over Each Conductor, and
Binder Impregnated. Overall High Temp Glass Braid
Applied and Bindered. Binder Improves Moisture and
Abrasion Resistance but Is Destroyed Above 400F
Braid of Vitreous Silica Fiber Applied to Each
Bare Wire, Then Over Both. Suitable to 982C (1800F)
if Not Subjected to Flexure or Abrasion
High Temp, Alumina-Boria-Silica Ceramic Fiber Braided
Over Each Conductor Then Over Both. Not Recommended
for Platinum Thermocouples or Exposure to Molten Tin and
Copper, Hydrofluoric or Phosphoric Acids, or Strong Alkalies
Silica Is a Very High Purity, Chemically
Stable Yarn. (SiO2 Content 99%)
Color Coded TFE Tape Applied to Conductors
and Jacket. Superior Abrasion, Moisture, and
Chemical Resistance.
Resistance To:
Solvent Acid Base Flame Humidity
Comments
ANSI
color
code
shown
To order
IEC color
code see
pg. H-9
H-7
Temperature Range
OMEGACLAD
assemblies.
Range for the thermocouple wire (see table of error)
Maximum service temperature of insulation.
In the case of MgO, this is in excess of 1650C (3000F)
Properties of the sheath material
Diameter and construction
of thermocouple assembly
Grounded Exposed Ungrounded
Upper Temperature Limit in C (F) of Protected
Bare Wire Thermocouples Vs. Wire Diameter
Sheath Material Specifications
Common Thermocouple Junctions
*Oxidizing, Vacuum or Inert atmosphere only
Reference Guide
0 0.3249 8.25 0.324 8.23 23 0.0226 0.574 0.024 0.610
1 0.2893 7.35 0.300 7.62 24 0.0201 0.511 0.022 0.559
2 0.2576 6.54 0.276 7.01 25 0.0179 0.455 0.020 0.508
3 0.2294 5.83 0.252 6.40 26 0.0159 0.404 0.0180 0.457
4 0.2043 5.19 0.232 5.89 27 0.0142 0.361 0.0164 0.417
5 0.1819 4.62 0.212 5.38 28 0.0126 0.320 0.0148 0.376
6 0.1620 4.11 0.192 4.88 29 0.0113 0.287 0.0136 0.345
7 0.1443 3.67 0.176 4.47 30 0.0100 0.254 0.0124 0.315
8 0.1285 3.26 0.160 4.06 31 0.0089 0.226 0.0116 0.295
9 0.1144 2.91 0.144 3.66 32 0.0080 0.203 0.0108 0.274
10 0.1019 2.59 0.128 3.25 33 0.0071 0.180 0.0100 0.254
11 0.0907 2.30 0.116 2.95 34 0.0063 0.160 0.0092 0.234
12 0.0808 2.05 0.104 2.64 35 0.0056 0.142 0.0084 0.213
13 0.0720 1.83 0.092 2.34 36 0.0050 0.127 0.0076 0.193
14 0.0641 1.63 0.080 2.03 37 0.0045 0.114 0.0068 0.173
15 0.0571 1.45 0.072 1.83 38 0.0040 0.102 0.0060 0.152
16 0.0508 1.29 0.064 1.63 39 0.0035 0.089 0.0052 0.132
17 0.0453 1.15 0.056 1.42 40 0.0031 0.079 0.0048 0.122
18 0.0403 1.02 0.048 1.22 41 0.0028 0.071 0.0044 0.112
19 0.0359 0.912 0.040 1.02 42 0.0025 0.064 0.0040 0.102
20 0.0320 0.813 0.036 0.914 43 0.0022 0.056 0.0036 0.091
21 0.0285 0.724 0.032 0.813 44 0.0020 0.051 0.0032 0.081
22 0.0253 0.643 0.028 0.711 45 0.0018 0.046 0.0028 0.071
Conductor Size Equivalents
Gage AWG SWG GAGE AWG SWG
No.
inches mm inches mm No. inches mm inches mm
Melting Continuous Tensile (PSI) Strength
Point Maximum @93C @ 537C
Material (C/F) Temp. (C/F) (200F) (1000F)
304 SS 1405/2560 900/1650 68,000 15,000
310 SS 1405/2560 1150/2100 75,000 27,500
316 SS 1370/2500 925/1700 75,000 23,000
321 SS 1400/2550 870/1600 70,000 17,000
Hastelloy X 1260/2300 1200/2200 55,100 35,500
Inconel* 1400/2550 1150/2100 39,000 5,000
SUPER XL 1400/2550 1204/2200 70,000 17,000
T/C
Wire Size
Type 8 AWG 14 AWG 20 AWG 24 AWG 28 AWG 30 AWG 36 AWG
0.128" 0.064" 0.032" 0.020" 0.013" 0.010" 0.005"
760 590 480 370 370 320 315
(1400) (1100) (900) (700) (700) (600) (590)
1260 1090 980 870 870 760 590
(2300) (2000) (1800) (1600) (1600) (1400) (1100)
870 650 540 430 430 370 320
(1600) (1200) (1000) (800) (800) (700) (600)
370 370 260 200 200 150
(700) (700) (500) (400) (400) (300)
200 200 200 200 200 150
(400) (400) (400) (400) (400) (300)
1260 1090 980 980 980 870
(2300) (2000) (1800) (1800) (1800) (1600)
472 472 472 472 472 400
(800) (800) (800) (800) (800) (752)
Twisted
Shielded Wire
Upper Temperature Limit in C (F)
of OMEGACLAD
Neoflon/Teflon
FEP PFA
Chemical Resistance: hydrocarbons, ethylene
glycol, battery acid, brake fluids, other chemicals NO EFFECT NO EFFECT
Resistance to weathering NO EFFECT NO EFFECT
Water absorption (ASTM D570) 0.1% 0.1%
Flammability (UL 83, Vertical Wire Flame Test)* NO AFTER BURN NO AFTER BURN
Melting Point F 518F 590F
Melting Point C 270C 300C
Upper Service Temperature C (F)
1500 to 2000 hrs. estimated 200C (392F) 288C (550F)
20,000 hrs. 177C (350F) 260C (500F)
Cold bend @ -65C 2.5 K V for 5 min. PASS PASS
Specific gravity 2.15 2.15
General Properties of NeofIon and Teflon
Neoflon/Teflon Neoflon/Teflon
FEP PFA
Tensile strength, psi 23C (73F) ASTM D638 3,000 4,000
Elongation, % 23C (73F) ASTM D638 300 300
Flexural modulus, psi 23C (73F) ASTM D790 95,000 95,000
Flex life, MIT (7 to 9 mils) 82C (180F) Flexes 100,000 200,000
Impact Strength, ft.lb/in.: ASTM D256
Room temperature NO BREAK NO BREAK
-54C (-65F) 10 10
Coefficient of friction, 10 fpm, 100 psi 0.3 0.2
Dynamic cut-through (lb) Instron
1
16" radius blade
moving at 0.2"/min. (0.0031" insulation thickness)
23C 118
75C 73
Dielectric constant, ASTM D50 2.1 2.1
Volume resistivity, ohm-cm ASTM D257 10
18
10
18
Dissipation Factor, ASTM D150,10
2
- 10
6
Hz 0.001 0.0004
Mechanical and Electrical Properties
Properties of Teflon
Insulation
The combination of chemical
and physical properties of
Teflon
/Neoflon is a result
of its true fluorocarbon
structure. This unusual
structure leads to a material
which has an almost universal
chemical inertness; complete
insolubility in all known
solvents below 300C
(572F); excellent thermal
stability; and unsurpassed
electrical properties including
low dielectric loss, low
dielectric constant and
high dielectric strength.
Furthermore, Teflon/Neoflon
does not embrittle at very
low temperatures.
NOW!
AVAILABLE
IN PRE-
SPOOLED
LENGTHS
6 0.162 4.11 0.023 0.014 0.012 0.027 0.007 0.007 0.003 0.009 0.014 0.008 0.009 0.000790
8 0.128 3.25 0.037 0.022 0.019 0.044 0.011 0.011 0.004 0.015 0.023 0.012 0.015 0.001256
10 0.102 2.59 0.058 0.034 0.029 0.069 0.018 0.018 0.007 0.023 0.037 0.020 0.022 0.001998
12 0.081 2.06 0.091 0.054 0.046 0.109 0.028 0.029 0.011 0.037 0.058 0.031 0.035 0.00318
14 0.064 1.63 0.146 0.087 0.074 0.175 0.045 0.047 0.018 0.058 0.093 0.049 0.055 0.00505
16 0.051 1.30 0.230 0.137 0.117 0.276 0.071 0.073 0.028 0.092 0.146 0.078 0.088 0.00803
18 0.040 1.02 0.374 0.222 0.190 0.448 0.116 0.119 0.045 0.148 0.238 0.126 0.138 0.01277
20 0.032 0.81 0.586 0.357 0.298 0.707 0.185 0.190 0.071 0.235 0.371 0.200 0.220 0.02030
24 0.0201 0.51 1.490 0.878 0.7526 1.78 0.464 0.478 0.180 0.594 0.941 0.560 0.560 0.05134
26 0.0159 0.40 2.381 1.405 1.204 2.836 0.740 0.760 0.288 0.945 1.503 0.803 0.890 0.08162
30 0.0100 0.25 5.984 3.551 3.043 7.169 1.85 1.91 0.727 2.38 3.800 2.03 2.26 0.2064
32 0.0080 0.20 9.524 5.599 4.758 11.31 1.96 3.04 1.136 3.8 5.94 3.22 3.60 0.3282
34 0.0063 0.16 15.17 8.946 7.66 18.09 4.66 4.82 1.832 6.04 9.57 5.10 5.70 0.5218
36 0.0050 0.13 24.08 14.20 12.17 28.76 7.40 7.64 2.908 9.6 15.20 8.16 9.10 0.8296
38 0.0039 0.10 38.20 23.35 19.99 45.41 11.6 11.95 4.780 15.3 24.98 12.9 15.3 1.3192
40 0.00315 0.08 60.88 37.01 31.64 73.57 18.6 19.3 7.327 24.4 38.30 20.6 23.0 2.098
44 0.0020 0.051 149.6 88.78 76.09 179.20 74.0 76.5 18.18 60.2 95.00 51.1 56.9 5.134
50 0.0010 0.025 598.4 355.1 304.3 716.9 185 191 72.7 240 380.0 204 227 20.64
56 0.00049 0.012 2408 1420 1217 2816 740 764 302.8 1000 1583 850 945 86.38
Resistance vs. Wire Diameter (Resistance in ohms per double foot @ 20C [68F])
Type K
Type CX Type G
Type D
Type BX
AWG Diameter CHROMEGA
Constantan Constantan Constantan Pt10%Rh Pt13%Rh Alloy11** W26%Re Alloy 426 W26%Re W25%Re Copper*
* Increase the resistance by 19% for nickel plated, type RTD wire ** Maximum Resistance of reviewed wire
Probes
Thermocouple
Wire
To order IEC
Color Coded
Wire, add the
suffix I after the
thermocouple type letter
Examples:
TT-K-20-50M
Teflon
over Teflon
Insulation,
Type K, Color Code,
20 Gage wire, 50 meters long
TT-KI-20-50M
Teflon
over Teflon
Insulation,
Type K, IEC Color Code,
20 Gage wire, 50 meters long
Connectors
Insulated Wire
Thermocouples
To order IEC Color Coded Wire,
add the suffix I after the
thermocouple calibration letter
Examples:
5TC-GG-K-20-1M
Glass over Glass insulated
thermocouples, Type K, Color Code,
20 Gage wire, 1 meter (1000 mm) long
5TC-GG-KI-20-1M
Glass over Glass insulated
thermocouples, Type K, IEC Color Code,
20 Gage wire, 1 meter (1000 mm) long
Note: To order with JIS Color Codes, replace the letter I as described in the above examples with the letter A.
Ordering Example: JQIN-AM30G-300, Type J, Inconel Sheath, 3 mm Diameter, JIS Color Code 300 mm length.
P
a
te
n
te
d
U
N
IV
E
R
S
A
L
F
e
m
a
le
At OMEGA
, the mating
connector and hardware are
always included with probes!
To order IEC Color Coded
OMEGACLAD
Probes,
add the suffix I before the
M in the model number*
Examples:
JQIN-M30G-300
Type J, Inconel Sheath, 3 mm
Diameter Color Code,
300 mm length
JQIN-IM30G-300
Type J, Inconel Sheath, 3 mm
Diameter, IEC Color Code,
300 mm length
* Ordering with this code also includes the
connector and wire attached to OMEGACLAD