1680772

Cannon, VEAM, BIW
A Historical Achievement of Technology Leadership

Defining and Championing Innovation
Showcasing a portfolio of creativity, ITTs Engineered For Life execution embraces products which have
become ubiquitous in a broad collection of markets including: Military/Aerospace, Civil Aircraft, Industrial
Instrumentation, Medical, Oil & Gas, Energy, Transportation, Telecom/Handset, Computer, Consumer, and
Automotive.
ITTs rich interconnect history embraces contributions to both technological breakthroughs and social movements. With one of the industrys broadest product offerings, ITTs interconnect products have supported:
Every Free World space mission, bringing the universe to our doorstep.
Motion picture, radio, and television equipment, serving laughter and entertainment to millions.
Commercial and military communications systems, linking the voices of the world.
Computerized tools, reshaping the information highway.
Aircraft, rapid transit, and automobiles, mobilizing our expanding society.
Oil and natural gas production, powering the worlds economies.
Agricultural equipment, attacking the roots of world hunger.
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ITT Interconnect Solutions

ITT Interconnect Solutions is a division of the multinational ITT Corporation, a $9 billion dollar global
enterprise representing the brands Cannon, VEAM,
and BIW. Our connector portfolio remains the most
extensive in the industry offering the most reliable and
cost effective range of interconnect solutions. These
innovations have enabled ITT to provide products and
technologies to such markets as:
Automotive
Computer/Consumer
Industrial/Instrumentation
Military/Aerospace
Oil Fields
Telecom/Handset
Transportation
When you specify a Cannon, VEAM or BIW connector,

you can rely on a product designed, developed, and
manufactured to the highest quality and reliability
standards. This tradition of excellence is based on ITTs
corporate culture of operating its businesses under the
principles of Six Sigma. At ITT, Six Sigma
is not just a quality philosophy but a complete
corporate culture that drives the entire business. Our
Value Based Management and Value Based Product
Development systems are two cornerstones that allow
for the development of both leadership and product
engineering principles, ensuring the correct industry
leading products are developed to the accepted
market driven lead times. These principles have
allowed ITT to become the market leader in all of our
business portfolios.
Six Sigma Manufacturing

ITT operates manufacturing facilities in the United
States, Germany, Italy, Mexico, China, Japan and the
UK, all of which have particular product area strengths
allowing ITT to offer a truly global footprint to our
customers. Our facilities are world class and
accommodate full vertical integration utilizing the latest
manufacturing technologies including: automated and
robotic machining centers, Super Market manufacturing cells, Kanban pull systems, and automated electrical, mechanical, and optical test and inspection equipment. The combination of our manufacturing strength
and our advanced manufacturing facilities allows ITT

to offer products at market driven prices. Our capabilities, especially in robotics, computerized precision tooling, Kaizen Project Management, Six Sigma tools, and
testing, give ITT the most optimized global manufacturing footprint in the interconnect industry.
The Custom Difference

As the industry leader in harsh environment interconnect applications, ITTs world class engineering teams
will work directly with our customers to design and
develop cost effective solutions for their applications.
In many cases we may modify one of our standard
designs to ensure a highly reliable solution where
timing is critical. Yet, in those cases where a complete
custom interconnect solution is required, ITT will work
with our customers Engineers to design an interconnect solution which will be cost effective yet highly
reliable. As professional consultants, our Engineering
teams will provide a thorough systems and mechanical analysis of any proposed solution. These analyses
provide our customers with sophisticated electrical
signal and mechanical characterizations to determine
the best solution for their application.
RoHS Compliance Information

ITT has implemented a strict parts control plan for all
ITT electronics plants worldwide that allows the
Cannon, VEAM, and BIW connector product portfolios
to meet the requirements of European Union Directive
2002/95/EC better know as the Reduction of
Hazardous Substances initiative. As appropriate,
specific Cannon, VEAM, and BIW products may be
ordered with an R prefix number which insures our
customers will receive RoHS compliant parts for their
commercial electronics applications and equipment.
Since most RoHS hazardous substances center around
specific metal plating and lead solder coatings, ITT's
products for RoHS compliance are available in the following plating finishes: black zincelectroless nickel,
stainless steel, Anodize over aluminum and Gold plating. It should be noted that gold plating would be recommended as the replacement for tin-lead
solder when ordering board mount connec-
Cannon ZIF Connectors
Table of Contents
DL
Introduction . . . . . . . . . . . . . . . . . 10
Product Specifications . . . . . . . . . . . 11
Plastic Body
60, 96, 156, or 260 Contact Cavities

Single Hand Actuation
How to Order . . . . . . . . . . . . . . . . . 12
Layout Information. . . . . . . . . . . 13-16
Crimp or Square Post Contacts
DLM
Introduction . . . . . . . . . . . . . . . . . 21
Metal Body
How to Order . . . . . . . . . . . . . . . . . 23
EMI/RFI Shielding
60, 96, 156, 260 or 360 Contact Cavities
DL4
Crimp, Square Post or PC/RC Contacts
Introduction . . . . . . . . . . . . . . . . . 29
Panel Mount
624, 1248, or 2496 Contact Cavities

Lever Actuation
How to Order . . . . . . . . . . . . . . . . . 31
Crimp or Square Post Contacts
DLP
Introduction . . . . . . . . . . . . . . . . . 34
Metal Body
How to Order . . . . . . . . . . . . . . . . . 35
EMI/RFI Shielding
Modular Landed Contact System

(DLP-272- 34 Contacts/Module
DLP-408 - 68 Contacts/Module)
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4
Table of Contents
QLC
Introduction . . . . . . . . . . . . . . . . . 38
Product Specifications . . . . . . . . . 38
Layout Information. . . . . . . . . . . . 39
Metal Body
EMI / RFI Shielding

260 Contacts
Small form factor. For portable equipment
Accessories
Cannon offers a large selection of
accessories to meet a variety of
application requirements
Allows customization using standard

components
Introduction . . . . . . . . . . . . . . . . . 40
Selection Guide . . . . . . . . . . . . . . . . 40
Junction Shells, Plastic . . . . . . . . 41-42

Backshells, Metal . . . . . . . . . . . . . . . 43
Actuating Handles . . . . . . . . . . . . . . 44
Protective Covering. . . . . . . . . . . 44-45
Polarizing Posts . . . . . . . . . . . . . . . . 46
Shells (EMI/RFI) . . . . . . . . . . . . . . . . 47
Contacts
Crimp and Buss contacts are available
loose or reeled
Accommodates wire sizes #42-#18AWG
Introduction . . . . . . . . . . . . . . . . . 48
Buss Contacts . . . . . . . . . . . . . . . . . 49
Crimp Contacts-Loose / Reeled . . . . 50
Customer installed. Field

installable/removable
Tools and Assembly

Cannon offers hand crimp tooling for
low volume applications
Contact extraction tools
Automatic tooling can be leased for

large volume applications
Introduction . . . . . . . . . . . . . . . . . 51
Hand Crimp Tools . . . . . . . . . . . . . . 51

Extraction Tools . . . . . . . . . . . . . . . . 52
Assembly Instructions. . . . . . . . . 53-55
Lease Automatic Tooling. . . . . . . 56-57
PCB Hole Pattern and Pad Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58-65

Panel Cutouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66-68
Contact Cavity Arrangements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69-71
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5

DL
Type
Body
Body Material
Available
Layouts
DLM
DL4
DLP 136 - 272
DLP 408
QLC
Plug & Receptacle Plug & Receptacle Plug & Receptacle Plug & Receptacle Plug & Receptacle Plug & Receptacle
Crimp Contacts
Square Post
Contacts
PC/RC Contacts
Pressfit Contacts
Current
Rating
Contact
Resistance
Plastic
Metal
Thermoplastic
Aluminum
60; 96; 156; and 60; 96; 156 260
260 signal
and 360 signal
yes
yes
yes
yes (1)
yes
yes
yes (2)
5 A max. (3) / 4 A
max. (4)
5 A max. (3)
15 milliohms max.
15 milliohms
max.
Metal
Aluminum
624 and 1248
signal
Metal
Aluminum
136, 204 and 272
signal
yes
-
no
yes
Metal
Zinc Alloy
Operating
temperature
RoHS compliant
Factory
terminated
260 signal
yes
no
Mating cycles
EMI/RFI shielding
Solder to PCB
Through Hole
10.000 min.
-
-55C to 105C
yes
0,5 A max.
0,3 A max
15 milliohms
max.
30 milliohms
max. (Initial)
30 milliohms
max. (Initial)
100 milliohms
max (includes
bulk resistance)
Gold plated
copper Alloy
Gold plated
copper Alloy
40 inch gold
plated copper
alloy
-55C to 85C
yes
-55C to 85C
yes
-55C to 85C
yes
Actuating handles
Protective Cover
(Rubber) (6)
Protective Cover
(Plastic) (7)
Metals Shell for
EMI/RFI shielding
-55C to 71C
yes
Solder to PCB
Through Hole
10.000 min.
Solder to PCB
Through Hole
20,000 min.
Solder to PCB
Through Hole
10,000 max
yes
included
See Pages 40-47

yes
yes
5 A max. (3)
20 milliohms
20 milliohms
max. (5)
max. (5)
30 milliohmms
max. (4)
20 or 50 inches 20 or 50 inches 20 or 50 inches
gold plated
gold plated
gold plated
copper alloy
copper alloy
copper alloy
-55C to 105C
yes
Metal
Zinc
408 signal
20 milliohms max.
(5)
Contact Material
Accessories
Product Overview Guide
yes
0,5A max
Press-fit
10,000 max
Solder to PCB
through hole
20,000 max
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes (5)
Plastic Junction Shell
yes
yes
Cable Clamps
yes
yes
34-36
37
38-39
Metals Backshell
yes
yes
Polarizing Posts
Page number
yes
10-16
yes
21-28
29-33
Notes:
(1) DL5 only
(2) DLM5 only
(3) Crimp or Square Post Contacts
(4) PC/RC contact
(5) Specification for Crimp Contacts smaller than 28 AWG
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6
Product Features
The mechanical function of the new DLP ZIF connector
A quarter turn of knob (shaft) mates all the contact at once by the function of cam and bearing.
Bearing
Plug side PCB
Cam shaft
Contact
Our DLP connector uses our landed contact system. Modules of 34 or 68 contacts each are populated in to
the receptacle to the customers requirements. These contacts are positioned to land on pads that are
designed into the customer supplied PCB and mounted to the plug connector housing. When mated, the
contacts do not touch the pads on the plug PCB. Once the handle is rotated and locked, the shape of the
receptacle contact generates a slight wipe on the plug PCB pads.
Dimensions shown in mm (inch)

Specifications and dimensions subject to change
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Product Features
The long life and rapid mating are achieved through the use of our Zero Insertion Force design.
Contact in the plug and receptacle do not touch each other while the connector halves are being
engaged.
Step 1:
The plug is placed over the
receptacle.
Step 2:
A quarter turn of an actuating
shaft mates all contacts at once.
Step 3:
The same quarter turn also
physically locks the connector
halves together.
Connector engagement force is zero, and the only wear on the contacts occurs as they are
pressed together and lightly wiped past each other during the camming and locking operation.

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Typical Applications
Test & Instrument
Medical
Avionics
Automated Test Equipment
Computer and Peripheral Equipment
Ultrasound Diagnostic
Patient Monitoring
Hospital Equipment
Semiconductor
MRI (Non-Magnetic)
Portable Equipment (Imaging)
Entertainment
Commercial / Industrial
Manufacturing
Recording Studio Equipment

Stage Lighting and Sound
Broadcasting Equipment
Automation
Robotics
Electrical Controls
Transportation
Telecommunications
Locomotive Systems
Automotive Electronics
Aircraft Simulators
Systems Interconnect
Manufacturing Test Equipment
Switching Systems

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DL - Plastic Body
The Cannon DL Series of Zero Insertion Force (ZIF)

connectors fill the need in the medical, commercial / industrial, computer, and peripheral equipment market places for
low-cost, high performance, multiple-wire power and signal
connectors.
DL connectors feature: a minimum rated life of 10,000
complete mating and unmating cycles with no performance
loss; can be mated and unmated in less than two seconds
even with as many as 624 contacts; and they cost less (often
as much as 25% less) per mated line than singular
high-density rack-and-panel connectors.
Simple. Effective. Reliable. Durable
Combining their special design with commercial-grade

materials and low cost crimp, PCB, and wrappable hermaphroditic contacts, that may be hand or machine terminated,
makes the DL Series of ZIF connectors the finest low-costper-mated-line I/0 connectors available today.
Derating Curves
DL1
DL3
DL2
The ambient temperature curves shown represent the rated current carrying capacity of the Cannon
DL1/2/3/4, electrical connectors, derated to 80%of the values recorded during the methods specified by
International Electro-Technical Commission Document 48 (1975).
Current was applied to the total connector (all contacts) in one-half ampere increments and maintained at
each current level until thermal stability was achieved. A thermocouple inserted into the hottest area of
each connector then measured the connector temperature at the same time that an ambient temperature
reading was taken. The difference between the two measured values is the heat rise or self-heating created
solely by the current flow, and this temperature rise for the current level was deducted from the insulator
material rated temperature. These values were then derated to 80% to obtain the curves shown.

10
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DL - Plastic Body
Standard Materials and Finishes

DL Housing:
Crimp Contacts and

Square Post Contacts:
Actuating Camshaft:
Insulator Retainer
(Plug Only)
Electrical Data
No. of Contacts:
Wire Size:
Contact Termination:
Mechanical Data
Actuation:
Coupling:
Polarization:
Contact Spacing:
Shell Styles:
Performance Data
Current Rating:
Dielectric
Withstanding Voltage:
Operating Temperature:
Insulation Resistance:
Durability:
Contact Resistance:
Insulation Resistance:
Wire Accommodation:
Contact Retention:
Glass Filled Thermoplastic, UL 94V-1 rated, Color: Black
- Copper alloy, 20 or 50 microinches gold over 50 microinches nickel in mated area,

gold flash on balance
Stainless steel, Passivated
60, 96, 156, and 260 signal
#18 AWG through #42 AWG
Crimp
Square Post
Wrap Post
Buss
Pressfit
Single Hand
Rotating latch
Polarizing Posts
2,54 (0.100) Square Grid
Plug and Receptacle
5 A max - Crimp/Square Post/PCB contact

10 A, 20 A, 30 A, 40 A, 50 A, 60 A max - Buss contact
1200 VAC RMS - Crimp/Square Post Contact
-55C to 105C (DL/DLM/DLD)
5000 Megaohms minimum
10,000 Cycles minimum
15 m max. - Crimp/Square Post Contact

20 m max. - Crimp #32 AWG - #30 AWG Contact
5000 M min.
#42 AWG - #18 AWG
8 lb (35.585 N) minimum

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11
DL - Plastic Body
How to Order
DL
156
W6
SERIES
DL : Thermo filled thermoplastic
SIZE - CONTACT ARRANGEMENT

1 - 156
2 - 96
3 - 60
5 - 260
TYPE
P - Plug
R - Receptacle
CONTACT TYPE
No letter - Crimp #18 thru #42 AWG
TO BE ORDERED SEPARATELY AND INSTALLED BY CUSTOMER
W4 - Wrap Post 15,37 (0.605), 20 inches Gold
W4A - Wrap Post 15,37 (0.605), 50 inches Gold, Plug only
W4B - Wrap Post 15,37 (0.605), 50 inches Gold, Receptacle only
W6 - Square Post 7,11 (0.280), 20 inches Gold
W6A - Square Post 7,11 (0.280), 50 inches Gold, Plug only
W6B - Square Post 7,11 (0.280), 50 inches Gold, Receptacle only
F - Pressfit, 20 inches Gold, DL5 Receptacle only

12
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DL - Plastic Body - Crimp Contacts
Plug
Order Actuating Handle Kit sold separately, see page 44.

Crimp Contacts are to be ordered separately and to be
installed by customer, see pages 48-50.
For contact cavity arrangements see pages 69-70.

For panel cutout and mounting hole pattern, see page 66.
For PC hole pattern, see pages 59-61.
7,92 (.312)
C A MS H A F T
T U R N IN G D IR E C T IO N
B
23,10
(.910)
6,35
(.250)
4X 3,03 (.119)
DL3-60P
DL2-96P
DL1-156P
DL5-260P
Receptacle
65,80
(2.592)
65,80
(2.592)
108,00
(4.255)
108,00
(4.255)
57,91
(2.280)
57,91
(2.280)
100,03
(3.938)
100,03
(3.938)
H
F
Description
50,55
(1.992)
50,60
(1.994)
92,26
(3.631)
92,26
(3.631)
11,89
(0.466)
19,38
(.763)
16,26
(0.640)
26,00
(1.024)
24,90
(0.981)
28,12
(1.108)
24,90
(0.980)
35,00
(1.378)
39,19
(1.543)
39,19
(1.543)
54,81
(2.158)
54.26
(2.136)
24,90
(0.981)
24,05
(0.947)
20,10
(0.792)
30,30
(1.193)
49,02
(1.931)
50,60
(1.994)
92,10
(3.626)
92,10
(3.626)
Crimp Contacts are to be ordered separately and to be

A
B
7,75 (.305)
G
4X 3,03 (.119)
Description
DL3-60R
DL2-96R
DL1-156R
DL5-260R
65,80
(2.592)
65,80
(2.592)
108,00
(4.255)
108,00
(4.255)
57,91
(2.280)
57,91
(2.280)
100,03
(3.938)
100,03
(3.938)
20,32 (.800)
50,50
(1.988)
50,60
(1.994)
92,10
(3.622)
92,10
(3.622)
6,35 (.250)
11,89
(0.468)
19,38
(.763)
16,26
(0.640)
26,00
(1.024)
Notes:
Crimp contacts are to be ordered separately and to be installed by customer, see pages 49-50.
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13
24,90
(0.981)
28,12
(1.108)
24,90
(0.980)
35,00
(1.378)
19,18
(0.755)
24,05
(0.947)
20,10
(0.792)
30,30
(1.193)
49,02
(1.931)
50,60
(1.994)
92,10
(3.626)
92,10
(3.626)

Plug
DL - Plastic Body - Square / Wrap Post Contacts

7,92 (.312)
A
B
D
27,75
(1.093)
C A MS H A F T
TURNING DIRE C TIO N
I @ 2,54 (.100)
= 12,70 (.500)
4X 3,03 (.119)
E
6,35 (.250)
0,64 (.025)
J @ 2,54 (.100)
= 30,48 (1.200)
J @ 2,54 (.100)
= 30,48 (1.200)
H
Description
DL3-60PW4
DL3-60PW4A
65,80
(2.592)
57,91
(2.280)
50,55
(1.992)
11,89
(.468)
24,90
(.981)
34,54
(1.360)
19,94
(.785)
49,02
(1.931)
5
spaces
4
spaces
15,37
(.605)
DL3-60PW9A
65,80
(2.592)
57,91
(2.280)
50,55
(1.992)
11,89
(.468)
24,90
(.981)
34,54
(1.360)
19,94
(.785)
49,02
(1.931)
5
spaces
4
spaces
3,18
(.125)
DL3-60PW6
DL3-60PW6A
DL2-96PW4
DL2-96PW4A
DL2-96PW6
DL2-96PW6A
DL2-96PW9A
DL1-156PW4
DL1-156PW4A
DL1-156PW6
DL1-156PW6A
DL1-156PW9A
DL5-260PW4
DL5-260PW4A
DL5-260PW6
DL5-260PW6A
DL5-260PW9A
65,80
(2.592)
65,80
(2.592)
65,80
(2.592)
65,80
(2.592)
108,00
(4.255)
108,00
(4.255)
108,00
(4.255)
108,00
(4.255)
108,00
(4.255)
108,00
(4.255)
57,91
(2.280)
57,91
(2.280)
57,91
(2.280)
57,91
(2.280)
100,03
(3.983)
100,03
(3.983)
100,03
(3.983)
100,03
(3.983)
100,03
(3.983)
100,03
(3.983)
50,55
(1.992)
11,89
(.468)
50,60
(1.994)
50,60
(1.994)
50,60
(1.994)
92,26
(3.631)
92,26
(3.631)
92,26
(3.631)
92,26
(3.631)
92,26
(3.631)
19,38
(.763)
28,12
(1.108)
16,26
(.640)
24,90
(.981)
19,38
(.763)
19,38
(.763)
92,26
(3.631)
16,26
(.640)
16,26
(.640)
26,00
(1.024)
26,00
(1.024)
26,00
(1.024)
Notes:
Front removable 0,64 (0.025) square posts 2,54 (0.100) Centers.
1 space at 2,54 (0.100)
24,90
(.981)
28,12
(1.108)
28,12
(1.108)
24,90
(.981)
24,90
(.981)
35,00
(1.378)
35,00
(1.378)
35,00
(1.378)
34,54
(1.360)
34,54
(1.360)
19,94
(.785)
24,05
(.947)
34,54
(1.360)
34,54
(1.360)
24,05
(.947)
24,05
(.0947)
50,16
(1.975)
20,10
(.792)
50,16
(1.975)
50,16
(1.975)
49,61
(1.953)
49,61
(1.953)
49,61
(1.953)
20,10
(0.792)
20,10
(.792)
30,30
(1.193)
30,30
(1.193)
30,30
(1.193)
49,02
(1.931)
50,60
(1.994)
50,60
(1.994)
50,60
(1.994)
92,10
(3.626)
92,10
(3.626)
92,10
(3.626)
92,10
(3.626)
92,10
(3.626)
92,10
(3.626)
5
spaces
7
spaces
7
spaces
7
spaces
5
spaces
5
spaces
5
spaces
9
spaces
9
spaces
9
spaces
4
spaces
6
spaces
6
spaces
6
spaces
12
spaces
12
spaces
12
spaces
12
spaces
12
spaces
12
spaces
7,11
(.280)
15,37
(.605)
7,11
(.280)
3,18
(.125)
15,37
(.605)
7,11
(.380)
3,18
(.125)
15,37
(.604)
7,11
(.280)
3,18
(.125)

14
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DL - Plastic Body - Square / Wrap Post Contacts
Receptacle
7,75 (.305)
B
D
I @ 2,54 (.100)
= 12,70 (.500)
G
24,97 (.983)
4X 3,03 (.119)
E
6,35 (.250)
0,64 (.025)
J @ 2,54 (.100)
= 30,48 (1.200)
J @ 2,54 (.100)
= 30,48 (1.200)
H
Description
DL3-60RW4
DL3-60RW4B
DL3-60RW6
DL3-60RW6B
DL3-60RW9B
DL2-96TW4
DL2-96RW4B
DL2-96RW6
DL2-96RW6B
DL2-96RW9B
DL1-156RW4
DL1-156RW4B
DL1-156RW6
DL1-156RW6B
DL1-156RW9B
DL5-260RW4
DL5-260RW4B
DL5-260RW6
DL5-260RW6B
DL5-260RW9B
Notes:
65,80
(2.592)
57,91
(2.280)
50,50
(1.988)
50,50
(1.988)
50,50
(1.988)
65,80
(2.592)
57,91
(2.280)
108,00
(4.255)
108,00
(4.255)
65,80
(2.592)
65,80
(2.592)
65,80
(2.592)
65,80
(2.592)
108,00
(4.255)
108,00
(4.255)
108,00
(4.255)
108,00
(4.255)
24,90
(1.360)
24,90
(1.360)
19,94
(.785)
19,94
(.785)
49,02
(1.931)
49,02
(1.931)
5
spaces
5
spaces
4
spaces
4
spaces
7,11
(.280)
3,18
(.125)
50,60
(1.994)
19,38
(.763)
28,12
(1.108)
24,05
(,947)
50,60
(1.994)
7
spaces
6
spaces
15,37
(.605)
100,03
(3.983)
92,00
(3.622)
16,26
(.640)
24,90
(.980)
20,10
(.792)
92,10
(3.626)
5
spaces
12
spaces
15,37
(.605)
100,03
(3.983)
92,00
(3.622)
26,00
(1.024)
35,00
(1.378)
30,30
(1.193)
92,10
(3.626)
9
spaces
12
spaces
15,37
(.604)
100,03
(3.983)
100,03
(3.983)
100,03
(3.983)
100,03
(3.983)
92,00
(3.622)
92,00
(3.622)
92,00
(3.622)
92,00
(3.622)
19,38
(.763)
19,38
(.763)
16,26
(.640)
16,26
(.640)
26,00
(1.024)
26,00
(1.024)
28,12
(1.108)
28,12
(1.108)
24,90
(.980)
24,90
(.980)
35,00
(1.378)
35,00
(1.378)
1 space at 2,54 (0.100)

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15
24,05
(,947)
24,05
(,947)
20,10
(.792)
20,10
(.792)
30,30
(1.193)
30,30
(1.193)
50,60
(1.994)
50,60
(1.994)
92,10
(3.626)
92,10
(3.626)
92,10
(3.626)
92,10
(3.626)
7
spaces
7
spaces
5
spaces
5
spaces
9
spaces
9
spaces
4
spaces
11,89
(.466)
11,89
(0.466)
50,60
(1.994)
50,60
(1.994)
5
spaces
19,94
(0.785)
57,91
(2.280)
57,91
(2.280)
49,02
(1.931)
24,90
(.980)
57,91
(2.280)
57,91
(2.280)
11,89
(.466)
6
spaces
6
spaces
12
spaces
12
spaces
12
spaces
12
spaces
15,37
(.605)
7,11
(.280)
3,18
(.125)
7,11
(.380)
3,18
(.125)
7,11
(.280)
3,18
(.125)
DL5 - Plastic Body - Pressfit Contacts
Receptacle only
For contact cavity arrangements see page 70.
For PC hole pattern, see page 62.
Part Number
Nomenclature
11987-0008
DL5-260R-F
4.283
3.620
3.343
3.937

16
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DLM - Metal Body
Cannon has expanded the DL-ZIF series offering

with the addition of the DLM (Metal Shell)
versions. The DLM uses a rugged nickel plated
aluminum housing. THe Shield-Locking
Mechanism feature (see illustration below)
ensures uniform mating pressure around the
perimeter of the mated connector to create an
EMI/RFI shield which facilities compliance of
equipment to CE EMC directives.
The DLM Series connectors are intermateable to the DL
(Plastic) versions for backwards/forwards compatibility.
The DLM Series are offered with all of the DL plastic contacts
from crimp, square post, and round PL/RC tail contacts.
Derating Curves
DLM1
DLM2
DLM3
The ambient temperature curves shown represent the rated current carrying capacity of the Cannon
DL1/2/3/4, DLM1/2/3 and DLD1/2 electrical connectors, derated to 80% of the values recorded during the
methods specified by International Electro-Technical Commission Document 48 (1975).
Current was applied to the total connector (all contacts) in one-half ampere increments and maintained at
each current level until thermal stability was achieved. A thermocouple inserted into the hottest area of
each connector then measured the connector temperature at the same time that an ambient temperature
reading was taken. The difference between the two measured values is the heat rise or self-heating created
solely by the current flow, and this temperature rise for the current level was deducted from the insulator
material rated temperature. These values were then derated to 80% to obtain the curves shown.

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17
DLM - Metal Body

DLM Housing:
DLM Insulator
Crimp Contacts and
PC/RC Contacts:
Actuating Camshaft:
Insulator Retainer
(Plug only):
Electrical Data
No. of Contacts:
Wire Size:
Mechanical Data
Actuation:
Coupling:
Polarization:
Contact Spacing:
Shell Styles:
Actuation:
Aluminum alloy, nickel plated
Copper alloy, 20 or 50 microinches gold over 50 microinches nickel in mated area,

Copper alloy, 20 microinches gold over nickel in mated area, Sn over Nickel in tail area
60. 96,156, 260 and 360 signal

-
PC/RC
Crimp
Square Post
Wrap Post
Buss
Pressfit
Single Hand
Rotating Latch
Polarizing Posts
2,54 (.100) Square Grid

Plug and Receptacle
Single Hand
Performance Data
Dielectric Withstanding
Voltage:
Insulation Resistance
Durability:
Contact Resistance:
Contact Retention:
1200 VAC RMS - Crimp/Square Post Contact

1000 VAC RMS - PC/RC Contacts
- 15 milliohms maximum - Crimp/Square Post Contact

- 20 milliohms maximum - Crimp #30- #32 AWG contact
- 30 milliohms maximum - PC/RC Contact
8 lb (35,585 N) minimum

18
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DLM - Metal Body
How to Order
DLM
96
SERIES
DLM: Glass filled thermoplastic in
nickel plating aluminum housing
SIZE AND CONTACT ARRANGEMENTS

1 - 156
2 - 96
3 - 60
5 - 260
6 - 360
TYPE
P - Plug
R - Receptacle
CONTACT TYPE
No letter - Crimp #18 thru #42 AWG.
TO BE ORDERED SEPARATELY AND INSTALLED BY CUSTOMER
W4 - Wrap Post 15,37 (0.605) 20 inches Gold
W4A - Wrap Post 15,37 (0.605) 50 inches Gold, Plug only
W4B - Wrap Post 15,37 (0.605) 50 inches Gold, Receptacle only
W6 - Square Post 7,11 (0.260) 20 inches Gold
W6A - Square Post 7,11 (0.260) 50 inches Gold, Plug only
W6B - Square Post 7,11 (0.260) 50 inches Gold, Receptacle only
W9A - Square Post 3,18 (0.125), 50 iinches Gold, Plug only
C -F - PC / RC 4,50 (0.177), 20 inches Gold
PF- Pressfit - DLM5 Plug and Receptacle only

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19
DLM - Metal Body - Crimp Contacts
Plug

Crimp contacts are to be ordered separately and to be

7,92 (.312)
A
B
C
C A MS H A F T
23,10
(.910)
2 X O 2.30
(.091)
G
6,35
(.250)
4 X O 3.20
(.126)
Description
DLM3-60P
DLM2-96P
DLM1-156P
DLM5-260P
DLM6-360P
Receptacle
A
65,80
(2.592)
65,80
(2.592)
108,00
(4.255)
108,00
(4.255)
125,00
(4.921)
B
57,91
(2.280)
57,91
(2.280)
100,03
(3.983)
100,03
(3.983)
115,00
(4.528)
C
50,55
(1.992)
50,60
(1.994)
92,00
(3.622)
92,00
(3.622)
104,30
(4.106)
D
11,89
(.468)
19,38
(.763)
16,26
(.640)
26,00
(1.024)
29,00
(1.142)
E
24,90
(.981)
28,12
(1.108)
24,80
(.977)
35,00
(1.378)
42,60
(1.677)
F
38,85
(1.530)
38,85
(1.530)
54,10
(2.132)
54,81
(2.158)
69,00
(2.717)
G
24,90
(.981)
24,05
(.947)
20,10
(0.792)
26,00
(1.024)
37,80
(1.488)
H
49.02
(1.931)
50,60
(1.994)
92,10
(3.626)
92,00
(3.626)
107,30
(4.224)
K
74,75
(2.945)
74,75
(2.945)
90,00
(3.546)
90,00
(3.546)
104,70
(4,122)
Crimp contacts are to be ordered separately and to be

For contact cavity arrangement see pages 69-70.

A
B
C
7,75 (.305)
D
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
a
b
c
20,55
(.810)
2X 2,30
(.091)
G
IT T C A N N O N
4X 3,20
(.126)
Description
DLM3-60R
DLM2-96PR
DLM1-156R
DLM5-260R
DLM6-360R
6,35
(.250)
A
65,80
(2.592)
65,80
(2.592)
108,00
(4.255)
108,00
(4.255)
125,00
(4.921)
B
57,91
(2.280)
57,91
(2.280)
100,03
(3.983)
100,03
(3.983)
115,00
(4.528)
C
50,55
(1.992)
50,60
(1.994)
92,00
(3.622)
92,00
(3.626)
104,30
(4.106)
D
11,89
(.468)
19,38
(.763)
16,26
(.640)
26,00
(1.024)
29,00
(1.142)
E
24,90
(.981)
28,12
(1.108)
24,80
(.977)
35,00
(1.378)
42,60
(1.677)
G
19,94
(.785)
24,05
(.947)
20,10
(.792)
30,30
(1.193)
37,80
(1.488)
H
49,02
(1.931)
50,60
(1.994)
92,10
(3.629)
92,10
(3.629)
107,30
(4.224)

20
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DLM - Metal Body - Square / Wrap Post Contacts
Plug

For contact cavity arrangements see pages 69-70
A
B
C
C A MS H A F T
1 2 3
A
B
C
D
E
F
G
H
J
K
L
M
N
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
a
b
c
4X 3,20
(.126)
4 5 6
2X 2,30
(.091)
P
R
S
T
U
V
W
X
Y
Z
b
c
I S PAC E S @ 2,54 (.100)

= 12,70 (.500)
J S PAC E S @ 2,54 (.100)

= 30,48 (1.200)
J S PAC E S @ 2,54 (.100)

= 30,48 (1.200)
F
H
Description
DLM3-60PW4
DLM3-60PW4A
DLM3-60PW6
DLM3-60PW6A
DLM3-60PW9A
DLM2-96PW4
DLM2-96PW4A
DLM2-96PW6
DLM2-96PW6A
DLM2-96PW9A
DLM1-156PW4
DLM1-156PW4A
DLM1-156PW6
DLM1-156PW6A
DLM1-156PW9A
DLM5-260PW4
DLM5-260PW4A
DLM5-260PW6
DLM5-260PW6A
DLM5-260PW9A
DLM6-260PW4
DLM6-360PW4A
DLM6-360PW6
DLM6-360PW6A
DLM6-360PW9A
65,80
(2.592)
57,91
(2.280)
50,55
(1.992)
11,89
(.468)
24,90
(.981)
34,20
(1.347)
19,94
(.785)
49,02
(1.931)
5
spaces
4
spaces
15,37
(.605)
65,80
(2.592)
57,91
(2.280)
50,60
(1.994)
19,38
(.763)
26,12
(1.108)
34,20
(1.347)
24,05
(,947)
50,60
(1.994)
7
spaces
6
spaces
15,37
(.605)
108,00
(4.255)
100,03
(3.983)
92,00
(3.622)
16,26
(.640)
24,90
(.981)
49,45
(1.948)
20,10
(.792)
92,10
(3.626)
5
spaces
12
spaces
15,37
(.605)
108,00
(4.255)
100,03
(3.983)
92,00
(3.622)
26,00
(1.024)
35,00
(1.378)
49,90
(1.965)
30,30
(1.193)
92,10
(3.626)
9
spaces
12
spaces
15,37
(.604)
125,00
(4.291)
115,00
(4.528)
104,30
(4.106)
29,00
(1.142)
42,60
(1.677)
64,30
(2.531)
37,80
(1.488)
107,30
(4.224)
9
spaces
14
spaces
15,37
(.604)
65,80
(2.592)
65,80
(2.592)
65,80
(2.592)
65,80
(2.592)
108,00
(4.255)
108,00
(4.255)
108,00
(4.255)
108,00
(4.255)
125,00
(4.291)
125,00
(4.291)
57,91
(2.280)
57,91
(2.280)
57,91
(2.280)
57,91
(2.280)
100,03
(3.983)
100,03
(3.983)
100,03
(3.983)
100,03
(3.983)
115,00
(4.528)
115,00
(4.528)
50,55
(1.992)
50,55
(1.992)
50,60
(1.994)
50,60
(1.994)
92,00
(3.622)
92,00
(3.622)
92,00
(3.622)
92,00
(3.622)
104,30
(4.106)
104,30
(4.106)
Notes:
1 space at 2,54 (0.100)
11,89
(.468)
11,89
(.468)
19,38
(.763)
19,38
(.763)
16,26
(.640)
16,26
(.640)
26,00
(1.024)
26,00
(1.024)
29,00
(1.142)
29,00
(1.142)
24,90
(.981)
24,90
(.981)
26,12
(1.108)
26,12
(1.108)
24,90
(.981)
24,90
(.981)
35,00
(1.378)
35,00
(1.378)
42,60
(1.677)
42,60
(1.677)

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21
34,20
(1.347)
34,20
(1.347)
34,20
(1.347)
34,20
(1.347)
49,45
(1.948)
49,45
(1.948)
49,90
(1.965)
49,90
(1.965)
64,30
(2.531)
64,30
(2.531)
19,94
(.785)
19,94
(.785)
24,05
(,947)
24,05
(,947)
20,10
(.792)
20,10
(.792)
30,30
(1.193)
30,30
(1.193)
37,80
(1.488)
37,80
(1.488)
49,02
(1.931)
49,02
(1.931)
50,60
(1.994)
50,60
(1.994)
92,10
(3.626)
92,10
(3.626)
92,10
(3.626)
92,10
(3.626)
107,30
(4.224)
107,30
(4.224)
5
spaces
5
spaces
7
spaces
7
spaces
5
spaces
5
spaces
9
spaces
9
spaces
9
spaces
9
spaces
4
spaces
4
spaces
6
spaces
6
spaces
12
spaces
12
spaces
12
spaces
12
spaces
14
spaces
14
spaces
15,37
(.605)
7,11
(.280)
7,11
(.280)
3,18
(.125)
7,11
(.280)
3,18
(.125
7,11
(.280)
3,18
(.125)
7.11
(.280)
3,18
(.125)
DLM - Metal Body -Square / Wrap Post Contacts
Receptacle
7,75 (.305)
DLM1-156RW4
DLM1-156RW4B
DLM1-156RW6
DLM1-156RW6B
DLM1-156RW9B
DLM5-260RW4
DLM5-260RW4B
DLM5-260RW6
DLM5-260RW6B
DLM5-260RW9B
DLM6-360RW4
DLM6-360RW4B
DLM6-360RW6
DLM6-360RW6B
DLM6-360RW9B
6 5 4
DLM2-96RW9B
A
B
C
D
E
F
G
H
J
K
L
M
N
DLM2096RW6
DLM2-96RW6B
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
a
b
c
DLM2-96RW4
DLM2-96RW4B
321
DLM3-60RW9B
J S PAC E S @ 2,54 (.100)

= 30,48 (1.200)
J S PAC E S @ 2,54 (.100)

= 30,48 (1.200)
6,35
(.250)
4X 3,20
(.126)
DLM3-60RW6
DLM3-60RW6B
P
R
S
T
U
V
W
X
Y
Z
25,20
(.992)
2X 2,30
(.091)
Description
DLM3-60RW4
DLM3-60RW4B
I S PAC E S @ 2,54 (.100)

= 12,70 (.500)
b
c
A
B
C
H
0,64 (.025)
65,80
(2.592)
57,91
(2.280)
50,55
(1.992)
11,89
(.466)
65,80
(2.592)
57,91
(2.280)
108,00
(4.255)
11,89
(.466)
11,89
(.466)
24,80
(.980)
24,80
(1.360)
24,80
(1.360)
19,94
(.785)
49,02
(1.931)
5
spaces
4
spaces
15,37
(.605)
50,60
(1.994)
19,38
(.763)
28,12
(1.108)
24,05
(,947)
50,60
(1.994)
7
spaces
6
spaces
15,37
(.605)
100,03
(3.983)
92,00
(3.622)
16,26
(.640)
24,80
(.976)
20,10
(.792)
92,10
(3.626)
5
spaces
12
spaces
15,37
(.605)
108,00
(4.255)
100,03
(3.983)
92,00
(3.622)
26,00
(1.024)
49,61
(1.953)
30,30
(1.193)
92,10
(3.626)
9
spaces
12
spaces
15,37
(.604)
125,00
(4.291)
115,00
(4.528)
104,30
(4.106)
29,00
(1.142)
42,60
(1.677)
37,80
(1.488)
107,30
(4.224)
11
spaces
14
spaces
15,37
(.604)
65,80
(2.592)
65,80
(2.592)
65,80
(2.592)
65,80
(2.592)
108,00
(4.255)
108,00
(4.255)
108,00
(4.255)
108,00
(4.255)
125,00
(4.291)
125,00
(4.291)
57,91
(2.280)
57,91
(2.280)
57,91
(2.280)
57,91
(2.280)
100,03
(3.983)
100,03
(3.983)
100,03
(3.983)
100,03
(3.983)
115,00
(4.528)
115,00
(4.528)
50,55
(1.992)
50,55
(1.992)
50,60
(1.994)
50,60
(1.994)
92,00
(3.622)
92,00
(3.622)
92,00
(3.622)
92,00
(3.622)
104,30
(4.106)
104,30
(4.106)
Notes:
1 space at 2,54 (0.100)
19,38
(.763)
19,38
(.763)
16,26
(.640)
16,26
(.640)
26,00
(1.024)
26,00
(1.024)
29,00
(1.142)
29,00
(1.142)
28,12
(1.108)
28,12
(1.108)
24,80
(.976)
24,80
(.976)
49,61
1.953)
49,61
(1.953)
42,60
(1.677)
42,60
(1.677)
19,94
(.785)
19,94
(.785)
24,05
(,947)
24,05
(,947)
20,10
(.792)
20,10
(.792)
30,30
(1.193)
30,30
(1.193)
37,80
(1.488)
37,80
(1.488)
49,02
(1.931)
49,02
(1.931)
50,60
(1.994)
50,60
(1.994)
92,10
(3.626)
92,10
(3.626)
92,10
(3.626)
92,10
(3.626)
107,30
(4.224)
107,30
(4.224)
5
spaces
5
spaces
7
spaces
7
spaces
5
spaces
5
spaces
9
spaces
9
spaces
11
spaces
11
spaces
4
spaces
4
spaces
6
spaces
6
spaces
12
spaces
12
spaces
12
spaces
12
spaces
14
spaces
14
spaces
7,11
(.280)
3,18
(.125)
7,11
(.280)
3,18
(.125)
7,11
(.380)
3,18
(.125)
7,11
(.280)
3,18
(.125)
7,11
(.280)
3,18
(.125)

22
www.ittcannon.com
DLM - Metal Body - PC / RC Contacts
Plug

7,92 (.312)
A
B
C
C A MS H A F T
1 2 3
6,35
(.250)
0,50 (.020)
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
c
b
c
K
4X 3,20
(.126)
4 5 6
A
B
C
D
E
F
G
H
J
K
L
M
N
b
c
2X 2,30
(.091)
I S PAC E S @ 2,54 (.100)

= 12,70 (.500)
P
R
S
T
U
V
W
X
Y
Z
27,75
(1.093)
J S PAC E S @ 2,54 (.100)

= 30,48 (1.200)
J S PAC E S @ 2,54 (.100)

= 30,48 (1.200)
Description
DLM3-60PC-F
DLM2-96PC-F
DLM1-156PC-F
DLM5-260PC-F
DLM6-360PC-F
65,80
(2.592)
65,80
(2.592)
108,00
(4.255)
108,00
(4.255)
125,00
(4.291)
Notes:
1 space at 2,54 (0.100)
57,91
(2.280)
57,91
(2.280)
100,03
(3.983)
100,03
(3.983)
115,00
(4.528)
50,55
(1.992)
50,60
(1.994)
92,20
(3.626)
92,00
(3.626)
104,30
(4.106)
11,89
(.468)
19,38
(.763)
16,26
(.640)
26,00
(1.024)
29,00
(1.142)
24,90
(.980)
28,12
(1.108)
24,80
(0.977)
35,00
(1.378)
42,60
(1.677)
34,20
(1.347)
34,20
(1.347)
49,45
(1.948)
49,90
(1.965)
64,30
(2.531)
Receptacle
19,94
(.785)
24,05
(,947)
20,10
0.792)
30,30
(1.193)
37,80
(1.488)
49,02
(1.994)
50,60
(1.994)
92,10
(3.626)
92,10
(3.626)
107,30
(4.224)
5
spaces
7
spaces
5
spaces
9
spaces
11
spaces
4
spaces
6
spaces
12
spaces
12
spaces
14
spaces
74,75
(2.945)
74,75
(2.945)
90,00
(3.546)
90,00
(3.546)
104,70
(4.122)
4,60
(.181)
4,60
(.181)
4,60
(.181)
4,60
(.181)
4,60
(.181)
7,75 (.305)
6 5 4
DLM6-360RC-F
A
B
C
D
E
F
G
H
J
K
L
M
N
DLM5-260RC-F
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
a
b
c
DLM1-156RC-F
2 1
DLM2-96RC-F
4X 3,20
(.126)
DLM3-60RC-F
25,20
(.992)
2X 2,30
(.091)
Description
I S PAC E S @ 2,54 (.100)

= 12,70 (.500)
P
R
S
T
U
V
W
X
Y
Z
a
b
c
A
B
C
65,80
(2.592)
65,80
(2.592)
108,00
(4.255)
108,00
(4.255)
125,00
(4.291)
Notes:
1 space at 2,54 (0.100)
57,91
(2.280)
57,91
(2.280)
100,03
(3.983)
100,03
(3.983)
115,00
(4.528)
J S PAC E S @ 2,54 (.100)

= 30,48 (1.200)
G
50,55
(1.992)
50,60
(1.994)
92,20
(3.626)
92,00
(3.626)
104,30
(4.106)
11,89
(.468)
19,38
(.763)
16,26
(.640)
26,00
(1.024)
29,00
(1.142)
24,90
(.980)
28,12
(1.108)
24,80
(.977)
35,00
(1.378)
42,60
(1.677)

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J S PAC E S @ 2,54 (.100)

= 30,48 (1.200)
6,35
(.250)
0,50 (.020)
23
19,94
(.785)
24,05
(,947)
20,10
(0.792)
30,30
(1.193)
37,80
(1.488)
49,02
(1.994)
50,60
(1.994)
92,10
(3.626)
92,10
(3.626)
107,30
(4.224)
5
spaces
7
spaces
5
spaces
9
spaces
11
spaces
4
spaces
6
spaces
12
spaces
12
spaces
14
spaces
4,60
(.181)
4,60
(.181)
4,60
(.181)
4,60
(.181)
4,60
(.181)

Plug
DLM - Metal Body - Pressfit Contacts

Part Number
127050-0378
Nomenclature
DLM5-260P-PF-F
Receptacle
For contact cavity arrangements see page 61
For panel cutout and mounting hole pattern, see page 66

For PC hole pattern, see page 62
Part Number
127050-0313
Nomenclature
DLM5-260R-PF

24
www.ittcannon.com
DL4 - Metal Frame
The Cannon DL4 Series of Zero Insertion Force (ZIF)

connectors fill the need in the commercial/industrial,
aerospace/military, computer, and peripheral equipment marketplace for low-cost, high performance multiple wire power
and signal connectors. The DL4 Series is a panel mounted
connector with easy actuating lever from the side.
DL connectors feature: a minimum rated life of 20,000
complete mating and unmating cycles with no performance
loss; can be mated and unmated in less than two seconds
even with as many as 624 contacts; and they cost less (often
as much as 25% less) per mated line than singular high-density rack-and-panel connectors.
Simple. Effective. Reliable. Durable.
Combining their special design with commercial-grade

materials and low cost crimp. PCB and wrappable hermaphroditic contacts, that may be hand or machine terminated,
makes the DL Series of ZIF connectors the finest low-cost-permated-line I/O connectors available today.
Derating Curves
DL4
The ambient temperature curves shown represent the rated current

carrying capacity of the Cannon DL electrical connectors, derated to
80% of the values recorded during the methods specified by
International Electro-Technical Commission Document 48 (1975).
Current was applied to the total connector (all contacts) in one-half
ampere increments and maintained at each current level until thermal
stability was achieved. A thermocouple inserted into the hottest area
of each connector then measured the connector temperature at the
same time that an ambient temperature reading was taken. The difference between the two measured values is the heat rise or self-heating
created solely by the current flow, and this temperature rise for the current level was deducted from the insulator material rated temperature.
These values were then derated to 80% to obtain the curves shown.

www.ittcannon.com
25
DL4 - Metal Frame

Insulator:
Housing Frame:
Mounting Plate:
Crimp Contacts and

Actuating Camshaft:
Insulator Retainer
(Plug only):
Electrical Data
No. of Contacts:
Wire Size:
Mechanical Data
Actuation:
Coupling:
Polarization:
Contact Spacing:
Shell Styles:
Glass filled thermoplastic, UL 94V-1 rated, Color: Black
Aluminum alloy, nickel plated
Aluminum alloy, clear anodized
Copper alloy, 20 or 50 inches gold over 50 inches nickel in mated area,

624, 1248*, and 2496* signal

-
Crimp
Square Post
Wrap Post
Buss
Lever
Dual Latch
-
2,54 (.100) Square Grid

Plug and Receptacle
Performance Data
Voltage:
Durability:
Contact Resistance:
Contact Retention:
750 VAC RMS - DL4
- 15 milliohms maximum - Crimp/Square Post Contact

- 20 milliohms maximum - Crimp #30- #32 AWG contact
8 lb (35,585 N) minimum
* Contact Factory for availability

26
www.ittcannon.com
DL4 - Metal Frame
How to Order
DL4
624
SERIES
DL4: Glass filled thermoplastic nickel
plated aluminium housing frame
CONTACT ARRANGEMENT
624
1248 *
2496 *
TYPE
P - P lug
R - R eceptacle
CONTACT TYPE
No letter - C rimp # 18 thru # 42 AWG
T O B E OR DE R E D S E P E R AT AL Y AND INS T ALL E D B Y C US T OME R
W4 - Wrap P ost 15,37 (0.605), 20 inches Gold
W4A - Wrap P os t 15,37 (0.605), 50 inches Gold, P lug only
W4B - Wrap P os t 15,37 (0.605), 50 inches Gold, R eceptacle only
W6 - S quare P os t 7,11 (0.280), 20 inches Gold
W6A - Square P os t 7,11 (0.280), 50 inches Gold, P lug only
W6B - Square P ost 7,11 (0.280), 50 inches Gold, R eceptacle only
* Contact Factory for availability

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27
DL4 - Metal Frame - Crimp Contacts
Plug
122,44 (4.820)
MA X
111,76 (4.400)
104,14 (4.100)
MA X
9,14 (.360)
101,85
(4.010)
MA X 89,28
(3.515)
MA X
110959-0002
9,52 (.375)
MA X
6,35 (.250)
MA X
76,20
(3.000)
44,45
(1.750)
4X R 12,70
(.500)
5X 4,60-4,19
(.181-.165)
Part Number
5,08 (.200)
41,40
(1.630)
MA X
12,70
(.500)
18,42 (.725)
MA X
2,16 (.085)
MIN
Nomenclature
DL4-624P
Actuating Handles are part of the completed assembly.

Crimp contacts are to be ordered separately
and to be installed by customer, see pages 48-50.
R 19,30 (.760)
MA X
R 7,62
(.300) MA X
R 76,84 (3.025)
MA X
10,01 (.394)
20,32 (.800)
MA X

3,18 (.125)
Receptacle
122,44 (4.820)
MA X
111,76 (4.400)
101,85
(4.010)
MA X
4X R 12,70 (.500)
5X 4,60-4,19
(.181-.165)
110960-0002
95,76
(3.770)
MA X
76,20
(3.000)
44,45
(1.750)
Part Number
5,08 (.200)
12,70
(.500)
Nomenclature
DL4-624R
Crimp contacts are to be ordered separately

and to be installed by customer, see pages 48-50.
9,14 (.360)

104,14 (4.100)
MA X
21,59 (.850)
MA X
9,65 (.380)
MA X
3,18 (.125)

28
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DL4 - Metal Frame - Square / Wrap Post Contacts
Plug
9,14 (.360)
122,44 (4.820)
MA X
111,76 (4.400)
104,14 (4.100)
MA X
101,85
(4.010)
MA X 89,28
(3.515)
MA X
76,20
(3.000)
44,45
(1.750)
DL4-624-PW4
DL4-624PW4A
DL4-624PW6
DL4-624PW6A
DL4-624PW9A
11 S PAC E S @ 2,54 (.100)

= 27,94 (1.100)
2,16 (.085)
MIN
R 19,30 (.760)
MA X
R 76,84 (3.025)
MA X
10,01 (.394)
R 7,62
(.300) MA X
7,11 (.280)
41,40
(1.630)
MA X
18,42 (.725)
MA X
15,37 (.605)
66,04
(2.600)
12,70
(.500)
4X R 12,70
(.500)
5X 4,52-4,19
(.181-.165)
Nomenclature
9,52 (.375)
MA X
6,35 (.250)
MA X
11 S PAC E S @ 2,54 (.100)
= 27,94 (1.100)
5,08 (.200)
20,32 (.800)
MA X
3,18 (.125)
Front removable 0,64 (0.025) square posts 2,54 (0.100)

Centers.
L
0,64 (.025)
12 S PAC E S @ 2,54 (.100)
= 30,48 (1.200)
Actuating handles are part of the completed assembly.
3,18 (.125)
80,64
(3.175)
12 S PAC E S @ 2,54 (.100)

= 30,48 (1.200)

For panel cutout and mounting hole pattern,
see page 66.
Receptacle
122,44 (4.820)
MA X
111,76 (4.400)
5,08 (.200)
11 S PAC E S @ 2,54 (.100)
= 27,94 (1.100)
101,85
(4.010)
MA X
44,45
(1.750)
4X R 12,70 (.500)
5X 4,60-4,19
(.181-.165)
Nomenclature
DL4-624RW4
DL4-624RW4A
DL4-624RW6
DL4-624RW6A
DL4-624RW9B
12,70
(.500)
L
15,37 (.605)
7,11 (.280)
3,18 (1.125)
Front removable 0,64 (0.025) square posts 2,54 (0.100)

Centers
For contact cavity arrangement see page 70.
9,14 (.360)
21,59 (.850)
MA X
104,14 (4.100)
MA X
9,65 (.380)
MA X
3,18 (.125)
L
0,64 (.025)
12 S PAC E S @ 2,54 (.100)
= 30,48 (1.200)
For panel cutout and mounting hole pattern,

see page 66.
www.ittcannon.com
95,76
(3.770)
MA X
76,20
(3.000)
29
80,64
(3.175)
12 S PAC E S @ 2,54 (.100)

= 30,48 (1.200)
66,04
(2.600)
11 S PAC E S @ 2,54 (.100)

= 27,94 (1.100)
DLP - Metal Shell
Cannon has developed a Resilient Contact that

provides reliable performance with contact wiping action
directly on a PCB pad. A high density contact module
enables a high pin count connector and
flexibility. The nickel plated aluminum housing along
with the embedded grounding springs offer superior
performance under the harshest EMI conditions. The DLP,
like that of the DL, is capable of over 10,000
mating cycles. WIth the PCB acting as the mated
contacts, electronics can be mounted at the signal
source, thus reducing cross talk and minimizing realestate. The DLP-408 is offered with mechanical shutters
to meet the IEC requirements for finger protection.
Materials and Finishes

Housing
Actuating Camshaft
Electrical Data
No. of Contacts:
Wire Size:
Mechanical Data
Actuation:
Coupling:
Aluminum Alloy (DLP136, 204, 272). Zinc Alloy (DLP408) Nickel Plated
Stainless Steel, Passivated
136, 204, 272, 408
N/A
Receptacle
DIP Soldering to PCB - DLP 136, 204, 272
Pressfit to PCB (408)
Plug
Cable termination to PCB
Direct soldering to daughter board stacked to PCB
Interface connector between cable and PCB
Single Hand
Rotating Latch
Polarization:
Polarizing Posts
Shell Styles:
Plug and Receptacle
Contact Spacing:
1.9 (0.075 Pitch (DLP136 204, 272), 1.6 (0.063) Pitch (DLP408)
Performance Data
Voltage:
Durability:
Contact Resistance:
Contact Retention:
500 VAC RMS


30 milliohms maximum (Initial)
4.9N (1.1 LBS)
www.ittcannon.com
30
DLP - Metal Shell
How to Order
DLP
272 -
SERIES
DLP: Metal shell
TYPE
P - Plug
R - Receptacle
CONTACT ARRANGEMENT - NUMBER

OF CONTACT MODULES - LOCATION DUMMY - MOD. CODE
136 - 4
204 - 6
272 - 8
AB
A
NONE
DLP
408
SERIES
DLP : Metal shell
CONTACT ARRANGEMENT
408
TYPE AND MODIFICATION CODE

- P (Plug)
- R (Receptacle)

www.ittcannon.com
31
Plug
DLP - Metal Shell

Order Protective cover, sold separately. See page 45.
For PC pad layout, see page 64.
Not including backshell, handle, and screw.
For contact cavity arrangements, see page 71.
Part Number
127050-0299
Part Number
127000-2721
127000-2721
M2.5 x 15mm
Nomenclature
DLP-P
Description
DLP PWB Plate 8

DLP PWB Plate 6
PWB Plate Mounting Screw
Note: Flat head screw length dependent on customer

backshell design
Receptacle
Part Number
127050-0444
127050-0391
For contact cavity arrangements, see page 71
Nomenclature
DLP-R204-6-A-F
DLP-R272-8-F

32
www.ittcannon.com

Plug
DLP - Metal Shell

Order Actuating Handle Kit, sold separately. See page 44.
For Contact Cavity arrangements, see page 71.
PWB Protective Plate included. Screws sold separately.
Nomenclature
Part Number
127050-0516
127059-0053
127059-0054
DLP408P
PWB Plate Screws (center)*

PWB Plate Screws (corners)**
* Two Center plate screws required.

** Four Corner plate screws required.
Receptacle
Part Number
127050-0452
Nomenclature
DLP408R

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33
QLC
ITT Expands its DL Family of Connectors with the

Miniature QLC Device to Meet Size, Reliability, and
Mating Requirements for Portable Medical Equipment
Similar to the DL Series connectors, the QLC connector
is highly reliable, easily assembled during harness and
mating, and features a high pin countup to 260
contacts in PC board-mount style. The QLC connector
employs rugged nickel-plated aluminum housings and
features a minimum rated life of 20,000 complete
mating cycles with no performance loss. The interface
of the QLC connector utilizes EMI springs and a shieldlocking mechanism to ensure uniform mating pressure
around the perimeter of the mated connector, creating
an EMI/RFI shield.
With technology advances for small portable imaging equipment, the demand for a smaller, higher pin count,
shielded, reliable connector proves essential.
Consequently, ITT reduced the spacing from the standard DL to 0.8mm, thus reducing the overall size by more
than 60% with the same number of contacts. The high pin count allows the engineer to utilize various
grounding schemes to maintain signal integrity. The reduction in size, coupled with the superior shield design
of the QLC, creates a sound interconnect choice for todays portable market.

QLC Housing:
Contacts:
Shaft Assembly:
Ground Spring:
Insert Mold:
Electrical Data
No. of Contacts:
Wire Size:
Mechanical Data
Zinc, Nickel plated
Copper Alloy, 40 inches gold over nickel in mating area, gold flash over nickel in tail area
Stainless steel and plastic

Stainless steel
Plastic
260
N/A
Receptacle - DIP Solder to PCB

Plug - Solder to Daughter Board
Actuation:
Roating Handle
Polarization:
Polarizing Posts
Shell Styles:
Plug and Receptacle
Coupling:
Contact Spacing:
Performance Data
Voltage:
Durability:
Contact Resistance:
Contact Retention:
Quad Latch
0.8mm
1000 VAC RMS

20,000 Cycles maximum

100 milliohms maximum (including bulk resistance)
N/A

34
www.ittcannon.com
QLC
Plug
Insulator retaining screw sold separately.

Part Number
127050-0529
127059-0067
Receptacle
Nomenclature
QLC260P
Insulator Retaining Screw (2 required)
Order actuating handle kit, sold separately. See page 44.

Part Number
127050-0530

www.ittcannon.com
35
Nomenclature
QLC260R
Accessories - Overview
Cannon offers a wide selection of accessories

that allow the design engineers to configure
the product for their exact needs. The accessories range from the simple actuating handle
to junction and backshells, as well as
polarizing posts and protective covers for
the contacts.
Actuating handles are the same for the DL1/2/3
and DLM1/2/3 series. The DL5/DLM5 and DLM6
series have specific handles. Handles are sold
separately since many applications require the
connector to be attached or removed only by
an authorized technician.
Plastic junction shells are available for the

DL1/2/3 series for encasement of the crimp
contacts after complete installation into the
connector. These shells also make it possible for
the DL to be used as a cable-to-cable
mating connector as they can be used both
on the plug and the receptacle. The DL1/2/3
plastic junction shells have optional secondary
cable entry capability by removing the molding
in the cable entry plugs. Cable clamp kits are
available to affix the cable to the second entry.
This second entry option is very useful
in applications where the large wire sizes make
the cable diameter too large to be
handled from a single entry port.
Metal Backshells are available for the entire

DL/DLM series. The metal backshells are
constructed from die cast aluminum with a
nickel plating to facilitate in EMI/RFI shielding
of the connector systems. Shielding has
become a driving force because of the ever
increasing stringent EMI/RFI regulations
Accessory Selection Guide

Connector
Series
Actuating
Handles
see page
Polarizing posts ar available to offer a

keying feature for both the DL and
DLM connectors. The polarizing posts
can be installed in specific orientation
so that plugs of the same size
connectors can only be mated in predetermined receptacles. This feature
offers the designer the ability to foolproof the attachment possibilities to
protect accidental damage to the
system. Protective covers of plastic
and anti-static rubber are available to
Protective
Covers
Rubber
Plastic
see page
see page
DL1-156
DL2-96
DL3-60
DL4-624
DL5-260
included
DLM1-156
DLM2-96
DLM3-60
DLM5-260
DLM6-360
Metal Shell
EMI/RFI
Shielding
see page
Plastic
Junction
Shell
see page
offer contact protection from physical

damage or dust. Since the DL series has
a high density of contacts in an
exposed area, these covers are very useful for many applications. For example,
where systems have multiple connectors, or when the connections are often
left unattached, or when the system
parts are put into storage.
Cable
Clamps
see page
Metal
Backshell
see page
Polarizing
Posts
see page
Compatible
Not Compatible

www.ittcannon.com
36

Product Features
Stainless steel cable clamps

Thermoplastic UL 94V-1 rated
Straight 90 or 45 cable entry
Accommodates up to 22,22 (.875) cable
Accessories - Plastic Junction Shells
For use with crimp contact connectors

Knockout plug provides alternate second entry
Complete with 4 attaching screws and nuts
Complete with one cable clamp kit
Junction Shell Kit (Straight or 90 Mounting)
DL1 / DLM1
Description
DL-1-J/S
Part
Number
249-1950-000
Note: Single Piece Shell
DL2 / DLM2
DL3 / DLM3
Description
Part
Number
DL2-J/S
249-1985-000
DL2-2-J/S
249-2238-000
DL2-4-J/S
249-2238-001
DL2-3-J/S
249-2060-000
DL3-3-J/S
249-2237-000
DL3-4-J/S
249-2237-001
Note: Two Piece Shell
110,74
(4.360)
MAX
62,36
(2.455)
MAX
68,83
(2.710)
MAX
68,83
(2.710)
MAX
68,83
(2.710)
MAX
68,83
(2.710)
MAX
68,83
(2.710)
MAX
68,83
(2.710)
MAX
46,81
(1.843)
MAX
46,81
(1.843)
MAX
46,81
(1.843)
MAX
46,81
(1.843)
MAX
46,81
(1.843)
MAX
46,81
(1.843)
MAX
68,58
(2.700)
MAX
86,36
(3.400)
MAX
43,94
(1.730)
MAX
57,78
(2.275)
MAX
63,50
(2.500)
MAX
27,69
(1.090)
MAX
52,45
(2.065)
MAX
52,45
(2.065)
MAX
52,45
(2.065)
MAX
52,45
(2.065)
MAX
52,45
(2.065)
MAX
52,45
(2.065)
MAX
71,04
(2.797)
MAX
71,04
(2.797)
MAX
71,04
(2.797)
MAX
71,04
(2.797)
MAX
71,04
(2.797)
MAX
71,04
(2.797)
MAX
30,05
(1.183)
MAX
30,05
(1.183)
MAX
30,05
(1.183)
MAX
30,05
(1.183)
MAX
30,05
(1.183)
MAX
30,05
(1.183)
MAX
36,45
(1.435)
MAX
36,45
(1.435)
MAX
36,45
(1.435)
MAX
36,45
(1.435)
MAX
36,45
(1.435)
MAX
36,45
(1.435)
MAX
39,29
(2.500)
MAX
39,29
(2.500)
MAX
39,29
(2.500)
MAX
39,29
(2.500)
MAX
39,29
(2.500)
MAX
39,29
(2.500)
MAX
50,44
(1.988)
MAX
31,75
(1.547)
MAX
31,75
(1.547)
MAX
31,75
(1.547)
MAX
31,75
(1.547)
MAX
31,75
(1.547)
MAX
31,75
(1.547)
MAX
44,04
(1.250)
MAX
44,04
(1.250)
MAX
44,04
(1.250)
MAX
44,04
(1.250)
MAX
44,04
(1.250)
MAX
44,04
(1.250)
MAX
Max
Cable Entry
22,23
(0.875)
Max
Cable Entry
14,20
(0.560)
15,90
(0.625)
22,23
(0.875)
14,20
(0560)
15,90
(0.625)
22,23
(0.875)
Junction Shell Kit (45 Mounting)
DL2 / DLM2
DL3 / DLM3
Description
Part
Number
DL2-1-J/S 249-1985-001
DL3-2-J/S 249-2060-001
Note: Two Piece Shell
68,83
(2.710)
MAX
68,83
(2.710)
MAX
46,81
(1.843)
MAX
46,81
(1.843)
MAX
52,45
(2.065)
MAX
52,45
(2.065)
MAX
71,04
(2.797)
MAX
71,04
(2.797)
MAX

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37
30,05
(1.183)
MAX
30,05
(1.183)
MAX
36,45
(1.435)
MAX
36,45
(1.435)
MAX
39,29
(2.500)
MAX
39,29
(2.500)
MAX
31,75
(1.547)
MAX
31,75
(1.547)
MAX
44,04
(1.250)
MAX
44,04
(1.250)
MAX
Max
Cable Entry
15,90
(0.625)
15,90
(0.625)
Accessories - Cable Clamp Kits
Cable Clamp Kit for optional second entry (Straight or 90 Mounting)
DL1 / DL2 / DL3

Description
Part
Number
DL1-C/C
218-0179-000
DL1-C/C (1)
218-0180-000
DL2-2-C/C (1) 218-0180-001

DL2-3-C/C (1) 218-0200-000
Max
Cable Entry
22,23
(0.875)
14,20
(0.680)
15,90
(0.625)
22,23
(0.875)
Mounting
Straight or 90
Straight or 90
Straight or 90
Straight or 90
Cable Clamp Kit for optional second entry (45 Mounting)

DL2
Description
Part
Number
DL2-1-C/C (1) 218-0181-000
Max
Cable Entry
15,90
(0.625)
Note: (1) Also suitable for DL3 Connectors
Mounting
45

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Accessories - Metal Backshells
Acrylic paint over die cast aluminum
Shell:
Stainless Steel
Hardware:
Two Piece Shell Design (Straight or 90 Mounting)

DL2 / DLM2
DL3 / DLM3
A
D
1
E
CL
Wire hood may be installed in two positions. 90 cable entry as shown

or straight entry by rotating wire hood.
Used
On
Part
Number
DL2 / DLM2 (1)
249-4517-000
DL3 / DLM3 (1)
249-4518-000
77,8
(3.06)
77,8
(3.06)
33,0
(1.30)
33,0
(1.30)
65,8
(2.59)
65,8
(2.59)
Note: Kit consists of 2 shells, 9 screws, 1 wire hood, 1 wire clamp, 1 lock/open indication seal.
36,3
(1.43)
24,5
(.96)
36,3
(1.43)
24,5
(.96)
28.1
(1.11)
28.1
(1.11)
Max
Cable Entry
19,05
(0.750)
19,05
(0.750)
One Piece Shell Design (Straight or 90 Mounting)

DL1/DLM1
DL5/DLM5
DLM6
G
E
D
CL
CL
Wire hood may be installed in two positions. 90 cable entry as shown

or straight entry by rotating wire hood.
Used
On
DL1/ DLM1 (2)

DL5/ DLM5 (3)
DL6/ DLM6 (3)
Part
Number
249-4520-000
249-4501-000
123,4
(4,86)
249-4515-000
N/A
N/A
48,6
(1.91)
49,0
(1.93)
63,0
(2.48)
111,4
(4.38)
115,8
(4.56)
125,0
(4.92)
N/A
7,6
(0,30)
7,6
(0,30)
Notes: (2) Kit consists of 2 shells, 10 screws, 1 wire hood, 1 wire clamp, 1 lock/open indication seal.
(3) Kit consists of 1 shell, 8 screws, 1 wire hood, 1 wire clamp, 4 nuts.

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39
24,0
28,12
Max
Cable Entry
19,05
(1.18)
(1.68)
(0.875)
(1.18)
(1.68)
(1.102)
(0.945)
30,0
30,0
(1.11)
42,6
42,6
(0.750)
22,3
28,00
Accessories - Actuating Handle Kits
Product Features
Provides a convenient method of actuating the contacts and cam for locking the connector.
Kit provides actuating handle and attaching screw.
Pointer on handle denotes locked and open positions.

Handle:
Glass filled thermoplastic
DL1 / DL2 / DL3

DLM1 / DLM2 / DLM3
Part Number: 204-0016-000
DL5
DLM5
DLP408
DLM6
QLC
Part Number: 127059-0069
Note: For DLP 272 Handle, please consult factory for more information.

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Accessories - Protective Covers
Protective Covers
Product Features
Fits snugly over mating faces

Prevents foreign matter from permeating contact cavities
Protective Covers - Rubber

Cover:
DL / DLM Receptacle
Anti-static synthetic rubber

Cover for
DL1-156R
DL2-96R
DL3-60R
DL4-624R
DL / DLM Plug
Part Number
039-0243-000
039-0245-000
039-0247-000
039-0240-000
Cover for
Part Number
Cover for
Part Number
DL1-156P
DL2-96P
DL3-60P
DL4-624P
039-0242-000
039-0244-000
039-0246-000
039-0239-000
Protective Covers - Plastic

Cover:
Polyethylene
DL / DLM Plug
DL1-156P
DL2-96P
DL3-60P
DL / DLM Receptacle
Cover for
DL1-156R
DL2-96R
DL3-60R
DL5-260R
Part Number
025-4506-000
025-4505-000
025-4509-000
025-1218-000
Note: Must remove/cut secondary cap from DL5 cover
DLP 272
Nomenclature
DLP PWB Protect 6A/H

DLP PWB Protect 8
DLP Plug Dust Cap
DLP Receptacle Dust Cap
www.ittcannon.com
025-0852-000
025-0857-000
025-0850-000
41
Part Number
127000-2721
127000-2720
127000-2719
127000-2732
Accessories - Polarizing Posts
Center Mounting

Post:
Screw:
Zinc, copper over nickel
Stainless Steel
DL1 / DL2
DLM1 / DLM2
Kit consists of
Part Number
Kit consists of
Part Number
Kit consists of
Part Number
Kit consists of
Part Number
2 posts and 2 no, 2- 56 X3/16

fil. Head screws
320-0021-005
Corner Mounting

Post:
Screw:
DL1 / DL2 / DL3

DLM6
Zinc, nickel
Stainless Steel
2 posts and 2 No. 4-40x9/32
DLM1 / DLM2 / DLM3
4 posts and 4 M2.5x10 screws
DL5
DLM5
4 posts and 4 M3x8 screws
320-0021-006
320-4505-000
320-4502-000

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Shell:
Accessories - EMI / RFI Shielding Shells
Steel, Nickel Finish
Metal Shells (DL5 only)

Plug
Description
Plug Shell
Receptacle
Description
Receptacle Shell

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43
Part Number
248-4500-000
Part Number
248-4501-000
Contacts
The Cannon DL Crimp and Buss contacts are

available in addition to the factory installed
Square Post/PCB mount version contacts.
Crimp contacts are available loose only.
The Buss Contacts make the DL series capable of providing higher than 5 amps per
line. The Buss contacts are pairs of contact
lines which increase the amperage capability in increments of 10 amps up to 60 amps.
The contacts have solder holes at the tail
section for soldering #30-#18 AWG. The
tail is also designed to accommodate a 1/8
crimp lug for wire sizes larger than #18.
The Crimp contacts are available in two

plating types. The 20 inch gold hermaphroditic version which is the economical choice
for applications requiring over 100
milliamps to 5 amps, and the 50 gold
bump to flat version which offers the most
versatile range of applications requirements
from micro-amps to 5 amps.
The Bump to Flat version was developed specifically to handle dry circuit requirements where the signal
amperage is not enough to ensure a clean contact point. The 50 inch gold Bump to Flat version is mandatory for applications with signals below 100 milliamps. The Bump contact is installed in the Plug and the Flat
contact is installed in the receptacle. This combination increases the contact force and ensures that the wiping point becomes the current carrying point after mating. The 50 inch gold Bump to Flat version has
become the standard for all modern applications where power and low voltage signals are combined into
one connector.

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Contacts - Buss Contacts

1 Pair
Designed for power distribution of more than 5 amps.

Accommodates #30-#18 AWG in hole 1,29-1,14
(.051-.045) for wire soldering.
Accommodates 1/8 crimp lugs for larger wire sizes.
Material:
Finish:
Buss Contact
Description
1
2
3
4
5
6
Copper Alloy
20 inch in mating area /

gold flash on balance (terminating end)
Pair
Pair
Pair
Pair
Pair
Pair
Part Number
030-7380-001
030-7380-002
030-7380-003
030-7380-004
030-7380-005
030-7380-006
Note: For more information on tools and assembly, see pages
Wire Termination - Solder
Wire Termination - Crimp Lug
Wire Termination Solder
Wire Termination Crimp Lug
Note: Contacts must be installed in the vertical position.

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45
Contacts - Crimp Contacts
50 inch Gold Contacts
Recommended for all applications

Offer the broadest amperage range
Mandatory for low current applications, less than 100 milliamps.
Copper Alloy
Material:
50 inch Gold over Nickel in mated area, Gold flash on balance (terminating end)
Finish:
Plug (Bump)
Wire
Type
Loose
Part Number
030-2416-003
030-2410-003
030-2409-003
030-2415-003
28 thru 32 AWG
24 thru 26 AWG
20 thru 22 AWG
18 thru 20 AWG (1)
B U MP
C O N TA C T
R E T E N T IO N
LA N C E
Wire
Type
Material:
Finish:
Loose
Part Number
Reeled
Part Number
030-2494-001
030-2492-001
030-2491-001
030-2493-001
28 thru 32 AWG
24 thru 26 AWG
20 thru 22 AWG
18 thru 20 AWG (1)
R E T E N T IO N
LA N C E
110238-0486
110238-0484
110238-0483
110238-0485
Caution: Flat contacts can only be used in the receptacle
20 inch Gold Contacts

110238-0482
110238-0480
110238-0479
110238-0481
Note: Contact can be used in both plug and receptacle for applications above 100 MA.
Receptacle (Flat)
F LAT
C O N TA C T
Reeled
Part Number
Copper Alloy
20 inch Gold over Nickel, in mated area, Gold flash on balance (terminating end)
Plug and Receptacle (Bump) (3)

Wire
Type
36 thru 38 AWG (2)

28 thru 32 AWG
24 thru 26 AWG
20 thru 22 AWG
18 thru 20 AWG
Loose
Part Number
127000-2207
030-2416-001
030-2415-001
030-2410-001
030-2409-001
Note: (1) Non insulation support

(2) 20 inch gold in mating area/Gold flash on balance (terminating end), RoHS compliant, sold in lots of 100 pieces.
(3) 20 inch gold Bump contact are used for both Plug and Receptacle
Reeled
Part Number
127000-1271
110238-1030
110238-1029
110238-1028
110238-1027

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Tools and Assembly
A key feature of the Cannon DL connector series is

easy contact termination, both in the field and in
high-volume production. An ergonomically
designed hand crimp tool is available for the low
volume (loose contact) applications and will accommodate two different crimp contact sizes. To reduce
overall costs, the crimp jaws are replaceable.
Automatic crimp and strip/crimp machines are available for high volume applications requiring a large
number of crimps (50,000 crimps per year or more).
These machines are leased to customers to eliminate
the need for heavy investment. They also improve
productivity for large pin count applications.
DL Crimp contacts are designed to be hand installed
into the connector, no tooling is needed for the
insertion process. Extraction tools are available for
the removal of Crimp contacts for easy repair even in
field applications. Extraction tools are also available
for the Buss contacts, as well as the factory installed
Square Post contacts.
Hand Crimp Tool

Hand Crimp Tool with Replaceable Jaw Set
Hand Tool
Description
1
CHDLT 28-32
2
CHDLT 20-26
3
CHDLT 18-20
Part Number
112108-0002
112108-0001
112108-0000
Crimp Tensile Strength
Crimp tensile strength is a measure of

how hard a wire can be pulled without
breaking or separating from the contact.
This is the best way to verify that the wire
is properly terminated to the contact.
Periodic crimp tensile measurements are
recommended to insure the integrity of
the crimp. The table below contains the
appropriate values for DL crimp contacts.
Wire Size (AWG)

Tensile Min. (lbs)
Wire Trim Dimension A
Insulation Dia. Max
32
1
3,30 (.130)
1,35 (.053)
30
1.5
3,30 (.130)
1,35 (.053)
Wire Trim Dimension
28
26
3
7
3,30 (.130) 3,30 (.130)
1,35 (.053) 1,65 (.065)

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47
24
10
3,30 (.130)
1,65 (.065)
22
15
3,30 (.130)
1,88 (.074)
20
19
4,06 (.160)
1,88 (.074)
18
30
4,06 (.160)
1,88 (.074)
Contacts - Crimp Contacts - Reeled
Extraction Tool - Buss Contacts

Extraction Tool for Buss Contact
Description
Contacts
CET-DL3
1 pair
CET-DL4
2 pair
CET-DL4
3 pair
CET-DL5
4 pair
CET-DL6
5 pair
CET-DL6
6 pair
Part Number
274-7029-003
274-7029-004
274-7029-004
274-7029-005
274-7029-006
274-7029-006
Extraction Tool - Crimp, Square Post, PC/RC Contacts

CET-DL10
Description
CET-DL10
CET-ECP
CET-ECP-1
CET-ECP
Part Number
274-7029-007
274-7045-000
274-7045-001
CET-ECP-1
Contact Type
Crimp
Wrap Post
Square Post
PC Tail Extension
15,37 (.605)
7,11 (.280)

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Tools and Assembly - Crimp Contacts
Assembly Instructions for Crimp Contacts
R E C E P TA C LE
C O N N E C TO R
Contact Insertion:
All crimp contacts inserted by hand. No

tooling is required for either the plug or
receptacle.
Caution: Do not force contacts into
contact cavities. If contact encounters
excessive resistance during installation
remove and re-insert using a slight up and
down motion. This will assure positive
cavity alignment. Do not install contact if
plug is in the closed or actuated position.
R E T E N T IO N
LA N C E
(B O T TO M)
P LU G
C O N N E C TO R
R E T E N T IO N
LA N C E
(TO P )
R E T E N T IO N
LA N C E
(TO P )
Plug:
Step 1. Prior to inserting contacts, turn the

shaft counter-clockwise to its maximum
open position.
Step 2. WIth the retention lance positioned
away from the shaft, insert contacts from
the rear of the contact plug.
SC RE W
C AM
Receptacle:
Step 1. With the retention lance positioned

toward the shaft hole, insert contacts from
the rear of the receptacle.
R E T E N T IO N
LA N C E
(B O T TO M)
P O LA R IZ IN G
PO ST
Contact Removal for Crimp Contacts

Tool: CET-DL10
C O N TA C T
R E T E N T IO N
LA N C E
Release retention lance by inserting tip of

extraction tool into cavity until it bottoms
on insulator shoulder. Gently pull wire in
direction of arrow, see illustration, to
remove contact from insulator.

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49
Tools and Assembly - Buss Contacts
Assembly Instructions for Buss Contacts

Contact Insertion:
All buss contacts are inserted by hand. No

tooling is required for either the plug or
receptacle.
Caution: Do not force contacts into
contact cavities. If contact encounters
excessive resistance during installation
remove and re-insert using a slight up and
down motion. This will assure positive
cavity alignment. Do not install contact if
plug is in the closed or actuated position.
R E C E P TA C LE
C O N N E C TO R
R E T E N T IO N
LA N C E
(B O T TO M)
P LU G
C O N N E C TO R
R E T E N T IO N
LA N C E
(TO P )
R E T E N T IO N
LA N C E
(TO P )
Plug:
Step 1. Prior to inserting contacts, turn the

shaft counter-clockwise to its maximum
open position.
Step 2. WIth the retention lance positioned
away from the shaft, insert contacts from
the rear of the contact plug.
SC RE W
C AM
Receptacle:
Step 1. With the retention lance positioned

toward the shaft hole, insert contacts from
the rear of the receptacle.
P O LA R IZ IN G
PO ST
R E T E N T IO N
LA N C E
(B O T TO M)
Contact Removal for Buss Contacts

Tool: CET-DL3/4/5/6
C O N TA C T
R E T E N T IO N
LA N C E
C O N TA C T
R E T E N T IO N
LA N C E
Release retention lance by inserting tip of

extraction tool into cavity until it bottoms on
insulator shoulder. Gently remove buss contact in direction of arrow, see illustration, to
remove contact from insulator.

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Tools and Assembly - Square / Wrap Post Contacts
Assembly Instructions for Square Post Contacts

Contact Insertion:
Square Post Contacts are factory installed but
can be removed and replaced if damaged in
service.
Step 1. Prior to inserting contacts, actuating
handle must be in the maximum open position.
Step 2. Contacts are inserted from the insulator
front face by hand and are seated and clicked in
the cavity by pulling on the terminal post with
flat nose plier, see Figure 1.
Figure 1
C O N N E C TO R
F RO NT FAC E
Contact Removal for Square Post Contacts

Tool: CET-ECP and CET-ECP-1
Place tool over square post

terminal and impact tool. Apply
sufficient force to collapse
retention lance and push contact
out of insulator. This process
destroys the retention lance
C O N TAC T
R E T E N T IO N
LA N C E

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51
C O N TA C T
R E T E N T IO N
LA N C E
Tools and Assembly
Lease Automatic Tooling - North America*

Mini Applicators are interchangeable modules
that will fit into many standard crimping
machines. They are available for all sizes of
stamped and reeled contacts
Wire Size AWG
20 inches Gold
50 inches Gold (Bump)
18-20
110238-0402*
110238-0481*
20-22
110238-0400
110238-0479
24-36
28-32
110238-0401
110238-0480
110238-0403
110238-0482
50 inches Gold (Flat)
110238-0485*
110238-0483
110238-0484
110238-0486
Mini Applicator
DL-T 18-20
DL-T 20-22
DL-T 24-26
DL-T 28-32
* Without Insulation support
Applicator p/n
Wire Size
112211-0002
18
20
112211-0003
20
Strip Length Reference
4.00
(0.160)
4.00
(0.160)
3.3
(0.130)
Conductor Crimp Height

+/- 0,03 (0.001)
1,52
(0.060)
1,34
(0.053)
1,25
(0.049)
1,88
(0.074)
Conductor Crimp Width Max

Insulation crimp Heigh Max
Tensile Pull Minimum
(Newtons)
ABT-620 UCCS
1,80
(0.071)
N/A
133 (30)
1,80
(0.071)
N/A
84 (19)
22
3.3
(0.130)
1,710
(0.067)
1,710
(0.067)
1,22
(0.048)
1,88
(0.074)
84 (19)
67 (15)
112211-0009
24
26
28
112211-0010
30
32
3.3
(0.130)
3.3
(0.130)
3.3
(0.130)
3.3
(0.130)
3.3
(0.130)
1,04
(0.041)
1,65
(0.065)
0,96
(0.038)
1,65
(0.065)
0,84
(0.033)
1,35
(0.053)
0,79
(0.031)
1,35
(0.053)
0,74
(0.029)
1,35
(0.053)
1,5
(0.059)
44 (10)
The ABT-620 Universal Cannon Crimper /

Stripper is a pneumatic powered, microprocessor controlled machine. It is designed to semiautomatically strip insulation from stranded or
single conductor electrical wire and attach a
stamped and formed contact by crimping. The
machine will accommodate 34 thru 12 AWG
wire. Primary application of the machine is the
termination of jacketed cable where the
individual leads cannot be stripped by fully
automated equipment. The ABT-620 UCCS
operates automatically upon insertion of a wire
or it can be switched over to a foot pedal
operation as desired.
1,5
(0.059)
31 (7)
1,5
(0.059)
13 (3)
1,5
(0.059)
7 (1.5)
1,5
(0.059)
4 (1)
Machined Strip / Crimp Rate:

1200+ per hour
Power Requirements:
Electrical = 115 VAC, 60 Hz, 20A
Pneumatic = 80 psi, 3 cu. ft per min.
* For other geographical regions, contact Cannon for details.

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Tooling - Automatic Tooling
Lease or Buy Automatic Tooling - Europe

TT Crimping Press
Mini-Applicators - Europe
Wire Size AWG
18-20
50 inches Gold (Bump)
20 inches Gold
50 inches Gold (Flat)
Wire Size AWG

mm2
Strip Length Reference
Conductor Crimp Width Max
Conductor Crimp Height

+/- 0,03 (0.001)
Insulation Crimp Height Max
Tensile Pull Minimum
(Newtons)
20-22
Mini Applicator
Applicator p/n
Part Number: 121586-5225
The TT Crimping Press is available either in semiautomatic (for bench-top use) configuration or in
full automatic (integrated into a cut and strip
machine) configuration. Very compact and light,
its spheroidal cast iron, one-piece structure offers
the highest rigidity for a very stable crimping
height value. A proprietary safety cover (grants the
operator a perfect view of the crimping zone while
enjoying complete protection from any hazard.
The semi-automatic configuration (for bench top
use) always includes safety cover, reel arm, foot
switch according to the international safety standard and CE regulation. Mini-applicators are available for all sizes of stamped and reeled contacts.
18
0,82
20
0,52
110238-0401
110238-0480
110238-0403
110238-0482
DL-T 20-22
-
DL-T 24-26
-
DL-T 28-32
-
20
0,52
4.00
(0.160)
4.00
(0.160)
3.30
(0.130)
1,45
(0.057)
1,35
(0.053)
1,22
(0.048)
1,88
(0.074)
1,80
(0.071)
0
133
1,80
(0.071)
0
84
28-32
110238-0400
110238-0479
110238-0483
DL-T 18-20
-
24-26
22
0,33
3.30
(0.130)
1,70
(0.067)
1,700
(0.067)
1,14
(0.045)
1,88
(0.074)
84
53
110238-0484
24
0,25
3.30
(0.130)
1,50
(0.059)
1,07
(0.042)
1,65
(0.065)
32
26
0,14
110238-0486
28
0,08
3.30
(0.130)
3.30
(0.130)
1,04
(0.041)
1,65
(0.065)
0.90
(0.035)
1,65
(0.065)
1,50
(0.059)
18
1,5
(0.059)
11
30
0,05
32
0,03
Note: All applicators are compatible with TT Crimping Press, #121586-5225. We advise all our customers to hold at least one set of consumable tooling (consisting of
Conductor Crimp Blade, Insulation Crimp Blade, Combination Anvil, Shear Moving and Shear Fixed). Please consult factory to order consumable tooling.

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53
PCB Hole Pattern and Pad Layout
PCB Pad Layout
For the PC/RC Versions: The contact tail design has been modified from a 0,64
(.025) square pin to a 0,05 (.020) diameter round pin. The change enables a
decrease in the diameter of the through holes as well as the solder mounds on
PCBs (d1 and d2 can be wider than D1 and D2). This can reduce the crosstalk
in RF circuits and enhance the dielectric withstanding voltage in high voltage
circuits.
The soldering of contacts into through (THRU) holes on a PC Board has become
standard for medical equipment and test equipment for semi-conductors. As a
result of the narrow spacing between the solder pad and circuit pattern,
crosstalk between signals increases. A solution to this problem is to make the
diameter of the contacts and solder lands smaller to provide more space
between the lands and the patterns.
However a smaller diameter contact results in higher impedance.
Cannon designed a solution with a smaller diameter contact tail. This design
application allows the use of a smaller through-hole diameter.
C O N TAC T
T H RU H O LE
S O LD E R
C O N N E C TO R
IN S U LATO R
PC B
P C TA IL

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54
DL1 / DLM1 / DLD1 Printed Circuit Board Hole Patterns

DL1-156/DLM1-156
Plug
Receptacle
16,26 (.640)
3,30-3,05
4X (.130-.120)
5 E Q U A L S PA C E S @
2,54 (.100)
=
CL
S Y MM
0,25 (.010) A
T H R U H O LE
TO TA L
N O N -A C C U MU LAT IV E
A
B
C
D
E
F
G
H
J
K
L
M
N
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
a
b
c
2,54 (.100)
C E NTE RS
30,48 (1.200)
TO TA L
100,02 (3.938)
CL
S Y MM
P LAT E D T H R U H O LE
CL
S Y MM
1,09-0,94
156X (.043-.037)
0,13 (.005)
CL
S Y MM
9,52 (.375) MIN
T H R U H O LE
C E NTE RS
12,70 (.500)
16,51 (.650)
P
R
S
T
U
V
W
X
Y
Z
a
b
c
2,54 (.100)
C E NTE RS
=
30,48 (1.200) TO TA L
12 3 4 5 6
6 5 4 3 2 1
DLD1-156
Plug
Receptacle
20,32-19,81
(.800-.780)
4X R 3,63 (.143)
MA X
S Y MM
A
B
C
D
E
F
G
H
J
K
L
M
N
92,20-91,69
(3.630-3.610)
9,52 (.375) MIN

T H R U H O LE
P
R
S
T
U
V
W
X
Y
Z
a
b
c
S Y MM
A
B
C
D
E
F
G
H
J
K
L
M
N
40,89-40,39
(1.610-1.590)
S Y MM
20,32-19,81
(.800-.780)
5 E Q UA L S PAC E S @
2,54 (.100) C E N T E R S
= 12,70 (.500) TO TA L
N O N -AC C U MU LAT IV E
4X R 3,63 (.143)
MA X
2,54 (1.00) C E N T E R S
= 30,48 (1.200) TO TA L
16,51 (.650) R E F
3,18-2,92
(.125-.115)
S Y MM
B
156X 1,09-0,94
(.043-.037)
0,13 (.005) A B
P LAT E D T H RU H O LE
P
R
S
T
U
V
W
X
Y
Z
a
b
c
2,54 (1.00) C E N T E R S
= 30,48 (1.200) TO TA L
1 2 3 4 5 6
6 5 4 3 2 1
1
Notes:
A
1. Contact hold cavity identifications shown are typical as viewed from top surface of P.C. board.
2. All plug layout dimensions not shown are similar to the receptacle dimensions
3. Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. PC/RC contact plated through (THRU) hole diameters are 0,79 - 0,64
(.031-.025). For PCB pad layout configuration see page
www.ittcannon.com
55
PCB Hole Pattern
DL2 / DLM2 / DLD2 Printed Circuit Board Hole Patterns

DL2-96/DLM2-96
Plug
R eceptacle
19,38 (.763)
2,54 (.100)
=
CL
S Y MM
CL
S Y MM
9,52 (.375) MIN
T H R U H O LE
A
B
C
D
E
F
G
2.54 (.100)
C E NTE RS
17,78 (.700)
TO TA L
CL
S Y MM
A
B
C
D
E
F
G
0,13 (.005) A B
TO TA L
1,09-0,94
96X (.043-.037)
H
J
K
L
M
N
P
C E NTE RS
15,24 (.600)
CL
S Y MM
57,91 (2.280)
6,35 (.250)
H
J
K
L
M
N
P
12 3 4 5 6 7 8
8 7 6 5 4 3 2 1
2,54 (.100)
3,30-3,05
4X (.130-.120)
0,25 (.010) A B
15,24 (.600)
C E NTE RS
TO TA L
T H R U H O LE
DLD2-96
Plug
Receptacle
2,54 (.100) C E N T E R S
= 17.78 (.700) TO TA L
24,13-23,62
(.950-.930)
S Y MM
A
B
C
D
E
F
G
9,52 (.375) MIN

T H RU H O LE
10,16-9,65
(.400-.380)
1,09-0,94
(.043-.037)
0,13 (.005) A B
P LAT E D T H RU H O LE
96x
4X R 3,63 (.143)
MA X
S Y MM
22,86-22,35
(.900-.880)
A
B
C
D
E
F
G
23,24-22,99
(.915-.905)
50,80-50,29
(2.000-1.980)
H
J
K
L
M
N
P
6,35 (.250) R E F
2,29-2,03
(.090-.080)
S Y MM
1,27-1,02
(.050-.040)
8 7 6 5 4 3 2 1
2,54 (1.00) C E N T E R S
= 15,24 (6.00) TO TA L
S Y MM
H
J
K
L
M
N
P
1 2 3 4 5 6 7 8
4X R 1,02 (.040)
MA X
1
2,54 (1.00) C E N T E R S
= 15,24 (6.00) TO TA L
4X R 3,63 (.143)
Notes:
MA X
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56
DL3 / DLM3 / DL5 / DLM5 Printed Circuit Board Hole Patterns

DL3-60/DLM3-60
Receptacle
Plug
2,54 (.100)
=
C E NTE RS
12,70 (.500)
11,89 (.468)
TO TA L
2,54 (.100)
C E NTE RS
10,16 (.400)
TO TA L
CL
S Y MM
CL
S Y MM
1,09-0,94
60X (.043-.037)
A
B
C
D
E
0,13 (.005)
57,91 (2.280)
CL
S Y MM
F
G
H
J
K
9.52 (.375) MIN

T H R U H O LE
A
B
C
D
E
CL
S Y MM
16,51 (.650)
F
G
H
J
K
6 5 4 3 2 1
1 2 3 4 5 6
1
A
3,30-3,05
4X (.130-.120)
0,25 (.010)
2,54 (.100)
C E NTE RS
10,16 (.400)
TO TA L
T H R U H O LE
DL5-260/DLM5-260
Plug
Receptacle
26,01 (1.024)
2,54 (.100)
C E NTE RS
2,54 (.100)
=
CL
S Y MM
A
B
C
D
E
F
G
H
J
K
L
M
N
9,52 (.375) MIN

T H R U H O LE
TO TA L
TO TA L
CL
S Y MM
1,09-0,94
260X (.043-.037)
0,13 (.005) A
CL
S Y MM
C E NTE RS
22,86 (.900)
30,48 (1.200)
P
R
S
T
U
V
W
X
Y
Z
a
b
c
A
B
C
D
E
F
G
H
J
K
L
M
N
100,02 (3.938)
CL
B S Y MM
P
16,51 (.650)
R
S
T
U
V
W
X
Y
Z
a
b
c
1 2 3 4 5 6 7 8 9 10
10 9 8 7 6 5 4 3 2 1
A
4X
3,43-3,18
(.135-.125)
0,25 (.010)
T H R U H O LE
2.54 (.100)
B
30,48 (1.200)
C E NTE RS
TO TA L
Notes:

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57
DL5 Plastic Press-Fit (Receptacle only)
DLM5 Press-Fit Printed Circuit Board Hole Patterns

Plug
Receptacle

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58
DLM6 Printed Circuit Board Hole Patterns
Plug
Receptacle
DLM6-360
29,01 (1.142)
2,54 (.100)
2,54 (.100)
=
CL
S Y MM
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
CL
S Y MM
9,52 (.375) MIN
T H R U H O LE
C E NTE RS
CL
S Y MM
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
360X 1,09-0,94
(.043-.037)
0,13 (.005)
S
T
U
V
W
X
Y
Z
a
b
c
d
e
f
g
TO TA L
TO TA L
27.94 (1.100)
C E NTE RS
35,56 (1.400)
115,01 (4.528)
CL
S Y MM
18,54 (.730)
S
T
U
V
W
X
Y
Z
a
b
c
d
e
f
g
12 1110 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12
1
A
3,43-3,18
4X
(.135-.125)
0,25 (.010)
2,54 (.100)
A
35,56 (1.400)
C E NTE RS
TO TA L
T H R U H O LE
Notes:

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59
DLP-272 Printed Circuit Board Pad Layout
Plug
DLP-272 Printed Circuit Board Hole Pattern

Receptacle

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60
PCB Pad Layout
DLP 408 Printed Circuit Board Pad Layout / Hole Patterns

Plug
Receptacle
Note: PWB Pad plating Gold 5 m up over nickel 6 m up
QLC Printed Circuit Board Pad Layout / Hole Patterns

Plug
Receptacle

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61
Panel Cutouts
DL / DLM panel Cutouts and Mounting Hole Patterns

DL1-156/DLM1-156
DL2-96/DLM2-96
Required for Center Mounting Polarization Only
Required for Center Mounting Polarization Only
DL3-60/DLM3-60
DL4-624
DL5-260/DLM5-260
DLM6-360

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62
Panel Cutouts
DLD1 Panel Cutouts and Mounting Hole Patterns

DLD1-156 Plug
25,19 (.990)
MIN
16,38-16,13
(.645-.635)
4X 3,30-3,17
(.130-.125)
92,71
(3.650)
MIN
CL
S Y MM
4X R 3,56 (.140)
MA X
100,15-99,90
(3.943-3.933)
CL
S Y MM
DLD1-156 Receptacle
Front Panel Bridge
23,37 (.920)
MIN
6,53-6,40
(.257-.252)
2X 5,21(.205)
T H RU
4X N O . 4-40 U N C -2B
T H R E A D T H RU
5,74-5,66
(.226-.223)
92,71
(3.650)
MIN 100,15-99,90
(3.943-3.933)
S E E V IE W
A OR B
CL
S Y MM
9,91-9,40
(.390-.370)
View A
Rear Panel Bridge

127,81
(5.032)
3,81-3,56
(.150-.140)
T H RU
8X R 3,56 (.140)
MA X
16,38-16,13
(.645-.635)
9,91-9,40
(.390-.370)
CL
S Y MM
View B

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63
Panel Cutouts
DLD2 Panel Cutouts and Mounting Hole Patterns

DLD2-96 Plug
28,45 (1.120)
MIN
19,51-19,25
(.768-.758)
4X 3,30-3,17
(.130-.125)
51,31
(2.020)
MIN
CL
S Y MM
4X R 3,56 (.140)
MA X
58,04-57,78
(2.285-2.275)
CL
S Y MM
DLD2-96 Receptacle
Front Panel Bridge

6,53-6,40
(.257-.252)
2X 3,81-3,56
(.150-.140)
8,13-7,62
(.320-.300)
23,37 (.920)
MIN
5,74-5,66
(.226-.223)
2X 5,21 (.205)
T H RU
4X R 1,02 (.040)
MA X
4X N O . 4-40 U N C -2B
T H R E A D T H RU
View C
51,31
(2.020)
S E E V IE W
C OR D
Rear Panel Bridge
58,04-57,78
(2.285-2.275)
CL
S Y MM
3,81-3,56
(.150-.140)
T H RU
85,72
(3.375)
8X R 3,56 (.140)
MA X
9,53-9,14
(.375-.360)
8,13-7,62
(.320-.300)
19,51-19,25
(.768-.758)
CL
S Y MM
2X 3,81-3,56
(.150-.140)
4X R 1,02 (.040)
MA X
9,53-9,14
(.375-.360)
View D
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64
Contact Cavity Arrangement
Contact Cavity Arrangements - Rear View
DL1-156/DLM1-156/DLD1-156
Plug
DL2-96/DLM2-96/DLD2-96
R eceptacle
Plug
DL3-60/DLM3-60
Plug
R eceptacle

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65
R eceptacle
Contact Cavity Arrangements - Rear View

DL4-624
Plug
Receptacle
DL5-260/DLM5-260
Plug
DLM6-360
R eceptacle
Plug
R eceptacle

www.ittcannon.com
66
Contact Cavity Arrangements
DLP 272
Front View
Rear View
Front View
Rear View
Front View
Rear View
DLP 408
QLC

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67
Appendix
DLD Drawer - Assembly Dimensions

DLD Assembly Dimensions
The DLD Drawer features ZIF assembly for

greater contact life and eliminates the rod
normally used in such products.
Shell Size
DLD1
DLD1
DLD2
DLD2
Contact Type
Crimp
Square Post
Crimp
Square Post
A REF
46,86 (1.845)
57,03 (2.245)
46,86 (1.845)
57,03 (2.245)
B REF
31,75 (1.250)
41,91 (1.650)
31,75 (1.250)
41,91 (1.650)
DLD Drawer -Mating Sequence

Figure 2
Figure 1
Panel Open
No Interface:
No Electrical Contact
Compression Spring Open
Contacts Aligned
Figure 3
Panel Open
Interface Complete:
No Electrical Contact
Compression Spring Open
Contacts Aligned
Panel Closed
Interface Complete:
Electrical Contact Complete
Compression Spring Closed
Contacts Aligned

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68

1. MATERIAL CONTENT AND PHYSICAL
FORM
Electrical connectors do not usually contain
hazardous materials. They contain conducting and non-conducting materials and can
be divided into two groups.
a) Printed circuit types and low cost audio
types which employ all plastic insulators and
casings.
b) Rugged, Fire Barrier and High Reliability
types with metal casings and either natural
rubber, synthetic rubber, plastic or glass
insulating materials. Contact materials vary
with type of connector and also application
and are usually manufactured from either:
Copper, copper alloys, nickel, alumel,
chromel or steel. In special applications,
other alloys may be specified.
2. FIRE CHARACTERISTICS AND ELECTRIC
SHOCK HAZARD
There is no fire hazard when the connector is correctly wired and used within the
specified parameters. Incorrect wiring or
assembly of the connector or careless use
of metal tools or conductive fluids, or
transit damage to any of the component
parts may cause electric shock or burns.
Live circuits must not be broken by separating mated connectors as this may
cause arcing, ionization and burning. Heat
dissipation is greater at maximum resistance
in a circuit. Hot spots may occur when resistance is raised locally by damage, e.g.
cracked or deformed contacts, broken
strands of wire. Local overheating may also
result from the use of the incorrect application tools or from poor quality soldering or
slack screw terminals. Overheating may
occur if the ratings in the product Data
Sheet/Catalog are exceeded and can cause
breakdown of insulation and hence electric
shock. If heating is allowed to continue it
intensifies by further increasing the local
resistance through loss of temper of spring
contacts, formation of oxide film on contacts and wires and leakage currents
through carbonization of insulation and
tracking paths. Fire can then result in the
presence of combustible materials and this
may release noxious fumes. Overheating
may not be visually apparent. Burns may
result from touching overheated components.
3. HANDLING
Care must be taken to avoid damage
to any component parts of electrical connectors during installation and use. Although
there are normally no sharp edges, care
must be taken when handling certain components to avoid injury to fingers. Electrical
connectors may be damaged in transit to the
customers, and damage may result in creation of hazards. Products should therefore
be examined prior to installation/use and
rejected if found to be damaged.
Product Safety Information
4. DISPOSAL
Incineration of certain materials may release
noxious or even toxic fumes.
5. APPLICATION
Connectors with exposed contacts should
not be selected for use on the current supply
side of an electrical circuit, because an electric shock could result from touching
exposed contacts on an unmated connector.
Voltages in excess of 30 V ac or 42.5 V dc are
potentially hazardous and care should be
taken to ensure that such voltages cannot be
transmitted in any way to exposed metal
parts of the connector body. The connector
and wiring should be checked, before making live, to have no damage to metal parts or
insulators, no solder blobs, loose strands,
conducting lubricants, swarf, or any other
undesired conducting particles. Circuit
resistance and continuity check should be
made to make certain that there are no high
resistance joints or spurious conducting
paths. Always use the correct application
tools as specified in the Data Sheet/Catalog.
Do not permit untrained personnel to wire,
assemble or tamper with connectors. For
operation voltage please see appropriate
national regulations.
IMPORTANT GENERAL INFORMATION
(i) Air and creepage paths/Operating voltage. The admissible operating voltages
depend on the individual applications and
the valid national and other applicable safety regulations.
For this reason the air and creepage path
data are only reference values. Observe
reduction of air and creepage paths due to
PC board and/or harnessing.
(ii) Temperature
All information given are temperature limits.
The operation temperature depends on the
individual application.
(iii) Other important information
Cannon continuously endeavors to improve
their products. Therefore, Cannon products
may deviate from the description, technical
data and shape as shown in this catalog and
data sheets.
ITT Interconnect Solutions, a Division of ITT

Corporation manufactures the highest quality products available in the marketplace;
however these products are intended to be
used in accordance with the specifications in
this publication. Any use or application that
deviates from the stated operating specifications is not recommended and may be
unsafe. No information and data contained
in this publication shall be construed to create any liability on the part of Cannon. Any
new issue of this publication shall automatically invalidate and supersede any and all
previous issues.

www.ittcannon.com
69
Product Warranty
A limited warranty applies to Cannon products. In general, except for obligations
assumed by Cannon under this warranty,
Cannon shall not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind, whether or not
based on express or implied warranty, contract, negligence or strict liability arising in
connection with the design, manufacture,
sale, use or repair of the products. Product
availability, prices and delivery dates are
exclusively subject to our respective order
confirmation form; the same applies to
orders based on development samples
delivered. Please
refer
to
www.ittcannon.com (General Terms of Sale)
for the complete text of Cannons applicable
Terms and Conditions, including Warranty.
This publication is not to be construed as an
offer. It is intended merely as an invitation to
make an offer. By this publication, Cannon
does not assume responsibility or any liability for any patent infringements or other
rights of third parties which may result from
its use.
Reprinting this publication is generally permitted, indicating the source. However,

Cannon's prior consent must be obtained in
all cases. Engineered for life is a registered
trademark of ITT Corporation 2006. All
other trademarks or registered trademarks
are property of their respective owners. All
dates subject to change without notice.
Commodities in this catalog may be

controlled for export by the International
Traffic in Arms Regulations (ITAR) and Export
Administration Regulations (EAR) when
specifically designed modified, or configured
for articles controlled by the United States
Government.
Circular/Filter/Hermetic/Fiber Optic Connectors

As a world leader in circular, filter, and hermetic connectors, ITT can
leverage its design and manufacturing expertise to fit virtually any
application. Our expertise includes fast positive mating for a wide
range of military applications, as well as numerous sizes and
contact configurations for various harsh environments. Our wide
variety of fiber optic products include hybrid contacts, multi-channel,
rack and panel, and hi-rel assemblies, including MIL and ARINC
standard solutions.ITT can meet numerous specs, including
NATO and MIL standards.
www.ittcannon.com/circulars www.ittcannon.com/filter www.ittcannon.com/hermetics www.ittcannon.com/fiberoptics
D-Subminiature Connectors
Cannon invented D-sub connectors in 1952. Our family
of D-Subs now includes combinations of signal, power and RF, as
well as severe service sealed connectors. Cannon D-Subs are
available with an extensive line of backshells and accessories and
are one of the most economical shielded connector solutions
available. ITT D-Sub connectors are qualified to the MIL-DTL24308 specification.
www.ittcannon.com/dsubs
Microminiature Connectors
Developed first by Cannon in the 1960s, Interconnect Solutions
microminiature connectors offer high performance and reliability
with exceptional versatility. Available in rectangular, circular,
and strip configurations for countless applications, many of our
connectors meet or exceed applicable requirements of the MILDTL-83513 specification.
www.ittcannon.com/micro
Rack and Panel Connectors

Initially pioneered by Cannon during the 1930s, Interconnect
Solutions is the world leader in rack and panel connectors, offering
unmatched variety of shell configurations and insert arrangements,
materials, plating, and contact options. Many of our standard and
custom designs meet the stringent requirements of ARINC 600,
ARINC 404 (MIL-C-81659), and MIL-DTL-83733 standards.
www.ittcannon.com/rackandpanel
RF Connectors
ITT Interconnect Solutions has been providing interconnect
products to the Microwave and RF industry since 1963 (formerly
The Sealectro Corporation). The RF 50 & 75 Ohm product lines
cover UHF band through Ku band requirements. These connectors
and cable assemblies are available with a thread type, snap type,
bayonet type or slide on coupling method. The frequencies range
from DC to 18+ GHz.
www.ittcannon.com/RF50 www.ittcannon.com/RF75
Transportation
The ITT ICS interconnect range includes sealed circular and rectangular
connectors in metal or plastic shells. These configurations include board to
cable or cable to cable/ bulkhead applications. Both signal and power contacts can be combined in various layouts. All product lines within the
Transportation segment offer very low contact resistance providing maximum signal integrity.
www.ittcannon.com/transportation
ITT Interconnect Solutions is an international manufacturer and supplier of connectors including circular, rectangular, fiber
optic, RF, power and high voltage, audio, PMCIA, Compact Flash Card, enclosures, cable assemblies, and application
specific custom solutions. The Interconnect Solutions portfolio includes the brands Cannon, VEAM, and BIW. As a worldwide leader in connector technology for nearly a century, ITT offers one of the broadest product offerings, six sigma
manufacturing capability, Value Based Product Development with exceptional engineering capability, and an extensive
sales, distribution, and customer support network.
www.ittcannon.com
70
Customer Support Locations

CHINA
Tuopandun Industrial Area, Jinda Cheng,
Xiner Village, Shajing Town,
Baoan District, Shenzhen City,
Guangdong, China 518125
Phone: +86.755.2726.7238
Fax:
+86.755.2726.7515
GERMANY
Cannonstrasse 1
Weinstadt, 71384
phone: +49.7151.699.0
fax:
+49.7151.699.217
FRANCE
15, Boulevard Robert Thiboust
Serris, France 77700
phone: +33.1.60.04.93.93
fax: +33.1.60.04.93.90
HONG KONG
Units 2405-6, 24/F, ING Tower
308 Des Voeux Road
Central
Hong Kong
phone: +852.2732.2720
fax: +852.2732.2919
ITALY
Corso Europa 41/43
Lainate (MI),
Italy 20020
phone: +39.02938721
fax:
+39.0293872300
JAPAN
11-3, 5 Chome, Hibarigaoka, Zama-shi
Kanagawa, Japan 228-0003
phone: +52.631.311.0050
fax: + 52.631.314.0060
UK
Jays Close, Viables Estate
Basingstoke, RG22 4BA
phone: +44.1256.311200
fax:
+44.1256.323356
USA
666 East Dyer Road
Santa Ana, CA 92705
toll free: 1.800.854.3028
phone: 1.714.557.4700
fax:
1.714.628.2142
www.ittcannon.com
2009 ITT Corporation. ITT, Engineered for Life, the ITT Engineered Blocks Logo,
Cannon, BIW Connector Systems, and VEAM are trademarks of ITT Corporation.
Specification and other data are based on information available at the time of printing,
and are subject to change without notice.
Space Connectors January 2009

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Cannon, VEAM, BIW

A Historical Achievement of Technology Leadership

Computerized tools, reshaping the information highway.

Aircraft, rapid transit, and automobiles, mobilizing our expanding society.

Oil and natural gas production, powering the worlds economies.

Agricultural equipment, attacking the roots of world hunger.

ITT Interconnect Solutions

When you specify a Cannon, VEAM or BIW connector,

Six Sigma Manufacturing

and our advanced manufacturing facilities allows ITT

The Custom Difference

RoHS Compliance Information

Cannon ZIF Connectors

60, 96, 156, or 260 Contact Cavities

Layout Information. . . . . . . . . . . 13-16

Crimp or Square Post Contacts

60, 96, 156, 260 or 360 Contact Cavities

Layout Information. . . . . . . . . . . 24-28

Single Hand Actuation

Crimp, Square Post or PC/RC Contacts

624, 1248, or 2496 Contact Cavities

Layout Information. . . . . . . . . . . 32-33

Crimp or Square Post Contacts

Modular Landed Contact System

Layout Information. . . . . . . . . . . 36-37

Single Hand Actuation

Cannon ZIF Connectors

EMI / RFI Shielding

Small form factor. For portable equipment

Allows customization using standard

Junction Shells, Plastic . . . . . . . . 41-42

Protective Covering. . . . . . . . . . . 44-45

Accommodates wire sizes #42-#18AWG

Crimp Contacts-Loose / Reeled . . . . 50

Customer installed. Field

Tools and Assembly

Automatic tooling can be leased for

Hand Crimp Tools . . . . . . . . . . . . . . 51

PCB Hole Pattern and Pad Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58-65

Cannon ZIF Connectors

DLP 136 - 272

See Pages 40-47

Product Overview Guide

Plastic Junction Shell

Cannon ZIF Connectors

The mechanical function of the new DLP ZIF connector

Dimensions shown in mm (inch)

Cannon ZIF Connectors

Dimensions shown in mm (inch)

Cannon ZIF Connectors

Test & Instrument

Portable Equipment (Imaging)

Recording Studio Equipment

Dimensions shown in mm (inch)

Cannon ZIF Connectors

The Cannon DL Series of Zero Insertion Force (ZIF)

Combining their special design with commercial-grade

Dimensions shown in mm (inch)

Cannon ZIF Connectors