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    Risk Assessment No. 39 WELDING IN GENERAL Rev. 02 20.03.09

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    Devi Ratna Pratiwi
    This document provides a risk assessment for welding activities being conducted on a vessel by PT. Swiber Berjaya. It identifies the hazards associated with various welding tasks such as welding equipment, manual handling, slips/trips/falls, and working in hot/noisy conditions. Controls are specified to reduce the risks, including requiring the proper use of PPE like hard hats, safety shoes, gloves, respirators and establishing a permit to work system. Residual risks are lowered through enforcing safe work practices such as having a fire watch, maintaining clean work areas, allowing for breaks, and properly disposing of welding waste.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    Risk Assessment No. 39 WELDING IN GENERAL Rev. 02 20.03.09

    Uploaded by

    Devi Ratna Pratiwi
    1K views2 pages
    This document provides a risk assessment for welding activities being conducted on a vessel by PT. Swiber Berjaya. It identifies the hazards associated with various welding tasks such as welding equipment, manual handling, slips/trips/falls, and working in hot/noisy conditions. Controls are specified to reduce the risks, including requiring the proper use of PPE like hard hats, safety shoes, gloves, respirators and establishing a permit to work system. Residual risks are lowered through enforcing safe work practices such as having a fire watch, maintaining clean work areas, allowing for breaks, and properly disposing of welding waste.

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    This document provides a risk assessment for welding activities being conducted on a vessel by PT. Swiber Berjaya. It identifies the hazards associated with various welding tasks such as welding equipment, manual handling, slips/trips/falls, and working in hot/noisy conditions. Controls are specified to reduce the risks, including requiring the proper use of PPE like hard hats, safety shoes, gloves, respirators and establishing a permit to work system. Residual risks are lowered through enforcing safe work practices such as having a fire watch, maintaining clean work areas, allowing for breaks, and properly disposing of welding waste.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    1K views2 pages

    Risk Assessment No. 39 WELDING IN GENERAL Rev. 02 20.03.09

    Uploaded by

    Devi Ratna Pratiwi
    This document provides a risk assessment for welding activities being conducted on a vessel by PT. Swiber Berjaya. It identifies the hazards associated with various welding tasks such as welding equipment, manual handling, slips/trips/falls, and working in hot/noisy conditions. Controls are specified to reduce the risks, including requiring the proper use of PPE like hard hats, safety shoes, gloves, respirators and establishing a permit to work system. Residual risks are lowered through enforcing safe work practices such as having a fire watch, maintaining clean work areas, allowing for breaks, and properly disposing of welding waste.

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    © All Rights Reserved
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    Download as doc, pdf, or txt
    of 2

    .

    RISK ASSESSMENT

    PT. SWIBER BERJAYA

    CHECK PPE & CONTROLS REQUIRED


    Hard Hats

    Safety Shoes

    Safety Glasses

    Hearing Protection
    Cotton Gloves
    Leather Gloves

    Respirator
    Work Vest
    Safety Harness
    Face Shield
    Goggles
    Ventilation

    Fire Extinguisher
    Lockout / Tag-out
    Permit to Work
    Stokes Basket
    Life Rings
    Barricades

    WORK ACTIVITY:

    VESSEL:

    Preparation.

    Welding in General.

    Heavy equipment, cables and


    tools.
    Manual handling; back pain.
    Slippery and un-tidy working
    area; slip, trip and fall.

    *S

    *E

    REGISTERED NO :- 039

    INITIAL
    RISK

    REQUIRED CONTROLS

    Describe fully all equipment, facility, and/or procedure controls applicable for each
    hazard (i.e. if PPE is used as control, it must be specifically describe.) If a control can
    only be verified by documentation then it must be available. All controls must be valid
    in that they reduce severity, probability of both.

    S: PTW System, Toolbox talk and proper PPE.


    Welder to wear welding mask and leather apron in addition to other PPE.
    Use crane for heavier equipment.
    Inspection of equipment and cables/hoses, no open/exposed wire/leak.
    M Long cables/hoses to prevent need of lifting.
    Correct manual lifting technique.
    Clean, dry and tidy working area/good house keeping.
    Work area must be gas free.
    Buddy system if working near ship side.

    HAZARD DESCRIPTION
    *H

    Other - List

    REV. DATE: 02 / 20 Mar 2009


    Risk to
    WHAT?

    JOB STEPS / TASKS

    RESIDUAL
    RISK

    Page 1 of 2

    Wet surface; electric shock.


    Difficult surface; back pain.
    Fire local and adjacent spaces.
    Combustible gas; fire/explosion.
    Welding fumes (Iron oxide mild
    steel fume, Nitrogen oxide)
    Welding operation.

    Welding operation.

    Chipping slag.
    After welding.

    Arc light; eye injury.


    Fumes/smoke; suffocation.
    Welding spark; body injury/burn.
    Flash fire or spark.
    Throwing of welding waste;
    pollution.
    Sun heat; heat stress/stroke.
    Skin cancer.

    Flying particles; eye injury.


    Noise; hearing loss.
    Fire broke local or adjacent
    spaces.

    S: Stop work policy to be applied if working surface is wet.


    Qualified welder. Operating instruction.
    Dry work area.
    Low voltage welding plant (Grounded.)
    Rubber soled boots/non electricity conducting sole.
    Correct posture and rest if felt pain or numbness.
    Site inspection and complete PPE available for welder.
    H
    No bunkering or fuel transfer at the same time of welding.
    H: MSDS
    Welding rods
    Toolbox talk
    Dedicated chemical stowage area
    PPE
    Reporting of occupational health issues.
    S: Fire watch and FFE ready at site.
    Watch in adjacent spaces.
    Remove combustible materials from work area.
    Verify proximity of fuel oil tanks.
    Communication with below deck watch.
    Underside cooling as required.
    Stop work policy if feeling back pain.
    H
    Fan to be used if no wind.
    Good quality welding rod to be used.
    H: Scrap not to be disposed of over board.
    Use working umbrella in open space.
    Use fan/blower if required.
    Drink water freely.
    Use sun block lotion.
    S: Wear suitable goggles.
    M Wear ear plug/muff.
    S: Maintain fire watch until risk is over or about one hour after stop
    working.
    M
    Run cooling water to speed up cooling process.
    Close PTW only when temperature is normal.

    Page 2 of 2

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