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    L-2 Fans 21.11.11

    Uploaded by

    Aaron Horton
    This document contains information on line-2 fan efficiencies for various fans used in a cement plant. It includes details like fan description, operating parameters like flow rate, pressure, power and efficiency. There are measurements for the raw mill fan, preheater fan, cooler ESP fan, RABH fan, RA fan, booster fan and 6 cooler fans. The data is from November 21, 2011 and allows evaluating the performance of these important process fans.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    L-2 Fans 21.11.11

    Uploaded by

    Aaron Horton
    94 views5 pages
    This document contains information on line-2 fan efficiencies for various fans used in a cement plant. It includes details like fan description, operating parameters like flow rate, pressure, power and efficiency. There are measurements for the raw mill fan, preheater fan, cooler ESP fan, RABH fan, RA fan, booster fan and 6 cooler fans. The data is from November 21, 2011 and allows evaluating the performance of these important process fans.

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    Original Title

    L-2 FANS 21.11.11

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    © © All Rights Reserved

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    This document contains information on line-2 fan efficiencies for various fans used in a cement plant. It includes details like fan description, operating parameters like flow rate, pressure, power and efficiency. There are measurements for the raw mill fan, preheater fan, cooler ESP fan, RABH fan, RA fan, booster fan and 6 cooler fans. The data is from November 21, 2011 and allows evaluating the performance of these important process fans.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    94 views5 pages

    L-2 Fans 21.11.11

    Uploaded by

    Aaron Horton
    This document contains information on line-2 fan efficiencies for various fans used in a cement plant. It includes details like fan description, operating parameters like flow rate, pressure, power and efficiency. There are measurements for the raw mill fan, preheater fan, cooler ESP fan, RABH fan, RA fan, booster fan and 6 cooler fans. The data is from November 21, 2011 and allows evaluating the performance of these important process fans.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 5

    Line-2 Fan Efficiencys

    S.No
    1
    2
    3
    4
    5
    6
    7
    8
    9
    10
    11
    12
    13
    14
    15
    16
    17
    18
    19
    20
    21
    22
    23
    24

    Description
    kiln feed
    clinker
    Barometric pressure
    Static pressure at flow measuring point
    Temperature
    Density at STP
    Density at operating Conditions
    Dynamic pressure
    Velocity
    Dia of the duct
    C/S area of duct
    Volumetric flow rate
    Volumetric flow rate
    Deseigned Flow
    Fan Inlet pressure(before damper)
    Fan Inlet pressure(after damper)
    Pressure drop across damper
    Fan Inlet pressure(before damper)
    Fan Inlet pressure(after damper)
    Pressure drop across damper
    Fan Power
    Fan Efficiency
    Fan Speed
    Specific air

    Unit
    tph
    tph
    mmWg
    mmWg
    0C
    kg/m3
    kg/m3
    mmWg
    m/s
    m
    m2
    m3/hr
    Nm3/hr
    m3/hr
    mmwg
    mmwg
    mmwg
    mmwg
    mmwg
    mmwg
    kw
    %
    rpm
    nm3/kg clinker

    Raw Mill Fan


    280
    175
    9670
    950
    70
    1.292
    0.87
    22
    18.514
    3.75
    11.04
    736116.1
    494286.62
    850680
    -940
    -1040
    100
    940
    1070
    130
    2700
    82.98
    GRR Full step
    2.824

    date:21.11.2011

    Preheater Fan
    280
    175
    9670
    535
    307
    1.42
    0.59
    18.57
    20.61
    3.37
    8.92
    661905.83
    275351.16
    676000
    -545
    -575
    30

    coolerESP Fan
    280
    175
    9670
    52
    315
    1.292
    0.56
    10.5
    15.3
    3.0
    7.07
    389337.58
    168206.94
    405000

    1342
    84.54
    970
    1.573

    78
    83.16
    970
    0.961

    RABH Fan
    280
    175
    9670
    180
    190
    1.42
    0.77
    26
    21.38
    3.75
    11.045
    850114.32
    460227.64
    902160
    -193
    -210
    17
    190
    235
    45
    550
    89.14
    850
    2.630

    RA Fan
    280
    175
    9670
    180
    178
    1.292
    0.72
    12.5
    15.34
    1.175
    1.08
    59878.31
    33278.93
    69000

    60
    57.55
    920

    c/m Booster Fan


    pa fancooler fan-1
    280
    280
    175
    175
    9670
    9670
    85
    960
    265
    35
    1.412
    1.292
    0.66
    1.18
    5.7
    10.77
    13
    1.0
    0.9
    0.79
    0.636
    30445.99
    29772.87
    14326.83
    27140.23
    70000
    32688

    47
    17.64
    920

    106
    81.59
    1460

    cooler fan-2
    280
    175
    9670
    845
    35
    1.292
    1.17

    cooler fan-3
    280
    175
    9670
    802
    35
    1.292
    1.16

    cooler fan-4
    280
    175
    9670
    743
    35
    1.292
    1.15

    10.2
    1.6
    2.01
    73829.94063
    66573.47489
    78336

    9.8
    1.6
    2.01
    70934.65
    63701.18
    76572

    11.6
    1.4
    1.54
    64284.52551
    57403.94518
    73620

    229
    82.43
    1395

    184
    93.56
    1414

    153
    94.46
    1414

    cooler fan-5
    280
    175
    9670
    711
    35
    1.292
    1.15

    cooler fan-6
    280
    175
    9670
    647
    35
    1.292
    1.14

    11.2
    1.4
    1.54
    62067.81774
    55254.17478
    68940

    9.2
    1.4
    1.54
    50984.27886
    45107.53983
    55872

    165
    80.93
    1395

    132
    75.62
    1441

    T.A Duct
    280
    175
    9670
    95
    1075
    1.292
    0.24
    24
    36.58
    2.37
    4.41
    580980.4434
    108998.5073

    0.62

    R.M I/L Duct


    280
    175
    9670
    85
    154
    1.42
    0.84
    17.03
    16.53
    3.55
    9.90
    589186.2997
    349322.8769

    Cooler fan-1
    Cooler fan-2
    Cooler fan-3
    Cooler fan-4
    Cooler fan-5
    Cooler fan-6

    Designed values
    Volume
    RPM
    (m^3/hr)

    CCR Values
    Volume
    RPM
    (m^3/hr)

    32688
    78336
    76572
    73620
    68940
    55872
    386028

    32077
    74442
    70966
    65422
    62373
    54999
    360280

    1467
    1480
    1478
    1480
    1480
    1480

    1460
    1395
    1414
    1414
    1395
    1441

    24
    16
    14
    12
    20
    13
    24
    19
    14
    22
    21
    16
    12
    13
    22
    15
    13
    15
    22
    16
    13
    14
    16.81818

    f1
    f2
    f3
    f4
    f5
    f6
    f7
    15
    14.2
    9.6
    9.5
    12.5
    12.7
    8.4
    13
    14.9
    7.2
    9.1
    11.8
    12.5
    9.4
    20
    14.1
    9
    9
    10.8
    11.9
    9.2
    17
    13.6
    10.5
    9.8
    12.5
    11.8
    9.4
    18
    13.1
    10
    9.5
    13.1
    11.5
    9.1
    21
    13.6
    9.3
    9.1
    12.6
    11.6
    8.2
    26
    14.4
    10.2
    8.5
    11.4
    12.2
    7.7
    27
    14.7
    11
    9.4
    11.7
    12.7
    8
    14
    14.6
    11.3
    10
    12.3
    13.1
    8.4
    17
    14.2
    10.9
    10.1
    12.8
    12.7
    8.7
    19
    12.7
    9.8
    9.6
    13
    12.4
    9.6
    18
    13.6
    9.1
    7.5
    13.7
    10.7
    8.9
    22
    13.5
    9
    6.5
    13.6
    11.7
    9.5
    13
    14.8
    9.2
    9.5
    13.9
    11
    8.1
    19
    15
    7.2
    8.8
    9.4
    9
    8.6
    21
    15.4
    9.3
    9.2
    12.9
    11.6
    9.1
    19
    14.8
    10.1
    9.5
    14
    11.8
    9.4
    22
    14.5
    9.5
    10.1
    12
    12.3
    7.8
    16
    14.2
    10.5
    10.4
    11
    12.4
    7.9
    17
    15.5
    11.3
    9.8
    12.5
    12.6
    6.9
    22
    13.9
    11
    10
    8.7
    11.8
    7.1
    25
    15.4
    10.5
    10.8
    12.2
    11.6
    7.4
    14
    9.7
    11.2
    12.2
    12
    7.7
    15
    9.6
    9
    12.6
    11
    7.5
    22
    9
    8.1
    11.9
    12.8
    7.7
    25
    10.5
    6.8
    12.2
    12
    8.9
    14
    10.1
    8
    13
    11.1
    9.5
    15
    9.7
    9.2
    13.9
    9.9
    9.39
    22
    9.9
    7.4
    12.4
    10.9
    8.7
    23
    10.9
    9.5
    13.4
    6.3
    24
    11.4
    10.1
    13
    7.4
    14
    10.8
    10.3
    12
    8.9
    17
    9.3
    10.4
    12.4
    9.4
    15
    7.6
    13.2
    9
    16
    8.7
    22
    9.7
    16
    9.5
    17 14.30455 9.781081 9.263636 12.37059 11.76897 8.446765
    23
    18.84615

    cooler fan-1 cooler fan-2 cooler fan-3 cooler fan-4 cooler fan-5 cooler fan-6
    280
    280
    280
    280
    280
    280
    175
    175
    175
    175
    175
    175
    9670
    9670
    9670
    9670
    9670
    9670
    920
    809
    787
    727
    725
    661
    35
    35
    35
    35
    35
    35
    1.292
    1.292
    1.292
    1.292
    1.292
    1.292
    1.17332386 1.16102557 1.15858807 1.1519403 1.15171875 1.144627841
    14.3
    9.78
    9.26
    12.3
    11.76
    8.44
    0.9
    1.6
    1.6
    1.4
    1.4
    1.4
    0.63617251 2.0106193 2.0106193 1.5393804 1.5393804
    1.5393804
    32750.1609 70789.8843 67026.0049 68163.764 65171.2086 46772.53408 350673.6
    29741.9082 63613.6731 60104.899
    60774.45 58095.1261 41437.4185 313767.5
    39000
    72000
    72000
    70000
    70000
    70000

    107
    225
    190
    177
    166
    131
    85.2064176 77.0179622 84.0077366 84.716797 86.1272363 71.41277048
    1447
    1410
    1434
    1454
    1439
    1467
    1.79

    19
    17
    22
    17
    18
    21
    15
    17
    13
    17
    12
    21
    18
    16
    16
    24
    24
    21
    25

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