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SP-9888® Tank Lining: Selection & Specification Data

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SP-9888® Tank Lining

PRODUCT DATA SHEET

S E L E C T I O N & S P E C I F I C AT I O N D ATA
Generic Type Zero VOC Novolac Lining

A “State of the Art” two component coati ng system based on zero VOC novolac chemistry. The
environmentally friendly, 100 % solids, VOC free two component coating system can be easily
Description
applied through spray, brush, or roller and cures to a highly cross-linked coating with excellent
chemical, solvent and water immersion resistance, for temperatures up to 150˚C (302˚F).

Can be used as a lining for storage tanks and pipelines containing crude oil, diluted crude, various
Typical Uses
hydrocarbons, sewage, process water, acids, alkalis, and salt solutions.

• 100% solids – no VOCs


• Excellent resistance to high temperature cathodic disbonding and autoclave conditions up to
150˚C (302 ˚F)
Features • Excellent abrasion and impact resistance
• High build in a single coat
• Excellent Chemical Resistance
• Good flexibility

Brown (0200)
Color
White (0800)

762 - 1016 microns (30 - 40 mils) DFT


Dry Film Thickness
Depends upon application. Consult with your SPC Representative.

Solids Content By Volume 100%

39.4 m²/l at 25 microns (1604 ft²/gal at 1.0 mils)


Theoretical Coverage 1.3 m²/l at 750 microns (53 ft²/gal at 30.0 mils)
Rate 1.0 m²/l at 1000 microns (40 ft²/gal at 40.0 mils)
Allow for loss in mixing and application.

Base: 1.47 ± 0.03


Specific Gravity Hardener: 1.06 ± 0.03
Mixed Material: 1.39 ± 0.03

S U B S T R AT E S & S U R F A C E P R E PA R AT I O N
Cleanliness: NACE 2/SSPC SP-10, SA 2.5 (ISO 8501-1)
Profile: 62.5 microns (2.5 mils) – 125 microns (5.0 mils)
Steel
The Substrate Temperature must be a minimum of 3˚C (5˚F) above the dew point temperature
before proceeding with the blasting operation.

P E R F O R M A N C E D ATA ( T Y P I C A L VA L U E S )
Service Temperature Up to 150˚C (302˚F)

Adhesion to Steel 28 MPa (>4000 psi) @ 25˚C (77˚F) (ASTM D4541)


(Pull Off Strength)

Adhesion to Steel 28 days @ 95˚C (203˚F): Rating #1 (CSA-Z245.20)


(Hot Water Soak) 120 days @ 75˚C (167˚F): Rating #1 (CSA-Z245.20)

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SP-9888® Tank Lining
PRODUCT DATA SHEET

P E R F O R M A N C E D ATA ( T Y P I C A L VA L U E S )
Cathodic Disbondment 28 days @ 120˚C (248˚F): 6.0 mmR (CSA Z245.20-10, Clause 12.8m System 1A, modified to 28
Resistance Days @ 120˚C (248˚F) Using an autoclave, test pressure: 50 psi)

5.0 Joules (3.69 ft-lbf) @ 25°C (77°F) (CSA-Z245.20)


Impact Resistance 3.5 Joules (2.58 ft-lbf) @ 0°C (32°F) (CSA-Z245.20)
2.5 Joules (1.84 ft-lbf) @ -30°C (-22°F) (CSA-Z245.20)

1.50˚PPD @ 25˚C (77˚F) (CSA-Z245.20)


Flexibility 1.0˚PPD @ 0˚C (32˚F) (CSA-Z245.20)
0.75˚PPD @ -30˚C (-22˚F) (CSA-Z245.20)

Chemical Resistance No change in various chemical solutions (ASTM G20, 90 day immersion, R.T.)

Hardness 25˚C (77˚F): 85 ± 3 Shore D (ASTM D2240)

MIXING & THINNING


40 minutes
Brush Grade Pot Life
200 gms mass @ 25˚C (77˚F)

Spray Grade: Agitation of the Part A component is recommended during the preheating process
and during application to ensure a uniform heat throughout the base portion.
Mixing
Component Details for Colors:
Brown (0200): The Base is Brown (0200) and the Hardener is Amber (0908)
White (0800): The Base is White (0800) and the Hardener is Amber (0908)

Thinning Do Not Thin

Ratio 3:1 Base to Hardener, by Volume

A P P L I C AT I O N E Q U I P M E N T G U I D E L I N E S
Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications
to these guidelines to achieve the desired results.

• Plural Component Spray Equipment:


• Graco XP-70 or equivalent
Spray Grade • Tip Size:: 0.019-0.031 0.031
• Heated hose bundle consisting of 3/8” ID base and ¼” ID hardener with a solvent flush line.
• Glycol heat trace or equivalent capable of 80˚C (176˚F)

Brush Grade Brush or Roller

A P P L I C AT I O N C O N D I T I O N S
Ambient Temperature -40˚C to 50˚C (-40˚F to 122˚F)

The recommended substrate (metal surface) temperature range for the application of SP-9888® is
15˚C (59˚F) to 50˚C (122˚F) with a minimum of 10˚C (50˚F).
Substrate Temperature Preheating of the substrate is required if the surface to be coated is below 10˚C (50˚F). The
substrate temperature must be a minimum of 3˚C (5˚F) above the dew point temperature before
proceeding with the coating operation.

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SP-9888® Tank Lining
PRODUCT DATA SHEET

A P P L I C AT I O N C O N D I T I O N S

Recommended Spray Preheat Temperature in Drum/Pail:


Base: 75˚C (167˚F) to 90˚C (194˚F)
Hardener: 15˚C (59˚F) to 30˚C (86˚F) (Ambient-typically not heated)
Material Temperature
Preheating of the base material is required to balance the viscosity of base and hardener. In cases
of extreme weather conditions the recommended temperatures may change, please consult your
SPC representative.

CURING SCHEDULE
Brush Grade:
120 minutes @ 25˚C (77˚F)
Spray Grade:
Touch Dry 120 minutes @ 25˚C (77˚F)

0.60 mm (25ml) Coating Thickness


(ASTM D 1640)

24 hours @ 25˚C (77˚F)


Return to Service
0.60 mm (25ml) Coating Thickness
(ASTM D 1640)

Base 80˚C (176˚F) and Hardener 20˚C ( 68˚F)


Max 24 hours @ 20˚ C ( 68 ˚F) @ 15% RH
Max 3 hours @ 25˚C (77˚F) @ 50% RH

Recoat Interval may vary depending upon the substrate temperature and humidity, contact your
SPC Representative.
Recoat Interval
Recoating is best achieved while initial coat is still tacky.
Re-Blasting of the surface is required if the maximum recoat interval is exceeded. The minimum
recoat surface preparation interval is 6 hours @ 25˚ (77˚F).
Profile depth shall be the same as previously stated. Small areas ≤ 19.35 sq.cm. (≤3 sq. in.) may
be sanded using a medium grit (80-100) carborundum cloth. All dust from the sanding or blast
roughening must be removed from the surface prior to the application of the coating.

Surface Temp. Dry Hard (Brush Grade) Dry Hard (Spray Grade)
10°C (50°F) 16 Hours 15 Hours
20°C (68°F) 8 Hours 7 Hours
25°C (77°F) 5.5 Hours 5 Hours
30°C (86°F) 4.5 Hours 4 Hours
40°C (104°F) 3.5 Hours 3 Hours
50°C (122°F) 2 Hours 1.5 Hours
60°C (140°F) 65 Minutes 50 Minutes
70°C (158°F) 25 Minutes 20 Minutes
80°C (176°F) 8 Minutes 7 Minutes
90°C (194°F) 6 Minutes 5 Minutes

Note: This information is to serve as a guide only. The test results were compiled under laboratory-controlled conditions. Field
results may vary due to variable conditions such as radiant heat loss and the cooling effects of wind.

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SP-9888® Tank Lining
PRODUCT DATA SHEET

CLEANUP & SAFETY


Cleanup Carboline Thinner 2 or SP-100 Equipment Wash

Refer to SPC’s Safety Data Sheet prior to use. Carefully read and follow all safety instructions on
Safety labels and packing. Handle and store material with care in accordance to the Safety Data Sheet.
Follow and observe any applicable local or national laws and regulations.

PA C K A G I N G , H A N D L I N G & S T O R A G E
Shelf Life Maximum of 24 months from date of manufacture if the materials are in unopened containers.

Store in a cool, dry, well-ventilated area at temperatures between 5°C (41°F) and 50°C (122°F).
Storage
Keep in a tightly sealed container when not in use. DO NOT FREEZE.

80 Liter (21.1 Gallon) Kit


Part A: 60 liters (15.9 gallons)
Packaging - Spray Part B: 20 liters (5.3 gallons)
Grade 800 Liter (211.3 Gallon) Kit
Part A: 600 liters (158.5 gallons)
Part B: 200 liters (52.8 gallons)

0.5 Liter (0.13 Gallon) Kit


Part A: 0.38 liters (0.10 gallons)
Packaging - Brush Part B: 0.12 liters (0.03 gallons)
Grade 1 Liter (0.26 Gallon) Kit
Part A: 0.75 liters (0.2 gallons)
Part B: 0.25 liters (0.06 gallons)

1000 mL (0.26 Gallon) (Spray Grade)


Packaging - Cartridges Part A: 750 mL (0.20 gallons)
Part B: 250 mL (0.06 gallons)

WA R R A N T Y
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject
to change without prior notice. User must contact Carboline Company to verify correctness before specifying or ordering. No
guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no
responsibility for coverage, performance, injuries or damages resulting from use. Carbolines sole obligation, if any, is to replace
or refund the purchase price of the Carboline product(s) proven to be defective, at Carbolines option. Carboline shall not be liable
for any loss or damage. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE, EXPRESS OR
IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. All of the trademarks referenced above are the property of Carboline International Corporation unless
otherwise indicated.

January 2022 SP-9888 Tank Lining Page 4 of 4

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