This document provides a service manual for Ford 455C, 555C, and 655C tractor loader backhoes. It covers 9 parts with multiple chapters in each part. Part 1 covers engine systems such as diesel engines, cooling systems, and troubleshooting. Part 2 covers fuel systems such as fuel injection pumps and injectors. Other parts cover electrical systems, transmissions, rear axles, power take-off systems, steering/front axles, hydraulics, the cab, and air conditioning. Each chapter provides descriptions, operations, specifications, overhauls, and troubleshooting for different vehicle components and systems.
This document provides a service manual for Ford 455C, 555C, and 655C tractor loader backhoes. It covers 9 parts with multiple chapters in each part. Part 1 covers engine systems such as diesel engines, cooling systems, and troubleshooting. Part 2 covers fuel systems such as fuel injection pumps and injectors. Other parts cover electrical systems, transmissions, rear axles, power take-off systems, steering/front axles, hydraulics, the cab, and air conditioning. Each chapter provides descriptions, operations, specifications, overhauls, and troubleshooting for different vehicle components and systems.
This document provides a service manual for Ford 455C, 555C, and 655C tractor loader backhoes. It covers 9 parts with multiple chapters in each part. Part 1 covers engine systems such as diesel engines, cooling systems, and troubleshooting. Part 2 covers fuel systems such as fuel injection pumps and injectors. Other parts cover electrical systems, transmissions, rear axles, power take-off systems, steering/front axles, hydraulics, the cab, and air conditioning. Each chapter provides descriptions, operations, specifications, overhauls, and troubleshooting for different vehicle components and systems.
This document provides a service manual for Ford 455C, 555C, and 655C tractor loader backhoes. It covers 9 parts with multiple chapters in each part. Part 1 covers engine systems such as diesel engines, cooling systems, and troubleshooting. Part 2 covers fuel systems such as fuel injection pumps and injectors. Other parts cover electrical systems, transmissions, rear axles, power take-off systems, steering/front axles, hydraulics, the cab, and air conditioning. Each chapter provides descriptions, operations, specifications, overhauls, and troubleshooting for different vehicle components and systems.
Chapter 3 Cooling System Cooling System - 3-Cylinder Engine Description and Operation Cooling System - 4-Cylinder Engine Description and Operation Cooling System - Overhaul
Chapter 4 Troubleshooting, Specifications and Special Tools Troubleshooting Specifications Special Tools
Part 2 Fuel Systems
Chapter 1 Fuel System - General Fuel System - Description and Operation Fuel System - Adjustments DPA Distributor Type Fuel Injection Pump Fuel System - Adjustments DPS Distributor Type Fuel Injection Pump Fuel System - Fuel Tanks, Filters and Fuel Lines Overhaul
Chapter 2 Fuel Injection Pump - DPA Distributor Type Fuel Injection Pomp - Description and Operation Fuel Injection Pump - Overhaul Fuel Injection Pump - ISO Test Conditions Fuel Injection Pump - Test Procedures Chapter 3 Fuel Injection Pump - DPS Distributor Type Fuel Injection Pump - Description and Operation Fuel Injection Pump - Overhaul Fuel Injection Pump - ISO Test Conditions Fuel Injection Pump - Test Procedure
Chapter 4 Injectors Ford 455C Injectors - Description and Operation Injectors - Overhaul
Chapter 5 Injectors Ford 555C and 655C Injectors - Description and Operation Injectors - Overhaul
Chapter 6 Air Cleaners Dry Type Air Cleaner - Description and Operation Dry Type Air Cleaner - Overhaul
Chapter 8 Troubleshooting, Specifications, Test Plans and Special Tools Troubleshooting - Diesel Engines Troubleshooting - Turbocharger Specifications Special Tools Test Plans
Part 3 Electrical System
Chapter 1 Wiring, Lights and Controls Wiring, Lights and Controls - Description and Operation Wiring, Lights and Controls - Fault Finding and Repair Circuit Diagrams and Wiring Harness
Chapter 2 Battery Battery - Description and Operation Battery - Maintenance and Tests
Chapter 3 Starting System Starting System - Description and Operation Starting Motor - Overhaul
Chapter 4 Charging System - A127 55 Amp Alternator with Integral Regulator Charging System - A127 55 Amp Alternator with Integral Regulator - Description and Operation Charging System - A127 55 Amp Alternator with Integral Regulator - Service Precautions, Preliminary Checks, Initial Tests and Alternator Component Tests Charging System - A127 55 Amp Alternator with Integral Regulator - Overhaul
Chapter 5 Troubleshooting, Specifications and Special Tools Troubleshooting Specifications Special Tools
Part 4 Power Reversing Transmission
Chapter 1 4x4 Fully Synchronized Power Reversing Transmission Power Reversing Transmission - Description and Operation Introduction to Overhauling the Transmission Gear Shift Lever, Modulator Unit and Solenoid Control Valve - Overhaul Front End Overhaul Complete Overhaul Component Overhaul
Chapter 2 8X8 Fully Synchronized Power Reversing Transmission Power Reversing Transmission - Description and Operation Introduction to Overhauling the Transmission Gear Shift Lever, Modulator Unit, Lockup Valves and Solenoid Control Valve - Overhaul Front End Overhaul Complete Overhaul Component Overhaul
Chapter 3 Troubleshooting, Specifications and Special Tools Troubleshooting Specifications Special Tools
Chapter 3 Specifications and Special Tools Specifications Special Tools
Part 6 Power Take-Off
Chapter 1 Independent P.T.O. - Ford 455C I.P.T.O. - Description and Operation I.P.T.O. Pressure Regulating Valve and Control Valve - Pressure Tests I.P.T.O. Pressure Regulating Valve - Overhaul I.P.T.O. Control Valve - Overhaul I.P.T.O. Clutch Assembly - Overhaul I.P.T.O. Shaft - Overhaul Transmission Mounted Hydraulic Pump - Description and Operation Transmission Mounted Hydraulic Pump - Overhaul
Chapter 2 Troubleshooting, Specifications and Special Tools Troubleshooting Specifications Special Tools
Part 7 Steering and Front Axle
Chapter 1 Steering Steering - Description and Operation Hydrostatic Steering Motor - Overhaul Power Steering Pump and Reservoir - Overhaul Power Steering System Pressure Testing Reservoir Filter in Hydraulic Tubes Bleeding the Steering System
Chapter 2 Two Wheel Drive Front Axle Front Axle - Description Toe in - Adjustment Front Wheel Hub and Spindle - Overhaul Steering Cylinder and Track Control Rod - Overhaul Front Axle - Overhaul
Chapter 3 Four Wheel Drive Front Axle Assembly Four Wheel Drive Front Axle - Description and Operation Planetary Reduction Assembly and Wheel Hubs - Overhaul Axle Shaft - Overhaul Steering Swivel Pin Bearings - Overhaul Steering Cylinder and Track Rods - Overhaul Front Axle - Removal and Installation Differential Crown Wheel and Pinion Assembly - Overhaul Driveshaft - Overhaul
Chapter 5 Troubleshooting, Specifications and Special Tools Troubleshooting - Steering Specifications - Steering Specifications - Two Wheel Drive Front Axle Specifications - Frontwheel Drive Axle and Transfer Gear Assembly Special Tools
Part 8 Hydraulic System - Controls and Frame
Chapter 1 Hydraulic Circuits Hydraulic Circuits - General Information Hydraulic Circuits - Description and Operation
Chapter 2 Reservoir, Filter and Oil Cooler Reservoir, Filter and Oil Cooler - Description and Operation Reservoir - Overhaul Filter - Overhaul Oil Cooler - Overhaul
Chapter 4 Backhoe Hydraulic Control Valve Assembly Backhoe Control Valve Assembly - Description and Operation Backhoe Control Valve - Overhaul
Chapter 5 Sideshift Backhoe Hydraulic Clamping System Sideshift Hydraulic Clamping System - Description and Operation Sideshift Hydraulic Clamping System - Overhaul
Chapter 6 Loader Hydraulic Control Valve Assembly Loader Hydraulic Control Valve Assembly - Description and Operation Loader Control Valve Overhaul
Chapter 7 Swinging System, Hydraulic Cylinders and Flow Restrict or Valves Swing System - Description and Operation Hydraulic Cylinders - Description and Operation Flow Restrictor Valves - Description and Operation Hydraulic Cylinders - Overhaul Chapter 8 Backhoe Frame, Boom, Dipstick and Buckets, Control System, Hoses and Tubes Backhoe Frame, Boom, Dipstick and Buckets - Description and Operation Backhoe Control System - Description and Operation Hoses and Tubes - Description and Operation Backhoe/Loader Counterweight - Removal and Replacement Backhoe Boom, Dipstick and Buckets - Overhaul Backhoe Swing Post, Carriage and Mainframe - Overhaul Backhoe Extendable Dipstick - Overhaul Backhoe Control System (Mechanical) - Overhaul Hoses and Tubes - Overhaul
Chapter 9 Loader Frame, Buckets, Control System, Hoses and Tubes Loader Frame and Buckets - Description and Operation Loader Lift Arms, Bucket and Subframes - Overhaul Loader Control System (Mechanical) - Overhaul Hoses and Tubes - Overhaul
Chapter 11 Specifications and Special Tools Specifications Special Tools
Part 9 Cab
Cab Glass Installation
Hinged Cab Glass Replacement Rear Lower Glass Replacement Bonded Glass Replacement ROPS Headliner Air Conditioning - Description and Operation Air Conditioning Process System Components - Description and Operation Compressor Pump Compressor - Operation Air-Conditioning Filter Condenser Receiver/Drier Expansion Valve Expansion Valve - Operation Evaporator Blower Fan Switches and Controls Air Conditioner Temperature Thermostatic Control Switch Blower Fan Switch Compressor Protection Switches - High and Low Pressure Cut-Out Switches Refrigerant Oil Refrigerant - R-12 Air-Conditioning System - Troubleshooting and Service Air-Conditioning System - General Refrigerant R-12 Handling Refrigerant Can Valve Screw Type Valve Flat Type Valve Preliminary Troubleshooting and Testing Diagnosis Chart Tools Pressure Test Equipment Manifold Gauge Set Operating Precautions Attaching the Gauge Set to the Tractor Test Procedure - Stabilizing the System A/C System Performance Tests and Diagnosis Chart Manifold Gauge Reading and Interpretations Corrective Procedures Servicing the Air-Conditioning System Leak Testing Discharging the System Using the Recovery and Recycling System Flushing the System Evacuating the System Charging the System Refrigerant Can Method Charging the System - Charging Station Evacuating Tips Air-Conditioning Condenser, Receiver/Drier, High and Low Pressure Cut out Switches, Expansion Valve and Evaporator - Overhaul Component Removal Condenser Removal Inspection and Repair Installation Receiver/Drier High and Low Pressure Switches Removal Blower Motor and Fanned Assembly Removal Expansion Valve Removal Evaporator Core Removal Air-Conditioning Control Switches Removal Capillary Tube Removal Air Conditioning Electrical Controls Operation Blower Control Switch Air Conditioning Electrical System Troubleshooting and Testing Fan Relay and A/C Clutch Relay Circuit Breaker Lower Switch High and Low Cut out Switches Condenser Fan Motors Blower Fan Motor Air Conditioning Specifications Compressor - Description and Operation Compressor Clutch Refrigerant Oil Handling Refrigerant Oil Compressor - Overhaul Oil Level Checks Component Replacement Compressor Replacement Compressor Inspection Clutch Disassembly Clutch Reassembly Shaft Seal Replacement Shaft Seal Installation Cylinder Heads Servicing Compressor Specifications Special Tools
Part 10 Separating the Tractor
Front Cover Oil Pan Removal
Torque Specs Engine Removal Engine Torque Specs Separating the Transmission from the Engine Reinstalling Torque Converter Bolts Torque Converter Torque Specs Separating the Transmission from the Rear Axle Backhoe Removal Rear Axle Removal Reinstallation Tips
Part 11 Accessories
Cold Start Kit #FP 556
Basic System Operation Cold-Weather Starting Service Information Cleanliness Fittings and Tubing Starting Fluid Cylinder Installation Troubleshooting Inspection Procedure Instruction Usage Safety Precautions Basic System Information Parts Information Additional Parts Required for Naturally Aspirated or Turbocharged Tractors Additional Parts Required for Turbocharged Equipped Tractors Common Installation Procedures Naturally Aspirated Tractor Installation Procedures Turbocharged Tractor Installation Procedures Checking the Operation of the Cold Start System Backup Arm Wiring Kit 4 X 4 or 8 X 8 Power Reversing Transmission Installation Instructions for Models 250C, 260C, 345C, 445C and 545C Mounting the Backup Alarm Installation Instructions for Models 455C, 555C and 655C Heavy-Duty Seat Suspension Kit Application Loader Auxiliary Valve Kits Conversion Kits Tractor Preparation Control Valve Preparation Control Lever Conversion Two Piece Control Lever Assembly Control Valve Installation Control Valve Linkage Installation Bolts All One and Weld-On Cutting Edges Instructions for Fit up and Welding Base Plate to Bucket Cutting/Welding Procedure for the Installation of the New Cutting Edge on a Bucket Loader Bucket Bucket Edge Countersunk Bolt Multipurpose Bucket Forks Three Lever Backhoe Controls - Foot Swing Conversion Kit Hand Lever Controls Extendable Dipper Stick Conversion Kit Reversible Stabilizer Pads Rear Window Defroster
