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Machine Tool Testing

Testing,calibration,Inspection of machine tools. Testing activities carried out by AMTTF. CNC machines dynamic analysis. Modal analysis of CNC Machines, Static and dynamic analysis of CNC Machines, Vibration Analysis.

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nm2007k
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480 views

Machine Tool Testing

Testing,calibration,Inspection of machine tools. Testing activities carried out by AMTTF. CNC machines dynamic analysis. Modal analysis of CNC Machines, Static and dynamic analysis of CNC Machines, Vibration Analysis.

Uploaded by

nm2007k
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Advanced Machine Tool Testing Facility

(Contact: director@amttf.in)

CALIBRATION, INSPECTION & TESTING OF CNC MACHINES by AMTTF


(As per International Standards)

Objectives of Machine Calibration, Inspection and Testing:


To Improve the Machine Performance
To Qualify the Machine Accuracy as per Standards
To Accept the Machine to meet procurement as per Supply Order
To Secure the right of Purchaser and minimise the arguments for
Machine Acceptance
To Identify the hidden problems and improving the Manufacturing
and Assembly aspects
To Track the Machine Accuracy and to Reduce the rejection of
output of defective products

MACHINE TOOL INSPECTION AND CALIBRATION SERVICES


1. Full machine testing ( Geometrical alignments) as per Company, National (BIS), International
standards (ISO, JIS, DIN, VDI/DGQ)
2. LASER Calibration of the CNC Machine as per International standards (ISO, JIS, VDI/DGQ)
a. Accuracy and Repeatability of Linear axis (X, Y and Z axes)
b. Indexing accuracy of Rotary axis (A, B and C axes)
c. Linear geometric errors (Straightness, Parallelism, Squareness, and Flatness)
d. Angular geometric errors (Pitch, Yaw).
e. Angular geometric error (Roll) using precision electronic level
3. Performance characteristics as per International standards (ISO,JIS)
a. Geometric accuracy tests of linear, rotary and angular alignments
b. Finish machining accuracies
c. Speeds , Feeds and Interpolation/Contouring accuracies
d. Thermal aspects of Spindle and Linear axis
e. Spindle error analysis
f. Circular test/Interpolation accuracy using Telescopic Ball bar
g. Operating times for tool and pallet change
4. Testing beyond Standards
a. Static rigidity measurement and analysis of spindle and feed axis
b. Dynamic rigidity, Natural frequency and Damping coefficient of full machine
c. Vibration and Frequency analysis of complete machine
d. Mode shapes and Operational Displacement shapes (ODS) of full machine
e. Reliability aspects- Multifunction operations
f. Dynamic balancing (in-situ) of machine tool spindles and drive motors
5. Contour and roughness measurement on finished component
6. EMI/EMC capability testing for CE certification as per European Standards
7. Residual stress and Retained Austenite on ferrous components
8. Third party Inspection and Verification for Machine Acceptance as per procurement contract
9. Issue of Performance Certificate for Indian and Imported machines

Advanced Machine Tool Testing Facility


(Contact: director@amttf.in)
REFERENCE STANDARDS:
1)
ISO 230 PART1-10
3)
ISO 10791 PART1-8
5)
ISO 3655
7)
ISO 2423
9)
VDI/DGQ 3441
11) ANSI/ASME B5.57-2000

2)
ISO 13041 PART1-8
4)
ISO 3070-: Part 1-3
6)
ISO 3875
8)
JIS B 6192 PART1-8
10) VDI/DGQ 3442
12) ANSI/ASME B5.54-2005
13)
BS EN 50370-1 and 2
Services offered at AMTTF
Performance Evaluation of Machine Tools and Sub- Testing beyond standards
systems
Static , Thermal and Dynamic Analysis
Third Party Inspection for Machine Acceptance
Frequency Analysis and Mode Shapes
Testing and calibration of Machine Tools
Power Utilization and Chatter Analysis
Calibration of Measuring Instruments
Machine Reliability Tests
Test protocols preparation for Machine Acceptance EMI/EMC testing for CE Compatibility
Consultancy for Test chart preparation for SPMs
Failure analysis by Residual Stress
Measurement
Issue of Performance Certification
Testing Streams
Facilities at AMTTF
Test bed for Machine Testing
Testing as per International Standards
Calibration Facility for Measuring Instruments
o Performance and Accuracy Certification
Machine Calibration using LASER Measuring
o EMI/EMC Measurements for CE Certification
System- Linear and Rotary axes
o Acceptance Tests as Third party Inspection
Instrumentation for Thermal, Static and
Investigative Testing
Dynamic Measurements
o Testing beyond standards
Thermal Chamber for variable Environment
o Static, Dynamic and Thermal Behaviour
Contact and Non-Contact sensors for linear
o Natural Frequency and Mode Shapes analysis
measurements
o Testing of Sub-systems
Machine Power Analyser
Consultancy on Specific Testing
Dynamic Balancing Equipment
o Test standards/Protocols and acceptance
Vibration and Noise Analysis
Criteria
Modal Analysis Equipment
o Test Equipment and Instrumentation
Electro-hydraulic Dynamic Exciter
o Special Test Rig Development
Residual Stress measurement
Contour and Roughness Measurement
EMI/EMC Analyser for CE certification

FEW EXAMPLES AND INDUSTRY USERS

Advanced Machine Tool Testing Facility


(Contact: director@amttf.in)
DYNAMIC ANALYSIS & MODE SHAPES

MACHIE TOOL TESTING & PERFORMANCE EVALUATION

FULL POWER AND CHATTER

INDEXING ACCURACY-TURN & TILT TABLE

Advanced Machine Tool Testing Facility


(Contact: director@amttf.in)
EMI/EMC FOR CE CERTIFICATION

DYNAMIC TESTING OF VMC

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