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Geothermal Central System

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The following article was published in ASHRAE Journal, August 2007.

Copyright 2007 American Society of Heating, Refrigerating and


Air-Conditioning Engineers, Inc. It is presented for educational purposes only. This article may not be copied and/or distributed electronically
or in paper form without permission of ASHRAE.

Geothermal
Central System
By Thomas H. Durkin, P.E., Member ASHRAE; and Keith E. Cecil, P.E., Member ASHRAE

he next generation of geothermal systems for school buildings two-pipe or a four-pipe building system.
is a recent synthesis of three technologies that separately

have proven to be effective: geothermal (earth-coupled) heating


and cooling; dedicated heat recovery chillers; and the modern
two-pipe HVAC system.
From two-pipe HVAC, comes economy
and simplicity for school designs, and
the proven ability to heat large buildings
with low-temperature water (see sidebar
on Modern Two-Pipe System). From
dedicated heat recovery chillers comes a
proven machine that can be programmed
to simultaneously produce 44F (7C)
cooling water and 130F (54C) heating
water. And, from geothermal, comes an
efficient heating and cooling source. The
geothermal systems discussed in this
article are closed systems, circulating an
engineered heat transfer solution.
42

ASHRAE Journal

Another Heat Pump Article?

Rather than multiple distributed compressorized units throughout a building


(conventional geothermal heat pumps),
this concept has a single unit located in a
central mechanical room. The heart of the
system is a heat recovery chiller/heater,
or Geo-H/C. It is a single unit (multiple
refrigeration circuits provide redundancy)
that will heat the building in the winter,
cool it in the summer, do both in the
spring and fall, and preheat the domestic
hot water if demand is high enough.1
Geo-H/C can be connected to either a
ashrae.org

All of the air-side equipment would be


standard air handlers, unit ventilators or
fan coils. This configuration can operate
air-side economizers, and it can use the
well water to cool the building directly
when the ground temperature and indoor
humidity allow, thus giving two sources
of free cooling. When outside temperatures are cool, air-side economizers on
AHUs and unit ventilators provide cooling without any compressors running;
and when the well return temperature is
cool enough, the sensible cooling mode
provides air conditioning, again without
compressors operating. Economizer
availability in this scheme is seen as a
significant efficiency benefit (see sidebar
on Economizers in Schools).
About the Authors
Thomas H. Durkin, P.E.; and Keith E. Cecil, P.E.,
are partners at Durkin & Villalta Partners Engineering in Indianapolis.

August 2007

Modern Two-Pipe System

Figures 2 and 3 show the three water-flow arrangements for


each building system. These schemes have two-position, threeway valves to reverse the water flow from heating to cooling,
and two-way, two-position valves that open for water-side
economizer (sensible cooling) operation. Figure 4 shows at
least four months of the year when the well field temperature
is below 60F (16C), which would be suitable for sensible
cooling, if the outside air dew point is low enough to avoid
elevated space relative humidity.

10,000

Heat Gain/Loss (Btu/h)

Traditional (old) two-pipe designs were characterized by


comfort complaints due primarily to the seasonal changeover
from heating to cooling in the spring and back to heating in
the fall. A modern two-pipe system can change over daily
in as little as 15 minutes. Modern two-pipe systems are a
good fit in spaces that have high internal heat gain, such as
schools, so that air-side economizer operation can accommodate the need for concurrent heating and cooling. The
E-Source pamphlet5 contains detailed information about
design and operation. At least 170 modern two-pipe schools
are operating in the Midwest.

5,000
0
45

40

35

34

33

32

31

30

25

5,000
10,000
15,000

Outdoor Air Temperature F

Figure 1: Typical classroom winter heat gain/loss.

Economizers in Schools
Figure 1 shows the load in a classroom at various outside air
temperatures, indicating that there is a break point at 32F
(0C), above which the room will be heat positive. If one
were to say that 55F (13C) were the economizer setpoint
(above which mechanical cooling would run) then all the bin
hours between 55 and 32 would be economizer hours lost
in a decoupled makeup air scheme. Indianapolis bin data puts
this number at 3,500 hours per year, although only about 800
of them occur when school is in session.

Incremental Equipment Efficiencies

Table 1 shows one manufacturers performance data for


a 50 ton (176 kW) scroll compressor Geo-H/C operating at
various temperatures available from the geothermal well field.
In the heating mode, the unit typically operates to maintain a
hot water reset schedule (condenser leaving water temperature
[LWT]) from 90F (32C) LWT at 60F (16C) outside air

Valve 5 M

Building
Valve 4

Valve 3
M

Evap.

Valve 5 M

Building

Valve 3

Building
Pump(s)On

Valve 4

Evap.

Geo-H/C

Building

Valve 5 M
Valve 3

Building
Pump(s)On

Valve 1

Valve 2

Well
Field

Evap.

Geo-H/C

Building
Pump(s)On

Geo-H/C

Cond.

Valve 2

Valve 1

Well
Field

Valve 4

Cond.

Cond.

Valve 1

temperature (OAT) up to 130F (54C) LWT at 10F (12C)


OAT and colder. The heating COP in the chart is calculated at
120F (49C) LWT. In the cooling mode, the Geo-H/C operates
to maintain an evaporator LWT of 44F (7C).
In central Indiana, initial well field temperatures are in the
mid- to upper-50s (F), which will rise about 10F (5.6C) over

Bore Field Pump(s)On

Well
Field

Valve 2
M

Bore Field Pump(s)On

Bore Field Pump(s)Off


Sensible Cooling
Geo-H/COff

Cooling
Geo-H/CEvap. Control

Heating
Geo-H/CCond. Control

Figure 2: Two-pipe Geo-H/C piping arrangements.


August 2007

ASHRAE Journal

43

Bldg. Chilled Water

Bldg. Hot Water

Hot Water
PumpAvailable
M Valve 4
M

Valve 3
From Bore Field
Evap.

Valve 2

To Bore Field

Cond.

Valve 1

Chiller

Boiler 1
Bldg. Chilled Water

(Supplemental)

Geo-H/C

Bore Field
Pump(s)Off
(Supplemental)

Sensible Cooling
Geo-H/COff
Available Boiler Reheat

Chilled Water PumpOn

Bldg. Hot Water

Chilled Water PumpOn

Hot Water
PumpAvailable
M Valve 4
M

Valve 3
From Bore Field
Evap.

Cond.

Valve 1
Bore Field
Pump(s)On

Valve 2

To Bore Field

Chiller

Boiler

(Supplemental)

Geo-H/C

(Supplemental)

Cooling
Geo-H/COn
Available Reheat

the course of a cooling season. The power requirements


in this chart are for the Geo-H/C only and do not include an adjustment for pump power or fan power.
The Geo-H/C COP should be translated into a total
system COP for an accurate comparison of one system
versus another. This example is for wintertime heating
with a unit ventilator air-distribution system from a
nominal 50 ton (176 kW) Geo-H/C module. Geo-H/C
is at 40F/34F (4.4C/1C) evaporator temperatures.
The pump motors are all premium efficiency with
speed drives, so the net effect is 87%.2
Geo-H/C: 46.8 kW in, 594.7 MBH out, heating
COP = 3.72;
Well field (evaporator) pump at 145 gpm (9 L/s)
and 80 ft (24 m) total dynamic head: 3.905 hp at
87% motor/drive efficiency, 3.34 kW;
Building (condenser) pump at 119 gpm (8 L/s)
and 80 ft (24 m) total dynamic head: 3.23 hp at
87% motor/drive efficiency, 2.76 kW;
Unit ventilator fans: 15 at 0.3 hp each, 3.35 kW;
Total system kW = 56.25 in and 594.7 MBH out;
and
Total system COP = 3.09.
Table 2 restates the Geo-H/C heating efficiency in
dollars for various average electric rates. This can be
compared to boiler efficiencies and the cost of other
fuel sources. A past ASHRAE Journal article3 places
the effective cost per therm of heat at $1.80 from a
conventional boiler and $1.32 from a condensing
boiler, low-temperature heat system. This is based on
a burner-tip price of $1.20 per therm of natural gas.
Other fuel sources, such as propane and fuel oil, will
be significantly higher. These numbers do not include
pump or fan power required for distribution of heat.
Payback Calculation

44

ASHRAE Journal

Bldg. Chilled Water

Bldg. Hot Water

Chilled Water PumpOff

Hot Water PumpOn


M

Valve 4
M

Valve 3
From Bore Field
Evap.

Cond.

Valve 1
Bore Field
Pump(s)On

To Bore Field
Valve 2

Chiller

Boiler

(Supplemental)

Geo-H/C

(Supplemental)

Heating
Geo-H/COn
Cooling Off

Commercial Heating and Cooling Loads Component Analysis4 lists average consumption of gas and
electric for several building types, by use. Looking at
this data for new schools, it shows an average use of
gas and electric according to Table 3.
At $1.20 per therm for gas and $0.10/kWh (0.36 MJ)
for electric, a 100,000 ft2 (9290 m2) school building in
Washington, D.C., costs $138,000 per year to operate,
or $1.38/ft2/year; heating is $45,720/year from a total
gas bill of $53,400; and cooling is $14,890/year from
a total electric bill of $84,600.
In most climate zones, the primary justification for a
geothermal system must be based on improvements in
heating efficiencies. A geo-cooling arrangement will
be operating at around a COP of 6.0 to 6.5 versus a
COP of about 4.1 (IPLV = 14.0 EER) for an air-cooled
chiller. This represents an efficiency gain of about 50%,
a significant improvement, but only 3.5% decrease in
total building energy (see Washington, D.C., data in

Figure 3: Four-pipe partial Geo-H/C arrangements.


ashrae.org

August 2007

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Temperature F

Table 3). In terms of the dollar


Well
Heating
Cooling
Cooling
Well Temperature
Electricity
savings, at $0.10/kWh (0.36
Temp.
COP
COP
kW/ton
per kWh
70F
60F
50F
40F
MJ), it only amounts to $7,445
80F
5.9
5.4
0.65
$0.07
$0.38
$0.43
$0.50
$0.57
2
per year for a 100,000 ft (9290
70F
5.3
6.1
0.58
$0.44 $0.50 $0.57 $0.65
$0.08
m2) building.
*
0.52*
60F
4.7
6.8
However, heating is a much
$0.09
$0.49 $0.56 $0.64 $0.73
50F
4.1
Free Cooling
0.00
larger piece of the total energy
$0.10
$0.55 $0.62 $0.71 $0.81
use and cost, and the potential
40F
3.7
Free Cooling
0.00
$0.12
$0.66 $0.75 $0.86 $0.98
improvement by going to a geo*Minimum condensing temperatures require head pressure
$0.15
$0.83 $0.93 $1.07 $1.22
control when well water temperatures are below 65F in the
thermal system would be dramatcooling mode. This will limit efficiency improvements below
(Does
not
include
pump
or fan power.)
ic. Per Table 2, at a 60F (16C)
that temperature.
well temperature and $0.10/kWh
Table 2: Cost per therm of Geo-H/C heat.
Table 1: Geo-H/C operating efficiency.
(0.36 MJ), the efficiency improvement versus a conventional
Total
Gas Used
Total
Elect. Used
Heating (% of
Cooling (% of
boiler system would be 65%,
Gas
For Heating Elect. For Cooling
Total Energy)
Total Energy)
saving about $29,718 per year
84.1
77.4
29.9
3.0
68%
2.6%
Minneapolis
in the Washington, D.C., school
62.4
55.8
28.5
3.5
61%
3.8%
Chicago
example. Improvement versus a
44.5
38.1
28.9
5.1
52%
7%
Washington
condensing boiler/low-tempera17.2
28.6
6.0
33%
11.5%
ture heat arrangement would be
Los Angeles 23.4
less, about 53% savings, worth
22.7
16.3
32.3
9.6
29.6%
17.5%
Houston
$24,232 per year.
2
Table 3: Energy consumption for schools, kBtu/ft /yr.
This adds up to a savings of
between $31,700 and $37,200 per year depending on the
80
baseline system to which geothermal is being compared.
The potential savings is balanced against the first cost pre75
mium for the geothermal design. The well field is going to
be a big expense. Rule-of-thumb cost for boreholes (wells)
70
in central Indiana is $5,000 per 400 ft (122 m) well (summer, 2006), with a capacity of 2 tons (7 kW) cooling and 20
65
MBH heating. (See sidebar Well Field Design. The capacity
and cost can be highly variable.) It costs approximately
60
$500,000 to install a geothermal system for a 100,000 ft2
2
(9290 m ) school to save $32,000 to $38,000 per year. This
55
equals a payback of 15.6 to 13.1 years. It does not consider
any differential equipment cost. Once those are considered
50
(i.e., not installing chillers and boilers, smaller mechanical
room, etc.), the payback may become more manageable, but
again, that depends on the system to which the geothermal
Figure 4: Borehole field return temperatures.
is being compared.
Obviously, the biggest variable in payback analyses is going ington was the self-contained, air-source heat pumpone per
to be the cost of natural gas in the future. During the winter of classroom. By 2005, the heat pumps were dying, O&M costs
2006 07, gas was generally available for around $1 per therm, were increasing, and poor indoor air quality was a concern.
versus the $1.20 used in the earlier calculations, and versus The options considered for system upgrade were:
the $1.40 per therm seen many places in 2005. The Energy 1. Direct replacement of the air-to-air heat pumps with the adInformation Administration (www.eia.doe.gov) is predicting
dition of a decoupled makeup air system to address the IAQ
comparatively stable energy prices through 2030, with inflaconcerns.
tion affecting all energy sources (gas, petroleum products, and 2. Geothermal heat pumps with decoupled makeup air syselectricity) equally.
tem.
3. A modern two-pipe unit ventilator system designed per the
Lexington Elementary School
E-Source pamphlet,5 with an air-cooled chiller and the folLexington Elementary School, Scott County, Ind. (45,000
lowing boiler options: (a) propane and (b) fuel oil.
ft2 [4181 m2], 300 students) was built in 1925 and renovated 4. An air-cooled chiller system with electric resistance heat.
with air conditioning in 1985. Natural gas is not available in 5. A geothermal system with a central heater/chiller (Geo-H/C)
that part of the state, so in 1985, the system selected for Lexand two-pipe unit ventilators serving the classrooms.
August 2007

ASHRAE Journal

47

The owner had operating experience with the modern twopipe design, and it was their preference from a cost and comfort
standpoint. The owner preferred not to consider fuel oil. The
heat pump options were not considered further, due to the
cost and difficulty of retrofitting makeup air ductwork into the
existing building.
The engineers agreed to proceed with full design of Options
3a, 4, and 5, and bid pricing was received as follows: Option
4 (electric) = $866,500, ($19.26/ft2); Option 3a (propane
two-pipe) = $966,300 ($21.47/ft2); and Option 5 (Geo-H/C)
= $1,102,500 ($24.50/ft2). The Geo-H/C price included 45
boreholes (wells) 300 ft (91.4 m) deep.
If natural gas had been available at this site, the installed
cost of the two-pipe system would have been $880,300
($19.56/ft2), which is the propane cost less the propane tank
and enclosure.
Annual heating and cooling costs were modeled as follows:
electric = $25,710; propane = $16,211; and Geo-H/C = $7,922.
(If natural gas had been an option, its annual heating/cooling
cost would have been $12,833.) Payback versus the electric heat
option would be: propane = 10.5 years; Geo-H/C = 13.2 years;
and natural gas (if available) = 1 year. Payback of Geo-H/C
versus natural gas two-pipe would be 45 years.
Currently, five buildings are operating with the Geo-H/C
system. Initial operating data is very favorable.
Well Field Thermal Imbalance

The issue of well field thermal imbalance is an occasional


concern. In buildings that run during the summer, the total
number of Btus put into the ground will usually exceed the
total number removed from the ground in winter. Over time
the ground temperature will rise. It may become severe enough
to limit the cooling capacity of the system. Because the main
justification for geothermal is on the heating side, some may
say that rising ground temperatures actually help the heating
efficiency, which is true as long as it doesnt inhibit the ability
to cool. Figure 4 shows measured borehole fluid return temperature of a heat pump system, showing a 1F to 1.5F (0.6C
to 0.8C) per year rise.6
It is believed that the Geo-H/C concept, with its ability to
run two kinds of economizer cooling, creates less long-term
thermal imbalance than a conventional decentralized heat pump
system. Theoretically, Geo-H/C allows for a smaller bore-field
since field size often is dictated by the total cooling Btus rejected to the earth.
Improving the Payback: Partial Geothermal

A partial (or hybrid) geothermal system is an attempt to balance the high cost of bore-field construction with the efficiency
gains. According to computer simulations, out of 8,760 hours in
a year, a school operates only 90 hours of the time above 65%
of the peak cooling load, only 30 hours a year above 65% of
the peak heating load, and less than 140 hours a year at more
than 50% of peak heating load. It would seem that a hybrid
system, using the highly efficient geo-source for most of the
48

ASHRAE Journal

Well Field Design


Many factors affect the design and cost of a well field
for a geothermal system. They may include the presence (or lack) of an aquifer, rock strata, soil type, local
climate/rainfall, undisturbed earth temperature, proximity
to other geofields, field geometry, etc. As early in the
design process as possible, it is always a good idea to drill
at least one test well and perform a thermal conductivity
test so that a better sense of thermal performance and
cost of the field will be known. The drill logs should be
included in the final design documents. The terms well
and borehole are used interchangeably in this article,
although the authors are aware that in areas other than
Indiana, a well would imply removing water from the
ground rather than circulating fluid through a closed pipe
in the well casing, which is the case discussed here.
hours, and using conventional equipment to supplement during the remaining hours has merit. A specific concern is that
a protracted cold spell when the bore-field return temperature
is low and the geothermal heating capacity is at its lowest, the
building heating demand may be the greatest.
Conclusion

Geothermal, however it is used, is considerably more efficient


than conventional heating or cooling options. Because of the borefield cost, it comes with a fairly steep price tag, and paybacks
can be lengthy depending on the baseline system to which the
geothermal is compared. The partial geothermal concept offers
improved payback with minimal loss of operating efficiency.
Of the possible ways of using this impressive efficiency, it
is felt that earth coupling a conventional central system (the
Geo-H/C concept) has significant merit. With two types of
economizers available, the Geo-H/C concept provides excellent efficiency.
References
1. Rishel, J.B., T.H. Durkin. 2003. Dedicated heat recovery.
ASHRAE Journal 45(10):18 23.
2. Rishel, J.B., T.H. Durkin, B. Kincaid. 2006. HVAC Pump Handbook,
2nd ed., Table 10.3. N.Y.: McGraw-Hill Publishing.
3. Durkin, T.H. 2006. Boiler system efficiency ASHRAE Journal
48(7):51 57.
4. Huang, J., E. Franconi. 1999. Commercial Heating and Cooling
Loads Component Analysis University of CaliforniaBerkeley,
LBL-37208.
5. Kinney, L. 2001. Two-Pipe HVAC: It May Be Twice As Good As
Four. Platts E-Source ER-01-13.
6. Stiles, L. and A. Howard. 2005. GeoExchange Technology
II. Presentation Hosted by New Jersey Central Power and
Light.

Bibliography
Henderson, H.I. 1999. Limitations of Measured Commercial
Building Loads on Geothermal System Sizing. Presentation at
1999 ASHRAE Annual Meeting.
ashrae.org

August 2007

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