Technical Information: Series 20 Axial Piston Pumps
Technical Information: Series 20 Axial Piston Pumps
Technical
Information
Sauer-Danfoss a world leader in hydraulic power systems has developed a family of axial
piston pumps.
DESCRIPTION
Sauer-Danfoss axial piston variable displacement pumps are of swash plate design with
variable flow capability suitable for hydrostatic transmissions with closed loop circuit.
Tilting the swash plate to the opposite side of the neutral or zero displacement position
reverses flow direction.
Sauer-Danfoss axial piston variable displacement pumps are well engineered and easy to
handle.
The full-length shaft with a highly efficient tapered roller bearing arrangement offers a
high loading capacity for external radical forces.
The hydro-mechanical servo displacement control maintains the selected swash plate
position and hence pumps displacement.
Upon release of the control handle, the swash plate automatically returns to zero
position and the flow reduces to zero.
High case pressures can be achieved without leakage even at the lowest temperatures
by using suitable shaft seals.
The servo valve arrangement offers the facility to incorporate function regulators and
remote control systems.
Axial piston units are designed for easy servicing. Complete dismantling and reassembly
can be carried out with standard hand tools, and all components or sub-assemblies are
replaceable.
Axial piston variable displacement pumps of the Sauer-Danfoss pattern are made by
licensed producers worldwide, providing consistent service and fully interchangeable
parts.
TYPICAL MARKETS
Industrial
Mining
Transit Mixer
Utility Vehicles
DKMH.PN.315.A1.02 520L0517
Introduction ..................................................................................................................................................... 2
Description ....................................................................................................................................................... 2
Typical markets ............................................................................................................................................... 2
SECTIONAL VIEW
SYSTEM CIRCUIT
DESCRIPTION
TECHNICAL
SPECIFICATION
Technical parameters.................................................................................................................................... 6
Design........................................................................................................................................................... 6
Type of mounting ..................................................................................................................................... 6
Pipe connections ...................................................................................................................................... 6
Direction of rotation ................................................................................................................................ 6
Installation position ................................................................................................................................. 6
External drain fluid loss .......................................................................................................................... 6
Hydraulic parameters.................................................................................................................................... 7
System pressure range, input p1 .......................................................................................................... 7
System pressure range, output p2 ....................................................................................................... 7
Case pressure ............................................................................................................................................. 7
Hydraulic fluid............................................................................................................................................ 7
Hydraulic fluid temperature range..................................................................................................... 7
Viscosity range........................................................................................................................................... 7
Filtration ....................................................................................................................................................... 7
Shaft load..................................................................................................................................................... 7
Determination of nominal pump size ............................................................................................... 8
Servo displacement control (linear response) ..................................................................................... 9
Pump flow direction ................................................................................................................................ 9
Reversing time .........................................................................................................................................10
Reset time..................................................................................................................................................11
Changing reversing and reset time..................................................................................................11
DIMENSIONS FRAME
SIZE 070 AND 089
DIMENSIONS FRAME
SIZE 334
DKMH.PN.315.A1.02 520L0517
Control handle
Charge pump
Input shaft
Shaft seal
Cylinder block assembly
DKMH.PN.315.A1.02 520L0517
Servo cylinder
P005 121E
CONTROL
HANDLE
HEAT EXCHANGER
SERVO CONTROL CYLINDER
REVERSIBLE VARIABLE
DISPLACEMENT PUMP
SERVO
PRESSURE
RELIEF VALVES
PUMP SWASHPLATE
FIXED
DISPLACEMENT MOTOR
CHARGE PRESSURE
RELIEF VALVE
INPUT SHAFT
MOTOR SWASHPLATE
OUTPUT SHAFT
CONTROL FLUID
SUCTION LINE
M
4
vo
r
Se
B
L1
L2
7
S
6
Designation:
1
=
2
=
3
=
4
=
5
=
6
=
7
=
Ports:
A, B
=
Main pressure ports
(working loop)
S
=
Suction port - charge pump
L1 , L2 =
Drain ports
M
=
Gauge port - charge pressure
P000 012
DKMH.PN.315.A1.02 520L0517
Design
Axial piston pump of swash plate design, with variable displacement.
Type of mounting
SAE four bolt flanges.
Pipe connections
Main pressure ports: SAE split flange
Remaining ports:
SAE O-ring boss
Direction of rotation
Clockwise or counterclockwise (viewing from the input shaft).
Installation position
Optional; pump housing must be always filled with hydraulic fluid.
External drain fluid loss
28
334
24
20
5
4
3
2
1
0
(US gal/min)
16
12
089
8
070
0
0
1000
2000
3000
4000
DKMH.PN.315.A1.02 520L0517
=
=
Case pressure
Max. rated pressure =
Intermittent
=
Hydraulic fluid
Refer to Sauer-Danfoss publications Hydraulic Fluids and Lubricants and Experience with
Bio Fluids for biodegradable hydraulic fluids.
Hydraulic fluid temperature range
min = - 40 C [- 40 F]
max = 95 C [203 F]
Viscosity range
min = 7 mm2/s [49 SUS*]
max = 1000 mm2/s [4630 SUS*] (intermittent cold start)
Recommended viscosity range: 12 - 60 mm2/s [66 - 280 SUS*]
*SUS (Saybolt Universal Second)
Filtration
Required cleanliness level: ISO 4406 - 1999 Code 22/18/13 or better. Refer to SauerDanfoss publication Hydraulic Fluids and Lubricants and Design Guideline for Hydraulic
Fluid Cleanliness.
Shaft load
The pump will accept radial and axial loads on its shaft, the maximum capacity being
determined by direction and point of application of the load.
Please contact your Sauer-Danfoss representative.
DKMH.PN.315.A1.02 520L0517
Technical data
Frame size
Max. displacement
cm
[in3]
cm
[in3]
070
089
334
69.8
[4.26]
89.0
[5.43]
333.7
[20.36]
options
Minimum speed
min-1 (rpm)
Rated speed 1
min (rpm)
3200
degree
12.30
[0.75]
2900
1900
18
kg m2 10-3
[lbf ft2 10-3]
12.34
[292.8]
17.77
[421.7]
161.40
[3830.0]
kg
[lb]
63
[139]
78
[172]
270
[595]
Weight
1
65.50
[4.00]
500
-1
18.03
[1.10]
Metric system:
Inch system
Pump
output
flow
Vg n v
Q =
1000
l/min
Vg n v
Q =
231
[gpm]
Input torque
Vg p
M =
20 m
Nm
Vg p
M =
2 m
[lbfin]
Input power
Vg n p
P =
600 000 t
kW
Vg n p
P =
396 000 t
[hp]
DKMH.PN.315.A1.02 520L0517
cm3 [in3]
min-1 (rpm)
bar [psid]
bar
bar
[psid]
[psid]
Regulated by the control handle on the servo valve, the swash plate can be infinitely
varied in both directions with the help of the servo system.
The pump displacement resulting from any control handle position can be established
using the figures on this page.
The angle of the control handle for stroke initiation and for the final position of the
stroke can vary from unit to unit within the range of the tolerance band.
The inter-relation of flow direction, rotation of the pump and the control handle
movement is shown below.
Pump flow direction
Flow direction changes with the direction of rotation and the control handle movement
(see above).
C
D
Null position
Maximum
displacement
Maximum displacement
Control handle
Serrated shaft
P000 013E
Movement of control
handle in direction
Pump rotation
Counterclockwise (L)
Clockwise (R)
Pressure port
OUT
Pressure port
IN
A
89.0
69.8
60
Vg [cm3]
40
25.7
20
15
23.5 20
60
[]
40
[]
80
Vg [cm3]
10
5 3 0.5
0.5 3 5
10
20 23.2
15
25.7
29.5
27 25
20
5 3 0.5
0.5 3 5
10
60
Vg [cm3]
80
25 27
20
29.5
[]
40
60
15
40
20
10
20
[]
20
15
Vg [cm3]
89.0
69.8
P000 016
SPV 2/070
P000 017
SPV 2/089
333.7
300
Vg [cm3]
250
200
150
100
[]
29.2 26.7
25
20
50
15
10
5 3 0.5
50
0.5 3 5
10
15
25 26.2
20
29.2
[]
100
150
200
250
300
Vg [cm3]
333.7
SPV 2/334
DKMH.PN.315.A1.02 520L0517
P000 021
Reversing time
Time for the directional change of the flow from Qmax , across zero to Qmax , depending
on the size of the control orifice fitted in the supply port to the servo valve (see below).
The values given assume movement of the control handle directly from one end position
to the other.
Adjustment time of handle: < minimum reserving time
Operating pressure:
p2 = 210 bar [3046 psi]
Speed:
n = 1450 min-1 (rpm)
System temperature:
50 C [122 F]
Viscosity:
35 mm2/s [164 SUS]
Frame size
070
1.0
9.3
089
1.1
9.0
334
5.6
43.8
Orifices in the
pilot ports
P000 056E
10
DKMH.PN.315.A1.02 520L0517
Reset time
Time for reducing the flow from either flow direction from Qmax to 0 releasing the
control handle.
Assuming no mechanical blockage of the control handles free return and assuming no
orifices in the pilot ports:
Operating pressure:
p2 = 210 bar [3046 psi]
System temperature:
50 C [122 F]
Viscosity:
35 mm2/s [164 SUS]
Frame size
070
3.0
Pilot ports
089
334
5.4
DKMH.PN.315.A1.02 520L0517
11
View Z
*
**
D
Null position
*
Maximum
displacement
+0.3
- 0.2
Maximum
displacement
6.73 0.1
19
Control handle
R 50.8
R 25.4
Serrated shaft
P000 022E
K
L
M
56
20
28.4
68.3
Port "S"
36.6
27.79
57.15
M10
Charge pressure
relief valve
127 - 0.05
Port "B"
H
12.45 0.24
Approximate
centre of gravity
E
D
C
A
P005 106E
12
DKMH.PN.315.A1.02 520L0517
V
96
Port "S":
Suction port
(charge pump)
19
Port "L1":
Case drain port
Port "A"
OUTLINE DRAWING,
CONFIGURATION
PS, DISPLACEMENT
CONTROL VML 1
(continued)
Port "L2":
Case drain port
Port "B"
Y
Port "B"
Y
Port "A"
U
Case drain port
P005 107E
Max. torque for charge pump inlet port (7/8 -14 UNF - 2B) is 22 - 28 Nm [195 - 248 lbfin].
Frame size
070
089
Port A and B
SAE flange, size 1
SAE split flange boss
5000 psi
4 threads
3/8-16 UNC-2B
18 deep
DKMH.PN.315.A1.02 520L0517
Port L1 and L2
Port S
7/8-14 UNF-2B
SAE straight thread
O-ring boss
Port M
7/16-20 UNF-2B
SAE straight thread
O-ring boss
13
DD
EE
9.4 0.24
Control
handle
Z
CC
15
GG
78
Rotation
L
16
R
Z
62
FF
BB
AA
AA
Z
62
GG
1/4 - 20 UNC - 2A
CC
BB
FF
Control
handle
45
45
16
2
EE
9.4 0.24
1/4 - 20 UNC - 2A
Rotation
L
DD
62
GG
GG
62
78
Approximate
centre of gravity
Approximate
centre of gravity
0.8
15 + 0.3
0.8
15 + 0.3
21
6
167
JJ
JJ
HH
HH
HH
HH
P005 108E
Dimensions
Frame
size
mm
[in]
mm
[in]
mm
[in]
mm
[in]
mm
[in]
mm
[in]
mm
[in]
mm
[in]
mm
[in]
mm
[in]
mm
[in]
mm
[in]
315
[12.402]
294
[11.575]
305
[12.008]
259
[10.197]
188
[7.402]
146
[5.748]
112
[4.409]
120
[4.724]
84
[3.307]
48
[1.890]
16
[0.630]
84
[3.307]
089
328
[12.913]
307
[12.087]
312
12.283]
271
[10.669]
195
[7.677]
140
[5.512]
118
[4.646]
129
[5.079]
91
[3.583]
49
[1.929]
17.5
[0.689]
98
[3.858]
mm
[in]
mm
[in]
mm
[in]
mm
[in]
mm
[in]
mm
[in]
mm
[in]
AA
mm
mm
BB
[in]
[in]
CC
mm
mm
DD
[in]
[in]
EE
mm
[in]
070
71.4
[2.811]
112.7
[4.437]
105
[4.134]
108
[4.252]
60.5
[2.382]
85.8
[3.378]
9.5
[0.374]
187.6
[7.386]
162
[6.378]
128.6
[5.063]
133
[5.236]
113
[4.449]
089
77.7
[3.059]
128.7
[5.067]
115
[4.528]
119
[4.685]
65
[2.559]
95.2
[3.748]
12.7
[0.500]
198.6
[7.819]
173
[6.811]
139.6
[5.496]
144
[5.669]
123
[4.843]
Frame
size
FF
mm
mm
mm
GG
HH
[in]
[in]
[in]
JJ
mm
[in]
A1
mm
[in]
Charge pump
cm3
[in]
12
[0.732]
18
[1.098]
Shaft spline
mm
[in]
mm
[in]
mm
[in]
070
126
[4.961]
123
[4.843]
130
[5.118]
194
[7.638]
372
[14.646]
381
[15.000]
34.50 - 0.17
[1.358 - 0.0067]
33.338
[1.313]
21
[0.827]
16/32
31.75 + 0.062
[1.250 + 0.0024]
089
140
[5.512]
134
[5.276]
148
[5.827]
194
[7.638]
358
[14.094]
394
[15.512]
37.68 - 0.17
[1.483 - 0.0067]
36.513
[1.438]
23
[0.906]
16/32
34.95 + 0.062
[1.376 + 0.0024]
Short version available on request. Please contact your local Sauer-Danfoss representative.
14
070
Frame
size
DKMH.PN.315.A1.02 520L0517
32.5 0.7
22.4 0.7
26
31.75
1-20 UNEF-2B
Wrench size: 38
PUMP CONFIGURATION
AA 010, DISPLACEMENT
CONTROL VML 1
1
3
M
4
rv
Se
Designation:
1
=
Variable Displacement pump
3
=
Servo control valve
4
=
Charge check valve
7
=
Heat exchanger
Ports:
A, B =
B
L1
L1, L2 =
M
=
L2
P000 058E
DKMH.PN.315.A1.02 520L0517
15
29
34
B
Return from charge relief
valve to pump case R 3/4
A
P000 009E
Dimensions
16
Frame Size
A mm [in]
B mm [in]
Weight kg [lb]
070
339 [13.346]
316 [12.441]
63.5 [140]
089
352 [13.858]
329 [12.953]
78.5 [173]
DKMH.PN.315.A1.02 520L0517
View Z
C
*
in.
26.7m
Maximum
displacement
Null position
*
26.7m
in.
Maximum
displacement
+0.3
- 0.2
6.73 0.1
19
Control handle
R 50.8
R 25.4
Serrated shaft
P000 026E
578
244
208
198
77
25.5
30.2
2.12
58.7
79.4
M 16
64.66 - 0.16
114
36.5
177.8 - 0.05
PUMP CONFIGURATION
PS, DISPLACEMENT
CONTROL VML 1
30
Port "S":
Charge pump
suction port
40.5
15.6 0.24
Port "B"
86
246
= 63.500
= 30
= 27
= 16/32
Internal opening
for grooving
= 61.93 + 0.062
Approximate
centre of gravity
311
433
475
493
656
P005 115E
DKMH.PN.315.A1.02 520L0517
17
187.2
Case drain port
164
96
View X
174
153
Position of charge pump for
clockwise (R) rotation
9.4 0.24
Control handle
225
216
17.5
247
Port "A"
190.6
116
95.8
Rotation
L
249.6
45
170.2
Port "L1":
Case drain port
50
216
116
17.5
Approximate
centre of gravity
Port "L2":
Case drain port
Port "B"
81
Port "S"
158.7
Port "B"
27.7 0.6
300
158.7
Port "A"
187.2
Case drain port
212
212
P005 111E
Frame size
334
18
Port A and B
SAE flange, size 1 1/2
SAE split flange boss
6000 psi
4 threads
5/8-11 UNC-2B
35 deep
Port L1 and L2
Port S
Port M
1 7/8-12 UNF-2B
SAE straight thread
O-ring boss
7/16-20 UNF-2B
SAE straight thread
O-ring boss
DKMH.PN.315.A1.02 520L0517
1
3
M
4
o
rv
Se
Designation:
1
=
Variable Displacement pump
3
=
Servo control valve
4
=
Charge check valve
7
=
Heat exchanger
Ports:
A, B =
B
L1
S
=
L1, L2 =
M
=
L2
7
P000 058E
73
60
B
A
P000 010E
Dimensions
Frame size
A mm [in]
B mm [in]
C mm [in]
Weight kg [lb]
334
546 [21.496]
520 [20.472]
21 [0.827]
264.5 [583]
DKMH.PN.315.A1.02 520L0517
19
OUR PRODUCTS
Hydrostatic transmissions
Hydraulic power steering
DKMH.PN.315.A1.02 520L0517
www.sauer-danfoss.com