INSTRUCTION MANUAL

DURMAZLAR MAKINA SAN. Ve TIC. A.S.

Organize Sanayi Blgesi 75. Yil Caddesi BURSA
Tel : + 90 224 219 18 00 pbx.
Fax : + 90 224 242 75 80 242 93 73
Internet : www.durmazlar.com.tr
e-mail : durma@durmazlar.com.tr
sales@durmazlar.com.tr

SAFETY INSTRUCTIONS

STARTING OPERATION ANDUSE

An important thing to watch out when bending a sheet metal which is smaller
than the rolls length , the sheet metal needs to be right in the center of the roll.
This way the weight is equally lay out.

Figure-25
The most important point to be aware of in small sheets metals is that the pressure
must be low. If there is a lot of pressure on the heads of the rolls then the rolls can be
bended.Bending should not be done with the % 50 of the maximum power of the
machine.

Machines strength should not be more than 50% when preloading the first
bending process of the small measurements parts. The reason for this is that
high crushing strength in small parts will cause damage to rolls, such as
bending.

ATTENTION: The minimum bending sheet width must be bigger than the machines
L/5 of the roll length.

Figure-26

WARNING !
THERE IS NO OIL !
DO NOT WORK WITHOUT OIL !
HYDRAULIC TANK VOLUME: 160 Lt.

Chapter 1

TECHNICAL CHARACTERISTICS
1.1

Chapter 2

TRANSPORT
2.1

Chapter 3

Chapter 6

Pre Control............................................................
Using of the Control Panel (NC)..
Bending Process...................................................
Taking out of Sheet...............................................
Conical Bending Process (OPTIONAL)................
Capacity of Conical Bending (OPTIONAL.............
Paralellism Adjustment of Lateral Roll...................
Paralellism Adjustment of Bottom Roll..................

MAINTENANCE OF THE MACHINE

5.1
Maintenance....................................................
5.2
Maintenance of Electricity Unit........................
5.3
Maintenance of Hydraulic Unit........................
5.4
Oiling.................................................................
5.5
Oil Required....................................................
SCHEMATICS
6.1
6.2
6.3

Chapter 7

Levelling of the Machine........................................

Cleaning of the Machine........................................
Electricity Connection of the Machine....................

USING OF THE MACHINE

4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8

Chapter 5

Lift and Transport..................................................

FOUNDATION
3.1
3.2
3.3

Chapter 4

Technical Characteristics......................................

Hydraulic Circuit Diagram and Component

List........
Electicity Circuit Diagram and Component
List........
Technical Characteristics of Linear Potentiometer..

POSSIBLE PROBLEMS AND SOLUTIONS

7.1
7.3
7.4
7.5

Chapter 8

Possible Problems and Solutions..........................

Prevent Possible Accidents
Safety Instructions...................................................
Order method of spare
parts.....................................
SPARE PARTS
8.1

Chapter 9

Spare Parts...........................................................

STICKERS

1
1
2
2
3
4
6
6
7
7
D1.....D14
11
14
15
18
19
19
20

20
21
21
22
23
24
24
25
27
28
28
29
29
30
31
31
38

BEFORE USING THE HYDRAULIC 4 ROLL BENDING MACHINE HRB-4 READ CAREFULLY THIS INSTRUCTION
MANUAL AND KEEP IT FOR FUTURE CONSILTATION.
DURMAZLAR MAK.SAN.TIC. A.S..RESERVES THE RIGHT TO MODIFY THE CONTENTS OF THE INSTRUCTION
MANUAL WITHOUT PRIOR NOTICE.

HRB-4 2008 TECHNICAL DATA

L

DURMA

250

250

TYPE

1100

HRB-4 2008

Number of rolls

Adet

mm

2050

Pre-bending capacity

mm

Bending capacity

mm

Top roll diameter

mm

200

Bottom roll diameter

mm

190

Side rolls diameter

mm

170

Bending Lenght

(L)

Length

(U)

mm

3830

Width

(G)

mm

1160

Height

(Y)

mm

1180

Weight approx.

Kg

~ 4730

Motor power

kW

7,5

mm

840

Working height

(C)

Power supply

400V / 3 Faz / 50 Hz

Bending speed

m/min

Feeding rolls

2 Independent planetery gear box and hydraulic motors groups

Rolls housing

Spherical bearings and bronze housings

Rolls material

High tensile carbon steel C45

Rolls hardening
Rolls positioning
Rolls calibrationing
Pinching
Control unit
Conical bending

4 (CNC models; 1-4 adjustable)

Induction hardened 544 HRc

One speed electronic synchronous
(CNC models; Proportional speed)
Manual (CNC models; Automatic)
Adjustable pressure by hydraulic
PLC control system, moveable control unit
(CNC models; 7 axies graphic control)
Bearing type conical bending device by manual

* All datas given according to 240 N/mm yield point.

* All bending capacities must be reduced 50% for conical bending.
* CNC bending capacities must be reduced for one-pass bending.

2.1 LIFT AND TRANSPORT

These titles must be applied for correct loading unloading and safety transport.
1.
2.
3.
4.
5.
6.

Make sure the cover is completely closed.

Lift lateral and bottom rolls until touching the top roll.
Rope is tied as wrapped all the rolls.
Pay attention that the rope is at the center gravity of the rolls.
Start to lift the machine slowly.
Pay attention the safety rules during lift and transport.

Q= 4730 Kg

-2-

TRANSPORT
Q 3900 Kg

3.1 Leveling Of The Machine

Transversal Leveling
1. Open B cover
2. Lift C top roll anlover.
3. Pay attention that the A housing matches the B cover.
Forexample :
If the roll as below tighten the E bolt and make it as D position. Otherwise, apply the
opposite process.

-4-

Longitudinal Leveling
Apply it after transversal levelling.
Put masters gauge inner surface so the right and the left frames and take the
measure between two masters.

Dikkat
Attention

When
& B measurements
are different,make
BkmeA Malzemesinin
zellikleri
St 37ye gre
leveling
with
E
bolts.
alinmistir.

-5-

3.2 Cleaning The Machine

A general cleaning should be done before operation. This cleaning must be done for
not to get dusty and dirty of the machine.
3.4 Electricity Connection Of The Machine
1. Machine is produced for connecting to power source with three phases.
2. Make sure that the main schalter is off to do correct electricity connection. After
that connect the 3 phase cable.
3. Connect the 4x6 mm2 sectioned cable after made alignment of the machine as
shownas below.
4. Connect the cable ends L1,L2,L3 and N or PE to the terminal in electricity panel.
5. After connected the cable ends, switch on electricity of the panel. If connection is
correct make the main schalter 0 to 1.
6. Make the A key 0 to 1 on machine control panel. POWER ON lamp must be
on.if it is off means there is a connection foult. Change the cable end (L1,L2 - L2,L3 L1,L3).
7. After POWER ON lamp is on push the START button. Hydraulic pump works.
Now the machine is ready to bend process.
8. Panel supply voltage is 24 V , solenoid supply voltage is 24 DC. So every
solenoid coil are connect on circuit with distinct relays.

Dikkat

Elektrik connection
baglatilari yetkili
personel
tarafindan
yapilmalidir.
Electricity
must be
done by
authorised
personnel.

4.1 Pre-Control
Apple these titles below before operation.
1. Fill the hydraulic tank with ISO HV 46 oil and check the level.
2. Check the oil level of planet gears reducers.
3. Grease required places are indicated under title of LUBRICATION CHART
4. Make sure that anchorage connection of machine is correct.
5. Make sure that the electricity connections are correct.

-7-

4.2 Using Control Panel

START

PARALLEL

CONIC

STOP

A3

12

10

E
PARALLEL

PARALLEL

A1

11

CONIC

A2

CONIC

Figure - 4
Select A button to 1 (On). The screen color will be
orange having Pump Stop label on the left bottom
corner. Press Start button to start up hydraulic pump
after Power On Lamp is On. The machine will be
ready for operation in case no alarms occur which is
explained in the next item. The screen color will be
green. In case of any alarms or warnings, such as
thermics are off or the cover is opened, the screen
color will be flashing red giving explanations.

1 Is used to lift X roll up.

Is used to release X roll down.

3 Is used to lift Y roll up.

4

Is used to release Y roll down.

Is used to lift Z roll up.

Is used to release Z roll down.

Is used to drive work piece left.

Is used to drive work piece right.

Is used to open cover.

10 Is used to close cover.

11

Is used to incline top roll.

12 Is used to release top roll.

A Is used to energize control panel ( 0=Off, 1=On )
S Starts hydraulic pump.

K Stops hydraulic pump.

E EMERGENCY STOP immediately cuts off energy.
A1 Is used to give conical difference to the X Roll in Conical position.
A2 Is used to give conical difference to the Y roll in Conical position.

A3 Is used to give conical diffrence to the Z roll in Conical position.

Touch Screen.
Press K button and select 0 of A after the is over.
Display

X ***, is a measure of position of X roll with respect to the top roll. The cover
side of the X roll is the basis. The value will be zero when is touch with the top
roll.? *** is the measure of conical angle of X roll (the difference of X roll
between cover and panel sides), which is zero when in parallel.
Y *** is a measure of position of Y roll with respect to the top roll. The cover side
of the Y roll is the basis. The value will be zero when in touch with the top
roll.?*** is the measure of conical angle of Y roll (the difference of X roll
between cover and panel sides), which is zero when in parallel.
Z *** is the distance between Z roll and the top roll in terms of mms. The panel
side of the Z roll is the basis. Please keep in mind that the curved structure of
the roll requires pinching more that the curved structure of the rolls requires
pinching more that curved structure of the rolls requires pinching more that the
thickness of the metarial.?*** is the measure of conical angle of Z roll in terms of

PLC CONTROLLED SEQUENTIAL BENDING

Birlik Makine PLC control has another function
besides providing paralelelism of the rolls. In the
circular bending processes, to bend a diameter of a
fixed thickness, the experimented positions of the
side rolls of the last five predetermined bending
steps can be set as the high limit of the side rolls.

For example let us consider, to yield a

diameter of 2000 mms, the rolls should be
positioned to 190, then to 160, 130, 110 and
finally to 90 in parallel. Let us assume that
these are the experimented values.
First, go to limit page by touching on limit
button on the normal operating page of the
touch screen.
Touch on the label Set1, a keyboard will be active for
assigning a value. Enter the value using the left
keyboard and touch on ? to confirm. Enter 190 for this
example and you will return back to the previous page.
Repeat the same procedure for Set2 as 160, Set3 as
130, Set4 as 110 and Set5 as 90. Touch on ESC
button to return back to the normal operation page.
In the normal operating page < * > label shows you
which set point is active.< 1 > means, Set1 is active,
aqually saying if the rolls are lifted up, the will be
ceased at 190.
To select the Set points, Set1 or .... Set5, use < and >
touch buttons.

First, when Set1 is active, lift the rolls up. The motions will be ceased at 190 automatically. Rotate
the rolls by 7 and 8.
Then activate Set2 by < or > and lift the rolls up. The motions will be ceased at 160 automatically.
Rotate the rolls by 7 and 8.
Then activate Set3 by < or > and lift the rolls up. The motions will be ceased at 130 automatically.
Rotate the rolls by 7 and 8.
Then activate Set4 by < or > and lift the rolls up. The motions will be ceased at 110 automatically.
Rotate the rolls by 7 and 8.
Finally activate Set2 by < or > and lift the rolls up. The motions will be ceased at 90 automatically.
Rotate the rolls by 7 and 8.
Diameter close to the sample bending will be yielded by this way. However, rotational motions will
be handled manually. The motions may shift due to the hydraulic speeds. For instance, even 130
is set for a limit, the roll may stop at 129. In this case, give 131 as Set point to tolerate the
discrepancy.

4.3 Bending Process

Control paralellism of the rolls before operation. This process is told under title
MAINTENANCE Following steps are;

Lift the X roll.

Bring Y roll to same level with B roll.
Support the sheet on to X roll.
Thus, paralellism of sheet is ensured.

X
Y
B

Lift B roll and pinch the sheet between A

and B rolls as not to exceed 50-60 bar.
Rotate A and B rolls on arrow way to ready to
bend.

X
Y
B

Lift Y roll and give the first pre-bending form

on it. Rotate A and B rolls on arrow way.

X
B

-11-

Lower the Y roll. Meanwhile lift the X roll

untill requested diameter.

X
Y
B

4
Rotate A and B roll on arrow way.

A
X
Y
B

5
Continue to rotate A and B rolls.

A
X
Y
B

Continue to bending process untill the sheet

release Y roll.
A
X
Y

-12-

Continue to rotate A and B rolls untill two

ends of the sheet touch each other.
A
X
Y
B

Lift Y roll untill requested diameter to bend.

Rotate A and B rolls in a few steps and give
requested form on sheet so bending process
is ended.

A
Y

-13-

4.4 Taking Out The Sheet

1. Lateral and bottom roll are taken down after bending operation.
2. Press the button 9 on control panel ensure the top roll release on.
3. Press the button 11 and ensure the top roll lift.
4. Take the sheet out from the top roll.
5. Press the button 12 and ensure the top roll lower.
6. Press the button 10 and ensure the release is closed completely. This is
controlling with release limit switch.

Dikkat

There
must baglatilari
no overweight
on toppersonel
roll while tarafindan
release is on.yapilmalidir.
Sheet must be
Elektrik
yetkili
supported with crain before opening release for heavy sheets.

-14-

4.5 Conical Bending Operation (OPTIONAL)

These steps must be followed below for correct bending.

1. Lift X roll. Get Y roll

same level with B roll.
Straight part of sheet will
support to X roll radius part
of sheet will support to
conical bending piece Thus,
paralellism is O.K.

2. Pinch the sheet between

A and B rolls as not to
exceed 50-60 bar. Sheet will
be taken back with rotating
A and B rolls.

3. Lift X and Y rolls conically

according to conic angle of
the sheet. Y roll is taken
paralel
position
without
cancelling conic angle and
make pre-bending process
on one end of sheet.
Check the angle on sheet is
true. If it is not true change
the conic angle.

-15-

4. Do same process for the

other end of sheet with X roll.

5. Get the sheet on this

position. Conic angle is given
to B bottom roll according to
bending material.

6. Lift a little bit X and Y rolls.

Start to bend the sheet by
rotating A and B roll to right
and left.

-16-

7. Lift the X and Y rolls and

repeat 6. step operation.

8. Continue to 6. step
operation. When two ends
of sheet touch each other,
rotate A and B rolls and
give requested form on
sheet.
After
these
operations, the bending
process is completed.

Attention

Pay
attention
that the small
diameter
of conic
material can
be taken out
Elektrik
baglatilari
yetkili
personel
tarafindan
yapilmalidir.
from the top roll easily.

-17-

4.7 Paralellism Adjustment Of The Lateral Roll

Parallelism of the rolls is controlled via PLC.
The precise default calibration has been done by coordinating PLC program and the
adjustment screw of the linear transducer by our expertised technical staff in our
production plant.
So, please do not change the adjustment of the mentioned screw for the proper
operation of the machine!

4.8 Paralellisim Adjustment Of The Bottom Roll

Parallelism of the rolls is controlled via PLC.

The precise default calibration has been done by coordinating PLC program and the
adjustment screw of the linear transducer by our expertised technical staff in our
production plant.
So, please do not change the adjustment of the mentioned screw for the proper
operation of the machine!

ATTENTION:Mentioned process has been done during

manufacturing process. Do not change the factory settings unless a
parallelism problem occured.

-18-

5.1 Maintenance

1. 4 Roll Hydraulic Sheet Bending Machine ensures easily using cause of its
construction, and easy periodical maintenance.
2. Rolls are embedded with roller bearings. The other all rotative parts are
embedded with bushings.
3. These bearing and bushing have long work life and vibration absorbing feature.

Dikkat
Attention

Elektrik
baglatilariprocess
yetkili ispersonel
tarafindan
yapilmalidir.
The
first maintenance
cleaning dusts
and dirts
the rolls

5.2 Maintenance Of Electricity Unit

You will see the electricity chart on the next page
Pay attention the titles below for permanentand efficient working.
1. Check the fuses before operation.
2. Do not change the adjustment of thermal relays.
3. Check the ground line.

-19-

5.3 Maintenance Of Hydraulic Unit

You will see the hydraulic chart on the next page. Generally, this kind of machines
dont require a special maintenance. Pay attention the titles below for more
efficient and longer working life.
1. Hydraulic oil level.
2. Pollution level of the filter when pollution display on filter turns from green
to red dismantle the filter collector or mount a new filter
3. The fan of the electricity motor must be in airdraft.
4. After operating the machine; if there is any leakage on the fittings,
hydraulic blocks or on the pipes, you should clean them and tighten the
fittings.
5. Pay attention that the piston rods on hydraulic cylinders are clean. Thus it
can be stopped that the seals damage.

-20-

5.4 Oiling
1. Check the oil level of the oil tank and planet gears daily.
2. Check the connection bolts of planet gears on every 50 working hours.
3. The first oil changing of hydraulic oil tank should be done after 100-150 working
hour and the other changing should be done after 2500-3000 working hour.

Oil Advised For The Machine ;

Planet Gears
Hydraulic Unit
Grease Oil

NO
1
2
3
4

:
:
:

OIL ARFA
Hydraulic Unit
Lateral Roll Bearing
Top Roll Bearing
Bottom Roll Bearing

Oil ISO CC 150

Hydraulic Oil ISO HV 46 (10 filter)
Grease ISO XMO

PERIOD
12 Month
1 Month
1 Month
1 Month
Table 3

-21-

OIL TYPE REQUIRED

ISO HV 46
ISO XM 0
ISO XM 0
ISO XM 0

5.5 Oil Required

Firm

C Class (ISO CC 150)

H Class (ISO HV 46)

X Class (ISO XM 0)

BLASIA 150

ARNICA 46

GR MU EP 0

ENERGOL GR-XP
150

BARTRAN HV 46

GREASE LTX0
GREASE LTX0-EP

ALPHA SP 150

HYSPIN AWN 46

SPHEEROL APT 0
SPHEEROL EPL 0

REDUCTELF SP 150

HYDRELF DS 46

ROLEXA 0
EPEXA 0

SPARTAN EP 150

UNIVIS N 46

BEACON EP 0

MOBIL GEAR 629

MOBIL DTE 15

MOBOL PLEX 45

GOYA 150

HAENDEL 46

REMBRANDT EP 0

OMALA OIL 150

TELLUS OEL T46

HIDROL HV46

ALVANIA EP 0
SUPER GREASE
EP 0

MEROPA 150

RANDO OIL HD 46

MULTIFAK EP0
MARFAK 0

CARTER EP 150

EQUIVIS ZS 46

MULTIS EP 0
MULTIS 0

Table-4

-22-

6.1 Hydraulic Circuit Diagram And Component List

-23-

6.2 Electricity Diagram And Component List

-24-

7.2 Safety Wire

When touching the safety wire while the machine is operating so the machine will be
stopped. you should press START button on the control panel for operating it again.
Safety wire must be used on urgent positions.

-25-

6.3 Technical Characteristics Of Linear Potentiometer And Digital Readouts

-26-

7.1 Possible Problems & Solutions

PROBLEM

The machine doesnt work.

The motor is working. There is

no movement on the machine.

POSSIBLE REASON

1) There will be wrong

electric connection.

1) The motor turn wrong

side.
2) Oil level is low.

1) Check the electric

connection.
2) Contact our company.
1) Check the motor turn
side.
2) Check the hydraulic
oil level.
3) Contact our company.

1) Electric fault.
Rolls are turning but there is
no movement up and down.

SOLUTION

2) Digital read-out is out

of order or not adjust.

1) Check the electric

system.
2) Check the digital
read out.

display
is out of order
3)PLC
Hydraulic
fault.
3)Chek
Contact
ourPLC
company.
the
display.
or PLC program is failed.

1) Electric fault.

1) Check the electric

system.

2) Hydraulic fault.

2) Contact our company.

There is a movement up and

down, but rolls dont turn.

The machine doesnt bend the

materials on the catalogue.

The fault lamp is on.

Low pressure value.

There is a oil leak.

1) Material value will be wrong. 1) Check the bending material.

2) System fault.

2) Contact our company.

1) There is a problem from

external power sources.
2) Overloading on the electric
motor.
3) Electric motor will be out
of order.

1) Check the external power

sources.
2) Check the bending operation.
3) Check the electric motor and
connections.
4) Contact our company.

1) Hydraulic fault.

1) Contact our company.

1) High oil level.

1) Check oil level.

2) Connection will be
loosen.
3) Breakdown on the pipes
or other components.

2) Check connections and

components

Table-6

-27-

3) Contact our company.

7.3 Prevention Of Possible Accidents

1.
2.
3.
4.

Electricity connection of the machine must be done by authorised people.

Operator must be careful during operation.
Use the roller sheet conveying system for easy placing of the material.
Stop the machine for taking out the sheet when the operation is ready. Push
emergency stop button.
5. Electric and hydraulic components only can be adjusted by trained people.

7.4 Safety Instructions

Pay attention the titles below for not to get work accident.
1.
2.
3.
4.
5.
6.
7.

Dont operate the machine before reading instruction manual.

Machine must be used by trained people.
Electricity connection must be done by trained people
Check ground line before operation.
Dont operate the machine in damp conditions.
Dont approach the machine while it is working.
Use protective gloves during operation. Keep control panel 1m far from the
machine.
8. Switch off the main schalter when maintenance required.
9. Cut the connection of power source when electrical maintenance required.
10. Dont make overcapacity bending.
11. Place the material in the middle of the rolls.

-28-

7.5 Order Methot Of Spare Parts

When decided to order spare parts fill the form below and send us.

Machine Type
Serial Number of the Machine
Drawing Number
Part Number
Part Name
Order Sum

EXAMPLE
Machine Type

HRB-4 2008

Serial Number of the Machine

Drawing Number

Part Number

Part Name

Roller Bearing

Order Sum

-29-

-30-

32

31

30

29

24

28

62

63

64

32

23

27

68

31

29

56

30

55

69

28

25

35

66

26

34

67

21

70

27

23

89

65

24
21

66

68

22
20
19
18

74
71

79

57

72

58

54

81

82

73

53
52
51

80

77

76

75

57

78

58

9
8

50

49

48

47

45

HSM-4
HRB

46

79

81

82

78

73

71

89

74

72

48
49
50
59

51

11

57

58

12

TOP AND BOTTOM ROLLS GROUP

80

77

76

75

57

58

47

10

60

61
83

43

84

13

86

87

88

15

37

16

38

17

39

42

39

41

44

38

40

37

36

35

35

34

33

34

DRAWING NR: 01 12.01.2004

85

14

TOP AND BOTTOM ROLL GROUP

Nr
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51

Part Name
Right Frame
Left Frame
Top Roll
Sliding Gear
Seal
Screw
Bearing House
Roller Bearing
Retain Ring
Seal
Screw
Seal Housing
Conic Housing Cover
Seal Housing
Screw
Screw
Conic Cover
Seal
Seal Housing
Screw
Bushing
Reducer Connecting Group
Flange Fixing Key
Screw
Upper Roll Stretching Housings Upper Part
Screw
Planet Gear Reducer
Spring Washer
Screw
Spring Washer
Screw
Hydraulic Motor
Cover
Screw
Fixing Key
Pin
Bushing
Screw
Bushing
Pin
Bushing
Hydraulic Cylinder
Bushing
Pin
Bottom Roll
Sliding Gear
Seal
Screw
Seal Cover
Bearing
Roll Housing

-31-

Material or Norm

Piece

St 37
St 37
Ck 50
--NBR
--Ck 50
--DIN 471
NBR
DIN 912
St 37
----DIN 912
DIN 931
--NBR
--DIN 912
------DIN 931
--DIN 931
----DIN 7991
--DIN 931
----DIN 912
------DIN 931
DIN 1850
----------Ck 50
--NBR
DIN 912
-------

1
1
1
1
1
6
1
2
2
1
6
1
1
1
6
6
1
1
1
6
2
1
2
4
1
4
2
12
12
4
4
2
1
16
8
1
2
16
2
1
1
1
1
1
4
1
2
2
2
1
2

TOP AND BOTTOM ROLL GROUP

Nr.
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89

Part Name
Seal Cover
Screw
Dust Seal
Bushing
Reducer Connecting Group
Bushing
Screw
Retain Ring
Seal Cover
Screw
Upper Roll Strectching Arm
Pin
Bushing
Pin
Nut
Pin
Bushing
Hydraulic Cylinder
Pin
Bottom Roll Pressure Housing
Fiber Skid
Screw
Setscrew
Screw
Washer
T Slide Block
T Slide Block Flange
Screw
Special Screw
Hydraulic Clinder
Screw
Conical Bending Device
Screw
V Housing
Screw
Bushing
Screw
Screw

-32-

Material or Norm

Piece

--DIN 912
NBR
DIN 1850
--DIN 1850
DIN 912
DIN 471
--DIN 912
----DIN 1850
--DIN 943
--DIN 1850
--------DIN 912
DIN 912
DIN 912
------DIN 912
--------DIN 7991
Ck 50
DIN 931
DIN 1850
DIN 912
DIN 912

2
6
1
2
1
4
6
1
1
6
2
1
2
1
2
1
2
1
1
4
4
24
24
2
2
2
4
12
2
2
2
1
6
2
4
2
4
16

-33-

15

16

17

14
14
18

16
14

13

5
12
10
11
10
9
8
7
6
5
4
3
2

4
18

20

14
17

4
13

HSM-4
HRB

14

14

19

5
7
8
3
4
6
9
11
12

SIDE ROLLS GROUP

10
5
10

DRAWING NR: 02 12.01.2004

SIDE ROLLS GROUP

Nr.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Part Name
Side Roll
Seal
Screw
Fix Key
Screw
Pin
Seal Housing
Roller Bearing
Retain Ring
Bushing
Roll Guide
Seal Housing
Pin
Bushing
Screw
Linear Patontiometer
Hydraulic Cylinder
Pin
Frame Middle Support
Screw

Material or Norm

Piece

--NBR
DIN 931
--DIN 912
------DIN 471
DIN 1850
------DIN 1850
DIN 931
---

2
4
16
8
24
4
4
4
4
8
4
4
4
12
2
4
4
4
4
8

-------

-34-

-35-

10

12

11

14

19

HSM-4
HRB

15

24

16

13

20

17

PLATFORM AND COVER GROUP

21

12

26
25

13

22

23

DRAWING NR: 03 12.01.2004

18

PLATFORM AND COVER GROUP

No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Part Name
Platform
Side Cover Connecting Part
Screw
Spring Washer
Left Cover
Right Cover
Back Cover
Upper Cover
Maintenance Cover
Electric Panel
Electric Panel Support
Frame Side Cover
Frame Side Cover
Screw
Side Cover - 1
Side Cover - 2
Side Cover - 3
Side Cover - 4
Screw
Bottom Cover
Cleaning Tube
Spring Washer
Screw
Control Panel
Cover Protection
Screw

Material or Norm
----DIN 931
DIN 128
-------------------DIN 912
DIN 931
------DIN 931
--DIN 931
--DIN 931
----DIN 912

-36-

Piece
1
2
2
2
2
1
1
1
3
1
1
1
1
24
4
1
1
2
64
1
64
1
10
1
1
4

HRB-4
durmazlar

TYPE
RETIM YILI
BAUJAHR
ANNO DI COSTRUZIONE
ROK VYROBY
ROK PRODUKCJI
TILLVERKNINGSR
SERI NO
MASCH-NR
MATRICOLA
VYRONB CSLO
NUMER MASZYNY
SERIENUMMER
KAPASITE
KAPAZITT
CAPACITA'
KAPACITA
NACISK
KAPACITET
YAG KAPASITESI
LTANK KAPAZITT
CAPACITA' SERBATOIO
OLEJAV NPLN
ZBIORNIKA
POJEMNOSC
OLJETANKENS RYMD
EN
BREITE
LARGHEZZA
SIRKA

SZEROKOSC
DJUP
BOY
LNGE
LUNGHEZZA
DLKA

DLUGOSC
LNGD
YKSEKLIK
HHE
ALTEZZA
VYSKA

WYSOKOSC
HJD
AGIRLIK
GEWICHT
PESO
HMOTNOST
.
CIEZAR
MASKINVIKT

MANUFACTURING YEAR
AO DE FABRICACIN
ANNEE FABRICATION
VALMISTUSVUOSI
BYGGER
BOUWJAAR
MACHINE NO
NDE SERIE
N'DE SERIE
VALMISTUSNUMERO
MASKINNR.
SERIE-NUMMER
CAPACITY
CAPACIDAD
CAPACITE
TEHO
KAPASITET
CAPACITEIT
LUBRICANT CAPACITY
CAPACITE RESERVOIR
LJYMR
KAPACITET OLJETANK
TANK INHOUD
WIDTH
ANCHO
LARGEUR
LEVEYS
BREDDE
BREEDTE
LENGTH
LARGO
LONGUEUR
PITUUS
LENGDE
LENGTE
HEIGHT
ALTO
HAUTEUR
KORKEUS
HOEYDE
HOOGTE
WEIGHT
PESO
POIDS
PAINO
VEKT
GEWICHT

DURMAZLAR MAKINA SANAYI ve TICARET A.S.

Organize Sanayi Blgesi 75. Yil Bulvari BURSA / TRKIYE

Tel : +90 224 219 18 00 pbx. Fax : +90 224 242 75 80

MADE IN TURKEY

-37-

lt

mm

mm

mm

Kg

PLEASE DO NOT
TOUCH HYDRAULIC
ADJUSTMENT VALVES.!

ONLY PROPERLY TRAINED AND

AUTHORIZED PERSONNEL SHOULD
OPERATE THIS MACHINE.!

DIE BEDIENUNG DER MASCHINE

DARF NUR DURCH QUALIFIZIERTES
FACH PERSONAL ERFOLGEN.!

BITTE BERHREN SIE NICHT

DIE EINSTELLUNGEN DER
HYDRAULISCHEN VENTILE.!

PRIERE DE NE PAS
TOUCHER AUX REGLAGES
DE VALVES.!

SEUL LE PERSONNEL FORME

ET AUTORISE PEUT UTULISER
CETTE MASCHINE.!

DANGER
PINCH
POINT

-38-

Hidrolik Malzeme Listesi

Bill Of Hydraulic Materials
DESIGNED BY

Atakan NERMINER

CHECKED BY

Ramadan KELEBEK

Gr.

Poz.
Pos.

Rev.

DURMAZLAR

Proje Ad / Project Name

HRB-4 GR.2,3

Ident Numaras
Ident Number

Malzeme Kodu / Material Code

Malzeme Ad / Tanm
Material Name / Description

Adet
Qty.

Tek. Poz.
Tec. Pos.

Firm

TANK, POMPA, ELEKTRK MOTORU, REDKTR GRUBU

HYDRAULIC POWER GROUP

010
020

Tablodan / at table

Hidrolik Depo On Montaj / Hydraulic Tank

030

EMS-125

Emi Filtresi / Suction Filter

1,1

040

EDM-045

Emi Filtresi / Suction Filter

1,2

GEMFA

050

SDK-045

Ya doldurma ve Havalandrma Kapa

1,3

GEM-FA

060

FSK 127-1X/T/12

Ya Seviye Gstergesi / Fluid Oil Level Gauge

Hydac

070

Tablodan / at table

Tandem Dili Pompa / Gear Pump

Marzocchi
CASAPPA

080

Tablodan / at table

Alminyum Kampana / Coupling

Hidromel

090

Tablodan / at table

Pompa-Motor Kaplini / Pump-Motor Coupling

Hidromel

100

Tablodan / at table

Elektrik Motoru / Electric Motor

110

Tablodan / at table

Planet Redktr / Planetary Reducer

13

120

Tablodan / at table

Orbit Hidromotor / Orbit Hydraulic Motor

14 M+S Hydraulic

130

Tablodan / at table

Planet Redktr / Planetary Reducer

15

140

Tablodan / at table

Orbit Hidromotor / Orbit Hydraulic Motor

16 M+S Hydraulic

150

3303930050

Opsiyonel Ya Soutucu / Opt. Oil Cooler Units

OK-ELD 4H 24V

18

Opsiyonel Termostat / Opt. Thermostat

19

160

Tazer
GEMFA

Watt
Bonfiglioli

Bonfiglioli

HYDAC

170
180

1. SET

190 D
200 D

060301068

B6211170103
VPR/3/ET/VMP 34 V (3/4)

Yollu Basn Ayarl Ksma Valfi

11

Oleostar

VBSO-DE-VF-30-VSDI-FM

Hidromotor Fren Blou

12

REXROTH

Kontrol Blou

10

REXROTH

H012075

Blok Gvdesi

10.1

REXROTH

Orifis 0.6mm

10.2

REXROTH

210 R
220 R

R AXIS CONTROL SET

R EKSEN KONTROL SET

230 R
240 D

R900549534

4WE 6 HA6X/EG24N9K4

Yn Denetim Valfi NG6

10.3

REXROTH

250 D

R900470295

DB20K1-1X/350XY

Basn Emniyet Valfi

10.4

REXROTH

260 D

R900912742

4WE10H73-3X/CG24N9K4/A12

Yn Denetim Valfi NG10

10.5

REXROTH

MINIMES RAKOR 1/4

10.6

HIDROTEK

Ara Plaka

10.7

REXROTH

270 D
280 R
280

H011444

290

2. SET

B6111170102

X,Y,Z AXIS CONTROL SET

X,Y,Z EKSEN KONTROL SET
Kontrol Blou

20

REXROTH

H011373

Blok Gv.

20.1

REXROTH

300 R
310 R
320 D

R900564564

ZDBK6VP2-1X/210V

Basn Emniyet Valfi

20.2

REXROTH

330 D

R900549534

4WE 6 HA6X/EG24N9K4

Yn Denetim Valfi NG6

20.3

REXROTH

340 D

R900561288

4WE 6 J6X/NG24N9K4

Yn Denetim Valfi NG6

20.4

REXROTH

H011375

Mod NG 6 A blok gv

20.5

REXROTH

VBSN - 08AA

Tekli Kar Denge Valfi NG-6

20.51

REXROTH

370 R

H011374

Mod NG 6 A blok gv

20.6

REXROTH

380 D

0TM104039920000 VMD1.070

Basn Emniyet Valfi NG6 A-T

20.61

REXROTH

Ksma Valfi NG6

20.7

REXROTH

MINIMES RAKOR 1/4

20.8

HIDROTEK

A05035101.00

HAT TP KZ KLTLEME VALF 3/8"

21

HBS

Kontrol Blou

30

REXROTH

H011417

Blok Gvdesi

30.1

REXROTH

350 R
360 D

390 D

045220035620000

R900564521

Z2FSK6-2-1X/2QV

400 D
410 D
420
430 R
440 R
450 D

R900564564

ZDBK6VP2-1X/210V

Basn Emniyet Valfi

30.2

REXROTH

460 D

R900549534

4WE 6 HA6X/EG24N9K4

Yn Denetim Valfi NG6

30.3

REXROTH

470 D

R900561288

4WE 6 J6X/NG24N9K4

Yn Denetim Valfi NG6

30.4

REXROTH

H011375

Mod NG 6 A blok gv

30.5

REXROTH

VBSN - 08AA

Tekli Kar Denge Valfi NG-6

30.51

REXROTH

H011604

(DBDH uyumlu Mod NG 6 A blok gv)

30.6

REXROTH

VBSN - 08AA

Tekli Kar Denge Valfi NG-6

30.61

REXROTH

MINIMES RAKOR 1/4

30.7

HIDROTEK

480 R
490 D

045220035620000

500 R
510 D

045220035620000

520 D
530
540 R
550 R
560 D

R900424201

Kontrol Blou

31

REXROTH

H011446

Blok Gv.

31.1

REXROTH

DBDH6K1X/315

Basn Emniyet Valfi

31.2

REXROTH

MANOMETRE GLS. ARKA CIKIS CAP63x250 FLANSLI

32

PAKKENS

570 D
580
590

3. SET

B5111170105

OPSYONEL YAN DAYAMA BLOK SET

OPTIONAL SIDE SUPPORTS BLOCK SET
Kontrol Blou / Control Block

28

REXROTH

H011371

Blok Gvdesi / Manifold Body

28.0

REXROTH

600 R
610 R
620 R

R900561288

4WE 6 J6X/NG24N9K4

Yn Denetim Valfi NG6 / Directional Control Valve NG6

28.1

REXROTH

630 R

R900564519

Z2SRK6-1-1X/V

kiz Kilitleme Valfi NG6 / Double Throttle Check Valve NG6

28.2

REXROTH

640 R

R900564521

Z2FSK6-2-1X/2QV

Mod. NG 6 Ksma Valfi / Double Throttle Check Valve NG6

28.3

REXROTH

B5111170106

OPSYONEL DKEY DAYAMA BLOK SET

OPTIONAL VERTICAL SUPPORTS BLOCK SET
Kontrol Blou

50

REXROTH

H011370

Blok Gvdesi

50.1

REXROTH

650
660

4. SET

670 R
680 R
690 R

R900561288

4WE 6 J6X/NG24N9K4

Yn Denetim Valfi NG6 ( OPS.)

50.2

REXROTH

700 R

R900564521

Z2FSK6-2-1X/2QV

Ksma Valfi

50.3

REXROTH

SV-10GA

Hat Tipi Tekli Kilitleme Valfi

51

Dexter

710

ROLL
BENDING

MAKNA BLGLER / MACHINE DATA

PSI

Bkm Kapasitesi
Bending Capacities

N/mm

n Bkm Kapasitesi
Pre-Bending Capacities

100.076

Bkm Kapasitesi
Bending Capacities

690

n Bkm Kapasitesi
Pre-Bending Capacities

MANUAL ENTRY

Bkm Kapasitesi
Bending Capacities

PSI

n Bkm Kapasitesi
Pre-Bending Capacities

65.267

Bkm Kapasitesi
Bending Capacities

450
N/mm

410
20% Width

n Bkm Kapasitesi
Pre-Bending Capacities

PSI

CLASS-4
MATERIAL
Max Yield Strength

615
30% Width

Bkm Kapasitesi
Bending Capacities

N/mm

820
40% Width

n Bkm Kapasitesi
Pre-Bending Capacities

51.488

1025
50% Width

Bkm Kapasitesi
Bending Capacities

355

60% Width

n Bkm Kapasitesi
Pre-Bending Capacities

PSI

CLASS-3
MATERIAL
Max Yield Strength

70% Width

Bkm Kapasitesi
Bending Capacities

34.809

CALCULATOR
v1,2
1435
1230

n Bkm Kapasitesi
Pre-Bending Capacities

240
N/mm

1640
80% Width

Bkm Kapasitesi
Bending Capacities

PSI

CLASS-2
MATERIAL
Max Yield Strength

1845
90% Width
n Bkm Kapasitesi
Pre-Bending Capacities

29.733

12,8 max S

Bkm Kapasitesi
Bending Capacities

205
N/mm

2050
100% Width

9,6 max s

n Bkm Kapasitesi
Pre-Bending Capacities

CLASS-1
MATERIAL
Max Yield Strength

2050
6
8
200

ap
Inside Diameter

Malzeme Cinsi
Material Types

BKME BOYU (mm)

BENDING LENGHT (mm)
N BKM KAPASTES (mm)
PREBENDING CAPACITY (mm)
BKM KAPASTES (mm)
BENDING CAPACITY (mm)
ST TOP API (mm)
TOP ROLL DIAMETER (mm)
Sac Genilii
W (mm)
Plate Width

D (mm)
220
260
300
400
600
800
1000
2000
220
260
300
400
600
800
1000
2000
220
260
300
400
600
800
1000
2000
220
260
300
400
600
800
1000
2000
220
260
300
400
600
800
1000
2000

s (mm)
4,0
5,0
5,3
6,2
6,5
6,7
6,9
7,3
3,7
4,6
4,9
5,7
6,0
6,2
6,4
6,8
3,1
3,8
4,0
4,7
4,9
5,1
5,2
5,6
2,7
3,4
3,6
4,2
4,4
4,5
4,6
4,9
2,2
2,7
2,9
3,4
3,5
3,6
3,8
4,0

S (mm)
5,4
6,7
7,1
8,2
8,7
8,9
9,2
9,7
5,0
6,2
6,6
7,6
8,0
8,2
8,5
9,0
4,1
5,1
5,4
6,2
6,6
6,8
7,0
7,4
3,6
4,5
4,8
5,6
5,8
6,0
6,2
6,6
2,9
3,6
3,9
4,5
4,7
4,9
5,0
5,3

s (mm)
4,2
5,3
5,6
6,5
6,8
7,0
7,3
7,7
3,9
4,9
5,2
6,0
6,3
6,5
6,7
7,1
3,2
4,0
4,3
4,9
5,2
5,4
5,5
5,9
2,9
3,6
3,8
4,4
4,6
4,8
4,9
5,2
2,3
2,9
3,1
3,5
3,7
3,8
4,0
4,2

S (mm)
5,7
7,0
7,5
8,7
9,1
9,4
9,7
10,3
5,2
6,5
6,9
8,0
8,4
8,7
8,9
9,5
4,3
5,3
5,7
6,6
6,9
7,1
7,3
7,8
3,8
4,7
5,0
5,9
6,2
6,3
6,5
6,9
3,1
3,8
4,1
4,7
5,0
5,1
5,3
5,6

s (mm)
4,5
5,6
6,0
6,9
7,3
7,5
7,7
8,2
4,2
5,2
5,5
6,4
6,7
6,9
7,1
7,5
3,4
4,2
4,5
5,2
5,5
5,7
5,8
6,2
3,0
3,8
4,0
4,7
4,9
5,0
5,2
5,5
2,5
3,0
3,2
3,8
4,0
4,1
4,2
4,5

S (mm)
6,0
7,5
7,9
9,2
9,7
10,0
10,3
10,9
5,5
6,9
7,3
8,5
8,9
9,2
9,5
10,1
4,6
5,7
6,0
7,0
7,4
7,6
7,8
8,3
4,0
5,0
5,4
6,2
6,5
6,7
6,9
7,3
3,3
4,1
4,3
5,0
5,3
5,4
5,6
5,9

s (mm)
4,8
6,0
6,4
7,4
7,8
8,0
8,2
8,7
4,4
5,5
5,9
6,8
7,2
7,4
7,6
8,1
3,7
4,5
4,8
5,6
5,9
6,1
6,3
6,6
3,2
4,0
4,3
5,0
5,2
5,4
5,6
5,9
2,6
3,3
3,5
4,0
4,2
4,4
4,5
4,8

S (mm)
6,4
8,0
8,5
9,8
10,3
10,7
11,0
11,6
5,9
7,4
7,8
9,1
9,6
9,8
10,1
10,8
4,9
6,1
6,4
7,5
7,9
8,1
8,3
8,8
4,3
5,4
5,7
6,6
7,0
7,2
7,4
7,9
3,5
4,3
4,6
5,4
5,6
5,8
6,0
6,3

s (mm)
5,2
6,5
6,9
8,0
8,4
8,6
8,9
9,4
4,8
6,0
6,4
7,4
7,7
8,0
8,2
8,7
3,9
4,9
5,2
6,1
6,4
6,6
6,8
7,2
3,5
4,4
4,6
5,4
5,7
5,8
6,0
6,4
2,8
3,5
3,7
4,3
4,6
4,7
4,8
5,1

S (mm)
6,9
8,6
9,2
10,6
11,2
11,5
11,8
12,6
6,4
8,0
8,5
9,8
10,3
10,6
10,9
11,6
5,3
6,5
7,0
8,1
8,5
8,7
9,0
9,6
4,7
5,8
6,2
7,2
7,5
7,8
8,0
8,5
3,8
4,7
5,0
5,8
6,1
6,3
6,5
6,9

s (mm)
5,7
7,1
7,5
8,7
9,2
9,5
9,7
10,3
5,3
6,5
7,0
8,1
8,5
8,7
9,0
9,5
4,3
5,4
5,7
6,6
7,0
7,2
7,4
7,8
3,8
4,8
5,1
5,9
6,2
6,4
6,6
7,0
3,1
3,9
4,1
4,8
5,0
5,2
5,3
5,6

S (mm)
7,6
9,4
10,0
11,6
12,2
12,6
13,0
13,8
7,0
8,7
9,3
10,7
11,3
11,7
12,0
12,7
5,8
7,2
7,6
8,8
9,3
9,6
9,9
10,5
5,1
6,4
6,8
7,8
8,3
8,5
8,8
9,3
4,1
5,1
5,5
6,3
6,7
6,9
7,1
7,5

s (mm)
6,4
7,9
8,4
9,8
10,3
10,6
10,9
11,5
5,9
7,3
7,8
9,0
9,5
9,8
10,1
10,7
4,8
6,0
6,4
7,4
7,8
8,0
8,3
8,8
4,3
5,3
5,7
6,6
6,9
7,1
7,3
7,8
3,5
4,3
4,6
5,3
5,6
5,8
5,9
6,3

S (mm)
8,5
10,5
11,2
13,0
13,7
14,1
14,5
15,4
7,8
9,7
10,4
12,0
12,6
13,0
13,4
14,2
6,4
8,0
8,5
9,9
10,4
10,7
11,0
11,7
5,7
7,1
7,6
8,8
9,2
9,5
9,8
10,4
4,6
5,7
6,1
7,1
7,5
7,7
7,9
8,4

s (mm)
7,3
9,1
9,7
11,3
11,9
12,2
12,6
13,3
6,8
8,4
9,0
10,4
11,0
11,3
11,6
12,3
5,6
6,9
7,4
8,6
9,0
9,3
9,5
10,1
5,0
6,2
6,6
7,6
8,0
8,2
8,5
9,0
4,0
5,0
5,3
6,1
6,5
6,7
6,8
7,3

S (mm)
9,8
12,2
13,0
15,0
15,8
16,3
16,8
17,8
9,1
11,2
12,0
13,9
14,6
15,0
15,5
16,4
7,4
9,2
9,8
11,4
12,0
12,4
12,7
13,5
6,6
8,2
8,7
10,1
10,7
11,0
11,3
12,0
5,3
6,6
7,1
8,2
8,6
8,9
9,1
9,7

s (mm)
9,0
11,2
11,9
13,8
14,5
15,0
15,4
16,3
8,3
10,3
11,0
12,7
13,4
13,8
14,2
15,1
6,8
8,5
9,0
10,5
11,0
11,4
11,7
12,4
6,1
7,5
8,0
9,3
9,8
10,1
10,4
11,0
4,9
6,1
6,5
7,5
7,9
8,1
8,4
8,9

S (mm)
12,0
14,9
15,9
18,4
19,4
19,9
20,5
21,8
11,1
13,8
14,7
17,0
17,9
18,4
19,0
20,1
9,1
11,3
12,1
14,0
14,7
15,1
15,6
16,5
8,1
10,1
10,7
12,4
13,1
13,5
13,8
14,7
6,5
8,1
8,7
10,0
10,6
10,9
11,2
11,9

Teknik veriler; Durmazlar Makina San. ve Ticaret A. tarafndan haber vermeksizin deitirilebilir. Firmamzn izni olmadan oaltlmas, yaynlanmas yasaktr.
Technical datas can be changed by DURMAZLAR MAK.SAN.TIC.A.S. without notice . Reproducing and releasing without getting permission from DURMAZLAR MAK.SAN.TIC.A.S. are prohibited.

Designed By Atakan NERMINER

Digital
Position
Controller

EPM-3712
Digital Position Controller
- Operation at Adjustable and Easy
Selectable 3 Different Set Values
- Economic
- Easy to Use
- 3 Digits Display
- Potentiometer Input
- Operation at Adjustable and Easy
Selectable 3 Different Set Values
- Set Values Boundaries
- 2 Relay Output

Electrical Wiring

c Y CAT II

EPM - 3712
HIGH
LOW
OUTPUT
OUTPUT
5A@250VV 5A@250VV

NC

NC

6
L

Low
High
Output Output
Relay Relay

9 10 11 12

24VV
24VZ

1-10 kohm
Potentiometer
Input

SPECIFICATIONS
INPUT
Potentiometer : 1-10 kohm
CONTROL
Control Form : ON/OFF
ON/OFF hysteresis : It can be configured by the user
OUTPUTS
Control Output :
High Output Relay(5A@250VV at resistive load, C+NC),
Low Output Relay(5A@250VV at resistive load, C+NC)
DISPLAY
Process Display :
EPM-3712 : 14 mm Red 3 digits LED Display
LED Indicators :
S1(Green), S2(Green), S3(Green), HO(Red), LO(Red)
POWER SUPPLY
Supply Voltage :
24 V V ( -%15, +%10 ) 50/60 Hz -1.5 VA
24 V Z ( -%15, +%10 ) - 1.5 VA
ENVIRONMENTAL RATINGS and PHYSICAL
SPECIFICATIONS
Operating Temperature : 0...50C
Humidty : 0-90%RH (none condensing)
Protection Class : IP65 at front, IP20 at rear
Weight :
EPM-3712 : 100 gr
Dimension :
EPM-3712 : 77 x 35 mm, Depth : 62.5 mm
Panel Cut-Out :
EPM-3712 : 71 x 29 mm

Introduction Brochure. ENG EPM 3712 01 V00 02/07

Set Values Changing Mode

Front Panel
Led Indication of SET3 Value Active
Led Indication of SET2 Value Active
Led Indication of
SET1 Value Active
It is used to
EPM - 3712
increase the
value and select
working
S3
set value
S2

Led Indication of
High Output
Relay is Active

HO

Position
Value
Display

S1

Main Operation Screen

S3
S2
S1

SET

S3
S2
S1

SET

LO

SET

SET1 Value
HO
S3
S2
S1

SET

LO

S3
S2
S1

SET

LO

S2
S1

Parameter Screen

SET

S3

SET

LO

Press
button for 10
seconds. Device enters
programming mode
when all leds light off.

HO
S3
S2
S1

SET

LO

Press
button
for accessing
parameter value

HO
S3
S2
S1

SET

Press
button
for entering
password.

S3
S2

S3
S2
S1

SET

LO

LO

Press
and
button for changing
parameter value

HO
S3
S2
S1

SET

LO

Enter the Programming

mode entering
password with
and
button

Password Value

S3
S2
S1

SET

LO

Press SET button

for saving parameter
value

Parameter Screen
S3
S2
S1

SET

LO

Press
button
for accessing to
parameter

HO
S3
S2
S1

SET

LO

Parameter Screen
HO
S3
S2
S1

SET

LO

Take system or
potentiometer to
high position and
press
button

Press
button
for accessing
parameter value

Hysteresis Value
HO
S3
S2
S1

SET

LO

Press
and
button for changing
parameter value

Hysteresis Value

Scale High Limit

Saving Screen

HO
S3

HO

SET

S3
S2
S1

SET

LO

Press
button
for saving high
position

S3
S2
S1

HO

SET

HO

SET2 Value
HO

LO

Decimal Point
Position Value

Password Value

SET

LO

Decimal Point
Position Value
HO

S2
S1

SET

LO

Press SET button

for saving parameter
value

Press SET button

for saving SET-1
parameter value and
access to SET-2
parameter

HO
S3
S2
S1

SET

LO

Take system or
potentiometer to
low position and
press
button

Scale Low Limit

Saving Screen

HO
S3
S2
S1

SET

LO

Programming Mode
Password Value
HO
S3

HO
S3
S2
S1

SET

LO

Press SET button

for saving low
position

S2
S1

SET

LO

Programming Mode
Password Value
HO

Parameter Screen

S3
S2

HO
S3
S2
S1

SET

LO

Press
button
for accessing
parameter value

Press
button
for accessing
parameter value

S1

SET

LO

Press
and
button for changing
parameter value
Press SET button
for saving parameter
value and turn to the
main operation
screen

HO

Scale Value

S3

HO
S3
S2
S1

SET

LO

Scale Value

S2
S1

SET

LO

Main Operation Screen

S3
S2

S1

SET

LO

Press SET button

for saving SET-3
parameter value and
turn to the main
operation screen

HO
S3
S2
S1

SET

LO

HO
S3
S2
S1

SET

LO

Main Operation Screen

SET

Press
and
button for changing
SET-2 parameter
value
Press SET button
for saving SET-2
parameter value and
access to SET-3
parameter

Selection of Working Set Value

Working set value can be changed with
and
button in main
operation screen. S1, S2, S3 leds that are on front panel indicates
that selected set value.
Note : Parameters can be observed by pressing
button on
screen without entering to the programming mode
password. But parameters can not be changed.
SET

Ordering Informaton
A BC D

FG HI

V W

01 00

EPM-3712 (77x35 DIN Size)

A Supply Voltage
2 24V V ( - %15, + %10 ) 50/60Hz
BC Input Type
42 0.....5VZ

SET

LO

24VZ( - %15, + %10 )

Scale
0

999

E Output-1
1 Relay Output (5A@250V V at resistive load, C + NC )

Parameters
System High Position
System Low Position
Scale Value Parameter
Scale value defined with this parameter.
It can be adjusted from 0 to 999.
Decimal Point Position Parameter
Decimal point position is determined with this parameter.
Hyteresis Value Parameter
When the position value become equal to the
(set- hsyteresis) value, high output relay becomes active.
It can be adjusted from 0 to 999.
Programming Mode Accessing Password Parameter
Password for entering to the programming mode is
defined with this parameter. t can be adjusted from 0 to
999. f it is 0, programming mode accessed without
entering password.

Emko Elektronik San. ve Tic. A.S.

FG Output-2
01 Relay Output (5A@250V V at resistive load, C + NC )

Press SET button

for saving parameter
value

HO

S1

Press
and
button for changing
parameter value

S3
S2

Press
button
for accessing
SET-2 parameter
value

Parameter Screen
Parameter Screen

Press
and
button for changing
SET-3 parameter
value

HO

SET2 Value
HO

S1

Password Screen

Press
and
button for changing
SET-1 parameter
value

SET2 Screen
HO

Main Operation Screen

SET

SET3 Value

LO

Entering to Programming Mode and Changing Parameters

HO

Press
button
for accessing
SET-1 parameter
value

SET1 Value
S2

It is used to decrease the value

and select working set value

S1

SET1 Screen
HO

S1

Position Controller

S3
S2

SET3 Value

S3

It is used to enter
to SET Values
Changing and
Calibration mode
and used as OK
button

Press
button
for accessing
SET-3 parameter
value

HO

LO

HO

SET

Press SET button

for accessing
SET-1 parameter

LO

LO

Led Indication of
Low Output
Relay is Active

SET3 Screen

HO

DOSAB Karanfil Sok. No:6 TR 16369 Bursa/TURKIYE Phone: +90 224 2611900 Fax: +90 224 2611912
www.emkoelektronik.com.tr emko@emkoelektronik.com.tr

up to size 381
up to PN 0.5 bar
up to T = 80 C

E 5.050.11/05.04

Fluid Level Gauge

Fluid Level Sensor
Temperature Switch
FSA / FSK / TSE

1.
1.1.

DESCRIPTION
GENERAL
HYDAC fluid level gauges FSA,
fluid level sensors FSK and
temperature switches TSE are
units which serve to monitor and
control the level of operating fluid.
The flexible product range means
that many combinations are
possible:
FSA: five sizes.
Visual thermometer with
C and F scale.
Temperature gauge which records
the temperature of the operating
fluid in the tank; display in C.
Dual scale in C and F is
available on request.
Simple, standardised mounting
conditions (FSA/K).
FSK: four sizes.
Switching contact can be either
type O (opens when fluid is at low
level) or type C (closes when
fluid is at low level) or type W
(dual switching unit)
Temperature gauge which records
the temperature of the operating
fluid in the tank; display in C.
Dual scale in C and F is
available on request.
Simple, standardised mounting
conditions (FSA/K).
TSE: three nominal temperatures
possible: 60 C, 70 C and 80 C.
Can be easily fitted into the FSA
and FSK.
Simple, standardised mounting
conditions (FSA/K).
Non-corroding surfaces.

1.2.

FUNCTION OF THE FSA

By using a HYDAC FSA, the fluid
level can be easily seen on the
outside of the tank. The fluid
enters the unit via the lower
connection bore and is clearly
visible in the tube. Selection of
the correct size allows the
respective level of the fluid to be
monitored.
FUNCTION OF THE FSK
By using a HYDAC FSK, the fluid
level is monitored via an electrical
switching signal. This switching
signal can be used as an warning
message or to regulate the fluid
level. The fluid enters the unit via
the lower connection bore and
pushes up a float in the tube.
The float now shows the level of
the fluid in the tank. If the level of
fluid drops again, the float
activates a switching contact.
On type C the circuit is then
closed and on type O the circuit
is then open.
The special dual switching model
(type W) offers two possibilities.
It can either be used to close on
contact or to open on contact.
FUNCTION OF THE TSE
The HYDAC TSE is a very useful
additional option to the FSA and
FSK products. However, it also
has a useful application as a
separate build-on unit on
systems.
The temperature sensor of the
TSE, when fitted, is surrounded
by operating fluid. When the
nominal temperature is reached,
a contact opens and the circuit is
broken.
This switching process can be
used either as a warning
message or to monitor the
temperature.
When the temperature of the fluid
drops by approx. 25 K, the circuit
closes again.

1.3.

1.4.

APPLICATION
HYDAC fluid level gauges FSA,
fluid level sensors FSK and
temperature switches TSE are
used to monitor and control levels
of operating fluid.
Areas of application are
for example:
Machine tools, system
engineering, hydraulic oil,
lubricating oil and cutting oil tanks
as well as gearboxes.
NOTES
The upper viscosity limit is
2,000 mm/s.
It is not possible to combine a
temperature switch TSE with an
FT temperature gauge.
To ensure correct functioning,
pressure, viscosity and
temperature specifications must
be observed.
FSA/FSK
Not suitable for use with glycol or
fluids containing glycol.
FSK
Depending on the fluid level of the
tank the following switching logic
applies.

Tank fluid level

(opens on
contact)

Tank fluid level

(closes on
contact)

E 5.050.11/05.04

In the FSK type O the switching

contact opens when the fluid level
drops below the switching level.
Correspondingly, in the FSK type
C, the switching contact closes
when the fluid level drops below
the switching level.

2.

TECHNICAL
SPECIFICATIONS

2.1.

GENERAL

2.1.2 Model code for FSA

(also order example)
FSA - 076 - 2 . X / FT200 / 12

2.1.1 Designation and symbol

Fluid level gauge
Fluid level gauge FSA

Size
centre distance of bolts
076
127
176
254
381
Material of seals
2
= Viton (FKM)
1
= Perbunan (NBR)
Series
(determined by manufacturer)

Fluid level sensor FSK

O - N/C contact

Additional thermometer function

= no additional function
T
= thermometer in display tube
FT 200 = temperature gauge 200 mm
FT 300 = temperature gauge 300 mm
TSE 60 = temperature switch nominal temperature 60 C
TSE 70 = temperature switch nominal temperature 70 C
TSE 80 = temperature switch nominal temperature 80 C
Mounting
Banjo bolt thread
M 12 (standard)
M 10 (not on TSE)

Model code for FSK

(also order example)
FSK - 127 - 2 . X / O / FT200 / 12 / ...
C - N/O contact

Fluid level sensor

Size
centre distance of bolts
127
176
254
381

Temperature switch TSE

Material of seals
2 = Viton (FKM)
Series
(determined by manufacturer)
Switching function
O
= opens at the switching level
C
= closes at the switching level
W = opens or closes at the switching level
(Hirschmann plug = standard)
Additional thermometer function

= no additional function
FT 200 = temperature gauge 200 mm
FT 300 = temperature gauge 300 mm
TSE 60 = temperature switch nominal temperature 60 C
TSE 70 = temperature switch nominal temperature 70 C
TSE 80 = temperature switch nominal temperature 80 C
Mounting
Banjo bolt thread
M 12 (standard)
M 10 (not on TSE)
Plug
No details = 3 pole MPM (standard)
Z4
= 4 pole Hirschmann
SEW
= 4 pole M12x1 (sensor technology plug)

E 5.050.11/05.04

W - N/O or
N/C contact

Model code for TSE

(also order example)
TSE - 70 / X / 12
Temperature switch
TSE
temperature switch (for FSA)
TSE-L temperature switch long (for FSK)
Nominal temperature
60 C
70 C
80 C
Series
(determined by manufacturer)
Banjo bolt thread
M 12

E 5.050.11/05.04

2.1.3 Standard models

Type

FSA - 076 - 1.X/-/12

FSA - 076 - 2.X/-/12
FSA - 127 - 1.X/-/12
FSA - 127 - 2.X/-/12
FSA - 176 - 1.X/-/12
FSA - 176 - 2.X/-/12
FSA - 254 - 1.X/-/12
FSA - 254 - 2.X/-/12
FSA - 381 - 1.X/-/12
FSA - 381 - 2.X/-/12

Size
centre distance of bolts
76
76
127
127
176
176
254
254
381
381

TSE - 60 /X/12
TSE - 70 /X/12
TSE - 80 /X/12

FSK - 127 - 2.X/O/-/12

FSK - 127 - 2.X/C/-/12
FSK - 127 - 2.X/W/-/12/Z4
FSK - 127 - 2.X/O/-/12/SEW
FSK - 176 - 2.X/O/-/12
FSK - 176 - 2.X/C/-/12
FSK - 176 - 2.X/W/-/12/Z4
FSK - 254 - 2.X/O/-/12
FSK - 254 - 2.X/C/-/12
FSK - 254 - 2.X/W/-/12/Z4
FSK - 381 - 2.X/O/-/12
FSK - 381 - 2.X/C/-/12
FSK - 381 - 2.X/W/-/12/Z4

Order no. =
stock no.
700 000
700 002
700 036
700 038
700 113
700 137
700 072
700 074
700 095
700 160

Weight
[kg]
0.17
0.17
0.19
0.19
0.22
0.22
0.24
0.24
0.29
0.29

703 724
703 714
551 481

0.11
0.11
0.11

127
127
127
127
176
176
176
254
254
254
381
381
381

3 070 285
3 112 276
3 112 298
3 136 130
3 112 231
3 112 299
3 112 301
3 112 302
3 112 303
3 112 305
3 112 306
3 112 307
3 112 309

0.21
0.21
0.21
0.21
0.23
0.23
0.23
0.26
0.26
0.26
0.30
0.30
0.30

TSE-L - 60 /X/12
TSE-L - 70 /X/12
TSE-L - 80 /X/12

3 148 887
3 148 886
3 148 885

0.13
0.13
0.13

FT 200 0 - 100 C / M12

FT 300 0 - 100 C / M12

200
300

700 154
700 155

0.03
0.04

2.1.4 Type of construction

The units are designed to be
mounted directly on to the
operating fluid tank.
2.1.5 Type of connection
FSA / FSK
The unit is mounted using two
banjo bolts. The connection
bores can either be threaded
holes or clearance holes
( 13, 11).
TSE
The temperature switch can be
fitted to the FSA / FSK in place
of the lower banjo bolt.
2.1.6 Mounting position
FSA vertically
on the tank wall
FSK vertically
on the tank wall
(connection plug at
the bottom of the tank)
TSE instead of
lower banjo bolt
M12 (FSA)
TSE-L instead of
lower banjo bolt
M12 (FSK)
2.1.7 Weight
(See table 2.1.3)
2.1.8 Flow direction
Optional
2.1.9 Ambient temperature
- 20 C to + 80 C
2.1.10 Materials
FSA / FSK
End caps and tube in high quality
synthetic material
Housing in aluminium
Soft seals in Viton (FKM) or
Perbunan (NBR)
Bolts, nuts and washers in steel
(plated)
Plug connections in high quality
synthetic material (FSK)
TSE / TSE-L
Housing with temperature sensor,
washer and nut in steel
(zinc-plated)
Plug connections in high quality
synthetic material