1007 DISQ 0 E SS 27011 Specification For Power Generators (GEN 01, GEN 02 and GEN 03)
1007 DISQ 0 E SS 27011 Specification For Power Generators (GEN 01, GEN 02 and GEN 03)
1007 DISQ 0 E SS 27011 Specification For Power Generators (GEN 01, GEN 02 and GEN 03)
Number: P1007
File Reference
Page
1007-DISQ-0-E-SS-27011-Rev.2
1 of 32
RWE Dea
1007-DISQ-0-E-SS-27011
A Saleh
A Fawzi
A Hamdan
RWE
A Saleh
A Fawzi
A Hamdan
RWE
A Saleh
A Fawzi
A Hamdan
RWE
Rev
Date
Description
Client
Approval
Introduction ...............................................................................................................5
1.1
Background ..............................................................................................................5
1.2
Objective ..................................................................................................................6
1.3
Definitions .................................................................................................................7
1.4
Abbreviations ............................................................................................................8
2.1
General...................................................................................................................10
2.2
2.3
EC Directives ..........................................................................................................10
2.4
2.5
4.1
4.2
5.1
General...................................................................................................................15
5.2
5.3
5.4
5.5
5.6
5.7
Bearings .................................................................................................................17
5.8
5.9
5.10
5.11
5.12
5.13
5.14
5.15
Cable Terminations.................................................................................................20
5.16
5.17
Contacts .................................................................................................................21
Page: 2 of 32
5.19
Governor ................................................................................................................22
5.20
5.21
5.22
5.23
5.24
Accessories ............................................................................................................24
5.25
Nameplates ............................................................................................................24
5.26
Electrical Immunity..................................................................................................24
5.27
Painting ..................................................................................................................25
7.1
General...................................................................................................................25
7.2
7.3
7.4
7.5
7.6
Documentation .......................................................................................................28
10
10.1
Weight ....................................................................................................................29
11
12
13
Spare Parts.............................................................................................................31
12.1
12.2
14
15
Quality Assurance...................................................................................................32
Page: 3 of 32
Changes List
Date
Rev.
prepared
(DD.MM.YYYY)
1
06.03.12
2
29.03.12
Prepared by
Description
ASaleh
ASaleh
Page: 4 of 32
Introduction
1.1 Background
RWE Dea Egypt has discovered seven natural gas reserves in the Disouq Concession within
the onshore Nile Delta, starting in 2008, as shown on the concession map below. Further
exploration in the concession is ongoing. RWE Dea Egypt is the operator of the Concession
with EGAS as a partner.
The selected development comprises a central gas treatment plant near NSG-1x, where the
gas is collected, treated by means of Low Temperature Separation utilizing the Joule
Thomson effect to achieve gas quality, and compressed for export. Treated gas is transferred
via a 16 pipeline directly into the GASCO NTS pipeline.
The well fluids are gathered and fed to a common inlet separator at the central plant. All
gases and liquids will be separated and processed on the central treatment plant into sales
gas, stabilized condensate and free production water.
Treatment of gas is carried out in two trains, while treatment of condensate is in a single train.
Three trains of sales gas compression shall be installed. Fuel gas for the gas engine drive
power generators will be taken from the suction of the sales gas compressors.
Main Electrical power shall be generated and supplied by two Gas driven generators 400
Volt, 3-phase, 4 wire, 50 Hz, 2000kVA each, with one generator running and one in standby.
Both Gas driven generators will be connected to the 400 Volt AC, 50Hz Low Voltage Power
Motor Control Centre (PMCC). One Emergency Diesel Generator 400Volt, 3-phase, 4 wire,
50Hz, 500kVA shall feed the emergency loads via the Low Voltage Emergency Power Motor
Control Centre (EPMCC) in case of a loss of gas production.
One gas driven generator shall feed all plant loads with the second gas driven generator on
stand by. Main electrical power with one gas driven generator running will be distributed via
Page: 5 of 32
Motors.
Package units.
Buildings normal lighting distribution panels and welding socket outlets in the
Workshop, Warehouse, Control building, Fire pump station, Substation
building and chemical storage building.
Plant loads are preliminary estimations as result of FEED design and will be finally
determined during detail design by the detail design contractor and the vendors of packages..
In Normal operation with the one gas driven generator running the emergency loads shall be
fed via the PMCC and EPMCC. In case of loss of this normal supply, the emergency diesel
generator shall start automatically to feed the emergency loads of the process plant only
without black out.
The Emergency power motor control centre shall feed the emergency plant loads as shown
on the single line diagrams1007-DISQ-0-E-DW-30089.
Preliminary Emergency plant loads are shown on electrical load list 1007-DISQ-0-G-LL30090.
1.2
Objective
This specification defines the minimum requirements for the design, construction, painting,
inspection, testing, documentation, preparation for shipment, pre-commissioning and
commissioning and start-up of Gas and Diesel generator(s)and associated control panel(s) to
Page: 6 of 32
Definitions
The following definitions are generic to the Disouq Field Development Project and may be
referred to in this document:
Page: 7 of 32
Company
FEED Engineer
ONSPEC
Purchaser
Company.
Supplier/Vendor
Project
1.4
Abbreviations
A
Ampere
A.C.
Alternating Current
ATEX
Directive for the supply and use of equipment in potentially explosive
atmospheres (Atmosphere EXplosive)
AVR
Automatic Voltage Regulator
BS
British Standard
CB
Circuit Breaker
CT
Current Transformer
D.C.
Direct current
DCS
Distributed Control System
EC
European Commission
EGAS
Egyptian Natural Gas Holding Company
EMC
Electromagnetic Compatibility
ESD
Emergency Shut Down
FEED
Front End Engineering and Design
F&G
Fire and Gas
GASCO
Egyptian Natural Gas Company
HAZOP
Hazard and Operability Study
HBCF
High Breaking Capacity Fuse
HMI
Human Machine Interface
HRCF
High Rupturing Capacity Fuse
ICSS
Integrated Control and Safety System
IEC
International Electrotechnical Commission
I/O
Input / Output
IDC
Inter Discipline Check
IP
Ingress Protection
ISO
International Organisation for Standardisation
ITP
Inspection and Test Plan
Page: 8 of 32
Page: 9 of 32
2.1 General
The design, construction and supply of the equipment shall be in accordance with the
relevant sections of the latest editions, including addendums, of the international codes and
standards and shall comply with the latest revisions of project documentation detailed below.
In general, the electrical work shall be in accordance with the IEC standards. Where no
appropriate IEC standard exists, British Standards shall be used.
Electrical components for incorporation into the installation shall comply with the
relevant IEC standards. These shall be selected to exclude readily combustible insulating and
constructional material and excessive heat generation. Electrical and mechanical reliability is
of the utmost importance. All electrical components shall be tested to the relevant IEC
standards.
2.2 Order of Precedence
In the event of any conflict between this specification and the documents listed herein, the
decreasing order of precedence shall be:
1. Purchase Order and amendments thereto
2. Data Sheets
3. This Package Specification
4. Other Referenced Project Specifications
5. Egyptian National/Local Codes and Standards
6. International Codes and Standards
2.3 EC Directives
The equipment shall be supplied in accordance with all applicable European
Community Directives. Particular attention shall be paid to:
Electromagnetic Directive
2006/95/EC
2001/59/EC
CE marking
93/68/EC
94/9/EC
Page: 10 of 32
Project Documents
Description
1007-DISQ-0-G-DW-30089
1007-DISQ-0-E-RT-27013
1007-DISQ-0-E-SS-27027
1007-DISQ-0-E-DS-27029
1007-DISQ-0-G-MA-30088
1007-DISQ-0-E-DS-27031
1007-DISQ-0-E-DS-27032
1007-DISQ-0-J-SS-33054
1007-DISQ-0-F-G-SP-10014
1007-DISQ-0-P-RT-48138
1007-DISQ-0-G-DW-30036
1007-DISQ-0-G-MA-30092
1007-DISQ-0- G-LL-30090
1007-DISQ-0-E-SS-27023
1007-DISQ-0-P-PH-48071
1007-DISQ-0-F-DW-10012
1007-DISQ-0-M-SS-42008
1007-DISQ-00-QP--1008
1007-DISQ-00-F-QA-1007
1007-DISQ-0-L-DW-39000
1007-DISQ-0-F-SS-10018
1007-DISQ-0-L-SS-39004
2.5
Description
Rotating Electrical Machines.
Combined Frequency and Voltage Variations
Direct-acting Indicating Analogue Electrical Measuring
Instruments and Their Accessories.
IEC Standard Voltages
Instrument Transformers. Part 1: Current Transformers
Instrument Transformers. Part 2: Inductive Voltage
Transformers
International Electrotechnical Vocabulary
Dimensions and Output Series for Rotating Machines.
Thermal Evaluation and Classes of Electrical Insulation.
Current transformers Characteristics
Voltage Transformers.
Electrical Relays.
Classification of Degrees of Protection Provided by
Enclosures.
Page: 11 of 32
Page: 12 of 32
Scope of Supply
The scope of work includes, but is not limited to, the following items:
The detail design, manufacture and supply of all necessary ancillary equipment,
special tools and spare parts for pre-commissioning and commissioning/startup, whether specified or not, to provide a complete, functional system at Disouq
CTP site.
The preparation and supply of all documents so that detail design contractor can
easily incorporate such information and related components (e.g. generator
control panel) into the overall design of the Project
The factory inspection QC and testing of all equipment and items. The System
integration test with all power generator packages and the ICSS and a final Site
Acceptance Test inclusive performance test. This includes the provision of
appropriate test certification and procedures (Factory Acceptance- , System
integration- and Site Acceptance - Test procedures).
Preparation for transport and shipping. All items shall be securely packed and
fully protected against damage
Page: 13 of 32
The generator(s) shall be suitable for outdoor installation in the Central Treatment plant as
shown on the Plot Plan (1007-DISQ-0-L-DW-39000). The Vendor shall provide each
generator engine combination as a standalone Skid or containerized if this is the standard
solution preferred by vendor. The generator control panel(s) shall be suitable for installation in
an air-conditioned switchgear and control room or within the package container as per
supplier standards. In all cases the control panel must be designed for safe and reliable
operation in the absence or failure of air conditioning system.
4.2 Environmental Design Data
The local climate conditions are as stated below:
Location:
Elevation:
Ambient Temperatures
Av. Air Humidity
Average Rainfall
Seismic Zone
Wind Speed & Direction
Earthquake Zone
Page: 14 of 32
Design Requirements
General
The generator shall be a brushless 400 Volt A.C., 50 Hz synchronous type, self-air cooled,
with direct connected, shaft mounted and permanent magnet exciter.
The alternator shall be rated for continuous duty in accordance with ISO8528, ISO3046,
IEC60034, BS5000 and MG-1/22 at the engines rated output and a power factor of 0.8. The
stator windings shall be provided with class F insulation while the operating temperature shall
be designed to be 120 C at the maximum output and site conditions. Rotor windings shall be
provided with class H insulation. The alternator and exciter shall be air cooled.
The set shall be provided with electronic governor and AVR systems.
The generator shall be designed for remote start / stop and status monitoring from the central
control room.
The set shall contain its own starting system and be suitable for black start.
Under all condition the voltage and frequency shall be maintained within limits as specified on
the data sheet of 1.0 per unit (i.e. 400V load and 50Hz) by the generator control system.
Load share, load management and synchronization between the generator sets when in
parallel operation, shall be provided by the generator Unit Control Panels (UCPs).
Full load voltage levels for Disouq field development project system shall be as follows:
400V, 3 phase, 4-wire, 50 Hz, neutral point solidly earthed at the PMCC &
EPMCC
230V, 1 phase, 50Hz, single phase & neutral derived from phase to neutral at
sub distribution boards.
Embedded RTD's (3 per generator, one in each winding) with alarm and shutdown signals
shall be provided for stator temperature measurement, another set of spare RTD (3 per
generator, one in each winding) shall be embedded and wired to spare terminal box ready
for connection in case of any RTD failure of used one.
The generator shall be equipped with anti-condensation space heaters for operation on 230
Volts, single phase, 50 Hz. The space heaters shall be suitable for the area classification and
shall be provided with a separate terminal box.
Vendor shall provide two diagonally opposite earthing copper bars to receive all the package
Electrical equipment earthing wires by Vendor. The copper bars should be ready to receive
external earthing connections suitable for 95 mm2 earthing cable of the main earthing plant
grid.
5.2
Operational Requirements
The rated power output of the generator, rated voltage and frequency shall be as shown on
data sheet. The generator shall deliver the specified output at the maximum derating
conditions (maximum ambient temperature and full load) without exceeding 120 deg C.
The generators and associated equipment expected lifetime duration shall be minimum 25
years. The generator should deliver the rated power output specified on the data sheet on a
continuous basis of 24 hours per day, for a period of at least 4 years without maintenance
and a minimum of 2000 hours without minor service required.
Page: 15 of 32
Design Features
Generator shall be able to operate withstand an over speed of at least 25% of rated speed.
An over speed time of two minutes is an acceptable design and test figure.
Generator shall be designed to withstand without exceeding the maximum allowable
temperature limits:
-
A stator current of 110% of rated current for one hour every 12 hour operation
period at rated voltage, rated frequency and rated power factor.
A stator current of 150% of rated current for at least 30 seconds with the voltage
being maintained within +/-5%.
The generator control panel shall have an integrated automatic voltage regulator (AVR) with
+10% voltage adjustment range by means of a rheostat. Voltage regulation shall be within +/0.5% maximum at steady state and 15% maximum voltage dip at maximum load start
(Instantaneous) as specified in data sheet.
In the case of 3-phase symmetrical short circuit is applied at the generator terminals, the
generator regulator and exciter system should be able to sustain at least 300% of rated
generator current for 10 seconds.
The distortion factor of waveform (at no load) shall be ideally 0% and the total harmonic
content LL/LN shall not exceed 2.5%.
The combined generator, exciter and regulator efficiency at full load shall not be less than the
following with power factor 0.8:
The emergency diesel generator should have the capability of being online at rated voltage,
speed and frequency, within 10 seconds. The time required for the gas generator to be online
shall be advised by Vendor.
5.4
Excitation System
The excitation system shall be of the brushless type with hermetically sealed rectifiers,
including A.C. main exciter, a rotating rectifier and a permanent magnet pilot exciter. Reliable
operation of the system must be secured in case of any rectifier failure.
The rated excitation current should not be less than 110% of the excitation current at the
rated output of the generator under full load and maximum ambient temperature.
The excitation system shall be able to handle the start up of all motors indicated on the Single
line diagram 1007-DISQ-0-E-DW-30089. The system shall allow adequately relay settings
for system fault current protection.
5.5
The generator stator frame shall be of cast steel or fabricated steel with 3 mm minimum
thickness. The frame shall have sufficient strength and rigidity to withstand handling,
transport, or due to short circuit.
Page: 16 of 32
Cooling System
Air to air, self cooled, closed circuit, and cooling method IC 411.
Air to air, self cooled, closed circuit, and cooling method IC 511.
Air to air, self cooled, closed circuit, and cooling method IC 611.
For generators 1250 KVA and above, exciter cooling method shall be IC 31
unless a higher cooling method is required.
Bearings
Bearing and bearing housings shall be designed to minimize contamination of lubricant and
lubricant leaking into the winding. Lubricant shall be grease type and shall be defined by
Vendor. Two-bearing machine shall be preferred.
RTD's (2 per bearing) with alarm and shutdown signals shall be provided for bearing
temperature measurement; the RTD'S shall be wired via terminal box (if required) directly into
the package control system. Bearing shall be insulated to prevent shaft and bearing surface
damages due to shaft current circulation and shall have provisions for testing of vibration.
Sleeve Bearings type are preferred. Roller bearings type if recommended by Vendor may be
accepted subject to Company approval.
5.8
Terminal Boxes
The terminal boxes enclosure of main windings, control / measurement circuitry and
auxiliary electrical supplies shall meet or exceed the generator enclosure requirements
(IP55).
Terminal boxes must be able to accommodate without deterioration the maximum through
fault current available at the terminals and should be able to contain without external effect
the consequence of any internal box fault.
The terminal boxes shall be of ample dimension for accepting the number, type and size of
line and neutral cables and cable terminations as specified on the data sheet or the single
line diagram.
For neutral point earthing of star connected generators, a separate neutral cable box shall be
provided with adequate space to accommodate current transformers.
Page: 17 of 32
Main terminals.
Neutral terminal.
The generator control panel shall be a free-standing, non-ventilated type with removable side
and top cover. Space heater shall be provided to prevent moisture. The heaters shall be
thermostatically controlled.
Generator control panel shall be provided with facilities to monitor status, protective relays,
and alarm and trip signals in accordance with PLC Specification for Packages Document No.
1007-DISQ-0-J-SS-33054.
Protective relays shall be multifunction microprocessor based relay .Protective relays shall be
for operation from instrument transformers having nominal 5 ampere, or 1 ampere for
secondary current relays or 110 Volt secondary for voltage relays. Control Voltage supply
shall be 24V DC from AC/DC system supplied by generator Vendor and derived from 400
Volt AC, 3-phase, Neutral and Earth auxiliary power supply of the package which will be
provided by others. The relays manufacturer shall be subject for Company approval. Relay
test facilities shall be provided on the panels such as sockets and plugs to enable testing the
relay without disconnecting the relay terminals unless the relay is with built -in test facilities.
Page: 18 of 32
Differential relay.
Earth fault over current relay (Back up & stator earth fault protection).
Horn signal.
Flashing lamps.
The fault can be acknowledged by push button which shall stop the horn signal.
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Exciter ammeter
Page: 20 of 32
Exciter voltmeter
5.17 Contacts
Each generator to be provided with volt free contacts for remote signals as follows:
Synchroscope.
Synchronizing lamps.
Double voltmeter.
Bus voltmeters.
Synchronizing selector.
Mode of operation.
Synchronizer relay.
Closing facility.
Page: 21 of 32
Secondary output shall be 1 ampere for differential protection and earth leakage
protection.
Current transformers shall be designed to mechanically and thermally withstand the specified
switchboard short circuit capacity. Current transformers short time thermal current shall be as
specified on data sheet. Current transformer secondary circuits shall be furnished with
terminal blocks having short circuiting provisions. All current transformers to be connected to
current test block.
Current transformer shall have the following specification:
Dynamic current shall not be less than 2.5 times the rated short time thermal
current.
Vendor shall be responsible for design of the current transformers such that to carry the relay
burden and avoid CT saturation during normal operation, overload and short circuit
conditions.
5.22 Voltage Transformers
Voltage transformers shall comply with the requirements of IEC 60186.Voltage transformers
shall be with an accuracy class 0.5 (IEC class).
Page: 22 of 32
20 % spare power.
Two separate DC systems shall be supplied. One DC system for the generator control panel
and engine controls, the second DC system for engine starting. Starter Batteries shall be
installed in the engine generator enclosure.
Provisions should be taken to prevent batteries discharging into charger on charger fault. The
DC required for the package shall be from the battery and charger system through D.C.
distribution panel integral with the chargers.
The D.C. distribution panel shall include main incoming circuit breaker moulded case current
limiting type and branch miniature circuit breaker 2-poles. All circuit breakers shall be
provided with over current and short circuit protection.
Batteries shall be in a separate ventilating battery room or battery case, while the charger and
relevant D.C panel shall be located in control room of the package. Batteries shall be in a
separate enclosure and free standing. Battery charger case should be equipped with
ventilating thermostatically controlled fan(s).
DC output shall be 24V DC (or Vendor standard) to suit the required DC voltage for starting
the engine and feed the generator control/protection panel & other engine auxiliaries.
AC input to the battery charger shall be 400/230 Volt (4 wire), 3 phase, 50 Hz, derived by
vendor from package auxiliary circuit provided by Company. Moulded case circuit breaker
shall be provided by Vendor at the incomer(s) of the battery charger system.
Each charger shall be provided with but not limited to the following alarms and indicating
lights:
Page: 23 of 32
AC power "ON".
5.24 Accessories
Each battery system shall be supplied with all standard accessories, tools and spares
required for the installation, including the following:
One single cell lifting sling (or other suitable handling provisions).
Insulated spanners.
First Aid and Safety kit for battery rooms including Eye flush bottle station
5.25 Nameplates
Stainless steel nameplates with information listed in IEC-60034 clause 27 shall be provided in
English language.
5.26 Electrical Immunity
All Equipment shall be able to generally withstand the impact of the imposed electrical tests
as defined in referenced IEC.
5.27 Disturbance Immunity
The package shall be suitably screened to optimize electromagnetic compatibility (EMC).The
package shall be type tested in accordance with IEC 61000 part 4, level 3 - typical industrial
environments, as detailed below:
The manufacturer shall provide type test certificates from a recognized testing authority to
verify that the whole equipment is effectively screened against EMC in line with the applicable
IEC standards.
6
Painting
All equipment shall be finish painted or coated in accordance with Protective Coating
Specification (1007-DISQ-0-L-SS-39004).
A sufficient quantity of touch-up paint (10%) shall be supplied with the equipment to repair
minor damage to the paint finish after site installation.
7
The Vendor is to co-operate with Company Inspection Representative to carry out the tests
as specified by IEC60034. The Vendor shall perform QC inspection and testing at Factory
Acceptance Tests, System QC Integration Tests with ICSS System connected and Site
Acceptance Tests in the presence of Company Representative and/or Independent
Verification Service Company. These are to include, but not limited to, the following:
7.1 General
Dimensional check, particularly overall length, breadth, height and fixing centres
against the Vendor's certified drawings.
Full-Load Heat Run Test With Zero Power Factor Method or Equivalent
o
Vibration Test.
Waveform test.
Engine Test
Insulation Resistance On
Generator windings (before heat run and after heat run & dielectric test).
Exciter windings (before heat run and after heat run & dielectric test).
Heater
Bearing insulation
Dielectric Test On
o
Generator windings.
Exciter windings.
Heater.
Dielectric test.
Load Test: The battery chargers shall be operated at full load and ambient
temperature of 40 degrees Centigrade for a period of 24 hours, to ensure that
no overheating of any component occurs.
No load.
25 % full load.
50 % full load.
Insulation tests.
Factory Acceptance Test, System Integration Test with ICSS and Site
Acceptance Test
For emergency generator sets verification of the time between initiation of a start
command and acceptance of the nominal load for a cold start.
All generator alarm and trip functions, including the verification of protection
relay operation.
Page: 27 of 32
Documentation
Termination diagrams
Earthing Diagrams
Nameplates configuration
List of sub-Vendors
Spare parts lists for pre-commissioning and commissioning and two years
operation turn over methodology
Page: 28 of 32
Interface List, Interface data and all details ( Hard- and Software )
The Vendor shall take all measures to avoid any risk of damage or deterioration during
shipping. When shipment is by sea, engine/generator set must be adequately protected
against knock and salt-water spray etc.. In every case, consideration must be taken of the
fact that engine/generator set will remain at site exposed in open air, in damp, tropical, high
sandstorm and dusty location. Suitable bracing shall be provided to support heavy
components during shipment.
The generator control panel shall be complete for service with all small wiring terminal
boards, fuses, links, labels, foundation bolts, test and earth connections and all necessary
items.
Wires for energizing space heaters during storage shall be brought out and tagged "Space
Heaters" with the voltage and connected wattage shown.
10 Storage Locally and Shipping
Equipment shall be packed in such a way that it can be stored locally, at the various sites for
a period of up to 12 months without suffering any damage or ill effect that would affect its
performance or operational life. Silica gel bags shall be included and/or electric anticondensation heaters, with terminals readily accessible from outside the packaging shall be
provided to prevent condensation damage.
10.1 Weight
All the dimensions of the equipment including the weight (via a weight certificate) shall be
provided, as access to the site is limited to road transport. Package may have to be split into
smaller shipping sections than is normal because of the limitations in access, and the weight
of each section may prove a critical item in transportation to site.
Shipping, installation and maintenance weights (including locating the centre of gravity) shall
be provided.
11 Vendor's Responsibility and Guarantees
The data sheet shall be completed by the Vendor and submitted with his quotation within the
tolerances specified in the relevant IEC 60034 codes. These values shall be the basis of a
performance guarantee.
The Vendor is responsible for complying with all codes which apply to the equipment. Any
special certification requirements or inspections by other authorities arising from the above
shall be arranged by the Vendor and the costs for the same shall be included in his quotation.
The equipment to be provided by Vendor must be in complete compliance with this
specification and references codes. Any exception or deviations, if any, must be listed
Page: 29 of 32
Visual QC inspection.
During the pre-commissioning and commissioning and start-up stage, manufacturer specialist
shall carry-out, but not limited to the following:
Dielectric withstand test of all power, control, auxiliary circuits and equipment.
Batteries shall be fully charged and subjected to discharge tests to prove their
electrical characteristics and capacity at site.
Each skid shall include adequate lifting and maintenance provisions. This shall include
sufficient lifting lugs, pad eyes, pulling rings and runway beams to assist with lifting and
handling of all components where access is restricted or where component maintenance
weights exceed 25kg and which may need to be removed or replaced during the design life of
the package. Permanent facilities shall only be provided in the case of components weighing
1 tonne or more and which will require frequent maintenance at least once every 12 months
or where access for temporary lifting gear is restricted.
The Vendor shall ensure that adequate access and withdrawal space is provided to permit
access for maintenance.
Permanent lifting davits, runway beams, pad eyes or other suitable lifting aids shall be
provided above filter covers and for all other components weighing 1 tonne or more or which
will require frequent maintenance at least once every 12 months. Permanent overhead
Page: 30 of 32
Pre-commissioning and Commissioning spare parts shall be Vendor responsibility but Vendor
shall submit a detailed list with his quotation, the spare parts, shall be left for the purchaser
storage.
12.2 Two Years Spare Parts
The Vendor shall submit for each Generator set a detailed list of two years spare parts with
his quotation with wearing, turn over and replacement rate data.
14 Health, Safety and Environmental Management
The Vendor shall consider the impact on environment because of his products during
different process (e.g. designs, manufacturing, . etc.), and shall develop environment
friendly products and manufacturing processes such that the supplied equipment will be safe,
efficient and made in way that it conserve energy and other natural resources.
The electrical equipment and products shall cover (in design, engineering, manufacturing and
testing processes) any emergency, abnormal and upset conditions which would be met
during equipment operation to prevent the following:
Environmental damages.
Health effects.
The electrical equipment and products shall be designed to comply with all legal requirements
and relevant international standards (in design, engineering, manufacturing and testing
processes) under any emergency, abnormal and upset conditions.
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