Sanmotion
Sanmotion
Sanmotion
DC SERVO SYSTEMS
TYPE
Instruction Manual
PREFACE
Since this product does not correspond to the strategic materials specified in the Foreign
Exchange and Foreign Trade Law, it is unnecessary to apply to the Ministry of International Trade
and Industry to export the product. However, since customs may require explanations for
non-correspondence, we will send you documents for it on request.
When this product is combined with other machines, be sure to follow their
corresponding/non-corresponding judgments.
This instruction manual explains functions, wiring, installation, driving, maintenance, and
specifications etc. for the DC servo amplifier "T" series/type S.
The functions and efficiency of the DC servo amplifier "T" series/type S and AC servo
amplifier "R" series/type S are unchanged and are compatible with the DC motor. Compared
with the previous DC servo amplifier "DA" series, this has more functions, higher efficiency,
and a higher cost performance and is compatible with a wider range of applications than
previously.
Notes regarding the instruction manual
Please read this entire instruction manual before use to get the best from the functions of the
DC servo amplifier "T" series/type S and use it correctly.
After reading the instruction manual, keep it in a handy place where it can be referred to easily
if needed.
Contact the nearest office or headquarters as described on the back of this paper if this
manual is incomplete, it is lost, it has stains, it has incorrect numbering, it has missing pages,
etc.
Make sure you follow all instructions regarding safety in this manual. Note that we cannot
guarantee safety if this product is not used correctly or if this product is not used in the way
described in this manual.
The contents of this manual are subject to change without notice due to future product
upgrades and additions. Regarding changes, this manual will be revised accordingly.
There are times when parts of the figure may be omitted or may be an abstraction.
Whilst we strive for perfection in the contents of this manual, please contact our nearest office
or headquarters as described on the back of this paper if you notice anything unusual, any
mistakes, or any omissions etc.
[Safety Precautions]
This chapter is a summary of the safety precautions regarding the use of the TS1-series type-S amplifier.
Please read this entire manual carefully prior to installing, operating, performing maintenance or inspecting this
device to ensure proper use.
Use this device only after learning about its operation, safety information, and the precautions related to its
use. After reading the User Manual, keep it in a location where it is always available to the user for easy
reference.
The TS1-series servo amplifiers and servo motors were designed for use with general industrial equipment. The
following instructions should be followed:
Read the User Manual carefully before any installation or assembly work to ensure proper use.
Do not perform any retrofitting or modification of the product.
Consult with your sale representatives or a trained professional technician regarding the
installation and maintenance of these devices.
Special consideration, such as redundant services or an emergency generator, is required when
operating, maintaining and controlling devices in certain applications related to human safety or
public functions. Contact your distributor or sales office if you intend to use these devices in
applications such as;
In medical instruments or systems used for life support;
With control systems for trains or elevators, the failure of which could cause bodily injury;
In computer systems of social or public importance;
In other equipment or systems related to human safety or public infrastructure.
Additionally, please contact your distributor or sales office if the device is to be used in an
environment where vibration is present, such as in-vehicle or transport applications.
Safety Precautions
This documentation uses the following annotation. Make sure to strictly follow these safety precautions.
Safety Precautions and symbols
Safety Precautions
Danger
Symbols
Danger
/Injury
Electric shock
Caution
Caution
Fire
Burn
Prohibited
Prohibited
Mandatory
Disassembly
prohibited
Mandatory
Danger
Do not touch the inside of the Amplifier and
Power Unit.
Safety Precautions
Do not touch or get close to the terminal and Do not unplug the terminal and the connector
the connector while the device is powered up. while the device is powered up.
Electric shock could otherwise result.
Caution
Please read the User Manual carefully before Do not use the Amplifier, the Power Unit or the
installation, operation, maintenance or motor outside their specifications.
inspection, and perform these tasks according
to the instructions.
Electric shock, injury or damage to
the device could otherwise result.
Electric shock, injury or fire could
otherwise result.
Do not use a defective, damaged or burnt Use the Amplifier and motor together in the
specified combination.
amplifier, or Power Unit or motor.
Fire or damage to the device could
otherwise result.
Be careful of the high temperatures generated Open the box only after checking its top and
bottom location.
by the Amplifier/motor and the peripherals.
Bodily injury could otherwise result.
Safety Precautions
Caution
Verify that the products correspond to the Please do not apply static electricity, the high
order sheet/packing list. If the wrong product is voltage, etc. to the cable for encoders of
installed, injury or damage could result.
motor.
Injury or damage could result.
Do not measure the insulation resistance and Wiring should follow electric equipment
technical standards and indoor wiring
the pressure resistance.
regulations.
An electrical short or fire could
otherwise result.
Do not place heavy objects on the device or Do not obstruct the air intake and exhaust
vents, and keep them free of debris and
stand on top of it.
foreign matter.
Fire could otherwise result.
Do not subject the device to excessive shock Secure the device against falling, overturning,
or shifting inadvertently during installation.
or vibration.
Use the hardware supplied with the
motor (if applicable).
Do not expose the device to water, corrosive Install the device on a metal or other
non-flammable support.
or flammable gases, or any flammable
material.
Fire could otherwise result.
Safety Precautions
Caution
Do not touch the radiation fin of the Amplifier,
the regenerative resistor, or the motor while
the device is powered up, or immediately after
switching the power off, as these parts
generate excessive heat.
In the case of any irregular operation, stop the Do not perform extensive adjustments to the
device as they may result in unstable
device immediately.
operation.
Electric shock, injury or fire could
Bodily injury could otherwise result.
otherwise result.
Trial runs should be performed with the motor The Holding brake is not to be used as a
in a fixed position, separated from the safety stop for the mechanism. Install a safety
stop device on the mechanism.
mechanism. After verifying successful
operation, install the motor on the mechanism.
Bodily injury could otherwise result.
In the case of an alarm, first remove the cause Verify that input power supply voltage is in a
of the alarm, and then verify safety. Next, reset specification range.
the alarm and restart the device.
Damage to the device could
otherwise result
Bodily injury could otherwise result.
Safety Precautions
Caution
Please contact your distributor or sales office if Make sure the device does not fall, overturn,
or move inadvertently during transportation.
repairs are necessary.
Disassembly could render the device
inoperative.
Bodily injury could otherwise result.
Prohibited
The built-in brake is intended to secure the
motor; do not use it for regular control.
Damage to the brake could otherwise result.
Safety Precautions
Mandatory
Store the device where it is not exposed to
direct sunlight, and within the specified
temperature and humidity ranges {20C to
65Cbelow 90% RH (non-condensing)}.
[Table of Contents]
Chapters 1 [Prior to use]
Chapters 2 [Installation]
Chapters 6 [Operations]
Chapters 3 [Wiring]
Driving 6-8
Chapters 8 [Maintenance]
Connector 3-12
Outline 4-1
Chapters 9 [Specifications]
Servo amplifier 9-1
Pulse output 9-4
Serial output 9-5
Power Unit 9-13
Servo motor 9-15
Rotation Direction Specifications 9-15
Mechanical specifications 9-16
Holding brake specifications 9-18
Materials
[Selection Details]
Acceleration time / Moderation time /
Allowable repetition frequency 1
Loading Precautions 3
Regeneration Process 4
[Dimension]
Servo amplifier 12
Power Unit 14
Servo motor 15
[Options]
Input-output connector / Monitor box 22
Lithium battery 23
[Encoder clear]
Encoder clear / Alarm reset method 24
[Electronic gear]
How to use electronic gear 25
Chapters 1
[Prior to Use]
Product verification 1-1
Servo Motor model number 1-2
Servo Amplifier model number 1-3
Power Unit model number 1-5
Part names 1-5
1. Prior to Use
[Product verification]
Product verification
Verify the followings when the product arrives. If you find any discrepancy, contact your distributor or sales
office.
Verify that the model number of the Servo Motor, Servo Amplifier or Power Unit is the same as ordered.
(The model number is located on the main nameplate, following the word MODEL.)
Verify that there are no abnormalities, such as damages to the exterior of the device, or missing
accessories.
Verify that there are no loose screws on the Servo Motor, Servo Amplifier or Power Unit.
Model No
Serial No
MADE IN JAPAN
T-N91416-1
POW
ALM4
ALM2
ALM1
SON
CHG
C
N
6
C
N
5
RSW
C
N
3
C
N
4
MODEL
TS1A02A*
INPUT
119-154V DC
20.4-26.4V DC
SER.No.
0123456789 *
Model No
Serial No
C
N
2
C
N
1
(Left side)
TS1PA*
INPUT
OUTPUT
1 0-110V AC
0-154V DC **A
SER.No.
0123456789 B
Model No
Serial No
1-1
1. Prior to Use
T-series
Encoder (Line driver)
EL81000P/R
EL02000P/R
Flange size
E592500P/R
441
551
776
887.5
Voltage specification
124V
275V
Rated power
0223W
20200W
0440W
30300W
0660W
40400W
11110W
50500W
Specification identification
01Standard specification
Except 01Option
Tachogenerator
Twith a tachogenerator
Blankwithout a tachogenerator
Holding brake
BWith a holding brake(Only as for the flange size of 4, 7 and 8)
BlankWithout a holding brake
The design order is noted by alphabetical characters at the end of the Series Number on the nameplate.
1-2
1. Prior to Use
Individual specification
00Standard product
T-series
Amplifier description
0220A
Reserve
0(fixed)
A225A
0330A
A140Vdc
B50Vdc
Motor type
-1
NTachogenerator 3V/1000min
Arotary motor
-1
PTachogenerator 7V/1000min
TS1A02A
TS1AA2A
TS1A03A
Motor code
T404-012
T406-012
T506-012
T511-012
T720-012
T730-012
T840-012
T850-012
T2
T3
T4
T5
T6
T7
T8
T9
TS1B02A
Motor code
T402-011
T1
Measurement
Resolution [P/R]
0F
Optical
1000
Hard ID.
A
01
Optical
2000
04
Optical
2500
A3
Optical
A4
Optical
Resolution
Multiple rotations
Hard ID.
17bit
16bit
17bit
16bit
[P/R]
Tachogenerator
Tachogenerator type
-1
3V/1000min
-1
7V/1000min
Hard ID.
N
P
1-3
Remarks
Applicable to options
1. Prior to Use
Interface type of encoder and sensor
T-series
NTachogenerator 3V/1000min
-1
PTachogenerator 7V/1000min
Motor type
Arotary motor
Amplifier description
0220A
A225A
A140Vdc
B50Vdc
0330A
The design order is noted by alphabetical characters at the end of the Serial Number on the nameplate.
Setting contents of Abbreviated number (initial value)
Name
-----00
Amplifier capacity
Motor structure
Control power input voltage
Control power input class
Main circuit power input class
Main circuit power input class
Motor encoder type
Set-up value
TS1B02A*
TS1A02A*
TS1AA2A*
20_Ampere
25_Ampere
Rotary_Motor
24V
DC
50V
01
02
03
04
05
06
08
09
0A
0B
TS1A03A*
30_Ampere
T402-011
140V
01:_DC_Input
If * is A, 00:_Incremental_ENC
If * is F, 01:_Absolute_ENC
If *is N, 04:_TG_3V
If *is P, 05:_TG_7V
00:_Standard
1000
04:_PA035C-2.5MH_ManuIf * is F
06:_131072_FMTIf * is F
T404-012
T511-012
01:_Velocity
T840-012
00:_Motor_Encoder
-
The above table is a System Parameter setting screen of R-SETUP - Setup Software.
Please refer to "Chapter 5 Parameter" and "Chapter 6 Driving" for the change in each parameter.
1-4
1. Prior to Use
T-series
Individual specification
00Standard product
Unit type
PPower Unit
Output current
055A
1010A
1515A
Input voltage
A100Vac or 35Vac (common use)
The design order is noted by alphabetical characters at the end of the Serial Number on the nameplate.
Part names
Servo motor
Earth cable
Encoder cable
Power cable
Shaft
Flange
Frame
1-5
Brush cap
Sensor
1. Prior to Use
[Part names]
Servo amplifier
(In the case of model number TS1*02A)
Power Unit
AC Power supply
(CN1)
DC Voltage output
(CN2)
1-6
Chapters 2
[Installation]
Servo amplifier / Power unit 2-1
Mounting direction and location 2-3
Arrangement within the control panel 2-3
Servo motor 2-4
Mounting method 2-4
Waterproofing and dust proofing 2-5
Protective cover installation 2-5
Gear installation 2-6
Integration with the target machinery 2-6
Allowable bearing load2-8
Cable installation considerations 2-8
2. Installation
Please note the following points regarding the servo amplifier or the power unit installation
location and mounting method.
Various precautions
Installation on or near flammable materials can cause
fire.
Operate the device within the specified environmental
conditions.
Do not install or operate a damaged device, or one
with damaged parts; return it for repair at once.
Contact your distributor or sales office if the servo
amplifier or the power unit was stored out of use for an
extended period of time (3years or more). The
capacity of an electrolytic condenser decreases by
long-term storage.
If enclosed in a cabinet
The temperature inside the cabinet can exceed the external temperature depending on the power
consumption of the device and the size of the cabinet. Consider the cabinet size, cooling, and placement, and
make sure the temperature around the servo amplifier or the power unit does not exceed 55C. For longevity
and reliability purposes it is recommended to keep the temperature below 40C.
2-1
2. Installation
2-2
2. Installation
CHARGE
Installation hole
(Screw size: M4)
Installation hole
(Screw size: M4)
(Amplifier)
(Power Unit)
Front view
Side view
At least 50mm
At least 50mm
CoolingFan
TS1A03
TS1A02
TS1A02
POW
ALM4
ALM2
ALM1
SON
In the case of
CHG
C
N
6
C
N
5
RSW
Servo amplifier
C
N
3
C
N
4
At least 10mm
At least 10mm
At least 10mm
At least 50mm
C
N
1
At least 50mm
Ventilation
2-3
C
N
2
2. Installation
[Servo motor]
Please note the following regarding the installation location and mounting method for the servo
motor.
The servo motor is designed for indoor use. Make sure to Install it indoors.
Do not use the device in locations where the oil seal lip is continuously exposed to oil, or where the
device is exposed to large quantities of water, oil drops, or cutting fluid. The motor is designed to
withstand only small amounts of moisture spray.
Good ventilation, no corrosive or explosive gases
Ambient temperature: 0 to 40C
present.
Storage temperature: -20 to 65C
No dust or dirt accumulation in the environment.
Ambient humidity: 20 to 90%
Easy access for inspection and cleaning.
Mounting method
Mounting in several orientations - horizontal, or with the shaft on top or bottom- is acceptable.
If the output shaft is used in reduction devices that use grease, oil, or other lubricants, or in mechanisms
exposed to liquids, the motor should be installed in a perfectly horizontal or downward position.
The motor connector and cable outlet should be installed facing downwards, as nearly vertical as possible.
In vertical installation, create a cable trap to prevent oily water from getting into the motor.
Cable trap
Lead wire
2-4
2. Installation
[Servo motor]
Cover
50max
Sag
50max
2-5
2. Installation
[Servo motor]
Gear installation
The oil level of the gear box should be below the oil seal lip, for a slight spraying effect on the lip.
Create a hole to prevent pressure build-up inside the gear box, as pressure can cause water or oil to
penetrate the oil seal and enter inside the motor.
If the motor is used with the shaft facing upwards, an oil seal should be used on the opposite side of the
mechanism as well. In addition, install a drain to expel the water or oil that may penetrate through this oil
seal.
Gear
Shaft outer
Motor
Oil level
Oil seal lip
2-6
2. Installation
[Servo motor]
Do not subject the motor shaft to shock, as the precision encoder is directly connected to it. If it
is absolutely necessary to hit the motor for position adjustment or other reasons, use a rubber or
plastic hammer and hit the front flange area.
If mounting to a machine, create enough mounting holes for smooth coupling of the motor flange
rabbet.
The mounting surface should be flat, otherwise damage or fractures to the shaft or the load may
occur.
Use the screw at the end of the shaft for installing parts such as the gear, pulley, or coupling, to
avoid shock.
Bolt
Pulley
Pulley
Patch
Tapered motor shafts transmit the torque via the tapered surface. Make sure the key fits without
rattling. The tapered surface contact should be no less than 70%.
Use a special tool for removing the gear, pulley, etc.
Taper
Removal tool
2-7
2. Installation
[Servo motor]
LR3
Thrust load
F direction
F1 direction
Radial load FR
Assembly
Model
T4 series
T5 series
T7 series
T8 series
100
150
250
250
Operation
F1 direction
100
150
200
200
80
100
200
200
F1 direction
20
30
50
50
2-8
Chapters 3
[Wiring]
Packaged Wiring Diagram 3-1
Wiring example of a safety circuit 3-1
Wiring of Servo Amplifier 3-2
Wiring of CN1(Input and output signal with the Controller) 3-2
Wiring of CN2 (encoder signal) 3-7
Wiring of CN3 (DC Power supply input) 3-8
Wiring of CN4 (Power line of a Servo Motor) 3-8
Wiring of CN5 (Communication with a PC) 3-9
Wiring of CN6 (Analog monitor output) 3-9
Wiring of CN7 (Battery input) 3-9
3. Wiring
Power Unit
*Battery
CN7
CN6
CHARGE
Analog monitor
CN5
AC Power
Supply input
CN2
24Vdc
CN1
Set-up software
(R-SETUP)
CN3
CN1
CN2
CN4
CN3
Controller
Regenerative Resistor
* When regeneration process is necessary
Servo Motor
24Vdc
Note 2)
Servo Amplifier
Blue
MC
Servo Motor
CN1
NFB
Power Unit
3
CN3
CN4
Red
3
Green/Yellow
4
CN2
Note 1)
Operation ON
5
CN2
Encoder Line
Operation OFF
MC
MC
+E
RY
For example
Emergency
(OUT 5)
RY
12
CN1
Note 3)
13
Alarm
COM
Note 1) It is recommended that an UL-approved earth leakage breaker be used that complies with IEC or EN standard.
Note 2) A power supply for control power please use a power supply that insulated double or reinforced from a primary
power supply of 100V or 200V.
Note 3) Use output 1 of OUT1 - OUT5 of CN1, and set either During ALM status-output OFF at the selection setting of
parameter group A. In the case of this wiring diagram, the status-output OFF in ALM is set up.
3-1
3. Wiring
12
10
OUT5(ALM1)
OUT3(ALM4)
OUT2(INP)
CONT4(AL-RST)
IN-COM2
CONT1(CLR)
13
11
OUT_COM2
OUT4(ALM2)
OUT_COM1
OUT1(S-RDY)
CONT3(S-ON)
CONT2(VLPCON)
IN-COM1
25
23
21
C / PS
26
24
22
C / PS
19
17
R - PC
15
SG
F - PC
20
18
16
14
SG
R-PC
F-PC
V/T-REF
(Please watch a pin arrangement of an upper number than the wiring side of a combination connector.)
Code
Signal name
CONT-COM1
CONT1
CONT2
15
SG
CONT-COM2
16
F-PC
CONT3
17
F - PC
CONT4
18
R-PC
OUT1
19
R - PC
OUT2
20
SG
OUT-COM1
21
10
OUT3
22
11
OUT4
23
Terminal
number
14
Code
Signal name
V-REF
T-REF
12
OUT5
13
OUT-COM2
24
Code
25
26
Signal name
Terminal
number
Code
Signal name
25
PS
26
PS
*1) The mane in a parenthesis of general input and output signal is a standard value.
*2) CONT2 signals are different by an encoder kind.
In the case of the Incremental encoderVLPCONVelocity Loop Proportional Control, Switching Function
In the case of the Absolute encoderECLRAbsolute Encoder Clear Function
*3) OUT2 signals are different by a control mode.
In the case of the Position command input typeINPIn-Position status output
In the case of the Speed command input typeLOWVlow speed status output
General input and output signal are the General Parameters of 5.Parameter. It has indicated to Group 9/Group A.
3-2
3. Wiring
21
16
F-PC
17
22
23
R-PC
A
B
18
24
R-PC
19
25
SG
V-REF/T-REF
SG
26
14
20
SG
15
SG
SG
Controller
SG
CONT-COM1
CONT1
25
26
CONT2
20
SG
CONT4
PS
SG
CONT-COM2
CONT3
PS
OUT1
OUT2
OUT-COM1
OUT3
OUT4
OUT5
OUT-COM2
3-3
10
11
12
13
Controller
3. Wiring
Controller
1.8k
V-REF/T-REF
14
15
SG 10k
SG
SG
Twisted pair
Controller
1.0k
1.0k
150
F-PC
1.0k
17
15
SG
16
1.0k
HD26C32 or
equivalent
Twisted pair
1.5k
F-PC
18
R-PC
19
Maximum 5M pulse/second
[90deg phase difference two phase pulse train]
Maximum 2.5M pulse/second
20
R-PC
SG
Twisted pair
Controller
16
F-PC
15
SG
Twisted pair
18
20
Twisted pair
3-4
R-PC
SG
HD26C32 or
equivalent
3. Wiring
Controller
Connected with transistor circuit of relay or open
COM1
2.2k
collector.
CONT1 4.7k
CONT2
COM2
4
CONT3
CONT4
HD26C31 or
equivalent
Controller
21
A
B
22
23
24
25
SG
26
Twisted pair
20
SG
3-5
SG
3. Wiring
Servo amplifier
connected with line receiver.
Applicable line receiver : HD26C32 or equivalent
manufactured by HITACHI.
Controller
HD26C31 or
equivalent
PS
25
PS
26
Twisted pair
SG
20
SG
SG
Controller
OUT1
OUT2
10%
Power source voltage range : DC24V 10%
OUT-COM1
10
OUT5
OUT-COM2
3-6
11
12
13
3. Wiring
C / ES
A / BAT-
5V
C / ES
A / BAT+
13
11
5V
5V
SG
14
12
10
SG
SG
SG
SG
(Please watch a pin arrangement of an upper number than the wiring side of a combination connector.)
Code
A
A
B
B
C
C
5V
SG
SG
SG
5V
SG
5V
SG
Signal name
A phase position signal output
B phase position signal output
C phase position signal output
5V power source
5V power source common
5V power source common
5V power source common
5V power source
5V power source common
5V power source
5V power source common
7
8
9
10
11
12
13
14
5V
SG
SG
SG
5V
SG
5V
SG
5V power source
5V power source common
5V power source common
5V power source common
5V power source
5V power source common
5V power source
5V power source common
10m or less
20m or less
Pin No.
3
4
3-7
3. Wiring
(Please watch a pin arrangement of an upper number than the wiring side of a combination connector.)
Code
Signal name
24V(+)
24V(-)
PE
Protective Earth
(Please watch a pin arrangement of an upper number than the wiring side of a combination connector.)
Code
Signal name
Lead color of
Servo motors
MA
Blue
MB
Red
FG
Frame Ground
Green/
Yellow
3-8
3. Wiring
Code
Signal Name
1A
MON1
1B
MON2
2A
SG
Servo amplifier
Controller
MON1
1.0k
1
1.0k
0.001F
SG
3
SG
CN2
battery
2
1
3-9
Servo motor
3. Wiring
Code
Signal name
L1
L2
PE
Protective Earth
1B
2A
1B 2B 3B
2B
3A
3B
1A
2A
3A
Code
Signal name
1A
DC1-P
1B
DC1-N
2A
DC2-P
2B
DC2-N
3A
DC3-P
3B
DC3-N
4A
DC4-P
4B
DC4-N
5A
DC5-P
5B
DC5-N
6A
DC6-P
6B
DC6-N
1B
1A
2B
2A
3B
4B
3A
4A
5B
5A
6B
6A
Code
Signal name
R1
Regenerative Resistor -1
R2
Regenerative Resistor -2
3-10
3. Wiring
TS1AA2*
TS1A03*
Connector
2
CN1
CN2
AWG16 or equivalent
AWG16 or equivalent
AWG18 or equivalent
AWG16 or equivalent
AWG16 or equivalent
When wires are bundled or put into a wire-duct, take the allowable current reduction ratio into account.
If ambient temperature is high, service life of the wires becomes shorter due to heat-related deterioration.
In this case, use heat-resistant vinyl wires.
Heat resistance insulated vinyl covered wire (HIV) is recommended to use.
Depending on the servo motor capacity, thinner electric wires than indicated in the table can be used for
the main circuit power input connector and the motor connector. (Choose appropriate size of wires in
accordance with the power capacity.)
TS1PA10*
TS1PA15*
Connector
CN1
(For one pin)
AWG18 or equivalent
AWG16 or equivalent
AWG16 or equivalent
CN2
CN3
Please make the wiring length between the Power Unit and the Servo Amplifier within 0.3m.
When wires are bundled or put into a wire-duct, take the allowable current reduction ratio into account.
If ambient temperature is high, service life of the wires becomes shorter due to heat-related deterioration.
In this case, use heat-resistant vinyl wires.
Heat resistance insulated vinyl covered wire (HIV) is recommended to use.
3-11
3. Wiring
[Connector]
Connector
Connector
SANYO DENKI
Model No.
CN1
AL-00608709
CN2
AL-00608710
CN3
CN4
AL-00608711
AL-00608712
1-175218-2
or
DK-3RECLLP1-100
Contact
Communication cable
Remarks
The recommendation bolting
torque of CN1 and CN2 shell
kit jack screw is 0.196
0.049N-m.
AL-00490833-01
CN6
AL-00496726-01
Monitor cable
CN7
AL-00494635-01
Lithium battery
Connector
Set
AL-00608713
CN5
SANYO DENKI
Model No.
Name
Shell
model No.
178289-3
or
DK-3100D-06R
1-175218-2
or
DK-3RECLLP1-100
178289-6
or
DK-3100D-12R
1-175218-2
or
DK-3RECLLP1-100
VHR-2N
Contact
SVH-21T-P1.1
Shell
CN1
AL-00632983
Contact
Shell
CN2
AL-00632984
Contact
CN3
Connector
Set
AL-00632985
AL-00632986
Manufacturer
Manufacturer
3-12
Remarks
3. Wiring
[Connector]
Drain wire
Sheath
1mm
Drain wire
Grand plate
Compression insert should only be attached before soldering the cable to the connector
Soldering (Conditions 1 and 2 are the same as for clamping.)
Solder the drain wire
Drain wire
stamped part
1mm
Grand plate
5mm
Gland Plate
Connector No.
Applicable
measurement
CN1
11.012.0mm
CN2
7.08.0mm
3-13
Manufacturer
Sumitomo 3M Ltd.
Sumitomo 3M Ltd.
Chapters 4
[Setup Software]
Outline 4-1
List of functions 4-2
4. Setup Software
[Outline]
Outline
T series Servo Amplifier performs various setting or monitor functions using R-SETUP - Setup Software.
In this chapter, I explain a basic function of R-SETUP.
Please refer to "R-SETUP - Setup Software instruction manual M0006935" about an operation method
of each function.
The version of " R-SETUP - Setup Software " must use since Version 1.0.5 - #.##.# . The version can
be confirmed from HELP" of the main screens. (Refer to the following Screen of R-SETUP)
Transmission rate with T series Servo Amplifier is 38400bps fixation. Transmission rate of R-SETUP
cannot communicate with Servo Amplifier in the case of 38400bps.
In the T series Servo Amplifier , a Remote Operator (model number : PR -001) for DA series Servo
Amplifier cannot use it.
To CN5
To RS-232C port
Screen of R-SETUP
The following main screens are displayed when start R-SETUP. Each function can use by choosing it among menu
bar of a main screen.
Version information
4-1
4. Setup Software
[List of functions]
List of functions
Functions
Outline
The following parameters can be set and changed at each page of
general parameter mode. Settings can be made suitable for machines
and equipment. Parameters for adjusting servo gain can be changed.
Classified into 11 groups according to their functions.
Group
Group0
Group1
Group2
Group3
Group4
Group5
Group8
Group9
GroupA
GroupB
GroupC
Description of Group
Tuning mode setting
Settings of basic control parameters
Settings of damping control/notch filter/disturbance observer
Settings of gain switching control/damping frequency switching
To set high setting control
Parameter setting of a gain setting switch
Settings related to system control
Settings related to general purpose input signals/function condition setting
Settings related to general purpose output signals/monitor output
signals/Setup software
Settings related to system sequence/warning and alarms
Settings related to servo motor encoder
and specifications.
Sets the servomotor's model number to servo amplifier - combination
servomotor and servo amplifier.
[Amplifier -> File]
Transmit Parameter [Amplifier -> File] read all parameters and alarm
Transmit Parameter
Monitor Display
Displays the latest 7 alarm events, and the servo amplifier CPU software
Software version
version.
4-2
4. Setup Software
[List of functions]
Functions
Jogging Operation
Outline
Jogging Operation and Pulse feed Jogging Operation can test the servo
amplifier and servomotor easily.
Automatic notch filter tuning can readily find the resonance frequency by
Automatic Vibration
Suppressor Frequency
Tuning
System Analysis
servo amplifier and servomotor for the duration from hundreds ms to tens
seconds.
of V-REF/T-REF Terminal
This is the function for saving control gain that automatic tuning function
Tuning
outputs.
This is the function for resetting alarm state of servo amplifier. This
Alarm Reset
Trace Operation
"Fixation Excitation operation" and "Automatic Offset Adjustment of T-COMP Terminal" are non-correspondence.
4-3
Chapters 5
[Parameters]
Parameter List 5-1
Parameter Setting Values [Group 0] [Group 1] 5-6
Parameter Setting Values [Group 2] 5-8
Parameter Setting Values [Group 3] 5-9
Parameter Setting Values [Group 4] 5-11
Parameter Setting Values [Group 5] 5-12
Parameter Setting Values [Group 8] 5-13
Parameter Setting Values [Group 9] 5-18
Parameter Setting Values [Group A] 5-20
Parameter Setting Values [Group B] 5-23
Parameter Setting Values [Group C] 5-26
System Parameter Setting Values 5-28
Parameters Compatible with DA Series 5-30
5. Parameter
[Parameter List]
Parameter List
General Parameter Group 0Auto-tuning setting
Page
Symbol
Name
00
01
02
TUNMODE
ATCHA
ATRES
03
ATSAVE
10
ANFILTC
20
ASUPTC
21
ASUPFC
Tuning mode
Automatic Tuning Characteristic
Automatic Tuning Response
Automatic Tuning, Automatic Parameter
Saving
Automatic Notch Filter Tuning, Torque
Command
Automatic
Vibration
Suppressor
Frequency Tuning, Torque Command
Value
When Automatic Vibration Suppressor
Frequency Tuning, Friction Torque
Compensation Value
Standard Setting
Value
Unit
Setting Range
02:_ManualTun
00:_Positioning1
5
0002
0004
130
Reference
page
5-6
5-6
5-6
00:_Auto_Saving
0001
5-6
50
10100
5-6
25
10100
5-6
050
5-6
Symbol
01
02
03
PCFIL
KP1
TPI1
04
TRCPGN
05
08
10
12
13
14
FFGN
FFFIL
VCFIL
VDFIL
KVP1
TVI1
15
JRAT1
16
TRCVGN
17
18
20
21
AFBK
AFBFIL
TCFIL1
TCFILOR
Name
Standard
Setting Value
Unit
Setting Range
0.0
30
1000.0
ms
1/s
ms
0.02000.0
13000
0.51000.0
Reference
page
5-6
5-6
5-6
0100
5-7
0
2000
2000
1500
70
20.0
%
Hz
Hz
Hz
Hz
ms
0100
12000
12000
12000
12000
0.51000.0
5-7
5-7
5-7
5-7
5-7
5-7
015000
5-7
0100
5-7
0.0
500
500
1
%
Hz
Hz
Order
-100.0100.0
12000
12000
13
5-7
5-7
5-7
5-7
Symbol
Name
00
01
10
20
SUPFRQ1
SUPLV
VCNFIL
TCNFILA
21
TCNFPA
22
23
24
25
TCNFILB
TCNFDB
TCNFILC
TCNFDC
26
TCNFILD
27
30
31
32
33
TCNFDD
OBCHA
OBG
OBLPF
OBNFIL
Standard
Setting
Value
Unit
Setting Range
Reference page
500
00
500
2000
Hz
Hz
Hz
5500
0003
50500
1002000
5-8
5-8
5-8
5-8
00
0002
5-8
2000
00
2000
00
Hz
Hz
-
1002000
0003
1002000
0003
5-8
5-8
5-8
5-8
2000
Hz
1002000
5-8
00
00:_Low
0
50
2000
%
Hz
Hz
0003
0001
0100
12000
1002000
5-9
5-9
5-9
5-9
5-9
5-1
5. Parameter
General Parameter
[Parameter List]
Group 3 Setting for gain switching control / Vibration suppressing
frequency switching
Reference
page
5-9
5-9
5-9
5-9
5-9
5-9
5-10
5-10
5-10
5-10
5-10
5-10
5-10
5-10
5-10
5-10
5-10
5-10
5-10
5-11
5-11
5-11
Page
Symbol
Name
Standard Setting
Value
Unit
Setting Range
00
01
02
03
04
05
10
11
12
13
14
15
20
21
22
23
24
25
30
40
41
42
KP2
TPI2
KVP2
TVI2
JRAT2
TCFIL2
KP3
TPI3
KVP3
TVI3
JRAT3
TCFIL3
KP4
TPI4
KVP4
TVI4
JRAT4
TCFIL4
GCFIL
SUPFRQ2
SUPFRQ3
SUPFRQ4
30
1000.0
50
20.0
100
600
30
1000.0
50
20.0
100
600
30
1000.0
50
20.0
100
600
0
500
500
500
1/s
ms
Hz
ms
%
Hz
1/s
ms
Hz
ms
%
Hz
1/s
ms
Hz
ms
%
Hz
ms
Hz
Hz
Hz
13000
0.51000.0
12000
0.51000.0
015000
12000
13000
0.51000.0
12000
0.51000.0
015000
12000
13000
0.51000.0
12000
0.51000.0
015000
12000
0100
5500
5500
5500
Unit
Setting Range
Hz
-1
min
50
Pulse
50
Pulse
12000
065535
Reference
page
5-11
5-11
-9999+9999
5-11
-9999+9999
5-11
Symbol
Standard Setting
Value
Name
00
01
CVFIL
CVTH
1000
20
02
ACCC0
03
DECC0
Symbol
00
01
02
RSW0-KP
RSW0-KVP
RSW0-TVI
RSW1-*
RSW2-*
RSW3-*
RSW4-*
RSW5-*
RSW6-*
RSW7-*
RSW8-*
RSW9-*
RSWA-*
RSWB-*
RSWC-*
RSWD-*
RSWE-*
RSWF-*
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
1012
2022
3032
4042
5052
6062
7072
8082
9092
A0A2
B0B2
C0C2
D0D2
E0E2
F0F2
Name
Group 1)
Group 2)
Group 3)
Group 4)
Group 5)
Group 6)
Group 7)
Group 8)
Group 9)
Group A)
Group B)
Group C)
Group D)
Group E)
Group F)
5-2
Standard
Setting Value
Unit
Setting Range
10
20
50
1/s
Hz
ms
13000
12000
0.51000.0
Reference
page
5-12
5-12
5-12
5-12
10,20,20
20,35,50
20,35,20
30,50,50
30,50,20
30,70,50
30,70,20
45,100,50
45,100,20
45,140,50
45,140,20
60,200,50
60,200,20
60,280,50
60,280,20
5-12
5-12
5-12
5-12
5-12
5-12
5-12
5-12
5-12
5-12
5-12
5-12
5-12
5-12
5-12
5. Parameter
[Parameter List]
Symbol
Name
Unit
Setting Range
Reference
page
00:_PC+_VC+_TC+
0007
5-13
mV
-
0001
0.06553.5
0002
0003
0007
163
1/32767
32767/1
1/32767
32767/1
0001
0001
0003
032767
032767
032767
-9999+9999
5-13
5-13
5-13
5-13
5-14
5-14
00
CMDPOL
01
02
11
12
13
14
VC/TC-DB
VCZDAT
PCPTYP
PCPPOL
PCPFIL
PCPMUL
Positioning,
Velocity,
and
Torque
Command Input Polarity
Analog Input Dead Band
Analog Input Dead Band window
Positioning Command Pulse Selection
Position Command Pulse, Count Polarity
Position Command Pulse, Digital Filter
Position Command, Pulse Multiplier
15
GER1
Electric Gear 1
4/1
16
GER2
Electric Gear 2
4/1
17
18
19
20
21
22
24
EDGEPOS
PDEVMON
CLR
VC1
VC2
VC3
VCOMP
25
VCGN
26
TVCACC
27
TVCDEC
28
VCLM
31
TCOMP1
32
TCOMP2
33
36
37
40
41
42
43
44
TCGN
TCLM
SQTCLM
NEAR
INP
ZV
LOWV
VCOMP
45
VA
Positioning method
In position / Position Deviation Monitor
Deviation Clear Selection
Internal Velocity Command 1
Internal Velocity Command 2
Internal Velocity Command 3
Internal Velocity Compensation Command
Analog Velocity (Compensation)
Command Scaling
Velocity Command, Acceleration Time
Constant
Velocity Command, Deceleration Time
Constant
Velocity Limit Command
Internal Torque Compensation Command
1
Internal Torque Compensation Command
2
Analog Torque Command Scaling
Internal Torque Limit Value
Torque Limit Value at Sequence Operation
Near Range
In-Position Complete Range
Speed Zero Range
Low Speed Setting
Speed Matching Width
Attain Velocity Setting
(High Speed Setting)
00:_Disabled
0.0
00:_F-PC_R-PC
00:_Type1
00:_834nsec
1
00:_Pulse_Interval
00:_After_Filter
00:_Type1
100
200
300
0
-1
min
-1
min
-1
min
-1
min
-1
5-14
5-14
5-14
5-14
5-15
5-15
5-15
5-15
333
min /V
04000
5-15
ms
016000
5-15
016000
5-15
165535
5-15
ms
65535
min
-500500
5-16
-500500
5-16
33
100
120
100
32
50
50
50
%/V
%
%
Pulse
Pulse
-1
min
-1
min
-1
min
0500
10500
10500
165535
165535
50500
065535
065535
5-16
5-16
5-16
5-17
5-17
5-17
5-17
5-17
1000
min
-1
065535
5-17
-1
5-3
5-14
5. Parameter
[Parameter List]
Symbol
Name
Setting
Range
Reference
page
00:_Always_ Disable
0027
5-18,19
00:_Always_ Disable
0027
5-18,19
00
F-OT
01
R-OT
02
AL-RST
08:_CONT4_ON
0027
5-18,19
03
ECLR
00:_Always_ Disable
0027
5-18,19
04
CLR
02:_CONT1_ON
0027
5-18,19
05
S-ON
SERVO-ON Function
06:_CONT3_ON
0027
5-18,19
10
MS
00:_Always_ Disable
0027
5-18,19
11
INH/Z-STP
00:_Always_ Disable
0027
5-18,19
00:_Always_ Disable
0027
5-18,19
00:_Always_ Disable
0027
5-18,19
5-18,19
12
GERS
13
GC1
14
GC2
00:_Always_ Disable
0027
15
SUPFSEL1
00:_Always_ Disable
0027
5-18,19
16
SUPFSEL2
00:_Always_ Disable
0027
5-18,19
17
PLPCON
01:_Always_ Enable
0027
5-18,19
5-18,19
18
RSWGC
01:_Always_ Enable
20
SP1
0027
00:_Always_ Disable
0027
5-18,19
21
SP2
00:_Always_ Disable
0027
5-18,19
22
DIR
00:_Always_ Disable
0027
5-18,19
23
RUN
00:_Always_ Disable
0027
5-18,19
24
RUN-F
00:_Always_ Disable
0027
5-18,19
25
RUN-R
00:_Always_ Disable
0027
5-18,19
26
VLPCON
04:_CONT2_ON
0027
5-18,19
27
VCOMPS
00:_Always_ Disable
0027
5-18,19
30
TCOMPS1
00:_Always_ Disable
0027
5-18,19
31
TCOMPS2
00:_Always_ Disable
0027
5-18,19
32
TL
00:_Always_ Disable
0027
5-18,19
33
OBS
0027
5-18,19
40
EXT-E
00:_Always_ Disable
0027
5-18,19
42
EMR
00:_Always_ Disable
0027
5-18,19
General Parameter Group ASetting for output condition of general output terminal /
Monitor output selection / Setup software
Page
Symbol
00
01
02
03
04
OUT1
OUT2
OUT3
OUT4
OUT5
11
MON1
12
MON2
13
MONPOL
20
COMAXIS
005B
005B
005B
005B
005B
Reference
page
5-20,21
5-20,21
5-20,21
5-20,21
5-20,21
0012
5-20
02:TCMON_1V/TR
0012
5-20
00:_MON1+_MON2+
0008
5-22
01:_#1
010F
5-22
Name
02:_S-RDY_ON
18:_INP_ON
36:_ALM4[ALMB7]_ON
34:_ALM2[ALMB6]_ON
32:_ALM1[ALMB5]_ON
04:VMON_1mV/ min
-1
Setting Range
When setting value of parameter page 20 is done, restore the power supply of
control system again to be valid.
5-4
5. Parameter
[Parameter List]
Page
Standard
Setting Value
Name
00
10
JOGVC
DBOPE
11
ACTOT
Over-Travel Operation
12
ACTEMR
13
BONDLY
14
BOFFDLY
15
16
20
21
22
23
24
BONBGN
PFDDLY
OFWLV
OFLV
OLWLV
VFBALM
VCALM
Setting Range
Reference
page
032767
0004
5-23
5-23
0006
5-23
0001
5-23
300
ms
01000
5-24
300
ms
01000
5-24
0
32
65535
32
90
01:_Enabled
00:_Disabled
ms
ms
X1024 pulse
X1024 pulse
%
-
065535
201000
165535
165535
20100
0001
0001
5-24
5-24
5-24
5-24
5-25
5-25
5-25
Unit
50
00:_Free
00:_CMDIN
H_SB_SON
01:_Free
min
-
-1
When setting values of parameters page16 and 22 were done, restore the power supply of
control system again to be valid.
Page
00
01
05
06
07
08
Name
Unit
Setting Range
00:_Absolute
01:_220nsec
1/1
00:_Type1
00:_Binary
00:_Status_MultiTurn
ABS/INCSYS
ENFIL
ENRAT
PULOUTPOL
PS0FORM
ECLRFUNC
10
TG_SCALING
11
TG_OFFSET
12
TG_POL
0001
0007
1/81921/1
0003
0002
0001
-13107
13107
-182182
00
0001
Reference
page
5-26
5-26
5-27
5-27
5-27
5-27
5-27
5-27
5-27
When setting values of parameters page 00 and 07 were done, restore the power supply of
control system again to be valid.
For users of the absolute encoder with backup battery system who utilize incremental system,
be sure to set the parameter value of the servo amplifier as indicated in the below table.
Group
C
Page
00
Symbol
ABS/INCSYS
Name
Position detection system call
Setting value
00:_Incremental
08
ECLRFUNC
01:_Status
Description
Incremental system
Encoder status
(ErrorWarning only)Clear
When setting values of parameters page 00, and 08 were done, restore the power supply of
control system again to be valid
System parameter
Page
00
01
02
03
04
05
06
08
09
0A
0B
Name
5-5
Setting Range
Reference
page
5-28
5-28
5-28
5-28
5-28
5-28
5-29
5-29
5-29
5-29
5-29
Page
Tuning mode
00
[TUNMODE]
Setting range
0002
Unit
Standard value
02:_ManualTun
Selection value
00:_AutoTun
01:_AutoTun_JRAT-Fix
02:_ManualTun
01
Setting
range
0004
[ATCHA]
Unit
Standard value
00:_Positioning1
Selection value
00:_Positioning1
01:_Positioning2
02:_Positioning3
03:_Trajectory1
04:_Trajectory2
Setting range
Unit
130
03
Standard
value
5
Unit
Standard value
00:_Auto_Saving
Setting range
Unit
10100
[ATSAVE]
The parameter (JRAT) obtained from auto-tuning result is
automatically saved.
Selection value
00:_Auto_Saving
01:_No_Saving
Contents
Positioning Control 1 (Generic)
Positioning Control 2 (For High
Response)
Positioning Control 3For High
Response, Horizontal Axis Limit
Trajectory Control
Trajectory Control (KP Manual Setting)
[ATRES]
Contents
Automatic Tuning
Automatic Tuning
(JRAT Manual Setting)
Manual Tuning
Contents
Saves Parameter Automatically in JRAT1.
Automatic Saving is Invalidity
[ANFILTC]
Sets the torque command value applied to the motor at the
time of auto-notch filter tuning.
Larger value makes the tuning more accurate; however,
note that it also makes the move of the machine larger.
Standard
value
50
20
21
Automatic Vibration Suppressor Frequency Tuning, Friction Torque Compensation Value [ASUPFC]
Sets the friction torque compensation added to the motor
Standard
torque at the time of auto-vibration suppressing frequency
Setting range
Unit
value
tuning. Set this value close to actual friction torque, and
050
%
5
vibration suppressing frequency tuning will be more
accurate.
Contents
Position command filter
01
[PCFIL]
Setting range
Unit
0.02000.0
ms
Standard
value
0.0
Setting range
Unit
13000
1/s
Setting range
Unit
0.51000.0
ms
Standard
value
30
[TPI1]
Integral time constant for position controller. When position
loop proportional control switching function is disabled, this
setting becomes enabled.
Integral term is disabled (proportional control) with the set
value of 1000.0ms.
Standard
value
1000.0
5-6
5. Parameter
[Parameter SpecificationsGroup 1]
Page
Contents
Higher Tracking Control, Position Compensation Gain
04
Setting range
Unit
0100
Setting range
0100
[FFGN]
Unit
%
Setting range
Unit
12000
Hz
Setting range
Unit
12000
Hz
Setting range
Unit
12000
Hz
Setting range
Unit
12000
Hz
[VCFIL]
Setting range
Unit
0.51000.0
ms
Standard
value
2000
[VDFIL]
Parameter to put primary low pass filter to velocity
feedback. Sets the cut-off frequency. Filter is disabled with
the set value of 2000Hz.
Standard
value
1500
[KVP1]
Proportional gain of velocity controller.
When auto-tuning result saving is executed, the tuning
result is automatically saved in this parameter.
Standard
value
70
Standard
value
2000
Standard
value
0
[FFFIL]
Standard
value
0
[TVI1]
Setting range
Unit
015000
Standard
value
20.0
[TRCPGN]
Parameter to enhance following-up performance. The
larger value can make the following-up performance
higher. When the value other than 0% is set, position
command filter and feed forward gain are automatically
set.
[JRAT1]
Standard
value
0
Setting range
Unit
0100
Standard
value
0
Setting range
Unit
-100.0100.0
18
Setting range
Unit
12000
Hz
Setting range
Unit
12000
Hz
[AFBK]
Compensation function to make the velocity loop stable.
Multiply this gain with the detected acceleration to
compensate torque command. Setting unit is 0.1%.
Standard
value
0.0
[AFBFIL]
Parameter to put primary low pass filter to acceleration
feedback compensation. Sets the cut-off frequency. Filter
is disabled with the set value of 2000Hz.
Standard
value
500
[TCFIL1]
Standard
value
500
[TCFILOR]
Parameter to set ordinal number of torque command filter.
21
Setting range
Unit
13
Order
Standard
value
1
5-7
5. Parameter
General parameter Group 2Settings for vibration suppressing control, notch filter, and disturbance
observer
Page
Contents
Vibration Suppressor Frequency 1
00
Setting range
Unit
5500
Hz
[SUPFRQ1]
Setting range
Unit
0003
Velocity Command,Notch Filter
10
Setting range
Unit
50500
Hz
20
Unit
1002000
Hz
[SUPLV]
Parameter to set the size of vibration suppressing control
effect. The smaller the value is, the greater the effect will
be.
Change this while the motor stops.
Standard
value
00
[VCNFIL]
Parameter to set notch filter to velocity command. Sets the
center frequency.
Inside the servo amplifier, the center frequency from 50
99Hz is treated by 1HzUnit and that from 100500Hz is
by 10HzUnit. Even when set by lower unit than these,
operations do not change.
Filter is disabled with the set value of 500Hz.
Standard
value
500
Standard
value
500
[TCNFILA]
Standard
value
2000
Setting range
Unit
0002
Standard
value
00
Setting range
Unit
1002000
Hz
Setting range
Unit
24
Unit
1002000
Hz
Setting range
Unit
26
Unit
1002000
Hz
[TCNFDB]
Parameter to set the depth of torque command notch filter
B. The larger the value is, the shallower.
Standard
value
00
[TCNFILC]
Parameter to set notch filter to torque command. Sets the
center frequency.
Inside the servo amplifier, the center frequency is treated
by 10HzUnit. Even when set by 1HzUnit, operations do not
change.
Filter is disabled with the set value of 2000Hz.
Standard
value
2000
[TCNFDC]
Parameter to set the depth of torque command notch filter
C. The larger the value is, the shallower.
Standard
value
00
0003
Torque Command,Notch Filter
Setting range
[TCNFILB]
Standard
value
2000
0003
Torque Command, Notch Filter C
Setting range
[TCNFILD]
Parameter to set notch filter to torque command. Sets the
center frequency.
Inside the servo amplifier, the center frequency is treated
by 10HzUnit. Even when set by 1HzUnit, operations do not
change.
Filter is disabled with the set value of 2000Hz.
Standard
value
2000
5-8
Contents
TCNFILD, Depth Selection
27
Setting range
Unit
0003
Observer characteristic
[TCNFDD]
Parameter to set the depth of torque command notch filter
D. The greater the value is, the shallower the depth will be.
Standard
value
00
[OBCHA]
Selects the observer characteristics.
30
Setting range
Unit
0001
Standard
value
00:_Low
Selection
00:_Low
01:_Middle
Setting range
Unit
0100
[OBG]
Setting range
Unit
12000
Hz
33
Unit
1002000
Hz
[OBLPF]
Sets the cut off frequency of observer output low pass
filter. Filter is disabled with the set value of 2000Hz.
When the observer characteristics are 01: Middle (For
Middle Cycle), the function is disabled.
Standard
value
50
Standard
value
0
Contents
For Low Frequency
Noise Suppression
For Medium
Frequency Noise
Suppression
[OBNFIL]
Sets the center frequency of observer output notch filter.
Inside the servo amplifier, the center frequency is treated
by 10HzUnit. Even when set by 1HzUnit, operations do not
change.
Filter is disabled with the set value of 2000Hz.
Standard
value
2000
General parameter Group 3Settings for gain switching control and vibration suppression frequency switching
Page
Contents
Position Loop Proportional Gain 2
[KP2]
Proportional gain for position controller.
00
Setting range
Unit
13000
1/s
Standard
value
30
Unit
0.51000.0
ms
01
[TPI2]
Integral time constant for position controller.
Integral term is disabled (proportional control) with the set
value of 1000.0ms.
Standard
value
1000.0
Setting range
Unit
12000
Hz
[KVP2]
Setting range
Unit
0.51000.0
ms
Standard
value
50
[TVI2]
Setting range
Unit
015000
Setting range
Unit
12000
Hz
Standard
value
20.0
[JRAT2]
Sets the inertia moment of load device to the motor inertia
moment. Set valueJL/JM100%
JLLoad inertia moment
JMMotor inertia moment
Standard
value
100
[TCFIL2]
Parameter to set low pass filter to torque command. Sets
the cut off frequency.
Standard
value
600
5-9
5. Parameter
Page
Contents
Position Loop Proportional Gain 3
10
[KP3]
Proportional gain for position controller.
Setting range
Unit
13000
1/s
Standard
value
30
Unit
0.51000.0
ms
11
[TPI3]
Integral time constant for position controller.
Integral term is disabled (proportional control) with the set
value of 1000.0ms.
Standard
value
1000.0
Setting range
Unit
12000
Hz
[KVP3]
Setting range
Unit
0.51000.0
ms
Standard
value
50
[TVI3]
Integral time constant for velocity controller. This setting is
enabled when velocity loop proportional control switching
function is disabled.
Integral term is disabled (proportional control) with the set
value of 1000.0ms.
Standard
value
20.0
Setting range
Unit
015000
Setting range
Unit
12000
[JRAT3]
Sets the inertia moment of load device to the motor inertia
moment. Set valueJL/JM100%
JLLoad inertia moment
JMMotor inertia moment
Standard
value
100
[TCFIL3]
Parameter to set low pass filter to torque command. Sets
the cut off frequency.
Standard
value
600
[KP4]
Proportional gain for position controller.
20
Setting range
Unit
13000
1/s
Standard
value
30
21
Setting range
Unit
0.51000.0
ms
[TPI4]
Integral time constant for position controller. Integral term
is disabled (proportional control) with the set value of
1000.0ms.
Standard
value
1000.0
Setting range
Unit
12000
Hz
[KVP4]
Setting range
Unit
0.51000.0
ms
Standard
value
50
[TVI4]
Integral time constant for velocity controller. This setting is
enabled when velocity loop proportional control switching
function is disabled.
Integral term is disabled (proportional control) with the set
value of 1000.0ms.
Standard
value
20.0
Setting range
Unit
015000
Setting range
Unit
12000
Setting range
Unit
0100
ms
Standard
value
100
[TCFIL4]
Parameter to set low pass filter to torque command. Sets
the cut off frequency.
Standard
value
600
[JRAT4]
[GCFIL]
Parameter to set time constant for gain switching.
The larger the value is, the gentler the switching is.
Standard
value
0
5-10
Contents
Vibration Suppressor Frequency 2
Setting range
Unit
5500
Hz
[SUPFRQ2]
Parameter to set the frequency of vibration suppressing
vibration.
In the servo amplifier, the vibration suppressing frequency
from 5 to 99Hz is treated by 1Hz unit, and from 100 to
500Hz is by 10Hz unit. Operations do not change if set by
lower unit than these.
Vibration suppressing control is disabled when the set
value is 500Hz.
Standard
value
500
40
Unit
5500
Hz
[SUPFRQ3]
Parameter to set the frequency of vibration suppressing
vibration.
In the servo amplifier, the vibration suppressing frequency
from 5 to 99Hz is treated by 1H unit, and from 100 to
500Hz is by 10Hz unit. Operations do not change if set by
lower unit than these.
Vibration suppressing control is disabled when the set
value is 500Hz.
Standard
value
500
41
Unit
5500
Hz
[SUPFRQ4]
Parameter to set the frequency of vibration suppressing
vibration.
In the servo amplifier, the vibration suppressing frequency
from 5 to 99Hz is treated by 1H unit, and from 100 to
500Hz is by 10Hz unit. Operations do not change if set by
lower unit than these.
Vibration suppressing control is disabled when the set
value is 500Hz.
Standard
value
500
42
Setting range
Unit
12000
Hz
Standard
value
1000
Contents
[CVFIL]
Sets the cut off frequency of low pass filter, when
command velocity is calculated. When the position
command resolution is low, lower the cut off frequency.
Filter is disabled when the set value is 2000Hz.
[CVTH]
Setting range
Unit
065535
min-1
Standard
value
20
Acceleration Compensation
[ACCCO]
02
Setting range
Unit
-9999+9999
50
Pulse
Deceleration Compensation
Standard
value
0
[DECCO]
Compensation at deceleration.
03
Setting range
Unit
-9999+9999
50
Pulse
Standard
value
0
5-11
5. Parameter
[Parameter SpecificationsGroup5]
General Parameter Group 5Setting a parameter compatible with the gain setting switch
Contents
Page
Setting range
Units
13000
1/s
Setting range
Units
12000
Hz
Standard
setting value
10
[RSW0-KVP]
When the value of the gain setting switch is 0, it is the
corresponding proportional gain of velocity controller.
Standard
setting value
20
Units
0.51000.0
ms
02
[RSW0-TVI]
When the value of the gain setting switch is 0, it is the
corresponding integral time constant of velocity controller.
When the velocity loop proportional control change
function is invalid, this setting becomes effective.
The integral clause becomes invalid when set control is
1000.0ms (proportional control).
Standard
setting value
50
As well as the above, the parameter corresponding to value (0F) of the gain setting switch is allocated on page
(00F2).
Standard Value
Value of Gain
Setting Switch
Page
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
0002
1012
2022
3032
4042
5052
6062
7072
8082
9092
A0A2
B0B2
C0C2
D0D2
E0E2
F0F2
Position Loop
Proportional Gain
(1/s)
10
10
20
20
30
30
30
30
45
45
45
45
60
60
60
60
5-12
Velocity Loop
Proportional Gain
(Hz)
20
20
35
35
50
50
70
70
100
100
140
140
200
200
280
280
5. Parameter
[Parameter SpecificationsGroup8]
Contents
Position, Velocity, and Torque Command Input Polarity [CMDPOL]
Setting range
0007
Unit
Input command
position command
Velocity command
Torque command
Input command
00
position command
Velocity command
Torque command
Input command
position command
Velocity command
Torque command
Input command
position command
Velocity command
Torque command
Command
polarity
Rotation
direction
Forward
Forward
Forward
Command
polarity
Rotation
direction
Forward
Forward
Reverse
Command
polarity
Rotation
direction
Forward
Reverse
Forward
Command
polarity
Rotation
direction
Forward
Reverse
Reverse
Setting range
0001
00:_PC+_VC+_TC+
Selection
value
Input command
00:
_PC+_VC+_TC+
position command
Velocity command
Torque command
Selection
value
Input command
01:
_PC+_VC+_TC-
position command
Velocity command
Torque command
Selection
value
Input command
02:
_PC+_VC-_TC+
position command
Velocity command
Torque command
Selection
value
Input command
03:
_PC+_VC-_TC-
position command
Velocity command
Torque command
Command
polarity
Rotation
direction
Reverse
Forward
Forward
Command
polarity
Rotation
direction
Reverse
Forward
Reverse
Command
polarity
Rotation
direction
Reverse
Reverse
Forward
Command
polarity
Rotation
direction
Reverse
Reverse
Reverse
Selection
value
04:
_PC-_VC+_TC+
Selection
value
05:
_PC-_VC+_TC-
Selection
value
06:
_PC-_VC-_TC+
Selection
value
07:
_PC-_VC-_TC-
[VC/TC-DB]
Unit
00:_Disabled
Contents
Disabled
Enabled
02
Setting range
0.06553.5
Unit
mV
Unit
[PCPTYP]
Select the position command pulse type from the contents
below.
Selection value
11
Contents
00:_F-PC_R-PC
01:_2PhasePulse
02:_CODE_PC
12
Selection
00:_Type1
01:_Type2
02:_Type3
03:_Type4
Unit
F-PC/ Count at the Rising Edge : R-PC/ Count at the Rising Edge
F-PC/ Count at the Falling Edge : R-PC/ Count at the Rising Edge
F-PC/ Count at the Rising Edge : R-PC/ Count at the Falling Edge
F-PC/ Count at the Falling Edge : R-PC/ Count at the Falling Edge
5-13
5. Parameter
[Parameter SpecificationsGroup8]
Page
Contents
Position Command Pulse, Digital Filter
Setting range
0007
Unit
[PCPFIL]
Select the setting of position command pulse digital filter
from the contents below.
As timing for command direction, observe the
specifications of position command. When the pulse
command form is Two-Phase Pulse Train of 90 Degrees
Phase Difference, observe the specification s of position
command.
13
Selection
00:_834nsec
01:_250nsec
02:_500nsec
03:_1.8usec
04:_3.6usec
05:_7.2usec
06:_125nsec
07:_83.4nsec
Setting range
163
Electric Gear 1
15
[PCPMUL]
[GER1]
Setting range
1/3276732767/1
Electric Gear 2
16
Unit
Contents
Minimum Pulse Width = 834nsec
Minimum Pulse Width = 250nsec
Minimum Pulse Width = 500nsec
Minimum Pulse Width = 1.8sec
Minimum Pulse Width = 3.6sec
Minimum Pulse Width = 7.2sec
Minimum Pulse Width = 125nsec
Minimum Pulse Width = 83.4nsec
Unit
Positioning method
N(1
D(1
f1
[GER2]
Setting range
1/3276732767/1
Unit
32767)
f2( f2 = f1N/D)
32767)
1/32767N/D32767
[EDGEPOS]
Setting range
0001
Unit
17
Contents
Specify Pulse Interval Positioning
Specify In-Position Edge
Unit
00:_After_Filter
18
Selection value
00:_After_Filter
01:_Before_Filter
[CLR]
Unit
Selection value
19
Contents
After passing the filter compare the
Position Command Value with the
Feedback Value.
Before passing the filter compare the
Position Command Value with the
Feedback Value.
Contents
00:_Type1
01:_Type2
02:_Type3
03:_Type4
5-14
5. Parameter
[Parameter SpecificationsGroup8]
Page
Contents
Preset Velocity Command 1
20
Setting range
Unit
032767
min-1
Setting range
032767
Unit
Setting range
032767
min
Unit
[VC3]
Refer to Chapter ,
min
Setting range
Unit
-9999+9999
min-1
[VCOMP]
Unit
04000
min-1/V
26
Unit
016000
ms
Setting range
Unit
016000
ms
28
Setting range
Unit
165535
min-1
[TVCACC]
Parameter for restricting acceleration of command, to
analog velocity command input, analog velocity addition
input, internal velocity command and Jog operation.
-1
Acceleration 0 min forward reverse rotation
-1
Sets the acceleration time for 1000 min .
Standard
value
0
[VCGN]
Standard
value
333
Standard
value
0
Setting range
Adjustment Functions
Standard
value
300
-1
Standard
value
200
-1
[VC1]
[TVCDEC]
Parameter for restricting deceleration of command, to
analog velocity command input, analog velocity addition
input, internal velocity command and Jog operation.
-1
Deceleration forward reverse rotation 0 min
-1
Sets the deceleration time for 1000 min .
Standard
value
0
[VCLM]
Parameter for restricting the velocity command.
Sets the maximum value of velocity command. Velocity
command is restricted by this value at operations of
position control and velocity control.
When the set value is larger than 50000, velocity
command is restricted at maximum rotation velocity1.1.
Set this parameter when it is to be restricted at lower than
motor rotation velocity 1.1.
Use the standard value usually.
Standard
value
65535
5-15
5. Parameter
[Parameter SpecificationsGroup8]
Page
Contents
Internal Torque Compensation Command 1
31
Setting range
Unit
-500+500
Setting range
Unit
-500+500
[TCGN]
Unit
0500
%/V
Setting range
Unit
10500
Standard
setting value
33
[TCLM]
Setting range
Unit
10500
Standard
setting value
100
37
36
[TCOMP2]
Standard
setting value
0
Standard
setting value
0
[TCOMP1]
[SQTCLM]
Parameter for setting sequence operation torque limit
value (JOG operation, holding brake operation waiting, and
OT status, etc.) Torque limit value is determined by
comparing it with the rated output torque. (100%=rated
torque )
During sequence operation, output torque is restricted by
this set value.
Output torque is restricted by TP if a value exceeding the
peak output torque TP is selected.
Standard
setting value
120
5-16
5. Parameter
[Parameter SpecificationsGroup8]
Page
Contents
Near Range
[NEAR]
Parameter for setting the output range of near range signal
40
Setting range
Unit
165535
Pulse
Standard
setting value
100
[INP]
Parameter for setting output range of positioning complete
Setting range
Unit
165535
Pulse
Standard
setting value
32
signal.
Positioning complete signal is output when the deviation
counter is lower than this set value.
Encoder pulse is standard irrespective of the electronic
41
42
[ZV]
Setting range
Unit
50500
min-1
Standard
setting value
50
[LOWV]
Parameter for setting low-speed output range.
43
Setting range
Unit
065535
min-1
Standard
setting value
50
[VCMP]
Parameter for setting the range of velocity matching
44
Setting range
Unit
065535
min-1
Standard
setting value
50
Unit
065535
min-1
Standard
setting value
1000
45
5-17
5. Parameter
[Parameter SpecificationsGroup9]
Page
00
Contents
Positive Over-Travel Function
Setting range
0027
Page
[F-OT]
Setting range
0027
Setting range
0027
[R-OT]
[AL-RST]
Setting range
0027
Setting range
0027
Setting range
0027
[ECLR]
03
Setting range
0027
20
Contents
Internal Velocity Setting Select Input 1 [SP1]
Setting range
0027
23
Setting range
0027
Setting range
0027
Setting range
0027
[S-ON]
25
24
SERVO-ON Function
05
[CLR]
Setting range
0027
[RUN-R]
[MS]
26
10
Setting range
0027
Setting range
0027
Setting range
0027
Setting range
0027
[GC1]
Setting range
0027
[GC2]
Setting range
0027
Setting range
0027
Setting range
0027
Setting range
0027
Setting range
0027
Setting range
0027
[TL]
[OBS]
Setting range
0027
42
[RSWGC]
5-18
Setting range
0027
[EXT-E]
Disturbance Observer
33
Setting range
0027
Setting range
0027
[VCOMPS]
[GERS]
[EMR]
5. Parameter
[Parameter SpecificationsGroup9]
Contents
Always disable the function.
Always enable the function.
Contents
02:_CONT1_ON
03:_CONT1_OFF
04:_CONT2_ON
05:_CONT2_OFF
06:_CONT3_ON
07:_CONT3_OFF
08:_CONT4_ON
09:_CONT4_OFF
When functions are to be set with the conditions of servo motor rotation speed.
Selection value
Contents
12:_LOWV_IN
Enable the function during low speed status (speed is less than LOWV).
13:_LOWV_OUT
Enable the function while low speed status is not kept (speed is less than LOWV).
14:_VA_IN
Enable the function during attain velocity status (speed is more than VA).
15:_VA_OUT
Enable the function while attain velocity status is not kept (speed is more than VA).
16:_VCMP_IN
Enable the function during speed matching status (velocity deviation < VCMP).
17:_VCMP_OUT
Enable the function while speed matching status is not kept (velocity deviation < VCMP).
18:_ZV_IN
Enable the function during zero speed status (speed is less than ZV).
19:_ZV_OUT
Enable the function while zero speed status is not kept (speed is less than ZV).
Contents
Enable the function during NEAR status (position deviation < NEAR).
Enable the function while NEAR status is not kept.
Enable the function during In-Position status (position deviation < INP).
Enable the function while In-Position status is not kept.
When functions are to be set with the conditions of torque / speed limit
Selection value
1C:_TLC_IN
1D:_TLC_OUT
1E:_VLC_IN
1F:_VLC_OUT
Contents
Enable the function during torque limiting operation status.
Enable the function while torque limiting operation status is not performed.
Enable the function during velocity limiting operation status.
Enable the function while velocity limiting operation status is not performed.
When functions are to be set with the servo motor rotation direction and stop status.
Selection value
22:_VMON_>_+LV
23:_VMON_<=_+LV
24:_VMON_<_-LV
25:_VMON_>=_-LV
Contents
Enable the function when Rotation Direction is Positive (VMON > LOWV).
Enable the function when Rotation Direction is not Positive (VMON <= LOWV).
Enable the function when Rotation Direction is Negative (VMON < LOWV).
Enable the function when Rotation Direction is not Negative (VMON >= LOWV).
5-19
5. Parameter
[Parameter SpecificationsGroupA]
General parameter Group ASettings for generic output terminal outputting condition, monitor
output selection, and setup software
Page
00
Setting
range
005B
01
Setting
range
005B
Setting
range
005B
Setting
range
005B
Setting
range
0012
Setting
range
0012
[MON2]
00
01:_TMON_1V/TR
02:_TCMON_1V/TR
-1
03:_VMON_0.2mV/ min
-1
04:_VMON_1mV/ min
-1
05:_VMON_2mV/ min
-1
06:_VMON_3mV/ min
-1
07:_VCMON_0.2mV/ min
-1
08:_VCMON_1mV/ min
-1
09:_VCMON_2mV/ min
-1
0A:_VCMON_3mV/ min
0B:_PMON_0.1mV/P
0C:_PMON_1mV/P
0D:_PMON_10mV/P
0E:_PMON_20mV/P
0F:_PMON_50mV/P
10:_FMON_2mV/kP/s
11:_FMON_10mV/kP/s
12:_TLMON_EST_1V/TR
Reserved
Torque (thrust) monitor
1V/ rated torque (thrust)
Torque (thrust) command monitor 1V/ rated torque (thrust)
-1
Velocity monitor
0.2mV/ min
-1
Velocity monitor
1mV/ min
-1
Velocity monitor
2mV/ min
-1
Velocity monitor
3mV/ min
-1
Velocity command monitor
0.2mV/ min
-1
Velocity command monitor
1mV/ min
-1
Velocity command monitor
2mV/ min
-1
Velocity command monitor
3mV/ min
Position deviation counter monitor 0.1mV/ Pulse
Position deviation counter monitor 1mV/ Pulse
Position deviation counter monitor 10mV/ Pulse
Position deviation counter monitor 20mV/ Pulse
Position deviation counter monitor 50mV/Pulse
Position command pulse monitor
(position command pulse input frequency )2mV/kPulse/
Position command pulse monitor
(position command pulse input frequency )10mV/kPulse/
Load torque (thrust) monitor (estimated value) 1V/ rated torque
(thrust)
5-20
5. Parameter
[Parameter SpecificationsGroupA]
List of setting selection contents for general purpose output OUT1 to general purpose output OUT5
When functions are to be always enabled or disabled.
Selection value
Contents
00:_Always_OFF
01:_Always_ON
Selection value
3A:_CONT1_ON
3B:_CONT1_OFF
3C:_CONT2_ON
3D:_CONT2_OFF
3E:_CONT3_ON
3F:_CONT3_OFF
40:_CONT4_ON
41:_CONT4_OFF
Selection value
Selection value
02:_S-RDY_ON
03:_S-RDY_OFF
58:_S-RDY2_ON
16:_ZV_ON
17:_ZV_OFF
1C:_CMD-ACK_ON
59:_S-RDY2_OFF
1D:_CMD-ACK_OFF
04:_P-ON_ON
05:_P-ON_OFF
06:_A-RDY_ON
1E:_GC-ACK_ON
1F:_GC-ACK_OFF
20:_PCON-ACK_ON
07:_A-RDY_OFF
21:_PCON-ACK_OFF
08:_S-ON_ON
22:_GERS-ACK_ON
The output is ON during motor excitation.
09:_S-ON_OFF
0A:_MBR-ON_ON
0B:_MBR-ON_OFF
0C:_TLC_ON
0D:_TLC_OFF
0E:_VLC_ON
0F:_VLC_OFF
10:_LOWV_ON
11:_LOWV_OFF
12:_VA_ON
13:_VA_OFF
14:_VCMP_ON
15:_VCMP_OFF
23:_GERS-ACK_OFF
The output is OFF during motor excitation.
The output is ON while retention brake excitation signal
outputs.
The output is OFF while retention brake excitation signal
outputs.
The output is ON during torque limiting operation.
The output is OFF during torque limiting operation.
The output is ON during velocity limiting operation.
The output is OFF during velocity limiting operation.
The output is ON during low speed status.
The output is OFF during low speed status.
The output is ON during high speed status.
The output is OFF during high speed status.
The output is ON during speed matching status.
The output is OFF during speed matching status.
25:_MS-ACK_OFF
26:_F-OT_ON
27:_F-OT_OFF
28:_R-OT_ON
29:_R-OT_OFF
Contents
The output is ON during In-Position complete status.
The output is OFF during In-Position complete status.
The output is ON during near range status.
The output is OFF during near range status.
The output is ON during PCMD=0 and In-position complete status.
The output is OFF during PCMD=0 and In-position complete status.
24:_MS-ACK_ON
Contents
The output is ON during zero speed status.
The output is OFF during zero speed status.
The output is ON while command can be
accepted status.
The output is OFF while command can be
accepted status.
The output is ON during gain switching status.
The output is OFF during gain switching status.
The output is ON during velocity loop proportional
control switching status.
The output is OFF during velocity loop
proportional control switching status.
The output is ON during electric gear switching
status.
The output is OFF during electric gear switching
status.
The output is ON during control mode switching
status.
The output is OFF during control mode switching
status.
The output is ON during positive over-travel status.
The output is OFF during positive over-travel status.
The output is ON during negative over-travel status.
The output is OFF during negative over-travel status.
Selection value
2A:_WNG-OFW_ON
2B:_WNG-OFW_OFF
2C:_WNG-OLW_ON
2D:_WNG-OLW_OFF
30:_WNG-BAT_ON
31:_WNG-BAT_OFF
Contents
The output is ON during excessive deviation warning status.
The output is OFF during excessive deviation warning
status.
The output is ON during over-load warning status.
The output is OFF during over-load warning status.
The output is ON during battery warning status.
The output is OFF during battery warning status.
Contents
Output alarm code 1 (Positive logic).
Output alarm code 1 (Negative logic).
Output alarm code 2 (Positive logic).
Output alarm code 2 (Negative logic).
Output alarm code 4 (Positive logic).
Output alarm code 4 (Negative logic).
The output is ON during alarm status.
The output is OFF during alarm status.
Contents
Selection value
50:_DAALM1_ON
Output DA compatible alarm code 1. (Positive logic).
51:_DAALM1_OFF
Output DA compatible alarm code 1. (Negative logic).
52:_DAALM2_ON
Output DA compatible alarm code 2. (Positive logic).
53:_DAALM2_OFF
Output DA compatible alarm code 1. (Negative logic).
54:_DAALM4_ON
Output DA compatible alarm code 4. (Positive logic).
55:_DAALM4_OFF
Output DA compatible alarm code 4. (Negative logic).
*Compatibility with DA series amplifier please set follows.
General Purpose Output 3 [OUT3]
54:_DAALM4_ON
General Purpose Output 4 [OUT4]
52:_DAALM2_ON
General Purpose Output 5 [OUT5]
50:_DAALM1_ON
5-21
5. Parameter
[Parameter SpecificationsGroupA]
Page
Contents
Analog monitor output polarity [MONPOL]
Setting
range
0008
00:_MON1+_MON2+
Selection value
00:_MON1+_MON2+
01:_MON1-_MON2+
02:_MON1+_MON2-
13
03:_MON1-_MON2-
04:_MON1ABS_MON2+
05:_MON1ABS_MON2-
06:_MON1+_MON2ABS
07:_MON1-_MON2ABS
08:_MON1ABS_MON2ABS
Contents
MON1Output the positive voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON2Output the positive voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON1Output the negative voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON2Output the positive voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON1Output the positive voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON2Output the negative voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON1Output the negative voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON2Output the negative voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON1 Output the positive voltage at both forward rotation (positive
direction) and reverse rotation (reverse direction).
MON2Output the positive voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON1 Output the positive voltage at both forward rotation (positive
direction) and reverse rotation (reverse direction).
MON2Output the negative voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON1Output the positive voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON2 Output the positive voltage at both forward rotation (positive
direction) and reverse rotation (reverse direction).
MON1Output the negative voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON2 Output the positive voltage at both forward rotation (positive
direction) and reverser rotation (reverse direction).
MON1 Output the positive voltage at both forward rotation (positive
direction) and reverse rotation (reverse direction).
MON2 Output the positive voltage at both forward rotation (positive
direction) and reverse rotation(reverse direction).
[COMAXIS]
The axis number for communication with PC is selected
from the contents below.
Standard setting
value
01:_#1
20
Selection
value
01:_#1
02:_#2
03:_#3
04:_#4
05:_#5
06:_#6
07:_#7
08:_#8
Selection
value
09:_#9
0A:_#A
0B:_#B
0C:_#C
0D:_#D
0E:_#E
0F:_#F
5-22
5. Parameter
[Parameter SpecificationsGroupB]
Contents
JOG Velocity Command
00
[JOGVC]
Setting range
Unit
032767
min-1
Standard
setting value
50
Unit
0005
Standard
setting value
00:_Free
10
Selection
00:_Free
04:_SERVO-BRAKE
Unit
Standard value
00:_CMDINH_SB_SON
Selection
Contents
The command input becomes invalid when OT is generated, and
the motor is stopped by the servo brake operation. After it stops
Serbo ON is operated.
(Command generated on the OT side is invalid = velocity
limitation command =0.)
The command input becomes invalid when OT is generated, and
a free run is operated. After it stops Serbo ON is operated.
(Command generated on the OT side is invalid = velocity
limitation command =0.)
The command input becomes invalid when OT is generated, and
the motor is stopped by the servo brake operation. After it stops
Serbo OFF is operated.
00:_CMDINH_SB_SON
11
02:_CMDINH_Free_SON
03:_CMDINH_SB_SOFF
05:_CMDINH_Free_SOFF
06:_CMDACK_VCLM=0
12
Setting range
Unit
0001
Selection value
00:_SERVO-BRAKE
01:_Free
Standard
setting value
01:_Free
Contents
When EMR is input, motor is stopped by servo brake
operations.
When EMR is input, Free-Run is operated.
5-23
5. Parameter
[Parameter SpecificationsGroupB]
Contents
Page
Delay Time of Engaging Retention Brake Operation (Retention brake retention delay time) [BONDLY]
13
Setting range
Unit
01000
ms
Standard
setting value
300
Delay Time of Releasing Holding Brake (holding brake release delay time) [BOFFDLY]
14
Setting range
Unit
01000
ms
Standard
setting value
300
Unit
065535
ms
Standard
setting value
0
15
Unit
201000
ms
Standard
setting value
32
16
Setting range
Unit
165535
1024 Pulse
Standard
setting value
65535
Setting range
Unit
165535
1024 Pulse
Standard
setting value
32
5-24
5. Parameter
[Parameter SpecificationsGroupB]
Contents
Page
Overload Warning Level [OLWLV]
Setting range
Unit
20100
Standard
setting value
90
22
23
Setting range
Unit
0001
Selection value
00:_Disabled
01:_Enabled
Standard
setting value
01:_Enabled
Contents
Disabled
Enabled
24
Setting range
Unit
0001
Standard
setting value
00:_Disabled
Selection value
00:_Disabled
01:_Enabled
Contents
Disabled
Enabled
5-25
5. Parameter
[Parameter SpecificationsGroupC]
Contents
Position detection system selection
Setting range
Unit
0001
00
Selection value
00:_Absolute
01:_Incremental
[ABS/INCSYS]
Position detection system is selected from the contents
below.
Standard
setting value
00:_Absolute
Contents
Absolute System
Incremental System
01
Selection
value
00:_110nsec
01:_220nsec
02:_440nsec
03:_880nsec
04:_75nsec
05:_150nsec
06:_300nsec
07:_600nsec
Unit
Standard
setting value
01_220nsec
Contents
Minimum Pulse Width = 110nsec
(Minimum Pulse Phase Difference = 37.5nsec)
Minimum Pulse Width = 220nsec
Minimum Pulse Width = 440nsec
Minimum Pulse Width = 880nsec
Minimum Pulse Width = 75nsec
(Minimum Pulse Phase Difference = 37.5nsec)
Minimum Pulse Width = 150nsec
Minimum Pulse Width = 300nsec
Minimum Pulse Width = 600nsec
Unit
Standard
setting
value
1/11/64
2/32/64
1/81928191/8192
1/1
05
06
Setting range
Unit
0003
[ENRAT]
Parameter for setting division ratio of encoder pulse
dividing output. Division ratio is set.
(Signal polarity can be set at amplifier function selection.)
[PULOUTPOL]
Encoder pulse dividing output polarity is selected from the
followings.
Standard
setting value
00:_Type1
Selection value
Contents
00:_Type1
01:_Type2
02:_Type3
03:_Type4
5-26
5. Parameter
[Parameter SpecificationsGroupC]
Contents
Page
Encoder Signal Output (PS), Format
Setting range
Unit
0002
[PSOFORM]
Signal format of encoder signal output() is selected
from the followings.
Standard
setting value
00:_Binary
07
Selection value
Contents
00:_Binary
01:_Decimal
02:_Encoder_Signal
Unit
00:_Status_MultiTurn
08
system is used.
Selection
00:_Status_MultiTurn
01:_Status
Contents
Clear Encoder Status (Alarm and Warning) and Multi Turn Data
Clear Only Encoder Status
[TG_SCALING]
Unit
10
[TG_OFFSET]
Setting range
Unit
Standard setting
value
-182182
11
-1
Specified 7V/1000min
-1
Offset value (min ) 0.134 Set value
Unit
Standard
setting
0001
00
[TG_POL]
Sets the Output voltage polarity of the tachogenerator
Set the polarity for counterclockwise operation.
12
Setting Range
00h
01h
Description
Counterclockwise operation
+ Output
Counterclockwise operation
- Output
5-27
5. Parameter
System parameter
Page
Contents
Selects the input type supplied to the main circuit power
supply.
Setting value
Contents
01_DC_Input
01
00_Inclemental_ENC
Setting value
Contents
Incremental Encoder
01_Absolute_ENC
Absolute Encoder
02
incremental encoder.
Setting value
Contents
Incremental Encoder
(standard (4 pairs))
00_Standard
Encremental
Encoder
03
incremental encoder.
Setting range
Unit
50065535
P/R
Standard
value
Absolute encoder type is selected when an absolute
encoder is used for the motor encoder.
04
Setting
04_PA035C-2.5MH_Manu
05_PA035C-4MH_Manu
Contents
PA035, Asynchronous, 2.5Mbps, Half Duplex (Manual Setting)
PA035, Asynchronous, 4Mbps, Half Duplex (Manual Setting)
Divisions per motor shaft rotation are set when absolute
encoder is used for the motor encoder.
Setting
05
00_2048_FMT
01_4096_FMT
02_8192_FMT
03_16384_FMT
04_32768_FMT
05_65536_FMT
06_131072_FMT
07_262144_FMT
08_524288_FMT
09_1048576_FMT
0A_2097152_FMT
Contents
2048 divisions
4096 divisions
8192 divisions
16384 divisions
32768 divisions
65536 divisions
131072 divisions
262144 divisions
524288 divisions
1048576 divisions
2097152 divisions
5-28
5. Parameter
Page
06
Contents
In The set up software, model numbers of combined
motor and their codes are shown.
When combined motor is to be changed, change the motor
parameter setting of The set up software.
Combined motor model number
Control Mode
Setting
08
Setting
00_Torque
03_VeloTorq
01_Velocity
04_PosiTorq
02_Position
05_PosiVelo
Contents
Velocity Control - Torque (Thrust)
Control Switch Mode
Positioning Control - Torque
(Thrust) Control Switch Mode
Positioning Control - Velocity
Control Switch Mode
When the switching type between [03_VeloTorq][04_PosiTorq] and [05_PosiVelo] is used, there is a
possibility that auto-notch frequency tuning, auto-vibration suppressing frequency tuning and JOG operation
cannot be used.
To use these, switch the control mode to the base side (Velo(velocity control) in case of [03_VeloTorq]).
Position loop encoder is selected used for position loop
Position Loop Controller and Encoder Selection
control method and position loop control.
Setting range varies depending on the hardware type.
09
0A
Setting
Contents
Semi-Closed Controller/Motor
00_Motor_encoder
Encoder
Note) In the T-series, it becomes a Semi-Closed controller only.
Sets the resolution of the external encoder under full
closed control.
External Encoder Resolution
Sets the number of converted pulses for each rotation of
the motor shaft.
Note) In the T-series, an external encoder cannot be connected.
0B
When setting values of parameters were done, restore the power supply of control system again to be valid
5-29
5. Parameter
SSW1:0
SSW1:1
SSW1:1
SSW1:7
SSW2:0
SSW2:1
SSW2:2
SSW2:6
SSW2:7
VLPF
ILPF
SSW2:4
Tacc
Tpcm
Tacc
SSW1:1
SSW2:3
Name
Scal
Velocity Scale
Scal
TYPE
ENKD
ENPL
MOT.
Vzero
Torque Scale
Control Mode
Encoder Type
Encoder Pulse Number
Motor Type
Zero Velocity Adjustment
Vzero
Name
Group
Group 1
Group 1
Group 1
Group 1
Group 8
Group B
Group 8
Group C
Group 8
Group 8
Page
02
05
13
14
41
21
15
05
43
13
12
00
11
Group 9
05
Group 9
26
Group 9
11
Group 9
11
Group 9
18
Group 8
00
Group A
0204
Group 8
19
Group 9
0042
Group 1
10
20
21
26
27
Group 1
Group 8
Group 1
01
Group 8
25
Group 8
System
System
System
System
-
33
08
01
03
06
-
Group 5
All of the parameters shown above can be confirmed and operated when the display level of R-SETUP is set to Basic
Level. Also, the initial value when shipping is equal to the DA-series.
5-30
Chapters 6
[Driving]
Procedures Before Driving 6-1
Confirmation of installation and wiring6-2
Confirmation and change of specifications 6-3
JOG Driving 6-6
I/O signal confirmation 6-7
Confirmation of machines operation function 6-8
Driving6-8
Operation Sequence 6-9
6. Driving
1
2
3
Item
Installation
Wiring and connection
Power supply turning on
Confirmation of the servo amplifier, servo motor, and encoder combinations and specifications
4
5
6
7
8
[JOG driving]
Confirming operation of the servo amplifier and servo motor by JOG driving.
Procedure
Item
Confirmation of servo amplifier specification
Confirmation of servo motor encoder specification
Confirmation of combined servo motor
Power supply re-turning on
Reconfirmation
Item
JOG driving
Connecting the upper device with CN1, and set the parameter of the I/O signal.
Item
Setting of general purpose I/O signal
Confirmation of input signal
The servo on signal is input.
Command input
14
Connecting the servo motor shaft with the machine and confirming the operation.
Item
Command inputlow-speed
Inputting the driving pattern command in use and starting machine driving.
Procedure
16
Item
Operation
6-1
[Driving]
6. Driving
Contents
Item
dure
Installation
Wiring / Connecting
CN3
Connected to
power supply
CN5
Connected to
computer with
exclusive cable
CN2
Connected signal line of
servo motor encoder or
tachogenerator
CN4
Connected to
servo motor
power line
is off.
If the warning LED is lit,
follow the corrective procedures in
[Chapter 8, Maintenance].
6-2
CN1
Do not connect
6. Driving
Proce
dure
Use the servo system supporting tool [Setup Software R-Setup] to confirm and set the specifications of the servo amplifier.
For how to use the [Setup Software R-Setup], refer to the [R-SETUP
Instruction
Manual].
Item
Amplifier Capacity
Displays the capacity of the servo
amplifier.
Motor Structure
Displays the structure of the motor that
can be combined.
Main Circuit
Input Voltage
Power
Supply
Control Mode
Selects the control mode. Change the
control mode suitable for upper device.
Setting
Contents
00_Torque
01_Velocity
02_Position
03_VeloTorq
04_PosiTorq
05_PosiVelo
6-3
6. Driving
Proce
dure
Use the servo system supporting tool [Setup Software R-Setup] to confirm and set the specifications of the servo motor
encoder.
For how to use the [Setup Software R-Setup], refer to [R-SETUP
Instruction
Manual].
Item
This is only valid when the motor encoder type is Incremental Encoder.
resolution.
setting
encoder.
Contents
04PA035C-2.5MH_Manu
05PA035C-4MH_Manu
Setting
Contents
00:_2048
division
2048
division
06:_131972
division
131072
division
01:_4096
4096
07:_262144
262144
division
02:_8192
Contents
division
8192
division
08:_524288
division
division
03:_16384
division
16384
division
09:_1048576
04:_32768
32768
0A:_2097152
division
division
05:_65536
65536
division
division
division
division
division
6-4
division
524288
division
1048576
division
2097152
division
6. Driving
Proce
dure
Use the servo system supporting tool [Setup Software R-Setup] to confirm and set the model number of combined servo
motor.
For how to use the [Setup Software R-Setup], refer to the [R-SETUP
Instruction
Manual].
Item
EX:
T404-012(0000-0064)
Proce
dure
Turn OFF the power supply to the servo amplifier and turn it ON again. Turning OFF the power supply rewrites the
parameter.
Without turning OFF the power, the parameter cannot be changed. Make sure you turn OFF turn ON again.
Proce
dure
Reconfirmation
Reconfirm the specifications of the changed servo amplifier and servo motor encoder, and the servo motor combinations.
Many of the troubles at test run, such as servo motor not rotating, are caused by mistakes in parameter setting.
6-5
6. Driving
[JOG driving]
Item
dure
Contents
JOG driving
Do not connect the servo motor shaft to the
machine to keep the status of no load for
Operating R-Setup
R-SETUP is used and velocity JOG driving
is performed.
Forward
direction
(CCW)
For details, refer to the [R-SETUP setup software Instruction Manual] - "3.14
Velocity JOG Driving.
Backward
direction (CW)
Confirm that the motor rotates in a forward or backward direction on the
following screen.
Forward direction
Backward direction
motor rotation
motor rotation
The speed at JOG driving can be changed at general parameter group B page 00.
6-6
6. Driving
Item
Contents
Settings for general purpose I/O signals (CN1) are standard setting values set at the time of
shipment.
Necessary I/O signals are set at the servo amplifier.
Name
Input signal
CONT1
CONT2
04:_CONT2_ON
Standard setting
Servo ON function
06:_CONT3_ON
CONT4
08:_CONT4_ON
10
input signal
of shipment
02:_CONT1_ON
tachogenerator)
General purpose
Set value
General purpose input signals (CONT1 TO CONT4) are allocated to functions necessary to
01
02
03
04
output signal
Standard setting
values at the time
of shipment
General purpose output signals (OUT1 TO OUT5) are allocated to functions necessary to
Procedure
Item
Contents
Input signal status is confirmed by the servo amplifiers internal monitoring function. Confirm that
there are protective functions such as emergency stop, over travel, and warning display reset etc.
11
Confirmation of
input signals
Confirm that every I/O signal is properly functioning using general purpose input (CONT4
TO CONT1) monitor and general purpose output (OUT5 TO OUT1) monitor, referring to
[R-SETUP-Setup Software] - Monitor Display".
Procedure
Item
Contents
Servo ON signal is input and the servo motor is excited. Confirm that LED (SON) is lit on the front
of the servo amplifier.
12
Servo ON signal is
input.
6-7
6. Driving
Procedure
Contents
Input the command conforming to the control mode in use. Confirm that the rotation direction and
command input are correct. Confirm the command input in [R-SETUP-Setup Software] - Monitor
Display.
When using with velocity controlled type and torque controlled type
Page OD
Analog velocity command
Analog torque command
input voltage
13
Command input
Many of the cases when monitor values do not change with command input are caused by
faulty wiring. Confirm the wiring again, referring to [Chapter3, Wiring].
Procedure
14
Item
Turning off power
Contents
Turns OFF the servo ON signal, then turns OFF the power supply.
supply
Item
Contents
Connect the servo motor
shaft with the machine
15
Command input
low speed
Input the command (low speed) suitable for the control mode in use. Confirm that the movement
direction and movement distance, etc. operate normally.
Item
Contents
At the time of shipment, it is shipped in gain setting mode by the rotary switch. Execute gain
adjustment according to the situation.
16
Operation
6-8
6. Driving
[Operation sequence]
Driving sequence from power supply ON to power supply OFF at the standard setting when shipped
Power supply ON Servo ON
Max.2sec
Power ON
permission signal*
A-RDY ON
Min. 0msec
Main power supply ON
Main power
supply
Power ON signal*
P-ON ON
Driving setup
completion signal*
S-RDY ON
Servo ON
signal*
S-ON ON
Motor speed
Zero speed
range signal*
ZV OFF
Holding brake
excitation signal*
Command acceptance
permission signal*
CMD-ACK ON
Motor excitation
Motor
excitation signal
BOFFDLY = 300msec
Max.2sec
Power ON
permission signal*
A-RDY ON
Min. 0msec
Main power supply ON
Main power
supply
Power ON signal*
P-ON ON
Driving setup
completion signal*
S-RDY ON
Servo ON
signal*
S-ON ON
Motor speed
Zero speed
range signal*
ZV OFF
Command acceptance
permission signal*
CMD-ACK ON
Motor excitation
Motor
excitation signal
BOFFDLY = 300msec
The signal of sign (*) can be allocated to general-purpose output OUT1 to OUT5.
6-9
6. Driving
[Operation sequence]
Main power
supply
Main power
supply OFF
Power ON
signal*
P-ON OFF
Driving setup
completion signal*
S-RDY OFF
Servo ON
signal*
Motor speed
S-ON OFF
ZV setting value
Zero speed
range signal*
Motor stop
ZV ON
Holding brake
excitation signal*
Command
acceptance
permission signal*
CMD-ACK OFF
Motor free
Motor
excitation signal
BONDLY = 300msec
Main power
supply
Main power
supply OFF
Power ON
signal*
P-ON OFF
Driving setup
completion signal*
S-RDY OFF
Servo ON
signal*
Motor speed
Zero speed
range signal*
Command
acceptance
permission signal*
S-ON OFF
ZV setting value
Motor stop
ZV ON
CMD-ACK OFF
Motor free
Motor
excitation signal
BONDLY = 300msec
The signal of sign (*) can be allocated to general-purpose output OUT1 to OUT5.
6-10
6. Driving
[Operation sequence]
Operation sequence
Warning display sequence
When a warning display is generated, the servo motor is stopped by the motor free or the servo brake. Whether it
stops by the servo brake differs depending on the warning display generated, refer to [Chapter 8. Maintenance Alarm List].
Motor free operation when warning display is generated
Power ON permission signal*
A-RDY OFF
Driving setup
completion signal*
S-RDY OFF
Servo ON
signal*
S-ON ON
Motor speed
ZV setting value
Zero speed
range signal*
ZV ON
ALM ON
Holding brake
excitation signal*
Command
acceptance
permission signal*
CMD-ACK OFF
Motor
excitation signal
Motor free
A-RDY OFF
Main power
supply
Driving setup
completion signal*
S-RDY OFF
Servo ON
signal*
S-ON ON
Motor speed
ZV setting value
Zero speed
range signal*
Warning display signal*
ZV ON
ALM ON
Holding brake
excitation signal*
Command
acceptance
permission signal*
CMD-ACK OFF
Motor
excitation signal
BONDLY
Motor free
The signal of sign (*) can be allocated to general-purpose output OUT1 to OUT5.
Install a protective circuit referring to [Chapter 3, Wiring - Wiring example of safety circuit]. The above
sequence is for when a protective circuit is installed.
6-11
6. Driving
[Operation sequence]
A-RDY ON
Main power
supply
Power ON
signal*
P-ON ON
Driving setup
completion signal*
S-RDY ON
Servo ON
signal*
Alarm display signal*
Alarm display
reset signal
S-ON ON
Min.
20msec
A-RDY ON
Main power
supply
Power ON
signal*
P-ON ON
Driving setup
completion signal*
S-RDY ON
Servo ON
signal*
Alarm display signal*
Alarm display
reset signal
S-ON ON
Min.
20msec
The signal of sign (*) can be allocated to general-purpose output OUT1 to OUT5.
Some warning displays cannot be reset unless the power is reset (control power is turned OFF and ON again) or
encoder is cleared. Refer to [Chapter 8, Maintenance Alarm list].
6-12
6. Driving
[Operation sequence]
Sequence when power is turned OFF during operation (During servo ON)
Main power
supply
Power ON
signal*
P-ON OFF
Driving setup
completion signal*
S-RDY OFF
Servo ON
signal*
Motor speed
S-ON ON
ZV setting value
Zero speed
range signal*
Motor stop
ZV ON
Retention brake
excitation signal*
Command
acceptance
permission signal*
CMD-ACK OFF
Motor free
Motor
excitation signal
BONDLY = 300msec
Main power
supply
Power ON
signal*
P-ON OFF
Driving setup
completion signal*
S-RDY OFF
Servo ON
signal*
Motor speed
Zero speed
range signal*
S-ON ON
ZV setting value
Motor stop
ZV ON
Command
acceptance
permission signal*
Motor
excitation signal
CMD-ACK OFF
Motor free
The signal of sign (*) can be allocated to general-purpose output OUT1 to OUT5.
6-13
Chapters 7
[Adjustment / Functions]
Servo gain tuning 7-1
Functions of Group 8 7-8
Functions of Group 9 7-21
Functions of Group B 7-27
Functions of Group C 7-32
Description of Monitor 7-36
Description of Trace Operation 7-38
7. Adjustment / Functions
Method to set a gain with a Gain Setting Switch (RSW) (default setting)
This function can choose "Position Loop Proportional Gain(KP)" "Velocity Loop Proportional Gain(KVP) "
"Velocity Loop Integral Time Constant(TVI)" set in Servo Amplifier with a Gain Setting Switch (RSW).
Therefore, easily set a gain and can shorten tuning time.
1.
(Setting method)
Please set Tuning mode [TUNMODE] setting in "02:ManualTun".
Group
0
Page
00
Contents
Tuning mode [TUNMODE]
Value
02:ManualTun
Reference page
5-6
3.
Page
18
Contents
RSW Gain Switching Function
[RSWGC]
Value
01:Always_Enable
Reference page
5-18
Please set a Gain Setting Switch (RSW) in the front of Servo Amplifier in 0 to F (default setting: 7).
Gain set value please refer to page 5-12.
7-1
7. Adjustment / Functions
00
01
02
03
Name
Tuning Mode
Automatic Tuning
Characteristic
Automatic Tuning Response
00:_AutoTun
01:_AutoTun_JRAT-Fix
02:_ManualTun
00:_Positioning1
01:_Positioning2
02:_Positioning3
03:_Trajectory1
04:_Trajectory2
1-30
00:_Auto_Saving
01:_No_Saving
Automatic Tuning
Automatic Tuning
(JRAT Fixed)
Manual Tuning
Positioning Control 1
Positioning Control 2
Positioning Control 3
Trajectory Control 1
Trajectory Control 2 (KP Fixed)
01:_AutoTun_JRAT-Fix
Based on the load inertia moment ratioJRAT1which was set, the servo amplifier automatically tunes and
makes the servo gain the best one. The parameters for the servo amplifier to automatically tune vary
depending on the selected auto-tuning characteristics.
02:_ManualTun
Manual Tuning
This is used in order for adjusting the servo gain to the machine and equipment to ensure the maximum
response, and when characteristics in auto-tuning are insufficient.
The load inertia moment ratio obtained from auto-tuning is automatically saved in parameter JRAT 1 at
every 2 hours. The set value is enabled when Automatic Tuning is used.
When Automatic Tuning (JRAT Fixed) and Manual Tuning are used, this does not function.
7-2
7. Adjustment / Functions
Automatic Tuning
Yes
Operation
unstable?
No
Set JRAT1
Yes
No problem with
characteristics
No
Match the
characteristics
between axes?
Yes
Use Trajectory
Control?
No
No
Yes
Yes
No problem
with
characteristics
Yes
No problem
with
characteristics
No
No
Use with
horizontal axis?
No
Yes
04:_Trajectory2
Set Kp1.
02:_Positioning3
Yes
No problem
with
characteristics
Yes
No problem
with
characteristics
No
No
Tuning complete.
7-3
7. Adjustment / Functions
Digital operator
Monitor
R-SETUP
Name
mode
Page 15
Page 16
Page 18
Page 19
Page 1A
Loop
Integral
Command
Filter
Monitor
7-4
7. Adjustment / Functions
Velocity loop
Position loop
Host device
KP
KVP
Current loop
TVI
JRAT
Servo motor
Current loop
Velocity loop
Position loop
Encoder
The response of the current loop is ensured internally in the servo amplifier, there is no need for the user to
additional adjustments.
make
7-5
7. Adjustment / Functions
JRAT=
Motor inertia moment
JM
7-6
7. Adjustment / Functions
NEAR
Gain
Gain
Gain
The value of gain 2 shall be set to 1.2 times the value of gain 1.
*Gain switch over function cannot be used with auto-tuning.
7-7
7. Adjustment / Functions
[Functions of Group 8]
Functions of Group 8
[ Group 8 ] 00
Command Input Polarity [CMDPOL]
Velocity control mode Position control mode Torque control mode
The rotation direction of the servo motor can be reversed without modifying the input command
wiring or the servo motor wiring.
Input
command
Command
polarity
Rotation
direction
Position
command
Velocity
command
Torque
command
Forward
Input
command
Position
command
Velocity
command
Torque
command
Input
command
Position
command
Velocity
command
Torque
command
Forward
Forward
Command
polarity
Rotation
direction
Selected value
Input
command
Command
polarity
Rotation
direction
Position
command
Velocity
command
Torque
command
Reverse
00:
_PC+_VC+_TC+
Forward
Forward
Selected value
Input
command
Rotation
direction
01:
_PC+_VC+_TC-
Position
command
Velocity
command
Torque
command
Command
polarity
Forward
Reverse
Command
polarity
Rotation
direction
Reverse
Forward
Input
command
Command
polarity
Rotation
direction
Position
command
Velocity
command
Torque
command
Reverse
Reverse
Reverse
Forward
Forward
Reverse
Command
polarity
Rotation
direction
Selected value
Input
command
02:
_PC+_VC-_TC+
Position
command
Velocity
command
Torque
command
Forward
Reverse
Forward
Input
command
Command
polarity
Rotation
direction
Position
command
Velocity
command
Torque
command
Forward
Reverse
Reverse
Selected value
03:
_PC+_VC-_TC-
Selected
value
04:
_PC-_VC+_TC+
Selected
value
Reverse
05:
_PC-_VC+_TC-
Selected
value
Reverse
06:
_PC-_VC-_TC+
Selected
value
07:
_PC-_VC-_TC-
Using the initial factory settings, the servo motor rotates in the forward (CCW) direction with a
positive (+) input, and in the reverse (CW) direction with a negative (-) input.
Standard command input polarity setting
Forward
Reverse
input=reverse (CW)
Forward
7-8
input=forward (CCW)
7. Adjustment / Functions
[Functions of Group 8]
[Group 8 ] 11
Position Command Pulse, Form Selection [PCPTYP]
Position control mode
3 types of location command pulse can be selected; make this selection per the specifications of the
host unit.
Selected value
00:_F-PC_R-PC
01:_2PhasePulse
02:_CODE_PC
Contents
Positive Move Pulse + Negative Move Pulse
Two-Phase Pulse Train of 90 Degrees Phase Difference
Code + Pulse Train
The location command pulse input command is the input command used for location control. Connect
to CN1 location command pulse input.
Forward
Positive Move Pulse (F-PC)CN1-16
Reverse
Negative Move Pulse (R-PC)CN1-18
There are 2 output types for the host unit, the Line driver output and the Open collector output.
Using line driver output
Host unit
Forward pulse (F-PC)
Forward pulse (F-PC)
Forward pulse SG
Twisted pair
Servo amplifier
CN1-16
CN1-17
CN1-15
SG
CN1-18
CN1-19
CN1-20
Twisted pairs
SG
Host unit
Forward pulse (F-PC)
Forward pulse SG
Twisted pair
Servo amplifier
CN1-16
CN1-15
SG
CN1-18
Twisted pair
7-9
SG
7. Adjustment / Functions
[Functions of Group 8]
[Group 8 ] 12
Position Command Pulse, Count Polarity [PCPPOL]
Position command pulse count polarity can be selected form the following 4 types.
Select the one suitable for the host unit.
Selected
value
00:_Type1
01:_Type2
02:_Type3
03:_Type4
Contents
F-PC/ Count at the Rising Edge: R-PC/ Count at the Rising Edge
F-PC/ Count at the Falling Edge: R-PC/ Count at the Rising Edge
F-PC/ Count at the Rising Edge: R-PC/ Count at the Falling Edge
F-PC/ Count at the Falling Edge: R-PC/ Count at the Falling Edge
[Group 8 ] 13
Position Command Pulse, Digital Filter [PCPFIL]
t
t
t
t
t
t
t
t
[t]
834 nsec
250 nsec
500 nsec
1.8 sec
3.6 sec
7.2 sec
125 nsec
83.4 nsec
phase phase
Minimum edge
interval [t]
t 834 nsec
t 250 nsec
t 500 nsec
t 1.8 sec
t 3.6 sec
t 7.2 sec
t 164 nsec
t 164 nsec
599 Kpps
2.0 Mpps
1.0 Mpps
277 Kpps
138 Kpps
69 Kpps
1.5 Mpps
1.5 Mpps
834 nsec
250 nsec
500 nsec
1.8 sec
3.6 sec
7.2 sec
125 nsec
83.4 nsec
[t]
7-10
7. Adjustment / Functions
Command
pulse
Positive
[Functions of Group 8]
Move Pulse
+
Negative
t1
t2
t3
ts1
T
R-P
Move Pulse
(Negative rotation pulse)
Two-Phase
Pulse Train
of 90
F-PC
( phase)
t1
t2
t3
R-PC
( phase)
Degrees
t4
Forward
Phase
t5
t6
t7
Reverse
A phase is ahead of B phase by
Difference
F-PC
ts4
(code)
ts2
Code
R-PC
Pulse Train
(pulse)
Reverse
ts3
t8
t9
t3
t1
t1t8
t2t9
ts1ts2
ts3ts4
t4t5t6t7
(t3/T)x100
Forward
t2
Code
+
+
Negative Move Pulse
0.1 s
0.1 s
0.1 s
0.1 s
Pulse Train
0.1 s
0.1 s
50%
250ns
50%
50%
7-11
7. Adjustment / Functions
[Functions of Group 8]
[Group 8 ]15,16
Electric Gear Ratio * [GER*]
Unit
Electronic gear
f1: Input command pulse
Host unit
Servo motor
(132767)
1
32767
N
D
32767
1
[Group 8 ] 17
Positioning Method [EDGEPOS]
Contents
Specify Pulse Interval
Specify Pulse Edge
B phase
Positioning at edge
[Group 8 ] 18
In position / Position Deviation Monitor [PDEVMON]
Positioning complete signal when the position control mode is used, and position command used for outputting position
deviation monitor can be selected from before or after the position command filter passes.
Selected value
00:_After_Filter
01:_Before_Filter
Contents
Compare "Position Command Value After Filter Passes by" with
"Feedback Value"
Compare "Position Command Value Before Filter Passes by" with
"Feedback Value"
Position
command
pulse
PMUL
Position deviation
monitor
Filter
GER1
KP
TPI
Position loop
encoder
7-12
7. Adjustment / Functions
[Functions of Group 8]
[Group 8 ] 19
Deviation Clear Selection [CLR]
Position control mode
This function is used for changing the location deviation counter in the servo amplifier from the
host unit to zero.
Selection
Description
Deviation is always cleared when servo is off.
Servo ON signal
0H
Servo OFF
Deviation clear
CLR ON
Deviation clear
Servo OFF
Deviation clear
1H
CLR is ON in edge
2H
When SERVO-OFF/
Not Clear Deviation :
Deviation Clear Input/ Level
Detection
Servo OFF
CLR ON
Deviation clear
3H
When SERVO-OFF/
Not Clear Deviation :
Deviation Clear Input/ Edge
Detection
Servo OFF
CLR is ON in edge
7-13
7. Adjustment / Functions
[Functions of Group 8]
[Group 8 ] 20 to 22
Preset Velocity Command1 to 3 [VC*]
Velocity control mode
The servo motor can be controlled using Preset Velocity Command. Preset Velocity Command settings have 3
ways. Preset Velocity Command and rotation direction can be selected via conditions of generic input CONT1 to
CONT8.
1. Set the Preset Velocity Command value.
VC1: Preset Velocity Command 1
Parameter Group8Page20
VC2: Preset Velocity Command 2
Parameter Group8Page21
VC3: Preset Velocity Command 3
Parameter Group8Page22
-1
0 to 32767min
0 to 32767min-1
0 to 32767min-1
2. Select the conditions for enabling the Preset Velocity Command. The Preset Velocity Command
Valid
Invalid
Invalid
Valid
Valid
Valid
Invalid
Invalid
3. Begin operation with the Preset Velocity Command and select the conditions for rotation direction.
Parameter Group9Page22
DIR: Preset Velocity Command, Direction of Move
RUN: Preset Velocity Command, Operation Start Signal Input
Parameter Group9Page23
RUN-F: Preset Velocity Command, Positive Move Signal Input
Parameter Group9Page24
RUN-R: Preset Velocity Command, Negative Move Signal Input
Parameter Group9Page25
4 If the above conditions are valid, run the servo motor with the selection combinations listed below.
RUN: Preset Velocity Command, Operation Start Signal Input
Valid
Servo motor moves forward
DIR: Preset Velocity Command, Direction of Move
Invalid
RUN: Preset Velocity Command, Operation Start Signal Input
Valid
Servo motor in reverse
DIR: Preset Velocity Command, Direction of Move
Valid
RUN-F: Preset Velocity Command, Positive Move Signal Input
RUN-R: Preset Velocity Command, Negative Move Signal Input
7-14
Valid
Valid
7. Adjustment / Functions
[Functions of Group 8]
[Group 8 ] 24
Preset Velocity Compensation Command [VCOMP]
Position control mode
The velocity compensation addition function is the fast-forward function in the velocity control system.
Preset Velocity Compensation Function becomes effective by setting Preset Velocity Compensation
Command value and availability of Velocity Compensation Function.
1. Set the Preset Velocity Compensation Command value.
VCOMPPreset Velocity Compensation
-9999 to +9999 min-1
Parameter Group8 Page24
Command
2. Select the condition for enabling the Velocity Compensation Function and
then input the setting.
Parameter Group9 Page27 VCOMPSVelocity Compensation Function, Select Input
[Group 8 ] 26 to 27
Velocity Command, Acceleration Time Constant. [TVCACC]
Velocity Command, Deceleration Time Constant. [TVCDEC]
Velocity control mode
The step input velocity command can be changed to a constant acceleration/deceleration velocity
command using the Velocity Command, Acceleration/Deceleration Time Constant.
Acceleration/deceleration time per 1000min-1 is set.
Parameter Group8Page26
Parameter Group8Page27
1000min-1
Forward
or
reverse
016000 ms
016000 ms
1000min-1
-1
0min
TVCACC
TVCDEC
26 and 27 are commonly applicable to the following commands: Analog Velocity Command, Internal
Velocity Command, and JOG Velocity Command.
[Group 8 ] 28
Velocity Limit [VCLM]
Velocity control mode Position control mode
A host limit value can be locked in with the velocity limit command.
This value cannot be set to exceed the velocity capabilities of the adjoining motor.
Parameter Group8Page28
VCLMVelocity Limit
165535 min-1
Velocity command
7-15
7. Adjustment / Functions
[Functions of Group 8]
[Group 8 ] 31 to 32
Preset Torque Compensation Command 1 [TCOMP1]
Torque Compensation Function, Select Input 1 [TCOMPS1]
The torque addition function is the fast-forward function of the torque control system. Torque
Compensation Function becomes effective by setting internal torque addition command value and
availability of Torque Compensation Function.
1Sets the internal torque addition command value.
Parameter Group8 Page31 TCOMPPreset Torque Compensation Command 1
Parameter Group8 Page32 TCOMPPreset Torque Compensation Command 2
-500 to +500 %
-500 to +500 %
2Select the condition for enabling the torque addition function and then input the setting.
Parameter Group9 Page30 TCOMPS1Torque Compensation Function, Select Input 1
Parameter Group9 Page31 TCOMPS2Torque Compensation Function, Select Input 2
[Group 8 ] 36
Torque Limit, Input Selection [TLSEL]
The internal torque limit (constant) can be used to limit the maximum torque and protect the unit
mechanism. Torque limit function becomes effective by setting Internal torque limit value and
availability of Torque limit function.
10500%
7-16
7. Adjustment / Functions
[Functions of Group 8]
[Group 8 ] 37
Torque Limit at Sequence Operation [SQTCLM]
Velocity control mode Position control mode Torque control mode
During the sequence operation the output torque is limited. Limiting the output torque protects the
unit mechanism.
The torque limits during sequence operation support the following sequence operations:
JOG operation
Over travel operation
Securing brake standby time
Servo brake operation
Sequence operation torque limit value setting
Parameter Group 8 Page37
10500%
If this value is set higher than the maximum output torque (TP) of the servo motor,
it will be limited by (TP).
[Group 8 ] 40
In-Position Near Range [NEAR]
Outputs signal indicating proximity to position completion.
This is used together with positioning complete signal (INP) and near range of positioning complete is output.
Parameter Group8Page40
Parameter GroupAPage0
Selection
165535 Pulse
1A
NEAR_ON
The output is ON during In-Position Near status (position deviation < NEAR).
1B
NEAR_OFF
The output is OFF during In-Position Near status (position deviation < NEAR).
Determine the logical status of the NEAR signal output, and to which output terminal to assign
the positioning completion signal output. The assignment of the output terminal is the same
location as the positioning completion signals (above).
If set to a value greater than the positioning completion range settings, the host unit receives
the NEAR signal before receiving the positioning completion signal (INP), and transition to the
positioning completion operations is enabled.
Velocity monitor
7-17
7. Adjustment / Functions
[Functions of Group 8]
[Group 8 ] 41
In-Position Window [INP]
Position control mode
The positioning completion signal is output from the selected output terminal when servo motor
movement is completed (reaches the set deviation counter value) during location control mode.
Setting the positioning completion range
Parameter Group8Page41
INPIn-Position Window
165535 Pulse
Set the deviation counter value with positioning completion signals. The encoder pulse is
standard, irrespective of the command pulse multiplication and electronic gear settings.
Incremental encoder: 4 times (4x) encoder pulses are standard.
Absolute encoder: absolute value is standard.
Setting the positioning completion signal
Parameter GroupA Page0
18
19
Selection
INP_ON
INP_OFF
Description
The output is ON during In-Position status (position deviation < INP).
The output is OFF during In-Position status (position deviation < INP).
Determine the logical status of the positioning completion signal output, and to which output
terminal to assign the positioning completion signal output.
Velocity monitor
7-18
7. Adjustment / Functions
[Functions of Group 8]
[Group 8 ] 43 to 45
Low Speed Range [LOWV] Speed Matching Width [VCMP] High Speed Range [VA]
Position control mode Velocity control mode Torque control mode
This parameter affects settings for the speed output range. The signal can be output from general
output (OUT1OUT8) and used as a valid condition for all functions. However, the speed
coincidence range is invalid in torque control mode.
To direct signals to the host unit, make assignments to the signals in parameter Group 9. Use the
general output terminal (OUT1OUT8) of the connected CN1.
Parameter GroupA Page0
10
11
12
13
14
15
Selection
LOWV_ON
LOWV_OFF
VA_ON
VA_OFF
VCMP_ON
VCMP_OFF
Description
The output is ON during low speed status (speed is less than LOWV).
The output is OFF during low speed status (speed is less than LOWV).
The output is ON during high speed status (speed is more than VA).
The output is OFF during high speed status (speed is more than VA).
The output is ON during speed matching status (speed deviation < VCMP).
The output is OFF during speed matching status (speed deviation < VCMP).
Low speed range: Low speed signal is sent if speed goes below the set value.
Parameter Group8 Page43
065535min-1
V
Low speed setting value
Output LOVW
OutputLOVW
Speed Matching Width: Speed coincidence range signal is given if speed deviation reaches the set
range.
Parameter Group8 Page44
065535min-1
Speed command
Speed transport settings: Speed transport signal is given if speed exceeds the set value.
Parameter Group1 Page08
065535min-1
V
Speed transport setting value
Output [VA]
7-19
7. Adjustment / Functions
[Functions of Group 8]
Various functions can be made valid without output signals taken into the host unit when this is used together with
Group9 function enabling conditions (input signals).
12
13
14
15
16
17
Selection
LOWV_IN
LOWV_OUT
VA_IN
VA_OUT
VCMP_IN
VCMP_OUT
Description
Enable the function during low speed status (speed is less than LOWV).
Enable the function while low speed status is not kept.
Enable the function during high speed status (speed is more than VA).
Enable the function while high speed status is not kept.
Enable the function during speed matching status (speed deviation < VCMP).
Enable the function while speed matching status is not kept.
Low speed status [LOWV_IN]: Function is enabled during low speed status (speed below LOWV set value).
Low speed status [LOWV_OUT]: Function is enabled outside of low speed status (speed below LOWV set value).
V
Low speed setting value
[LOWV_IN] valid
[LOWV_OUT] valid
[LOWV_IN] valid
Speed coincidence status [VCMP_IN]: Function is enabled during speed coincidence status
(speed deviation below VCMP set value).
Speed coincidence status [VCMP_OUT]: Function is enabled outside of speed coincidence status
(speed deviation below VCMP set value).
[VCMP_IN] valid
Speed command
[VCMP_OUT] valid
Speed transport status [VA_IN]: Function is enabled during speed transport status (speed above VA set value).
Speed transport status [VA_OUT]: Function is enabled outside of speed transport status (speed above VA set value).
V
Speed transport setting value
[VA_OUT] valid
[VA_IN] valid
7-20
[VA_OUT] valid
7. Adjustment / Functions
[Functions of Group 9]
Functions of Group 9
[Group 9 ] 00 to 01
Forward
Limit switch
Reverse
Servo motor
Limit switch
R-OT
CONT1 - 4
F-OT
2If the over travel function is used, select the operating conditions of Position command input,
Servo motor stop operation and Servo ON signal in the case of over travel.
Parameter GroupB Page11
ACTOTOver-Travel Action Selection
Selected value
00:_CMDINH_SB_SON
02:_CMDINH_Free_SON
03:_CMDINH_SB_SOFF
05:_CMDINH_Free_SOFF
06:_CMDACK_VCLM=0
Contents
PC is inhibited and Servo-Braking is performed. After stops, S-ON is operated.
(At OT, command disabled = velocity limit command = 0)
PC is inhibited and Free-Run is performed. After stops, Servo-ON is operated.
(At OT, command disabled = velocity limit command = 0)
PC is inhibited and Servo-Braking is performed. After stops, S-OFF is operated.
PC is inhibited and Free-Run is performed. After stops, Servo-OFF is operated.
Position Command is accepted and Velocity Limit is zero.
10500%
If the value is set higher than the maximum output torque (TP) of the servo motor, it will be limited by (TP).
7-21
7. Adjustment / Functions
[Functions of Group 9]
[Group 9 ] 02
Alarm Reset Function [AL-RST]
Position control mode Velocity control mode Torque control mode
This function enables the sending of an alarm reset signal from the host unit. An alarm is cleared by
enabling alarm reset function (AL-RST).
The conditions for enabling alarm reset function are assigned. The alarm is cleared if the AL-RST signal is valid.
The following circuit is created when valid conditions are assigned to CONT4. The logic can also be
modified by the allocation of valid conditions.
Host unit
DC5V
24V
Servo Amplifier
CN1-4
CONT-COM
CN1-6
CONT4
Alarm status
Alarm signal
Alarm reset signal
Cancel alarm
Reset alarm
Above 20msec
Note that any alarm not cleared by simply turning OFF the control power supply cannot be cleared
with the alarm reset signal.
[Group 9 ] 05
SERVO-ON Function [S-ON]
Position control mode Velocity control mode Torque control mode
This function enables the sending of a servo ON signal from the host unit. The servo motor can be
set to ready status by enabling the servo ON function (SON).
The conditions for enabling the Servo ON function are assigned. The servo motor is set to ready
status when the SON signal is enabled.
Parameter Group9 Page05 S-ONSERVO-ON Function
The following circuit is created when valid conditions are assigned to CONT3.The logic can also be
modified by the allocation of valid conditions.
Host unit
DC5V
24V
Servo Amplifier
CN1-4
CONT-COM
CN1-5
CONT3
Servo ON signal
Shielding Wire
7-22
7. Adjustment / Functions
[Functions of Group 9]
[Group 9 ] 10
Control Mode Switching Function [MS] Position control mode Velocity control mode Torque control mode
2 types of control mode can be switched and used. The control mode to be combined is selected by system parameter
and can be switched with control mode switch over function.
Control mode is selected from system parameter Page 08.
Page
08
Name
Control Mode
Setting
03_VeloTorq
04_PosiTorq
05_PosiVelo
Setting range
6 ways
Contents
Velocity Control Mode torque control switching type
Position Control Mode torque control switching type
Position control velocity control switching type
After setting has been changed The value becomes valid when control power is turned ON again.
Conditions enabling control mode switch over function are allocated. When MS signal is valid, control mode is
switched.
Parameter Group9 Page10
When control mode switch over type is in use, there is a possibility that auto-notch frequency tuning, auto-vibration
suppressing frequency tuning, and JOG operation cannot be used. Switch the control mode to the base side (disable
MS) prior to using auto-notch frequency tuning, auto-vibration suppressing frequency tuning, and JOG operation.
[Group 9] 11
Position Command Pulse Inhibit Function and Velocity Command Zero Clamp Function [INH/Z-STP]
Velocity control mode Position control mode
This can be used as position command pulse inhibit function (INHIBIT functionin the position control type, and as zero
velocity stop function in the velocity control type.
When the function is enabled while servo motor is operating, input command is inhibited and the servo motor stops at
servo motor excitation status. In the position control type, even if position command pulse is input, the input pulse is not
counted in the servo amplifier.
Conditions enabling position command pulse inhibit function, zero velocity stop function are allocated. When
signals of INH/Z-STP are valid, this will function.
7-23
7. Adjustment / Functions
[Group 9] 13, 14
Gain Switching Function, Select Input 1 [GC1]
[Functions of Group 9]
Disabled
Disabled
GAIN 1
Enabled
Disabled
GAIN 2
Disabled
Enabled
GAIN 3
Enabled
Enabled
GAIN4
[Group 9 ] 15, 16
Position control mode Velocity control mode Torque control mode
SUPFSEL1 and SUPFSEL2 combination is valid, the set value of corresponding vibration frequency
becomes enabled.
Parameter Group9 Page15
Parameter Group9 Page16
SUPFSEL1Vibration Suppressor
Frequency, Select Input 1
SUPFSEL2Vibration Suppressor
Frequency, Select Input 2
Disabled
Enabled
Disabled
Enabled
Disabled
Disabled
Enabled
Enabled
Vibration
Suppressor
Frequency 1
Vibration
Suppressor
Frequency 2
Vibration
Suppressor
Frequency 3
Vibration
Suppressor
Frequency 4
Group2 Page 00
Group 3 Page 40
Group 3 Page 41
Group 3 Page 42
7-24
7. Adjustment / Functions
[Functions of Group 9]
[Group 9 ] 17
Position Loop Proportional Control, Switching Function [PLPCON]
Switching between position loop PI control P control is possible. Switching is possible when position loop
proportional control switching function (PPCON)is enabled.
The conditions for enabling position loop proportional control switching function are allocated. Switches to
proportional control when the signal of PPCON is valid.
Parameter Group9 Page17
Position loop integral time constant (TPI)is 1000.0ms at standard setting, therefore, integral function is invalid.
[Group 9 ] 18
RSW Gain Switching Function [RSWGC] Position control mode Velocity control mode Torque control mode
Function to set a gain for facility by Servo Gain setting switch (RSW).
The conditions for enabling the RSW gain switching function are assigned.
Parameter Group9 Page18
[Group 9 ] 26
Velocity Loop Proportional Control, Switching Function [VLPCON]
Velocity control mode
Switching between Velocity loop PI control P control is possible. Switching is possible when Velocity loop
proportional control switching function (PCON)is enabled.
The conditions for enabling the velocity loop comparison control switching function are assigned. Change the
comparison control when the PCON signal is valid.
Parameter Group9 Page26
PI control (comparison / integral control): Velocity loop comparison gain (KVP) / Velocity loop reset time constant (TVI)
P control (Comparison control): Velocity loop comparison gain (KVP)
When set to comparison control, servo gain is reduced and the servo system is made stable.
When the velocity loop reset time constant (TVI) is set to 1000.0ms, it is not necessary to use this function, since the reset time
constant in use is invalid (Comparison control)
7-25
7. Adjustment / Functions
[Functions of Group 9]
[Group 9 ] 40
External Error Input [EXT-E]
Position control mode Velocity control mode Torque control mode
This function can output a contact input (such as external thermal) as an alarm (AL55H) in the servo
amplifier.
The conditions for enabling the external trip function are assigned. An alarm (AL55H) is given if the EXT-E signal is valid.
[Group 9 ] 42
Emergency Stop Function [EMR]
Position control mode Velocity control mode Torque control mode
This function enables an emergency stop of the servo motor after receiving an emergency stop
signal in the servo amplifier.
The conditions for enabling the unit emergency stop signal are assigned. The unit emergency stop
function is executed when the EMR signal is valid.
Parameter Group9 Page42
EMREmergency Stop Function
7-26
7. Adjustment / Functions
[Functions of Group B]
Functions of Group B
[Group B ] 10
Dynamic Brake Action Selection [DBOPE] Position control mode Velocity control mode Torque control mode
Conditions for stop at servo OFF can be selected from Servo brake / Free run.
Parameter GroupB Page10
00:_Free_Free
04:_SB__Free
[Group B ] 12
Forced stop operation [ACTEMR]
When forced stop is executed by power shut off while servo motor is operating (servo motor is not stopped), conditions
for servo motor stop can be selected from servo brake / Free run.
Parameter GroupB Page12
Selected value
00:_SERVO-BRAKE
01:_Free
Contents
When EMR is input, motor is stopped by servo brake operation.
When EMR is input, motor is stopped by free run.
7-27
7. Adjustment / Functions
[Functions of Group B]
[Group B ] 13
Position control mode Velocity control mode Torque control mode
Servo ON
Comm.-rec. perm
Motor excited
Servo OFF
Holding brake applied
Motor free
If the motor excitation is turned off here, any delay until the securing brake engages
can cause a weight-drop.
Servo ON signal
Servo ON
Comm.-rec. perm
Motor excited
01000ms
Servo OFF
Holding brake applied
BONDLY
Motor free
If the setting is 0 msec, the command is disabled (forced zero) for 4 msec after SON.
The securing brake excitation signal can be output through the generic outputs (OUT1OUT5).
7-28
7. Adjustment / Functions
[Functions of Group B]
[Group B ] 14
Position control mode Velocity control mode Torque control mode
Servo OFF
Servo ON
Holding brake release
Comm.-rec. perm
Motor excited
If there is a delay between the motor start and the holding brake release, that would be
a brake failure as the motor operates with the holding brake on.
Servo OFF
Servo ON
Holding brake release
If the setting is 0 msec, the command is disabled (forced zero) for 4 msec after SON.
The securing brake excitation signal can be output through the generic outputs (OUT1OUT8).
[Group B ] 15
Brake Operation Beginning Time [BONBGN]
mode
If the motor does not stop within the time frame set for the brake operation start (BONBGN)when the servo is turned
OFF, the securing brake and the dynamic brake force the motor to stop. The function can be disabled by setting the
value to 0ms. The setting increment is 4msec; therefore, set the value to 4 msec or higher.
Parameter GroupB Page15
065535ms
The term motor does not stop (above) means that the motor velocity does not fall below the zero velocity (ZV)
range.
The stop sequence is different depending on the condition settings of the emergency stop operation.
When the brake operation start timeBONBGNpasses, the servo motor will be forced to stop by both the dynamic
brake and the securing brake, which can cause damage to the securing brake. Therefore, use this function only
after considering the specifications and the sequence of the unit.
7-29
7. Adjustment / Functions
[Functions of Group B]
[Group B ] 16
Power Failure Detection Delay Time [PFDDLY]Position control mode Velocity control mode Torque control
mode
This function can set a delay period, after power off of the control power supply, for detecting problems in the control
power supply. Detection of unexpected power failure is diminished when this value is increased. However, even if this
value is increased and problem detection is delayed, when the power supply to the internal logic circuit is exhausted,
routine operations at the time of control power supply cut off / restart will continue.
Parameter GroupB Page16
201000 ms
The actual anomaly detection delay time compared to the selected value can vary between -12ms and +6ms.
7-30
7. Adjustment / Functions
[Functions of Group B]
[Group B ] 20
Following Error Warning Level [OFWLV]
Position control mode Velocity control mode Torque control mode
This function gives a warning before reaching excessive deviation alarm status.
Set the deviation excessive warning value.
For sending the signals to the host unit, assign the signals in parameter Group A. Output from general output number (OUT1OUT5)
of the connected CN1.
2A:_WNG-OFW_ON
The output is ON during following warning status (position deviation > OFWLV).
2B:_WNG-OFW_OFF
The output is OFF during following warning status (position deviation > OFWLV).
[Group B ] 21
Following Error Limit [OFLV]
[Group B ] 22
Overload Warning Level [OLWLV]
This function will send a warning before reaching overload alarm status. Set the ratio corresponding to the overload alarm value to
100%. When set to 100%, the overload warning and overload alarm are given simultaneously.
20100
For sending the signals to the host unit, assign the signals in parameter Group 9. Output from general output terminal (OUT1OUT5)
of the connected CN1.
7-31
7. Adjustment / Functions
[Functions of Group C]
Functions of Group C
[Group C ] 01
Position control mode Velocity control mode Torque control mode
Contents
00:_110nsec
01:_220nsec
02:_440nsec
03:_880nsec
04:_75nsec
05:_150nsec
06:_300nsec
07:_600nsec
B phase
Minimum phase difference
Minimum pulse width
C phase
7-32
7. Adjustment / Functions
[Functions of Group C]
[Group C ] 05
Encoder Output Pulse, Divide Ratio [ENRAT]
Position control mode Velocity control mode Torque control mode
The encoder signals (Phase A/ Phase B) used in the host unit can be output according to a ratio formula. When
using in the host units position loop control, input the result (obtained after dividing the number of encoder
pulses) as an integer. However, when using this function to monitor the host unit, input a ratio that is as close to
the setup value as possible.
The output of Z phase is not divided. Output can be sin O/CCN1-11.
Division ratio for the encoder pulse divider output is set.
Parameter GroupC Page05
ENRATEncoder Output Pulse, Divide Ratio
1/11/8192
can be set.
can be set.
can be set.
A phase
B phase
C phase
Destabilizes for 0.2 sec after control power is supplied.
7-33
7. Adjustment / Functions
[Functions of Group C]
[Group C ] 06
Encoder Pulse Divided output, Polarity [PULOUTPOL]
Position control mode Velocity control mode Torque control mode
The polarity of the encoder pulse frequency output can be selected.
Contents
A-Phase Signal / Not Reversed :
C-Phase Signal Logic / High Active
A-Phase Signal / Reversed :
C-Phase Signal Logic / High Active
A-Phase Signal / Not Reversed :
C-Phase Signal Logic / Low Active
A-Phase Signal / Reversed :
C-Phase Signal Logic / Low Active
90
90
A phase
B phase
C phase
[Group C ] 08
Absolute Encoder Clear Function Selection [ECLRFUNC]
Position control mode Velocity control mode Torque control mode
Select the conditions for enabling absolute encoder clear.
When using the absolute encoder with back-up battery system, you can select the contents to be cleared.
Clear Warning + multiple rotation data
Clear only Warning
Selected value
00:_Status_MultiTurn
Clear Encoder Status (Alarm and Warning) and Multi Turn Data
Contents
01:_Status
7-34
7. Adjustment / Functions
[Functions of Group C]
[Group C ] 10
Tachogenerator Velocity Scale Range Setting [TG_SCALING]
Speed control mode Torque control mode
Set the scale range of velocity of the tachogenerator when velocity is detected.
TG_SCALINGTG Velocity scaling
Parameter Group C Page 10
Factory default setting value of velocity command voltage (V CMD) = Motor speed (N) per 3V = 1,000 (min)
When motor combination varies the value, adjust TG velocity scale (TG_SCALING) range as the following ways.
Ex.
1
V CMD = Motor speed (N) per 3 V = 1000 min
or more Increase TG SCALING Value.
1
V CMD = Motor speed (N) per 3V = 1000 min
or less Decrease TG SCALING Value.
These conditions apply only to a Tachogenerator.
[Group C ] 11
Tachogenerator Velocity Offset Setting [TG_OFFSET]
[Group C] 12
Tachogenerator Output Voltage Polarity Setting [TG_POL]
Speed Control Mode Torque Control Mode
Sets the Output voltage polarity of the tachogenerator.
TG_POL : Tachogenerator Output Voltage
Parameter Group C Page 12
Polarity Setting
Set the polarity for counterclockwise operation.
Setting Range
Description
00h
Counterclockwise
operation, + Output
Counterclockwise
operation, - Output
01h
7-35
7. Adjustment / Functions
[Description of Monitor]
Description of Monitor
All signals and internal status of the servo amplifier can be monitored. There are 2 kinds of monitors.
1.
Analog monitor
Monitor box and dedicated monitor cable are needed. Refer to Materials; Option, Monitor box.
Refer to Chapter 1, Prior to Use, Servo Amplifier Part Names 1-5 for locations for connectors to
be connected.
2.
[Group A ]11 to 13
Analog Monitor 1, Output Signal Selection [MON1]
Analog Monitor 2, Output Signal Selection [MON2]
Analog Monitor, Output Polarity [MONPOL]
Position control mode Velocity control mode Torque control mode
Analog monitor for use is selected.
Parameter GroupA Page11
MON1Analog Monitor 1, Output Signal Selection
Parameter GroupA Page12
MON2Analog Monitor 2, Output Signal Selection
Selected value
00
01:_TMON_1V/TR
02:_TCMON_1V/TR
-1
03:_VMON_0.2mV/ min
-1
04:_VMON_1mV/ min
-1
05:_VMON_2mV/ min
-1
06:_VMON_3mV/ min
-1
07:_VCMON_0.2mV/ min
-1
08:_VCMON_1mV/ min
-1
09:_VCMON_2mV/ min
-1
0A:_VCMON_3mV/ min
0B:_PMON_0.1mV/P
0C:_PMON_1mV/P
0D:_PMON_10mV/P
0E:_PMON_20mV/P
0F:_PMON_50mV/P
10:_FMON_2mV/kP/s
11:_FMON_10mV/kP/s
12:_TLMON_EST_2V/TR
Contents
Reserved
Torque Monitor
1V/ rated torque (thrust)
Torque Command Monitor 1V/ rated torque (thrust)
-1
Velocity Monitor
0.2mV/ min
-1
Velocity Monitor
1mV/ min
-1
Velocity Monitor
2mV/ min
-1
Velocity Monitor
3mV/ min
-1
Velocity Command Monitor 0.2mV/ min
-1
Velocity Command Monitor 1mV/ min
-1
Velocity Command Monitor 2mV/ min
-1
Velocity Command Monitor 3mV/ min
Position Deviation Monitor 0.1mV/ Pulse
Position Deviation Monitor 1mV/ Pulse
Position Deviation Monitor 10mV/ Pulse
Position Deviation Monitor 20mV/ Pulse
Position Deviation Monitor 50mV/Pulse
Position Command Pulse Input Frequency Monitor 2mV/kPulse/
Position Command Pulse Input Frequency Monitor 10mV/kPulse/
Load Torque Monitor (Estimated Value) 2V/ rated torque (thrust)
Contents
MON1 Positive voltage output in forward rotation; output pos and neg voltage.
MON2Positive voltage output in forward rotation; output pos and neg voltage.
MON1Negative voltage output in forward rotation; output pos and neg voltage.
MON2Positive voltage output in forward rotation; output pos and neg voltage.
MON1Positive voltage output in forward rotation; output pos and neg voltage.
MON2Negative voltage output in forward rotation; output pos and neg voltage.
MON1Negative voltage output in forward rotation; output pos and neg voltage.
MON2Negative voltage output in forward rotation; output pos and neg voltage.
MON1Positive voltage output together in forward and reverse rotation
MON2Positive voltage output in forward rotation; output pos and neg voltage.
MON1Positive voltage output together in forward and reverse rotation
MON2Negative voltage output in forward rotation; output pos and neg voltage.
MON1Positive voltage output in forward rotation; output pos and neg voltage.
MON2Positive voltage output together in forward and reverse rotation
MON1Negative voltage output in forward rotation; output pos and neg voltage.
MON2Positive voltage output together in forward and reverse rotation
MON1Positive voltage output together in forward and reverse rotation
MON2Positive voltage output together in forward and reverse rotation
7-36
7. Adjustment / Functions
[Description of Monitor]
[monitor] 00 to 1E
Page
Name
Contents
Unit
00
Displays the statuses of main circuit power being supplied, operation ready and
servo ON.
---
01
Warning status 1
---
02
Warning status 2
---
---
03
04
---
05
Velocity Monitor
min-1
06
min-1
07
Torque Monitor
08
09
Pulse
0A
0C
Displays current position compared with original position when the control
power is turned ON.
This is a free run counter. Therefore, when current position exceeds the
displayed range, the display is maximum value of reversed polarity.
Pulse
0D
0E
%
%
mV
k Pulse/s
10
x2^32 P
11
Pulse
13
14
15
16
Displays exact values, however, it may take several hours for the value to
become stable depending on the operation pattern.
Displays estimated value of servo motor usage ratio, which is estimated from
a short period of operation. In an application where the same operation
pattern repeats in a short period of time, the usage ratio can be confirmed
fast.
Values can be confirmed when gain switch over and auto-tuning functions
are used.
%
1/S
ms
Values can be confirmed when gain switch over and auto-tuning function are
used.
ms
-----
1A
1B
1C
1E
17
18
19
Hz
Hz
%
2 hour
*Monitor item of bit code indication please refer to a list shown below.
Page
Name
During
Torque
Limiting
Overload
Warning
---
---
01
Warning status 1
Following
Warning
---
During
Velocity
Limiting
02
Warning status 2
---
Absolute
encoder
battery
warning
---
---
Negative
Over-Travel
Positive
Over-Travel
---
---
---
---
---
---
CONT4
CONT3
CONT2
CONT1
---
---
---
OUT5
OUT4
OUT3
OUT2
OUT1
---
Servo motor
Encoder
Phase C
Servo motor
Encoder
Phase B
Servo motor
Encoder
Phase A
03
04
1B
---
---
---
7-37
---
7. Adjustment / Functions
Data type
Data length
2Byte
2Byte
2Byte
2Byte
4Byte
4Byte
4Byte
Signal name
Data range
Unit
-32768 32767
-32768 32767
-32768 32767
min-1
min-1
%
-32768 32767
-2147483648
2147483647
-2147483648
2147483647
-2147483648
2147483647
2Byte
-32768 32767
Pulse
4Byte
4Byte
2Byte
0 4294967295
0 4294967295
0 65535
x2^32 P
Pulse
%
2Byte
0 65535
2Byte
2Byte
-32768 32767
-32768 32767
%
Pulse
Pulse
Pulse
Pulse
Explanation of signal
Note 1: Logic is reverse to the monitor display (monitor display page 04 of R-Setup)
SET-UP
State of output transistor
Output transistor OFF
Output transistor ON
7-38
Chapters 8
[Maintenance]
Corrective Actions for Problems During Operation 8-1
Alarm List 8-3
Warning List 8-4
Trouble shooting when Alarm Occurs 8-5
Corrective Actions for Problems During Operation 8-19
DC Motor Brush Maintenance 8-19
Parts Overhaul 8-22
8. Maintenance
No
Problems
Red "CHARGE"
LED does not
turn on even if
main power
supply is ON.
Investigation
Rotation ripples
(speed fluctuations)
are large at lower
speed than
command velocity.
Servo motor
rotates only
once, and stops.
8-1
8. Maintenance
No
Problems
Motor is
vibrating with
frequency above
200 Hz.
Excessive over
shoot/ under shoot
occurs during
starting / stopping.
Abnormal sound
occurs
8-2
8. Maintenance
[Alarm List]
Alarm List
Abnormality in
power source
Abnormality
related to load
Abnormality related to
drive
Display
21H
22H
24H
41H
0
Overload 1
External Error
61H
1
Control
voltage
Note 1)
Power
Supply
82H
84H
85H
Motor Free
Motor Free
Motor Free
Servo
Brake
Motor Free
Motor Free
Motor Free
Motor Free
Motor Free
Motor Free
Motor Free
Motor Free
Motor Free
Motor Free
Motor Free
Under
Over voltage
91H
92H
93H
94H
Detection
Alarm
Motor
Clear
Operations Note 2)
Motor Free
55H
23H
71H
Alarm contents
81H
Abnormality related to encoder wiring
Alarm title
Note 1:When the control panel voltage drops below +5V due to suspension of control power, the alarm cannot be cleared without turning
OFF the control power, even if having been restored with only a little drop from +5V resulting in detection of control power supply error.
Turn OFF the control power to reset the alarm.
Bit7
Bit6
Bit5
ALM4
ALM2
ALM1
8-3
8. Maintenance
Abnormality
in encoder main body
Display
ALM4
ALM2
Alarm contents
ALM1
A2H
A3H
A9H
B2H
B3H
1
B4H
B5H
B6H
C1H
0
C2H
C3H
D1H
D2H
D3H
DFH
E1H
Alarm name
E2H
Encoder Overheat
Failure of Encoder
Encoder Error 2
Absolute Encoder Multi-Turn
Counter Error
Absolute Encoder Single-Turn
Counter Error
Detection
Motor
Operations
Alarm
clear
Motor Free
Motor Free
Motor Free
Servo
Brake
Servo
Brake
Motor Free
V
V
V
Motor Free
Motor Free
E3H
Motor Free
E4H
Motor Free
Motor Free
Motor Free
E5H
Parameter Error 1
E6H
Parameter Error 2
F1H
F2H
Motor Free
Motor Free
Note 1: Alarm that rings in Test mode end status is not recorded in the alarm history.
Note 2: When there is a rapid motor slow down simultaneous with servo ON, there is a possibility that a break in the
motors power line cannot be detected.
Note 3: Due to abnormality in encoder main body, encoder clear may sometimes be needed.
Note 4: Alarm code of 3 bits to display to alarm indication LED is not compatible with DA series servo amplifier. Setting of an alarm code
compatible with DA please refer to "5-21" pages. In addition, an alarm code of the DA series is different from the T series as
shown in the table of Alarm code on 8-3 page.
Warning List
Warning Title
Load system
External input
system
Encoder system
Overload Warning
Forward over travel
Reverse over travel
Absolute encoder battery warning
Restricting torque command
Control system
Warning Contents
x
x
x
x
x
8-4
8. Maintenance
(V)
(V)
(V)
(V)
(V)
(V)
(V)
Corrective actions
Cause
the
wiring
in
amplifier
and
motor.
Also,
(V)
(V)
Corrective actions
Cause
1
combined properly
1
Issued when the control power is turned ON.
Issued during operation.
V
(V)
Corrective actions
Cause
1
Add
ferrite
against noise.
8-5
core
or
similar
countermeasures
8. Maintenance
motor.
V
V
V
V
(V)
Corrective actions
Cause
1
2
Or, calculate the motor effective torque from load conditions and
operation conditions.
If
the
effective
torque
is
excessive,
check
the
disconnected
8
9
Machines collided.
Encoder pulse number setting does not
match with the motor.
During the alarm caused by conditions in #3 (above), if OFFON of power supply control is repeated,
there is a risk of burning out the servo motor.
Wait for longer than 30 min. for cooling purposes after power shut OFF, and resume operations.
Refer to Material-19 for details of Over Load Characteristics.
8-6
8. Maintenance
external regenerative resistor and output terminal of upper device are not connected
Cause
(V)
Corrective actions
Cause
1
2
When
3
(V)
(V)
Corrective actions
Cause
1
8-7
8. Maintenance
Alarm code 61H
turned ON.
Issued at the time of motor start/stop.
V
(V)
Corrective actions
Cause
1
2
3
specified range.
(V)
(V)
3
V
Corrective actions
1
2
3
Cause
Defect in internal circuit of the servo
amplifier.
Power supply voltage is within the
specified range.
Input voltage is fluctuating or stopped.
8-8
8. Maintenance
(V)
Corrective actions
Cause
Connector is removed
Loose connection
V.
encoder.
(V)
Corrective actions
Cause
For encoder wiring:
Improper wiring
Connector is removed
Loose connection
Encoder cable is too long
Encoder cable is too thin
page 00
3
Defect in servo
-1
amplifier
control circuit
is in operation.)
8-9
8. Maintenance
Alarm
Alarm
Alarm
Alarm
code
code
code
code
91H
92H
93H
94H
Command Error)
FORM Error)
SYNC Error)
CRC Error)
When abnormalities are detected in the internal part of the absolute position detector for
the start-stop synchronization system.
Status during alarm
Issued when control power supply is turned ON.
Cause
1
(V)
Corrective actions
Cause
1
Defect in encoder
Corrective actions
Cause
Encoder clearing and alarm resetting methods vary depending on the encoder in use.
Refer to page 24 Materials; Encoder clear / Alarm reset method.
8-10
front
8. Maintenance
(V)
(V)
Corrective actions
Cause
1
2
3
Encoder clearing and alarm resetting methods vary depending on the encoder in use.
Refer to page 24 Materials; Encoder clear / Alarm reset method.
(V)
Corrective actions
Cause
1
ferrite
core
or
against noise.
Encoder clearing and alarm resetting methods vary depending on the encoder in use.
Refer to page 24 Materials; Encoder clear / Alarm reset method.
8-11
similar
countermeasures
8. Maintenance
1
Issued when control power supply is turned ON.
(V)
Corrective actions
Cause
1
Add
ferrite
core
or
similar
countermeasures
against noise.
Encoder clearing and alarm resetting methods vary depending on the encoder in use.
Refer to page 24 Materials; Encoder clear / Alarm reset method.
(V)
3
(V)
V
Corrective actions
Cause
1
Add
ferrite
core
or
similar
countermeasures
operation
pattern
and
against noise.
3
Check
permitted speed.
the
Encoder clearing and alarm resetting methods vary depending on the encoder in use.
Refer to page 24 Materials; Encoder clear / Alarm reset method.
8-12
reduce
the
8. Maintenance
(V)
(V)
Corrective actions
Cause
the
servo
parameters
if
overshoot
is
excessive.
8-13
8. Maintenance
5
V
V
V
Corrective actions
Cause
1
2
3
and undershoot.
Increase acceleration and declaration command
time. Mask the alarm.
circuit
For the speed control error alarm, an alarm may occur while starting and stopping when load inertia is excessive. For this
reason, in the gravitational axis applications, "Do not detect" is selected as the standard setting.
If its detection is needed, consult our representatives.
(V)
4
V
Corrective actions
Cause
8-14
8. Maintenance
10
11
12
turned ON.
Issued when servo ON is stopped.
(V)
V
V
(V)
(V)
(V)
(V)
(V)
Corrective actions
Cause
motor capacity
Check the wiring and repair any abnormalities.
capacity.
(positioning completion).
Valid
current
limit
command
is
entered
by
the
current limit.
motor.
8
10
11
12
1
Issued after entering position command pulse.
Corrective actions
Cause
1
8-15
8. Maintenance
Corrective actions
Cause
1
2
excessive.
Setting value of electronic gear is
excessive.
1
Occurred after execution of test mode.
Corrective actions
Cause
Normal operation.
(V)
V
Corrective actions
Cause
amplifier.
2
8-16
8. Maintenance
(V)
Corrective actions
Cause
cleared.
l If alarm is not cleared, replace the servo amplifier.
1
Issued when control power supply is turned ON.
Corrective actions
Cause
1
Corrective actions
Cause
8-17
8. Maintenance
Corrective actions
Cause
1
Issued while operating.
Corrective actions
Cause
1
Abnormality
in
control
of
servo
amplifier
Corrective actions
Cause
1
8-18
8. Maintenance
Servo
motor
Testing conditions
During
While
operation stopping
Time
Daily
Vibration
Daily
Sound
Periodic
Cleanliness
Yearly
Measure value of
insulation
resistance
Replacement of oil
seal
Three
months
Check of brush
abrasion
Periodic
Cleaning
Yearly
Loose screws
Battery voltage
5000
hours
Servo
amplifier
absolute
encoder
back up
battery
Temperature
Inspection Items
Regularly
On
demand
Measure
temperature
Inspection Methods
Solution if abnormal
1
accessories.
Check for loose
Fasten the screws properly.
connections
Confirm that battery
voltage is more than
DC3.6V.
Ambient temperature
Motor frame temperature
1. While cleaning with air, confirm that there is no oil content and/or moisture in the air.
2. This inspection and replacement period is when water- or oil-proof functions are required.
3. The life expectancy of the battery is approximately 2 years, when its power is OFF throughout the year. For
replacement, a lithium battery (ER3V: 3.6V, 1000mAh) manufactured by Toshiba Consumer Marketing Corp. is
recommended.
T4 type
T5 type
T7 type
T8 type
Tachogenerator T4 type
T5 type
T7 and T8 types
3.8X8X6
3.8X8X6
4.3X10X10
4.3X10X10
3X5X5
3.5X4.5X6.5
3.5X4.5X10
Minimum
operating length (mm)
3
3
5
5
2.5
3
4.5
QTY
4
4
2
Brushes should be inspected individually and be sure to place back them along the limited operating
line and material code that to the exactly as the same location and direction as you removed.
8-19
8. Maintenance
Hose
Suction
Dust pipe
Ohsawa Co.
W 301-II type
Air hose
Compressed air at 4kg/
8-20
or higher.
8. Maintenance
Lift brushes and vacuum dusts in the brush holding pocket as the figure below shown.
For the details on how to clean and replacement brushes, refer to Periodic cleaning and
motor bushes replacement Procedure
Vacuum dusts
Note
If you find any failure of this DC motor in runs, contact our sales office or service office, or return it
to us before disassembling. (If it is assembled, it could be impeditive of investigation of the causes)
8-21
8. Maintenance
[Parts Overhaul]
Parts Overhaul
Parts indicated in the following may deteriorate over time. Perform periodic inspection for
preventive maintenance.
No.
Part name
Number of average
replacement years
Electrolysis capacitor
Fuse
3
5 Years
10 Years
3 Years
Lithium battery
The standard replacement period recommended by our company is the life expectancy of lithium
battery based on normal usage conditions. However, if there is high frequency of turning the power
ON/OFF, or the motor is not used for a long period, then the life of lithium battery is reduced. If the
battery power is less than 3.6 V during inspection, replace it with new one.
How to replace absolute encoder back-up battery
Take out the used lithium battery and put in the new replacement one (prepared at ).
If the battery is replaced while the control power is OFF, multiple rotation counter (position data) of the absolute
encoder may be instable. When the amplifier control power is turned ON in this status, an alarm (battery error)
may be issued. For this, execute encoder clear and alarm reset to release the alarm status. Also, absolute
encoder position data may be instable. Check and adjust the relations between position data and machine
coordinate system.
At SANYO DENKI, the overhauled servo amplifier is shipped with the same parameters as the
ones before overhauling. Be sure to confirm the parameters before use.
8-22
Chapters 9
[Specifications]
Servo amplifier 9-1
Pulse output 9-4
Serial output 9-5
Power unit 9-13
Servo motor 9-15
Rotation Direction Specifications 9-15
Mechanical specifications 9-16
Holding brake specifications 9-18
9. Specifications
[Servo amplifier]
Servo amplifier
Model number
TS1*02*, TS1AA2*
Control function
Control system
TS1A03*
Control power
Input power
Performance
Ambient temperature
Storage temperature
Operating / storage humidity
Elevation
Vibration
Shock
Structure
Mass
055
-20+65
Below 90%RH (no condensation
Below 1000 m
0.5G Frequency range 1055HZ Test for 2H in each direction X.Y.Z
2G
Tray type power supply on the outside
0.45 kg
0.65 kg
In case of
speed
control
specification
1:3000
Frequency characteristics
50Hz(JL=JM)
Environment
Basic specifications
Main power
Built-in functions
Protection functions
LED display
Applied load inertia
Speed monitor (VMON)
Monitor
Torque monitor
output
(TMON)
Speed
Command voltage
comm
and
Input impedance
Torque Command voltage
comm
Input impedance
and
Current input limit
Sequence input signal
Over current, Current detection error, Overload, External overheating, Over voltage,
Control power supply error, Encoder error, Over speed, Speed control error, Speed
feedback error, Excessive position error, Position command pulse error, CPU error,
Built-in memory error, Battery error, Parameter error
Status display, Alarm display
Within the applied load inertia of combined servo motor
-1
1.010% (at 1000min )
1.010% (at 100% torque)
DC3.0V (at 1000min-1 command, Forward motor rotation with positive command, maximum
input voltage 10V)
Approx. 10k
DC3.0V (at 100% torque, Forward motor rotation with positive command)
Approx. 10k
DC2.0V 15% (at rated armature current)
Servo on, Alarm reset, Torque limit, Encoder clear, Forward rotation inhibition, Reverse
rotation inhibition, Command inhibition, External trip, Emergency stop, Change of
control mode, Proportional control, Gain switch, Internal speed setting
Servo ready, Power ON, Servo ON, Holding brake timing, Within torque limit, Within
speed limit, Low speed, velocity attainment, Matching speed, Zero speed, Command
acceptable, Status of gain switch, Speed loop proportional control status, Control mode
switchover status, Forward OT, Reverse OT, Warning, Alarm code (3Bit)
N/8192 (N=18191), 1/N (N=164) or 2/N (N=3~64)
5M pulse/second (Reverse rotation Forward rotation pulse, symbol + Pulse),
phase difference Two phase pulse)
Electronic gear
9-1
9. Specifications
[Servo amplifier]
TS1A02
TS1AA2
TS1A03
TS1B02
When operating two or more motors at the same time, add the power supply capacity per unit of each motor.
When the motor is accelerated, the system may require the momentary power of two to four times the ordinary power.
Inrush current
Input voltage
140Vdc
50Vdc
Control power
(Maximum value between 0.1ms after input)
Main power
75A(0-P)
0A
75A(0-P)
0A
9-2
9. Specifications
[Servo amplifier]
Leakage Current
The T Series drive the motor under the PWM control of FET, and a high frequency leakage current may flow
through the ground floating capacity of the motor winding, power cable or the amplifier.
This leakage current may malfunction the leakage circuit breaker of the leakage protective relay set to the
power supply side power line.
So, use a leakage circuit breaker that is designed so as not to cause malfunction but to match with the inverter.
Motor model number
TS1A02TS1AA2
TS1A03
TS1B02
1 mA or less
1 mA or less
1 mA or less
When using 2 or more motors, the electric current leakage each motor is compounded.
The above values are based on using the recommended tough, rubber-sheathed 2mm cable as a power line.
rd
The system must be grounded (Type D, 3 type) so that a dangerous voltage condition (on the main part of the
machine, i.e. operation panel, etc.) does not occur during an emergency leakage.
The value of leaked current is measured by an ordinary leak checker (700Hz Filter).
Calorific value
Input
voltage
Amplifier
capacity
TS1A02
DC140V
TS1AA2
TS1A03
Motor model
number
T404-012
T406-012
T506-012
T511-012
T720-012
T730-012
T840-012
T850-012
Total calorific
value of Servo
amplifier
8W
9W
9W
12 W
17 W
23 W
26 W
33 W
Input
voltage
DC50V
Amplifier
capacity
TS1B02
9-3
Motor model
number
T402-011
Total calorific
value of Servo
amplifier
11 W
9. Specifications
[Pulse output]
Pulse output
Outputs 90 phase difference two phase pulse (Phase A, Phase B) and Original pulse
(Phase C) from CN 1-2126
(Forward rotation)
Power supply control
Phase A
Approx 0.2s
Indefinite
90
Phase B
Indefinite
Phase C
Indefinite
After turning ON the system, the power supply is not fixed for about 0.2 sec.
For absolute encoders, the pulse (incremental) output will be delayed for approximately
250 .One pulse is output for every change (once per rotation)
of multiple rotations for Phase C. (Does not determine the position relation of
Phase C and Phase A & B. A single pulse width is output based on the leading
or trailing edge of Phase A or Phase B)
When the division ratio is set other than 1/1, Phase A and Phase B are divided, but Phase C
is output by the original pulse width. In this case, no position relation of Phase C and Phase A
& Phase B is determined.
9-4
9. Specifications
[Serial output]
00:_Binary
Transmission method
Asynchronous
Baud rate
9600bps
Transfer frame
Transfer format
Transfer time
9.2ms(Typ.)
Transfer period
Increase method
Selection value
01:_Decimal
output
Transmission method
Asynchronous
Baud rate
9600bps
Transfer frame
Transfer format
Transfer time
16.7ms(Typ.)
Transfer period
Increase method
Selection value
02:_Encoder_Signal
Transmission method
Asynchronous
Baud rate
2.5Mbps4.0Mbps
Transfer frame
Transfer format
Transfer time
Transfer period
Increase method
Forward rotation means counterclockwise rotation, as seen from the motor shaft.
If the absolute value is increased to the maximum, the minimum value becomes 0.
9-5
9. Specifications
[Serial output]
Transfer format
Selection value
00:_Binary
1 Structure of Frame 1
Start signal
(1bit)
Position signal
(5bit)
(1bit) (1bit)
x 3 frame
D0
(LSB)
D5
D4
Address
signal
0
0
0
Parity Stop
signal signal
01
1
D8
D9
01
Position signal
D1
D2
D3
D6
D7
D10
D11
D12
D13
D14
01
th
D15
D16
D17
D18
D19
01
th
x5 frame
D20
D21
D22
D23
D24
01
x6thframe
D25
D26
D27
D28
D29
01
01
01
x4 frame
th
x7 frame
x 8th frame
For PA035C
D0 D16 Absolute value of 1 rotation
D17D32 Absolute value of multiple rotations
9-6
9. Specifications
Selection value
[Serial output]
01:_Decimal
Structure of Frame 1
Frame 1 (10bit)
D0
D1
D2
D3
D4
D5
D6
Start signal
(1bit)
Position signal
(7bit)
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Parity Stop
signalsignal
(1bit) (1bit)
Transmission character
0/1
Data contents
Indicates that transmission
data is position data
Symbol of multiple rotations
data
00008191
Lowest rank
,(ASCII code 2CH)
0(ASCII code 30H)
Highest rank
000000131071
Lowest rank
CR(ASCII code 0DH)
Carriage return
For PA035C
1 rotation data
000000131071
0000065535
9-7
9. Specifications
Selection value
[Serial output]
02:_Encoder_Signal
Structure of Frame 1
34 frames
F
DF0
DF1
DF2
Information field
Data field 0
Data field 1
Data field 2
Frame structure
Information field (IF)
Frame 1 (18bit)
CC0
CC1
CC2
CC3
CC4
ES0
ES1
ES2
Start
signal
Sink code
Command code
Fixed
Encoder status
(3bit)
(3bit)
(5bit)
(1bit)
(4bit)
001fixed
000 fixed
Command contents
00000
00011
01000
01010
Status contents
ES0
PA035C
ES1
PA035C
Battery warning
ES2
PA035C
ES3
PA035C
9-8
Encoder address
(1bit)
ES3
Stop
signal
(1bit)
9. Specifications
[Serial output]
Dn0
Dn1
Dn2
Dn3
Dn4
Dn5
Dn6
Dn7
Dn8
Dn9
Dn10
Dn11
Dn12
Dn13
Dn14
Dn15
Start
Data field
Stop
signal
(LSB fast)
signal
(1bit)
(15bit)
(1bit)
Data
CC[4:0]
DF0 D0[0:15]
00000
D0[0:15]=ABS[0:15]
00011
01000
01010
D0[0:15]=ALM[0:15]
Frame
DF1 D1[0:15]
D1[0:15]=ABS[16:31]
DF2 D2[0:15]
D2[0:7]=ABS[32:39]
D2[8:15]=CRC[0:7]
D1[0:7]=00000000
D2[8:15]=CRC[0:7]
length
4 frames
3 frames
9-9
9. Specifications
[Serial output]
Transfer period
Selection value
00:_Binary
Approx. 1s
Power supply
control
Approximately 11 ms
Serial output
PS, PS
Indefinite
Frame 1
Frame 2
Frame 3
Frame 4
Frame 5
Frame 6
Frame 7
Frame 8
Approx. 1.1 ms
Approximately9.2ms
Selection value
Power supply
control
Approximately 40 ms
Serial output
PS, PS
Indefinite
Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame
1
10
11
12
13
Approx.1.04ms
Approximately 16.7 ms
Selection value
IF
02:_Encoder_Signal
DF0
DF1
DF2
IF
DF0
DF1
DF2
21.6s or 13.5s
28.8s or 18s
125s
9-10
14
15
16
9. Specifications
[Serial output]
When using the incremental encoder, the actual position monitor value is output, irrespective of
the selected value in Group C 07 encoder signal output (PS) format.
When using incremental encoder
Normal rotation means anticlockwise one as seen from motor shaft axis.
Absolute value will be minimum value (0) if it increases to maximum.
Transfer format
Structure of Frame 1
Frame 1(11bit)
Start signal
(1bit)
Signal position
(5bit)
Signal position
D1
D2
D3
D4
Address
Signal
0
0
0
Parity Stop
Signal Signal
01
1
D6
D7
D8
D9
01
Frame 2
D0
(LSB)
D5
Frame 3
D10
D11
D12
D13
D14
01
Frame 4
D15
D16
D17
D18
D19
01
Frame 5
D20
D21
D22
D23
D24
01
Frame 6
D25
D26
D27
D28
D29
01
Frame 7
D30
01
Frame 8
D31
(MSB)
0
01
9-11
9. Specifications
[Serial output]
Transfer period
Power supply
control
Approx. 1s
Approximately 11 ms
Serial output
PS, PS
Indefinite
Frame 1
Frame 2
Frame 3
Frame 4
Frame 5
Approx. 1.1 ms
Approx. 9.2 ms
9-12
Frame 6
Frame 7
Frame 8
9. Specifications
[Power Unit]
Power Unit
Model number
TS1PA05*
Rectification system
Basic specifications
AC power
supply input
Voltage
Current
Environment
Built-in functions
Process function
9Arms
*1
17Arms
26Arms
Voltage
Regeneration
TS1PA15*
Full-wave rectification
DC rating
output
TS1PA10*
300W
600W
900W
055
-20+65
Below 90%RH (no condensation
Below 1000m
0.5G Frequency range 1055HZ Test for 2H in each direction X.Y.Z
2G
Tray type
0.70 kg
0.75 kg
0.80 kg
Regenerative electricity
55W max
More than 20
LED display
15A
*2 When stored in the box, be sure that internal temperature does not exceed this range.
*3
The choice example) A grand total of IR becomes 9.8A in the case of the following combination Servo Motor. In this case
please use a Power Unit of TS1PA10* that a rating output current value is 10A.
9-13
9. Specifications
[Power Unit]
Calorific value
Power Unit model name
TS1PA05*
TS1PA10*
TS1PA15*
If using external regeneration resistance, modify the added of calorific value of external regeneration resistance based on the
place where it is installed.
Be sure to carefully follow the installation method outlined in Section 2, Installation.
Leakage Current
Power Unit model name
TS1PA05*
TS1PA10*
TS1PA15*
Leakage current
0.1 mA or less
0.1 mA or less
0.1 mA or less
rd
The system must be grounded (Type D, 3 type) so that a dangerous voltage condition (on the main part of the machine, i.e.
operation panel, etc.) does not occur during an emergency leakage.
The value of leaked current is measured by an ordinary leak checker (700Hz Filter).
Inrush current
Input voltage
In AC100V
In AC35V
Control power
(Maximum value between 1ms after input)
240A(0-P)
85A(0-P)
9-14
9. Specifications
Continuous
Class F
Dielectric Strength
Voltage
Insulation Resistance
DC 500 V,
75 V Series
24 V Series
Protective system
Excitation Method
Permanent-magnet type
Ambient Temperature
0 + 40
Ambient Humidity
20 90%without condensation
Vibration Classification
V 15
Oil seal
Option
Coating Color
Black
Normal rotation
Phase A
90
Phase B
Phase C
Phase A is advanced by 90 than from Phase B.
Reverse rotation
Phase A
90
Phase B
Phase C
Phase B is advanced by 90 than from Phase A.
When the C-Phase is high, both A- and B- Phases cross the low level, once every revolution.
Absolute encoder
Normal (forward) rotation: Position data incremental output
Reverse rotation: Position data decreased output
9-15
9. Specifications
[Mechanical specifications]
Mechanical specifications
Vibration Resistance
Install the servo motor in a horizontal direction (as shown in the following figure), so that when vibration
is applied in any 3 directions (up/down, back/forward, left/right) it can withstand the vibration
acceleration up to 24.5m/s2.
Up/
down
Left/right
Backward/
forward
Horizontal
direction
Shock Resistance
Install the shaft of the servo motor in a horizontal direction (as shown in the following figure). It should
withstand shock acceleration up to 98 m/s2 (when shocks are applied in an Up/down direction) for 2 rotations.
However, since a precision detector is fixed to the counter-load side of the motor, any shock applied to the
shaft may cause damage or failure the detector; therefore, do not the shaft to drop impact or shock loads
under any circumstances.
Up/
down
Horizontal
direction
Working accuracy
The following table shows the accuracy of the servo motor output shaft and precision (Total Indicator Reading) of the parts
surrounding the shaft.
Items
Vibrations of output shaft terminal
* 1 T.I.R.
Reference Figure
0.02mm
9-16
9. Specifications
[Mechanical specifications]
Oil seal
These oil seals are of optional specification and can be set on T5, T7 and T8 Series.
The table below shows our standard oil seals that are readily available: (JIS S type)
Oil Seal Model No. (SC Type)
Motor model number
Inner diameter
Outer diameter
Width
T5 Series
8mm
22mm
7mm
T7 Series
16mm
30mm
7mm
T8 Series
19mm
35mm
8mm
Permissible load
Limit the radial load and thrust load being applied to the output shaft of the servo motor to a level below the
values indicated in Table below.
Pay attention not to apply excessive load by installation of reduction gears, couplings and belts.
When installation is made
Motor model number
Radial
load
During operation
Thrust load
Radial load
FR
Thrust load
FR
F-direction
F1-direction
T4 Series
100 N
100 N
100 N
80 N
20 N
T5 Series
150 N
200 N
150 N
100 N
30 N
T7 Series
250 N
500 N
200 N
200 N
50 N
T8 Series
500 N
500 N
200 N
345 N
70 N
2
Q
3
FR
F1
The permissible loads during operation were determined corresponding to the revolution rate of the motor
and the load being applied to the output shaft of the motor and in consideration the service life of the
bearing and shaft strength.
9-17
9. Specifications
Release time
msec
T5 Series
T7 Series
T8 Series
0.29
1.47
1.96
30
40
45
35
85
90
100VAC
60Hz
E DC
E DC
Id
100%
100%
The brake release time and braking delay time refer to those mentioned in the above tables.
9-18
Materials
[Selection Details]
Acceleration time / Moderation time / Allowable repetition frequency 1
Loading Precautions 3
Regeneration Process 4
[Dimension]
Servo amplifier 12
Power Unit 14
Servo motor 15
[Option]
Input-output connector / Monitor box 22
Lithium battery 23
[Encoder clear]
Encoder clear / Alarm reset method 24
[Electronic gear]
How to use electronic gear 25
Materials
[Selection Details]
[S]
[S]
These expressions are for the rated speed values, but exclude the viscous torque and friction
Acceleration time(S)
TP
tb
Deceleration time(S)
TL
: Load torque(Nm)
JM
: Motor inertia(kgm )
JL
: Load inertia(kgm2)
N1, N2 :
N2
N1
Time
tb
ta
When determining t a and t b, it is recommended to do so by calculating the load margin and decreasing
the instantaneous maximum instant stall torque value (TP) to 80%.
Permitted repetitions
There are separate limitations on repetitive operations for both the servo motor and servo amplifier, and
Materials -1
Materials
[Selection Details]
Ta
Servo Motor Torque
TL
Time
Tb
Servo Motor
Rotating Velocity
Time
If the operating cycle is considered as t, the usable range can be determined as follows:
Ta: Acceleration Torque
Tb: Deceleration Torque
Ta2 ta TL2 ts Tb2 tb
s
TLoad Torque
TR 2
TrmsEffective Torque
TR: Rated Torque
When cycle time (t) is predetermined, Ta, Tb, ta, tb appropriate in the above formula are required.
When actually determining the system drive mode, it is recommended to calculate the load margin and suppress it to Trms 0.7TR
Time
Servo Motor
Rotating Velocity
Time
[times/min]
()
TR : Rated torque
Materials -2
Materials
When
[Selection Details]
the motor repeats acceleration, constant speed operation, and deceleration status
For the operating status shown below, the value of permitted repetitions n (times/min) is displayed by
following equation.
Time
Servo Motor
Rotating Velocity
Time
()
[times/min]
Loading Precautions
Negative load
The servo amplifier cannot perform continuous operations by negative load from the servo motor
for more than several seconds.
When using the amplifier with a negative load, contact your dealer or sales representative.
Downward motor drive (when there is no counter weight.)
When usinglike a generator, such as the wind-out spindle of a winder.
Materials -3
Materials
[Selection Details]
Regeneration Process
When Overvoltage alarm (ALM_61) occurs during movement, it needs Regeneration processing in External
Regenerative Resistor. Please calculate Regenerative power [PM] from a movement condition first, connect
a chosen External Regenerative Resistors (an option) to a Power Unit. The regeneration capacity
EM
[J]
[J]
[Vrms/min -1] (Motor constant)
[Nm/Arms] (Motor constant)
[min -1]
[] ( Motor constant)
[s]
[Nm] (Tb= Tc - TF)
[Nm]
[Nm]
Speed
N
0
C+F
b
to
PM :
EM :
to
Materials -4
Materials
[Selection Details]
Regeneration Power [PM] by Operations along Vertical Axis (With a Gravitational Load)
Regenerative energy is calculated.
EM
: Regeneration energy during operations along vertical axis [J]
EVUb : Regeneration energy during increased deceleration
[J]
EVD : Regeneration energy during descending run
[J]
EVDb : Regeneration energy during decreased deceleration
[J]
TUb : Torque during increased deceleration
[Nm]
tUb
: Increased deceleration time
[s]
TD
: Torque during descending run
[Nm] (TD=TM TF)
tD
: Descending run time
[s]
TDb : Torque during decreased deceleration
[Nm] (TDb=TC TF+TM)
tDb
: Decreased deceleration time
[s]
TM
: Gravitational load torque
[Nm]
When the calculation result of either of EVUb, EVD, or EVDb is negative, calculate EM by
considering the value of those variabkes as 0.
speed
Increase
0
descent
-N
Motor
output
shaft
torque
C+F+M
C+F-M
M+F
Db
Ub
Ub
D
Db
Materials -5
Materials
[Selection Details]
Resistor Model
Number
Resistance
Value
Thermostat
Temperature detected
(Detection temperature range)
Up to 10W
Up to 30W
REGIST-080W50B
REGIST-120W50B
REGIST-220W50B
REGIST-220W20B
50
50
50
20
1357
(b contact)
(Normally closed contact)
Below 55W
55W and over
Permitted power
[PRO]
10W
30W
55W
Outline
Drawing
Refer to
Materials -7
Contact us
When regeneration power [PM] exceeds the permitted power [PRO] of the external regeneration
resistor, reconsider the acceleration constant, load inertia, etc.
Controller
+5Vdc to +24Vdc
CN1 COM
2.2k
4.7k
CONT14
Power Unit
CN3
1
2
Please connect resistance wire of the External Regenerative Resistor to CN3 of the Power Unit.
of the Regenerative Resistance please allocate the connected general-purpose input(any of
Thermostat
[CONT1 CONT4]) to [Group9 40 External Trip Input Function of General Parameter].
Parameter Set-up ExampleWhen connecting the thermostat to CONT4
The external trip function will be valid when [0DH: CON4_OFF]
CONT4 is turned off in [Grop4 40 External Trip Input Function
Alarm (ALM-55) will be output from the servo amplifier when the thermostat of a generative resistor trips (the
contact point comes off) because of heating.
Please make sure to install the external regenerative resistor with twisted wires and use as a short wire
that is up to 5 meters long as possible.
nonflammable electric wire or perform non-combustible processing (silicon tube, etc.) for connecting
Use
cable and wired, and install wiring so as to not come in contact with the built-in unit .
built-in regenerative resistance may generate heat even if the overheat alarm does not occur. Do not
The
touch the servo amplifier for 30 minutes after power is disconnected in the case of a power failure, as
there is a risk of burn.
the external regeneration resistor on the amplifier, and measure the temperature of the external
Install
regeneration resistor by the operating condition that the regeneration electric power PM becomes the
maximum. Then do sufficient mounting check of alarm not being generated. In addition, it takes 1 to 2
hours until the temperature of the external regeneration resistor is saturated.
not install the external regeneration resistor in a corrosive gas environment, nor be exposed amount
ofDodust,
because the gas may cause insulation deterioration, corrosion.
Keep sufficient distance to other devices to circumvent the effect of their radiated heat to the external
regeneration
resistor.
Materials -6
Materials
[Selection Details]
Unit
132
1220.4
+20
0
+15
270 0
300
61
100
61
4.3
26
440.4
Model number
REGIST-080W50B
Thermostat
Detection temperature
(Contact specification)
1357
(Normal close contact)
+0.3
0
4.3
(Thermo start)
20
+20
0
182
300
1720.4
270 +15
0
150
61
61
Model number
23.5
420.4
4.3
REGIST-120W50B
Thermostat
Detection temperature
(Contact specification)
1357
(Normal close contact)
4.3 +0.3
0
1.2
20
230
2200.4
+20
0
+15
0
300
270
61
200
61
42.7
4.3
+0.3
0
600.4
4.3
20
Model number
1.2
REGIST-220W50B
REGIST-220W20B
Materials -7
Thermostat
Detection temperature
(Contact specification)
1357
(Normal close contact)
1357
Normal close contact
Materials
Mark
Standards
Standard number
Certification Organization
UL/c-UL standard
UL508C
(File No.E179775)
UL
Underwriters Laboratories inc.
EN standard
EN50178
EN61000-6-2
TV
TV Product Service Japan, Ltd.
Display
Standards
Standard number
Certification Organization
UL standard
UL1004
UL1446
(File No.E179832)
UL
Underwriters Laboratories inc.
EN standards
EN60034-1
EN60034-5
EN61010-1
For products conforming to UL standards, some specifications may differ from the standard product
due to prerequisites necessary for obtaining approval. Contact the manufacturer for more details.
Materials -8
Materials
Always ground the protective earth terminals of the servo amplifier or the power unit to the power
supply earth. ( )
When connecting the leakage stopper, make sure to connect the protective earth terminal to the
power supply earth. ( )
Connect earthing wire by using a crimping terminal with insulated tube, so that the connected wire
will not touch the neighboring terminals.
Crimping terminal
For wire relays, use a fixed terminal block to connect wires; never connect wires directly.
Good
No
A metallic material must be used for the door and main body of control panel.
The joints of the top and side panels must be masked and welded.
Parts joined with screws must be welded to prevent noise from leaking out from joints.
When joining parts with screws or spot welding, the welding space must be within 10cm.
Use an EMI gasket so that there is zero clearance between the door and control panel.
Install EMI gasket uniformly to the contact points between door and main body of control panel.
Perform conductivity processing on the EMI gasket, door and main body of control panel to confirm
their conductivty.
Ground the noise filter frame to the control panel.
Ground the servo amplifier chassis provided by the customer.
Use shield cables for the motor encoder line cable.
Ground the shield of motor encoder line cable to the control panel with the clamp.
Use a conducting metal P clip or U clip to ground and clamp the shield wire, and fix it directly with
metal screws. Do not ground by soldering electric wire to the shield wire.
No
Good
Materials -9
Grounding by soldering
Materials
Servo amplifier
24V(+)
24V(+)
24V(-)
24V(-)
P(+)
4
5
N(-)
PE
Control power
PE
Toroidal core
MC
L1
L2
PE
Power Unit
Main power
CN3
Please be connected to
a protective earth terminal
Please put a noise filter(note 1) in a power supply line. In addition, Always ground the frame of the
noise filter and Install wiring by separating the primary and secondary wiring of the noise filter as much
as possible.
Please wrap the Toroidal core(note 2) three times around the primary side of the noise filter in the main
power side.
Servo amplifier
CN4
Servo motor
MA
MB
FG
Motor power
Motor encoder
Ferrite core
CN2
Please wrap the Toroidal core (note 3) two times around the amplifier side of the motor power line.
Please add a Ferrite core (note 4) to around the servo amplifier side of the motor encoder line.
Please wrap the Ferrite core (note 4) two times around the servo motor side of the motor encoder line.
Materials -10
Materials
SUP-EK10-ER6
Specifications
Rated voltageLine-Neutral 250 V
Rated current10 A
Manufacturer
Okaya Electric Industries Co. Ltd.
External diameter
Internal diameter
Manufacturer
251-211
65 mm
36 mm
SCHAFFNER
Model Number
External diameter
Internal diameter
Manufacturer
T60x26x36
60 mm
36 mm
TDK
Internal diameter
Manufacturer
SFC-10
9.5 - 10.5 mm
KITAGAWA
Materials -11
Material -12
C
N
4
C
N
3
RSW
CHG
C
N
1
C
N
2
C
N
5
TS1**2*
119-154V DC
20.4-26.4V DC
0123456789 *
INPUT
SER.No.
M TION
MODEL
C
N
6
POW
ALM4
ALM2
ALM1
SON
Materials
[Dimension]
Servo Amplifier
UUNIT[mm]
Material -13
C
N
4
C
N
3
RSW
CHG
C
N
1
C
N
2
C
N
5
C
N
6
TS1*03*
119-154V DC
20.4-26.4V DC
0123456789 *
INPUT
SER.No.
M TION
MODEL
POW
ALM4
ALM2
ALM1
SON
Materials
[Dimension]
UNIT[mm]
Materials
Power Unit
Model Number: TS1PA*
CHARGE
[Dimension]
UNIT[mm]
Material -14
Materials
Servo Motor
[Dimension]
100050
SECTION A-A
Model number
(L1)
83
39.5
T404-012EXX
96
52.5
T406-012EXX
109
65.5
T402-011EXX
UNIT[mm]
100050
100050
(35)
(41)
Model number
(L1)
T402T-011
87.5
42
T404T-012
98
52
T406T-012
111
65
UNIT[mm]
Material -15
Materials
[Dimension]
100050
T506-012EXX, T511-012EXX
100050
T506B-012EXX, T511B-012EXX
SECTION A-A
Model number
T506-012EXX
T506B-012EXX
T511-012EXX
T511B-012EXX
(L1)
110.5
58
147
130.5
78
167
UNIT[mm]
T506T-012, T511T-012
L
(L1)
T506BT-012, T511BT-012
Model number
T506T-012
L
124.5
T506BT-012
T511T-012
161
144.5
T511BT-012
181
(L1)
58
78
UNIT[mm]
Material -16
Materials
Model Number: T7*
100050
[Dimension]
100050
M5 Depth 8
Model number
T720-012EXX
134.5
T720B-012EXX
172.5
T730-012EXX
158.5
T730B-012EXX
196.5
(L1)
74.5
98.5
UNIT[mm]
Model number
T720T-012
148.5
T720BT-012
186.5
T730T-012
172.5
T730BT-012
210.5
(L1)
74.5
98.5
UNIT[mm]
Material -17
Materials
Model Number: T8*
100050
[Dimension]
100050
M6 Depth 10
Model number
T840-012EXX
166
T840B-012EXX
207
T850-012EXX
181
T850B-012EXX
222
(L1)
104
119
UNIT[mm]
M6 Depth 10
Model number
T840T-012
L
183
T840BT-012
219.5
T850T-012
197.5
T850BT-012
234.5
(L1)
104
119
UNIT[mm]
Material -18
Materials
[Motor characteristics]
PR
NR
Nmax
TR
TS
TP
ER
IR
IS
IP
KT
KE
Ra
te
tm
JL
JM
TB
VB
IB
JB
-
W
1
min
1
min
Nm
Nm
Nm
V
A
A
A
Nm/A
V/min
kWs
ms
ms
2
2
kgm (GD /4)
P/R
2
2
kgm (GD /4)
kg
Nm
V
A
2
2
kgm (GD /4)
kg
T402-011EL8
TS1B02
23
T404-012EL8
40
T406-012EL8
TS1A02
60
T506-012EL8
0.156
60
3000
3000
0.061
0.080
0.137
0.070
0.120
0.175
0.192
0.206
0.319
0.441
0.441
20
1.9
1.9
4.9
72
1.0
0.9
2.1
70
1.4
1.4
2.9
75
1.2
1.3
2.8
0.047
0.174
0.177
0.183
4.910-3
18.210-3
18.510-3
19.110-3
3.2
18.6
11.8
12.1
1.2
2.1
3.2
1.7
0.35
7.1
0.35
4.8
0.37
4.1
0.47
7.4
0.1610-4
0.2710-4
0.3410-4
0.6810-4
0.09210-4
0.11610-4
0.55
0.65
0.75
Temperature: 040
0.22810-4
0.9
0.29
90
0.06
0.0110-4
0.26
Humidity: Maximum 90% (no condensation)
Note 1) The mark * denotes values at the maximum temperature rises in the combination with the standard amplifier.
Note 2) The item without a mark is a typical value when the winding temperature is at 25.
PR
NR
Nmax
TR
TS
TP
ER
IR
IS
IP
KT
KE
Ra
te
tm
JL
JM
TB
VB
IB
JB
-
W
1
min
1
min
Nm
Nm
Nm
V
A
A
A
Nm/A
V/min
kWs
ms
ms
2
2
kgm (GD /4)
P/R
2
2
kgm (GD /4)
kg
Nm
V
A
2
2
kgm (GD /4)
kg
T511-012EL8
110
T720-012EL8
TS1AA2
200
3000
T730-012EL8
300
T840-012EL8
T850-012EL8
TS1A03
400
500
2500
3000
2500
0.270
0.605
1.00
1.66
0.358
0.658
1.05
1.70
1.76
1.90
0.784
1.47
2.45
3.72
4.21
75
2.0
2.2
4.5
80
3.4
3.7
7.7
75
5.2
5.5
10.9
85
5.8
6.0
13.7
80
7.6
7.6
17.6
0.21
0.23
0.273
0.31
0.287
21.810-3
24.210-3
28.610-3
32.910-3
3010-3
5.1
2.8
1.1
0.95
0.56
3.2
2.7
5.1
5.0
6.4
0.63
4.3
1.1
7.8
1.5
4.0
2.0
5.2
1.9
4.1
1.1310-4
4.4310-4
8.1210-4
1510-4
1810-4
6.00810-4
1.47810-4
2.70810-4
5.00810-4
1.2
2.05
2.75
3.65
4.25
0.29
90
0.06
1.47
90
0.11
1.96
90
0.11
0.0110-4
0.0910-4
0.210-4
0.26
0.59
0.79
Temperature: 040
Note 1) The mark * denotes values at the maximum temperature rises in the combination with the standard amplifier.
Note 2) The item without a mark is a typical value when the winding temperature is at 25.
Material -19
Materials
Velocity - Torque Characteristics
T406 (60W)
0.4
0.4
0.3
0.3
0.3
0.2
Instantaneous zone
0.2
1000
2000
3000
-1
0.1
Continuous zone
1000
2000
3000
T720 (200W)
Continuous zone
2.0
0.6
Torque(Nm)
Torque(Nm)
0.2
Instantaneous zone
0.4
0.2
2000
3000
-1
Continuous zone
3000
1000
T850 (500W)
Continuous zone
4.0
4.0
3.0
3.0
Instantaneous zone
2.0
1.0
2000
-1
Velocity(min )
3000
Torque(Nm)
Torque(Nm)
1.0
1.0
2000
-1
Velocity(min )
Material -20
3000
Instantaneous zone
2.0
Continuous zone
1000
3000
-1
T840 (400W)
Instantaneous zone
2000
Velocity(min )
2.0
1000
Instantaneous zone
-1
T730 (300W)
2000
1.0
Velocity(min )
0.5
1000
1.5
0.5
Continuous zone
Velocity(min )
3000
T511 (110W)
Instantaneous zone
2000
-1
0.8
1000
1000
Velocity(min )
0.4
1.5
-1
T506 (60W)
0.2
Velocity(min )
0.1
Instantaneous zone
Continuous zone
Velocity(min )
0.3
Instantaneous zone
0.1
Continuous zone
Torque(Nm)
0.4
0.1
Torque(Nm)
T404 (40W)
Torque(Nm)
Torque(Nm)
T402 (23W)
Torque(Nm)
[Motor characteristics]
Continuous zone
1000
2000
-1
Velocity(min )
3000
Materials
[Motor characteristics]
The servo amplifier has a built-in overload protection circuit to protect it from overload. So, the allowable
flowing time of armature current is limited with the circuit protection circuit. It becomes "Alarm code
41H(overload 1)" in the shaded portion area in the table below and the servo motor is stopped.
1000
Operating timesec
Operating timesec
1000
100
10
100
10
Overload characteristics
Overload characteristics
Material -21
Materials
[Option]
Input-output connector
Connector table of Servo Amplifier
Application
Model number
Contents
Remarks
AL-00608709
AL-00608710
AL-00608711
AL-00608712
AL-00608713
Single connector
Connector set
Single connector
Connector set
Model number
Contents
Remarks
AL-00632983
AL-00632984
AL-00632985
AL-00632986
CN1,CN2,CN3
Shell and contact
PC Interface Cable
Model number
Remarks
AL-00490833-01
Dedicated cable
Monitor box
Monitor box and dedicated cable
Model number
Remarks
Q-MON-1
20
CN-R
44
29
CN-L
LEFT
M1 M2 DM
RIGHT
GND
GND
65
Materials -22
DM M2 M1
Materials
[Option]
Dedicated cables
Model number
Remarks
AL-00496726-01
200050
Cable length
CN1
1B
2B
CN2
1A
2A
Terminal name
Function
1A
Analog monitor 1
1B
Analog monitor 2
2A
GND
2B
Digital monitor
Connector
Contact
Manufacturer mdel
number
LY10-DC4
LY10-C1-1-10000
Manufacturer
Japan Aviation Electronics Industry, Ltd.
Japan Aviation Electronics Industry, Ltd.
Lithium battery
Model number
Remarks
AL-00494635-01
ER3VLY
Mass0.02kg
Black
503
Connector
Contact
Battery
Manufacturer mdel
number
IL-2S-S3L-(N)
IL-C2-1-10000
ER3VLY
17MAX.
14.5
Red
(24.5)
Manufacturer
Japan Aviation Electronics Industry, Ltd.
Japan Aviation Electronics Industry, Ltd.
Toshiba Consumer Marketing Corporation
Materials -23
Materials
[Encoder clear]
Name
A2
Battery abnormal
A3
Encoder overheat
A9
Encoder failure
Power restoration
B3
Power restoration
B4
Power restoration
B5
Over speed
Numerous rotation abnormal
B6
Memory abnormal
Materials -24
Materials
[Electronic]
Encoder pulse number equivalent of one rotation of servo motor is 1000 [P/R] 4 [times] 4000 P/R]
Feed of command input pulse necessary to revolve once or move one revolution is 4000 [P/R] then.
Frequency of command input pulse necessary to operate the servo motor at 3000min
by the equation below.
N
= Encoder pulse [P/R] 4 [times]
60
-1
-1
Frequency of the command input pulse necessary to operate the servo motor at 3000min under the
above condition is 200kHz.
If operation is possible under this condition, set-up value of electronic gear will be 1/1.
1/1
4000 [P/R]
at 3000min
200kHz
For example
You want to make command input pulse feed per servo motor revolution 500 [P/R]
Encoder pulse number equivalent of servo motor revolution is 1000 [P/R] 4 [times]4000 [P/R].
Command input pulse feed necessary to revolve servo motor once or move one revolution at this time is 4000 [P/R].
However, command input pulse feed must be 500[P/R].
4000
If set-up value of electronic gear is made to be 8 / 1, command input pulse feed will be 500 [P/R] 8 / 1 4000 [P/R]
8/1
500 [P/R]
at 3000min
200kHz/(8/1)
Materials -25
25kHz
Release
Revision A
Revision C
Oct.2006
Oct.2009
Cautions
The possibility of moderate or minor injury
and the occurrence of physical damage are assumed
when the precautions at right column are not observed.
Depending on the situation,
this may cause serious consequences.
Be sure to follow all listed precautions.
Cautions
Be sure to read the instruction manual before using this product.
Take sufcient safety measures and contact us before applying this
product to medical equipment that may involve human lives.
Contact us before adapting this product for use with equipment that
could cause serious social or public effects.
The use of this product in high motion environments where vibration
is present, such as in vehicles or shipping vessels, is prohibited.
Do not convert or modify any equipment components.
* Please contact our Business Division for questions and consultations regarding the above.
http://www.sanyodenki.com
1-15-1, Kita-Otsuka, Toshima-ku, Tokyo 170-8451, Japan
P.A. Paris Nord II 48 Allee des Erables-VILLEPINTE B P.57286 F-95958 ROISSY CDG Cedex France
Phone: +33 1 48 63 26 61
Rm2108-2109, Bldg A, Far East International Plaza, No.319, Xianxia Rd., Shanghai, 200051, China
Room 1208,12F, No.96 Chung Shan N, Rd., Sec.2, Taipei 104, Taiwan, R.O.C.
Room 2305, 23/F, South Tower, Concordia Plaza, 1 Science Museum Rd., TST East, Kowloon, Hong Kong