Operation Manual

Operation Manual
C 2000
2012
Safety guidelines / Accident prevention

Please read and observe the information
given in this Operation Manual. This will
enable you to avoid accidents, preserve the
manufacturers warranty and maintain the
engine in peak operating condition.
This engine has been built exclusively for
the application specified in the scope of
supply, as described by the equipment manufacturer and is to be used only for the
intended purpose. Any use exceeding that
scope is considered to be contrary to the
intended purpose. The manufacturer will
not assume responsibility for any damage
resulting therefrom. The risks involved are
to be borne solely by the user.
Use in accordance with the intended purpose also implies compliance with the conditions laid down by the manufacturer for
operation, maintenance and servicing. The
engine should only be operated by personnel trained in its use and the hazards involved.
The relevant accident prevention guidelines
and other generally accepted safety and
industrial hygiene regulations must be observed.
When the engine is running, there is a risk of
injury through:
- turning/hot components
- engines with positive ignition
- ignition systems (high electrical voltage)
You must avoid contact at all times!
Unauthorized engine modifications will invalidate any liability claims against the manufacturer for resultant damage.
Manipulations of the injection and regulating
system may also influence the performance
of the engine, and its emissions. Adherence
to legislation on pollution cannot be guaranteed under such conditions.
Do not change, convert or adjust the cooling
air intake area to the blower.
The manufacturer shall not be held responsible for any damage which results from
such work.
When carrying out maintenance/repair operations on the engine, the use of DEUTZ
original parts is prescribed. These are specially designed for your engine and guarantee perfect operation.
Non-compliance results in the expiry of the
warranty!
Maintenance and cleaning of the engine
should only be carried out when the engine
is switched off and has cooled down.
You must ensure that the electrical systems
have been switched off and the ignition key
has been removed.
Accident prevention guidelines concerning
electrical systems (e.g. VDE-0100/-0101/0104/-0105 Electrical protective measures
against dangerous touch voltage) are to be
observed.
When cleaning with fluids, all electrical components are to be covered impermeably.
Operation Manual
2012
0297 9912 en
Engine Serial
Number:
Technical modifications required to improve our

engines are reserved with regard to specification
data and other technical information contained in
this Operation Manual. No parts of this Manual
may be reproduced in any form or by any means
without our written approval.
2003
Please enter the engine serial number here. This

number should be quoted when inquiring about
Customer Service, Repairs or Spare Parts (see
Section 2.1).
Foreword
Dear Customer,
Liquid-cooled DEUTZ engines are designed

for a large number of applications. Consequently, a wide range of variants are offered to
meet the requirements of specific cases.
Your engine is appropriately equipped for the
installation concerned, which means that not
all of the components described in this Operation Manual are necessarily mounted to your
engine.
We have endeavored to highlight any differences so that you will be able to locate the
operating and maintenance instructions relevant to your engine quickly and easily.
Please read this Manual before starting your
engine, and always observe the operating
and maintenance instructions.
We are available to help with any additional
inquiries
Sincerely,
DEUTZ AG
2003
31 493 0
Index
General
2.
Engine Description
2.1 Model
2.1.1 Rating Plate
2.1.2 Position of the Rating Plate
2.1.3 Engine Serial Number
2.1.4 Cylinder Enumeration
2.2 Engine Illustrations
2.2.1 Operating Side 2012
Ribbed V-belt Drive
2.2.2 Starter Side 2012
Ribbed V-belt Drive
2.3 Lube Oil Circuit Schematic
2.3.1 Lube Oil Plan
2.4 Fuel System
2.4.1 Fuel System Plan
2.5 Coolant System
2.5.1 Coolant Plan 2012
3.
Engine Operation
3.1 Commissioning
3.1.1 Pour in Engine Oil
3.1.2 Filling Oil Bath Air Filter with Engine
Oil
3.1.3 Pour in Fuel
3.1.4 Fill / Bleed Cooling System
3.1.5 Other Preparations
3.2
Starting
3.2.1 Electric Starting

3.3 Monitoring Operation
3.3.1 Engine Oil Pressure
3.3.2 Coolant Temperature
3.4 Shutting off
3.4.1 Mech. Stopping
3.4.2 Electr. Stopping
3.5 Operating Conditions
3.5.1 Winter Operation
3.5.2 High Ambient Temperature, High Altitude
4.
Operating Media
4.1 Lube Oil

4.1.1 Quality
4.1.2 Viscosity
4.2 Fuel
4.2.1 Quality
4.2.2 Winter Fuel
4.3 Coolant
4.3.1 Water Quality for Coolant
4.3.2 Coolant Treatment
4.3.3 Cooling System Protectants
5.
5.1
5.2
5.3
6.
6.1
Routine Maintenance
Maintenance Plan
Maintenance Diagram
Maintenance Work Completed
6.1.1 Oil Change Intervals

6.1.2 Check Oil Level, Change Engine Oil
6.1.3 Replace Oil Filter
6.1.4 Clean/Replace Oil Filter (Cup)
6.2 Fuel System
6.2.1 Replace Fuel Filter
6.2.2 Fuel Pre-filter, Clean Filter Element /
Replace if Necessary
6.2.3 Bleed Fuel System
with Fuel Pre-filter
without Fuel Pre-filter
6.3 Cooling System
6.3.1 Cleaning Intervals
6.3.2 Clean Cooling System
6.3.3 Drain Cooling System
6.4 Combustion Air Filter
6.4.2 Emptying Cyclone Type Precleaner
6.4.3 Clean Oil Bath Air Filter
6.4.4 Dry Type Air Cleaner
6.5 Belt Drives
6.5.1 Check V-belts
2012 Standard
2012 with Ribbed V-belt
Service and Maintenance

Lubrication System
2003
1.
Index
Tension V-belts
Coolant / Fuel Pump
6.5.3 Replace V-belts
Coolant / Fuel Pump
Ribbed V-belts
6.5.5 Tension Alternator V-belts
6.5.6 Replace Alternator V-belts
6.5.7 Wedge rib V-belts wear limit examine
6.6 Adjustments
6.6.1
Check Valve Clearance (Adjust if Necessary)
6.6.1.1 Valve Clearance Adjustment Plan
6.7 Accessories
6.7.1
Battery
6.7.2
Rotary Current Alternator
6.7.3 Transportation Shackles
2003
6.5.2
7.
7.1
8.
8.1
9.
9.1
9.2
9.3
Faults, Causes and Remedies

Fault Table
Engine Preservation
Preservation
Technical Specification
Engine Specifications and Settings
Screw Tightening Torques
Tools
10. Service
General
DEUTZ Diesel Engines
Care and Maintenance
Service
are the product of many years of research and

development. The resulting know-how, coupled
with stringent quality standards, guarantee their
long service life, high reliability and low fuel
consumption.
It goes without saying that DEUTZ Diesel Engines
meet the highest standards for environmental
protection.
Sound care and maintenance practices will ensure

that the engine continues to meet the requirements
placed on it. Recommended service intervals must
be observed and service and maintenance work
carried out conscientiously.
Special care should be taken under abnormally
demanding operating conditions.
Please contact one of our authorized service

representatives in the event of breakdowns or for
spare parts inquiries. Our trained specialists will
carry out repairs quickly and professionally, using
only genuine spare parts.
Original parts from DEUTZ AG are always produced
in accordance with state-of-the-art technology.
Please turn to the end of this manual for further
service information.
Beware of Running Engine
Safety
California
Proposition 65 Warning
Shut the engine down before carrying out maintenance or repair work. Ensure that the engine cannot
be accidentally started. Risk of accidents.
When the work is complete, be sure to refit any
panels and guards that may have been removed.
Never fill the fuel tank while the engine is running.
Observe industrial safety regulations when running
the engine in an enclosed space or underground.
This symbol is used for all safety

warnings. Please follow them
carefully. The attention of operating
personnel should be drawn to these
safety instructions. General safety
and accident prevention regulations laid down by
law must also be observed.
Asbestos
DEUTZ original parts are asbestosfree.
Diesel engine exhaust and some of its constituents are known to the State of California to
cause cancer, birth defects, and other reproductive harm.
Engine Description
2
2003
2.1 Model
2.2 Engine Illustrations
2.4 Fuel System
2.5 Coolant System
Engine Description
2.1.1 Rating Plate
2.1 Model
2.1.2 Position of the Rating Plate
2.1.3 Engine Serial Number
C
26 332 3
2003
The model A , the engine serial number B and

the performance data are stamped on the
rating plate.The model and engine serial
number must be given when ordering parts.
31 488 0
The rating plate C is attached to the crankcase.
31 823 0
The engine serial number is stamped on the

arrow
crankcase (arrow
arrow) as well as the rating plate.
Engine Description
2.1 Model
2.1.4 Cylinder Enumeration
31 813 0
2003
Cylinders are numbered consecutively, beginning at the flywheel.
Engine Description
2.2 Engine Illustration

Ribbed V-belt drive
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Alternator
Oil filler
Coolant connection compensation line
Fan pulley
Fuel pump
Coolant pump
Ribbed V-belt pulley on crankshaft
Tension roller
Feet
Oil pan
Oil filler neck
Oil filter housing with engine oil cooler
Oil dipstick
Optional attachment of:
Compressor or hydraulic pump
15 Fuel filter cartridge
16 Oil filter cartridge
17 Tractive electromagnet
17
4
2003
16
15
14
13
7
12
11
10
8
31 482 0
Engine Description

Ribbed V-belt drive
18
18
19
20
21
22
23
24
25
26
27
19
27
26
Turbocharger
Engine suspension
Speed regulator
Flywheel
SAE housing
Starter
Exhaust manifold
Coolant inlet
Heater flange not shown
Thermostat housing coolant outlet
20
25
24
23
22
31 483 0
2003
21
Engine Description
14
13
2
12
3
11
4
10
2003
9
8
5
31 484 0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Turbocharger
Heater flange
Fan
Alternator
V-belt pulley on crankshaft
Coolant pump
Fuel pump
Oil filler
Oil filter housing with engine oil cooler
Oil filter housing with oil filter cartridge
Oil dipstick
Fuel filter
Tractive electromagnet
Oil filler neck
Engine Description

2
15
16
17
18
19
20
21
22
23
24
25
15
25
24
Engine suspension
Speed regulator
Flywheel
SAE housing
Oil pan
Starter
Feet
Alternator
Coolant inlet
Exhaust manifold
Coolant outlet
16
23
22
21
20
19
18
31 485 0
2003
17
Engine Description
2
2.3.1 Lube Oil Plan
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
2003
21
22
23
31 808 0
Oil pan
Intake line
Lube oil pump
Lube oil cooler
4.1 Heat exchanger bypass valve
4.2 Shut-off valve
4.3 Lube oil replacement filter
4.4 Oil pressure sensor
Main oil pipe
Crankshaft bearing
Con-rod bearing
Camshaft bearing
Line to spray nozzle
Spray nozzle for piston cooling
Valve lifter with rocker arm impulse lubrication
Stop rod, oil supply for rocker arm lubrication
Rocker arm
Return line to oil pan
Oil line to turbocharger
Turbocharger
Oil line to compressor or hydraulic pump
Compressor
Hydraulic pump
Return line from compressor or hydraulic
pump
Line to the differential (2x)
Balancer shafts
Turbocharger return to crankcase
Engine Description
2.4 Fuel System

2.4.1 Fuel System Plan
11
12
13
14
31 809 2
Fuel tank
Line to fuel pump
Fuel pump
Line to fuel filter
Fuel filter
Line to the injection pumps
Injection pump
Line to injection valve
Injection valve
Banjo bolt with pressure maintenance
valve
Return line to fuel filter housing from
pressure maintenance valve
(with cup filter installation only)
Return line to fuel tank
Fuel check valve
Maintain maximum possible distance
For the protection of the engines, by dirt in the fuel, an installation is compellingly prescribed
by fuel prescreeners hand
pump, between fuel tank and
engine.
17 Gerade BA 2012 en
9912en_k02.1P65.p65
17
12.07.2006, 12:32
C2000
1
2
3
4
5
6
7
8
9
10
Engine Description
2.5 Coolant System
2.5.1 Coolant block diagram 2012

Example: With cup filter
12
13
10
11
6
8
5
7
1
2
9
15
2003
3
4
14
31 810 1
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Thermostat housing
Outlet neck cover
Coolant pump
Lube oil cooler
Cylinder cooling
Cylinder head cooling
Line from engine to heat exchanger
Heat exchanger
Line from heat exchanger to thermostat
Ventilation line to the compensation tank
Compensation tank
Coolant compensation line
Coolant return from heater
Coolant supply to heating at V-belts
Coolant supply to heating at ribbed
V-belts
Engine Operation
3
Commissioning
Starting
Monitoring Operation
Shutting off
Operating Conditions
2003
3.1
3.2
3.3
3.4
3.5
Engine Operation
3.1.1 Pour in Engine Oil
3.1 Commissioning
3.1.2 Oil Bath Air Filter with
Engine Oil
OIL
FUEL
26 398 0
31 491 0
2003
As a rule, engines are delivered without oil.

Pour lube oil into the oil filler neck (arrow).
Oil capacity, see 9.1.
For oil grade and viscosity, see 4.1.
Fill oil cup 1 of the oil bath air cleaner (if

installed) with oil up to the arrow.
For oil grade and viscosity, see 4.1.
Never fill the fuel tank while the

engine is running. Ensure cleanliness! Do not spill fuel!
Engine Operation
3.1 Commissioning
3.1.4 Other Preparations
2012: In accordance with the radiator suppliers specifications

Unit engine: In accordance with the radiator
suppliers specifications
Check battery and cable connections, see

6.7.1.
Trial run
- After the engine has been prepared, carry out
a brief trial run for approx. 10 minutes, without
load if possible.
During and after the trial run
- Check the engine for leaks.
After the engine has been turned off
- Check oil level and top up if necessary,
see 6.1.2.
- Retension V-belts, see 6.5.
Breaking in
During the break-in phase - about 200 operating hours - check the oil level twice a day.
After the engine is broken in, checking once a
day will be sufficient.
2003
In the event of commissioning engines

which have been preserved
Carry out removal of preservation in accordance with Chapter 8.1.
Engine Operation
3.2 Starting
3.2.1 Electric Starting
without cold start assistance

Before starting, make sure that
nobody is standing in the immediate vicinity of the engine
or driven machine.
After repair work:
Check that all guards have
been replaced and that all tools have been
removed from the engine.
When starting with glow plugs, do not use any
other starter substance (e.g. injection with
start pilot). Risk of accident!
Caution: If the speed regulator has been
removed, the engine must not be started
under any circumstances.
Disconnect the battery!
2003
31 824 0
Do not actuate the starter for more than 20

seconds. If the engine does not catch, wait for one
minute then try again.
If the engine does not catch after two attempts,
refer to the Fault Table (see 7.1).
25 745 0
Disengage the clutch to separate the engine from any driven parts.
Insert key
- Position 0 = no operating voltage.
Bring speed adjustment lever 1 into at least

the middle speed position in the direction of
the arrow.
Turn key clockwise

- Position 1 = operating voltage
- Pilot lights 1 and 2 illuminate.
Move cut-out handle 2 into operating position counter to the direction of the arrow.
Push key in and turn further clockwise

against spring pressure.
- Position 2 = no function
- Position 3 = start
Release key as soon as engine fires
- The pilot lights will go out.
3.2 Starting
with cold start assistance

Heater flange
25 746 2
Insert key
- Position 0 = no operating voltage.
Turn key clockwise
- Position 1 = operating voltage.
- Pilot lights illuminate, pre-glowing until
glow indicator is extinguished.
Release key as soon as engine fires.

- The pilot lights will go out.
2003
Push key in and turn further clockwise

against spring pressure.
- Position 2 = no function
- Position 3 = start
Engine Operation
3.3.1 Engine Oil Pressure
Oil pressure lamp
25 752 1
The oil pressure pilot light comes on with

operating voltage on and engine off.
The oil pressure pilot light must be extinguished when the engine is running.
2003
Oil Pressure Gauge
Oil Pressure Indicator
25 753 0
The pointer must remain in the green sector

over the entire operating range.
25 754 0
The pointer of the oil pressure gauge must

display the minimum oil pressure (see 9.1)
Engine Operation
3.3.2 Coolant temperature
26 246 0
2003
The engine temperature gauge pointer

should always remain in the green sector. It
should rarely enter the yellow-green sector.
If the pointer enters the orange sector, the
engine is overheating.
Turn off and establish the cause from the
Fault Table (see 7.1).
Engine Operation
3.4.1 Mechanical Stopping
3.4 Shutting Off

3.4.2 Electrical Stopping
2
1
31 825 0
Move speed adjustment lever 1 to low idle.

Move shut-off lever 2 until the engine comes
to a stop. The charge pilot light and the oil
pressure pilot light illuminate when the engine stops.
2003
Turn key counterclockwise (to position 0)

and remove. The pilot lights will go out.
If possible, do not switch off the engine when

under full load. Subsequently allow the engine to idle for approx. 2 mins.
25 746 2
Turn key counterclockwise (to position 0)

and remove. The pilot lights will go out.
Engine Operation

3.5.1 Winter Operation
Lube Oil Viscosity

- Select the oil viscosity (SAE grade) according
to the ambient temperature before starting
the engine, see 4.1.2.
- Increase oil change frequency when operating below -10 C, see 6.1.1.
Diesel Fuel
- Use winter-grade diesel fuel for operation
below 0 C, see 4.2.2.
3
Battery
- Efficient cold starting necessitates that
the battery is well-charged, see 6.7.1.
-The starting limit temperatures can be lowered
by 4-5 C by heating the battery up to about 20 C. (To do so, remove the
battery and store in a warm place).
Coolant
- Mixture ratio of anti-freeze / water for minimum temperature (max. -35 C),
see 4.3.1.
Additional Maintenance Work
- Drain the sludge from the fuel tank once a
week (undo the sludge drain screw).
- If necessary, adjust oilbath filter oil level,
like the engine oil, to the ambient temperture.
- Below -20 C, after removing the starter if
necessary, smear the ring gear on the flywheel via the pinion bore from time to time
with cold-resistant grease. (e.g. Bosch
grease FT 1 V 31).
26 248 0
2003
Cold Start Assistance

- The heater flange is automatically initialised at
temperatures < -25 C.
Engine Operation
3.5.2 High Ambient Temperature

High Altitude
Air density decreases as altitude or ambient temperature increase.

As a result of this, the engines maximum
output, the quality of the exhaust gas, the
temperature level and, in extreme cases,
starting behaviour, are impeded.
In the event of non-stationary operation,
use up to altitudes of 1000 m and temperatures of 30 C is permissible.
If the engine is to operate under unfavourable conditions (at higher altitudes or temperatures), it will be necessary to reduce
the injected fuel quantity and thus, engine
power.
2003
If you have any doubts about engine operation under these or similar conditions, ask
your engine or equipment supplier whether
the engine has been derated in the interests of reliability, service life and exhaust
gas quality (smoke!). Otherwise contact
your service representative.
32
25 901 1
Operating Media
4
2003
4.1 Lube Oil

4.2 Fuel
4.3 Coolant
Operating Media
4
4.1 Lube Oil
4.1.1 Quality Grade
4.1.2 Viscosity
Lube oils are differentiated by Deutz according

to their performance and quality class. Oils of
other, comparable specifications can be used.
Generally, multi-grade oils shall be used. In

closed heated rooms at temperatures >5C,
also single-grade oils can be used.
Approved oils:
Deutz
DQC I
ACEA
E2-96
DQC II
DQC III
E3/96/E5-02 E4-99
API
CF/CF-4
CH-4/CG-4
DHD
DHD-1
2003
The precise assignment of the admissible

oil qualities to the engines is indicated in
chapter 6.1.1.
If in doubt, contact your service representative.
As the viscosity of lube oil is dependent on

temperature, the choice of SAE grade should
be governed by the ambient temperature
prevailing at the engine operating site.
Optimum operating behaviour will be attained
if you take the accompanying oil viscosity
diagram as a guide.
Should the temperature fall temporarily below
the limits of the SAE grade selected, cold
starting may be affected but the engine will
not be damaged.
In order to keep wear to a minimum, do not
exceed application limits for extended periods
of time.
Synthetic lube oils feature an improved
temperature and oxidation stability.
Only with preheating
30 298 1
Operating Media
4.1 Lube Oil
Turbocharged engines with uprated power and

engines with high loading
The oils listed in enclosure 1 are to be used
for the following engines and applications:
COM/EPA II version and increased output
BF4M 2012/C > 95 kW
BF6M 2012/C > 143 kW (bore 101 + 98-MVS)
BF6M 2012/C > 135 kW (bore 98 mech. FIE)
all engines in CHP plants
all engines in gensets operating in parallel with
the mains/with each other
engines in combines with:
These are high-grade oils according to ACEA or
API. In addition most of these oils are partly
synthetic, some even fully synthetic (5W-40) and
thus achieve the thermal stability required for the
relevant application and are distinguished by a
low tendency to cause deposits in the turbocharger
and in the charge air pipes with closed-circuit
crankcase breather
Lube oils for engines with uprated power and engines with high loading
SAE class Availability
Producer
Type of lube oil
DEUTZ
TXL-10W40 FE
10W-40
AGIP
AGIP
ARAL GmbH
ARAL GmbH
BAYWA
BAYWA
Castrol GmbH
Agip Sigma Ultra TFE

Autol Valve Ultra FE
Aral MegaTurboral
Aral SuperTurboral
BayWa Super Truck 1040 MC
BayWa Turbo 4000
Castrol SYNTRUCK
10W-40
10W-40
10W-40
5W-30
10W-40
10W-40
5W-40
Castrol GmbH
Castrol DYNAMAX
7,5W-40
CHEVRON
Chevron Delo 400 Synthtic
ESSO
Essolube XTS 501
FINA
FINA KAPPA FIRST
FINA
FINA KAPPA ULTRA
FUCHS DEA
DEA Cronos Synth
FUCHS DEA
DEA Cronos Premium LD
FUCHS DEA
Fuchs Titan Cargo MC
FUCHS DEA
Deutz Oel TLL 10W-40 MB
FUCHS DEA
DEA Cronos Premium FX
FUCHS DEA
Fuchs Titan Unic Plus MC
MOBIL OIL
Mobil Delvac 1 SHC
MOBIL OIL
Mobil Delvac 1
MOBIL OIL
Mobil Delvac XHP Extra
BP OIL International BP Vanellus HT Extra
Shell International Shell Myrina TX /
Shell Rimula Ultra
Shell International Shell Myrina TX /
Shell Rimula Ultra
TOTAL
TOTAL RUBIA TIR 86000
Schmierlraffinerie Wintershall TFG
Salzbergen GmbH
The table will be extended as and when required.
5W-40
10W-40
5W-30
10W-40
5W-40
10W-40
10W-40
10W-40
10W-40
10W-40
5W-40
5W-40
10W-40
10W-40
5W-30
10W-40
10W-40
10W-40
worldwide
Germany
worldwide
worldwide
South Gemany
South Gemany
Europe, North America, Brazil
Argentina, Australia, South Africa
Europe, North America, Brazil
Argentina, Australia, South Africa
North America
Europe
Europe
Europe
Germany, Europe
Germany, Europe
worldwide
Germany
Europe
worldwide
Europe, SE Asia, Africa
worldwide
Europe, SE Asia
Europe
Europe, different
description in some countries
Europe, different
description in some countries
worldwide
Europe
2003
4.1.2.1 Specific lube oil

definitions
Operating Media
4
4.2.1 Quality
4.2.2 Winter Fuel
Use commercially available diesel fuel with

less than 0.5 % sulphur content. If the sulphur
content is higher, oil change intervals should
be reduced (see 6.1.1).
Waxing may occur at low temperatures,

clogging the fuel system and reducing engine
efficiency. Use winter-grade diesel fuel (up to
-20 C) for operation below 0 C. This is made
available within good time by filling stations
prior to the start of the winter season.
The following fuel specifications / standards

are approved:
DIN EN 590
BS 2869: A1 and A2
(with A2, take note of the sulphur content!)
ASTM D 975-88; 1-D and 2-D
NATO Code F-54 and F-75
Exhaust emission values which may be
determined in the case of type approval tests
always refer to the reference fuel prescribed
by the authorities for the type approval test.
2003
4.2 Fuel
Kerosene must be added at temperatures

below -20 C. The relevant percentages
are given in the adjacent diagram.
Special diesel fuels may be used in arctic
climatic zones up to -44 C.
If summer-grade diesel fuel must be used at
temperatures below 0 C, up to 60% kerosene
can be added (see diagram).
+32
+23
-5
+14
- 10
+ 5
- 15
- 4 - 20
- 13 - 25
II
- 22 - 30
F
10
20
30
40
50
60 %
B
A
In most cases, adequate resistance to cold

can be obtained by adding a flow improver
(additive). Please ask your DEUTZ partner.
Diesel fuels must never be

mixed with gasoline
(Normal and Super grades)!
26 441 1
Legend:
I
Summer-grade diesel fuel
II
Winter-grade diesel fuel
Ambient temperature
Percentage of kerosen added
Mix in tank only! Fill with the

appropriate amount of kerosene
first, then add the diesel fuel.
4.3 Coolant
Operating Media
4
4.3.1 Quality of Water for

Coolant
4.3.2 Coolant Treatment
4.3.3 Cooling System

Protectants
The values listed below must not be exceeded.

In order to examine the quality of your water, a test
case can be ordered from DEUTZ under Order
No. 12130382.
In the case of liquid-cooled engines, special

attention must be paid to the treatment and
control of the coolant, as the engine may
otherwise become damaged as a result of
corrosion, cavitation and freezing.
The treatment of the coolant is carried out by
adding a cooling system protectant to the
cooling water.
The cooling system must be continuously monitored, see 5.1. In addition to checking the
coolant level, this also involves checking the
concentration of the cooling system protectant.
The cooling system protectant concentration
can be checked with commercially available
testers (example: gefo glycomat ).
DEUTZ cooling system protectant must be purchased in drums under Order No. 01011490 (5
litres) or 1221 1500 (210 litres). These are nitrite,
amine and phosphate-free, and provide effective
protection against corrosion, cavitation and freezing.
If the above mentioned cooling system protectant
is unavailable, the following products may be
used in exceptional cases.
Manufacturer
Product designation
min.
max.
pH value at 20 C
6.5
8.5
Chloride ion content [mg / dm3]
100
Sulphate ion content [mg / dm3]
100
Total hardness [dGH]
20
AVIA
ARAL
BASF
DEA
SHELL
AVIA Antifreeze Extra

Antifreeze Extra
Glysantin G 48
DEA Radiator Antifreeze
SHELLGlycoShell
The cooling system protectant in the coolant should

not fall below or exceed the following concentration:
Cooling system protectant
Water
max. 45 Vol.%
55%
min. 35 Vol.%
65%
Filling volume, see chart over page in combination with specifications in Chapter 9.1.
The use of other cooling system protectants, e.g.
chemical anti-corrosion agents, is possible in
exceptional cases. Consult DEUTZ Service.
If nitrite-based cooling system

protectants are mixed with
amine-based agents, dangerous nitrosamines are formed.
Cooling system protectants must

be disposed of in an environmentally-friendly manner.
2003
Water quality
Operating Media
4
4.3 Coolant
Cooling system protection
Cooling
system
protection
content of coolant system *)

[Litres]
Frost
protection
in
[ C]
18
35
22
6,3
7,0
7,7
8,75
9,5
40
28
7,2
8,0
8,8
10
45
35
8,1
9,0
9,9
50
45
9,0
10
11
in
20
22
27
30
32
35
10,5
11,2
12,3
10,8
12
12,8
14
11,3
12,2
13,5
14,4
15,8
12,5
13,5
15
16
17,5
Cooling system protectant
*) For coolant content of your engine, see Operation Manual Chapter 9.1.
Note: Grey sector only after consulting head office
2003
25
Routine Maintenance
5
2003
5.1 Maintenance Schedule

5.2 Maintenance Chart
5.3 Maintenance Work Completed
Routine Maintenance
check=
adjust=
clean=
replace=
prior to or during 1st trial run, check 2x daily during the breaking in phase or
when commissioning new and overhauled engines
every 10 hours of operation or daily

Operating hours (OP) every
Years
250
500 1000 1 5 0 0 12000
Operation
Industrial engines
The specified engine maintenance values are
permissible recommended maximums.
Depending on usage, reduced maintenance
intervals may be necessary, comply with the
unit manufacturers operating instructions.
# Maintenance must only be carried out by
authorised service personnel
Top lube oil up if necessary

Lube oil (oil change intervals depending on engine use), see TR 0199-99-3002
Oil filter cartridge (at each lube oil change)
Fuel filter cartridge
Flexible fuel leak oil lines (replace completely)
Injection valve
Fuel pre-cleaner/ filter element (cleaning or replace if necessary)
Coolant (additive concentration)
Coolant pump
Coolant level
Intake air cleaner (If available, maintain according to maintenance indicator)
Intercooler (drain lube oil/condensation)
Battery and cable connectors
Engine monitoring system, warning system
Valve clearance
V-belts (retension or replace if necessary)
2003
* When the warning system responds (lamp/horn), the fuel pre-filter must be emptied immediately
Section
6.1.2/3.3.4
6.1.1/ 6.1.2
6.1.3
6.2.1
#
4.2/ 5.2
4.3.1/ 2/ 3
#
6.4.3 /6.4.4
6.7.1
3.3 #
6.6.1#
6.5.1
Routine Maintenance

check=
adjust=
clean=
replace=
prior to or during 1st trial run, check 2x daily during the breaking in phase or when
commissioning new and overhauled engines
In hours of operation (HO) every
Years
250
500 1000 1500 12000
Industrial engines
The specified engine maintenance values
are permissible recommended maximums.
Depending on usage, reduced maintenance
intervals may be necessary, comply with the
# Maintenance must only be carried out by
authorised service personnel
Operation
Check engine for leaks (visual inspection)
Engine suspension (replace if damaged)
Fastenings, hose connections / clamps
Basic overhaul
Section
9.2
Page 2 of 2
prior to or during 1st trial run, check 2x daily during the breaking in
phase or when commissioning new and overhauled engines
In hours of operation (HO) every
250
Years
500 1000 3000 6000 12000 1
Operation
Injection valve
Additions and modifications

for engines with EPA approval
The specified engine maintenance values arepermissible
recommended maximums. Depending on usage, reduced
maintenance intervals may be necessary, comply with the
# Maintenance must only be carried out by authorised
service personnel
Section
#
2003
check=
adjust=
clean=
replace=
Max. permissible reference times in operating hours (HO) every
Routine Maintenance
1252000
Check that this is the case.

If necessary, ask your engine or equipment
supplier for a fresh supply of labels.
h
Std.
AIR
10
500
OIL
The maintenance chart shown on this page is

supplied as a self-adhesive label with each
engine. It should be affixed where it can be
seen clearly on the engine or driven
equipment.
a
in.
1500
ex.
Routine work should be carried out according

to the schedule in 5.1.
OIL
500
FU
EL
1000
10
10
ER
WAT
OIL
max.
2003
0297 9901 1
Stop the engine before carrying out any maintenance work.
2012
Routine Maintenance
The maintenance chart shown on this page is supplied as a self-adhesive label with each engine. It should be affixed where it can be seen
clearly on the engine or driven equipment.
Check that this is the case.
If necessary, ask your engine or equipment supplier for a fresh supply of labels.
Routine work should be carried out according to the schedule in 5.1.
max
min.
2003
2012
0297 9902 0
min.
Routine Maintenance
5
Op. hours
50-150*
Date
Signature/stamp

Op. hours
125
250
375
500
625
750
875
1000
1125
1250
1375
1500
1625
1750
1875
2000
2115
2250
2375
2500
2625
2750
2003
* following commissioning of new and overhauled engines.

Duly completed maintenance jobs can be recorded and signed off in the above chart.
Date
Signature/stamp
Routine Maintenance

Op. hours
Date
Signature/stamp
Op. hours
2875
3000
3125
3250
3375
3500
3625
3750
3875
4000
4125
4250
4375
4500
4625
4750
4875
5000
5125
5250
5375
5500
5625
5750
Date
Signature/stamp
2003
Routine Maintenance
5
Op. hours
Date
Signature/stamp

Op. hours
5875
6000
6125
6250
6375
6500
6625
6750
6875
7000
7125
7250
7375
7500
7625
7750
7825
8000
8125
8250
8375
8500
8625
8750
2003
Date
Signature/stamp
Routine Maintenance

Op. hours
Date
Signature/stamp
Op. hours
8875
9000
9125
9250
9375
9500
9625
9750
9875
10000
10125
10250
10375
10500
10625
10750
10825
11000
11125
11250
11375
11500
11625
11750
Date
Signature/stamp
2003
Routine Maintenance
5
2003
Op. hours
Date
Signature/stamp

Op. hours
Date
Signature/stamp

6
2004
6.1 Lubrication System

6.2 Fuel System
6.3 Cooling System
6.5 Belt Drives
6.6 Adjustments
6.7 Accessories
39 Gerade BA2012
9912en_K06.P65
39
15.03.2004, 11:16

6
6.1.1 Oil Change Intervals
z The lube oil is changed for the first time 50150 hours of operation following commissioning or recommissioning or following
repairs
z The lube oil change intervals are dependent
on:
- Lube oil quality
- Fuel sulphur content
- The engine application
z If the oil change times are not achieved
within a
year, the oil must be changed
at least once a year.
2004
z The table refers to the following conditions:

- For diesel fuel: Sulphur content max.
0.5% by weight.
- Continuous ambient temperature down
to -10 C (+14 F).
z In the case of fuels
with > 0.5 to 1 % sulphur content
or
Continuous ambient temperatures
down to -10 C (+14 F)
or
with biological diesel fuels to DIN
51606-FAME, the oil change intervals must be halved.
z In the case of fuels with a sulphur content
higher than 1%, ask the relevant
Service representative.
Change the oil with the engine off but still
warm (lube oil temperature approx. 80 C).
40 BA2012
9912en_K06.P65
40
15.03.2004, 11:16
6.1.1.1 Lube oil change intervals for industrial and marine engines
Lube oil grade
Deutz lube oil quality class
ACEA-specfication
API-specification
Worldwide specification
special DEUTZ release list
Standard lube oil code for building
equipment and nonraod vehicles
Engine
Engine version
series
2012
DQC I
DQC II
DQC III
E2-96
CF/CF-4
E3-96/E5-02
CG-4/CH-4
E4-99
-
EO...
EO...A, EO...B
DHD-1
EO...C
Enclosure 1
-
Lube oil change intervals in op. hours

Oil use
normal high
All engines except for:

BF4M2012C P > 95 kW
BF6M2012C P > 143 kW, from nonroad stage II
at cylinder bore 101 mm or 98 mm with MV system
BF6M2012C P > 135 kW, from nonroad stage II
at cylinder bore 98 mm with mech. injection system
Other engines from nonroad stage II
eng. in harv. machines, block-typethermal power stat., gensets*
Oil use
normal high
Oil use
normal high
250
-
500
-
500
500
500
500
500
-
500
500
*Gensets as referred to here are units operating in parallel with the mains / with each other.
2004
Emergency power units are dealt with in TR 0199-99-1126.
41 Gerade BA2012
9912en_K06.P65
41
15.03.2004, 11:16
6.1.1.2 Oil change intervals for vehicle engines
Schmierl-Qualitt
Deutz lube oil quality class
ACEA specification
API specification
worldwide specification
special DEUTZ release
DQC I
E2-96
CF/CF-4
-
DQC III
Engine version
Lube oil change intervals in km
25 2012
Euro I
10 000
15 000
20 000
Euro II and Euro III, except for:
15 000
20 000
BF4M2012C > 95 kW from Euro II
20 000
BF6M2012C > 143 kW from Euro II at cylinder
20 000
bore 101 mm with or 98 mm with MV system
> 135 kW from Euro II at cylinder bore 98 mm
20 000
with mechanical injection system
Local
40 2012
Euro I
15 000
20 000
30 000
traffic
Euro II and Euro III,except for:
20 000
30 000
BF4M2012C > 95 kW from Euro II
30 000
30 000
> 135 kW from Euro II at cylinder
30 000
bore 98 mm with mechanical injection system
Long
60 2012
Euro I
20 000
30 000
40 000
distance
Euro II and Euro III, except for:
30 000
40 000
traffic
40 000
> 135 kW from Euro II at cylinder
40 000
bore 98 mm with mechanical injection system
If, for vehicle engines, lube oil change intervals are determined by operating hours, the lube oil change intervals indicated in table 4.1. for Oil
use under normal duty will apply.
2004
Average speed in km/h approx. ]
Application
Site
vehicles/
busses
DQC II
E3-96/E5-02
E4-99
CG-4/CH-4
DHD-1
Enclosure 1
42 BA2012
9912en_K06.P65
42
15.03.2004, 11:16
25 729
0
z Ensure that the engine or vehicle is in a level

position.
z Engine warm:
Shut engine off, wait for 5 minutes and check
oil level.
z Engine cold:
Check oil level.
z Remove the oil dipstick.
z Wipe the dipstick with a non-fibrous, clean
cloth.
z Insert it to the stop and remove again.
z Check the oil level, and if necessary, top up to
the MAX mark.
- If the oil level is only just above the MIN
mark, more oil must be added.
The level must not fall below the MIN mark.
6
6.1.2.2 Engine Oil Change
26 022
0
z Run engine until warm.

z Ensure that the engine or vehicle is in a level
position.
- Lube oil temperature approx. 80 C.
z Switch off the engine.
26 023
0
Place oil tray under the engine.

Unscrew oil drain screw.
Drain oil.
Screw oil drain screw in with new seal ring
and tighten. (Tightening torque
see 9.2).
z Pour in lube oil.
- For grade / viscosity, see 4.1
- For quantity, see 9.1.
z Check oil level, see 6.1.2.1.
z
z
z
z
Caution when draining hot oil: Risk of

scalding!
Do not let used oil run into the soil but
collect it in a container!
Dispose of this in accordance with environmental
regulations!
43 Gerade BA2012
9912en_K06.P65
43
15.03.2004, 11:16
2004
6.1.2 Check Oil Level / Change

Engine Oil
6.1.2.1Check Oil Level

6
6.1.3 Replace Oil Filter
25 880 0
z With attached locking piston:

Undo tensioning screws and remove
tensioning clamps downwards.
z Undo the lube oil filter cartridge using a
commercial tool and spin off.
z Catch any escaping oil.
25 881 0
25 882 0
z Clean any dirt from the filter carrier sealing

surface.
z Tighten the lube oil filter cartridge with

another half-turn.
z Lightly oil the rubber gasket of the new lube

oil filter cartridge.
z If locking piston is available:

Position tensioning clamps and tighten with
tensioning screws.
z Manually screw in the new cartridge until

the gasket is flush.
z Check oil level, see 6.1.2.

z Check oil pressure, see 3.3.1.
2004
z Check lube oil filter cartridge seal for leaks.

Caution is required in the case of
hot oil: Risk of scalding!
44 BA2012
9912en_K06.P65
44
15.03.2004, 11:16

6
6.1.4 Clean / Replace

Oil Filter (Cup)
1
2
3
4
30 074
0

z Loosen lube oil filter cover 1 and unscrew
in an anticlockwise direction, emties itself
the system automatically (drain valve).
z Carefully loosen paper filter cartridge 3
upwards from the guide 4.
z Replace paper filter cartridge 3.
z Clean any dirt from the sealing surface of
the filter carrier and lube oil filter cover 1
and fromb the guide 4.
z Replace and lightly oil the rubber gasket 2.

z Carefully insert new paper filter cartridge 3
into guide 4.
z Tighten lube oil filter cover 1 in a clockwise
direction (25 Nm).
z Start engine.
z Check oil level, see 6.1.2.
z Check oil pressure, see 3.3.1.
z Check lube oil filter attachment for leaks.
2004
Caution is required in the case

of hot oil:
Risk of scalding!
45 Gerade BA2012
9912en_K06.P65
45
15.03.2004, 11:16

6
6.2 Fuel System
6.2.1 Replace Fuel Filter
25 880 0
z Close the fuel shut-off valve.

z Undo fuel filter cartridge with commercial
tool and spin off.
z Catch any escaping fuel.
2004
z Clean any dirt from the filter carrier sealing

surface.
The fuel system does not need to

be bled.
25 881 0
25 882 0
z Apply light film of oil or diesel fuel to the

rubber gasket of the new fuel filter cartridge.
z Manually screw in the new cartridge until
the gasket is flush.
z Open fuel shutoff valve.

z Check for leaks.
z Tighten the fuel filter cartridge with a final

half-turn.
Keep naked flames away when working on the

fuel system. Do not smoke!
46 BA2012
9912en_K06.P65
46
15.03.2004, 11:16
6.2 Fuel System
6.2.2 Clean / Replace

Fuel Oil Filter (Cup)
1
2
3
4
30 074 0

z Loosen fuel oil filter cover 1 and unscrew in
an anticlockwise direction, emties itself the
system automatically (drain valve).
z Carefully loosen paper filter cartridge 3
upwards from the guide 4.
z Replace paper filter cartridge 3.
z Clean any dirt from the sealing surface of
the filter carrier and fuel oil filter cover 1 and
fromb the guide 4.
z Replace and lightly oil the rubber gasket 2.

z Carefully insert new paper filter cartridge 3
into guide 4.
z Tighten fuel oil filter cover 1 in a clockwise
direction (25 Nm).
z Start engine.
z Check fuel oil filter attachment for leaks.
2004
Keep naked flames away when

working on the fuel system. Do
not smoke!
47 Gerade BA2012
9912en_K06.P65
47
15.03.2004, 11:16

6
6.2 Fuel System

with Fuel Pre-filter
6.2.3 Clean / purge or change fuel

pre-filter
2004
31 811 2
Clean (purge) - remove water:

Turn off engine or, in the case of a changeover filter, switch over to the other filter.
Close the fuel stopcock or supply. (if available)
Open the bleed screw 1 on the cover 2
Place the fuel collector underneath the fuel
pre-filter.
Empty water and dirt from the bowl 6 by
opening (press in and turn slightly without
using force) the drain cock 8 and close the
drain cock 8 again
Close the bleed screw 1 on the cover 2 again
Bleed the fuel pipe according to instructions,
see 6.2.5 opposite
Changing the filter element 5:
Change at least once a year or as required (drop
in performance also after purging)

Turn off the engine or switch to other filter in
case of changeover filter
Close the fuel stopcock or supply (if available)
Loosen the cover screws 3 diagonally
Remove the cover 2
Remove the spring cassette 4
Remove the filter element 5 from the bracket
Insert new filter element 5
Place spring cassette 4 on the element
Check that the cover seal is fit properly in the
cover 2 and check for damage (change if
necessary)
Tighten the cover 2 with the screws 3
diagonally (torque 6 Nm)
Check the cover 2 for proper fit and leaks
Bleed the fuel system, see 6.2.4.
z Place fuel collection container beneath the

fuel pre-filter.
Bleed:
z In the event of re-commissioning, following
maintenance work or if the tank has been
run empty, the fuel system must be bled.
z Bring engine regulator into stop position.
z Position fuel collection container beneath
filter housing 8 / pressure maintenance
valve 9.
z Open fuel shut-off valve, pressure
maintenance valve 9, bleeder screw 1.
z Turn engine over with starter (max. 20 sec.)
until bubble-free fuel escapes from bleeder
screw 1 and pressure maintenance valve
9.
z Firmly tighten bleeder screw 1 and pressure
maintenance valve 9, see 6.2.5..
z Bring engine regulator into start position
and start.
z Check for leaks after starting the engine.
The connection of a warning system

(lamp/horn) via contacts 7 is specified.
Immediate maintenance is necessary when the
warning system is triggered.
Naked flames are prohibited when
working on the fuel system! Do
not smoke!
Dispose of old fuel in an environmentally friendly way!
48 BA2012
9912en_K06.P65
48
15.03.2004, 11:16

not smoke!
Dispose of used fuel in an environmentally-friendly manner!
6.2 Fuel System

without Fuel Pre-filter
6.2.6 Clean/Replace Fuel Pre-Filter,

Filter Element
Bring engine regulator into stop position.

Open fuel shut-off valve.
Loosen pressure maintenance valve 9.
Collect any escaping fuel and dispose of
this in an environmentally-friendly manner.
Turn engine over with starter (max. 20 sec.)
until bubble-free fuel escapes from pressure
maintenance valve 9.
Tighten pressure maintenance valve 9.
Bring engine regulator into start position
and start.
Check for leaks after starting the engine.
not smoke!
Dispose of used fuel in an environmentally-friendly manner!
36 649 0
Clean/Replace:
fuel pre-filter.
z Loosen the drain screw 7+9 and drain fuel.
z Turn the filter element housing 4 with gasket
3 and filter element 3 anti-clockwise and
remove.
z Clean any dirt from the sealing face of the
filter carrier and filter element housing 4
and sludge chamber 5 and filter element
(replace if necessary).
z Insert new round sealing rings 2+3+6.
z Screw in filter element housing 4 and filter
element (max. torque 25 5 Nm).
z Tighten the drain screw 7+9
31 812 0
z Open fuel shut-off valve.

z Bleed system
2004
31 812 0
49 Gerade BA2012
9912en_K06.P65
49
15.03.2004, 11:16

6
6.2 Fuel System
6.2.7 Clean/Replace/Vent Fuel

Pre-Filter, Filter Element
2004
36 648 0
Clean:
fuel pre-filter.
z Loosen the drain screw 5 and drain fuel/
water.
z Turn filter cartridge 2 and dirt trap 3
anticlockwise and remove.
z Turn dirt trap 3 anticlockwise and remove.
Empty emulsion into the fuel collection
container and clean the dirt trap 3.
z Screw the filter cartridge 2 and dirt trap 3
together. Wet the filter cartridge with fuel,
wet the sealing surfaces 8 slightly with oil.
z Mount clockwise.
z Open the fuel shut-off valve and bleed the

system.
Replace:
z Replace defective filter cartridge 2.
z Clean any dirt from the filter carrier 1 sealing
surface 8.
z Wet the filter cartridge 2 with fuel, wet the
sealing surfaces 8 slightly with oil.
z Mount the filter cartridge 2 and dirt trap 3
clockwise.
z Open fuel shut-off valve.
z Check for leaks and vent the system after
starting the engine.
Work may only be performed on
the fuel system with the engine
switched off.
No naked flames! Do not smoke!
Dispose of waste fuel in an
environmentally-friendly manner.
50 BA2012
9912en_K06.P65
50
15.03.2004, 11:16
2004
51 Gerade BA2012
9912en_K06.P65
51
15.03.2004, 11:16
6.3 Cooling System
The amount of contamination in the cooling

system depends on the engine application.
Oil and fuel residues on the engine increase
the risk of contamination. Therefore pay
special attention to leaks if the engine is
used in dusty environments.
Serious contamination occurs, for example:
- on construction sites where there is a high
level of air-borne dust.
- in harvesting applications where there are
high concentrations of chaff and chopped
straw in
the vicinity of the machine.
Because applications vary, cleaning
intervals have to be determined from case
to case. The cleaning intervals given in the
table below can be used as a guide.
6.3.2 Clean Cooling System
External cooling system: Clean according

to cooling system manufacturers specifications.
Checking or cleaning intervals

Engine application
Guideline
values OH
2000
1000
500
250
2004
125
Ships, electrical modules in

enclosed areas, pumps.
Vehicles on paved roads
Tractors, fork-lift trucks,
drivable electric units.
Vehicles on construction sites
and unpaved roads, construction machines, compressors,
underground mining units.
Agricultural machines, tractors
in harvesting applications.
52 BA2012
9912en_K06.P65
52
15.03.2004, 11:16
6.3 Cooling System

6.3.3 Drain Cooling System

2012
Standard Engine
31 816 0
Caution when draining hot coolant:

Risk of scalding! Collect coolant on
draining.
Dispose of this in accordance with
environmental regulations!
Engine never without coolant operate (also
not briefly)
! Open radiator cap item 1.

! Loosen vent hose item 2.
! Fill coolant item 1b in up to the MAX mark or
filling limit (if fitted, system heater valve must
be open).
! Connect vent hose, item 6, + tighten screw
plug item 4.
! Close radiator cap item 7.
! Start engine and warm up until thermostat
opens.
! Switch off the engine.
! Check coolant level when engine is cold, and
top up if necessary.
! Close radiator cap item 1.
Bleed
! External cooling system: According to cooling
system manufacturers specifications.
Engine never without coolant

operate (also not briefly)
2004
! Position a collecting pan beneath screw

plug 1.
! Remove screw plug 1 at
crankcase.
! Drain coolant.
! Tighten screw plug 1 again.
! If screw plug 1 is not accessible,
drainage can be carried out at the engine
radiator (coolant channel).
Fill / bleed cooling system see Chapter 6.3.4
53 Gerade BA2012
9912en_K06.P65
53
06.07.2006, 11:06
z The amount of dirt in the combustion air

filter depends on the amount of dust in the
air and the size of the air filter used. If a high
level of dust is anticipated, a cyclone-type
pre-cleaner can be fitted in front of the
combustion air filter.
Cleaning intervals must therefore be
determined from case to case.
If dry type air filters are used, cleaning
should only be carried out according to the
service indicator or service switch.
Filter servicing is needed when:
- Service indicator
the red signal 1 is fully visible when the engine
is off.
- Service switch
the yellow pilot light comes on when the engine is running.
25 885 1
2004
After carrying out service work, press the

reset button on the service indicator. The
service indicator is now ready for operation
again.
54 BA2012
9912en_K06.P65
54
15.03.2004, 11:16
6.4.2 Emtying Cyclone Type

Precleaner
25 886 0
Undo wing nut 1 and remove cover 2.

Remove collector bowl 3 from lower section
4 and empty. Clean leaves, straw and other
foreign matter from lower section of
precleaner.
Reposition collector bowl 3 onto lower
section 4, fasten cover 2 in place by tightening wing nut 1.

6.4.3 Clean Oil Bath Air Filter
25 885 1
Turn engine off and wait about 10 minutes

for the oil to drain from filter housing 1.
Loosen snap clips 2 and remove oil cup 3
with filter element 4; if necessary, loosen
filter element with the aid of a screwdriver
at the separating point. Do not damage
rubber gasket 5!
Remove dirty oil and sludge. Clean oil cup.
Clean filter element 4 in diesel fuel and
allow to drip-dry thoroughly.
Clean filter housing 1 if very dirty.

Inspect and replace rubber gasket 5 and 6
if necessary.
Fill oil cup with engine oil up to the mark
(arrow) (for viscosity, see 4.1.2).
Refit oil cup and element to filter housing
and secure with snap clips.
Never clean filter with gasoline.

Dispose of old oil in accordance
with environmental regulations!
Never fill collector bowl with oil. Replace

collector bowl if damaged.
55 Gerade BA2012
9912en_K06.P65
55
15.03.2004, 11:16
2004

6.4.4 Dry Type Air Filter
Dust Discharge Valve
Filter Cartridge
25 888
1
Empty dust discharge valve 1 by pressing

apart lips of discharge slot as indicated by
arrows.
Clean discharge slot from time to time.
Remove any caked dirt by pressing together
the upper section of the valve.
2004
25 889
0
Undo clip fasteners 1.

Take off hood 2 and remove cartridge 3.
Clean cartridge (replace at least once a
year)
Clean cartridge 3.
- Using dry compressed air (max. 5 bar),
blow out from inside outwards,
or
- Tap out (in emergencies only). Do not
damage
the cartridge, or
- Wash out according to manufacturers
specifications.
Check paper filter (light showing through)
and gaskets for damage. Replace if
necessary.
After five filter services or after two years at

the latest, replace safety cartridge 4 (never
clean!).
To do so:
- Undo hex nut 5 and remove cartridge 4.
- Insert new cartridge, re-install hex nut and
tighten.
Install cartridge 3, replace hood 2 and do
up clip fasteners 1.
56 BA2012
9912en_K06.P65
56
15.03.2004, 11:16
Never clean filter cartridge with

gasoline or hot fluids!
6.5 Belt Drives

6.5.1 Check V-belts
2012 Standard
2012 with Ribbed V-belt
31 817 0
31 818 0
Visually inspect entire V-belt for damage.

Replace damaged V-belts.
After installing new belts, run engine for 15
minutes, then check belt tension.
To check the tension of the V-belt, use a
tension gauge (see 9.3).
- Place indicator arm 1 into gauge.
- Position guide 3 on V-belt 2, midway
between
the pulleys, with flange 3 on
bottom of gauge against the edge of belt.
- Push slowly on the black pad 4 at right
angles to V-belt 2 until the spring is heard
or felt to trigger.
- Carefully raise the gauge without changing

the position of indicator arm 1.
- Read off the value where the indicator arm
1 intersects scale 5 (arrow) and read
indicator arm 1 off. For settings, see 9.1.
- If necessary, retension belt and measure
again.
26 261 1
2004
Check, tension and change Vbelts only with the engine off. If
necessary, reinstall V-belt
57 Gerade BA2012
9912en_K06.P65
57
15.03.2004, 11:16

6.5.2 Tension V-belts
Coolant / Fuel Pump

Coolant / Fuel Pump
31 819 0
Loosen screws 1 and 2.

Press fuel pump 3 in direction of arrow until the
correct V-belt tension has been achieved.
Tighten screws 1 and 2 again.
2004
6.5 Belt Drives
1
31 821 0
Loosen screws 1 and 2.

Press fuel pump 3 in direction of arrow.
Remove V-belt and position new belt.
Press fuel pump counter to direction of arrow
until the correct V-belt tension has been achieved.
Tighten screws 1 and 2 again.
Press tension roller in direction of arrow until the

ribbed V-belt is free.
First remove ribbed V-belt from the smallest
roller.
Position new ribbed V-belt.
Press tension roller counter to direction of arrow
until the ribbed V-belt is tensioned.
necessary, reinstall V-belt guard.
Check whether ribbed V-belt is

positioned correctly in its guide.
58 BA2012
9912en_K06.P65
58
31 814 0
15.03.2004, 11:16
6.5 Belt Drives

6.5.5 Tension V-belts
Alternator

Alternator
31 820 0
31 822 0
z Loosen screws 1, 2 and 4.

z Adjust alternator 5 in direction of arrow by
turning screw 3 until correct V-belt tension
is achieved.
z Retighten screws 1, 2 and 4.
Loosen fuel pump V-belt, see 6.5.3

Loosen screws 1, 2 and 4.
Adjust screw 3 until V-belt can be removed.
Position new belt.
Adjust screw 3 until the correct V-belt
tension has been achieved.
z Retighten screws 1, 2 and 4.
z Tension fuel pump V-belt, see 6.5.4.
z
z
z
z
z
2004
necessary, reinstall V-belt guard.
59 Gerade BA2012
9912en_K06.P65
59
15.03.2004, 11:17

6
6.5 Belt Drives
6.5.7 Wedge rib V-belts wear limit

examine.
31 879 0
z If a is smaller than 3 mm, then the wedge

rib V- belt is to be exchanged
2004
z Wear limit of the wedge ribV- belt as follows

examine:
z Distance between the nose of the flexibiliti
clamping arm and the notice of the firm
tension adjuster housing examine.
60 BA2012
9912en_K06.P65
60
15.03.2004, 11:17
6.6 Adjustments
2004
61 Gerade BA2012
9912en_K06.P65
61
15.03.2004, 11:17

6
6.6 Adjustments
6.6.1 Check Valve Clearance,

Adjust if Necessary
19 691 2
z Adjust valve clearance if necessary:

- Release locknut 4.
- Use screwdriver 7 to turn setscrew 5 so
that the
correct valve clearance 1 is
attained after locknut 4 has been tightened.
z Check and adjust valve clearance on all
cylinders.
z Reinstall cylinder head cover (with new
gasket if necessary).
z Swing ventilation valve into position and
fasten.
2004
z Loosen ventilation valve and swing to the

side.
z Remove the cylinder head cover.
z Position crankshaft as per schematic, see
6.6.1.1.
z Before adjusting valve clearance, allow
engine to cool down for at least 30 minutes.
The oil temperature should be below 80 C.
z Check valve clearance 1 between rocker
arm / tappet contact face 2 and valve 3 with
feeler gauge 6 (there should be only slight
resistance when feeler blade is inserted).
For permissible valve clearance, see 9.1.
26 262 1
62 BA2012
9912en_K06.P65
62
15.03.2004, 11:17
6.6 Adjustments

6
6.6.1.1 Valve Clearance Adjustment

Schematic
z Crankshaft Position 1:
Turn crankshaft until both valves in cylinder
1 overlap (exhaust valve about to close,
inlet valve about to open). Adjust valve
clearance according to schematic (marked
in black). Mark respective rocker arm with
chalk to show that adjustment has been
carried out.
2004
z Crankshaft Position 2:
Turn crankshaft one full revolution (360).
Adjust valve clearance according to
schematic (marked in black).
26 263 2
63 Gerade BA2012
9912en_K06.P65
63
15.03.2004, 11:17

6.7.1 Battery
6.7.1.1 Check Battery and
Cable Connections
6.7 Accessories
6.7.1.2 Check Electrolyte Level
25 895 0
6.7.1.3Check Electrolyte Density
25 896 0
24232 3
z Keep battery clean and dry.
z Remove sealing caps 1.
z Undo dirty clamps.
z If testers 2 are present:

Electrolyte level should reach the base of
these.
z Clean terminal posts (+ and -) and clamps

of the battery, and grease with acid-free
and acid-resistant grease.
z When reassembling, ensure that clamps
make good contact. Tighten clamp bolts
hand-tight.
z Without testers:
The electrolyte level should be 10-15 mm
above the top of the plates.
z Measure the electrolyte density of individual

cells with a commercial hydrometer.
The hydrometer reading (see table on
following page) indicates the batterys state
of charge. During measurement, the
temperature of the electrolyte should preferably be 20 C.
z If necessary, top up with distilled water.
2004
z Screw sealing caps back in.
64 BA2012
9912en_K06.P65
64
15.03.2004, 11:17
6.7 Accessories
6
Electrolyte density
in [kg/ l]
in [B (Baum scale)*]
Charge status
Normal
Tropical
Normal
Tropical
1.28
1.23
32
27
well charged
1.20
1.12
24
16
semi-charged, re-charge
1.12
1.08
16
11
discharged, immediately charge
* Measurement of electrolyte density in B

(Baum scale) is out of date and rarely
used today.
2004
The gases emitted by the battery

are explosive! Keep sparks and
naked flames away from the
battery!
Do not allow battery acid to come
into contact with skin or clothing!
Wear protective goggles!
Do not rest tools on the battery!
65 Gerade BA2012
9912en_K06.P65
65
15.03.2004, 11:17

6
6.7.2 Rotary Current Alternator
6.7 Accessories
6.7.3 Transportation Shackles
Notes on the three-phase system:

z Never disconnect the cables between
battery, alternator and regulator while the
engine is running.
z If, however, it is necessary to start and
operate the engine without the battery,
disconnect the regulator from the alternator
before starting.
z Be sure not to confuse the battery terminals.
z Replace defective charge pilot lamp bulb
immediately.
z When cleaning the engine: Do not spray
the alternator with a direct jet of water/
steam!
Allow the engine to run warm so that the
remaining water evaporates.
31 827 0
31 826 0
Only use proper lifting gear when

transporting the engine.
z The habit of touching a lead against the

frame to check whether it is live must under
no circumstances be used with three-phase
electrical systems.
z In case of electric welding, connect the
ground
terminal on the welder directly
to the piece being welded.
2004
Use only the correct lifting gear !
66 BA2012
9912en_K06.P65
66
15.03.2004, 11:17

7
2003
7.1 Fault Table

7
Faults can frequently be attributed to the fact
that the engine has been incorrectly operated
or not serviced.
Each time a fault occurs, check whether all
operating and servicing regulations have been
complied with.
A corresponding fault table can be found
on the opposite page.
2003
If the cause of a fault cannot be

determined, or you are unable to remedy a fault
yourself, then please contact your
DEUTZ Service representative.
Before starting, make sure that nobody is standing in the immediate vicinity of the engine or driven
machine.
In the event of repair work:
Caution: If the speed regulator
has been removed, the engine
must not be started under any
circumstances.
Disconnect the battery!
Faults
Engine does not start or is difficult to start (Starting speed is not achieved on starting)
Engine starts, but runs irregularly or fails
Engine becomes excessively hot. Temperature warning system responds
Engine output is deficient
Engine does not run on all cylinders
Engine oil pressure is non-existant or excessively low
Engine oil consumption excessive
Engine smokes - blue
- white
- black
Cause
Not declutched (where possible)
Below starting limit temperature
Engine shut-off lever still in stop position (shutoff magnet defective)
Oil level too low

Oil level too high

Excessive inclination of engine
Adjust throttle to half actuation travel

Air cleaner clogged / turbocharger defective

Air cleaner service switch / indicator defective
CPD* defective (connection line leaks)

Charge air line leaking
Coolant pump defective
Intercooler soiled
Coolant heat exchanger soiled

Cooling fan defective, torn or loose V-belt

(fuel pump in belt drive)

Cooling air temperature rise / heating short circuits
Battery defective or discharged

*CPD = Charge pressure-dependent full-load stop
Measures
Check
Adjust
Replace
Clean
Top up
Bleed
P
E
W
R
A
L
Section
Engine Operation
P
P
P
A
S
P/E
P/E
Combustion air P / W
P
P
P/W
Cooling system P / R
P/R
P/R
P/W
P
P
Table 1 of 2
Electrics
2003
7.1 Fault Table

7
Faults
Engine does not start or is difficult to start (Starting speed is not achieved on starting)
Engine starts, but runs irregularly or fails
Engine becomes excessively hot. Temperature warning system responds
Engine output is deficient
Engine does not run on all cylinders
Engine oil pressure is non-existant or excessively low
Engine oil consumption excessive
Engine smokes - blue
- white
- black
Cause
Cable connections, starter, electrical circuit loose or oxidised
Starter defective or pinion does not engage

Incorrect valve clearance

Injection line leaks
Ventilation line blocked (coolant heat exchanger)
Sheathed glow plugs defective

Injection valve defective

Air in the fuel system

Fuel filter / fuel pre-cleaner soiled
Oil filter defective

Incorrect engine lube oil SAE class or quality

Fuel quality not as per operation manual
Coolant deficiency
7.1 Fault Table

Measures
Check
Adjust
Replace
Clean
Top up
Reduce
P
E
W
R
A
S
Section
Electrics
P
P
Engine
E
P
P/R
P
P/W
P/W
P/R/W
W
Operating media
W
P/W
P/A
2003
Table 2 of 2
Engine Preservation
8
2003
8.1 Preservation
Engine Preservation
8.1
8.1 Preservation
Preservation
If the engine is to remain idle for an extended

period of time, it is necessary to take protective measures to prevent the formation of
corrosion. The preservative measures described here will protect the engine for up to
approx. 6 months. The procedure will have to
be reversed before the engine is
recommissioned.
Anti-corrosion oils to specification:
- MIL-L 21260B
- TL 9150-037/2
- Nato Code C 640 / 642
Recommended cleaning agent to remove
pre servatives:
- Petroleum benzine (hazardous materials class
A3)
Preserve engine:
Clean engine (poss. with cold cleaner).
Radiator cleaning, see 6.3.2.
Run engine until warm, then turn off.
Drain engine oil, see 6.1.2, and fill with anticorrosion oil.
Drain coolant, see 6.3.3.
Top up anti-corrosion agent, see specifications.
Clean oil bath air filter if necessary, see
6.4.3, and top up anti-corrosion oil.
Drain fuel tank.
Make up a mixture of 90 % diesel fuel and
10 % anti-corrosion oil, and refill fuel tank.
Allow the engine to run for approx. 10 mins.
Switch off the engine.
Manually turn the engine over several times.
When turning over with starter, set shutoff
lever to stop position.
Remove V-belts and store in wrapped condition.
Spray grooves on V-belt pulleys 2 with anticorrosion spray.
Drain anti-corrosion agent, see 6.3.3.
2003
Lightly preserve coolant filler neck and seal

with cap.
Seal intake ports and exhaust ports.
Remove engine preservation:

Remove anti-corrosion agent from
grooves in V-belt pulleys 2.
Install V-belts. Retension after brief

operation if necessary, see 6.5.
Remove covers from intake port 3 and

exhaust port 4.
Disconnect coolant inlet and outlet neck

covers, remove protection and connect to
cooling system.
Top up coolant, see 6.3.4.

System must be bled.
Commission engine
9
2003
9.1 Engine Specifications and Settings

9.2 Torque Wrench Settings
9.3 Tools
Model
Number of cylinders
Cylinder arrangement
Bore
Stroke
----------- BF4M 2012 ------------------------ BF4M 2012 C ---------------------- BF6M 2012 C ------------------------ 4 --------------------------------------- 4 ---------------------------------------- 6 ------------------------------------------------------------------- vertical in line ------------------------------------------------[mm] ---------------------------------------------------------- 101 ------------------------------------------------------[mm] ----------------------------------------------------------- 126 --------------------------------------------------------
Total displacement
[cm3] ---------------- 4.04 ----------------------------------- 4.04 ----------------------------------- 6.06 ------------Compression ratio
[]. ------------------------------------------------------------ 19 --------------------------------------------------------Working cycle
-------------------------------------------------- Four-stroke diesel ---------------------------------------------Combustion system
---------------------------------- with turbocharging and direct fuel injection -----------------------------Charge air cooling
--------------- without --------------------------------- with ------------------------------------ with ------------Direction of rotation
-------------------------------------------------- counter-clockwise ----------------------------------------------Weight 2012/ C including cooling system
to DIN 70020-A [approx.kg]
------------------------------------------------- Refer to head-office --------------------------------------------Engine output
[kW]
Max. speed
[1/rpm]
Valve clearance with cold engine (PTs)
[mm]
Valve clearance with cold engine standard [mm]
Injector opening pressure
[bar]
Start of feed
[CS BTOC]
Firing order of the engine
V-belt tension:
Alternator / fan
[N]
Fuel pump - coolant pump
[N]
Compressor
[N]
Ribbed V-belt tension spring-loaded tension roller [N]
2003
1)
2)
------------------ 75 ------------------------------------ 103 ------------------------------------ 155 ---------------------------------------------------------------------- 2500 ----------------------------------------------------------------------------------------------- Inlet 0.3 + 0.1 / exhaust 0.5 + 0.1. ------------------------------------------------------------------------- Adjustment with special tool, see 6.6.1 ------------------------------------------------------------------------------------------- 250 -------------------------------------------------------------------------------------------------------------------- 1). ---------------------------------------------------------------------- 1-3-4-2 ------------------------------- 1-3-4-2 ----------------------------- 1-5-3-6-2-4 --------------------------------------------------- Pre-tension / re-tension 2) -------------------------------------------------------------------------------------------------------------------------- 450 / 300 50. ------------------------------------------------------------------------------------------------------ 450 / 300 50. ------------------------------------------------------------------------------------------------------ 550 / 450 50. ------------------------------------------------------------------------------------------------------ 900 / 600 50. --------------------------------------------------
Engine output, speed, start of delivery are stamped on engine rating plate, etc., see also 2.1.
Re-tension 15 minutes after the engine has been operated under load.

Model
ling
Coolant volume
2012/ C
[ca.ltr.]
Perm. constant coolant temperature
Engine exhaust, output group I
[C]
Engine exhaust, output group II-IV
[C]
Thermostat opening commencement at
[C]
Thermostat fully open from
[C]
Coolant pre-heating
Coolant pump
Feed pressure in
[bar]
Feed quantity in
[m3 /h]
Power consumption in
[kW]
Lubrication
Oil temperature in oil pan
Min. oil pressure when warm
(120 C and SAE oil 15 W 40 ) and low idle
----------- BF4M 2012 ------------------------ BF4M 2012 C ---------------------- BF6M 2012 C ----------------------------------------- Liquid-cooled / cooling system protection -------------------------------
----------------- 5,6 ------------------------------------- 5,6 ------------------------------------ 7,3 ------------------------------------------------------------------- max.110 6) . -------------------------------------------------------------------------------------------------------- max. 105 6) . ------------------------------------------------------------------------------------------------------------- 7) . ------------------------------------------------------------------------------------------------------------------ 83 8) . ------------------------------------------------------------------------------------------------------------------ (4 . ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
9)
. --------------------------------------------------------. --------------------------------------------------------9)
. --------------------------------------------------------9)
------------------------------------------------- Pressure lubrication --------------------------------------------[C] ----------------------------------------------------------- 125 -------------------------------------------------------[bar] ------------------------------------------------------------ 0,8 --------------------------------------------------------
Oil plate filling quantity without filter [approx.ltr.] --------------- 8.5 3) . -------------------------------- 8.5 3) . ------------------------------- 13.0 3) . ----------Oil plate filling quantity with filter
[approx.ltr.] ---------------- 10 3) . ---------------------------------- 10 3). --------------------------------- 14.5 3). ----------3)
Approx. values may vary depending on version. The upper oil dipstick mark is always authoritative.
Only necessary in winter operation, see 3.5.1.
5)
Engine content without radiator only. Content of external cooling system depending on cooling system version.
6)
Other output groups have different values, consultation with head office is required.
7)
In the case of external cooling systems with outlet regulation, the thermostat begins to open at 87 C
8)
In the case of external cooling systems with outlet regulation, the thermostat is fully open at 102 C
9)
Consultation with head office is required (differ depending on engine version)
2006
4)
9.2 Screw Tightening Torques
9
Installation location
Pre-tension [Nm]
Re-tension [Nm]
1. Stage 2. Stage 3. Stage 1. Stage 2. Stage 3. Stage 4. Stage
Total
[Nm]
Cylinder head cover
8.5
Rocker arm adjustment screw
21
Foot on flywheel side
187
M16x40 8.
8.8 A 4 C
187
M16x40 8.
8.8 A 4 C
Foot on fan side
30
45
Intake manifold
8.5
Exhaust manifold
21
Oil drain screw
50
Injection valve attachment
16
Torx
Injection line attachment
30
M14x1.5
Oil pan (cast)

Oil pan (sheet metal)
C2000
Comments
29
21
9.3 Tools
TORX
V-belt tension gauge
26002 0
25899 0
A TORX wrench set is used with engines in

the 2012 series.
This system was chosen because of the many
advantages it offers:
Outstanding accessibility to bolts.
High load transfer when loosening and
tightening.
Almost impossible for socket to slide off
or break, thereby practically ruling out the
risk of injury.
The V-belt tension gauge can be obtained

under order number 8115 + 8120 from:
WILBR
Postfach 14 05 80
D-42826 Remscheid
WILBR
Postfach 14 05 80
D-42826 Remscheid
2003
TORX tools can be ordered from:
2003
Notes
en
Warnings to Place on Equipment
Warning in the Manual
CALIFORNIA
CALIFORNIA
Diesel engine exhaust and some of its

constituents are known to the State of
California to cause cancer, birth
defects, and other reproductive harm.
Diesel engine exhaust and some of its

constituents are known to the State of
California to cause cancer, birth
defects, and other reproductive harm.
or
CALIFORNIA
Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and
other reproductive harm.
Notes
CALIFORNIA PROPOSITION 65 INFORMATION
TO CALIFORNIA CUSTOMERS AND
TO CUSTOMERS SELLING DIESEL ENGINE EQUIPMENT INTO OR
FOR USE IN CALIFORNIA.
Proposition 65, a California law, requires warnings on products which expose individuals in California to chemicals listed under that law,
including certain chemicals in diesel engine exhaust.
Obligations of Manufactures of Diesel-Powered Off-Road Equipment. The California Superior Court has approved either of the following
two methods of compliance with Proposition 65 requirements by manufactures of off-road equipment containing diesel engines. (The court
order containing these provisions is attached.)
1. On-Equipment Warning. Place the warning pictured in attachment 1 on all equipment shipped by you into or for sale in California after
January 1, 1996. The warning must be in a location where it is easily visible to the operator of the equipment when (s)he is operating the
equipment. The warning must be secured to the equipment. If warnings or operating instructions are provided through a digital display,
you may usee that method of providing warning.
2. Operator Manual Warning. When the operator manual is next revised or by December 31, 1995 whichever is earlier, place the warning
in attachment 2 in the operator manual. The warning may be either printed in the manual or on a sticker.
The warning must appear in one of the following locations:
Inside The front cover

Inside the back cover
Outside the front cover
Outside the back cover
As the first page of text
Under either alternative, the warning must appear in the same size, print and format as the attachment selected or be of an equally conspicuous
size and format. If the warning is provided in an on-screen display, the warning must contain the language in the attachment and must be
provided at the time of or in connection with ignition in the same manner as other safety warnings electronically communicated on screen.
Obligation of Resellers of Diesel Engines. This letter must accompany any loose diesel engine sold in California.
Should you have any questions, please call Deutz Corporation Product Support Department.
en
Service
en
Order-No.: 0312 0806
Knowing its DEUTZ

DEUTZ has always stood for excellence in motor
construction, pioneering many developments in
the industry. As an independent motor manufacturer, we offer worldwide a comprehensive range of diesel and gas motors
spanning from 4kW to 7,400kW. Our products are
perfectly tailored to meet our customers individual
requirements.
Over 1.4 million DEUTZ motors do their job
reliably all over the world. We are determined to
preserve the high standard of performance and
dependability of our motors, thus keeping our
customers satisfied at all times. Therefore we are
represented worldwide through a network of highly
competent service partners who will meet the
needs of our customers, wherever they are.
This is why DEUTZ is not only the name for motors
which pack a lot of inventive genius. DEUTZ also
means reliable service and comprehensive support
to enhance your motors performance.
This index Sales & Service offers you an overview
of the DEUTZ partners in your vicinity, including the
products for which they are responsible and the
range of services provided. But even when no direct
product responsibility is mentioned, your DEUTZ
partner will be happy to help you with expert advice.
The Index is constantly updated. Please ask your
DEUTZ service partner for the latest edition.
DEUTZ AG at your service.
Order-No.: 0312 0807 (CD-ROM)

DEUTZ AG
Deutz-Mlheimer Str. 147-149
D-51057 Kln
Obtainable from the local service Partner reponsible
for you or from:
Phone: 0049-221-822-0
Telefax: 0049-221-822-5304
Telex: 8812-0 khd d
http://www.deutz.de
10
DEUTZ AG
Service-Technik
Instandhaltungstechnik Motoren
Deutz-Mlheimer Str. 147-149
D-51063 Kln
Tel.: ++49 (0) 2 21- 8 22 - 0
Fax: ++49 (0) 2 21- 8 22 - 53 58
Internet: www.deutz.de
E-mail:
info@deutz.de
Printed in Germany
All rights reserved
3. Edition, 03/03
We move your world
Order No.: 0297 9912 en

Operation Manual

Uploaded by

Copyright:

Available Formats

Operation Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Operation Manual

Uploaded by

Copyright:

Available Formats

Operation Manual

Safety guidelines / Accident prevention

Technical modifications required to improve our

Please enter the engine serial number here. This

Liquid-cooled DEUTZ engines are designed

3.2.1 Electric Starting

4.1 Lube Oil

6.1.1 Oil Change Intervals

Service and Maintenance

Faults, Causes and Remedies

Care and Maintenance

are the product of many years of research and

Sound care and maintenance practices will ensure

Please contact one of our authorized service

Beware of Running Engine

This symbol is used for all safety

DEUTZ original parts are asbestosfree.

2.1.3 Engine Serial Number

The model A , the engine serial number B and

The rating plate C is attached to the crankcase.

The engine serial number is stamped on the

Cylinders are numbered consecutively, beginning at the flywheel.

2.2 Engine Illustration

2.2.1 Operating Side 2012

2.2 Engine Illustration

2.2 Engine Illustration

2.2.3 Operating Side 2012

2.2 Engine Illustration

2.3 Lube Oil Circuit Schematic

2.3.1 Lube Oil Plan

2.4 Fuel System

2.5 Coolant System

2.5.1 Coolant block diagram 2012

As a rule, engines are delivered without oil.

Fill oil cup 1 of the oil bath air cleaner (if

Never fill the fuel tank while the

3.1.4 Other Preparations

2012: In accordance with the radiator suppliers specifications

Check battery and cable connections, see

In the event of commissioning engines

3.2.1 Electric Starting

without cold start assistance

Do not actuate the starter for more than 20

Bring speed adjustment lever 1 into at least

Turn key clockwise

Push key in and turn further clockwise

with cold start assistance

Release key as soon as engine fires.

Push key in and turn further clockwise

3.3 Monitoring Operation

3.3.1 Engine Oil Pressure

Oil pressure lamp

The oil pressure pilot light comes on with

Oil Pressure Gauge

Oil Pressure Indicator

The pointer must remain in the green sector

The pointer of the oil pressure gauge must

3.3 Monitoring Operation

3.3.2 Coolant temperature