FlexPro A3V A4V Logo

CERTIFIED FINAL DOCUMENT
FLEX-PRO
Peristaltic Metering Pump
Exclusive:
TF D system
Tube Failure Detection
SERIES A3V and A4V

Operating Manual
Patent No. 7,001,153 & 7,284,964
ProSeries
TWO-YEAR
WARRANTY
ProSeries
TMR
by Blue-White Ind.
Protected by Patents: 7,001,153;

7,284,964; 4,496,295
and other patents pending
5300 Business Drive, Huntington Beach, CA 92649 USA

Phone: 714-893-8529 FAX: 714-894-9492
E mail: sales@blue-white.com or techsupport@blue-white.com URL: www.blue-white.com
Page 2
Flex-Pro
TABLE OF CONTENTS
Section Heading
Page
1.0
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1
Available Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3
Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5
Agency Listings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.0
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1
Mounting Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2
Mounting Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installing Injection Fitting and Strainer . . . . . . . . . . . . . . . . . . . . 7
2.3
2.4
Input Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5
Wiring Terminals and I/O Schematics . . . . . . . . . . . . . . . . . . . . 9
3.0
How to Operate Flex-Pro. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1
Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2
Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2.1 Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2.2 Display Rate (units of measure) . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.3 Reset Factory Defaults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.0
Input Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1
Max RPM cut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2
Max Flowrate (Output Calibration) . . . . . . . . . . . . . . . . . . . . . . 15
4.3
Input Setup (Operating Mode Configuration) . . . . . . . . . . . . . . . 16
4.3.1 Manual Adjust (manual speed adjust) . . . . . . . . . . . . . . . . . . . . 16
4.3.2 4 - 20 mA Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.3.3 0 - 10 VDC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.3.4 Frequency Input (Hz) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.3.5 Pulse Batch (low speed batch) . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.3.6 Manual Cycle Adjust (repeating cycle timer). . . . . . . . . . . . . . . . 21
4.3.7 Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.3.8 Manual Dosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3.9 Proportional Dosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4
Contact Closure Input (Remote start/stop) . . . . . . . . . . . . . . . . . 25
4.5
Set FVS (Flow Verification System). . . . . . . . . . . . . . . . . . . . . . 26
4.6
TFD (Tube Failure Detection) . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.6.1 TFD Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.7
Remote/Local Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.8
Pump Tube Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.0
Output Setup (Alarm Relays & Output Signal signals) . . . . . . 29
5.1
Signal Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.0
Pump Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.1
Routine Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . 31
6.2
How to Clean and Lubricate the Pump . . . . . . . . . . . . . . . . . . . 31
6.3
Reverse Rotor Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.4
Tube Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.5
A3 Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.6
A4 Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.0
Tubing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7.1
Tube Life Estimates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7.2
Output Versus Fluid Viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1.0
Introduction
Congratulations on purchasing the Flex-Pro variable speed Peristaltic Metering Pump.
Your Flex-Pro pump is pre-configured for the tubing that shipped with your metering pump. The tubing assembly
has an Identification number printed for easy re-order.
Please Note: Your new pump has been pressure tested at the factory with clean water before shipping. You may
notice trace amounts of clean water in the pre-installed tube assembly. This is part of our stringent quality assurance program at Blue-White Industries.
Page 3
Flex-Pro
1.1
Available Models
Max
Speed
Feed Rate
Max
Pressure
Max
Temperature
A3 Model Numbers
Norprene A3 Tube Pumps

Meets FDA criteria for food | Excellent chemical resistance | CIP | SIP
GPH
.001 - 2.10
.007 - 17.4
.010 - 25.3
.013 - 33.3
LPH
.003 - 7.8
.026 - 66.0
.038 - 96.0
.050 - 126
ML/Min
.05 - 132
.4 - 1097
.6 - 1596
.8 - 2100
RPM
125
125
125
125
PSI (bar)
125 (8.6)
125 (8.6)
125 (8.6)
125 (8.6)
F (C)
185 (85)
185 (85)
185 (85)
185 (85)
115V AC
A3V24-*ND
A3V24-*NH
A3V24-*NJ
A3V24-*NK
230V AC
A3V25-*ND
A3V25-*NH
A3V25-*NJ
A3V25-*NK
220V AC
A3V26-*ND
A3V26-*NH
A3V26-*NJ
A3V26-*NK

Meets FDA criteria for food | Excellent chemical resistance | Extra long life at low pressures
GPH
.013 - 33.3
LPH
.050 - 126
ML/Min
.8 - 2100
RPM
125
PSI (bar)
30 (2.1)
F (C)
185 (85)
115V AC
230V AC
220V AC
A3V24-*NKL A3V25-*NKL A3V26-*NKL
Norprene Chemical A3 Tube Pumps

Meets FDA criteria for food | Superior chemical resistance
GPH
LPH
.006 - 14.5 .022 - 55.1
.011 - 28.5 .043 - 108.0
RPM
125
125
ML/Min
.4 - 920
.7 - 1800
PSI (bar)
50 (3.4)
50 (3.4)
F (C)
130 (54)
130 (54)
115V AC
A3V24-*TH
A3V24-*TK
230V AC
A3V25-*TH
A3V25-*TK
220V AC
A3V26-*TH
A3V26-*TK
F (C)
130 (54)
130 (54)
130 (54)
130 (54)
115V AC
A3V24-*GE
A3V24-*GG
A3V24-*GH
A3V24-*GK
230V AC
A3V25-*GE
A3V25-*GG
A3V25-*GH
A3V25-*GK
220V AC
A3V26-*GE
A3V26-*GG
A3V26-*GH
A3V26-*GK
Tygothane A3 Tube Pumps

Meets FDA criteria for food | Resistant to oils, greases and fuels
LPH
GPH
.002 - 4.6 .007 - 17.4
.004 - 10.1 .015 - 38.4
.010 - 24.9 .038 - 94.2
.011 - 28.5 .043 - 108.0
ML/Min
.1 - 290
.3 - 637
.6 - 1570
.7 - 1800
RPM
125
125
125
125
Max
Speed
Feed Rate
PSI (bar)
65 (4.5)
65 (4.5)
65 (4.5)
65 (4.5)
Max
Max
Pressure Temperature
A4 Model Numbers

Meets FDA criteria for food | Excellent chemical resistance | CIP | SIP
GPH
.01 - 28.5
.02 - 44.4
.02 - 50.7
.02 - 54.0
.04 - 100.0
.06 - 158.5
LPH
.04 - 108
.07 - 168
.08 - 192
.09 - 204
.15 - 378
.24 - 600
ML/Min
.7 - 1800
1.1 - 2800
1.3 - 3200
1.4 - 3400
2.5 - 6300
4.0 - 10000
RPM
125
125
125
125
125
125
PSI (bar)
125 (8.6)
100 (6.9)
80 (5.5)
100 (6.9)
50 (3.4)
30 (2.0)
F (C)
185 (85)
185 (85)
185 (85)
185 (85)
185 (85)
185 (85)
115V AC
A4V24-*NH
A4V24-*NJ
A4V24-*NK
A4V24-*NHH
A4V24-*NL
A4V24-*NP
220V AC
230V AC
A4V26-*NH
A4V25-*NH
A4V26-*NJ
A4V25-*NJ
A4V26-*NK
A4V25-*NK
A4V25-*NHH A4V26-*NHH
A4V26-*NL
A4V25-*NL
A4V26-*NP
A4V25-*NP
Norprene A4 Low Pressure Tube Pumps

Meets FDA criteria for food | Excellent chemical resistance | Extra long life at low pressures
GPH
.02 - 50.7
.04 - 111
LPH
.07 - 192
.17 - 420
ML/Min
1.3 - 3200
2.8 - 7000
RPM
125
125
PSI (bar)
30 (2.1)
30 (2.1)
F (C)
185 (85)
185 (85)
115V AC
230V AC
220V AC
A4V24-*NKL A4V25-*NKL A4V26-*NKL
A4V24-*NKKL A4V25-*NKKL A4V26-*NKKL
F (C)
130 (54)
130 (54)
130 (54)
115V AC
A4V24-*TH
A4V24-*TK
A4V24-*THH
230V AC
A4V25-*TH
A4V25-*TK
A4V25-*THH
F (C)
130 (54)
130 (54)
130 (54)
115V AC
A4V24-*GH
A4V24-*GK
A4V24-*GKK
220V AC
230V AC
A4V26-*GH
A4V25-*GH
A4V26-*GK
A4V25-*GK
A4V25-*GKK A4V26-*GKK
Norprene Chemical A4 Tube Pumps

Meets FDA criteria for food | Superior chemical resistance
GPH
.01 - 20.6
.02 - 42.8
.02 - 50.7
LPH
.03 - 78
.06 - 162
.08 - 192
ML/Min
.5 - 1300
1.1 - 2700
1.3 - 3200
RPM
125
125
125
PSI (bar)
30 (2.1)
30 (2.1)
30 (2.1)
220V AC
A4V26-*TH
A4V26-*TK
A4V26-*THH
Tygothane A4 Tube Pumps

Meets FDA criteria for food | Resistant to oils, greases and fuels
GPH
.01 - 39.6
.02 - 55.5
.04 - 100
LPH
.06 - 150
.09 - 210
.20 - 378
ML/Min
1.0 - 2500
1.4 - 3500
2.5 - 6300
RPM
125
125
125
PSI (bar)
65 (4.5)
65 (4.5)
65 (4.5)
! The Flex-Pro Peristaltic Pumps motor speed is linear over the entire 0.05% to 100% adjustment
range.
! Output versus pressure is nearly linear in all models. Larger tubes exhibit greater losses.
! Output versus viscosity curves are shown at the end of this manual.
! For optimum tube life, specify the pump so that it operates at the lowest possible RPM and
pressure.
* Inlet/outlet connection type

S = 3/8 OD x 1/4 ID tubing compressions type connections
M = 1/2male NPT
B = 1/2 ID tubing barb type connections (available on A4 models only)
C-= 3/4 tri-clamp connections
Page 4
1.2
Flex-Pro
Specifications
Maximum working pressure (excluding pump tubes):
Motor speed adjustment range 2,500:1:
125 psig (8.6 bar)

Note: see individual pump tube assembly maximum pressure ratings.
0.05% - 100% motor speed
Maximum Fluid temperature (excluding pump tubes):

o
3/8 OD x 1/4 ID tubing connections: 130 F (54 C)

M/NPT connections: 185o F (85o C)
Note: see individual pump tube assembly maximum temperature ratings.
Ambient Operating Temperature

O
14 F to 115 F (-10 C to 46 C)
Ambient Storage Temperature

O
-40 F to 158 F (-40 C to 70 C)
Motor speed adjustment resolution:

0.1% increments > 10% motor speed
0.01% increments > 1% motor speed and < 10%
0.001% increments < 1% motor speed
Maximum viscosity:
12,000 Centipoise
Maximum suction lift:

30 ft. Water, 0 psig (4.5 m, 0 bar)
Display
Operating Voltage:
A3 MODELS: 96 to 264VAC-50/60Hz, 220W
A4 MODELS: 96 to 264VAC-50/60Hz, 350W
3 color VGA backlit LCD, UV resistant.
Display Languages
English, Spanish, French or German selectable.
Power Cord Options:

115V60Hz = NEMA 5/15 (USA)
230V60Hz = NEMA 6/15 (USA)
220V50Hz = CEE 7/VII (EU)
240V50Hz = AS 3112 (Australia/New Zealand)
Keypad
Ten button positive action tactile switch keypad.
Security
Programmable 4-digit password.
Enclosure:
NEMA 4X (IP66), Polyester powder coated aluminum.
Maximum Overall Dimensions:
A3 models: 8-1/8W x 10-3/4H x 15-1/4D (20.6W x 27.3H x 38.9D cm)
A4 models: 12-1/8W x 14-1/4H x 18-5/8D (30.8W x 36.1H x 47.3D cm)
Approximate shipping wt:

A3 models: 33 lb. (15.0 Kg)
A4 models: 58 lb. (26.3 Kg)
1.3
Materials of construction
Wetted components:
Pump Tube Assembly (Model Specific - 2 provided):
Tubing: . . . . . Norpreneq or Norpreneq Chemical or Tygothaneq

Adapter fittings: .PVDF
Non-Wetted components:
Enclosure:
413 Aluminum (Polyester powder coated)
Pump Head:
Injection / Back-flow Check valve:
Body & insert: . . . . . .
Check Ball: . . . . . . . .
Spring: . . . . . . . . . .
Ball Seat O-ring: . . . . .
Static Seal O-ring: . . . .
Duckbill anti-scale valve:
PVDF
Ceramic
Hastelloy C-276
Vitonq (optional EP)
Vitonq (optional EP)
Santopreneq
Ancillary Items provided

With S tubing type connections only:
Suction Tubing: . . . . . 3/8 OD x 1/4 ID x 10 Clear PVC
Discharge Tubing: . . . . 3/8 OD x 1/4 ID x 10 Polyethylene (LLDPE)
Suction Strainer: . . . . . Polypropylene
With B tubing and M M/NPT connections only:
Suction Strainer:
Body: . . . . . . . . . . . . . . . . . PVDF
Check Ball: . . . . . . . . . . . . Ceramic
q
Ball Seat O-ring: . . . . . . . . Viton (optional EP)
With C Tri-clamp connections only:
none
Valoxq (PBT) thermoplastic
Pump Head Cover:

Clear Acrylic - Annealed for added strength and chemical resistance.
Permanently lubricated sealed motor shaft support ball bearing.
Brass shaft support bearing retainer.
Cover Screws:
Stainless Steel
Roller Assembly:
Rotor: ..................................Valoxq (PBT)

Rollers: ...............................Nylon
Roller Bearings: .................SS Ball Bearings
Motor Shaft:
Chrome plated steel
TFD System Sensor pins:

Hastelloy C-276
Power Cord:
3 conductor, SJTW-A Water-resistant
Tube Installation Tool:

GF Nylon
Mounting Brackets and Hardware:

316 Stainless Steel
Page 5
Flex-Pro
1.4
Features
!
Peristaltic pump design does not have valves that can clog requiring maintenance.
Self priming - even against maximum line pressure. By-pass valves are not required. Cannot vapor lock or
lose prime. Syphoning cannot occur.
Output rates to: 158.5 GPH (600 LPH) and pressures to 125 PSI (8.6 Bar).
No maintenance brushless variable speed motor.
Specially engineered tubing for long life at high pressures.
Patented Tube Failure Detection (TFD) system. Senses tube failure by detecting chemical in the pump head.
No false triggering.
2500:1 turndown ratio.
SCADA Inputs include: 4-20mA, 0-10Vdc, and Pulse inputs for remote external speed control and 0-30 VDC /
contact closure remote start/stop.
Operator friendly digital touch pad with menu driven software.
VGA Graphic multi-color backlit LCD displays remote/local control status, motor speed, output rate, input
signal values, service and alarm status.
Outputs include: Scalable 4-20mA or pulse, one 250V/6A relay and three 115V/1A contact closures assignable
to monitor up to 17 different pump functions including TFD, FVS, remote/local control setting, motor on, fault,
current operating mode, and others.
Two CNC precision machined squeeze rollers and two alignment rollers for optimum squeeze, unparalleled
accuracy, and tube life.
Heavy duty rotor - single piece plastic rotor means no flexing and increased accuracy (no metal springs or
hinges to corrode).
Inject at maximum PSI in either direction (clockwise and counter clockwise).
Patent pending feature for extended tube life.
Compatible with Blue-Whites output Flow Verification Sensor (FVS) system.
Enclosure Rating:
NEMA 4X: Constructed for either indoor or outdoor use to provide a degree of protection to personnel against
incidental contact with enclosed equipment; to provide a degree of protection against falling dirt, rain, sleet, snow,
windblown dust, splashing water, and hose-directed water; and that will be undamaged by external formation of ice
on enclosure.
IP66: No ingress of dust; complete protection against contact. Water projected in powerful jets against enclosure from
any direction shall have no harmful effects.
1.5
Agency Listings
This pump is ETL listed to conforms to the following:
UL Standard 778 as a motor operated water pump
CSA Standard C22.2 as process control equipment
This pump complies to the Machinery Directive 98/37/EC, BS EN 60204-1, Low Voltage Directive
73/23/EC BS EN 61010-1, EMC Directive 89/336/EC, BS EN 50081-1/BS EN 50082-1.
Symbol
Explanation
WARNING, risk of electric shock
CAUTION, refer to users guide
GROUND, PROTECTIVE CONDUCTOR TERMINAL
Page 6
2.0
Flex-Pro
Installation
Risk of chemical overdose. Be certain pump does not overdose chemical during
CAUTION
backwash and periods of no flow in circulation system.
!
CAUTION
!
CAUTION
!
2.1
Always wear protective clothing, face shield, safety glasses and gloves when working on
or near your metering pump. Additional precautions should be taken depending on
solution being pumped. Refer to MSDS precautions from your solution supplier.
All diagrams are strictly for guideline purposes only. Always consult an expert before
installing metering pump on specialized systems. Metering pump should be serviced by
qualified persons only.
Mounting Location
Choose an area located near chemical supply tank, chemical injection point, and electrical supply. Install pump
where it can be easily serviced.
! 316SS Mounting brackets are included. Mount pump to a secure surface using enclosed mounting hardware.
! Mount pump close to injection point. Keep inlet (suction) and outlet (discharge) tubing as short as possible.
Longer discharge tubing increases back pressure at pump head.
! A back flow prevention check valve is recommended at the discharge of the pump to prevent system fluid from
flowing back through the pump during tube replacement or if the tube should rupture.
! A pressure relief valve is recommended at the discharge of the pump to prevent premature wear and damage to
the pump tube in the event the discharge line becomes blocked.
! The Flex-Pro does not require back pressure. Pressure regulator valves are not required. Keep the discharge
pressure as low as possible to maximize tube life.
! An anti-syphon valve is not required. Syphoning cannot occur.
2.2 Dimensions
18.63
(47.3cm)
12.13"
30.8cm)
Mounting Hole Spacings

(for standard and extended type brackets)
14.2"
(36.1cm)
6.0"
(15.2cm)
2.5 (6.35 cm)

Right View
Front View
Dim
A
B
C
D
E
F
A3 Series
cm
Inches
27.3
10-3/4
20.6
8-1/8
38.9
15-1/4
25.4
10
12-1/4
31.0
4-1/4
10.7
A4 Series
cm
Inches
36.1
14-1/4
30.8
12-1/8
47.3
18-5/8
27.9
11
13-5/8
34.6
6
15.2
11.0"
(27.9cm)
13.63
(34.6cm)
A4 Series
11.50 (29.2 cm)
Maximum bolt hole size
0.200 diameter (4 places)
OptionalExtended Brackets
Model Number 72000-380
Stainless Steel extended brackets allow pump to be securely mounted to most any surface;
floor, shelf, or skid. Brackets lift pump up 4-1/2 inches (11.43 cm), for easy pump access in
hard to reach areas.
n Raise metering pump 4-1/2 inches (11.43 cm) off ground or a surface.
n Made out of tough Stainless Steel.
n Provides a stable mounting surface.
Model #
72000-380
A3 Series
8.25 (20.9 cm)
Description
Extended Mounting Bracket, 1 Pair, SS, 4 SS Screws
Page 7
Flex-Pro
2.3 Installing Discharge Injection Fitting and Suction Strainer
! CAUTION
Proper eye and skin protection must be worn when installing and servicing pump.
! CAUTION
This Pump Has Been Evaluated for Use with Water Only.
1/2 Male NPT Connection and 1/2Hose Barb Models

Discharge Injection / Check Valve
Pipe
Tee
Suction Strainer
Install
upward
for best
results
Male NPT
PVDF
Male NPT
or Hose Barb
PVDF
Suction
Strainer
Viton (optional EP)
Viton (optional EP)

PVDF
Hastelloy C-276
Ceramic
Discharge
Pipe or
Tubing
(not included)
Male NPT
or Hose Barb
T/FEP (optional EP)
Removable
275 Micron
Filter
PVDF
Polypropylene
3/8OD x 1/4 ID Tubing and Tri-Clamp connection Models

Discharge Injection / Check Valve
Suction Tubing and Strainer
Pipe tee
PVC Suction Tubing
3/8" OD x 1/4 ID
PVDF
1/4 male NPT

male NPT
Injection
Check valve
Tube retaining
nut
Discharge
Tubing
Viton (optional EP)

Santoprene
PVDF
Hastelloy C-276
Duckbill is used to help reduce

calcium buildup when injecting
chemicals that calcify (such as
sodium hypochlorite). Duckbill
may add additional back
pressure to pump (up to 7 psi).
Ceramic
T/FEP (optional EP)
PVDF
Ceramic
Weight
Polypropylene
Strainer
Page 8
Flex-Pro
2.4
Input Power Connections
WARNING
Risk of electric shock cord connected models are supplied with a grounding
conductor and grounding-type attachment plug. To reduce risk of electric shock, be
certain that it is connected only to a properly grounded, grounding-type receptacle.
WARNING
Electrical connections and grounding (earthing) must conform to local wiring codes.
Be certain that a grounding conductor is connected to terminal T11-1 located in the
wiring compartment.
WARNING
Risk of electric shock - Disconnect electricity before removing the wiring

compartment cover.
! Be certain to connect pump to proper supply voltage. Using incorrect voltage will damage pump and may result in
injury. Voltage requirement is printed on pump serial label.

! Input power range is 96VAC to 264VAC 50/60 Hz.
! Voltage Selection is automatically detected and adjusted by power supply. No mechanical switch necessary.
! Use voltage your power cord is rated for.
! Cord connected models are supplied with a ground wire conductor and a grounding type attachment plug (power
cord). To reduce risk of electric shock, be certain that power cord is connected only to a properly grounded,
grounding type receptacle.
! Permanently connected models must be properly grounded. Be certain that a grounding conductor is connected
to terminal T11-1 located in the wiring compartment.
! Never strap control (input / output) cables and power cables together.
! Power Interruption: This pump has an auto-restart feature which will restore pump to operating state it was in
when power was lost.
Note: When in doubt regarding your electrical installation, contact a licensed electrician.
WIRING COMPARTMENT COVER
POWER CORD OPTIONS

Three power cord plug types available.
Power cord length is 6 feet (3.83 meters)
5.99 in.
(152.1 mm)
.50
(12.7 mm)
2-PLCS.
.84 in.
(21.3 mm)
3-PLCS.
115V 60Hz
NEMA 5/15 (USA)
max: 125V AC
230V 60Hz
NEMA 6/15 (USA)
max: 250V AC
Cable and conduit connectors included

QTY. DESCRIPTION
2
.50 INCH (12.7 mm) LIQ-TIGHT HOLE PLUGS (MATL = NEOPRENE), PRE-INSTALLED
.875 INCH (22.2 mm) LIQ-TIGHT HOLE PLUGS (MATL = NEOPRENE), 2 PRE-INSTALLED
.50 INCH (12.7 mm) LIQ-TIGHT CONNECTORS FOR PASS THRU CORDS (MATL = NYLON)
ACCEPTABLE CABLE DIAMETER .118 TO .255 INCH (3.0 TO 6.5 MM), NOT INSTALLED
.875 INCH (22.2 mm) METALLIC LIQ-TIGHT CONNECTORS FOR PASS THRU CORDS (MATL = NYLON)
ACCEPTABLE CABLE DIAMETER .200 TO .395 INCH (5.1 TO =10.0 MM), 1 PRE-INSTALLED WITH POWER CORD MODELS
METALLIC LIQ-TIGHT CONNECTORS FOR .50 INCH FLEXIBLE CONDUIT (MATL = DIE CAST ZINC), NOT INSTALLED
240V 50Hz
CEE 7/VII (EU)
max: 250V AC
Page 9
Flex-Pro
Wiring Terminals and I/O Schematics
T3
DRY
RMT
COM
1
2
3
N.O.
FVS
COM
T5
FUNCTION
(-)
1 2 (+)
(-)
1 2 (+)
RELAY
OUT
INPUT:
FVS SYSTEM
(FLOW VERIFICATION
SENSOR)
FV SENSOR ONLY
INPUT:
FVS SYSTEM
(FLOW VERIFICATION
SENSOR)
FS or FP MICRO-FLO
FLOWMETER ONLY
INPUT:
REMOTE
START / STOP
(DRY CONTACT C.)
INPUT:
REMOTE
START / STOP
(WET CONTACT C.)
OUTPUT:
4-20 mA
OUTPUT:
FREQUENCY OPEN COLLECTOR
OUTPUT:
RELAY, 6 AMP
OUTPUT:
CONTACT
CLOSURE 1
OUTPUT:
CONTACT
CLOSURE 2
OUTPUT:
CONTACT
CLOSURE 3
INPUT:
POWER
FUSE
COM
N.C.
N.O.
N.C.
3
2
N.O.
NEUTRAL
(COMMON)
LINE
(HOT)
0-1000 HZ MAX.
(-) NEGATIVE
T2
(+) POSITIVE
T1
(-) NEGATIVE
T4
(+) POSITIVE
T4
SIGNAL
T4
(-) NEGATIVE
T4
(+) POSITIVE
T4
SIGNAL
T4
(-) NEGATIVE
T3
(-) NEGATIVE
T3
(+) POSITIVE
T3
(+) POSITIVE
T3
(-) NEGATIVE
T6
(+) POSITIVE
T6
(-) NEGATIVE
T5
(+) POSITIVE
T5
(-) NEGATIVE
T7
NORM. CLOSED
T7
COMMON
T7
NORM. OPEN
T8
NORM. OPEN
T8
COMMON
T8
NORM. CLOSED
NORM. OPEN
T9
COMMON
T9
NORM. CLOSED
T10
NORM. OPEN
T10
COMMON
T10
NORM. CLOSED
T11
GROUND
T11
NEUTRAL
T11
LINE (HOT)
5 AMP
FUSE 5A SLOW BLOW

(20 X 5MM)
(-) NEGATIVE
Risk of electric shock - All

wiring must be insulated
and rated 300V minimum.
F1
(+) POSITIVE
T1
NA
CC2
WARNING
GROUND
ELECTRICAL SP.
(+) POSITIVE
F1
T9
120 OHM
IMPEDANCE, NON
POWERED LOOP
CC1
POWER
T11
RATING
T1
T9
2
3
1
2
3
1
2
3
T10
CC3
1 2 3
TERMINAL PIN #
T1
N.O.
COM
T7
T1
INPUT:
FREQUENCY, AC
SINE WAVE, TTL,
CMOS
INPUT:
0-10V DC
N.C.
T6
N.C. COM.
INPUT:
4-20 mA
OUTPUT
1 T8
(-)
SIG
1 2 3
Terminals T1 thru T10

Plug type
16 - 24 AWG
T1
PULSE
GND (-)
4-20 (+)
1
2
3
T1
PULSE
GND (-)
4-20 (+)
T1
T1
PULSE
(+)
ACTIVE 4-20mA
TRANSMITTER
SOURCE
(-)
FREQUENCY
TRANSMITTER
(+) SOURCE
(-)
1
2
4-20 (+) 3
GND (-)
(+)
(-)
1
2
3
1
GND (-) 2
4-20 (+) 3
PULSE
T4
T2
SIG
0-10V DC
TRANSMITTER
(+) SOURCE
1
+15VDC 2
0-10 (+)
BLACK (-)
(-)
1 2 3
BARE
FVS
BLUE-WHITE
FVS SENSOR
RED (+)
(+)
T4
SIG
NEGATIVE (-)
(-)
1 2 3
RMT
COM
6 TO 30 VOLT DC
1 AMP MAX.
RMT
COM
120 OHM
RESISTANCE
ACTIVE LOOP
OPEN COLLECTOR
0-1000 Hz
50% DUTY CYCLE
Form C
6 AMP MAX AT
250 VAC,
5 AMP MAX AT
30 VOLT DC
Form C
1 AMP MAX AT
125 VOLT AC,
0.8 AMP MAX AT
30 VOLT DC
Form C
1 AMP MAX AT
125 VOLT AC,
0.8 AMP MAX AT
30 VOLT DC
Form C
1 AMP MAX AT
125 VOLT AC,
0.8 AMP MAX AT
30 VOLT DC
96 TO 264 VOLT AC,
50 / 60 HZ
A3 = 220W
A4 = 350W
5A SLOW BLOW
(20 X 5MM)
(+)
(+)
1
2
3
DRY
T3
(-) OPEN CIRCUIT
1
2
3
DRY
T3
IMPEDANCE MUST
BE GREATER THAN
50K OHM
EXTERNAL DEVICE
6 TO 30V DC
(-)
T6
(-)
BLUE-WHITE
MICRO-FLO
FLOWMETER
PULSE OUTPUT
SIGNAL
FVS
NO VOLTAGE
Power Input Terminal T11

Plug type
14 - 30 AWG
BLOCK DIAGRAM
(OPTIONALPUMP#2)
4-20mA
T2
(+)
T4
(-)
(+)
1 2 (+)
T5
FREQ.
T1
1
GND (-) 2
4-20 (+)
3
0-10 (+) 1
+15VDC 2
4-20mA
INPUT
PULSE
FREQ.
2.5
(-)
4-20mA RECEIVER
600 OHM LOAD MAX.
DIGITAL PULSE
RECEIVER CIRCUIT
(+)
(-)
1 2 (+)
1.5K OHM
NC
C
T7
NO
RELAY
OUT
EXTERNAL SOURCE
6-30V DC
SWITCH LOAD
6 AMP MAX @ 250V AC
5 AMP MAX @ 30V DC
1 2 3
N.C. COM. N.O.
1
2
3
N.O.
COM
N.C.
T8
NO
CC1
SWITCH LOAD
1 AMP MAX @ 125V AC
0.8 AMP MAX @ 30V DC
NC
1
2
3
N.O.
COM
N.C.
T9
CC2
NO
C
SWITCH LOAD
1 AMP MAX @ 125V AC
NC
NO
1
2
3
N.O.
COM
N.C.
CC3
T10
T11GROUND
NEUTRAL
(COMMON)
LINE
(HOT)
SWITCH LOAD
1 AMP MAX @ 125V AC
NC
96 TO 264 VOLT AC,

50 / 60 HZ
A3 = 220W
A4 = 350W
Single or dual pump (series)

input. Loop voltage must not
exceed 24 Volts.
Page 10
3.0
Flex-Pro
How To Operate Flex-Pro
Flex-Pro V Series, Control Panel - Button Operation
ProSeries
P
Pr
roSer
Se
S
erriie
er
ies
es
by Blue-Wh
Blue-White
White
Wh
e In
Ind.
d
Industries,
Ltd.
Press and release to select a Run

Mode.
Press and hold to enter the
configuration menu for the currently
active run mode only.
ProSeries
P
Pr
roSe
ro
oSer
erriiie
es
Press and release to enter the

configuration menus.
by Blue-Wh
Blue-White
White
e In
Ind.
d
Industries,
Ltd.
Press and release to prime the pump.
Press and release to confirm a

menu selection.
Press and release to change the roller

rotation.
Press and release to select menu

items, increase menu values by one,
and increase pump output in Manual
Speed Adjust mode.
Press and hold to increase values
progressively faster.

items.
Press and release (when not in the
configuration menu) to toggle the
display units of measure and to
display the current input signal
values
Press and release to start the pump.

Press and release to stop the pump.

items, decrease menu values by one,
and decrease pump output in Manual
Speed Adjust mode.
Press and hold to decrease values
progressively faster.
DOWN Arrow + ENTER

Flex-Pro has a built in Pump Tube Timer.
Timer starts when rotor is rotating and
stops when rotor is idle. To view current
Pump Tube Timer value, press ENTER and
DOWN arrow at same time while in the
normal operating mode. Screen will display
current Pump Tube Time in run-time hours.
While displayed, press ENTER button
twice to reset Pump Tube Timer to zero.
Page 11
Flex-Pro
3.1
Menu Navigation
Sample screen shots
Use MENU button to enter menu for setting up pump.

Use UP or DOWN arrows to navigate through menu.
Active option appears on pump display in inverse text.
Plus symbol
within menu.
- Menu
+ Configuration
+ Input Setup
+ Pump Output
<- Esc
+ signifies top of a menu tree. This means you can go further
Within Menu of pump, each screen you enter will have a title located along top.
This will display the menu that is currently active, or this will be the setting you
are configuring.
To back out of menu, select <- Esc line located at end of list. Then press
ENTER button. This will take you back one level.
When menu list extends above or below height of display, a scroll bar will
appear on left side. Press DOWN arrow to scroll down to end of list to see a list
of all available options.
Scroll bar example:
While making a selection where only one choice is allowed, you will see a radio
button.
Radio button example:
Solid black means item is selected
Outline with no fill means item is not selected
In a screen where you are making changes, you will see the word Done
located at bottom of list. You must select Done in order to leave screen
(whether you made a change or not). Selecting Done will take you back to
parent level.
When inputting a numerical value, use UP or DOWN arrow to scroll through 0 9. To move over to next digit use RIGHT arrow. If you pass your desired digit,
you can continuously press RIGHT arrow until you scroll reach to your desired
digit.
Numeric value example:
0 000
- Configuration
+ Display Language
+ Set Password
+ Display Rate
+ Reset to Factory Defaults
<- Esc
- Display Rate
%Speed
RPM
ML/min
Oz/min
Liter/Hr
- Display Rate
Oz/min
Liter/Hr
Gal/Hr (US)
Gal/day (US)
Done
Page 12
3.2
Flex-Pro
Configuration Menu
Below is menu structure for Configuration screens.
- Menu
+ Configuration
+ Input Setup
+ Pump Output
<- Esc
Display Language
Display Rate
Set Password
Reset to Defaults
- Configuration
+ Display Language
+ Set Password
+ Display Rate
<- Esc
- Configuration
+ Display Language
+ Set Password
+ Display Rate
<- Esc
- Configuration
+ Display Language
+ Set Password
+ Display Rate
<- Esc
- Configuration
+ Display Language
+ Set Password
+ Display Rate
<- Esc
- Display Language
English
Spanish
German
French
Done
- Set Password
Enter Password:
- Display Rate
%Speed
RPM
ML/min
Oz/min
Liter/Hr
- Reset to Factory Defaults
0 000
OFF = 0000
Press ENTER when done.
Gal/Hr (US)
Gal/day (US)
Done
- Display Language
English
Spanish
German
French
Done
3.2.1
- Set Password
Setting your password to:
1234
Are you sure? No
Yes
Reset to Factory Defaults!

Are you sure? No
Yes
en
dd
Hi
Note: Scroll down using

DOWN arrow to see
Hidden menus on display.
- Display Rate
Oz/min
Liter/Hr
Gal/Hr (US)
Gal/day (US)
Done
Language Selection
Press MENU button to enter menu structure for setting up pump.

Select Configuration and Press ENTER button.
- Menu
+ Configuration
+ Input Setup
+ Pump Output
<- Esc
Select Display Language and Press ENTER button.

Select your desired language, then Press ENTER.
Note: English is default language.
Select Done at bottom of list to confirm your selection. Press ENTER button.
Select <-Esc on following screens to move back up to desired menu location.
- Configuration
+ Display Language
+ Set Password
+ Display Rate
<- Esc
- Display Language
English
Spanish
German
French
Done
Page 13
Flex-Pro
3.2.2
Display Rate (Units of Measure)
By default, pump will display %Speed (motor speed) and RPM. It is recommended you select an additional Display Rate. After selecting another Display
Rate (such as ML/Min), pump will still display %Speed and RPM along with
your selected Display Rate.
Select Display Rate and Press ENTER button.
Select your desired Display Rate (unit of measure). Note: %Speed and RPM
will always be active and available to view when pump is in operation.
Select Done at bottom of list to confirm your selection and to return back to
previous screen. Press ENTER button.
Select <-Esc on following screens to move back up to desired menu location.
- Configuration
+ Display Language
+ Set Password
+ Display Rate
<- Esc
- Display Rate
%Speed
RPM
ML/min
Oz/min
Liter/Hr
- Display Rate
Oz/min
Liter/Hr
Gal/Hr (US)
Gal/day (US)
Done
Tip!
While pump is operating in any Run Mode, you can view
%Speed, RPM, plus another Display Rate (depending on
your selection above). Press RIGHT arrow while pump is
in any Run Mode. RIGHT arrow is a convenient way to
scroll through multiple read-only screens during normal
operating mode of pump.
Note: This is a read-only feature, no changes can be
made while in Run Mode.
3.2.3
Reset Factory Defaults
This will reset pump to factory defaults. This will restore pump to original configuration when it left the factory.
- Configuration
+ Display Language
+ Set Password
+ Display Rate
<- Esc
- Reset to Factory Defaults
Select Reset to Factory Defaults and Press ENTER button.
Reset to Factory Defaults!
Select No or Yes, then ENTER button.
Are you sure? No

Yes
Select <-Esc on the following screens to move back up to desired menu location.
Page 14
4.0
Flex-Pro
Input Setup
Below is the menu structure for the INPUT SETUP selection.
- Menu
+ Configuration
+ Input Setup
+ Output Setup
+ Power Fail option
<- Esc
Max RPM cut-off - 4.1

To Select a maximum motor RPM.
Input the maximum RPM value.
Max Flowrate - 4.2
To calibrate your pump. This setting is
pre-configured at the factory based on
the tube size supplied when ordered.
Pump has been calibrated with water.
You can re-calibrate pump. Input the
calibrated ml/min at 100% motor speed.
Input Modes - 4.3
To configure your pumps Run Modes.
Use this menu to setup your desired
operating mode. This manual will cover
each step in detail later.
Contact Input - 4.4
(remote start/stop)
Contact Closure Input feature is used to
Start and Stop pump remotely. Default
setting is DISABLE.
Set FVS - 4.5
(Flow Verification System)
Set Flow Verification time delay. Use this
feature if you are using a Blue-White
flow verification sensor to monitor flow
output. Default setting is OFF.
Set TFD - 4.6
(Tube Failure Detection)
Set Tube Failure Detection sensitivity.
Use this feature to increase the sensitivity to your chemical. Default setting is
75%.
Set Remote/Local control - 4.7
(Control panel touch pad lockout)
Select remote to disable the touch pad
buttons enabling input signal control
only. When remote is selected, the user
must select an input operating mode.
Select Local to disable all input signals
and allow local touch pad control only.
- Input Setup
+ Max RPM cut-off
+ Max Flowrate
+ Input Modes
+ Contact Input
+ Set FVS
+ Set TFD
+ Remote/Local
<- Esc
- Input Setup
+ Max RPM cut-off
+ Max Flowrate
+ Input Modes
+ Contact Input
+ Set FVS
+ Set TFD
+ Remote/Local
<- Esc
- Input Setup
+ Max RPM cut-off
+ Max Flowrate
+ Input Modes
+ Contact Input
+ Set FVS
+ Set TFD
+ Remote/Local
<- Esc
- Input Setup
+ Max RPM cut-off
+ Max Flowrate
+ Input Modes
+ Contact Input
+ Set FVS
+ Set TFD
+ Remote/Local
<- Esc
- Input Setup
+ Max RPM cut-off
+ Max Flowrate
+ Input Modes
+ Contact Input
+ Set FVS
+ Set TFD
+ Remote/Local
<- Esc
- Max RPM cut-off
Password Protect
Enter Password:
1 25.0
7 890
Use direction keys
Press ENTER to set.
Press ENTER to set.
en
dd
Hi
- Max Flowrate
Input Max Flowrate:
1 0000.0
Flowrate = ML/min
Press ENTER to set.
en
dd
Hi
- Input Setup
+ Manual Adjust
+ 4-20 mA Input
+ 0-10 VDC Input
+ Frequency Input
+ Pulse Input
en
dd
Hi
+ Cycle Adjustment
+ Dispensing
+ Manual Dosing
+ Proportional
<- Esc
en
dd
Hi
- Contact Input
Close: Stop Pump
Open: Stop Pump
Disable
Done
(select one)
en
dd
Hi
- Set FVS
Input Time Delay:
0 00
OFF = 000
Range = 1-255 sec
en
dd
Hi
TFD Sensitivity
% Sensitivity:
- Input Setup
+ Max Flowrate
+ Input Modes
+ Contact Input
+ Set FVS
+ Set TFD
+ Remote/Local
<- Esc
0 78.0
Enter TFD Sensor
Sensitivity %.
en
dd
Hi
- Input Setup
+ Input Modes
+ Contact Input
+ Set FVS
+ Set TFD
+ Remote/Local
- Remote/Local
Remote Only
Local Only
Disable
Done
(select one)
<- Esc
- Remote Only Input Mode

4-20 mA
0-10 VDC
Frequency
Pulse
Proportional (select one)
Done
en
idd
en
dd
Hi
Page 15
Flex-Pro
4.1
Max RPM cut-off
The maximum motor RPM can be limited to reduce the possibility of overfeeding
chemical into the system. Note that the pumps display will still reference values
calculated from the 100% motor speed MAX Flowrate value (see section 4.2). Also,
the pump % motor speed will still be referenced from 125 RPM, the maximum
possible motor RPM. For example, if the pump speed is set for 25%, the display will
indicate 32.3 RPM. The prime mode RPM is limited to the Max RPM value.
Select Max RPM cut-off and Press ENTER button. Use the direction arrows to
enter the password 7890.
- Input Setup
+ Max RPM cut-off
+ Max Flowrate
+ Input Modes
+ Contact Input
+ Set FVS
+ Set TFD
Password Protect
Enter Password:
7 890
Press UP or DOWN arrow to scroll through 0 - 9 on selected digit.
Use direction keys

Press ENTER to set.
Press RIGHT arrow to scroll over to next digit to right. If you pass your desired digit,
you can easily scroll back by continuously pressing RIGHT button.
- Max RPM cut-off
Press ENTER to save changes.

Select <-Esc on the main menu screen to exit the menu and enter the run mode.
4.2
1 25.0
Press ENTER to set.
MAX Flowrate (output calibration)
The MAX Flowrate value is equal to the pumps measured fluid output in milliliters
per minute, at the 100% motor speed adjustment setting. The pump uses the MAX
flow rate value to calculate motor speed for various operating functions and to
display output values.
Each Flex-Pro pump is calibrated at the factory and shipped with a calibrated pump
tube assembly installed. The MAX flow rate value can be adjusted at any time. To
achieve high accuracy, a field calibration under the actual operating conditions
should be performed and the Max Flowrate value changed to reflect the calibrated
amount. Multiply the Max Flowrate value by the percentage of error at your
calibrated flow rate to obtain the new Max Flowrate value.
Select Max Flowrate and Press ENTER button.
Press RIGHT arrow to scroll over to next digit to right. If you pass your desired digit,
you can easily scroll back by continuously pressing RIGHT button.
- Input Setup
+ Max RPM cut-off
+ Max Flowrate
+ Input Modes
+ Contact Input
+ Set FVS
+ Set TFD
+ Remote/Local
+ Set Rev Alarm
<- Esc
en
dd
Hi
- Max Flowrate
Input Max Flowrate:
1 0000.0
Flowrate = ML/min
Press ENTER to set.

To calculate the Max
Select <-Esc on the main menu screen to exit the menu structure and enter the run
Flowrate:
mode.
To determine the amount of
Every pump tube assembly model number has a published maximum flow rate
value which is based on laboratory tests pumping water at room temperature at 36
suction lift against 0 psi back pressure. Your actual output may vary due to fluid
viscosity, fluid temperature, suction lift height, piping system layout, manufacturing
tolerances and to a lesser degree, variations in system pressure and tubing wear.
To achieve high accuracy, the pumps output should be measured (calibrated), and
the MAX Flowrate value (in milliliters per minute) updated, whenever any of the
following conditions exist:
! At the initial pump start up.

! When a new tube assembly is installed. Run the pump with or without fluid for
approximately 30 minutes prior to calibration.
! When the piping system configuration is changed.

! When the suction lift height is changed.
! Periodically during the life of the tube. Output variances are most noticeable prior
to tube failure.
error at your output setting,

divide the actual output
amount by the indicated
output. Then multiply the
resulting percentage of error
by the Max Flowrate value
currently showing in the pump.
Example: If the pump display
indicates the output is 170
ml/min but the actual
measured output is 160
ml/min, calculate the
percentage of error by:
160/170 = 0.941. Multiply the
Max Flowrate value by 0.941
and enter this new value.
Page 16
4.3
Flex-Pro
Input Setup (operating mode configuration)

Run Mode
Tip!
(operating Input Mode)
SELECT RUN MODE button also serves as a shortcut button.

Press and Hold SELECT RUN MODE button to enter program
menu for currently displayed Run Mode.
Once you have programed your Run Mode, Press ENTER to save
changes.
Press and Hold SELECT RUN MODE button to jump back to
current Run Mode of the pump.
Then Press START button to start pump with new settings applied.
4.3.1
Manual
Manual Speed
SpeedAdjust
Adjust
OFF
Press START to run
Manual Adjust (manual speed adjust)
Used to manually control speed of pump. Use up and down arrows to adjust
the speed while the pump is running or set % (percent) Motor Speed in this
menu.
Press SELECT RUN MODE button until Manual Speed Adjust is displayed in
the top line of the display.
To configure the pump output speed, navigate to Manual Speed Adjust menu
by using short-cut method described above, or by pressing MENU button, then
selecting Input Setup, Input Modes, and then Manual Adjust.

If you used short-cut to enter Manual Speed Adjust setup, then just press and
hold Select Run Mode button until Run Mode screen is displayed.
If you used Menu button to navigate to Manual Speed Adjust setup, you must
navigate back out of menu structure. To do this you must select <-Esc at
bottom of every screen menu until you see Run Mode screen displayed.
Tip! This feature can be combined with Contact Input feature to allow for
remote Start and Stop of pump. Can be used with PLC, foot pedal, push
button, or other external controls.
Tip!
Manual Speed Adjust
0 00.0%
Set % motor speed.
Press ENTER to set.
Press RIGHT arrow to scroll over to next digit to right. If you pass your desired
digit, you can easily scroll back by continuously pressing RIGHT button.
In Manual Speed Adjust mode, you can view

pump output by pressing RIGHT arrow (see
screen shot). RIGHT arrow is a convenient
way to scroll through multiple read-only
screens during normal operating mode of
pump.
- Speed Adjust
Input Pump Speed:
228
GAL/DAY
Displays current rotor direction
Page 17
Flex-Pro
4.3.2
4 - 20 mA Input
- 4-20 mA Input
Min mA Signal:
Used to remotely control pump with an incoming 4-20 mA signal.

Default settings:
0 4.00
Input Min. mA signal Input.
Press ENTER to set.
4 mA = 0% motor speed
20 mA = 100% motor speed
Press SELECT RUN MODE button until 4 - 20 mA Input is displayed in the top
line of the display.
- 4-20 mA Input
% Motor @ Min Signal:
To configure the pump, navigate to 4 - 20 mA Input menu by using short-cut

method described at beginning of section, or by pressing MENU button, then
selecting Input Setup, Input Modes, and then 2 - 20 mA Input.
Input % Motor Speed at

Minimum mA Signal
0 00.0%
- 4-20 mA Input
Max mA Signal:
2 0.00
Input Max. mA Signal Input
Press ENTER to set.

Continue this process until all four screens have been configured.
- 4-20 mA Input
% Motor @ Max Signal:
If you used short-cut to enter 4-20 mA input setup, then just press and hold
Select Run Mode button until Run Mode screen is displayed.
1 00.0%
Maximum mA Signal
If you used Menu button to navigate to 4-20 mA input setup, you must navigate
back out of menu structure. To do this you must select <-Esc at bottom of every
screen menu until you see Run Mode screen displayed.
Example 1
Example 2
Example 3
4 mA = 0% Pump Output


16 mA = 43.8% Pump Output
75
100%
Output
Pump
Motor Speed (%)
Pump
Motor Speed (%)
100%
Output
50
25
0%
Output
0
4 6 8 10 12 14 16 18 20
Milliamp input (mA)
from external source
Pump
Motor Speed (%)
100
100
75
50
25
100
75
50
43.8%
Output
25
0%
Output
20%
Output
4 6 8 10 12 14 16 18 20
Milliamp input (mA)
Tip!
0
4 6 8 10 12 14 16 18 20
Milliamp input (mA)
- Screen Shot -
4-20 mA Input
In 4 - 20 mA mode, you can view current

incoming signal by pressing RIGHT arrow (see
pump.
12.5
Displays current incoming signal
mA
Page 18
Flex-Pro
4.3.3
0 - 10 VDC Input (Volt DC)

- 0-10 VDC Input
Min VDC Signal:
Used to remotely control pump with an incoming 0-10 VDC signal.

Default settings:
0 0.00
0 VDC = 0% motor speed

10 VDC = 100% motor speed
Input Min. Volt DC signal

Press ENTER to set.
Press SELECT RUN MODE button until 0 - 10 VDC Input is displayed in the top
- 0-10 VDC Input

To configure the pump, navigate to 0 - 10 VDC Input menu by using short-cut

selecting Input Setup, Input Modes, and then 0 - 10 VDC Input.
0 00.0%
Minimum Volt DC Signal
- 0-10 VDC Input

Max VDC Signal:
1 0.00
Input Max. Volt DC signal

Press ENTER to set.
If you used short-cut to enter 0 - 10 VDC Input setup, then just press and hold
- 0-10 VDC Input

If you used Menu button to navigate to 0 - 10 VDC Input setup, you must
navigate back out of menu structure. To do this you must select <-Esc at bottom
of every screen menu until you see Run Mode screen displayed.

Max VDC Signal
Example 1
Example 2
Example 3
0 VDC = 0% Pump Output



8 VDC = 45.3% Pump Output
100%
Output
Pump
Motor Speed (%)
75
100%
Output
50
25
0%
Output
0
0
6
10
8
4
VDC Input
2
Pump
Motor Speed (%)
100
100
Pump
Motor Speed (%)
1 00.0%
75
50
25
100
75
50
45.3%
Output
25
0%
Output
0
0
20%
Output
6
10
8
4
VDC Input
2
Tip!
0
0
6
10
8
4
VDC Input
- Screen Shot -
0-10 VDC Input
In 0 - 10 VDC mode, you can view current

incoming signal by pressing RIGHT arrow (see
pump.
12.5
VDC
Page 19
Flex-Pro
4.3.4
Frequency Input (Hz)
- Frequency Input
Min Frequency Signal:
Used to remotely control pump with an incoming high speed frequency signal.
Typically used with flow meters or other external devices.
Default settings:
0 000
Input Min. Freq. (Hz) signal
Press ENTER to set.
0 Frequency (Hz) = 0% motor speed

1000 Frequency (Hz) = 100% motor speed
- Frequency Input
Press SELECT RUN MODE button until Frequency Input is displayed in the
top line of the display.
0 00.0%
To configure the pump, navigate to Frequency Input menu by using short-cut

selecting Input Setup, Input Modes, and then Frequency Input.

Minimum Freq. (Hz) Signal
- Frequency Input
Max Frequency Signal:
1 000
Input Max. Freq. (Hz) signal

Press ENTER to set.
- Frequency Input
1 00.0%
If you used short-cut to enter Frequency Input setup, then just press and hold

Maximum Freq. (Hz) Signal
If you used Menu button to navigate to Frequency Input setup, you must
100
100%
Output
75
100%
Output
50
25
0%
Output
0
0
0 Hz = 20% Pump Output


75
Pump
Motor Speed (%)
Pump
Motor Speed (%)
100
Pump
Motor Speed (%)
Examples:
50
25
75
50
50%
Output
25
0%
Output
200 400 600 800 1000

100
200 400 600 800 1000

Example #1, Ultrasonic flow meter
20%
Output
0
0
200 400 600 800 1000

Example #2, Paddlewheel flow meter
or
Injection
Point
Injection
Point
S3 Series | Hybrid Ultrasonic Flowmeter
NEMA 4X
IP 66
Ultrasonic
Flow Meter
Doppler /
Transit Time
Discharge
Line
ProSeries
TM
by Blue-White
Industries, Ind.
Ltd.
Discharge
Line
Paddlewheel
Flow Sensor / Meter
Page 20
Flex-Pro
Tip!
- Screen Shot -
Frequency Input
In Frequency Input mode, you can view

current incoming signal by pressing RIGHT
arrow (see screen shot). RIGHT arrow is a
convenient way to scroll through multiple readonly screens during normal operating mode of
pump.
4.3.5
300
Hz
Pulse Batch (low speed pulse)
- Pulse Batch
Input Pulse Number:
Used to remotely control pump with an incoming pulse signal. Can be used with
an external foot pedal, a water meter, a PLC, contact closure, or other low speed
pulse devices.
Default settings:
0 001
Pulse Number for batch
Press ENTER to set.
1 Pulse = 100% motor speed for 2.5 seconds
Press SELECT RUN MODE button until Pulse Batch is displayed in the top line
of the display.
To configure the pump, navigate to Pulse Batch menu by using short-cut
selecting Input Setup, Input Modes, and then Pulse Batch.
- Pulse Batch
% Motor Speed @ Batch:
1 00.0%
% Motor during batch.
Press ENTER to set.
- Pulse Batch
Pump On Time:

0 02.5
Run time during batch.
Max = 999999.9 Seconds

If you used short-cut to enter Pulse Batch setup, then just press and hold Select
Run Mode button until Run Mode screen is displayed.
If you used Menu button to navigate to Pulse Batch setup, you must navigate
Tip!
- Screen Shot -
Pulse Batch
In Pulse Batch mode, you can view current

incoming signal count by pressing RIGHT
pump.
Pulse Number:

0
Run Time (SEC): 2.5
Page 21
Flex-Pro
4.3.6
Manual Cycle Adjust (repeating cycle timer)
Used to run at a pre-selected motor speed for a specified run time. This cycle
will repeat itself using a repeating cycle timer.
Default settings:
- Cycle Adjust.
Input Pump Speed:
0 00.0%
Set % pump speed.
Press ENTER to set.
100% motor speed for 1.5 seconds

Repeating cycle timer = 4 seconds
Press SELECT RUN MODE button until Manual Cycle Adjust is displayed in
To configure the pump, navigate to Manual Cycle Adjustment menu by using
short-cut method described at beginning of section, or by pressing MENU
button, then selecting Input Setup, Input Modes, and then Cycle Adjustment.
- Cycle Adjust.
Input Duty On-Time:
0 01.5
Run-Time per cycle.
Max = 999999.9 seconds
- Cycle Adjust.
Total Cycle Time:

0 04.0
Repeating Timer.
Max = 999999.9 Seconds

Continue this process until all three screens have been configured.
If you used short-cut to enter Manual Cycle Adjustment setup, then just press
and hold Select Run Mode button until Run Mode screen is displayed.
If you used Menu button to navigate to Cycle Adjustment setup, you must
Injection Point
1.5 Sec. On-Time

(Chemical Feed)
4 Second Total Cycle Time
(Repeating Timer)
1.5 Sec. On-Time

(Chemical Feed)
4 Second Total Cycle Time
(Repeating Timer)
Graphical representation of Manual Cycle Adjust injection characteristics.

Note: Your chemical or solution is mixed in fluid. This image is only illustrating feed characteristics.
Tip!
- Screen Shot -
Manual Cycle Adjust
In Manual Cycle Adjust mode, you can view

current settings by pressing RIGHT arrow (see
pump.
Cycle (SEC.):
4.0
On Time (SEC.) 1.5
Page 22
Flex-Pro
4.3.7
Dispensing
- Dispensing
Volume to Dispense:
Configure any dispensing amount or sample size and pump will repeat it on
command by pressing START button. Great for accurate single shot dispensing
of a pre-configured volume.
Default settings:
1000 milliliters
50% pump speed
- Dispensing
Input Pump Speed:
Press SELECT RUN MODE button until Dispensing is displayed in the top line
of the display.
To configure the pump, navigate to Dispensing menu by using short-cut method
described at beginning of section, or by pressing MENU button, then selecting
Input Setup, Input Modes, and then Dispensing.
Continue this process until all two screens have been configured.
If you used short-cut to enter Dispensing setup, then just press and hold Select
Run Mode button until Run Mode screen is displayed.
If you used Menu button to navigate to Dispensing setup, you must navigate
Tip!
Dispensing
In Dispensing mode, you can view current

incoming signal count by pressing RIGHT
pump.
001000.0
Input mL to dispense.
Press ENTER to set.
1500
ML
0 50.0%
Set % pump speed.
Press ENTER to set.
Page 23
Flex-Pro
4.3.8
Manual Dosing
- Manual Dosing
Dose Concentration:
Used to configure Parts Per Million dosing to a system. This method can be
used if treated fluid volume is a fixed amount (in Liters Per Minute). If treated
fluid volume is variable (continuous change), then use of a flow meter is recommended along with pumps Proportional Mode (next Run Mode).
Default settings:
12.5% dose solution concentration

1.25 dose solution Specific Gravity
10 LPM (liters per minute) fluid volume to be treated
1.0 Parts Per Million to dose
Press SELECT RUN MODE button until Manual Dosing is displayed in the top
To configure the pump, navigate to Manual Dosing menu by using short-cut
selecting Input Setup, Input Modes, and then Manual Dosing.
1 .25
Specific Gravity of solution.
Press ENTER to set.
- Manual Dosing
Fluid Volume (LPM):
0010.00
- Manual Dosing
PPM to dose:
001.0
Parts Per Million to dose.

000.0 - 100.0 PPM
If you used short-cut to enter Manual Dosing setup, then just press and hold
If you used Menu button to navigate to Manual Dosing setup, you must navigate
- Screen Shot -
Manual Dosing
In Manual Dosing mode, you can view current

settings by pressing RIGHT arrow (see screen
shot). RIGHT arrow is a convenient way to
scroll through multiple read-only screens
during normal operating mode of pump.
- Manual Dosing
Dose Specific Gravity:
Fluid to be treated.
1.0 - 9999.9 LPM
Tip!
0 1 2.5%
% of concentration.
Press ENTER to set.
% Concentration:
12.5
Spec. Gravity:
1.25
Page 24
Flex-Pro
4.3.9
Proportional Dosing
- Proportional Dosing
Dose Concentration:
Used to configure proportional Parts Per Million dosing to a system. This method
of proportional dosing is based off input pump is receiving from an external flow
meter. Flow meter must have a pulse output. You will need to refer to flow meter
instruction manual to obtain K-factor for flow meter.
Default settings:
12.5% dose solution concentration

1.25 dose solution Specific Gravity
5.0 K-factor (Pulses Per Liter), see flow meter instruction manual
1.0 Parts Per Million to dose
Press SELECT RUN MODE button until Proportional Dosing is displayed in

To configure the pump, navigate to Proportional Dosing menu by using shortcut method described at beginning of section, or by pressing MENU button, then
selecting Input Setup, Input Modes, and then Proportional.
012.5%
Percentage of concentration.
Press ENTER to set.
Dose Specific Gravity:
1 .25
Specific Gravity of solution.
Press ENTER to set.
Input K-Factor (pulses):
0005.0000
Pulses Per Liter.
0.0001 - 9999.9999
PPM to dose:
001.0
Press ENTER to save the changes.
Parts Per Million to dose.

000.0 - 100.0 PPM
If you used short-cut to enter Proportional Dosing setup, then just press and hold
If you used Menu button to navigate to Proportional Dosing setup, you must
Example #1, Ultrasonic flow meter
Example #2, Paddlewheel flow meter
or
Injection
Point
Injection
Point
S3 Series | Hybrid Ultrasonic Flowmeter
NEMA 4X
IP 66
Ultrasonic
Flow Meter
Doppler /
Transit Time
Discharge
Line
ProSeries
TM
by Blue-White
Industries, Ind.
Ltd.
Discharge
Line
Paddlewheel
Flow Sensor / Meter
Page 25
Flex-Pro
Tip!
- Screen Shot -
- Screen Shot -
Proportional Dosing
In Proportional Dosing mode, you can view

current incoming signal count and settings by
pressing RIGHT arrow (see screen shots).
RIGHT arrow is a convenient way to scroll
through multiple read-only screens during
normal operating mode of pump.
4.4
300
Proportional Dosing
% Concentration:
12.5
Spec. Gravity:
1.25
Hz

Contact Closure Input

Used to remotely start and stop pump using a close=stop or open=stop signal. If
pump should start on an open, then select Close: Stop Pump option. Can be
used with an external foot pedal, a PLC, contact closure, or other similar
external devices.
Default settings:
Disable
CC Input Range:
6 - 30 VDC
or
Dry Contact Closure (no voltage required)
[See section 5.1 for wire connections]
- Menu
+ Configuration
+ Input Setup
+ Pump Output
<- Esc
- Input Setup
+ Motor - Select RPM
+ Tubing - Max Flowrate
+ Operating Input Modes
+ Contact Closure Input
+ Set FVS
<- Esc
Press UP or DOWN arrow to scroll through your options.

Press ENTER to make a selection. You should then notice radio button (square
box) is now filled in next to your selection.
de
Hid
Navigate to Contact Input menu by MENU button, then selecting Input Setup,
and then Contact Input.
- Contact Closure Input
Close: Stop Pump
Open: Stop Pump
Disable
Done
Press DOWN arrow to scroll down to Done selection. Then press ENTER.
To navigate back out of menus, select <-Esc and press the ENTER button at
IMPORTANT: If Contact Closure Input is enabled, pump will display STANDBY if
pump is in Stop mode via the Contact Closure. Please use caution in this
mode. Pump can Start at anytime. If you must perform maintenance to the
pump, Press STOP button.
When Contact Closure Input is enabled, the word Remote will be displayed on
lower left side of screen at all times.
- Sample Screen Shots Signal stopped pump
Manual Speed Adjust
STANDBY
Waiting for SIGNAL...
REMOTE
Signal started pump
Manual Speed Adjust
228
REMOTE
GAL/DAY
Page 26
Set FVS (Flow Verification System)

Used to monitor pump output. If pump does not dispense fluid when pump
head rotor is turning, pump will go into an alarm mode and stop pump. BlueWhite offers a flow verification sensor that can easily attach to fitting on pump.
Default settings:
- Input Setup
+ Motor - Select RPM
+ Tubing - Max Flowrate
+ Operating Input Modes
+ Contact Closure Input
+ Set FVS
<- Esc
Hidden
4.5
Flex-Pro
000 (off)
Navigate to Set FVS menu by pressing MENU button, then selecting Input
Setup, and then Set FVS.
- Set FVS
Input FVS Time Delay:
0 00 Seconds
OFF = 000
Range = 001-255 seconds
Press ENTER to save changes and exit FVS screen.

To navigate back out of menus, select <-Esc and press ENTER button at
Flow Verification System (sensor sold separately)
A3 is equipped with a Flow Verification System which is designed to stop pump
and provide a contact closure output or 10 amp relay output (setup in software)
in event sensor does not detect chemical during pump operation. This could
indicate a clogged injection fitting, empty chemical solution tank, worn pump
tube, loose tubing connection, etc.
To allow pump to clear any gasses that may have accumulated during stopper
operation (such as with chlorine), an alarm delay time value from 1-255
seconds must be programmed (An alarm delay value of 000 seconds disables
FVS system).
When a FVS alarm occurs
STOP
If FVS alarm occurs, pump will stop, send an external signal (if setup), and
screen will flash FVS with an alarm icon.
To clear FVS alarm, you must press START button or re-cycle power (unplug
power to pump, then plug back in).
Install FVS Flow Sensor - Flow Verification Sensor (FVS) should be installed
on the inlet (suction) side of the pump tube. Sensor includes a PVC tubing
insert, located inside sensors female thread connection, that is designed to
seal sensor onto pump tube inlet adapter. Thread sensor onto pump tube until
tubing insert is snug against pump tube inlet fitting - do not over-tighten.
Confirm the FVS flow range - Flow Verification Sensor (FVS) will only
function within its operating range. Sensor model FV-100 has an operating
range of 30-300 ml/min (1-10 oz/min) when used as a flowmeter. However, due
to pressure drop across the sensor, the pumps suction capability is limited to
14.7 psi. Therefore, when used with the peristaltic pump as a flow verification
sensor, the effective operating range is reduced to 30-200 ml/min. Note that if
the pumps output is less than 30 ml/min, the sensor will not detect chemical
and a signal will not be sent to pump.
SENSOR
MODEL
NUMBER
FV-100
FV-200
FV-300
FV-400
FV-500
FV-600
PUBLISHED
FLOW RANGE
(ml/min)
ACTUAL WORKING RANGE

WITH FLEX-PRO PUMP
(ml/min)
30-300
100-1000
200-2000
300-3000
500-5000
700-7000
30-200
50-900
100-1800
300-3000
500-5000
700-7000
FVS
ALARM
Page 27
Flex-Pro
4.6
TFD (Tube Failure Detection)

Flex-Pro is equipped with a Tube Failure Detection System which is designed to
stop pump and provide an output alarm (see Output menu) in the event pump
tube should rupture and chemical enters pump head. This patented system is
capable of detecting presence of a large number of chemicals including Sodium
Hypochlorite (Chlorine), Hydrochloric (muriatic) Acid, Sodium Hydroxide, and
many others. System will not be triggered by water (rain, condensation, etc.) or
silicone oil (roller and tubing lubricant).
If system has detected chemical, pump tube must be replaced and pump head
and roller assembly must be thoroughly cleaned. Failure to clean the roller
assembly will void warranty.
If TFD alarm occurs, pump will stop, close an alarm outputl (if configured), and
screen will flash TFD with an alarm icon.
Chemical from tube failure
When a TFD alarm occurs
STOP
Confirm Chemical Detection - To determine if your chemical will be detected by

system, remove pump tube and roller assembly. Place a small amount of
chemical in bottom of pump head - just enough to cover sensors. Turn on pump.
If TFD system detects chemical, pump will stop after a two second confirmation
period and TFD Alarm screen will display. If TFD system does not detect chemical, pump will continue to run after confirmation period. Carefully clean chemical
out of pump head being sure to remove all traces of chemical from sensor
probes. Press START button to clear alarm condition and restart pump.
4.6.1
TFD
ALARM
TFD Adjustment
Flex-Pro Tube Failure Detection (TFD) sensitivity can be adjusted through the
menu. Default setting (75% sensitivity) will trigger an alarm with most water
treatment chemicals with no false triggering.
- Menu
+ Configuration
+ Input Setup
+ Output Setup
<- Esc
TFD sensitivity range = 75% to 100%

To set TFD sensitivity, press ENTER when INPUT SETUP is highlighted. Scroll
down and highlight SET TFD and press ENTER
To increase sensitivity, press UP arrow.
To decrease sensitivity, press DOWN arrow.
CAUTION
It is recommended to leave default setting at 75% sensitivity. This will

eliminate your chance of false triggers.
Only increase sensitivity if the solution your pumping does not trigger the
TFD alarm at 75% sensitivity.
- Input Setup
+ Input Setup
+ Contact Input
+ Set FVS
+ Set TFD
+ Set FVS
TFD Sensitivity
% Sensitivity:
075.0
Enter TFD Sensor
Sensitivity %
Page 28
4.7
Flex-Pro
Remote/Local Control
The Flex-Pro can be configured for Remote control only, Local control only, or
either (disabled).
When set for Remote control only, all touch pad buttons except the menu button are
disabled. To completely lock out the menu, configure a password (see page 12,
section 8). If REMOTE ONLY is selected, the user is prompted to select an input
operating mode which must then be used when operating the pump.
When set for local control only, all input signals including the remote start/stop are
disabled. Note that the contact closure input menu setting (section 4.4) is
switched to disabled while LOCAL ONLY is selected. This menu setting will return
to the previous setting when REMOTE ONLY or DISABLED is selected.
- Input Setup
+ Input Modes
+ Contact Input
+ Set FVS
+ Set TFD
+ Remote/Local
+ Set Rev Alarm
<- Esc
en
dd
Hi
- Remote/Local
Remote Only
Local Only
Disable
Done
(select one)
Tip!
Removing the pump head

cover automatically puts
the pump into
maintenance mode,
allowing the operator to
replace the pump tube
without changing the
Remote/Local settings.
MAINTENANCE MODE
Pump Cover Removed!
- Remote Only Input Mode

4-20 mA
0-10 VDC
Frequency
Pulse
Proportional (select one)
Done
MAINTENANCE MODE
- Cover was removed!
- Motor Speed = 6 RPM
Press START to run

Press STOP to stop
4.8
Pump Tube Timer

Flex-Pro has a built in Pump Tube Timer. Timer starts when rotor is rotating and stops
when rotor is idle. To view current Pump Tube Timer value, press ENTER and DOWN
arrow at same time while in the normal operating mode.
Screen will display current Pump Tube Time in run-time hours. While displayed, press
ENTER button twice to reset Pump Tube Timer to zero.
en
dd
Hi
+
PUMP TUBE TIMER
Current tube timer:
186
Hrs.
Enter twice to reset
Page 29
Flex-Pro
Input Min % Motor

for Freq. output
- 4-20 mA Output
Signal @ min % Motor:
- Freq. Output
Signal @ Min % Motor:
04.00
0 000
Input mA Signal
@ Min % Motor speed
Input Frequency (Hz)

@ Min % Motor Speed
- 4-20 mA Output
Maximum % Motor:
- Freq. Output
Maximum % Motor:
100.00
Input Maximum % Motor
for mA Signal output
- 4-20 mA Output
Signal @ Max % Motor:
20.00
Input mA signal
@ Max % Motor Speed
1 00.0
Relay Out Delay

Input Relay Delay:

for Freq. Output
- Freq. Output
000.0
Max Delay = 999.9 (s)
Press ENTER to set
Output - Contact Closure #1
H
id
de
n
- Output Setup
+ Signal Output Modes
+ Relay Output
+ Contact #1
+ Contact #2
+ Contact #3
<- Esc
- Contact Closure #1
Pump Run/Stop
Monitor Input
Monitor Output
Monitor Run/Fail
Both, TFD/FVS
TFD
FVS
Manual Mode
4-20mA Mode
0-10 VDC Mode
Frequency Mode
Pulse Mode
Cycle Timer Mode
Dispensing Mode
Manual Dosing Acive
Prop. Dosing Active
Remote Active
Reverse Alarm
General Error
Disable
Done
H
id
de
n
0 00.0
Input Min % Motor

for mA Signal Output
- Freq. Output
Minimum % Motor:
- Relay Output
Both, TFD/FVS
TFD
FVS
Pump Run/Stop
Monitor Input
Monitor Output
Monitor Run/Fail
Manual Mode
4-20mA Mode
0-10 VDC Mode
Frequency Mode
Pulse Mode
Cycle Timer Mode
Dispensing Mode
Manual Dosing
Prop. Dosing
Remote Active
Reverse Alarm
General Error
Disable
Done
de
000.0
- Signal Output
4-20 mA Output
Freq. Output
Disable
Done
(select one)
id
H
id
de
n
- Signal Output
4-20 mA Output
Freq. Output
Disable
Done
(select one)
- 4-20 mA Output
Minimum % Motor:
Output - Assign Relay

- Output Setup
+ Signal Output Modes
+ Relay Output
+ Contact #1
+ Contact #2
+ Contact #3
<- Esc
de
Output - Signal
- Output Setup
+ Signal Output
+ Relay Output
+ Contact #1
+ Contact #2
+ Contact #3
<- Esc
Note:
Contact #1 shown only. Contact #2, and
Contact #3 use the same menu items.
id
- Menu
+ Configuration
+ Input Setup
+ Output Setup
+ Power Fail option
<- Esc
Output Setup (alarm relays)
5.0
Contact 1 Delay
Input Relay Delay:
000.0
Max Delay = 999.9 (s)
Press ENTER to set
1 000
@ Max % Motor Speed
Description of Relay and Contact Closure Output triggers

Selection:
Contact energizes when:
Pump Run/Stop ........Motor turning (roller assembly is rotating).
Monitor Input .... ........Incoming analog or digital signal is not received or is out of range.
Monitor Output.. ........Outgoing analog or digital signal not transmitted or is out of range.
Monitor Run/Fail........Motor fails to respond to commands from the internal controller.
Both TFD/FVS .. ........Either TFD or FVS system triggers.
FVS ........ ........ ........After the programmed delay time, pulses are not received from flow sensor.
TFD ........ ........ ........Tube failure is detected by sensors in the head.
Active Mode...... ........The selected run mode is currently activated.
Remote Active .. ........Energized when Remote only is activated.
Reverse Alarm.. ........The motor revolution is reversed (turning clock-wise).
General Error.... ........A motor overload or other internal error has occurred.
Disable..... ........ ........Output alarm contact is disabled.
Page 30
5.1
Flex-Pro
Signal Output
Sends a configurable 4 - 20 mA or frequency (Hz) signal to another pump or external device. This feature can be
used to control other pumps (in sync / proportionally), data logging systems, and other external devices for plant
automation.
Default settings:
Disable
Navigate to Signal Output menu by pressing MENU button, then selecting Output Setup, and then Signal
Output.
Select your desired Signal output using UP or DOWN arrows.
Press ENTER to configure output signal.
Press RIGHT arrow to scroll over to next digit to right. If you pass your desired digit, you can easily scroll back by
continuously pressing RIGHT button.
To navigate back out of menu structure you must select <-Esc at bottom of every screen menu until you see Run
Mode screen displayed.
- Signal Output
4-20 mA Output
Frequency Output
Disable
Done
75
- Signal Output
4-20 mA Output
Frequency Output
Disable
Done
100
50
- 4-20 mA Output
Minimum % Motor:
25
000.0
Example 2
0% Pump Output = 4 mA
100
75
50
25
0
4 6 8 10 12 14 16 18 20
Milliamp Output (mA)
Signal
Default 4 - 20 mA output settings shown
4 6 8 10 12 14 16 18 20
Milliamp Output (mA)
Signal
Pump Motor Speed (%)
0% Pump Output = 0 Hz
100 % Pump Output = 1000 Hz
- Freq. Output
Minimum % Motor:
0 00.0
Input Min % Motor

for mA Signal Output
Input Min % Motor

for Freq. output
- 4-20 mA Output
Signal @ min % Motor:
- Freq. Output
Signal @ Min % Motor:
04.00
Input mA Signal
@ Min % Motor speed
- 4-20 mA Output
Maximum % Motor:
100.00
0 000
@ Min % Motor Speed
- Freq. Output
Maximum % Motor:
1 00.0

for mA Signal output

for Freq. Output
- 4-20 mA Output
- Freq. Output
20.00
Input mA signal
@ Max % Motor Speed
1 000
@ Max % Motor Speed
75
50
25
0
0
200 400 600 800 1000
Frequency Output (Hz)

Signal
Default Frequency (Hz) output settings shown
100
Example 1
- Frequency Output -
- 4 - 20 mA Output -
100 % Pump Output = 20 mA
Example 2
100
Example 1
75
50
25
0
0
200 400 600 800 1000
Frequency Output (Hz)

Signal
Page 31
Flex-Pro
6.0 Pump Maintenance
CAUTION
!
6.1
Routine Inspection and Maintenance

The pump requires very little maintenance. However, the pump and all accessories should be checked weekly.
This is especially important when pumping aggressive chemicals. Inspect all components for signs of leaking,
swelling, cracking, discoloration or corrosion. Replace worn or damaged components immediately.
Cracking, crazing, discoloration and the like during first week of operation are signs of severe chemical attack. If
this occurs, immediately remove chemical from pump. Determine which parts are being attacked and replace
them with parts that have been manufactured using more suitable materials.
6.2
How to Clean and Lubricate the Pump

When changing the pump tube assembly, the pump head chamber, roller assembly and pump head cover should
be wiped free of any dirt and debris.
Although not necessary, 100% silicon lubrication may be used on the roller assembly and tube assembly.
Periodically clean the back flow prevention check valve assembly, especially when injecting fluids that calcify such
as sodium hypochlorite. These lime deposits and other build ups can clog the fitting, increasing the back pressure
at the pump (reducing tube life) and interfering with check valve operation.
The motor does not require maintenance or lubrication.
6.3
Reverse Rotor Rotation

The pump rotor can reverse rotation by pressing REVERSE ROTATION button.
In most applications, the tube will fail by developing a small leak in the outlet side (pressure side) of the tube
assembly. By reversing the roller rotation, the wear point in the tube is moved to the opposite side ot the pump
tube assembly, increasing the life of the tube.
Reversing rotation, moves the outlet side (pressure side) to
the opposite side of the tube assembly, greatly increasing the
tube life.
Stop the pump before the tube failure occurs.
Disconnect power from the pump. Carefully purge any
pressure in the discharge line of the pump. Disconnect the
suction end tubing/piping and the discharge end tubing/piping
from the pump head tubing.
tation Direction
Ro
Outlet
Typical Failure Point

(pressure side)
FRONT
Inlet
IMPORTANT! Swap sides of the suction (inlet) and discharge

(outlet) tubing/piping. There is no need to remove the Pump
Head Cover.
Double check all connections before starting the pump
NOTE: The pump tube will form a natural U-shaped curve. Do
not attempt to install the pump tube against the natural Ushape direction as damage to the tube can result.
FRONT
Swap Inlet
and Outlet
Page 32
6.4
Flex-Pro
Tube Replacement
Prior to service, pump clean water through the pump and suction / discharge line to remove
CAUTION
!
CAUTION
!
CAUTION
!
CAUTION
chemical.
Use provided Tube Installation Tool to leverage tubing into pump head, NOT YOUR
FINGERS.
Use extreme caution when replacing pump tube. Be careful of your fingers and DO NOT
place fingers near rollers.
Pump Head
Spacer, Rear
Rotor
Spacer, Front
Tubing Assembly
Pump Head Cover
Thumb
Screws
Tube Installation Tool

90002-278
Tube Nut
Remove Pump Head Cover by unscrewing four Thumb Screws. Pull out Pump
Head Cover.
MAINTENANCE MODE
Pump Cover Removed!
Pump will detect Pump Head Cover is removed and enter MAINTENANCE MODE.
Rotor will rotate at a maximum of 6 RPM for your safety.
Pull out suction side of Tubing Assembly.
MAINTENANCE MODE
Press START button. While rotor is rotating, pull out old Tube Assembly.
- Cover was removed!

- Motor Speed = 6 RPM
TIP! Let pump do the work for you. Just guide tubing out between two rollers
located on Rotor.
Press STOP button at any time to stop the pump.
Pull out suction line adapter from Pump Head. Pull out Tubing Assembly as the
Rotor rotates around.
Stop pump by pressing STOP button.
Thoroughly clean Pump Head and Rotor. Rotor can be removed by pulling straight
out. After cleaning process, push Rotor back on shaft. See drawing above for
proper assembly. IMPORTANT! Rotor direction; the word FRONT on Rotor must
face front of pump.
Locate your new tubing and Tube Installation Tool. Please see next page on how to
install new Tube Assembly into Pump Head.
Press START to run

Press STOP to stop
Page 33
Flex-Pro
Insert suction fitting into pump head. Remove your

fingers from pump head. Start pump by pressing
START button. Grab hold of Tube Installation Tool
and use it to leverage tubing into pump head.
Introduce tubing into pump head while the rotor is

rotating. Avoid using fingers to guide the tubing.
Stop pump at anytime by pressing STOP button.
Start pump by pressing START button.
3
PULL
Continue to follow rotation of rotor while directing

tube into pump head. At this point, you may need to
pull Tube Installation Tool to stretch tubing into
position. Let rotor spin a few rotations while pulling
Installation tool so fitting can be properly installed.
Continue to pull Tube Installation Tool to allow

enough room to slide discharge fitting into pump
head tongue and groove. Once discharge fitting is
secured in pump head, stop pump by pressing STOP
button. Replace pump head cover. Pump will ask you
if youd like to reset tube timer. If you choose yes,
current tube time will display for 5 seconds before
resetting to zero. Make note of your displayed tube
life. Select Yes again to reset tube life timer.
Re-attach Pump Head Cover using the four Thumb Screws.

Pump will detect Pump Head Cover is installed and begin to exit MAINTENANCE
MODE.
MAINTENANCE MODE
Pump Cover Detected!
Pump will ask you if Tube was replaced. Yes / No

If Yes is selected, pump ask you to reset Tube Timer. Yes / No
If Yes is selected, pump will display Current Tube Timer briefly (5 seconds) before
resetting to zero.
The pump can now begin normal operation.
MAINTENANCE MODE
Was Tube Replaced?
NO
YES
Up/Down to select
Press ENTER to set
Page 34
Norprene Chemical
Tygothane
Norprene
Norprene
6.5
Flex-Pro
Flex-Pro Model A3 replacement parts list
Tubing in this group are

interchangeable with
single roller assembly
(rotor).

(rotor).

(rotor).

(rotor).
Item
Description
Part Number
QTY
Pump Head
A3-SXX-H
Spacer, Back (replaces 90011-184)
76001-503
Roller Assembly Complete (Rotor), For ND, NF Tubes
A3-SND-R
Tube Assembly, 3/8 tube connect, Norprene ND (.075 ID)
A3-SND-T
Tube Assembly, 1/2 Male NPT connect, Norprene ND (.075 ID)
A3-MND-T
Tube Assembly, 3/8 tube connect, Norprene NF (.155 ID)
A3-SNF-T
Tube Assembly, 1/2 Male NPT connect, Norprene NF (.155 ID)
A3-MNF-T
Roller Assembly Complete (Rotor), For NH, NJ, NK, NKL Tubes
A3-SNH-R
Tube Assembly, 3/8 tube connect, Norprene NH (.250 ID)
A3-SNH-T
Tube Assembly, 1/2 Male NPT connect, Norprene NH (.250 ID)
A3-MNH-T
Tube Assembly, 3/8 tube connect, Norprene NJ (.312 ID)
A3-SNJ-T
Tube Assembly, 1/2 Male NPT connect, Norprene NJ (.312 ID)
A3-MNJ-T
Tube Assembly, 3/8 tube connect, Norprene NK (.375 ID)
A3-SNK-T
Tube Assembly, 1/2 Male NPT connect, Norprene NK (.375 ID)
A3-MNK-T
Tube Assy, 3/8 tube cont, Norprene NKL (.375 ID) Low Pressure (30 psi max)
A3-SNKL-T
Tube Assy, 1/2 Male NPT, Norprene NKL (.375 ID) Low Pressure (30 psi max)
A3-MNKL-T
Roller Assembly Complete (Rotor), For GE, GG, GH, GK Tubes
A3-SGE-R
Tube Assembly, 3/8 tube connect, Tygothane GE (.125 ID)
A3-SGE-T
Tube Assembly, 1/2 Male NPT connect, Tygothane GE (.125 ID)
A3-MGE-T
Tube Assembly, 3/8 tube connect, Tygothane GG (.187 ID)
A3-SGG-T
Tube Assembly, 1/2 Male NPT connect, Tygothane GG (.187 ID)
A3-MGG-T
Tube Assembly, 3/8 tube connect, Tygothane GH (.250 ID)
A3-SGH-T
Tube Assembly, 1/2 Male NPT connect, Tygothane GH (.250 ID)
A3-MGH-T
Tube Assembly, 3/8 tube connect, Tygothane GK (.375 ID)
A3-SGK-T
Tube Assembly, 1/2 Male NPT connect, Tygothane GK (.375 ID)
A3-MGK-T
Roller Assembly Complete (Rotor), For TH, TK Tubes
A3-STH-R
Tube Assembly, 3/8 tube connect, Norprene Chemical TH (.250 ID)
A3-STH-T
Tube Assembly, 1/2 Male NPT, Norprene Chemical TH (.250 ID)
A3-MTH-T
Tube Assembly, 3/8 tube connect, Norprene Chemical TK (.375 ID)
A3-STK-T
Tube Assembly, 1/2 Male NPT, Norprene Chemical TK (.375 ID)
A3-MTK-T
Spacer, Front
90011-014
Pump Head Cover, Annealed Acrylic
A3-SXX-C
Thumb Screw
90011-183
Tube Nut, Compression, For 3/8 Tubing
Not
Shown
Not
Shown
Not
Shown
C-330-6
Stainless Steel mounting bracket kit (pair)
72000-379
Stainless Steel extended mounting bracket kit (pair)
72000-380
Rubber feet
90003-561
4
6
7
2
3
Page 35
Flex-Pro
6.6
Flex-Pro Model A4 replacement parts list

Part Number
QTY
Spacer, three spacers required, A4 (replaces 90011-184)
76001-503
Roller Assy Complete (A4 Rotor), For NH, NJ, NK Tubes
A4-MNH-R
Tube Assembly, 1/2 hose barb, Norprene NH (.25 ID)
A4-BNH-T
Tube Assembly, 1/2 Male NPT, Norprene NH (.25 ID)
A4-MNH-T
Tube Assembly, 1/2 hose barb, Norprene NJ (.31 ID)
A4-BNJ-T
Tube Assembly, 1/2 Male NPT, Norprene NJ (.31 ID)
A4-MNJ-T
Tube Assembly, 1/2 hose barb, Norprene NK (.38 ID)
A4-BNK-T
Tube Assembly, 1/2 Male NPT, Norprene NK (.38 ID)
A4-MNK-T
Roller Assy Complete (A4 Rotor), For NL, NP Tubes
A4-MNL-R
Tube Assembly, 1/2 hose barb, Norprene NL (.50 ID)
A4-BNL-T
Tube Assembly, 1/2 Male NPT, Norprene NL (.50 ID)
A4-MNL-T
Tube Assembly, 1/2 hose barb, Norprene NP (.75 ID)
A4-BNP-T
Tube Assembly, 1/2 Male NPT, Norprene NP (.75 ID)
A4-MNP-T
Item
Norprene
Tubing in this group

are interchangeable
with single roller
assembly (rotor).
Norprene

are interchangeable
with single roller
assembly (rotor).
Norprene Chemical
Norprene and

are interchangeable
with single roller
assembly (rotor).
Dual tube designs are

Patent Pending
Tygothane

are interchangeable
with single roller
assembly (rotor).
Description
Roller Assy Complete (A4 Rotor), For NKL, NHH, NKLL, TH, TK, THH, TKK Tubes
A4-MTH-R
Tube Assy, 1/2 Male NPT, Norprene NKL (.38 ID)
A4-MNKL-T
Tube Assy, 1/2 hose barb, Norprene NKL (.38 ID)
A4-BNKL-T
Tube Assy, 1/2 hose barb, Dual Norprene NH & NH (.25 + .25 ID)
A4-BNHH-T
Tube Assy, 1/2 Male NPT, Dual Norprene NH & NH (.25 + .25 ID)
A4-MNHH-T
Tube Assy, 1/2 hose barb, Dual Norprene NKL & NKL (.38 +.38 ID)
A4-BNKKL-T
Tube Assy, 1/2 Male NPT, Dual Norprene NKL & NKL (.38 + .38 ID)
A4-MNKKL-T
Tube Assembly, 1/2 hose barb, Norprene Chemical TH (.25 ID)
A4-BTH-T
Tube Assembly, 1/2 Male NPT, Norprene Chemical TH (.25 ID)
A4-MTH-T
Tube Assembly, 1/2 hose barb, Norprene Chemical TK (.38 ID)
A4-BTK-T
Tube Assembly, 1/2 Male NPT, Norprene Chemical TK (.38 ID)
A4-MTK-T
Tube Assy, 1/2 hose barb, Dual Norprene Chemical TH & TH (.25 +.25 ID)
A4-BTHH-T
Tube Assy, 1/2 Male NPT, Dual Norprene Chemical TH & TH (.25 + .25 ID)
A4-MTHH-T
Tube Assy, 1/2 hose barb, Dual Norprene Chemical TK & TK (.38 +.38 ID)
A4-BTKK-T
Tube Assy, 1/2 Male NPT, Dual Norprene Chemical TK & TK (.38 + .38 ID)
A4-MTKK-T
Roller Assy Complete (A4 Rotor), For GH, GK, GHH, GKK Tubes
A4-MGH-R
Tube Assembly, 1/2 hose barb, Tygothane GH (.25 ID)
A4-BGH-T
Tube Assembly, 1/2 Male NPT, Tygothane GH (.25 ID)
A4-MGH-T
Tube Assembly, 1/2 hose barb, Tygothane GK (.38 ID)
A4-BGK-T
Tube Assembly, 1/2 Male NPT, Tygothane GK (.38 ID)
A4-MGK-T
Tube Assy, 1/2 hose barb, Dual Tygothane GH & GH (.25 + .25 ID)
A4-BGHH-T
Tube Assy, 1/2 Male NPT, Dual Tygothane GH & GH (.25 + .25 ID)
A4-MGHH-T
Tube Assy, 1/2 hose barb, Dual Tygothane GK & GK (.38 + .38 ID)
A4-BGKK-T
Tube Assy, 1/2 Male NPT, Dual Tygothane GK & GK (.38 + .38 ID)
A4-MGKK-T
Stainless Steel mounting bracket kit (pair)
72000-379
Stainless Steel extended mounting bracket kit (pair)
72000-380
Rubber feet
90003-561
Not
Shown
Not
Shown
Not
Shown
2
2
A4-SXX-C, Pump head cover (A4)
90011-183, Thumb screw, 7 reqd.
A4-SXX-H, Pump Head
3
76001-439, Shaft extension
Page 36
Flex-Pro
7.2 Output Versus Fluid Viscosity
A3
A3
A3
A3
Page 37
Flex-Pro
A4
A4
A4
A4
LIMITED WARRANTY
Your new Flex-Pro pump is a quality product and is warranted for 24 months from date of purchase (proof of purchase is required). The
pump will be repaired or replaced at our discretion. Pump Head and roller assembly is warrantied against damage from chemical
attack when proper TFD (Tube Failure Detection) system instructions and maintenance procedures are followed.
WHAT IS NOT COVERED

Pump Tube Assemblies and rubber components They are perishable and require periodic replacement.
Pump removal, or re-installation, and any related labor charge.
Freight to the factory, or ProSeries service center.
Pumps that have been tampered with, or in pieces.
Damage to the pump that results from misuse, carelessness such as chemical spills on the enclosure, abuse, lack of
maintenance, or alteration which is out of our control.
Pumps damaged by faulty wiring, power surges or acts of nature.
Blue-White Industries does not assume responsibility for any loss, damage, or expense directly or indirectly related to or arising out of
the use of its products. Failure must have occurred due to defect in material or workmanship and not as a result of operation of the
product other than in normal operation as defined in the pump manual.
Warranty status is determined by the pump's serial label and the sales invoice or receipt. The serial label must be on the pump and
legible. The warranty status of the pump will be verified by Blue-White or a factory authorized service center.
OTHER IMPORTANT WARRANTY INFORMATION
Please be advised; injection and metering devices are not intended as a means of treating water to render it suitable for human
consumption. When used as hypochlorinators, they are meant to destroy bacteria and algae contamination, before its removal by
filtration. Acid and soda injectors are used for PH control (balance). Blue-White injectors are factory tested with water only for pressure
and performance. Installers and operators of these devices must be well informed and aware of the precautions to be taken when
injecting various chemicals -especially those considered hazardous or dangerous, eye protection must be worn when working around
this product or any other metering type of pump.
Should it become necessary to return the pump for repair or service, you must attach information regarding the chemical used as some
residue may be present within the unit which could be a hazard to service personnel.
Blue-White Industries will not be liable for any damage that may result by the use of chemicals with their injectors and its components.
Thank you.
PROCEDURE FOR IN WARRANTY REPAIR
Contact the factory to obtain a RMA (Return Material Authorization) number. Carefully pack the pump to be repaired. It is recommended
to include foot strainer and injection/check valve fitting since these devices may be clogged and part of the problem. Please enclose a
brief description of the problem as well as the original invoice or sales receipt, or copy showing the date of purchase. Prepay all
shipping costs. COD shipments will not be accepted. Warranty service must be performed by the factory or an authorized ProSeries
service center. Damage caused by improper packaging is the responsibility of the sender. When In-Warranty repair or replacement is
completed, the factory pays for return shipping to the dealer or customer.
Users of electrical and electronic equipment (EEE) with the WEEE marking per Annex IV of the WEEE Directive must not
dispose of end of life EEE as unsorted municipal waste, but use the collection framework available to them for the return,
recycle, recovery of WEEE and minimize any potential effects of EEE on the environment and human health due to the
presence of hazardous substances. The WEEE marking applies only to countries within the European Union (EU) and Norway.
Appliances are labeled in accordance with European Directive 2002/96/EC.
Contact your local waste recovery agency for a Designated Collection Facility in your area.
ProSeries
TMR
by Blue-White Ind.
5300 Business Drive, Huntington Beach, CA 92649 USA

Phone: 714-893-8529 FAX: 714-894-9492
E mail: sales@blue-white.com or techsupport@blue-white.com URL: www.blue-white.com
P.N. 80000-463
Rev. 06182012

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CERTIFIED FINAL DOCUMENT

Peristaltic Metering Pump

SERIES A3V and A4V

Patent No. 7,001,153 & 7,284,964

Protected by Patents: 7,001,153;

5300 Business Drive, Huntington Beach, CA 92649 USA

Norprene A3 Tube Pumps

Norprene A3 Tube Pumps

Norprene Chemical A3 Tube Pumps

Tygothane A3 Tube Pumps

Norprene A4 Tube Pumps

Norprene A4 Low Pressure Tube Pumps

Norprene Chemical A4 Tube Pumps

Tygothane A4 Tube Pumps

* Inlet/outlet connection type

Maximum working pressure (excluding pump tubes):

Motor speed adjustment range 2,500:1:

125 psig (8.6 bar)

0.05% - 100% motor speed

Maximum Fluid temperature (excluding pump tubes):

3/8 OD x 1/4 ID tubing connections: 130 F (54 C)

Ambient Operating Temperature

Ambient Storage Temperature

-40 F to 158 F (-40 C to 70 C)

Motor speed adjustment resolution:

Maximum suction lift:

3 color VGA backlit LCD, UV resistant.

Power Cord Options:

Approximate shipping wt:

Tubing: . . . . . Norpreneq or Norpreneq Chemical or Tygothaneq

Ancillary Items provided

Valoxq (PBT) thermoplastic

Pump Head Cover:

Rotor: ..................................Valoxq (PBT)

TFD System Sensor pins:

Tube Installation Tool:

Mounting Brackets and Hardware:

No maintenance brushless variable speed motor.

Specially engineered tubing for long life at high pressures.

2500:1 turndown ratio.

Operator friendly digital touch pad with menu driven software.

Inject at maximum PSI in either direction (clockwise and counter clockwise).

Patent pending feature for extended tube life.

Compatible with Blue-Whites output Flow Verification Sensor (FVS) system.

CAUTION, refer to users guide

GROUND, PROTECTIVE CONDUCTOR TERMINAL

Longer discharge tubing increases back pressure at pump head.

pressure as low as possible to maximize tube life.

! An anti-syphon valve is not required. Syphoning cannot occur.

Mounting Hole Spacings

2.5 (6.35 cm)

1/2 Male NPT Connection and 1/2Hose Barb Models

Viton (optional EP)

Viton (optional EP)

T/FEP (optional EP)

3/8OD x 1/4 ID Tubing and Tri-Clamp connection Models

Suction Tubing and Strainer

1/4 male NPT

Viton (optional EP)