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Ak 5

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Version : 8.0

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08/11/2011

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13230-EN

Power distribution in control


panels

Presentation

Pre-assembled panel busbar system AK5


The assembly of automated control and distribution panels requires the use of
products that are not only safe but also simple and quick to mount and cable.
The AK5 pre-assembled busbar system meets all these criteria by incorporating
prefabricated components which cater for 3 principal functions:

Carrying of electric current


By the pre-assembled 4-pole busbar system 1, 160 A at 35 C.
4-pole busbar systems can be used for 3-phase + Neutral or 3-phase + Common.
The busbar systems are available in 6 lengths: 344, 452, 560, 668, 992, 1100 mm.
An incoming supply terminal block 2 is located at the extreme left of the busbar
system.
"Knock-out" partitions allow connection of the power supply from above or below to
connectors 3 which are protected by a removable cover 4.
Upstream protection of the busbar system is shown on page 1/206.

Current distribution
Tap-off units 5 (factory assembled) are available in 4 versions:
b 2-pole,
b 3-pole,
b 4-pole (3-phase + Neutral),
b 4-pole (3-phase + Common).
The tap-offs clip onto the busbar system with instantaneous mechanical and
electrical connection to the busbars.
2 ratings are available: 16 and 32 A.
The tap-off units ensure not only rapid mounting, but also a neat appearance for the
power distribution system and complete safety when accessing under live circuit
conditions.

Component mounting
Component mounting plates with incorporated tap-off allow mounting of and supply
of power to components.
They are available in 25 A or 50 A ratings.
These mounting plates clip onto the mounting rail 11, which also supports the busbar
system, and at the same time make electrical connection via the incorporated
tap-off.
2 types of mounting plate are available:
b single plates 6 (height 105 mm), with bolt-on 35 mm wide 7 rail 7, which may be
bolted on in one of two positions, allowing height adjustment of 10 mm.
b double plates 8 and 14 (height 190 mm), with two bolt-on, 35 mm wide 7 rails 9
mounted on 100 mm fixing centres; each rail may be bolted on in one of 4 positions,
allowing height adjustment in 10 mm steps. These plates are supplied with
connectors 12 to allow wiring between control and protection devices.
Single mounting plates enable the following types of distribution:
b 2-pole (Ph + N) and (Ph + Ph)
b 3-pole,
b 4-pole (3 Ph + N or 3 Ph + common).
Double mounting plates enable the following types of distribution: 2-pole (Ph + N,
Ph + Ph), 3-pole or 4-pole (3Ph+N and 3Ph + common).
Extension plates 10 can be bolted onto single and double mounting plates to enable
mounting of wider components. Using a side stop 15 in conjunction with these
extension plates also supports the AK5 JB busbar system when used vertically.
A control terminal block 13 comprising a support plate bolted onto the single or
double mounting plates and a 10-pole plug-in block, enables connection of the
control circuit wires (c.s.a. 1.5 mm2 max).
Characteristics:
pages 1/206 and 1/207

13230-EN

References:
pages 1/210 and 1/211

Dimensions:
pages 1/212 and 1/213

Version : 8.0

Schemes:
pages 1/210 and 1/211

08/11/2011

Mounting possibilities:
pages 1/208

1/205

Power distribution in control


panels

Characteristics

Pre-assembled panel busbar system AK5


Busbar system characteristics
Conforming to standards

IEC 60439

Product certifications

UL, CSA, DNV, LROS

Degree of protection

Against access to live parts

Flame resistance

Conforming to IEC 60695

Number of conductors

IP XXB conforming to IEC 60529

Conforming to standard UL 94

V0

AK5JB14p

4
a

Supply current
Rated operational frequency
Rated operational current

Rated insulation voltage

Hz

50 or 60

Ambient temperature 35 C

160

Coefficient K to be applied
according to the
ambient temperature

35

40

45

50

55

60

0.96

0.92

0.88

0.83

0.78

Conforming to IEC 60439-1

690

Conforming to UL and CSA

600
Off-load plugging-in and unplugging, with supply switched on

Conforming to IEC 60439-1

400

Conforming to UL, CSA

480
Plugging-in and unplugging, with supply switched off

Conforming to IEC 60439-1

690

Conforming to UL, CSA

V
kA

600
25

A 2s

1 x 10 7

Operational voltage

Maximum permissible
peak current
Maximum let-through energy
Upstream short-circuit (1)
and overload protection

Type of protection

Prsentation :
pages 1/204 and 1/205

1/206

Schneider Electric circuit-breaker

Fuses

NSX 160 N

NSX 160 H

aM

gF

Rating

160

160

160

160

Prospective
short-circuit current

kA

36

70

100

100

Operational current

160

160

160

160

Cabling

Mounting position

850 (incandescent wire)

Maximum c.s.a.

Minimum c.s.a.

Flexible cable with cable end

mm2

70

2.5

Solid cable

mm2

70

2.5

Tightening torque

Nm

10

Horizontal or vertical (2)

References :
pages 1/210 and 1/211

Fixing with screws provided


(1) For conditions where conditional short-circuit current exceeds 25 kA.
(2) Using side stop AK5BT01 on mounting plates AK5PA.
Schemes:
pages 1/210 and 1/211

Version : 8.0

Mounting possibilities :
page 1/208

08/11/2011

13230-EN

Power distribution in control


panels

Characteristics (continued)

Pre-assembled panel busbar system AK5


Tap-off characteristics
Type

AK5

AK5

AK5

AK5

AK5

AK5

AK5

PC12

PC12PH

PC13

PC14

PC131

PC32L

PC32LPH PC33

AK5
PC33L

Conforming to standards

IEC 60439

Product certifications

UL, LROS, CSA, DNV

Degree of protection

Against access to live parts: IP XXB conforming to IEC 529

Polarity

Conductor c.s.a.

mm2

3-phase

PC34L

Phase

Phase

3-phase

3-phase

Phase

Phase

3-phase

3-phase

Neutral

Phase

Neutral

Common

Neutral

Phase

Neutral

Common

2 x 2.5

2 x 2.5

3 x 2.5

2x4

2x4

4x4

3x4

3 x 2.5

4 x 2.5

3x4

1 x 1.5

Conductor colours

Permissible current

AK5
PC331

(UL cables)

3-phase

AK5
PC34

Black

Black

Black

Black

Black

Black

Blue

Blue

White

Blue

Blue

White

(Neutral)

(Neutral)

(Neutral)

(Neutral)

(Common)

32

32

16

Black

Black

16

16

16

Rated insulation voltage

690 conforming to IEC 60439-1

Rated peak current

kA

Maximum let-through energy

A 2s

100 000

Type of conductor insulation

1 x 1.5

16

32

Black

32

Black

32

10

10

(Common)

(Common)

200000

PVC 105 C

Tap-off characteristics
Type

AK5
PA211N1
PA211N2
PA211N3
PA212N1
PA212N2
PA212N3

Conforming to standards

IEC 60439

Product certifications

UL, LROS, CSA, DNV

Degree of protection

Against access to live parts: IP XXB conforming to IEC 60529

Polarity

Phase +
Neutral

Phase +
Phase

3-phase

3-phase
+ Neutral

AK5
PA211PH12
PA211PH13
PA211PH23
PA212PH12
PA212PH13
PA212PH23

AK5
PA231
PA232
PA232S

AK5
PA241
PA242

AK5
PA2311
PA2312
PA2312S

AK5
PA532

AK5
PA542

AK5
PA5312

3-phase
+ Common

3-phase

3-phase
+ Neutral

3-phase
+ Common

Conductor c.s.a.
(UL cables)

mm2

2x4

2x4

3x4

4x4

3x4
1 x 1.5

2 x (3 x 4)

2 x (4 x 4)

2 x (3 x 4)
1 x 1.5

Permissible current

25

25

25

25

25
10
(Common)

50

50

50
10
(Common)

Rated insulation voltage


Rated peak current
Maximum let-through energy

V
kA
A 2s

690 conforming to IEC 60439-1


6
200 000

Type of conductor insulation

PVC 105 C

Characteristics of mounting rails AM1DL201 and AM1DL2017


Omega 7 (width 75 mm, depth 15 mm)

Type

Material

2 mm sheet steel

Surface treatment

Galvanized

13230-EN

Version : 8.0

08/11/2011

1/207

Power distribution in control


panels

Mounting
(equipment possibilities)

Pre-assembled panel busbar system AK5


Component mounting plates incorporating tap-off mounted on AK5 JB busbar system

AK5
PA211N1
PA211N2
PA211N3

AK5
AK5
AK5
PA231 PA241 PA212N1
PA2311
PA212N2
(1)
PA212N3

AK5
AK5
AK5
AK5
PA212PH12 PA232 PA242 PA232S
PA213PH13 PA2312
PA2312S
(1)
PA212PH23 (1)

AK5
AK5
PA532 PA542
PA5312

54

54

54

54

54

54

54

108

108

108

105

105

105

190

190

190

190

190

190

190

No. of 18 mm pitches

Thermal current

25 A

25 A

25 A

25 A

25 A

25 A

25 A

25 A

50 A

50 A

Application

Ph + N

3-pole

3-pole
+N

Ph + N

Ph + Ph

3-pole

3-pole
+N

3-pole

3-pole

3-pole
+N

Mounting
Width in mm
plate
incorporating
Height in mm
tap-off

(1) 3-pole + common.

(1)

Note:
b if the equipment is wider than the mounting plate, an extension plate can be used to increase the width of the support plate.
b for upstream protection, see page 1/206

1/208

Version : 8.0

08/11/2011

13230-EN

13230-EN

Version : 8.0

08/11/2011

1/209

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