Autopilot System (AP70-80 - Installation Manual - Simrad)
Autopilot System (AP70-80 - Installation Manual - Simrad)
Autopilot System (AP70-80 - Installation Manual - Simrad)
Dimensions
3
211 mm (8.29")
AC70 COMPUTER
INSTALLATION GUIDE
197 mm (7.77")
60 mm
(2.36")
185 mm (7.27")
180 mm
(7.08")
10
9
80 mm
(3.15")
1 1 * AC70 Computer
11
2 1 * Cable retainer
3 6 * Fixing screws, 3.5 * 19 mm (DIN7981B)
4 10 * Strips
5 6 * Connectors
6 1 * Receptacle
7 2 * 30 Amp Fuse
8 1* Micro-C Drop cable (male)
9 1* Micro-C T-Joiner
10 1* Micro-C Power cable with 120 Ohm terminator, female
11 1* Micro-C Terminator, 120 Ohm (male)
Mounting
48 mm
(1.88")
System wiring
AP70/80
AP60
GPS
SENSOR
AUTOPILOT
CONTROL
HEAD
COMPASS
3
12/24V DC
7
5
12 V DC
1*
NMEA 0183
IN/OUT
OPTION
AD80/
SD80
AC70
pro.simrad-yachting.com
4*
NMEA 0183
IN/OUT
OPTION
SI80
www.simrad-yachting.com
12/24V DC
1
2
3
4
12/24V DC
*988-10472-001*
DRIVE UNIT
THRUSTER
CONTROL
5
6
7
Drive units
Grounding
AP60 AP70/80
DRIVE
ENGAGE
SUPPLY
DRIVE
NMEA0183
SOL
GND
MOTOR
SOL-2
RET
CMD
MOTOR
SOL-1
SIMNET
DRIVE
MOTOR
SOL-2
MODE
RUDDER
MOTOR
SOL-1
ALARM
DRIVE
ENGAGE
MOTOR
SOL-1
POLARITY
LEDS
DRIVE
MOTOR
SOL-2
DRIVE
30 A FUSE
REMOTE
TO SHIPS
MAIN
GROUND
Power supply
CHECK POLARITY
POWER SWITCH
OFF
FUSE NOT
INSTALLED
POWER SWITCH
ON
POWER SWITCH
OFF
POWER SWITCH
ON
MOTOR
MOTOR
CLUTCH
_
FUSE
INSTALLED
FUSE NOT
INSTALLED
REVERSIBLE PUMP
+
12/24 V DC
POWER ON
SOL-1
SOL GND
CONNECT WIRES
INSTALL FUSE
SOL-1
Steering Levers
SOLENOID VALVE *
NOTE 2
AC70 cannot operate externally powered solenoids unless installing isolating relays.
Refer to FAQ: www.simrad-yachting.com and pro.simrad-yachting.com
12/24 V DC
AP60 AP70/80
ROTARY DRIVE
AP60 AP70/80
OPTION
External I/O
AP60 AP70/80
OPTION
External alarm
AP60 AP70/80
OPTION
G
STBY AUTO
Supply
CMD
RET
S9
RET
ALARM
DRIVE
ENGAGE
CMD
R3000X S9
PORT
GND
LAMP
BACKBONE
STBD
BLU
REMOTE
NET-L
BLK
NET-C
NET-H WHT
RED
NET-S
SIMNET
S9
RET
S9
SIMRAD
S35
SIMRAD R3000X
Rudder Feedback
AP60 AP70/80
R35/R3000X
S35
AP60 AP70/80
AP60 AP70/80
RF300
RF45X
MODE
RET
SYSSEL
NMEA0183
Rx_A
Rx_B
Tx _A
Tx_B
FRQ -
FRQ +
RUDDER
ou AT10.
NOTE 1
For further expansion of NMEA 0183
ports, use SI80 or
AT10.
Notes
OPTION
RX1
+-
ENGAGE SIGNAL
JS10
IEC61162-1/2
(NMEA0183)
DEVICES
RET
SYSSEL
AUTOPILOT
MANUAL
www.simrad-yachting.com
pro.simrad-yachting.com
AP70/AP80
Installation Manual
ENGLISH
Preface
Disclaimer
As Navico is continuously improving this product, we retain the right to make changes to the
product at any time which may not be reected in this version of the manual. Please contact
your nearest distributor if you require any further assistance.
It is the owners sole responsibility to install and use the equipment in a manner that will
not cause accidents, personal injury or property damage. The user of this product is solely
responsible for observing safe boating practices.
NAVICO HOLDING AS AND ITS SUBSIDIARIES, BRANCHES AND AFFILIATES DISCLAIM ALL
LIABILITY FOR ANY USE OF THIS PRODUCT IN A WAY THAT MAY CAUSE ACCIDENTS, DAMAGE
OR THAT MAY VIOLATE THE LAW.
Governing Language: This statement, any instruction manuals, user guides and other
information relating to the product (Documentation) may be translated to, or has been
translated from, another language (Translation). In the event of any conict between any
Translation of the Documentation, the English language version of the Documentation will be
the ocial version of the Documentation.
This manual represents the product as at the time of printing. Navico Holding AS and its
subsidiaries, branches and aliates reserve the right to make changes to specications
without notice.
Compliance
The AP70 and AP80 systems complies with the following regulations:
Wheelmark directive 2002/84 EC (HCS and HSC)
CE (2004-108 EC EMC Directive) - AP70 systems when used with an AC70 computer
C - Tick
Note: AP70 systems are not wheelmark approved when used with an AC70 computer.
For more information please refer to our websites:
pro.simrad-yachting.com and www.simrad-yachting.com.
The Wheelmark
The AP70 and AP80 systems are produced and tested in accordance with the European
Marine Equipment Directive 96/98. This means that the systems comply with the highest level
of tests for nonmilitary marine electronic navigation equipment existing today.
The Marine Equipment Directive 96/98/EC (MED), as amended by 98/95/EC for ships ying
EU or EFTA ags, applies to all new ships, to existing ships not previously carrying such
equipment, and to ships having their equipment replaced.
This means that all system components covered by annex A1 must be type-approved
accordingly and must carry the Wheelmark, which is a symbol of conformity with the Marine
Equipment Directive.
While the autopilot system may be installed on vessels not needing to comply with the
Marine Equipment Directive, those requiring compliance must have one Control unit set-up
as a master unit in order for the installation to be approved.
Navico has no responsibility for the incorrect installation or use of the autopilot, so it
is essential for the person in charge of the installation to be familiar with the relevant
requirements as well as with the contents of the manuals, which covers correct installation
and use.
Copyright
Copyright 2012 Navico Holding AS.
|1
Warranty
The warranty card is supplied as a separate document.
In case of any queries, refer to the our websites:
pro.simrad-yachting.com and www.simrad-yachting.com.
2|
Contents
5
Introduction
5
5
5
9
10
11
Wheelmark approval
Spare parts and accessories
System overview
Autopilot Control units
Autopilot computers
Computer boards
14
Mounting
14
14
14
17
General
Mounting location
AP70 and AP80 control units
Autopilot computers
18
Wiring
18
18
19
20
22
22
23
23
24
25
30
32
33
36
36
Wiring guidelines
The autopilot system, basic wiring principles
The CAN bus
Power supply
FU80, NF80 and QS80 Remote control units
Steering levers
NMEA 2000 and SimNet devices
IEC61162-1/2 (NMEA 0183) devices
Autopilot computers
Drive units
Rudder feedback
Alarm interface
External I/O
External system selection
External mode selection - pulse
37
System configuration
37
37
37
38
42
48
50
General
The settings dialog and submenus
Turning on for the rst time
Network settings
Installation settings
Seatrials
Tuning the autopilot for optimum steering performance
52
52
52
53
53
54
54
55
Message types
Alarm indication
Acknowledging a message
The alarm dialogs
Setting the alarm and warning limits
Fallback and failures during automatic steering
List of possible alarms and corrective actions
|3
4|
60
Installation checklist
60
60
61
63
General
Checklist
Installation settings
Installed units
64
Specifications
64
65
66
68
71
72
73
Drawings
73
74
75
75
76
76
Introduction
Wheelmark approval
The AP70 and AP80 systems are produced and tested in accordance with the European
Marine Equipment Directive 96/98. This means that these systems comply with the highest
level of tests for non-military marine electronic navigation equipment existing today.
While the AP70/AP80 may be installed on vessels not needing to comply with the Marine
Equipment Directive, those requiring compliance must have one control unit set-up as a
master unit in order for the installation to be approved.
Navico has no responsibility for the incorrect installation or use of the autopilots, so it
is essential for the person in charge of the installation to be familiar with the relevant
requirements as well as with the contents of this manual, which covers correct installation of
the autopilot system.
Note: AP70 systems are not wheelmark approved when used with an AC70 computer.
Note: When a complete system (e.g. an autopilot system) is wheelmark approved, only the
main unit(s) in the system identies the wheelmark approval (wheelmark symbol on the label
or reference in the software). This to avoid the misunderstanding that all optional units in a
system retain their wheelmark approval even if they are installed in a not approved system.
The type examination certicate (MED-B) for the wheelmarked system lists all optional
equipment that is part of the wheelmark approval. The EC Declaration of Conformity do also
show which units that are part of the approval.
System overview
The AP70/AP80 systems include several modules that need to be mounted in dierent
locations on the vessel and that need to interface with at least three dierent systems on the
boat:
The boats steering system
The boats electrical system (input power)
Other equipment onboard
It is important to become familiar with the conguration of the system prior to beginning the
installation. Refer to illustrations on page 6 onwards.
|5
QS80
MENU
TURN
STBY
AUTO
NAV
WORK
12/24V DC
T
NSE
RC42N
AC70
12 V DC
NMEA 0183 IN/OUT
TERMINATOR
CAN BUS
DROP CABLES
NMEA 0183/
IEC 61162-1/
IEC 61162-2
12/24V DC
DRIVE
UNIT
6|
GS15
MENU
CDI80
STBY
AUTO
NAV
ALARM
TURN
WORK
CD100A
12/24V DC
T
NSO
IS70/80
GYRO
COMPASS
AC80S
AD80/
SD80
T
T
TERMINATOR
CAN BUS
DROP CABLES
NMEA 0183/
IEC 61162-1/
IEC 61162-2
12/24V DC
SOLENOID
VALVES
THRUSTER
CONTROL
|7
FU80
MENU
CDI80
STBY
AUTO
NAV
ALARM
TURN
WORK
CD100A
12/24V DC
T
GYRO
COMPASS
ECDIS SYSTEM
AD80/
SD80
IS70/80
AD80/
SD80
AC85
8|
TERMINATOR
CAN BUS
DROP CABLES
NMEA 0183/
IEC 61162-1/
IEC 61162-2
12/24V DC
RUDDER
CONTROL
THRUSTER
CONTROL
1 2 3
STBY
8
*
AUTO
NAV
TURN
WORK
4
6
7
14* 12*
ALARM
MENU
ALARM
CMD
9 10 11 12* 13*
No.
Key/Description
MENU. A short press displays the active steering modes quick menu. A second
click displays the Settings menu
POWER/LIGHT. A short press displays the Light dialog. A long press (3 seconds)
turns the unit ON/OFF
ROTARY KNOB (Course wheel). Rotated for selecting menu item and adjusting
value, pressed to conrm a selection/entry.
For mode specic operation, refer to the Operator manual
10
11
12
13
14
USB connector
|9
Rear - connectors
1
No.
SD80
AD80
AC70
SI80
Connector/Description
4 pin connector for 12/24 V DC local power, External alarm/Active unit OUT
Autopilot computers
The AP70/AP80 systems use a combination of 4 dierent enclosures and 4 boards to form a
exible computer and interface system.
There are 6 standardized and 1 customized computers with built-in and optional boards as
shown below.
Refer Computer boards on page 68.
Standard computers
AC80A
AC80S
AC70 board
AC70
AD80 board
SD80 board
SI80
AC85
SI80 board
AD80
SD80
AC80A
AC80S
x
x
Customized computer
The AC85 computer is supplied with 1 SI80 board, and have space for up to 3 additional
boards:
Computer
AC85
10 |
AC70 board
AD80 board
Optional
Optional
SD80 board
Optional
SI80 board
x
1 Optional
Computer boards
Indicator diodes and switches
Indicator diodes and switches are available on the boards as shown in the tables below.
POLARITY
CHECK
LED
Description
Polarity check
CPU
CPU
HS1
HS
RX
SOL
Switch
INT
x
x
Description
U_CTRL
EXT
SOL2
SOL1
RX1
READY
U_CTRL
ON
U_IN RANGE
+20V
+10V
+5V
U_IN RANGE
SIMNET
TERMINATION
| 11
AC70 board
AC70
30 A FUSE
POLARITY LEDS
AC85
Drive computer board for rudder or propeller (i.e. Voith Schneider) for reversible motor or
galvanic non-isolated solenoids.
Includes:
SUPPLY - power supply 12/24 V in
DRIVE - output for Motor or solenoid command
DRIVE ENGAGE - output for clutch/bypass valve or automode signal for oilspeed valve etc
ALARM - Output for external alarm buzzer
NMEA 0183 - in/out for IEC 61162-1, -2 and NMEA 0183
RUDDER - Input for frequency rudder feedback
REMOTE - Input for NFU steering lever
SIMNET - connection to CAN network
SUPPLY
DRIVE
ENGAGE
DRIVE
SIMNET
RUDDER
SCREEN NMEA0183
TERMINATION
AD80 board
AD80
AC80A
AC85
Drive computer board for rudder or thruster, supporting analog voltage or low current signals
for angle or proportional control.
Includes:
UI CRTL - output for analog voltage low current command
RUD UI - Input for analog (voltage or current) rudder feedback
RUD FRQ - Input for frequency rudder feedback
READY - output for ready contact when board is up running ready for control
HS1 - Generic in/out handshake signal port 1
HS2 - Generic in/out handshake signal port 2
MODE - Input for external mode selector
SIMNET - connection to CAN network
U
CTRL
UI CRTL
U IN
RANGE
RUD
UI
RUD FRQ
READY
SIMNET
SCREEN
TERMINATION HS1
12 |
MODE
SD80 board
SD80
AC80S
AC85
Drive computer board for rudder or thruster, supporting galvanic isolated solenoids or high
current signals for angle or proportional speed control.
Includes:
RUD UI - Input for analog voltage or current rudder feedback
RUD FRQ - Input for frequency rudder feedback
SOLENOIDS - Galvanic isolated output for solenoid command
ENGAGE - For operating bypass or dual speed valve, clutch etc for hydraulic or mechanical
drive units
READY - output for ready contact when board is up running ready for control
HS1 - Generic in/out handshake signal port 1
HS2 - Generic in/out handshake signal port 2
MODE - Input for external mode selector
SIMNET - connection to CAN network
U IN
RANGE
RUD FREQ
SOLENOIDS
ENGAGE
READY
RUD UI
SIMNET
SCREEN
TERMINATION HS2
HS1
MODE
SI80 board
SI80
AC80A
AC80S
A four channel NMEA 0183 interface computer board and voltage supply for CAN bus.
Includes:
SIMNET TERMINATION - Switch for CAN bus termination ON/OFF
SIMNET - SimNet 15 V out
REMOTE - Input for NFU steering lever
NMEA 0183 CH.. - 4 i/o NMEA/IEC 61162-1/IEC 61162-2 channels
SUPPLY - power supply 12/24 V in
AC85
FUSE
10A
SIMNET
TERMINATION
SIMNET
REMOTE
NMEA 0183
CH1
NMEA 0183
CH2
NMEA 0183
CH3
NMEA 0183
CH4
SUPPLY
| 13
Mounting
General
Mechanical installation of optional equipment are described in separate manuals following
the units. These manuals can also be downloaded from out websites:
pro.simrad-yachting.com and www.simrad-yachting.com.
Mounting location
The units should be mounted with special regard to the units environmental protection,
temperature range and cable length. Poor ventilation may cause the units to overheat. Refer
Specications on page 64.
The mounting location must allow for required working area when connecting the cables.
Also ensure that the location for the computer units allows viewing the boards LED
indicators.
The mounting surface needs to be structurally strong, with as little vibration as possible. If
possible mount the unit close to the edges of a panel to minimize vibration.
Ensure that any holes cut are in a safe position and will not weaken the boats structure. If
in doubt, consult a qualied boat builder. Ensure that there are no hidden electrical wires or
other parts behind the panel.
The control unit should be mounted so that the operator can easily use the controls and
clearly see the display screen. For best results install the display out of direct sunlight, and on
a location that have minimal glare from windows or bright objects.
When panel mounting the control unit and the remotes, the mounting surface must be at
and even to within 0.5 mm.
The units conforms to the appropriate Electromagnetic Compatibility (EMC) standards, but
proper installation is required to get best use and performance from this product. Ensure you
have as much separation as possible between dierent electrical equipment.
14 |
| 15
16 |
Autopilot computers
The mounting location must allow for required working area when connecting the cables.
Also ensure that the location for the computer units allows viewing the boards LED
indicators.
The mounting surface needs to be structurally strong, with as little vibration as possible. If
possible mount the unit close to the edges of a panel to minimize vibration.
Ensure that any holes cut are in a safe position and will not weaken the boats structure. If
in doubt, consult a qualied boat builder. Ensure that there are no hidden electrical wires or
other parts behind the panel.
Preferably mount the computers with the cable entries exiting downwards.
Mount the cable retainer included with the AC70, SI80, SD80 and AD80 on the wall beneath
the unit.
An isolating gasket is included with the AC80A/AC80S computers. This must be used as a
galvanic isolator if the unit is mounted on a metal surface.
AC80A/AC80S
AC70/SI80
SD80/AD80
AC85
Note: The autopilot computers are not waterproof. Refer Specications on page 64.
| 17
Wiring
Wiring guidelines
CAN network cables and other signal cables (i.e. compass, feedback, NMEA) should not be
run in parallel with other cables carrying radio frequency or high current, such as VHF and SSB
transmitters, battery chargers/generators, and winches.
Dont make sharp bends in the cables, and avoid running cables in a way that allows water to
ow down into the connectors. If required, make drip and service loops.
If cables are shortened, lengthened or re-terminated, do insulate and protect all wiring
connections.
Most of the units are communicating on the CAN bus with drop cables. Try mounting the
units within the standard cable length supplied with each unit. Additional cables and cable
extensions are available from our distributors.
! Warning: Before starting the installation, be sure to turn electrical power o. If power
is left on or turned on during the installation, re, electrical shock, or other serious injury
may occur. Be sure that the voltage of the power supply is compatible with the spec for the
units!
REMOTES
SIMNET/NMEA2000
STEERING LEVERS
SIMRAD
S35
POWER
CAN BUS
NMEA0183/
IEC 61162-1/
IEC 61162-2
COMPUTER
POWER
18 |
DRIVE
SYSTEM
RUDDER
FEEDBACK
FEMALE
MALE
FEMALE
The CAN bus is based on the well known SimNet plug & play concept and on the NMEA 2000
SAE J1939 protocol. Hard wiring is based on standard NMEA 2000 cables with Micro-C type
connectors and joiners.
The bus consists of a linear backbone using drop cables and Micro-C T-joiners for connecting
NMEA 2000 and SimNet devices.
The bus has a maximum cable length of 150 m (500 ft), and a drop cable has a maximum
length of 6 m (20 ft).
In a default autopilot system the CAN bus backbone expands from the AC80A or AC80S
Autopilot computer, which supplies power to the backbone. There will always be a female
connector in the expanding end of the backbone cables.
For powering the CAN bus, see Powering the CAN bus on page 20.
T
2
5
3
Key
Description
AC80 Autopilot computer with built-in CAN bus terminator on the SI80 board
Micro-C T-joiner
Note: If cables are not supplied by Simrad, ensure that they meet NMEA 2000/IEC61162-1/2
requirements.
| 19
ON
OFF
The CAN bus must have a terminator at each end of the backbone.
In a default autopilot system the CAN bus expands from the AC80A, AC80S or AC85 Autopilot
computer. This computer includes a terminator on the SI80 board, enabled by the micro
switch.
- Set the switch to ON when the SI80 board is at the end of the CAN bus
- Set the switch to OFF when the SI80 board is used as additional power supply to the CAN
bus
Factory default setting of SI80 terminator is OFF.
For location of the dip switch, refer to the illustrations inside the computer unit.
A terminator in the other end of the CAN bus can be of the following:
An SI board (in SI80, AC80A, AC80S or AC85 computer) with enabled terminator
A power cable with built in terminator (plug marked 120 ohm)
A single terminator plug (marked 120 ohm)
Shield connection
It is required to use shielded cables to meet radio frequency interference requirements as
dened in the NMEA 2000 specication:
The shield shall not be electrically connected within the interface to the electronic device
chassis or ground
The shield shall be electrically continuous through the network connection
The shield shall be connected to ground at a single point, normally the ships ground at the
source of network power
Power supply
Note: Wheelmark/US Coast Guard approved systems require a Power Failure alarm. In such
installations the master station control unit and the autopilot computer with the SI80 board
for CAN bus supply must be connected to dierent independent power supplies.
Note: It is recommended to install an external on/o switch for the Autopilot Computer
power supply.
Note: Do not connect the power cable to the same terminals as the start batteries, drive
units, thruster or other high current products
Note: If joining to an existing NMEA 2000 network or similar CAN bus network that has its
own power supply, use an NMEA 2000 Gateway to isolate the two power supplies.
20 |
12/24V DC
T
12/24V DC
SI80
12/24V DC
Network LEN
When you have a larger system with network power in center of the backbone you should
make the installation such that the load/current draw from the devices in each side/branch is
equal.
For LEN numbers, see Specications on page 64.
Note: 1 LEN (Load Equivalency Number) equals 50 mA current draw.
1
LEN
2
LEN
2
LEN
2
LEN
2
LEN
3
LEN
4
LEN
(12 LEN)
3
LEN
2
LEN
3
LEN
(12 LEN)
12 V DC
Polarity protection
POLARITY
CHECK
+ SUPPLY
For supply to SI80 and AC70 boards, pay special attention to polarity protection.
The main supply fuse for these units is supplied loose in the bag with the cable plugs, and it
should not be put in place before polarity is checked.
1. Connect the power wires, and verify that the green diode is lit
- A red diode indicates wrong polarity, and the wires must be swapped
2. Switch o the power supply voltage and put the fuse into correct position
The illustration shows power terminal and diodes on the AC70 board. For location of
terminals, fuse and diodes on the board, refer to the illustration inside the computer unit.
| 21
Key
Color
Description
Black
Battery (-)
Blue
Alarm/Active
Yellow
External command
Red
Battery (+), 12 - 24 V DC
4
3
2
12 - 24 V DC
+ _
Steering levers
Connects to:
AC70 board (in AC70 computer) or SI80 board (in SI80, AC80A, AC80S or
AC85 Computer)
AC70/SI80 BOARD
REMOTE
STBY AUTO
AC70/SI80, AC80A,
AC80S or AC85
Computer
S9
S9
LAMP
STBD
PORT
GND
SIMRAD
S35
SIMRAD R3000X
R3000X
S35
JS10
S9
S35
R3000X
JS10
S9
Yellow
Yellow
N/C
N/C
Lamp
Brown/White
Green
Green
B2
STDB
Pink/Grey
Red
Red
B1
Port
Green
Blue
Blue
B3
GND
Interchange the Port and Stbd wires on the AC70/SI80 board if necessary to make the
command from the keys/lever coincide with the direction of the rudder movement.
22 |
AC70 (in AC70 or AC85 Computer) and SI80 board (in SI80, AC80A, AC80S or
AC85 computer).
The AC70 board have 1 NMEA terminal, while the SI80 board includes 4 NMEA terminals.
RX1
Tx_B
Rx_B
Tx _A
NMEA0183
Rx_A
IEC61162-1/2
(NMEA0183)
DEVICES
RX
AC70/SI80 BOARD
AC70/SI80,
AC80A, AC80S
or AC85
Computer
The green LED at each NMEA terminal is living when serial data is received.
The board uses the serial RS422 (IEC 61162-1/2) standard and can be congured in the
software for dierent baud rates, up to 38.400 baud. Sentences output by the autopilot
computer can be individually turned on or o.
Refer Device list on page 39 and Supported data on page 72.
| 23
Autopilot computers
Grounding
The autopilot system has excellent radio frequency interference protection and all units use
the autopilot computers as a common ground/shield connection. The units must therefore
have a proper ground connection to the hull.
Termination, general
1.
2.
3.
4.
5.
6.
7.
Power and signal cables connect with screw terminals or terminal blocks on the board inside
the computer unit. Refer connection details on the following pages.
Insert the cable through an appropriate cable gland or slot
Strip of the cable insulation. Provide sucient wire length so that the plug-in terminals can be
easily connected and disconnected
Pull out each terminal blocks from the board before connecting the wires
Terminate the wires to the terminal blocks according to the terminal specication in the following pages
Connect the terminal blocks to the board
Crimp a Faston terminal to the screen and connect to the grounding plug-in terminal on the
board, or on the grounding list
Secure the cables by using cable ties
24 |
AC70/AD80/SD80/SI80 BOARD
WHT
BLU
BLK
RED
SIMNET
NET-S
NET-C
NET-H
NET-L
Any
Autopilot
Computer
D4
C
A
B
C
D
E
F
D3
B
D
SI80 board
xx80 board
AC70 board
CAN bus cable
External cables
Cable ties
D1
D2
Drive units
Connecting diagrams for the dierent drive units are found on the following pages.
Installation instructions for the drive units are found in the manuals for the individual units.
Reversible pump
AC70 board (in AC70 or AC85 Computer).
REVERSIBLE PUMP
AC70 BOARD
MOTOR
SOL-2
MOTOR
SOL-1
DRIVE
SOL GND
Connects to:
AC70 or AC85
Computer
MOTOR
| 25
Rotary drive
Connects to:
Rotary drive (reversible motor with clutch) is normally used for mechanical connection to
Voith Schneider drive system or helm unit on sailing vessels.
The rotary drive need connection to the Engage terminal for clutch operation.
MOTOR
SOL-2
MOTOR
SOL-1
DRIVE
ENGAGE
CMD
RET
AC70 BOARD
SOL GND
ROTARY DRIVE
AC70 or AC85
Computer
MOTOR
CLUTCH
Solenoid valves, 12 V or 24 V DC
The following gures described operation of 12 V or 24 V solenoids.
For solenoids with higher voltage (110/220 V AC or DC), use external relays/solid state relays.
Internally powered Solenoids
SOLENOID VALVE
AC70 BOARD
SOL-1
SOL-1
26 |
SOL GND
MOTOR
SOL-2
MOTOR
SOL-1
DRIVE
SOL GND
Connects to:
AC70 or AC85
Computer
Connects to:
SOLENOID VALVE
SOL2
+ POWER
SOL1
SD80 BOARD
SOL1LO
SOL1HI
SOL2LO
SOL2HI
SOL2LO
SOL1LO
SOL1HI /
SOL2HI
SOLENOIDS
FUSE 10A
SD80 , AC80S
or AC85
Computer
Connects to:
SOLENOID VALVE
SOL2
SOL1
POWER +
SD80 BOARD
SD80, AC80S
or AC85
Computer
SOL1LO
SOL1HI
SOL2LO
SOL2HI
SOL2HI
SOL1HI
SOL1LO /
SOL2LO
SOLENOIDS
FUSE 10A
U_CTRL
EXT
READY
INT
ON
The AD80 board provides analog control of rudder(s) and thrusters in an AP70 and AP80
system by either continuous voltage or current signal.
The UI_CTRL DIP switch is used to voltage control line.
Set to READY, the voltage control line will be broken by a solid state relay contact when the
autopilot is not ready for steering (Power o and serious error situations)
Set to ON the line will always be connected
Additional switch settings for the alternative steering gear control alternatives are included in
next the sections.
| 27
A nominal 010 V DC control signal is available for control. This voltage is galvanic isolated
from the operating voltage for the autopilot. Rudder zero voltage and control range can
be adjusted in the Dockside Drive setup. See Rudder feedback/tunnel thruster feedback
calibration on page 45 .
U_CTRL
EXT
READY
INT
ON
For Analog output, internal voltage, the switch must be set to INT.
STEERING GEAR
AD80 BOARD
READY
INT
ON
+/-10 V
AD80, AC80A
or AC85
Computer
UREF +
UCOM
UREF UCTRL
ICTRL
IRET
UI_CTRL
UCTRL
UCOM
U_CTRL
EXT
Available control range will be +/- V signal, appr. 45% of external reference voltage.
Zero setting and control range output at U_CTRL can be adjusted in dockside setup.
U_CTRL
INT
ON
For Analog output, external voltage, the switch must be set to EXT.
STEERING GEAR
AD80 BOARD
READY
INT
ON
AD80, AC80A
or AC85
Computer
UREF -
UREF +
UI_CTRL
UCOM
UCTRL
SIGNAL
UCOM
U_CTRL
EXT
ICTRL
IRET
READY
UCTRL
EXT
28 |
12-24 V DC
EXTERNAL STEERING GEAR SUPPLY
STEERING GEAR
U_CTRL
EXT
READY
INT
ON
AD80, AC80A
or AC85
Computer
UI_CTRL
UCTRL
UREF -
UCTRL
SIGNAL
AD80 BOARD
ICTRL
IRET
INT
For Analog output, external voltage, the switch must be set to EXT.
UREF +
UCOM
UREF -
READY
12-24 V DC
EXTERNAL STEERING GEAR SUPPLY
A 4-20 mA control signal is available. Rudder zero current and control range can be adjusted
in the Dockside setup (ref. page 55).
Rudder zero current and control range can be adjusted in dockside setup. See Rudder
feedback/tunnel thruster feedback calibration on page 45.
U_CTRL
INT
ON
STEERING GEAR
4-20 mA
AD80 BOARD
U_CTRL
EXT
READY
INT
ON
UI_CTRL
AD80, AC80A
or AC85
Computer
UREF +
UCOM
UREF UCTRL
ICTRL
IRET
READY
UREF -
EXT
UCTRL
EXT
| 29
Rudder feedback
RF300, RF45X
Connects to:
AC70 board (in AC70 or AC85 Computer), SD80 board (in SD80, AC80S or
AC85 Computer) or AD80 board (in AD80, AC80S or AC85 Computer).
AD80/SD80 BOARD
AC70 BOARD
FRQ +
FRQ -
FRQ +
FRQ -
RUD
AC70
or AC85
autopilot
computer
AD80/SD80,
AC80S
or AC85
Computer
RET
RUD_FRQ
RF300
RF45X
RF14XU
Connects to:
SD80 board (in SD80, AC80S or AC85 Computer) or AD80 board (in AD80,
AC80S or AC85 Computer).
The cables are carried through cable glands. If required, to avoid any mechanical damage,
the cables should be run in a conduit between the rudder feedback unit and the autopilot
computer.
The cable screen must be connected to the internal ground terminal.
The feedback unit has an external ground terminal an must have a proper ground connection
to the hull. The grounding wire should be as short as possible and at least 10 mm wide.
AD80/SD80 BOARD
RUD_FRQ
30 |
FRQ +
FRQ RET
FRQ -
RET
5 6 7
FRQ +
RF14XU
AD80/SD80,
AC80S or AC85
Computer
SD80 board (in SD80, AC80S or AC85 Computer) or AD80 board (in AD80,
AC80S or AC85 Computer).
AD80/SD80 BOARD
U_IN RANGE
+20V
+10V
+5V
COM
4 - 20 mA
I_IN
COM
I_IN
U_IN
AD80/SD80,
AC80S or AC85
Computer
RUD_UI
EXTERNAL FEEDBACK
POT.METER INPUT
AD80/SD80 BOARD
RUD_FRQ
U_IN
FRQ +
COM
RET
COM
I_IN
U_IN
RUD_UI
AD80/SD80,
AC80S or AC85
Computer
FRQ +
FRQ RET
Connects to:
SD80 board (in SD80, AC80S or AC85 Computer) or AD80 board (in AD80,
AC80S or AC85 Computer).
AD80/SD80 BOARD
U_IN RANGE
+20V
+10V
+5V
COM
U_IN
COM
I_IN
U_IN
AD80/SD80,
AC80S or AC85
Computer
RUD_UI
U_IN RANGE
+20V
+10V
+5V
The DIP switch must be set to match range for analog voltage input signal.
| 31
Alarm interface
External alarm
An external alarm can be connected to the autopilot control head. The alarm signal have an
open contact for an alarm buzzer or an external alarm relay as illustrated below. The alarm
voltage is the same as the main supply voltage. The maximum load on the external alarm
output is 0.75 Amp.
Alarms are congured globally in the system, i.e. they can be congured on one unit and
seen, heard and acknowledged from all control units.
1
4
3
2
12 - 24 V DC
+ _
Key
Color
Description
Black
Battery (-)
Blue
Alarm/Active
Yellow
External command
Red
Battery (+), 12 - 24 V DC
ALARM
RELAY
The siren must be enabled in order for the unit to drive the external alarm when an alarm
condition arises.
Refer the alarm description in the separate AP70/AP80 Operator manual.
32 |
Key
Color
Description
Black
Battery (-)
Blue
Alarm/Active
Yellow
External command
Red
Battery (+), 12 - 24 V DC
External I/O
Handshake
Connects to:
SD80 board (in SD80, AC80S or AC85 Computer) or AD80 board (in AD80,
AC80S or AC85 Computer).
The SD80 and AD80 boards have two identical galvanic isolated handshake digital I/O ports
that can be sw congured for various applications like interface to steering gear control,
hand steering override, watch alarm, direct i/o type central alarm panel, pulse log input and
pendulum ferry function.
EXTERNAL
INTERFACE
AD80/SD80 BOARD
HS..
OUT A
OUT B
IN +
OUT A
OUT B
IN +
RET
RET
5 mA
HS1
AD80/SD80,
AC80S or AC85
Computer
Max
100 mA
HS..
The interfacing described below applies for central alarm panels that use direct lines for
alarm, mute and acknowledge. For alarm panel using serial interface, refer to IEC61162-1/2
(NMEA 0183) devices on page 23.
The autopilot system will have two cable connections to a Central Alarm panel;
one from the autopilot control unit
one from the autopilot computer
From the autopilot control unit we are using the same two wires (red and blue) as for external
alarm relay connection.
Under normal operation you will see 12/24 V between these two wires. In an alarm situation,
or when power is lost, you will see no voltage.
From the autopilot computer we are using the handshake connection on the SD80 or AD80
board for alarm mute and acknowledge.
| 33
AD80/SD80 BOARD
HS..
AD80/SD80,
AC80S or AC85
Computer
OUT A
OUT B
IN +
1
4
RET
+ _
HS..
12 - 24 V DC
OUT A
OUT B
IN +
ALARM
RET
Key
Color
Description
Black
Battery (-)
Blue
Alarm/Active
Yellow
External command
Red
Battery (+), 12 - 24 V DC
Engage signal
Connects to:
AC70 board (in AC70 or AC85 Computer) or SD80 board (in SD80, AC80S or
AC85 Computer).
Engage is primarily for operating bypass or dual speed valve, clutch etc for hydraulic or
mechanical drive units. The output can be sw congured for activating in all steering modes
except STBY or in AUTO modes only.
For AC70 the drive voltage is internally supplied and the voltage level follows the nominal
drive voltage set in sw conguration of the AC70 drive.
For SD80 the drive voltage is galvanic isolated and has to be externally supplied. The output
can also be sw congured for proportional valve control.
AC70 BOARD
G
S
34 |
CMD
RET
RET
CMD
ENGAGE
Supply
AC70 or AC85
Computer
SD80 BOARD
SD80, AC80S
or AC85
Computer
10 mA - 3 A
+ POWER
+
CMD
RET
RET
CMD
ENGAGE
Ready signal
Connects to:
SD80 board (in SD80, AC80S or AC85 Computer ) or AD80 board (in AD80,
AC80A or AC85 Computer).
The Ready signal is given when the autopilot system is operative for taking control. In case
of serious software or hardware failure and when the system is turned o, the signal line will
open. Some steering gears will use the signal to block rudder/thruster command in case of a
serious autopilot failure.
AD80/SD80 BOARD
OUT A
OUT B
OUT A
OUT B
Max
100 mA
AD80/SD80,
AC80S or AC85
Computer
READY
| 35
SD80 board (in SD80, AC80S or AC85 Computer ) or AD80 board (in AD80,
AC80A or AC85 Computer).
The system select (Sys sel) input signal can be used to alternate between the vessels own
manual steering system and the autopilot system from an external system selector. Refer to
IMO resolution MSC 64, sec. 4.
A closing contact between the SYSSEL and RET terminals will disengage the autopilot from
the vessels steering system. The disengaged status will shown on the autopilot display.
When the contact is re-opened, the autopilot will go to AUTO mode with current compass
heading as set heading.
Note: The autopilot will always return to AUTO mode, even if it was in NoDrift or NAV mode.
EXTERNAL
SYSTEM SELECTOR
AD80/SD80 BOARD
MODE
TRACK
AUTOPILOT
MANUAL
AUTO
STBY
RET
SYSSEL
AD80/SD80,
AC80S or AC85
Computer
SYSSEL
RET
SD80 board (in SD80 or AC85 Computer ) or AD80 board (in AD80A or AC85
Computer).
External mode selection can be arranged with push buttons as shown in the gure below.
The two push buttons will have similar function as the STBY and AUTO keys on the AP70 and
AP80 control units.
PART OF
EXTERNAL
MODE SELECTOR
STBY
AD80/SD80 BOARD
MODE
AUTO
TRACK
AUTO
STBY
RET
36 |
AUTO
STBY
SYSSEL
RET
AD80/SD80,
AC80S or AC85
Computer
System configuration
General
When the autopilot installation is completed, the system must be congured and the
commissioning procedures performed. Failure in setting up the autopilot correctly may
prohibit the autopilot from functioning properly.
Icon
Description
Refer
AP70/AP80 Operator
manual
Installation setup.
Installation settings on
The pilot must be in Standby mode to access page 42
these settings
| 37
Network settings
Setup and selection of sources are done from the Network menu.
The Auto Select option will look for all SimNet sources connected to the network. If more
than one source is available for each data type, the system will automatically select from an
internal priority list.
The Auto select function is mainly for situations where the automatic source selection needs
to be updated because a selected data source is not supplying data or has been physically
replaced with another one. The update secures that the existing source selections are valid
and maintained. Missing sources are either automatically exchanged with an alternative
source from the list of available sources for the given data type, or the replacing source is
selected.
Manual source selection
You can manually select the preferred source. This is useful if you have more than one of the
same type of device on the network.
Available sources are listed as shown in the example below. You select active source by
ticking the preferred unit.
Group selection
The autopilot system can use data sources that all other products on the network use, or
select individual sources for the autopilot system.
If the group is set to Simrad, any changes to a source will also aect other systems on the
network.
If the group is None, the selected source will be used for the autopilot system only.
In the example below the steering compass is common for all systems on the network.
Advanced selection
38 |
Device list
From the device list you can:
- list all of the active SimNet and NMEA 2000 devices on the network, showing model
description and serial number. Devices can be sorted by model ID or by serial number
- display information relating to a device such as, name, manufacturer, software version,
instance, status
- give the device a logical name relevant to the user
- see data coming from the device
- get access to conguration page for the device
Press the MENU key to sort the device list
Press the MENU key, the STBD key or the rotary knob to see selected device details.
Note: The graphics show gyro input on an SI80 board. Device details and options depends on
data type.
Diagnostics
The diagnostic page shows details for the NMEA 2000/CAN bus network.
| 39
Option
Description
Bus State
Rx Overows
Rx Overruns
Rx Errors
Tx Errors
Fast packet Errors:
Rx Messages
Tx Messages
Bus Load
Value greater than 0 could indicate the software is very busy and
unable to keep up with incoming messages.
CAN interface error counters. Count up when there are errors on
the CAN bus, and down when things are ok. Should normally be
0. Goes bus o when 255 is reached. Check same things as for Bus
state if greater than 0 observed
Detected errors since power up. Check the network if this is
continually increasing.
A count since power up of messages received / transmitted.
Real time bus load in percentage of max capacity
SimNet groups
The SimNet Group function is used to control parameter settings, either globally or in groups
of units. The function is used on larger vessels where several SimNet units are connected via
the network. By assigning several units to the same group, a parameter update on one unit
will have the same eect on the rest of the group members.
The illustration below shows a two station installation. Units on the bridge have their
backlight and damping settings in dierent SimNet Groups from the units in the cockpit.
If the back light is adjusted on a display in the cockpit, it will change on all displays in the
cockpit. It will not change the light settings on the bridge. If the damping is adjusted on the
AP80 control unit, this will also aect damping on the NSE unit in the remote station.
MAIN BRIDGE
AP80 CONTROL HEAD
CMD
MENU
TURN
STBY
REMOTE STATION
AUTO
NAV
WORK
QS80
NSE
40 |
ALARM
NF80
Master systems
The international standard for heading control systems (ISO 11674/ISO 16329) requires
controlled command transfer when remote stations are provided. The delegation of control to
the remote station and the return of control shall be incorporated in the autopilot system, and
shall avoid unintended operation from a remote station.
To fulll this requirement the AP70/AP80 system includes a Master function. This is used in
larger Wheelmarked systems where you permanently want to control command transfer to
remote stations.
In a Master system, one steering station is dened as the Master station. There can be several
control units in a master station, but only one of them can be set as the Master unit.
All units included in the master station will be unlocked, and command transfer within the
master group will be as in an open system.
Units not included in the master station will be locked. It is not possible to take command
from units outside the master station unless the master control unit opens for this. All units
outside the master station will have a lock symbol.
In the illustration below the main bridge is dened as master station. One QS80, one AP80
control unit and one AP70 control unit are included in the master station. The AP80 control
unit is dened as the Master unit.
The illustration includes SimNet group settings for each unit, showing how the units are
dened as part of dierent SimNet stations.
MAIN BRIDGE
AFT STATION
WING STATION
A master station is usually dened and units assigned to the master station during system
setup.
Note: When a SimNet group Station is set to Master, one control unit in this steering station
has to be dened as the Master unit as shown below.
| 41
Damping
Controls how quickly the display updates values from sensors.
Increasing the damping applies more averaging or smoothing of the data update rate on the
display.
Damping settings are applied to SimNet units belonging to particular damping SimNet
Groups.
Note: If the damping factor for heading is high, the captured heading might dier from the
heading read on the display when using the heading capture function.
Installation settings
The installation setup includes dockside and seatrial conguration of drives, together with
compass calibration.
When the autopilot is delivered from factory AND ANY TIME AFTER AN AUTOPILOT RESET HAS
BEEN PERFORMED, the installation settings are all reset to factory preset (default) values. A
notication will be displayed, and a complete setup has to be made.
42 |
Tunnel thruster
Azimuth
Voith Schneider
Rudder
WaterJet
The gure shows a completed commissioning for a vessel with one rudder driven by an SD80
board, one solenoid operated tunnel thruster and one analog tunnel thruster operated by
two dierent AD80 boards.
Configuring the drive system
The drive system conguration is accessed from the drive system conguration dialog.
1. Select the drive to be congured, and press the rotary knob or the MENU key to proceed to
the device information dialog
AD80
AD80
| 43
3. Select the Congure option to proceed to device conguration dialog. The dialog diers
slightly for the dierent drive types
4. Select relevant settings for the selected drive, and save your settings
Configuring the handshake
Handshake settings
44 |
Handshake
setting
Function
Description
HS xed
Autopilot/steering gear
interface with xed
level signals
HS pulse
Autopilot/steering gear
interface with pulse
signals
Handshake
setting
Function
Description
Override Dodge
Override STBY
Manual override to
STBY
Override ext FU
Unconditional external
FU/DP control
FU-remote
Alarm panel
Interface to central
alarm panel with direct
I/O
Pendulum & WA
| 45
If a rudder or thruster feedback is available, this must be calibrated. This is required for the
autopilot to know signal for mid-position, port/starboard side and rudder movement range.
Note: The graphics below shows the dialog when the rudder is controlled by an SD80. The
conguration dialog varies with drive device and drive type.
1. Select feedback calibration option in the device conguration dialog
When the drives are congured and calibrated, the autopilot need to know drive output level
for standstill, polarity for port/stbd movement, the speed/signal- level relationship and max
signal levels allowed. This is learned during the drive test or drive calibration.
1. Select test option in the device conguration dialog
Vessel configuration
Note: The unit of measurement in the dialog reects your unit settings.
Boat type
The boat type setting is used by the system to select appropriate preset steering parameters.
It will also aect available autopilot features.
46 |
Boat length
The cruising speed is used if no speed info is available, and if manual speed is set to Auto.
It is also used by the autopilot system to calculate steering parameters.
Rang: 2 - 50 (kn)
Default: 15 (kn)
Transition speed
l
ro
p
ork
HI w
l
ro
rk p
wo
O
L
This feature will block the thruster from running above a set vessel speed. It is a safety feature
to prevent, especially electrical on/o thrusters, from overheating if out of water or for
instance a planing boat or in rough weather.
When the speed exceed the set limit the truster indication will change as shown below.
Thruster(s) in use
| 47
Note: The Thruster inhibit limit will only apply when speed source is Log or SOG, not if the
speed is set manually.
Rang: 1 - 40 (kn)
Default: 6 (kn)
Low speed limit
Denes how the system moves the rudder when switching from power steering to an
automatic mode:
- Midships moves the rudder to zero position.
- Actual maintains the rudder oset, and use this as trim value (bumpless transfer)
Note: Actual is only available with rudder feedback signal available.
Default: Midships
Seatrials
Compass calibration
1.
2.
All magnetic compasses must be calibrated as part of the autopilot seatrial procedure.
Before the compass calibration is started, make sure that there is enough open water around
the vessel to make a full turn.
The calibration should be done in calm sea conditions and with minimal wind to obtain good
results. Follow the on-screen instruction, and use about 60-90 seconds to make a full circle.
Start the calibration by selecting the Calibrate button in the device calibration dialog
Follow the online instructions
During the calibration, the compass will measure the magnitude and direction of the local
magnetic eld.
If the local magnetic eld is stronger than the earths magnetic eld (the local eld is reading
more than 100%), the compass calibration will fail
If the local eld is reading more than 30%, you should look for any interfering magnetic
objects and remove them, or you should move the compass to a dierent location. The (local)
eld angle will guide you to the local interfering magnetic object.
Lubber line
20%
10
Note: Calibration must be made on the compass that is active for the autopilot. If another
model compass from Simrad or another manufacturer is installed, refer to the calibration
instruction for that compass.
Note: In certain areas and at high latitudes the local magnetic interference becomes more
signicant and heading errors exceeding 3 may have to be accepted.
48 |
Note: Make sure that both the compass heading and the bearing to the object have the same
unit (Magnetic or True).
Drive configuration
The drive setup can usually be done while at dock, and only minor adjustments may be
required at seatrial.
Refer Dockside - Drive system on page 42.
Boat settings
These settings are used as initial values for the vessel. Each of them can be changed in the
dierent work prole settings.
Turn type and Turn value
Used for selecting how you want to control the vessels turn: either by dening the Rate of
Turn (Rate) or the radius.
Rate range: 5/minute - 720/minute
Radius range: 10 (m) - 10 (NM)
- The minimum radius can however never be less than the value corresponding to a Rate of
Turn = 720/minute at the set Cruising speed
Default: Rate
Initial value: Determined during sea trial
Track approach angle
| 49
Autotuning
When performing an Autotune, the vessel will automatically be taken through a number of
S-turns. Based on the vessel behavior, the autopilot will automatically set the most important
steering parameters (Rudder and Counter rudder). The scaling factors for the parameters are
set automatically as a function of the set boat type.
1. Stabilize the vessel on a heading
2. Set the speed is as close to cruising speed as possible
3. Start autotuning from the dialog
- The pilot will take control of the vessel. Autotuning may take up to 3 minutes to complete
After the autotuning is completed the autopilot will return to STBY mode, and the rudder
must be controlled manually.
Note: Autotuning can be stopped at any time by selecting Cancel.
50 |
Manual tuning
1.
2.
3.
4.
5.
This parameter determines the ratio between commanded rudder and the heading error. The
higher rudder value the more rudder is applied.
A. The the value is set too high. Steering becomes unstable and often the overshoot will
increase
B. Rudder is too small. It will take a long time to compensate for a heading error, and the
autopilot will fail to keep a steady course
A
Counter rudder is the amount of counteracting (opposite) rudder applied to stop the turn at
the end of a major course change.
The settings depends on vessels characteristics, loaded/ballast conditions and rate of turn.
If the vessel has good dynamic stability, relatively small settings will be sucient
An unstable vessel will require high settings
The greater the vessels inertia, the greater value will be required
Increasing counter rudder settings may result in some higher rudder activity also when
steering a straight course.
The best way of checking the value of the Counter rudder setting is when making turns.
The gures illustrate the eects of various Counter Rudder settings;
A. Counter rudder too low; overshoot response
B. Counter rudder too high; sluggish and creeping response
C. Correct setting or counter rudder; ideal response
A
Perform various course changes and observe how the boat settles on the new heading.
Start with small changes, 10-20 degrees and proceed with bigger changes, 60-90 degrees.
Adjust Counter rudder value to obtain best possible response as illustration C below.
Note: As many boats turns dierently to port versus starboard (due to propeller rotation
direction), do the course changes in both directions. You may end up with a compromise
setting of Counter rudder that gives a little overshoot to one side and a bit sluggish response
to the other.
Range: 0.05 - 32.00
Default: Dened by system based on boat type and length
System configuration | AP70/AP80 Operator Manual
| 51
Message types
There are two type of messages:
Alarms
- Generated when conditions are detected that critically eect the capability or
performance of the system.
You must critically examine all alarm messages to determine their course and eect.
Warnings
- Informing you of conditions that could result in unwanted system response or eventual
failure
Alarm indication
When an alarm situation occurs, siren will sound, the alarm icon will be active. The alarm
dialog will show alarm cause, followed by the name of the device that generated the alarm.
Alarm icon
Alarm dialog
Message type
Alarm
Status
New
Icon
Color
Red
Acknowledged
Warning
New
Acknowledges
Yellow
Alarm dialog
Siren
Flashing
Yes
Until
acknowledged
Steady
Closed
Muted
Yes
2 seconds
Closed
No
Appearance
Steady
The alarm and alarm details are recorded in the alarm listing. Refer The alarm dialogs on
page 53.
The icon
The alarm icon will remain on the display until the reason for the alarm/warning is removed.
52 |
Acknowledging a message
There is no time-out on the alarm message or siren. These remain active until you
acknowledge it or until the reason for the alarm is removed.
The following options are available in the alarm dialog for acknowledging a message:
Option
Result
ACK
Sets the alarm state to acknowledged, meaning that you are aware of the alarm
condition. The siren will stop and the alarm dialog will be removed.
The alarm icon will however remain active, and the alarm will be included in
the alarm listing until the reason for the alarm has been removed
Mute
Mutes the siren locally. The alarm dialog remains on the display
| 53
The alarms and warning limits are adjusted from the settings display.
Activate the alarm settings dialog as shown above
Select the parameter to be changed
Press the rotary knob to edit the value
Change the value by using the rotary knob or the arrow keys
Repress the rotary knob to conrm your setting
Only a few alarms can be turned o. These are indicated with a check box, and are turned on/
o by pressing the rotary knob.
Note: Additional alarm limits that can be dened for each Work prole. Refer to Work Prole
description in the Operator Manual.
Alarm for main compass failure is given and steering continues using monitor compass. If
there is a dierence between the compasses, a smooth transition (2 min lter) to the monitor
compass heading takes place.
When acknowledging the alarm, the autopilot goes to STBY mode.
When no monitor compass
Rudder is kept at xed angle (i.e. heading is approximately maintained if failing when heading
keeping, turn is approximately maintained if failing when turning), alarm is given and
autopilot goes to STBY mode.
54 |
SOG
SOG backup
Manual speed
Cursing speed
STW
STW backup
Manual speed
Cruising speed
| 55
Alarm/Warning
Red ashing AP70/
AP80 power button,
black display
Active control unit
missing
Autopilot computer
missing
Type
Warning/Alarm condition
<5V
Current >4.3 A
Compass dierence
Course dierence
Check heading
56 |
W/A
W/A
Alarm/Warning
Drive reference
voltage missing
End of route
Type
Warning/Alarm condition
W/A
ENGAGE output
overload
Current > 5 A
Lost communication with EVC Check connection with EVC engine interface.
system (Volvo IPS and similar). For IPS, engine must be running.
>75C
<9V
Check cable length, bus load and bus supply feeding point.
If possible, check if fault disappears by disconnecting some
units
W/A
Monitor compass
missing
| 57
Alarm/Warning
Navigation data
missing
New WP
No rudder response
O heading
Override
Rudder limit
Type
Warning/Alarm condition
Nav mode only; Course change from one leg to the next is
exceeding set "Course change limit"
No response to rudder
command
W/A
W/A
Sharp turn
58 |
Alarm/Warning
Type
Warning/Alarm condition
Drive overload
Steering compass
missing
Thruster inhibited
| 59
Installation checklist
General
When all units are installed, external equipment connected and the software congured
according to the previous sections, the installation should be veried according to the check
lists in the following pages.
Checklist
Description
Refer
page 18
page 20
page 21
Sources selected
page 38
page 40
page 41
page 42
Vessel congured
page 46
Compass calibrated
page 48
page 50
Date:
Signature Installer
60 |
Signature Captain
Yes/No N/A
Installation settings
Drives
Setting
AC70
SD80
AD80
Congure
Instance
Name (product info method)
Drive type
Drive location y
Drive location x
Drive control method
Nominal drive voltage
N/A
Drive engage
N/A
N/A
Rudder feedback
Rudder feedback calibration
Advanced
Min rudder
Deadband mode
Rudder deadband
Thruster Response delay
N/A
Thruster hysteresis
N/A
N/A
Thruster operation
N/A
N/A
Mode select
N/A
Handshake 1
N/A
Handshake 2
N/A
Dither frequency
N/A
N/A
Dither amplitude
N/A
N/A
N/A
N/A
Rudder zero
N/A
Zero output
N/A
N/A
Min output
Max output
N/A
Remote FU/DP
N/A
N/A
Boat
Setting
Dockside boat
Boat type
Boat length
Cruising speed
Transition speed
Thruster inhibit speed
Low speed limit
Init rudder
| 61
Setting
Seatrial boat
Turn type
Turn value
Track approach angle
Work profiles
Setting
Prole name
Normal
Auto steering
Turn
Course response
Economy
Wave lter
Adaption
Rudder gain
Counter rudder
Autotrim
O heading limit
Low speed limit
Track steering
Track response
Track approach angle
Course change limits
XTD limit
Drive select
Rudder
Init rudder
Rudder limit
Tow angle
Thruster
Thruster sensitivity
Thruster assist
Push boat to
Port
Starboard
62 |
Installed units
Unit
Type
Location
Date
Control units
Remotes
Computers
Feedbacks
Compass
Other units
| 63
Specifications
AP70 and AP80 Autopilot system
Note: For updated technical specications, compliance and certications, refer to our web
sites.
Boat type:
Inter-unit connection:
System ON/OFF:
Supply voltage:
Power consumption:
EMC protection:
Performance:
64 |
Heading sensors:
Course selection:
Alarms:
Alarm modes:
Steering modes:
U-Turn
AP80
DISPLAY
Size
5 in\127 mm
Resolution (HxW)
480x480
Type
Antifog
bonded
any direction
Backlight
NETWORKING
CAN bus
USB
N/A
Ethernet
for sw update
POWER
Local supply
12/24 V DC +30-10%
0.7/0.4 A at 12 V DC 0.4/0.3 A at 24 V DC
backlight full/o "
1
External alarm/Active unit output max 100 mA, 4.5 A short
circuit limit
External Take CMD input, contact current max 8 mA
ENVIRONMENT
Temperature, operation
Temperature, storage
Protection
IPx4
IPx6
MECHANICAL
Weight
Size
Mounting
Material
Color
Cable inlet
| 65
Autopilot Computers
Note: For signal specication of the board(s), see Computer boards on page 68.
SI80
SD80
AD80
AC70
SI80
AC70
AD80
SD80
Board
SI80 board
AC70 board
AD80 board
SD80 board
POWER
Local supply
Consumption local
supply
N/A
N/A
N/A
N/A
15 V DC,
+/- 5%, 4 A
max
N/A
N/A
N/A
ENVIRONMENT
Temperature, operation
Temperature, storage
Protection
IPx2
MECHANICAL
Weight
0,9 kg (2 lbs)
Mounting
Material
1 kg (2.2 lbs)
Bulkhead
Plastic + Anodized aluminium
Color
Black
Slots:
Cable inlet
66 |
9 x 95 mm and 18 x 45 mm
(0.4 x 3.7 and 0.7 x 1.8)
Plastic
AC80A
AC80S
AC80A
AC85
AC80S
AC85
Board
SI80 board
AC70 board
AD80 board
Optional
Max 4 boards
SD80 board
POWER
Local supply
12/24 V DC +30-10%
Consumption local
supply
NMEA 2000 Load
Equivalent number
(50 mA)
ENVIRONMENT
Temperature, operation
Temperature, storage
Protection
IPx4
IPx4
MECHANICAL
Weight
Size (length x width x
height)
Mounting
Material
Bulkhead
Epoxy coated seawater resistant aluminium
Color
Cable inlet
Black
Grommets:
Grommets:
| 67
Computer boards
SI80
AC70
SD80
4 ch
1 ch
4 ch
1 ch
AD80
NETWORKING
CAN bus
Local supply
12/24 V DC
+30 - 10%
12/24 V DC +
30 - 10%. Need
12 V CAN supply
N/A
N/A
Consumption local
supply
00/65 mA
at 12/24 V
0,3 - 5 A
DC + load of
CAN
connected
bus load equipment
dependent (motor,
solenoids, clutch
etc.)
N/A
N/A
POWER
INTERFACE
Reversible motor
control of rudder/
thruster
N/A
Max continuous
load 30 A, peak
50 A for 1 sec
N/A
N/A
On/o solenoid
control of rudder/
thruster
N/A
12/24 V DC,
common lo, load
range 10 mA to
10 A.
(O state
<1 mA)
Externally
supplied 12/24 V
DC, common hi
or lo, load range
10 mA to 10 A.
(O state
<1 mA)
N/A
Analog voltage
control of rudder/
thruster, internal
supply
N/A
N/A
N/A
Range 10 V,
max load 5 mA
N/A
"Supply range:
5-24 V DC
Control range:
5-95% of
supply range
with zero ref at
min or half ref.
voltage, max
load 5 mA"
Analog voltage
control of rudder/
thruster, external
supply
68 |
N/A
N/A
SI80
Analog current control
of rudder/thruster
Proportional
directional control of
rudder/thruster
AC70
N/A
AD80
N/A
N/A
N/A
Solenoid control
for direction,
Engage output
for speed
N/A
Externally
supplied 12/24
V DC on/o or
proportional,
min load 10 mA,
max load 3 A,
superimposed
dither 0-10%
amplitude, o or
70-400 Hz
N/A
N/A
N/A
SD80
4-20 mA
N/A
N/A
Rudder angle,
frequency input
N/A
15 V (out), 1.4 to
5 kHz, resol. 20
Hz/, center 3.4
KHz
Rudder angle or
remote FU/DP, voltage
input
N/A
N/A
Rudder angle or
remote FU/DP, current
input
N/A
N/A
4-20 mA
Mode input
External
open/close
contact,
common
ret, contact
current
max 30 mA
External open/
close contact,
common ret,
contact current
max 30 mA
N/A
External open/
close or pulse
contact for
SYSTEM SELECT,
common ret,
close to activate,
contact current
max 30 mA
N/A
N/A
| 69
SI80
70 |
AC70
SD80
AD80
Programmable
handshake output, 2
ports (Steering gear/
thruster interface,
Alarm panel,Watch
alarm, Remote FU/DP
acknowledge)
N/A
N/A
Programmable
handshake input, 2
ports (Steering gear/
thruster interface,
Alarm panel, Pulse
log, Pendulum ferry,
Mains steering wheel
override, remote FU/
DP request)
N/A
N/A
N/A
N/A
N/A
N/A
1 Power
2 CAN bus
3 Ethernet
Power
Connector (male)
Layout
Pin
Wire Color
Function
Black
Battery (-)
Blue
Alarm/Active
Yellow
External command
Red
Battery (+), 12 - 24 V DC
Pin
Wire Color
Function
Blue
NET H
Red
NET S (+12 V)
Black
NET C (-)
(Bare)
Shield
White
NET L
Power cable
2 m (6.5 ft)
CAN/NMEA 2000
Micro-C Connector (male)
Layout
1
4
2
3
Ethernet
Note: Use crossed (red) Ethernet cable for software upload!
| 71
Supported data
IEC61162-1/2 interfaces channels
Channel
Default sentences
VDR
RSA (5Hz)
GYRO
ECDIS
ALR, ACK
Sentences
Sentence
NMEA 0183 in
ACK
ALR
NMEA 2000
130846 130850
130846
APB
129283, 129284
GGA
129029, 129025
HDG
127250
HDT
127250
127237
HSC
RMA
129025, 129026,
127258
RMB
129284, 129285
RMC
129025, 129026,
127258
ROT
127251
RSA
72 |
127245
127250, 130577
THS
VBW
130578
VHW
128259, 127250
VTG
129026
ZDA
126992, 129033
54 mm
(2.13)
Min
65 mm
(2.56)
135 mm (5.31)
32 mm
(1.26)
TURN
MENU
144 mm (5.67)
230 mm
(9.06)
STBY
AUTO
NAV
220 mm
(8.66)
WORK
CMD
Drawings
| 73
54 mm
(2.13)
Min
65 mm
(2.56)
135 mm (5.31)
32 mm
(1.26)
144 mm (5.67)
TURN
STBY
AUTO
NAV
252 mm
(9.92)
WORK
CMD
MENU
ALARM
220 mm
(8.66)
74 |
185 mm (7.27")
180 mm
(7.08")
80 mm
(3.15")
48 mm
(1.88")
185 mm (7.27")
167 mm
(6.58")
80 mm
(3.15")
48 mm
(1.88")
| 75
340 mm (13.38)
320 mm (12.60)
253 mm
(9.84)
109 mm
(4.29)
250 mm
(9.94)
AC85 Computer
408 mm (16.06")
5 mm (0.20")
380mm (14.96")
290 mm (11.42")
440 mm
(17.32")
410 mm
(16.14")
373 mm
(14.69")
4 fixing holes,
76 |
8 (0.3")
106 mm
(4.17")
N2584
*988-10197-002*