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3512B Marine Engine SRH00001-UP(M0079782 - 13) - Documentation Page 1 of 4

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Product:  PETROLEUM ENGINE 
Model:  3512B PETROLEUM ENGINE SRH00101 
Configuration: 3512B Marine Engine SRH00001-UP 

Operation and Maintenance Manual


3508B, 3512B, 3516B, 3512C and and 3516C Auxiliary Engines, Generator Set
Engines, and Generator Sets
Media Number -SEBU7845-23 Publication Date -01/04/2014 Date Updated -20/06/2018

i07284996

Maintenance Interval Schedule


SMCS - 1000; 4450; 7500

Ensure that all safety information, warnings, and instructions are read and understood before any
operation or any maintenance procedures are performed. The user is responsible for the
performance of maintenance, including all adjustments, the use of proper lubricants, fluids, and
filters. The user is also responsible for the replacement of components due to normal wear and
aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished
performance of the product and/or accelerated wear of components. Use fuel consumption, service
hours, or calendar time, WHICH EVER OCCURS FIRST, to determine the maintenance intervals.
Products that operate in severe operating conditions may require more frequent maintenance.
Before each consecutive interval is performed, all maintenance from the previous interval must be
performed.

When Required

Batteries - Replace
Battery or Battery Cable - Disconnect
Centrifugal Oil Filter - Inspect
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Air Cleaner Element (Single Element) - Clean/Replace
Fuel System - Prime
Generator - Dry
Generator Bearing - Lubricate
Generator Set - Test
Generator Set Alignment - Check
Heat Exchanger - Inspect
Maintenance Recommendations
Rotating Rectifier - Check
Rotating Rectifier - Test
Sea Water Strainer - Clean/Inspect
Speed Sensor - Clean/Inspect
Winding - Test
Zinc Rods - Inspect/Replace

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3512B Marine Engine SRH00001-UP(M0079782 - 13) - Documentation Page 2 of 4

Daily

Air Starting Motor - Inspect


Air Starting Motor Lubricator Oil Level - Check
Air Tank Moisture and Sediment - Drain
Cooling System Coolant Level - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Filter Differential Pressure - Check
Engine Oil Level - Check
Fuel Tank Water and Sediment - Drain
Generator Bearing Temperature - Test/Record
Generator Load - Check
Instrument Panel - Inspect
Power Factor - Check
Stator Winding Temperature - Measure/Record
Walk-Around Inspection

Every Week

Generator - Inspect
Space Heater - Check
Voltage and Frequency - Check

Initial 250 Service Hours

Engine Valve Lash - Inspect/Adjust


Fuel Injector - Inspect/Adjust
Speed Sensor - Clean/Inspect

Every 250 Service Hours

Battery Electrolyte Level - Check


Belts - Inspect/Adjust/Replace
Cooling System Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil and Filter - Change
Hoses and Clamps - Inspect/Replace

Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)

Cooling System Coolant Sample (Level 2) - Obtain

Every 500 Service Hours

Air Shutoff - Test

Every 1000 Service Hours

Engine - Clean
Engine Crankcase Breather - Clean
Engine Protective Devices - Check

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3512B Marine Engine SRH00001-UP(M0079782 - 13) - Documentation Page 3 of 4

Fuel System Primary Filter - Clean/Inspect/Replace


Fuel System Secondary Filter - Replace

Every 2000 Service Hours

Air Starting Motor Lubricator Bowl - Clean


Crankshaft Vibration Damper - Inspect
Driven Equipment - Check
Generator Set Vibration - Test/Record
Stator Lead - Check
Turbocharger - Inspect

Every Year

Cooling System Coolant Sample (Level 2) - Obtain


Generator Bearing - Inspect
Varistor - Check

Every 3000 Service Hours

Air Starting Motor - Inspect

Every 3000 Service Hours or 3 Years

Cooling System Coolant (DEAC) - Change

Every 4000 Service Hours

Auxiliary Water Pump - Inspect


Camshaft Roller Followers - Inspect
Engine Valve Lash - Inspect/Adjust
Fuel Injector - Inspect/Adjust

Every 6000 Service Hours

Air Shutoff Damper - Remove/Check

Every 6000 Service Hours or 3 Years

Cooling System Coolant Extender (ELC) - Add

Every 6000 Service Hours or 6 Years

Alternator - Inspect
Cooling System Water Temperature Regulator - Replace
Prelube Pump - Inspect
Speed Sensor - Clean/Inspect
Starting Motor - Inspect
Stator Lead - Check
Water Pump - Inspect

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3512B Marine Engine SRH00001-UP(M0079782 - 13) - Documentation Page 4 of 4

Every 12 000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change

Overhaul

Aftercooler Core - Inspect/Clean


Generator Bearing - Replace
Overhaul (Top End)
Overhaul (Major)
Overhaul Considerations

Copyright 1993 - 2021 Caterpillar Inc. Sat Aug 14 16:16:06 UTC+0300 2021 
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