Vitrek 944i Operating Manual 3.39A and Lower 2013-03-13
Vitrek 944i Operating Manual 3.39A and Lower 2013-03-13
Vitrek 944i Operating Manual 3.39A and Lower 2013-03-13
Vitrek Corporation
9880A Via Pasar, San Diego, CA 92126
USA
Web: www.vitrek.com
Email: info@vitrek.com
Table of Contents
Introduction .........................................................................................................1
Certification & Warranty Statement .......................................................................1
Safety Precautions ..................................................................................................2
1 Getting Started
Unpacking...............................................................................................................3
Initial Adjustments..................................................................................................3
Front Panel Layout .................................................................................................4
Rear Panel Layout...................................................................................................5
Instructions for Bench Use .....................................................................................6
Instructions for Rack Mounting ..............................................................................6
Earth Ground Connection .......................................................................................6
Current Detection Circuitry ....................................................................................6
4 Test Connections
Test Connection Safety Precautions .......................................................................23
Connecting to Earth Grounded Devices .................................................................23
Connecting to Non-Grounded Devices ...................................................................24
Typical Electrical Safety Test Connection .............................................................25
5 Systems Controls
Running Self Tests..................................................................................................27
Setting System Clock..............................................................................................28
Beeper Control........................................................................................................28
Selecting Arc Sensitivity ........................................................................................28
Enabling Auto Ground Testing...............................................................................29
Enabling Ramp Down.............................................................................................29
Ramp Current Limit................................................................................................29
Safety Interlock.......................................................................................................30
6 Remote Operation
Option IF-4 Interface Card Description ..................................................................31
IEEE-488.2 (GPIB) Programming..........................................................................31
RS-232C Communication Port ...............................................................................38
Parallel Printer Port.................................................................................................39
Vitrek Instrument Control Loop (VICL) ................................................................39
8 Maintenance
Routine System Inspection and Maintenance .........................................................42
Verification Procedure............................................................................................43
Performing an External Auto-Calibration...............................................................45
EPROM Upgrade Procedure...................................................................................48
9 Specifications
944i Performance Specifications ............................................................................50
Introduction
The Vitrek 944i Dielectric Analyzer combines the four basic dielectric tests into one compact, easy to use, feature-rich instrument.
The 944i's standard multi-function capabilities include - AC and DC Dielectric strength testing, Insulation Resistance (IR)
measurement to 100 gigaohms and Earth Continuity measurement down to 10 milliohms. All of these tests can be run in either
manual or automatic mode, as well as, via remote control using the optional IEEE-488.2 (GPIB), RS-232C or parallel
communication ports.
Vitrek has taken advantage of advanced microprocessor and ASIC technologies in order to reduce the size and complexity of the
944i while increasing reliability and functionality when compared to traditional hi-pot testers. Operating the 944i is easier than
ever due to extensive menu prompting on the unit's brilliant 40 character back-lit LCD. Built-in test procedure storage and edit
capability increases test throughput and reduces test development time. Internal diagnostics ensure that the 944i is properly
functioning at all times while the automatic calibration capability maintains highest possible systems accuracy.
Read the Vitrek 944i manual carefully before operating the instrument. Should you have any questions, Please contact your local
Vitrek Service Center or Vitrek Customer Satisfaction Department at 9880A Via Pasar, San Diego, CA 92126 phone (858)6892755 fax (858)689-2760.
Certification
Vitrek Corporation certifies that this instrument was thoroughly tested and inspected and found to meet published specifications
when shipped from the factory. Vitrek Corporation further certifies that the calibration of this instrument is traceable to the
National Institute of Standards and Technology to the extent allowed by NIST's calibration facility.
Limited Warranty
The warranty period for this instrument is stated on your invoice and packing list. Please refer to these documents to
determine appropriate warranty dates. Vitrek warrants to the original purchaser that this product will be free from defects in
material and workmanship under normal use throughout the warranty period. Vitrek Corporation's liability under this
warranty is limited solely to the repair or replacement of this instrument during the warranty period, provided it is returned to
the factory freight prepaid with return authorization number. And provided that such defects are not determined by Vitrek to
have been caused by abuse, misuse, alteration, improper installation, neglect or environmental conditions. No other warranty
is expressed or implied. Vitrek Corporation is not liable for incidental, consequential, direct or indirect damages or for costs,
losses or expenses of any kind. A return authorization number must be obtained directly from the factory for warranty
repairs. No liability will be accepted if returned without factory authorization number.
Safety Precautions
The following general safety precautions must be observed during all phases of operation, service and repair of this
instrument. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety
standards of design, manufacture and intended use of the instrument. Vitrek Corporation assumes no liability for the
customer's failure to comply with these requirements.
Unpacking
If the shipping carton is damaged, request that the carrier's agent be present when the instrument is unpacked. If the instrument
appears damaged, notify the carrier's agent for repair authorization before returning the instrument to Vitrek.
It is also necessary to notify Vitrek and receive a RETURN MATERIALS AUTHORIZATION number before returning the
instrument.
Even if the instrument appears undamaged, it may have suffered internal damage in transit that may not be evident until operated
or tested to verify performance. If the instrument fails to operate, notify the carrier's agent and Vitrek or your local Vitrek Service
Center. Retain the shipping carton for the carrier's inspection.
.........................................................................................
Initial Adjustments
The only adjustments required prior to operation of the 944i are selection of the local power source voltage and verification that
the correct fuse for this voltage is fitted. The supply voltages and fuses are listed below:
105 to 128VAC 50/60Hz
Unless specifically requested, all units shipped to North American locations are factory set for 115VAC. Check the rear panel
mounted selector switch to ensure that the proper line voltage is selected prior to applying power to the 944i.
.........................................................................................
1. Main Display
2. Power Switch
3. Function Keys
4. L.E.D. Indicators
5. Mode Keys
6. Numeric Entry Keys
7. Calibration Enable Switch
8. Measurement Terminals
Main Display - The 944i utilizes a 2 row by 20 Character, alphanumeric, backlit LCD.
Power Switch - The 944i features an ergonomic, rocker style power switch.
Function Keys - The keypad grouping immediately below the main display contains 11 function keys. The functions are (from
left to right, top row first): High Voltage Enable, VAC (AC Dielectric), VDC (DC Dielectric), Left Arrow, Right Arrow, High
Voltage Disable, Megohms (Insulation resistance), Low-ohms (Continuity), Up Arrow, Down Arrow and Enter. The High
Voltage Disable key is highlighted in bright red for easy identification. This key may be used at any time to disable the high
voltage output and return the instrument to a safe operating state.
L.E.D. Indicators - The 944i is equipped with 10 front panel L.E.D. status indicators. They are (from top to bottom): High
Voltage Present, High Voltage Enabled, Testing, VICL Port Active, Printing, RS232 Active, GPIB Remote, Talk, Listen and SRQ
(remote service request).
Mode Keys - The two columns of keys to the right of the status indicators are the mode keys. A listing of the 10 mode keys (from
left to right, top row to bottom row) is as follows: Recall Test Program, Edit Test Program, Print, Menu, System Test, System
Configuration, Internal Calibration, External Calibration, GPIB Address and Local.
Numeric Entry Keys - The numeric entry keys are located to the right of the mode keys. They consist of 0 through 9, +/-, Decimal
Point (.), Enter, Clear and Reset.
Calibration Enable Switch - The calibration enable switch is recessed behind the front panel and is located to the right of the
numeric entry keys. The calibration enable switch may be secured by a calibration sticker which must be broken in order to
engage the switch.
Measurement Terminals - The 944i is designed with three safety sheathed banana plug receptacles for stimulus and measurement.
Warning! Terminals provide dangerous and potentially lethal voltages. Read and understand all safety precautions before
connecting to these measurement terminals.
6. IEEE-488 Port
7. VICL/ SIJ Ports
8. Parallel Printer Port
9. Chassis Ground Terminal
Fan Filter Assembly - The 944i uses a removable fan filter to clean the air used for cooling. Refer to the maintenance section of
this manual for instructions on periodic removal and cleaning.
Line Voltage Selector - To select between 115 and 230 VAC line voltage operation, the 944i provides a built-in line voltage
selector switch. Refer to the initial settings instructions, located earlier in this section of the manual, prior to changing switch
positions.
RPO Rear Panel Output Terminals - The 944i may be optionally equipped with rear output terminals for applications (such as rack
mounting) where this feature is desirable and convenient.
Line Power Receptacle - Power is provided to the 944i through a three-prong internal type power receptacle. A power cord,
which mates with this receptacle, is also provided.
RS232 Port - The 944i uses a 9-pin male "D" sub connector for serial communications when the option IF-4 interface package is
ordered.
IEEE-488 Port - Access to the optional IEEE-488/ GPIB interface is accomplished through this connector.
VICL/SIJ Ports - The 944i is configured with a proprietary serial control ports when the IF-4 interface package is ordered. This
serial port is provided to communicate with auxiliary instruments such as the 930i Ground Integrity Tester. The SIJ port is
optionally available for connection to safety interlock devices (i.e. palm switches or micro-switches).
Parallel Printer Port - To output data to an Epson FX-80 compatible parallel printer, the 944i utilizes a standard 25 pin "D" sub
connector. The parallel printer capability is part of the IF-4 interface package.
Chassis Ground Terminal. This binding post provides convenient access to the 944i's chassis ground. The chassis ground
terminal is used in the process of calibrating the 944i.
.........................................................................................
.........................................................................................
Operating the Vitrek 944i in direct mode permits the user to manually control the output up or down while monitoring the leakage
current being drawn by the load. When operating in the direct mode the user is in full control of the measurement process - ramp
rate and dwell time are a function of how fast the user changes the output voltage and how long the user chooses to stay at that
setting. Voltage and current limits are set by the user to prevent accidental excursion beyond those preset points.
WARNING!: failure to observe test connection precautions may result in severe injury or death to the operator. The
display will prompt the user to press the HV enable key as follows:
HIGH VOLTAGE ENABLE
REQUIRED
Once the test connections have been verified, press the HV enable button. After pressing the high voltage enable key the final
prompt is:
PRESS ENTER TO
START TEST
Upon pressing the enter key the 944i will sound a number of warning beeps while flashing the HV enable indicator. If the user
has enabled the auto-ground test feature of the 944i, the unit will automatically check the chassis of the DUT for earth ground
continuity before applying high voltage to the DUT.
Whenever any voltage greater than 80 volts is applied to the output terminals, the high voltage present indicator will automatically
illuminate. The starting point for all direct high voltage tests is at 100V. The test display is arranged with the top row indicating
the output voltage in both digital read-out and bar graph formats. The multi-segment bar graph represents the proportion of output
voltage relative to the preset voltage limit. For example, if the output setting was 500 volts and the preset voltage limit was 2500
volts approximately 20% of the bar graph segments will be illuminated.
Adjacent to the bar graph is a digital display of the output voltage setting. The display is a four-digit display with a resolution of
one volt. The digit that is blinking is the digit that is presently subject to modification by the up/down cursors. To increase the
output voltage, press the up arrow. To decrease the output, press the down arrow. To move the blinking digit to the left or right,
use the left/right cursors.
If at any time during direct output control the preset maximum current limit is exceeded, the test is automatically aborted and a
maximum current exceeded message will be displayed. When the user has completed direct mode testing, press the High Voltage
Disable/Stop key to remove the high voltage output. ALWAYS verify that the high voltage present indicator has extinguished
prior to handling the test leads.
.........................................................................................
After the voltage limit has been set the 944i will prompt for a test frequency. This advanced feature, which enables the user to test
AC dielectric strength over a wide range of test frequencies, is unique to the Vitrek 944i. The frequency prompt is as follows:
SELECT TEST FREQUENCY
60 HZ 50 HZ _ _ _ HZ
Should the user desire a test frequency of 60 Hz, press enter. If 50 Hz is the desired test frequency, use the right cursor to
highlight the 50 Hz option and then press enter. When an alternate test frequency is required, use the cursors to highlight the _ _ _
Hz option and then use the number keys to fill in the frequency of interest and then press enter.
Following frequency selection, the current sense selection menu will appear as shown below:
SELECT CURRENT SENSE
REAL APPARENT TOTAL
The Vitrek 944i uses internal phase angle circuitry to determine if the leakage current being measured is a result of a resistive load
(real), reactive load (apparent) or both (total). In most applications total current is the desired sense mode and is highlighted when
the current sense prompt pops-up. To select "total" press the enter key.
In many applications involving devices with EMI filters, the current being drawn by the filter capacitor is of no interest to the
user. To ignore the current flow caused by the reactive component, select the "real" current sense mode. To determine the
amount of current flow caused by the reactive component, select "apparent" current sense.
Due to the nature of phase measurement, it is difficult to accurately determine the phase of low amplitude signals. To prevent
erroneous phase measurement under low amplitude conditions, the 944i will automatically default to "total" current sense when
phase signals are below the minimum threshold.
Once the current sense mode has been selected, the 944i will prompt the user to set a current limit with the following message:
ENTER MAX CURRENT
10.0 mA
This value sets the maximum amount of leakage current which the 944i will source prior to shutting down the test. Any current
which exceeds this limit will cause the unit to automatically stop the test. The default value is 10.0 mA. However, any value
between 1nA and 35 mA may be used. To change the value of the current limit, use the number keypad. To change the units
from m (milli) to u (micro) or n (nano), use the up/down cursor arrows. Once the desired maximum current limit is displayed,
press enter to complete the test set-up for VAC Direct mode.
For safety purposes, the 944i requires a two step key press sequence prior to initiating high voltage testing. Before beginning this
sequence, it is important to ensure that the device under test is properly connected to the 944i test terminals. Please refer to the
"Test Connections" section of the operating manual before proceeding. WARNING!, failure to observe safety precautions may
result in severe injury or death to the operator. The display will prompt the user to press the HV enable key as follows:
HIGH VOLTAGE ENABLE
REQUIRED
Once the test connections have been verified, press the HV enable key. After pressing the high voltage enable key the final prompt
is:
PRESS ENTER TO
START TEST
Upon pressing the enter key the 944i will sound a number of warning beeps while flashing the HV enable indicator. If the user
has enabled the auto-ground test feature of the 944i, the unit will automatically check the chassis of the DUT for earth ground
continuity before applying high voltage to the DUT.
.........................................................................................
For direct (manual control) mode, press enter, as the direct mode is highlighted when the menu pops-up. The next prompt is as
follows:
ENTER MAX VOLTAGE
1000 VOLTS
This prompt allows the operator to set a maximum test voltage. This limit prevents the user from inadvertently exceeding the
intended range of output voltage. The 1000 VDC shown is the default limit. To enter another limit, simply press the number keys
for the desired value. The range of test voltages for the Megohm function is from a low of 100 VDC to a maximum of 2500 VDC.
Once the desired voltage limit has been entered, press enter to advance to the next step.
ENTER MIN RESISTANCE
1.000 MEGOHMS
The minimum resistance value is a built-in safety feature. Should the load resistance drop below this value the 944i will
automatically stop the test. The default value is 1 megohm. The lowest allowable minimum resistance value is 100 K. Should
the user care to use a different value, just enter the new value and press the enter key. To change the units from M (mega) to G
(giga) or K (kilo) use the up down cursor arrows.
As in AC and DC, the Megohm function of the 944i requires a two-step key press sequence that the device under test is properly
connected to the 944i test terminals. Please refer to the "Test Connections" section of the operating manual before proceeding.
WARNING!, failure to observe safety precautions may result in severe injury or death to the operator. Before beginning this
sequence, it is important to ensure that the device under test is properly connected to the 944i test terminals.
The display will prompt the user to press the HV enable key as follows:
.........................................................................................
earth ground continuity the Vitrek 930i Ground Integrity Analyzer is recommended.
To start low resistance testing, press the low ohms key. The low ohm prompt will appear as follows:
LOW OHM TEST
DIRECT AUTOMATIC
To conduct manual low resistance measurements, select the direct option. The 944i uses a 2-wire measurement technique.
Proper zeroing of test lead resistance is essential to obtaining reliable results. To facilitate the canceling of lead wire
resistance the 944i will provide a brief message as follows:
PRESS 0 TO NULL
LEAD RESISTANCE
It is recommended that the user "null" the lead set periodically to obtain the most accurate results. Always do a "null" when a
new or different set of test leads are used with the unit. If you wish to null the test leads press the zero (0) key. When the "0"
is pressed the following prompt will appear:
SHORT V LO & CHASSIS
SENSE LEADS (ENTER)
The low resistance measurement is made between the V LO and Chassis Sense terminals. Apply a short to the end of the leads
and press enter. The 944i will measure the lead resistance and store the value in non-volatile memory. Until a new value is stored
the 944i will use this value to offset the lead resistance each time a low ohms test is done. In the event that the lead resistance is
too high or a poor contact is made, the 944i will advise the user to check leads.
Should one elect not to null out the leads or following the null routine the 944i goes directly into the low ohms mode. There is no
"High Voltage Enable" prompt as the low ohms test is conducted with a low voltage constant current source. When measuring
low resistance the reading is displayed in four digit format with a fixed decimal to the right of the most significant digit. The
maximum reading is approximately 8.500 ohms. When the measurement range is exceeded, the display will show four asterisks
(****). In the automatic test mode the Vitrek 944i is a powerful, high volume test system in one compact package. Whether
operating from the front panel or via the GPIB interface, the 944i can quickly execute a wide variety of tests comparing each step
to preset user limits. Test routines can be easily entered, stored, recalled and edited using the 944i's built-in procedure generator.
When the test is completed, hard copy test results are available at the touch of a button, provided the optional IF-4 interface card is
installed. The IF-4 option includes GPIB, RS232, parallel printer port and VICL port.
12
is set to zero, the limit becomes inactive. Any value between 0 nA and 35 mA may be used as a minimum current limit. To
change the value of the current limit, use the number keypad. To change the units from m (milli) to u (micro) or n (nano), use the
up/down cursor arrows. Once the desired current limit is displayed, press enter. The next prompt is:
ENTER RAMP CURRENT
10.0 mA
The ramp current feature allows the user to program separate max current limits for the ramp and dwell portions of the test. The
default value for the ramp current limit is the same value as the dwell current limit. The next prompt is:
ENTER TEST TIME
10.0 SECONDS
The test time is the amount of time that the 944i will hold the test voltage once it has arrived at that voltage. This period is often
referred to as dwell time. During the dwell time the unit continuously monitors leakage current against both min and max current
limits, while holding the output constant. If at any time during either the ramp or dwell period, a current limit is exceeded the test
is stopped and the DUT is failed. If the test time elapses then the DUT has successfully passed the test without tripping a limit.
Use the number keypad to overwrite the default test time with the desired time and then press enter. This completes the test
parameters for automatic DC Dielectric testing. The next prompt is as follows:
SELECT MODE
RUN ADD CHANNL STORE
Run is the highlighted menu item when the select mode prompt appears. If the user chooses, another step can be added on before
running the test. The cursor arrows may be used to select any of the desired mode options. Detailed instructions on the add,
channel and store functions can be located later in this chapter. If the user is interested in repeating the test just entered, it is
recommended that the test be stored. To run the test that has just been set-up, press enter while the "run" is highlighted.
As in direct mode testing, the automatic mode of the 944i requires a two step key press sequence prior to initiating high voltage
testing. Before beginning this sequence, it is important to ensure that the device under test is properly connected to the 944i test
terminals. Please refer to the "Test Connections" section of the operating manual before proceeding.
WARNING! Failure to observe test connection precautions may result in severe injury or death to the operator. The display will
prompt the user to press the HV enable key as follows:
HIGH VOLTAGE ENABLE
REQUIRED
Once the test connections have been verified, press the HV enable button. After pressing the high voltage enable key the final
prompt is:
PRESS ENTER TO
START TEST
Upon pressing the enter key the 944i will sound a number of warning beeps while flashing the HV enable indicator. If the user
has enabled the auto-ground test feature of the 944i, the unit will automatically check the chassis of the DUT for earth ground
continuity before applying high voltage to the DUT.
........................................................................................
The slew rate prompt allows the test developer to automatically set the ramp rate, so that the output voltage linearly increases in
amplitude up to the test voltage. The slew rate can be set from 1 volt per second to 2000 volts per second. If 100 V/S is the
desired ramp rate, then press enter. If another rate is desired, then use the number keys to input a new value and then press enter.
After the slew rate has been set, the 944i will prompt for a test frequency. This advanced feature, which enables the user to test
AC dielectric strength over a wide range of test frequencies, is unique to the Vitrek 944i. The frequency prompt is as follows:
SELECT TEST FREQUENCY
60 HZ 50 HZ _ _ _ HZ
Should the user desire a test frequency of 60 Hz, press enter. If 50 Hz is the desired test frequency, use the right cursor to
highlight the 50 Hz option and then press enter. When an alternate test frequency is required, use the cursors to highlight the _ _ _
Hz option and then use the number keys to fill in the frequency of interest and then press enter. The frequency range of the 944i is
from 50 to 100 hertz.
Following frequency selection, the current sense selection menu will appear as shown below:
SELECT CURRENT SENSE
REAL APPARENT TOTAL
The Vitrek 944i uses internal phase angle circuitry to determine if the leakage current being measured is a result of a resistive load
(real), reactive load (apparent) or both (total). In most applications total current is the desired sense mode, so "total" is highlighted
when the current sense prompt pops-up. To select "total" press the enter key.
In many applications involving devices with EMI filters, the current being drawn by the filter capacitor is of no interest to the
user. To ignore the current flow caused by the reactive component, select the "real" current sense mode. To determine the
amount of current flow caused by the reactive component, select "apparent" current sense.
Due to the nature of phase measurement, it is difficult to accurately determine the phase of low amplitude signals. To
prevent erroneous phase measurement, the 994i will default to "total" current sense when phase signals are below the
minimum threshold. Once the current sense mode has been selected, the 944i will prompt the user to set a current limit with
the following message:
ENTER MAX CURRENT
10.0 mA
This value sets the maximum amount of leakage current which the 944i will source without failing the DUT and shutting down the
test. Any current which exceeds this limit will cause the unit to automatically stop the test. The default value is 10.0 mA. Any
value between 1nA and 35mA may be used. To change the value of the current limit, use the number keypad. To change the
units from m (milli) to u (micro) or n (nano), use the up/down cursor arrows. Once the desired maximum current limit is
displayed, press enter. After the maximum current limit is set the next prompt is:
ENTER MIN CURRENT
0.0_ mA
The minimum current limit is provided as a convenience to assure that the load is actually connected. Any current measured
below this limit will cause the unit to automatically stop the test. The default value is 0.0 mA. When the minimum current limit
is set to zero, the minimum current limit becomes inactive. Any value between 0 nA and 35 mA may be used as a minimum
current limit. To change the value of the current limit, use the number keypad. To change the units from m (milli) to u (micro) or
n (nano), use the up/down cursor arrows. Once the desired current limit is displayed, press enter. The next prompt is:
ENTER TEST TIME
10.0 SECONDS
The test time is the amount of time that the 944i will hold the test voltage once it has arrived at that voltage. This period is often
referred to as dwell time. During the dwell time the unit continuously monitors leakage current against both min and max current
limits, while holding the output constant. If at any time during either the ramp or dwell period, a current limit is exceeded, the test
is aborted and the DUT is failed. Use the number keypad to overwrite the default test time with the desired time and then press
enter. This completes the test parameter selection for automatic AC testing. The next prompt is as follows:
SELECT MODE
RUN ADD CHANNL STORE
Run is the highlighted menu item when the select mode prompt appears. If the user chooses, another step can be added on
before running the test. The cursor arrows may be used to select any of the desired mode options. Detailed instructions on
the add, channel and store functions can be located later in this chapter. If the user is interested in repeating the test just
entered, it is recommended that the test be stored. To run the test that has just been set up, press enter while "run" is
highlighted.
As in direct mode testing, the automatic mode of the 944i requires a two step key press sequence prior to initiating high
voltage testing. Before beginning this sequence, it is important to insure that the device under test is properly connected to
the 944i test terminals. Please refer to the "Test Connections" section of the operating manual before proceeding.
WARNING!, failure to observe test connection precautions may result in severe injury or death to the operator. The
display will prompt the user to press the HV enable key as follows:
HIGH VOLTAGE ENABLE
REQUIRED
Once the test connections have been verified, press the HV enable button. After pressing the high voltage enable key the final
prompt is:
PRESS ENTER TO
START TEST
Upon pressing the enter key the 944i will sound a number of warning beeps while flashing the HV enable indicator. If the user
has enabled the auto-ground test feature of the 944i, the unit will automatically check the chassis of the DUT for earth ground
continuity before applying high voltage to the DUT.
........................................................................................
16
The 944i requires a two-step key press sequence prior to initiating high voltage testing. Before beginning this sequence, it is
important to ensure that the device under test is properly connected to the 944i test terminals. Please refer to the "Test
Connections" section of the operating manual before proceeding. WARNING!, failure to observe safety precautions may result in
severe injury or death to the operator.
The display will prompt the user to press the HV enable key as follows:
HIGH VOLTAGE ENABLE
REQUIRED
Once the test connections have been verified, press the HV enable key. After pressing the high voltage enable key the final
prompt is:
PRESS ENTER TO
START TEST
Upon pressing the enter key the 944i will sound a number of warning beeps while flashing the HV enable indicator. If the user
has enabled the auto-ground test feature of the 944i, the unit will automatically check the chassis of the DUT for earth ground
continuity before applying high voltage.
During the ramp-up period, the timer will count down until it arrives at the test voltage. Once the dwell time begins, the timer will
reset and count down to the end of the test.
.........................................................................................
If 2 ohms is not the desired limit, use the number keys to enter the appropriate maximum resistance limit. The next prompt is:
ENTER MIN RESISTANCE
0.000 OHMS
The minimum resistance value is typically used to verify that the load is actually in the test circuit. When the minimum limit is set
to zero, the limit is not active. The next prompt is:
ENTER TEST TIME
2.00 SECONDS
Enter the desired test time and press enter. The next prompt is:
SELECT MODE
RUN ADD CHANNL STORE
Detailed instructions on the add, channel and store functions can be located later in this chapter. If the user desires to run the test
just entered more than one time, it is recommended that the test be stored. To run the test that has just been set up, press enter
while "run" is highlighted. When the "run" option is selected the 944i will go directly into the low ohms mode, unless the low
ohms test has been chained to a high voltage test. If the 930i option is selected then the standard prompts of the 930i will follow
and the 944i will download the test to the 930i when the test is run.
.........................................................................................
..............................................................................
Storing Tests
When operating the 944i in the automatic mode, after each step the following prompt is provided:
SELECT MODE
RUN ADD CHANNL STORE
In order to store the test you have just created, use either the left or right cursor arrow to highlight the "store" option and press
enter. The following prompt will appear:
ENTER PROGRAM NO.
NEXT AVAILABLE 01
18
Enter a program number between 0 and 40. The 944i will automatically search the test program database and display the next
available program number. If the next available number is the desired test program number, press enter. After the program
number has been entered the following prompt will be displayed:
ENTER PROGRAM NAME
The program name prompt is provided as a convenience so that it is easier to identify the desired test than by program number
alone. To enter a program name, alpha characters can be entered using the up/down cursor arrows until the desired character is
shown in the space. The left/right cursor arrows will move the digit being modified. Numbers may be entered directly with the
number keypad. When the name is completed press enter to complete the process of storing.
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19
1.
Press "EXTRNL"
2.
3.
Unit will prompt you for the new password (password can be almost any combo of buttons, for example
"EDIT,MENU,CNFG,EXTRNL" or "7,7,7,VDC", etc...)
4.
5.
To prevent others from changing your password, lock out the front panel by pressing MENU and then
selecting LOCK
Once the correct password has been successfully entered the following prompt will appear:
EDIT PROGRAM NO.
After the program number has been entered via the number keypad, press enter. The program name and number will be displayed
to verify that the selected program is the program to be edited. When the up/down arrows are used to scroll through the test
database, the test program name is also displayed. Press enter when the desired program is displayed in order to select that
program for editing. The following prompt will appear:
SELECT EDIT TYPE
INS DEL CHANGE QUIT
To add a new step to the program, use the "ins" (insert) option. To delete a test step use the "del" option. To alter a step on the
program use the "change" option. After editing is complete use the "quit" option to store the edited test program and exit the edit
mode.
To change the Test Name, select the "change" option in the above menu. When the "ENTER STEP NO." prompt appears enter
00 and press enter. Then use the cursor arrows to enter the new test name.
........................................................................................
.........................................................................................
Aborting a Test
If at any time the user desires to abort a test, press the High Voltage Disable / Stop key. The following menu will be displayed:
TEST FAILED-ABORTED
QUIT PRINT RETEST
Select the desired option and press enter.
.........................................................................................
21
Measurement Terminals
The stimulus/measurement terminals of the 944i are recessed and insulated to prevent operator exposure to high voltages. For
connection to V hi terminal, always use an insulated (sheathed) banana plug with adequate insulation rating. Never handle the
plug or test lead while high voltage is applied.
22
23
1. High Voltage Output Terminal. This red HV connector labeled V Hi is the output terminal for
all HV tests (ACW, DCW and IR). For typical electrical safety testing, this terminal connects to
both the line and neutral power pins of the device under test (DUT). For ease of connection
Vitrek offers the TL-IEC shown above, which plugs directly into an IEC 320 style power inlet.
For devices using a NEMA 5-15 (North American) power plug the available TL-115-50 provides
for quick and convenient connection. CAUTION: The HV terminal is capable of delivering up
to 8kVAC or 10kVDC depending on installed options. Avoid contact with the terminal, test
leads and the DUT when high voltage is present on this terminal.
2. V-Lo Terminal. The V LO terminal is the reference terminal for leakage current measurements
and is also one of the two terminals used in making a continuity (low resistance) measurement.
This terminal typically connects to the earth ground pin of the DUT. Inside the TL-115 and the
TL-IEC this terminal is connected to the earth socket of the test adapter.
3. Chassis Sense. This is the other of the two terminals used in making a continuity (low
resistance) measurement. The 944i always measures continuity between the Chassis Sense
and the V LO terminals.
4. Device Under Test (DUT). A power supply shown here, represents a typical DUT. The
connection to the DUT power inlet is made here by way of the optional TL-IEC.
5. DUT Chassis. The Chassis Sense terminal connects directly to the DUT chassis via the standard
alligator test lead.
24
N
E
DUT CHASSIS
TO V LO
TERMINAL
TO CHASSIS
SENSE TERMINAL
The Vitrek 944i Dielectric Analyzer has been designed to provide maximum user safety, reliability, and test throughput. To
achieve this, the 944i is equipped with built-in self test capability, and a variety of user configurable test options. This section of
the manual addresses the use of the system test and configuration functions.
25
.........................................................................................
26
System Configuration
The system configuration function allows the user to: set the clock and clock format, adjust display intensity, control beeper
actuation and select pretest safety checks. For other options and mode selection see "Configuration Switch Settings". To access
the configuration control menu, press the "CNFG" key.
Setting Clock
To set the clock, press the "CNFG" key. The following prompt will appear:
ADJUST:
CLK SAFETY RMP LO-OHM MEG
To set the time or date or adjust the clock format, press the enter key while the "CLK" option is highlighted. The following clock
adjust menu will appear with the currently programmed time and date:
01 JAN 1995
12 01 30 AM
To set the date, use the up/down arrows until the proper date is indicated. To make further adjustments highlight the month, year,
hour, minute, or second and then adjust it using the up/down arrows. To select "AM", "PM" or "MIL" (24 hour format) use the
up/down cursors to scroll through the three choices. When going from "PM" to "MIL" the time will automatically advance 12
hours. When all adjustments have been made, press enter to complete the clock setting procedure.
.........................................................................................
.........................................................................................
.........................................................................................
27
Safety Sense
The safety sense option provides for continuous continuity monitoring between the V LO and Chassis Sense terminals (even
during the HV testing). This feature can be used to monitor a safety interlock switch which when opened would shut down the
HV output. To set the safety sense status press CNFG, select SAFETY then SS(safety sense) then select either the "ON" or
"OFF" option.
.........................................................................................
28
The factory default mode of operation is the "meg-ohm" mode. To select either the "IR-MIL" or "IR-LN" mode, choose the meg
option at the systems configuration prompt. Use the right/left arrows to move the cursor to the desired mode and press enter.
Pass/Fail Counters
The 944i is equipped with four built-in digital pass/fail test counters (VAC, VDC, Meg-ohm and low ohm). Each time an
automatic test is run the resulting status increments the corresponding counter for that function. To read the counters, select the
count option and desired counter. To read another counter directly from viewing and existing counter simply press CLR then
select the desired counter. To reset or zero out all the counters select the RST option from the count menu.
29
Command Syntax
The GPIB command set is provided on the following pages. A description of each command, a listing of its associated arguments
and a sample basic program listing are provided where appropriate. All voltage values are expressed as integers, current and
resistance values may be expressed in scientific notation format.
ARGUMENT SEPARATOR
Use a , as a separator for all arguments.
COMMAND TERMINATOR
Use a semicolon <;> (ASCII code 59) to terminate all commands through GPIB interface. Use both a semicolon <;> and a line
feed character <\n> (ASCII code 10) to terminate all commands through the serial interface.
READ TERMINATOR
The 944i will terminate all commands with a line feed character <\n> via the GPIB interface. ****NOTE: There is currently no
read terminator added to responses via the serial port. Some really old units with male RS-232 connectors have the same
terminators as the GPIB interface, but they are prone to buffer overflow due to sharing of GPIB interface hardware.
***NOTE*** Previous versions of the manual indicate that a 2000 V/S ramp rate can be used. The 944i will accept it, but this is
for a special engineering mode where the ramp rate will be uncontrolled (voltage may greatly exceed target) and the unit will not
return a proper response to the RDNG? command. It is advised that any tests written using 2000 V/S as the ramp rate be
modified to 1999 V/S.
***NOTE*** Most firmware versions allow setting of VAC output to frequencies between 50 and 400 Hz. Frequencies above
100 Hz are not guaranteed to meet product specifications and the voltage may cycle up and down outside of expected parameters
due to sampling rate of the unit. If you use the unit above 100 Hz it is recommended that you use an external voltmeter to verify
your output level and monitor stability.
***NOTE*** Firmware allows test times below 1 second, but these may result in false passes or inaccurate measurements while
voltage and current is settling. It is recommended that all test times be at least 1 second to ensure a proper PASS/FAIL response
and accurate measurements.
ADD, {VAC}
This command loads a single step test into the 944i's test buffer. The added test may then be run with the RUN command.
Arguments:
<VAC>,
Selects AC Volts function
<test voltage>,
100 - 5000 V
(Integer format)
<slew rate>,
1 - 1999 V/S
(Integer format)
<frequency>,
50 - 100 Hz
(Integer format)
<current sense>, REAL, APPARENT, TOTAL
<max current>,
1 nA - 35 mA
(Scientific notation format)
<min current>,
0 -35 mA
(Scientific notation format)
<test time>,
1 - 999 S
(0 sets test time to indefinite)
*OPC? = 0000
0000
0000
0000
0001
0010
0001
0010
0100
1000
0000
0000
if
if
if
if
if
if
test is added ok
argument count incorrect
insufficient memory
invalid current sense
invalid test type
other parameter error occurred
Example:
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
181
190
200
! File: T4.IBW
! This test sends a VAC command to the 944i, waits
! for test completion and then returns the result
! to the bus controller.
DIM R$[120]
ASSIGN @V944 TO 1410
ABORT 14
!CLEAR 14
REMOTE @V944
! Issue test and command to run.
OUTPUT @V944;"ADD,VAC,1000,100,60,TOTAL,1.0E-4,0,5;RUN;"
! Poll until test is complete.
Stb=SPOLL(@V944)
IF Stb<8 THEN 130
PRINT "Stb=",Stb
OUTPUT @V944;"RSLT?;"
ENTER @V944;R$
PRINT R$
BEEP
STOP
END
ADD, {VDC}
This command loads a single step test into the 944i's test buffer. The added test may then be run with the RUN
command.
Arguments:
<VDC>,
<test voltage>,
<slew rate>,
<max current>,
<min current>,
<max ramp current>,
0001
0010
0100
1000
0000
0000
if
if
if
if
if
if
test is added ok
argument count incorrect
insufficient memory
invalid current sense
invalid test type
other parameter error occurred
! File: T6.IBW
! This test sends a VDC command to the 944i, waits
! for test completion and then returns the result
! to the bus controller.
DIM R$[120]
ASSIGN @V944 TO 1410
!ABORT 14
!REMOTE @V944
!CLEAR 14
CLEAR 14
OUTPUT @V944;"*idn?;"
ENTER @V944;R$
BEEP
PRINT R$,I
! Issue test and command to run.
! OUTPUT @V944;"ADD,VDC,1000,100,1.234e-05,0,10;RUN;"
! Poll until test is complete.
Stb=SPOLL(@V944)
IF Stb<8 THEN 150
PRINT "Stb=",Stb
OUTPUT @V944;"RSLT?;"
ENTER @V944;R$
PRINT R$
STOP
END
VOLTS
Function: Changes the 944i output to a new voltage level prior to or during a VAC or VDC test initiated through the GPIB or
serial interface. The change is immediate. The programmed slew rate will be ignored and the unit will change as fast as it can to
the new voltage level. If you instruct the unit to increase the voltage above the initial test voltage, you may incur an error by
exceeding the volt limits set at the beginning of the test. It is recommend that you start the test at your highest test voltage, then
step the voltage down for following measurements.
This command will overwrite the voltage in the current test such that if a RUN command is re-issued after the test is complete
without reloading the original test parameters, the target voltage will be the last voltage programmed using the VOLTS
command.
Example: VOLTS, 500; (changes output voltage to 500 volts)
*OPC? = 0000 0001 if new voltage set
0000 0010 if invalid number of args
0000 0100 if bad parameter
IMAX
Argument: <max current limit>
Function: Changes max current limit to a new value prior to or during a VAC or VDC test initiated through the GPIB or
serial interface. The new maximum current limit must be greater than the existing minimum current limit.
This command will overwrite the max current limit in the current test such that if a RUN command is re-issued after the test is
complete without reloading the original test parameters, the max current limit will be the last value programmed using the
IMAX command.
Example: IMAX,1.0E-5; (changes max current limit to 10 micro-amps)
*OPC? = 0000 0001 if ramp current set
0000 0010 if invalid number of args
0000 0100 if bad parameter (new max < min)
ADD, {MEG_OHM}
This command loads a single step test into the 944i's test buffer. The added test may then be run with the RUN command.
Arguments:
<MEG_OHM>,
Selects MEG_OHM function
<test voltage>,
100 - 5000 V
<slew rate>,
1 - 1999 V/S
<min resistance>, 100000
<test time>;
1 - 999 S
*OPC? = 0000
0000
0000
0000
0001
0010
0001
0010
0100
1000
0000
0000
if
if
if
if
if
if
test is added ok
argument count incorrect
insufficient memory
invalid current sense
invalid test type
other parameter error occurred
Example:
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
! File: T3.IBW
! This test sends a MEG_OHM command to the 944i, waits
! for test completion, and then returns the result
! to the bus controller.
DIM Result$[120]
ASSIGN @V944 TO 1410
REMOTE @V944
ABORT 14
CLEAR 14
! Issue test and command to run.
OUTPUT @V944;"ADD,MEG_OHM,1000,100,1.0e+6,5;RUN;"
! Poll until test is complete.
Stb=SPOLL(@V944)
IF Stb<8 THEN 130
PRINT "Stb=",Stb
! Get test results.
OUTPUT @V944;"RSLT?;"
ENTER @V944;Result$
PRINT Result$
PRINT
BEEP
STOP
END
ADD, {LO_OHM}
This command loads a single step test into the 944i's test buffer. The test may then be run with the RUN command.
Arguments for 944i measurement:
<LO_OHM>,
Selects LO_OHM function
<max resistance>, 0.001 - 10 Ohms (0.001 500 with LO-500 option)(0.001-110000 with LO-20k option)
<min resistance>, 0 9.999 Ohms (0 499.999 with LO-500 option) (0-90000 with LO-20k option)
<test time>;
1 - 999 S (0 seconds will turn on test with no timer, this can be used to speed up multiple
wire continuity tests using a relay matrix by using a make before break relay switching scenario.
Use the OHMS? Command to retrieve the readings during test and use *rst command to stop test)
Arguments for 930i measurement:
<LO_OHM>,
Selects LO_OHM function
<test current>,
3 - 30 A (40 amps with option 40A)
<frequency>,
50 - 100 Hz
<max resistance>, 1 microOhm - 0.999 Ohms
<min resistance>, 0 0.999 ohms
<test time>;
1 - 999 S
*OPC? = 0000
0000
0000
0000
0001
0010
0001
0010
0100
1000
0000
0000
if
if
if
if
if
if
test is added ok
argument count incorrect
insufficient memory
invalid current sense
invalid test type
other parameter error occurred
Example:
10
20
30
50
60
70
80
90
100
110
110
120
130
140
150
160
170
180
190
200
210
220
230
! File: T2.IBW
! This test sends a LO_OHM command to the 944i, waits
! for test completion, and then returns the results
DIM Result$[120]
ASSIGN @V944 TO 1410
REMOTE @V944
ABORT 14
CLEAR 14
! Issue test and command to run.
OUTPUT @V944;"ADD,LO_OHM,2,0,5;RUN;" !For 944i
OUTPUT @V944;"ADD,LO_OHM,25,60,1.0E-1,0,5;RUN;" !For 930i
! Poll until test is complete.
Stb=SPOLL(@V944)
IF Stb<8 THEN 130
PRINT "Stb=",Stb
! Get test results.
OUTPUT @V944;"RSLT?;"
ENTER @V944;Result$
PRINT Result$
PRINT
BEEP
STOP
END
CNFG
This command sets the test configuration. Once this command is sent the programmed test configuration will remain in
effect until overridden by a subsequent CNFG command or the system configuration is reset in the local operating mode. If a
different systems configuration is desired for local operation (i.e. high voltage warning beeps), it is recommended that the
desired system configuration for local operation be sent at the conclusion of the remote program.
Arguments:
<H. V. beep>,
<arc response>,
<auto-ground>,
<ramp down>,
<saf-sns>,
<IR-mil>,
*OPC? = 0000
0000
0000
0000
0001
0010
0100
1000
if
if
if
if
configuration set ok
argument count incorrect
index does not exist
other error occurred
Example:
10
20
60
70
80
90
110
220
230
! File: T3.IBW
! This sends a CNFG command to the 944i.
ASSIGN @V944 TO 1410
REMOTE @V944
ABORT 14
CLEAR 14
OUTPUT @V944;"CNFG,0,2,1,0,4,0;"
STOP
END
ETRIG?
Argument: <none>
Function: Sends present voltage reading, in integer format, to the GPIB buffer.
*OPC? = 0000 0001 if successfull
0000 0010 if buffer full
0000 0100 if data not available
ITRIG?
Argument: <none>
Function: Sends present current reading, in scientific notation, to the GPIB buffer.
*OPC? = 0000 0001 if successfull
0000 0010 if buffer full
0000 0100 if data not available
TTRIG?
Argument: <none>
Function: Valid when failure occurs during the dwell period of the test. The 944i sends elapsed time into the dwell when failure
occurred, in floating point format, to the GPIB buffer.
*OPC? = 0000 0001 if returning present test dwell time
0000 0010 if buffer full
0000 0100 if test has failed
FTRIG?
Argument: <none>
Function: Sends highest measured output voltage, in floating point format, to the GPIB buffer.
Useful for verifying that voltage does not exceed expected parameters and to determine the voltage in the event of a failure during
RSLT?
Function: This query returns test Pass/Fail status with fault type if any.
Fills output register with an ASCII representation of a decimal value indicating one of the following test results. Register data
remains available until cleared with a *CLS, *RST or a new test is run.
0 - TEST PASSED
Fault Codes
1 - MAX RESISTANCE EXCEEDED
2 - MIN RESISTANCE EXCEEDED
3 - OVERANGE
4 - COMPL VOLTAGE EXCEEDED
5 - AC SYSTEM FAULT
6 - HIGH RESISTANCE
7 - USER ABORTED
8 - ARC DETECTED
9 - OVER CURRENT EXCEEDED (peak detected)
10- MAX CURRENT EXCEEDED (RMS detected)
11- SYSTEM OVERVOLTAGE
12- CHASSIS GROUND EXCEEDED
13- SYSTEM OUTPUT DEMAND ERROR
14- MIN CURRENT
15- SYSTEM UNDERVOLTAGE ERROR
16- DUT SHORTED
17- SAFETY INTERLOCK OPEN
18- 930i NOT RESPONDING
19- SYSTEM ERROR
*OPC? = 0000 0001 if Fault status sent
0000 0010 if buffer overflow
0000 0100 if test status not available
RESULT?
Function: This query returns test step results. Only responds once for each completed test step after which no response will be
given until a new test is executed and complete.
This command will always return a comma separated string with 16 fields which may or may not be used in a given test.
Structure:
Field 1: No meaning
Field 2: No meaning
Field 3: No meaning
Field 4: PASS/FAIL response
Field 5: Fault description
Field 6: Test Type
Field 7: Test Voltage for VAC, VDC, MEG OHM tests
Field 8: Ramp Speed in Volts/Second for VAC, VDC, MEG OHM tests
Field 9: Frequency of AC output in Hz (50-100) for VAC tests.
Field 10: Current measurement type (Total, Real, Apparent) for VAC tests.
Field 11: Max current limit for VDC and VAC tests.
Field 12: Min current limit for VDC and VAC tests.
Field 13: Measured current for VDC and VAC tests.
Field 14: Max resistance for LOW OHM tests.
Field 15: Min resistance for LOW OHM and MEG OHM tests.
Field 16: Measured resistance for LOW OHM and MEG OHM tests.
Examples:
VAC test passed response:
0,***,1,PASS,NO FAULT,VAC,2000,1000,100,TOTAL,1.1000E-02,0.0000E+00,1.0226E-07,-1,-1,-1
VAC test failed response:
0,***,1,FAIL,MAX I,VAC,2000,1000,100,TOTAL,1.1000E-02,0.0000E+00,1.1612E-02,-1,-1,-1
VDC test passed response:
0,***,1,PASS,NO FAULT,VDC,1000,500,-1,TOTAL,1.0000E-02,3.0000E-03,9.9886E-03,-1,-1,-1
VDC test failed response:
0,***,1,FAIL,MIN I,VDC,1000,500,-1,TOTAL,1.0000E-02,3.0000E-03,1.9814E-09,-1,-1,-1
MEG OHM test passed response:
0,***,1,PASS,NO FAULT,MEG_OHM,2000,1000,-1,-1,-1,-1,-1,-1,9.0000E+10,9.5011E+10
MEG OHM test failed response:
0,***,1,FAIL,MIN RES,MEG_OHM,2000,1000,-1,-1,-1,-1,-1,-1,9.0000E+10,7.6517E+10
LOW OHM test passed response:
0,***,1,PASS,NO FAULT,LO_OHM,-1,-1,-1,***,-1,-1,-1,1.1000E+00,9.0000E-01,1.0076E+00
LOW OHM test failed response:
0,***,1,FAIL,MAX RES,LO_OHM,-1,-1,-1,***,-1,-1,-1,1.1000E+00,9.0000E-01,1.2019E+07
*OPC? = 0000 0001 if results sent
0000 0010 if buffer overflow
0000 0100 if other error occurred
RDNG?
Function: This query is used to retrieve readings during the test and also the final reading after the test completes.
The RDNG? query returns the reading in exponential notation (1.1020e-06). The VDC and VAC tests will respond with the
current reading. LOW OHM tests will respond with the resistance reading (same as OHMS? Command). MEG OHM tests will
respond with 0 during the test. The reading in ohms will be available after the test. To retrieve resistance readings during a MEG
OHM test, use the OHMS? Command.
*OPC? = 0000 0001 if test reading sent
0000 0010 if buffer overflow
0000 0100 if test status not available
MXRDG?
Function: This query is used to retrieve the max current reading for a VDC or VAC test (Only available in firmware versions 3.36f
(MXRD) and later).
The MXRDG? query returns the reading in exponential notation (1.1020e-06)
*OPC? = 0000 0001 if test reading sent
0000 0010 if buffer overflow
0000 0100 if test status not available
OHMS?
Function: This query is used to retrieve readings during and after a test. Firmware versions prior to 3.39b will only give a valid
response to this command for LOW OHMS and MEG OHM tests.
The OHMS? query returns the reading in exponential notation (1.9353e+08).
This command is also used to retrieve the resistance reading when the 944i is controlling a Vitrek 930i Ground Bond Analyzer.
RUN
Arguments: <none>
Function: Runs current test.
Example: RUN;
This command starts execution of the current test.
*OPC? = 0000
0000
0010
0000
0001
0010
0000
0100
if
if
if
if
test ran
there is no current test
Bad test parameters
Test is already running
*CLS
Arguments: <none>
Function: Resets 944 GPIB status registers.
Example: *CLS;
This command clears all status registers.
*OPC? = 0000 0001 if gpib status has been cleared
0000 0010 if other error occurred
*IDN?
Arguments: <none>
Function: Causes the 944i to put its ID information in the GPIB buffer.
Example: *IDN?;
When the 944 is read after this command is sent, the
string returned will contain the unit's ID information.
*OPC? = 0000 0001 if string has been sent.
0000 0010 if output buffer full
0000 0100 if other error
~
Arguments: <none>
Function: Sending the tilde character (~) causes a full reset of the unit and clears all buffers. NOTE: This is functionally the same
as pressing the RESET button on the 944i except there will be no beeps or on screen dialogs.
Example: ~;
*RST
Arguments: <none>
Function: Causes an internal device reset. May be used to terminate a test and reduce output to a safe quiescent state. NOTE: This
is NOT the same as pressing the RESET button on the 944i.
Example: *RST;
*OPC? = 0000 0001 if hardware reset complete
0000 0010 if other error occurred
*STB?
Arguments: <none>
Function: Causes 944i to respond with its status byte.
Example: *STB?;
After the *STB? command is sent, wait 500 ms before checking status; the 944i's status byte will then be valid and available in the
output buffer. The byte is provided in binary format representing 0 through 32.
0x00 0001
0x00 0010
0x00 0100
0x00 1000
0x01 0000
0x10 0000
1x00 0000
*OPC?
Arguments: <none>
Function: Queries if the last operation was completed and if errors occurred. The byte sent reflects the status of the last command
sent over the gpib bus or serial interface. Each command has its own definitions of the meaning of the various bits. Commands
for which *OPC? is valid have the meanings detailed in their descriptions.
Example: *OPC?;
Response: See other commands for their specific *OPC? responses.
*ESR?
Arguments: <none>
Purpose: Reads contents of the Standard Event Status Register. Reading this register clears it. The result will be in decimal integer
format, 8 bits, range 0-255.
Example: *ESR?;
Response: example: 128
*OPC? = 0000 0001 if string has been sent
0000 0010 if output buffer full
0000 0100 if other error occurred
*TST?
Arguments: <none>
Function: Initiates 944i self test. This does not include the output system test.
Example: *TST?;
Responses: If passed, unit will respond with Self Test PASSED. If failed, unit will respond with an error code.
*OPC? = 0000 0001 if test completed , data in buffer
0000 0010 if buffer overflow
0000 0100 if other error occurred
*OPT?
Arguments: <none>
Function: Queries firmware recognized options. Many of the various 944i hardware options will not be reported.
Example: *OPT?;
Responses: Various
Can be useful for automated test programs to ensure unit is capable of certain functions in an environment where multiple 944is
of different configurations exist.
*OPC? = 0000 0001 if string has been sent
0000 0010 if output buffer full
0000 0100 if other error occurred
*PSC
Arguments: <none>
Function: Resets GPIB status to power on.
Example: *PSC;
*OPC? = 0000 0001 if gpib status reset to power on condition
0000 0010 if other error occurred
PRINT
Arguments: <serial number>
Function: Causes 944i to printout test results. The serial number of the DUT can be any ASCII string of up to 9 characters.
Example: PRINT,123456789;
*OPC? = 0000 0001 if command ok
0000 0010 if invalid number of args
PCFG
Arguments: 0,1,2
Function: Configures the EOL terminator sent to the printer attached to the parallel port of a 944i (with option IF-1 or IF-4).
Examples:
PCFG,0; (Carriage Return)
PCFG,1; (Line Feed)
PCFG,2; (Carriage Return + Line Feed)
*OPC? = 0000 0001 if command ok
0000 0010 if invalid number of args
0000 0100 if bad parameter
SAFTY?
Function: Responds with a code which can be used to determine if the SIJ-1 Safety Interlock Jack option is in a closed or open
switch state. NOTE: Does not tell you if the SIJ-1 is being monitored by firmware. You must manually set the SIJ mode using
the MENU button at the front panel of the 944i. To determine this automatically, prompt the user to open the switch and then
initiate a low ohms test and verify that the test aborts and the RSLT? command returns code 17 (Safety Interlock Open). The
Procedure below does not work when a high voltage test is currently active.
*OPC? = 0000 0001 if command received ok sent result
0000 0010 if argument count incorrect
Procedure for determining state of SIJ-1 switch:
Read response to SAFTY? command. (will be a 10-digit decimal number which is constantly changing)
Subtract the number 4294901760 from the response (FFFF 0000 hex)
Take the result after subtraction and determine the Bitwise AND of the result and the hex value #h80 (binary 1000 0000)
If the result of this operation is #h0 (binary 0000 0000), the switch is closed. If the result is #h80 (binary 1000 0000), the
switch is open.
A bitwise AND takes two binary representations of equal length and performs the logical AND operation on each pair of
corresponding bits. In each pair, the result is 1 if the first bit is 1 AND the second bit is 1. Otherwise, the result is 0. For
example:
0101
AND 0011
=
0001
Agilent VEE programming example showing a switch closed response:
.................................................................................
RS232 (Serial) Interface
The RS232 connector on the rear panel of the 944i is a 9 pin female sub-D type. The most common type of connector found on a
modern PC serial port is a 9 pin male sub-D type. The pinout of the 944i is designed to mate directly to a PC serial port using a
straight through 9 pin male to 9 pin female extension type cable.
If you are using a 25-pin pc serial interface, connect pins 2, 3, and 5 of the 944i as shown in the following diagram:
Sending Commands
Data may be exchanged with the 944i serial port using the following protocol:
Baud Rate: 9600
Parity: none
Word width: 8
Stop Bits: 1
Handshaking: none
Options:
240VAC - 210 to 256 VAC 50/60Hz operation
This option can be enabled any time. Switch the line voltage switch on rear panel to the 230 position and replace the line
fuse in rear panel with a 2.5 or 3 Amp slow blow fuse rated for 250 volts or higher to ensure electrical safety is
maintained at the higher voltage level.
44
testing with an external PLC system or a simple switch box. Available signals are REQUEST, START, TESTING, and
RESULTS. ***NOTE The TESTING line is inverted logic from the PLC-2A option and it will not toggle between
ramp and dwell phases like the PLC-2A option does. Option is field installable. If you wish to change an existing PLC
option to another version which better suits your specific testing needs, contact Vitrek for instructions.
devices necessary.
Accessories:
TL-115 - Test Leads with 115V Outlet
For direct plug-in test convenience, this accessory provides a standard 3-prong North American power outlet in a handy
compact enclosure with mating leads for the 944i.
inspection of this filter should be conducted more often. If the filter is allowed to become restricted, overheating can
occur causing damage to the electronic components.
Should the filter require cleaning, the finger guard snaps off to provide easy access to the filter element. A thorough
rinsing in a warm soap water solution should remove any build-up. Insert the filter element back into the finger guard
and snap into place. Note that the finger guard has four tabs which should line up with the four indentions on the fan
mounting bracket.
Ensure the fan is operating when unit is on. Air flow should be sucking into the unit. Fan should not be noisy.
.........................................................................................
1. Calibration Verification
1.1. Voltage Output Accuracy
Connect a calibrated Vitrek 4600A Digital High Voltage Meter (or equivalent) to the V HI and V LO terminals of the
944i. Select the VDC direct mode, and record the values for the tests indicated on the proper Calibration Sheet at the end
of this section.
Once completed with the VDC tests, select the VAC direct mode, and run the tests specified on the Calibration Sheet at
the end of this section.
Resistor
1G
100 M
1 M
100 K
The same process applies for the VAC, except that the 1000nA current test does not need to be run, leaving only the
10A, 1mA, and 10mA tests.
51
Test
Voltage
100 VDC
500 VDC
1000 VDC
5000 VDC
7000 VDC
1000 VAC
5000 VAC
1000 VDC
1000 VDC
1000 VDC
1000 VDC
1000 VAC
1000 VAC
1000 VAC
Variable
Variable
Test
Load
100 M
100 M
100 M
100 M
100 M
100 M
100 M
1 G
100 M
1 M
100 k
100 M
1 M
100 k
1
5
Nominal
Values
100 VDC
500 VDC
1000 VDC
5000 VDC
7000 VDC
1000 VAC
5000 VAC
1000 nA DC
10 A DC
1 mA DC
10 mA DC
10 A AC
1 mA AC
10 mA AC
1.000
5.000
Incoming
Readings
VDC
VDC
VDC
VDC
VDC
VAC
VAC
nA DC
A DC
mA DC
mA DC
A AC
mA AC
mA AC
Dev.
-100
-500
-1000
-5000
-7000
-1000
-5000
-1000
-10
-1.000
-10
-10
-1.000
-10
-1
-5
Outgoing
Readings
VDC
VDC
VDC
VDC
VDC
VAC
VAC
nA DC
A DC
mA DC
mA DC
A AC
mA AC
mA AC
Dev.
-100
-500
-1000
-5000
-7000
-1000
-5000
-1000
-10
-1.000
-10
-10
-1.000
-10
-1
-5
Max. Tol.
7.5 VDC
16.8 VDC
23.7 VDC
53.0 VDC
62.7 VDC
31.6 VAC
70.7 VAC
12 nA DC
80 nA DC
18 A DC
130 A DC
1.05 A AC
15 A AC
550 A AC
33 m
45 m
Test
Voltage
100 VDC
500 VDC
1000 VDC
5000 VDC
7000 VDC
10000 VDC
1000 VAC
5000 VAC
1000 VDC
1000 VDC
1000 VDC
950 VDC
1000 VAC
1000 VAC
1000 VAC
Variable
Variable
Test
Load
100 M
100 M
100 M
100 M
100 M
100 M
100 M
100 M
1 G
100 M
1 M
100 k
100 M
1 M
100 k
1
5
Nominal
Values
100 VDC
500 VDC
1000 VDC
5000 VDC
7000 VDC
10000 VDC
1000 VAC
5000 VAC
1000 nA DC
10 A DC
1 mA DC
9.5 mA DC
10 A AC
1 mA AC
10 mA AC
1.000
5.000
Incoming
Readings
Dev.
VDC
-100
VDC
-500
VDC
-1000
VDC
-5000
VDC
-7000
VDC
-10000
VAC
-1000
VAC
-5000
nA DC
-1000
A DC
-10
mA DC -1.000
mA DC
-9.5
A AC
-10
mA AC -1.000
mA AC
-10
-1
-5
Outgoing
Readings
Dev.
Max. Tol.
VDC
-100
15.0 VDC
VDC
-500
33.5 VDC
VDC
-1000
47.4 VDC
VDC
-5000
106.1 VDC
VDC
-7000
125.5 VDC
VDC
-10000
150.0 VDC
VAC
-1000
31.6 VAC
VAC
-5000
70.7 VAC
nA DC
-1000
12 nA DC
A DC
-10
80 nA DC
mA DC -1.000
18 A DC
mA DC
-9.5
130 A DC
A AC
-10
1.05 A AC
mA AC -1.000
15 A AC
mA AC
-10
550 A AC
-1
33 m
-5
45 m
Measurement
Type
LVIR Voltage
LVIR Voltage
LVIR Voltage
LVIR Resistance
LVIR Resistance
LVIR Resistance
LVIR Resistance
Test
Voltage
10 VDC
50 VDC
99 VDC
50 VDC
50 VDC
50 VDC
50 VDC
Test
Load
200 M
200 M
200 M
1 G
100 M
10 M
1 M
Nominal
Values
10 VDC
50 VDC
99 VDC
1 G
100 M
10 M
1 M
Incoming
Readings
VDC
VDC
VDC
G
M
M
M
Outgoing
Dev. Readings
-10
VDC
-50
VDC
-99
VDC
-1
G
-100
M
-10
M
-1
M
Dev.
-10
-50
-99
-1
-100
-10
-1
Max. Tol.
3 VDC
3 VDC
3 VDC
100 M
10 M
1 M
100 k
2. Re-calibration instructions
If the unit does not meet specifications, re-calibrate using the following instructions.
***NOTE*** If the unit has the LVIR option installed, follow this procedure to ensure a proper current calibration:
Turn the unit off and flip DIP switch 8 on SW301 (Main Board) to the ON position (disabling LVIR)
Calibrate the unit using the instructions below
Turn DIP switch 8 back to the OFF position and reboot the unit to re-enable the LVIR option
If LVIR is enabled during the current calibration, the 1000nA range will be skewed out of tolerance.
Voltage Calibration:
***NOTE*** Before beginning the Voltage calibration, verify that the unit can output 5000Volts. If you begin the
calibration process and the unit cannot achieve 5000 volts, then the RAM will need to be cleared in order to restore
normal operation after the output has been repaired. A RAM Clear requires a special set of firmware chips. Contact
Vitrek for more information.
***NOTE*** Enable the output in direct mode and then exit using the HV ENABLE button before entering the external
calibration mode. This sets all the bits properly for an external calibration. If you power the unit on and go directly to
external calibration, the unit may develop corrupted RAM and stop outputting voltage until a RAM Clear is performed.
Press the calibrate-external (EXTRNL) button. The display should respond with:
CALIBRATION
VOLTS CURRENT EXIT
Place digital volt meter capable of reading up to 5000 volts on the output of the 944, with the common test lead going to V LO and
the voltage input going to the V HI terminal on the 944 (If you have the DC-10 option, the voltage input goes into the V HI
terminal on the DC-10, not the 944). Press enter or 1 to select the VOLTS calibration routine. The display will respond with:
ADJUST
500 VOLTS
After a few seconds the display will respond with a screen displaying two meters, the top one will be displaying the voltage that
the 944i is putting out.
You will notice that the 5 in the 500VDC is flashing, this shows what digit you can make your adjustment to. You can move
the flashing number to the unit column that you need to adjust using the right and left cursor keys. Using this method you can
adjust the output by ether 1, 10 or 100 volts at a time using the up and down arrows.
Adjust the voltage until the meter reads an average of 500 volts. Note: The display on the 944i will reflect the adjusted value
not the value shown on the meter.
When you are satisfied with the voltage reading on the meter press enter. The display will respond with:
ADJUST
1000 VOLTS
After a few seconds the display will respond with a screen displaying two meters, the top one will be displaying the voltage that
the 944i is putting out.
Repeat the adjustment procedure as described above, adjusting the output voltage for an average of 1000 volts. Press enter when
you are satisfied with the meter reading. The display will respond with:
ADJUST VOLTAGE TO
5000 VOLTS
After a few seconds the display will respond with a screen displaying two meters, the top one will be displaying the voltage that
the 944i is putting out.
Repeat the adjustment procedure as described above, adjusting the output voltage for an average of 5000 volts. Press enter when
you are satisfied with the meter reading. The display will respond with:
STORING CALIBRATION
CONSTANTS
(FOLLOWED BY)
CALIBRATION COMPLETE
THANK YOU
(FOLLOWED BY)
ENTER
Press enter when ready and the calibration screen will show up again:
CALIBRATION
VOLTS CURRENT EXIT
You may exit by selecting EXIT or pressing 3 on the keypad.
Before rebooting the unit, ensure that the PL102 jumper on the main board is in the NORM position or your new calibration
constants will be erased.
Current Calibration:
Press the calibrate-external (EXTRNL) button. The display should respond with:
CALIBRATION
VOLTS CURRENT EXIT
Enter the CURRENT calibration routine by selecting CURRENT or pressing 2 on the keypad.
When you enter the CURRENT calibration routine, the display will show the following message:
REMOVE CONNECTIONS
THEN PRESS ENTER
Remove all connections from the 944i. To continue, press enter. The display should respond with:
ENTER TO PROCEED
CLEAR TO BACKUP
Press Enter to complete the calibration procedure. DO NOT use the CLEAR TO BACKUP feature. If you made a
mistake during the calibration routine, exit the routine and start all over again. DO NOT try to back out of the routine or
turn off power during the routine. When enter is pressed, the display will respond with:
STORING CALIBRATION
CONSTANTS
(FOLLOWED BY)
CALIBRATION COMPLETE
THANK YOU
(FOLLOWED BY)
ENTER
Press enter when ready and the calibration screen will show up again:
CALIBRATION
VOLTS CURRENT EXIT
You may exit by selecting EXIT or pressing 3 on the keypad.
Before rebooting the unit, ensure that the PL102 jumper on the main board is in the NORM position or your new calibration
constants will be erased.
Once the calibration procedure is complete, you should reboot the unit and perform the verification procedure to ensure
that the calibration was successful and to take the measurements necessary to complete your calibration certificate.
Vitrek 944i Low ohms Adjustment Procedure (standard unit) (LO-500 and LO-20k instructions below)
***NOTE: This procedure should always be performed AFTER you are happy with the voltage and current
calibration. Re-calibrating the voltage or current will change the performance of the Low Ohms circuit.
Enter Direct Low Ohms mode press the 0 key to initiate the lead zeroing procedure. Insert a direct short
between Chassis Sense and V-Lo. Follow on-screen directions to complete the zeroing procedure.
Exit Low Ohms mode by pressing HV Disable.
***NOTE: The 944i may not range properly if the resistance load is changed while performing a test. For this
reason you must connect the load first and then run the test. The same applies if you are using a decade resistor
box or similar device. Every time you change the load you will need to exit Low Ohms mode and re-initiate in
order to ensure an accurate measurement.
Insert a calibrated 5 ohm load between Chassis Sense and V-Lo.
Enter Direct Low Ohms mode and adjust RV4 until the readout matches the value of the calibrated load.
Connect a direct short between Chassis Sense and V-Lo and zero the leads again now that your adjustment is
complete.
Test the unit to measure within published specs at 1 and 5 ohms plus any special values of interest.
***NOTE: If the values are out of spec, perform a new voltage and current calibration. The Low Ohms
measurement is dependent upon the voltage and current cal factors.
Vitrek 944i Low ohms Adjustment Procedure (for units with LO-500 or LO-20k option installed)
***NOTE: This procedure should always be performed AFTER you are happy with the voltage and current
calibration. Re-calibrating the voltage or current will change the performance of the Low Ohms circuit.
***NOTE: LO-20k is only available with firmware version 3.39a or later and supersedes LO-500.
Enter direct low ohms mode and connect a 330 ohm load between Chassis Sense and V-Lo
Connect a DC volt meter across the load. There should be 0.5 volts DC across the load. If not, adjust the grey
2kohm potentiometer until it reads 0.5 volts DC. The pot is located underneath the linear drive module and is an
addition to the HV board or it will be attached to the front of the linear drive on a small perf-board circuit.
Enter Direct Low Ohms mode press the 0 key to initiate the lead zeroing procedure. Insert a direct short between
Chassis Sense and V-Lo. Follow on-screen directions to complete the zeroing procedure.
Exit Low Ohms mode by pressing HV Disable.
***NOTE: 944is with firmware versions prior to 3.39a may not range properly if the resistance load is changed
while performing a test. For this reason you must connect the load first and then run the test. The same applies if
you are using a decade resistor box or similar device. Every time you change the load you will need to exit Low
Ohms mode and re-initiate in order to ensure an accurate measurement.
Insert a calibrated 330 ohm load between Chassis Sense and V-Lo.
Enter Direct Low Ohms mode and adjust RV4 until the readout matches the value of the calibrated load.
Connect a direct short between Chassis Sense and V-Lo and zero the leads again now that your adjustment is
complete.
Test the unit to measure within published specs at 1, 5, 330, and 20k ohms plus any special values of interest.
***NOTE: If the values are out of spec, perform a new voltage and current calibration. The Low Ohms
measurement is dependent upon the voltage and current cal factors. There may also be something faulty with the
voltage output circuit if the LOW OHMS is not within specs.
Specifications
AC DIELECTRIC MODE
AC Voltage Output:
Voltage uncertainty is equal to the square root of the selected output.
Examples:
Output
Formula
Accuracy
100 VAC
Sqrt(100)
10.0 VAC
500 VAC
Sqrt(500)
22.4 VAC
1000 VAC
Sqrt(1000)
31.6 VAC
5000 VAC
Sqrt(5000)
70.7 VAC
Output Frequency: 50Hz to 100Hz with 1Hz resolution independent of line power
frequency.
Output Waveform:
Resolution
Accuracy
13.00uA
10nA
1.300mA
1uA
40.0mA
100uA
Current Sensing:
total current.
Voltage Coefficient:
100pA/V
AC Current Limits:
Range
Current Limit
35mA
Current Limit
20mA
35mA
30mA
25mA
20mA
15mA
10mA
DC DIELECTRIC MODE
DC Voltage Output:
58
Formula
Accuracy
100 VDC
Sqrt(100) * 0.75
7.5 VDC
500 VDC
Sqrt(500) * 0.75
16.8 VDC
1000 VDC
Sqrt(1000) * 0.75
23.7 VDC
5000 VDC
Sqrt(5000) * 0.75
53.0 VDC
7000 VDC*
Sqrt(7000) * 0.75
62.7 VDC
Formula
Accuracy
100 VDC
Sqrt(100) * 1.5
15.0 VDC
500 VDC
Sqrt(500) * 1.5
33.5 VDC
1,000 VDC
Sqrt(1000) * 1.5
47.4 VDC
5,000 VDC
Sqrt(5000) * 1.5
106.1 VDC
7,000 VDC
Sqrt(7000) * 1.5
125.5 VDC
10,000 VDC
Sqrt(10000) * 1.5
150.0 VDC
Resolution
Accuracy
1.800uA
1nA
18.00uA
10nA
1.800mA
1uA
40.0mA
10uA
Voltage Coefficient:
15pA/V
DC Current Limits:
Range
Current Limit
35mA
Current Limit
20mA
35mA
30mA
25mA
5mA
Current Limit
10mA
Minimum Resistance
Test Voltage
2.6G
100K
100VDC
13G
500K
500VDC
26G
1M
1,000VDC
65G
2.5M
2,500VDC
Resolution
1m
Test Current
50mA
Lead Compensation
Accuracy
1% of reading
2% of reading
5% of reading
10% of reading
20% of reading
General Specifications
Arc Detection Sensitivity
Display
Voltage Resolution
1 volt AC or DC
+2 seconds/minute, -500mS/minute
Slew Rate
Limits
Accuracy
Stated specifications are bipolar and apply for one year within 5C
from calibration temperature (20 to 25C).
Temperature Coefficient
Calibration
Warm up Time
Operating Temperature
0C to 50C
Humidity
Power
Dimensions
Weight