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Supercast SW20 PDF

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Supercast SW20*

constructive solutions

High performance swellable waterstop for in-situ


concrete
Uses

Design criteria

Integral sealing for construction joints in concrete cast insitu.

Supercast SW20 should be used to prevent the passage of


water through non-movement joints in both new in-situ concrete
and between new and existing concrete. Supercast SW20
increases in volume in the range of up to 300% and gives a
resistance to hydraulic heads of up to 60 metres.

Convenient and problem solving in situations where a


conventional waterstop would require complex shuttering
Typical uses include secant piled and diaphragm walled
basements, pile caps and casting against old concrete.
Supercast SW20 can provide simple solutions to detailing
pipe entries, construction joints in the vertical plane and to
kicker joints.
Can be linked to Supercast PVC* waterstops to give an
effective combination of waterstops which maintain network
continuity.
Advantages

Swelling of Supercast SW20 in fresh concrete is minimal,


therefore maximising the positive pressure to seal the joint.
Supercast SW20 is suitable for application between existing
and newly placed concrete where there is little or no steel
continuity and where up to 2mm movement may occur.
Supercast SW20 waterstops should be positioned to ensure
that a minimum of 80 mm cover of concrete is present to
accommodate pressure developed during the swelling
process.
Properties

! Easy to install
! Supercast SWX* swellable adhesive enable full
integration of Supercast SW20 and Supercast PVC
networks

! Solves detailing problems in conjunction with Supercast


PVC range
! Swelling properties unaffected by long term wet/dry cycling
! Delayed swell action allows extra tolerance on site
! Sustains effective seal in wet conditions
Standards compliance
Suitable for use in contact with potable water - Water Byelaws
Scheme Approved product.

Form

Red Rectangular section


elastomeric strips

Size
Solids content
Unrestrained volumetric
expansion
Application temperature
range
Service temperature range
Hydrostatic pressure
resistance
Watertightness

:
:

10mm X 20mm
100%

Up to 300%

:
:

-20 to 50C
-30 to 70C

:
:

60 metres (6bar)
Seals up to 2mm gap if
used in conjunction with
Supercast SWX or
Supercast SW Adhesive

Description
The Supercast SW20 is a swellable waterstop which can be
installed and positively linked into conventional Supercast
PVC waterstop networks.This allows the use of Supercast
PVC for expansion joints and Supercast SW20 for construction
joints all the time maintaining an integrated network.

Supercast SW20*

The Supercast SW20 is made from high performance


synthetic elastomer strips. The swelling action is the result
of contact between water and hydrophilic groups which are
part of the Supercast SW20 'Basic Polymer' molecular
structure.
The hydrophilic groups are not subject to extraction or loss of
swelling performance by prolonged or repeated wetting. This
is a unique feature of the basic polymer. Expansion of the
waterstop creates a positive pressure against the face of the
concrete joint, thus preventing water passing through the
protected joint.

Specification
Supplier specification
Water swellable - Basic Polymer - hydrophilic waterstop (and
attachments) where shown on the drawings, shall be Fosroc
Supercast SW20 obtained from Fosroc. It shall be used in
accordance with the manufacturers current application
instructions.

Supercast SW20*
Performance specification

Estimating

Water swellable - Basic Polymer - hydrophilic waterstop,


where shown on the drawings, shall be made from a
preformed elastomeric strip which can integrate into existing
waterstop networks. It shall be free from rubber, bentonite or
other inclusions. The waterstop shall have an unrestrained
volumetric expansion of upto 300%. It must not deteriorate
under prolonged wet/dry cycling. It must be able to withstand
a hydrostatic head of 60 metres (6 bars). It shall be used in
accordance with the methods given in the manufacturers
current data sheet.

Supply

Supercast SW20 may be positioned by bonding with an


appropriate adhesive. The waterstop may be installed either
into a groove cast in the concrete or directly onto the concrete
surface.
Limitations
-

Supercast SW20 should not be used for expansion joints


or those subject to significant repetitive movements.

Supercast SW20 should not be installed with less than


80 mm of concrete cover to ensure that the pressure
arising from the swelling action is accommodated.

Supercast SW20 should not be used in conjunction with


air-entrained concrete.

5 m X 10mm X 20mm rolls

Storage
When stored in cool dry conditions, away from sunlight, in the
original, unopened containers Supercast SW products have
a shelf life of 12 months.
Precautions
Health and safety

Instructions for use

Supercast SW20

Supercast SW20 should not be used in locations which


allow free unrestrained swelling.
Installation using nailing is not recommended as nails
can damage the concrete.

There are no health hazards associated with Supercast SW20


in normal use.
Ancillary materials
Supercast SWX
Form
: Elastomeric water swellable paste
Colour
: Grey
Tack-free time
: Approximately 1hour (200C/50%
RH)
Cure rate
: 3mm in 24hours
Volume swell ratio : 200%
Concrete pour
: 2 to 8 hours
Adhesion
: Can be used on damp concrete
provided it is rag dry
Supercast SW Adhesive
Form

Grey paste

Application temp.
Max open time
Concrete pour
Adhesion

:
:
:
:

50C to 300C
30 minutes
2 to 8 hours
Can be used on damp concrete
provided it is rag dry

The above data represents typical values and should not


be considered as a purchase specification
* Denotes the trademark of Fosroc International Limited

See separate data sheet

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard
Conditions for the Supply of Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the users
responsibility to obtain the recent version. Refer to www.fosroc.com.

Al Gurg Fosroc
LLC
Post Box 657, Dubai
United Arab Emirates

www.fosroc.com

Head Office
telephone: (+9714) 2039699

fax: (+9714) 2859649

email: agf@fosroc.com

Regional offices
Abu Dhabi, Al Gurg Fosroc
Bahrain, YBA Kanoo

telephone: 673 1779


telephone: 17735454

fax: 673 1449


fax: 17732828

email: abudhabi@fosroc.com
email: bahrain@fosroc.com

Kuwait, Boodai
Oman, Al Amana
Qatar, Tadmur

telephone: 4817618
telephone: 24815080
telephone: 4500607

fax: 4832124
fax: 24817554
fax: 4500543

email: kuwait@fosroc.com
email: oman@fosroc.com
email: qatar@fosroc.com

UAE/0405/07/E

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