Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Sanmotion

Download as pdf or txt
Download as pdf or txt
You are on page 1of 198

M0007307C

DC SERVO SYSTEMS

TYPE

Analog / Pulse Input Type


For Rotary Motor

Instruction Manual

PREFACE
Since this product does not correspond to the strategic materials specified in the Foreign
Exchange and Foreign Trade Law, it is unnecessary to apply to the Ministry of International Trade
and Industry to export the product. However, since customs may require explanations for
non-correspondence, we will send you documents for it on request.
When this product is combined with other machines, be sure to follow their
corresponding/non-corresponding judgments.
This instruction manual explains functions, wiring, installation, driving, maintenance, and
specifications etc. for the DC servo amplifier "T" series/type S.
The functions and efficiency of the DC servo amplifier "T" series/type S and AC servo
amplifier "R" series/type S are unchanged and are compatible with the DC motor. Compared
with the previous DC servo amplifier "DA" series, this has more functions, higher efficiency,
and a higher cost performance and is compatible with a wider range of applications than
previously.
Notes regarding the instruction manual
Please read this entire instruction manual before use to get the best from the functions of the
DC servo amplifier "T" series/type S and use it correctly.
After reading the instruction manual, keep it in a handy place where it can be referred to easily
if needed.
Contact the nearest office or headquarters as described on the back of this paper if this
manual is incomplete, it is lost, it has stains, it has incorrect numbering, it has missing pages,
etc.
Make sure you follow all instructions regarding safety in this manual. Note that we cannot
guarantee safety if this product is not used correctly or if this product is not used in the way
described in this manual.
The contents of this manual are subject to change without notice due to future product
upgrades and additions. Regarding changes, this manual will be revised accordingly.
There are times when parts of the figure may be omitted or may be an abstraction.
Whilst we strive for perfection in the contents of this manual, please contact our nearest office
or headquarters as described on the back of this paper if you notice anything unusual, any
mistakes, or any omissions etc.

[Safety Precautions]
This chapter is a summary of the safety precautions regarding the use of the TS1-series type-S amplifier.
Please read this entire manual carefully prior to installing, operating, performing maintenance or inspecting this
device to ensure proper use.
Use this device only after learning about its operation, safety information, and the precautions related to its
use. After reading the User Manual, keep it in a location where it is always available to the user for easy
reference.

The TS1-series servo amplifiers and servo motors were designed for use with general industrial equipment. The
following instructions should be followed:
Read the User Manual carefully before any installation or assembly work to ensure proper use.
Do not perform any retrofitting or modification of the product.
Consult with your sale representatives or a trained professional technician regarding the
installation and maintenance of these devices.
Special consideration, such as redundant services or an emergency generator, is required when
operating, maintaining and controlling devices in certain applications related to human safety or
public functions. Contact your distributor or sales office if you intend to use these devices in
applications such as;
In medical instruments or systems used for life support;
With control systems for trains or elevators, the failure of which could cause bodily injury;
In computer systems of social or public importance;
In other equipment or systems related to human safety or public infrastructure.
Additionally, please contact your distributor or sales office if the device is to be used in an
environment where vibration is present, such as in-vehicle or transport applications.

Safety Precautions

[Make sure to follow.]

This documentation uses the following annotation. Make sure to strictly follow these safety precautions.
Safety Precautions and symbols

Safety Precautions

Danger

Symbols

Denotes immediate hazards that will probably cause


severe bodily injury or death as a result of incorrect operation.

Danger
/Injury
Electric shock
Caution

Caution

Denotes hazards that could cause bodily injury


and product or property damage as a result of incorrect operation.
Even those hazards denoted by this symbol could lead to a serious
accident.

Fire
Burn
Prohibited

Prohibited

Indicates actions that must not be allowed to occur prohibited actions.

Mandatory

Indicates actions that must be carried out (mandatory actions).

Disassembly
prohibited
Mandatory

Danger
Do not touch the inside of the Amplifier and
Power Unit.

Do not use this device in explosive


environment.

Electric shock could otherwise


result.

Injury or fire could otherwise result.

Only technically qualified personnel


should transport, install, wire, operate, or
perform maintenance and inspection on this
device.

Do not perform any wiring, maintenance or


inspection while the POWER is ON.
After switching the power off, wait at least 5
minutes before performing these tasks.

Electric shock, injury or fire could


otherwise result.

Electric shock could otherwise result.

Do not damage the cable, do not apply


unreasonable stress to it, do not place heavy
items on it, and do not insert it in between
objects.

The protective ground terminal ( )


should always be grounded to the control box
or equipment. The ground terminal of the
motor should always be connected to the
protective ground
terminal ( ) of the Amplifier.
Electric shock could otherwise result.

Electric shock could otherwise result.

Safety Precautions

[Make sure to follow.]

Do not touch the rotating part of the motor


during operation.

Wiring should be done based on the


wiring diagram or the user manual.

Bodily injury could otherwise result.

Electric shock or fire could otherwise


result.

Do not touch or get close to the terminal and Do not unplug the terminal and the connector
the connector while the device is powered up. while the device is powered up.
Electric shock could otherwise result.

Electric shock could otherwise result.

Caution
Please read the User Manual carefully before Do not use the Amplifier, the Power Unit or the
installation, operation, maintenance or motor outside their specifications.
inspection, and perform these tasks according
to the instructions.
Electric shock, injury or damage to
the device could otherwise result.
Electric shock, injury or fire could
otherwise result.

Do not use a defective, damaged or burnt Use the Amplifier and motor together in the
specified combination.
amplifier, or Power Unit or motor.
Fire or damage to the device could
otherwise result.

Injury or fire could otherwise result.

Be careful of the high temperatures generated Open the box only after checking its top and
bottom location.
by the Amplifier/motor and the peripherals.
Bodily injury could otherwise result.

Burn could otherwise result.

Safety Precautions

[Make sure to follow.]

Caution
Verify that the products correspond to the Please do not apply static electricity, the high
order sheet/packing list. If the wrong product is voltage, etc. to the cable for encoders of
installed, injury or damage could result.
motor.
Injury or damage could result.

Damage to the device could


otherwise result.

Do not measure the insulation resistance and Wiring should follow electric equipment
technical standards and indoor wiring
the pressure resistance.
regulations.
An electrical short or fire could
otherwise result.

Damage to the device could


otherwise result.

Wiring connections must be secure.

Motor interruption or bodily injury


could otherwise result.

Do not place heavy objects on the device or Do not obstruct the air intake and exhaust
vents, and keep them free of debris and
stand on top of it.
foreign matter.
Fire could otherwise result.

Bodily injury could otherwise result..

Consult the User Manual regarding the


required distance between the Amplifier, and
sequence of the control panel interior in the
Fire or damage to the device could Power Unit.
otherwise result.
Fire or damage to the device could
otherwise result.

Make sure the mounting orientation is correct.

Do not subject the device to excessive shock Secure the device against falling, overturning,
or shifting inadvertently during installation.
or vibration.
Use the hardware supplied with the
motor (if applicable).

Damage to the device could


otherwise result.

Do not expose the device to water, corrosive Install the device on a metal or other
non-flammable support.
or flammable gases, or any flammable
material.
Fire could otherwise result.

Fire or damage to the device could


otherwise result.
3

Safety Precautions

[Make sure to follow.]

Caution
Do not touch the radiation fin of the Amplifier,
the regenerative resistor, or the motor while
the device is powered up, or immediately after
switching the power off, as these parts
generate excessive heat.

There is no safeguard on the motor. Use an


over-voltage safeguard, short-circuit breaker,
overheating safeguard, and emergency stop
to ensure safe operation.

Burn could otherwise result.

Injury or fire could otherwise result.

In the case of any irregular operation, stop the Do not perform extensive adjustments to the
device as they may result in unstable
device immediately.
operation.
Electric shock, injury or fire could
Bodily injury could otherwise result.
otherwise result.

Trial runs should be performed with the motor The Holding brake is not to be used as a
in a fixed position, separated from the safety stop for the mechanism. Install a safety
stop device on the mechanism.
mechanism. After verifying successful
operation, install the motor on the mechanism.
Bodily injury could otherwise result.

Bodily injury could otherwise result.

In the case of an alarm, first remove the cause Verify that input power supply voltage is in a
of the alarm, and then verify safety. Next, reset specification range.
the alarm and restart the device.
Damage to the device could
otherwise result
Bodily injury could otherwise result.

It is recommended to replace the electrolytic


capacitors in the Amplifier and the Power Unit
after 5 years, if used at an average temperature
of 40C year round.

Avoid getting close to the device, as a


momentary power outage could cause it to
suddenly restart (although it is designed to be
safe even in the case of a sudden restart).

Damage to the device could


otherwise result.

Bodily injury could otherwise result.

Be careful during maintenance and inspection,


as the body of the Amplifier becomes hot.

Burn could otherwise result.

Safety Precautions

[Make sure to follow.]

Caution
Please contact your distributor or sales office if Make sure the device does not fall, overturn,
or move inadvertently during transportation.
repairs are necessary.
Disassembly could render the device
inoperative.
Bodily injury could otherwise result.

Damage to the device could


otherwise result.

If the Amplifier, Power Unit or the motor is no


longer in use, it should be discarded as
industrial waste.

Do not hold the device by the cables or the


shaft while handling it.

Damage to the device or bodily injury


could otherwise result.

Prohibited
The built-in brake is intended to secure the
motor; do not use it for regular control.
Damage to the brake could otherwise result.

Do not store the device where it could be


exposed to rain, water, toxic gases or other
liquids.

Damage to the device could


otherwise result.

Damage to the device could


otherwise result.

Do not remove the nameplate cover attached


to the device.

Do not overhaul the device.


Fire or electric shock could otherwise
result.

Safety Precautions

[Make sure to follow.]

Mandatory
Store the device where it is not exposed to
direct sunlight, and within the specified
temperature and humidity ranges {20C to
65Cbelow 90% RH (non-condensing)}.

Please contact our office if the Amplifier and


the Power Unit is to be stored for a period of
3 years or longer.
The capacity of the electrolytic capacitors
decreases during long-term storage, and
could cause damage to the device.
Damage to the device could
otherwise result.

Operate within the specified temperature and


humidity range.

Install an external emergency stop circuit and


enable it to stop the device and cut off the
power supply immediately. Install an external
protective circuit to the Amplifier to cut off the
power from the main circuit in the case of an
alarm. Motor interruption, bodily injury,
burnout, fire and secondary damages could
otherwise result.

Amplifier and Power Unit:


Temperature 0C to 55C,
Humidity below 90% RH (non-condensing)
Motor: Temperature 0C to 40C,
Humidity below 90% RH (non-condensing)
Burnout or damage to the device
could otherwise result.

The motor angling bolts are used for


transporting the motor itself.
Do not use them for transporting the
machinery.

Follow the directions written on the outside


box. Excess stacking could result in collapse.

Bodily injury could otherwise result.


Damage to the device or bodily
injury could otherwise result.

[Table of Contents]
Chapters 1 [Prior to use]

Chapters 5 [Description of parameters]

Product Verification 1-1

Parameter List 5-1

Servo Motor Model Number 1-2

Parameter Setting ValueGroup 0Group 1 5-6

Servo Amplifier Model Number 1-3

Parameter Setting ValueGroup 2 5-8

Power Unit Model Number 1-5

Parameter Setting ValueGroup 3 5-9

Part names 1-5

Parameter Setting ValueGroup 4 5-11


Parameter Setting ValueGroup 5 5-12

Chapters 2 [Installation]

Parameter Setting ValueGroup 8 5-13

Servo Amplifier / Power Unit 2-1

Parameter Setting ValueGroup 9 5-18

Mounting Direction and Location 2-3

Parameter Setting ValueGroup A 5-20

Arrangement within the Control Panel 2-3

Parameter Setting ValueGroup B 5-23

Servo Motor 2-4

Parameter Setting ValueGroup C 5-26

Mounting method 2-4

System Parameter Setting Value 5-28

Waterproofing and Dust Proofing 2-5

Parameters Compatible with DA Series 5-30

Protective Cover Installation 2-5


Gear Installation 2-6

Chapters 6 [Operations]

Integration with the Target Machinery 2-6

Procedures Before Driving 6-1

Allowable Bearing Load 2-8

Confirmation of Installation and Wiring 6-2

Cable installation considerations 2-8

Confirmation and change of specifications 6-3


JOG Driving 6-6

Chapters 3 [Wiring]

I/O signal confirmation 6-7

Packaged Wiring Diagram 3-1

Confirmation of machines operation function 6-8

Wiring example of a safety circuit 3-1

Driving 6-8

Wiring of Servo Amplifier 3-2

Operation Sequence 6-9

Wiring of CN1(Input and output signal with the Controller) 3-2


Wiring of CN2(encoder signal) 3-7

Chapters 7 [Adjustment / Functions]

Wiring of CN3(Power supply input) 3-8

Servo Gain Tuning 7-1

Wiring of CN4(Power line of a Servo Motor) 3-8

Functions of Group 8 7-8

Wiring of CN5(Communication with a PC) 3-9

Functions of Group 97-21

Wiring of CN6(Analog monitor output) 3-9

Functions of Group B 7-27

Wiring of CN7(Battery input) 3-9

Functions of Group C 7-32

Wiring of Power Unit 3-10

Description of Monitor 7-36

Wiring of CN1(AC Power supply input) 3-10

Description of Trace Operation 7-38

Wiring of CN2(DC Voltage output) 3-10


Wiring of CN3(Regenerative Resistor) 3-10

Chapters 8 [Maintenance]

Applicable Wire Diameter 3-11

Trouble Shooting 8-1

Connector 3-12

Alarm List 8-3

Shield wire of cable installation procedure (CN1, CN2) 3-13

Warning List 8-4


Trouble shooting when the Alarm Occurs 8-5
Corrective Actions for Problems During Operation 8-19

Chapters 4 [Setup Software]

DC Motor Brush Maintenance 8-19

Outline 4-1

Parts Overhaul 8-22

List of functions 4-2

Chapters 9 [Specifications]
Servo amplifier 9-1
Pulse output 9-4
Serial output 9-5
Power Unit 9-13
Servo motor 9-15
Rotation Direction Specifications 9-15
Mechanical specifications 9-16
Holding brake specifications 9-18

Materials
[Selection Details]
Acceleration time / Moderation time /
Allowable repetition frequency 1
Loading Precautions 3
Regeneration Process 4

[UL/c-UL standard and EN standard]


Outline of UL/C-UL standard
and EN standard conformity 8
Compliance with EC Directives 9
Installation of servo amplifier, noise filter and toroidal core 10
Recommended prevention components 11

[Dimension]
Servo amplifier 12
Power Unit 14
Servo motor 15

[Servo motor characteristics]


Standard Combination Specification 19
VelocityTorque characteristics 20
Over Load Characteristics 21

[Options]
Input-output connector / Monitor box 22
Lithium battery 23

[Encoder clear]
Encoder clear / Alarm reset method 24

[Electronic gear]
How to use electronic gear 25

Chapters 1

[Prior to Use]
Product verification 1-1
Servo Motor model number 1-2
Servo Amplifier model number 1-3
Power Unit model number 1-5
Part names 1-5

1. Prior to Use

[Product verification]

Product verification
Verify the followings when the product arrives. If you find any discrepancy, contact your distributor or sales
office.
Verify that the model number of the Servo Motor, Servo Amplifier or Power Unit is the same as ordered.
(The model number is located on the main nameplate, following the word MODEL.)
Verify that there are no abnormalities, such as damages to the exterior of the device, or missing
accessories.
Verify that there are no loose screws on the Servo Motor, Servo Amplifier or Power Unit.

(Name Plate of Servo Motor)


Servo motor main nameplate

Model No
Serial No

MADE IN JAPAN
T-N91416-1

Interpretation of the serial number


Month (2 digits) + Year (2 digits) + Day (2 digits) + Series number (3 digits) + Revision ("A" is abbreviated) + (blank) + Year (4 digits)

(Name Plate of Servo Amplifier)


(Right side)

Servo amp main nameplate


M TION

POW
ALM4
ALM2
ALM1
SON

CHG

C
N
6
C
N
5

RSW

C
N
3

C
N
4

MODEL

TS1A02A*

INPUT

119-154V DC
20.4-26.4V DC

SER.No.

0123456789 *

Model No
Serial No

C
N
2
C
N
1

Interpretation of the serial number


Month (2 digits) + Year (2 digits) + Day (2 digits)
+ Serial number (4 digits) + (blank) +Revision ("A" is abbreviated)

(Name Plate of Power Unit)

(Left side)

Power Unit main nameplate


M TION
MODEL

TS1PA*

INPUT
OUTPUT

1 0-110V AC
0-154V DC **A

SER.No.

0123456789 B

Model No
Serial No

Interpretation of the serial number


Month (2 digits) + Year (2 digits) + Day (2 digits)
+ Serial number (4 digits) + (blank) +Revision ("A" is abbreviated)

1-1

1. Prior to Use

[Servo motor model number]

Servo motor model number

T-series
Encoder (Line driver)
EL81000P/R
EL02000P/R
Flange size

E592500P/R

441
551
776
887.5
Voltage specification
124V
275V

Rated power
0223W

20200W

0440W

30300W

0660W

40400W

11110W

50500W

Specification identification
01Standard specification
Except 01Option

Tachogenerator
Twith a tachogenerator
Blankwithout a tachogenerator

Holding brake
BWith a holding brake(Only as for the flange size of 4, 7 and 8)
BlankWithout a holding brake

The design order is noted by alphabetical characters at the end of the Series Number on the nameplate.

1-2

1. Prior to Use

[Servo Amplifier model number]

Servo amplifier model numberFull number


Individual specification
00Standard product

T-series

Interface at control section

Amplifier description

SSpeed control type

0220A
Reserve
0(fixed)

A225A

TTorque control type


PPosition control type

0330A

XSpeedtorque switch type

Input voltage of a main circuit


Interface type of encoder and sensor

A140Vdc
B50Vdc

YPositiontorque switch type

AIncremental encoder [PP031]

UPositionspeed switch type

FBattery backup method absolute encoder [PA035C]

Motor type

-1

NTachogenerator 3V/1000min

Arotary motor

-1

PTachogenerator 7V/1000min

Code for encoder combination type


Details on lower table

The design order is noted by alphabetical characters


at the end of the Serial Number on the nameplate.

Code for combined motor type


Details on lower table

Code for combined motor type


140Vdc input model

50Vdc input model

Combined servo Servo motor model


amplifier
number

Combined servo Servo motor model


amplifier
number

TS1A02A

TS1AA2A
TS1A03A

Motor code

T404-012
T406-012
T506-012
T511-012
T720-012
T730-012
T840-012
T850-012

T2
T3
T4
T5
T6
T7
T8
T9

TS1B02A

Motor code

T402-011

T1

Code for combined encoder type


Incremental encoder [PP031]
Code

Measurement

Resolution [P/R]

0F

Optical

1000

Hard ID.
A

01

Optical

2000

04

Optical

2500

Battery backup method absolute encoder [PA035C]


Code

Measurement Transmission format

A3

Optical

A4

Optical

Half duplex start-stop


synchronization 2.5M
Half duplex start-stop
synchronization 4.0M

Resolution

Multiple rotations

Hard ID.

17bit

16bit

17bit

16bit

[P/R]

(In the case of a tachogenerator)


Code
G1
G2

Tachogenerator
Tachogenerator type
-1
3V/1000min
-1
7V/1000min

Hard ID.
N
P

1-3

Remarks

Applicable to options

1. Prior to Use

[Servo Amplifier model number]

Servo amplifier model numberAbbreviated number


Interface type of encoder and sensor

T-series

AIncremental encoder [PP031]


FBattery backup method absolute encoder [PA035C]
-1

NTachogenerator 3V/1000min

-1

PTachogenerator 7V/1000min

Motor type
Arotary motor

Amplifier description
0220A

Input voltage of a main circuit

A225A

A140Vdc
B50Vdc

0330A

The design order is noted by alphabetical characters at the end of the Serial Number on the nameplate.
Setting contents of Abbreviated number (initial value)

Name

-----00

Amplifier capacity
Motor structure
Control power input voltage
Control power input class
Main circuit power input class
Main circuit power input class
Motor encoder type

Set-up value
TS1B02A*
TS1A02A*
TS1AA2A*
20_Ampere
25_Ampere
Rotary_Motor
24V
DC
50V

01
02
03
04
05
06
08

Incremental encoder function selection


Incremental encoder resolution
Absolute encoder function selection
Absolute encoder resolution
Combination motor model number
Control mode

09

Position loop controlPosition loop encoder


selection
External encoder resolution
Regenerative resistance selection

0A
0B

TS1A03A*
30_Ampere

T402-011

140V
01:_DC_Input
If * is A, 00:_Incremental_ENC
If * is F, 01:_Absolute_ENC
If *is N, 04:_TG_3V
If *is P, 05:_TG_7V
00:_Standard
1000
04:_PA035C-2.5MH_ManuIf * is F
06:_131072_FMTIf * is F
T404-012
T511-012
01:_Velocity

T840-012

00:_Motor_Encoder
-

The above table is a System Parameter setting screen of R-SETUP - Setup Software.
Please refer to "Chapter 5 Parameter" and "Chapter 6 Driving" for the change in each parameter.

1-4

1. Prior to Use

[Power Unit model number / Part names]

Power Unit model number


T-series
Individual specification
00Standard product

Unit type
PPower Unit
Output current
055A
1010A
1515A

Input voltage
A100Vac or 35Vac (common use)

The design order is noted by alphabetical characters at the end of the Serial Number on the nameplate.

Part names
Servo motor

Earth cable

Encoder cable

Power cable

Shaft

Flange

Frame

1-5

Brush cap

Sensor

1. Prior to Use

[Part names]

Servo amplifier
(In the case of model number TS1*02A)

Battery connector (CN7)


*The model corresponding to
Battery backup method
absolute encoder only.

Control power status LED (Power, green)


Alarm LED (ALM4Red)
Alarm LED (ALM2Red)
Alarm LED (ALM1Red)
Servo ON LED (SON, green)

Analog monitor connector (CN6)

Setup software communication connector (CN5)

Main power charge LED(CHARGERed


Servo Gain setting switch (RSW)
Sensor signal connector (CN2)

Control power, main power supply


(CN3)

Upper device input/output signals (CN1)

Servo motor power connector


(CN4)

Protective ground terminal

Power Unit

Power charge LED(CHARGERed)


CHARGE

AC Power supply
(CN1)

DC Voltage output
(CN2)

Protective ground terminal

For Regenerative Resistor (CN3)


* When regeneration process is necessary

1-6

Chapters 2

[Installation]
Servo amplifier / Power unit 2-1
Mounting direction and location 2-3
Arrangement within the control panel 2-3
Servo motor 2-4
Mounting method 2-4
Waterproofing and dust proofing 2-5
Protective cover installation 2-5
Gear installation 2-6
Integration with the target machinery 2-6
Allowable bearing load2-8
Cable installation considerations 2-8

2. Installation

[Servo Amplifier / Power Unit]

Please note the following points regarding the servo amplifier or the power unit installation
location and mounting method.

Various precautions
Installation on or near flammable materials can cause
fire.
Operate the device within the specified environmental
conditions.
Do not install or operate a damaged device, or one
with damaged parts; return it for repair at once.
Contact your distributor or sales office if the servo
amplifier or the power unit was stored out of use for an
extended period of time (3years or more). The
capacity of an electrolytic condenser decreases by
long-term storage.

Do not stand or put heavy items on the servo


amplifier or the power unit.
Do not drop the device or subject it to excessive
shock.
Make sure no screws or other conductive or
flammable materials get inside the servo amplifier.

If enclosed in a cabinet
The temperature inside the cabinet can exceed the external temperature depending on the power
consumption of the device and the size of the cabinet. Consider the cabinet size, cooling, and placement, and
make sure the temperature around the servo amplifier or the power unit does not exceed 55C. For longevity
and reliability purposes it is recommended to keep the temperature below 40C.

If there is a vibration source nearby


Protect the servo amplifier or the power unit from vibration by installing it on a base with a shock absorber.

If there is a heat generator nearby


If the ambient temperature may increase due to convection or radiation, make sure the temperature near the
servo amplifier or the power unit does not exceed 55C.

If corrosive gas is present


Long-term use may cause contact failure on the connectors and connecting parts.
Never use the device where it may be exposed to corrosive gas.

2-1

2. Installation

[Servo Amplifier / Power Unit]

If explosive or combustible gas is present


Never use the device where explosive or combustible gas is present. The devices relays and contacts,
regenerative resistors and other parts can arc (spark) and can cause fire or explosion.

If dust or oil mist is present


The device cannot be used where dust or oil mist is present. If dust or oil mist accumulates on the device, it
can cause insulation deterioration or leakage between the conductive parts, and damage the servo amplifier.

If a large noise source is present


If inductive noise enters the input signals or the power circuit, it can cause a malfunction. If there is a
possibility of noise, inspect the line wiring and take appropriate noise prevention measures etc. A noise filter
should be installed to protect the power unit.

2-2

2. Installation

[Servo Amplifier / Power Unit]

Mounting direction and location


(Upper side)

CHARGE

Installation hole
(Screw size: M4)

Installation hole
(Screw size: M4)

(Amplifier)

(Power Unit)

Arrangement within the control panel


Leave at least 50 mm space above and below the servo amplifier (or the power unit) to ensure unobstructed
airflow from the inside of the servo amplifier (or the power unit) and the radiator. If heat gets trapped around
the servo amplifier or the power unit, use a cooling fan or equivalent to create airflow.
The ambient temperature of servo amplifier should always become 55 or less.
In addition, in order to secure a long-life and high reliability, we recommend you to use temperature
below 40.
Leave at least 10 mm space on both sides of the servo amplifier or power unit to ensure unobstructed airflow
from the heat-sinks on the side and from the inside of the servo amplifier or the power unit.

Front view

Side view

At least 50mm

At least 50mm

CoolingFan
TS1A03

TS1A02

TS1A02

POW
ALM4
ALM2
ALM1
SON

In the case of

CHG

C
N
6
C
N
5

RSW

Servo amplifier

C
N
3

C
N
4

At least 10mm

At least 10mm

At least 10mm

At least 50mm

C
N
1

At least 50mm

Ventilation

2-3

C
N
2

2. Installation

[Servo motor]

Please note the following regarding the installation location and mounting method for the servo
motor.
The servo motor is designed for indoor use. Make sure to Install it indoors.
Do not use the device in locations where the oil seal lip is continuously exposed to oil, or where the
device is exposed to large quantities of water, oil drops, or cutting fluid. The motor is designed to
withstand only small amounts of moisture spray.
Good ventilation, no corrosive or explosive gases
Ambient temperature: 0 to 40C
present.
Storage temperature: -20 to 65C
No dust or dirt accumulation in the environment.
Ambient humidity: 20 to 90%
Easy access for inspection and cleaning.

Mounting method
Mounting in several orientations - horizontal, or with the shaft on top or bottom- is acceptable.
If the output shaft is used in reduction devices that use grease, oil, or other lubricants, or in mechanisms
exposed to liquids, the motor should be installed in a perfectly horizontal or downward position.
The motor connector and cable outlet should be installed facing downwards, as nearly vertical as possible.
In vertical installation, create a cable trap to prevent oily water from getting into the motor.

Cable trap

Lead wire

2-4

2. Installation

[Servo motor]

Waterproofing and dust proofing


The protection inside the motor conforms to IEC standards (IEC34-5). However, such protection is
suitable only for short-term use. For regular use, additional sealing measures are required.
Install a protective cover to prevent corrosion of the coating and the sealing material, which can be caused by
certain types of coolants (especially water soluble types).

Protective cover installation


Install a protective cover (as described below) for motors continuously subjected to liquids.
Turn the connectors (lead outlets) downwards within the angle range shown in the picture below.
Install the cover on the side where the water or oil would drip.
Install the cover at an angle (for runoff), to prevent water or oil from collecting.
Make sure that the cable does not get soaked in water or oil.
Create a sag in the cable outside the cover, to make sure water or oil does not penetrate to the motor.
If it is not possible to install the connectors (lead outlets) facing downwards, create a sag in the cable to prevent
water or oil from entering the motor.
Seal with sheet-packing, etc

Cover

50max

Sag

50max

Water (oil) collector

2-5

2. Installation

[Servo motor]

Gear installation
The oil level of the gear box should be below the oil seal lip, for a slight spraying effect on the lip.
Create a hole to prevent pressure build-up inside the gear box, as pressure can cause water or oil to
penetrate the oil seal and enter inside the motor.
If the motor is used with the shaft facing upwards, an oil seal should be used on the opposite side of the
mechanism as well. In addition, install a drain to expel the water or oil that may penetrate through this oil
seal.
Gear

Shaft outer
Motor

Oil level
Oil seal lip

Integration with the target machinery


Refer to the drawing below for correct centering of the motor shaft and the target machinery. Please note when
using a rigid coupling that even a slight mistake in centering can damage or break the output shaft.

Measured at all 4 locations, the difference


between the maximum and the minimum
should not exceed 3/100mm
(coupling rotates jointly)

2-6

2. Installation

[Servo motor]

Do not subject the motor shaft to shock, as the precision encoder is directly connected to it. If it
is absolutely necessary to hit the motor for position adjustment or other reasons, use a rubber or
plastic hammer and hit the front flange area.

If mounting to a machine, create enough mounting holes for smooth coupling of the motor flange
rabbet.
The mounting surface should be flat, otherwise damage or fractures to the shaft or the load may
occur.
Use the screw at the end of the shaft for installing parts such as the gear, pulley, or coupling, to
avoid shock.

Bolt

Pulley

Pulley

Patch

Tapered motor shafts transmit the torque via the tapered surface. Make sure the key fits without
rattling. The tapered surface contact should be no less than 70%.
Use a special tool for removing the gear, pulley, etc.

Taper
Removal tool

2-7

2. Installation

[Servo motor]

Allowable bearing load


The table below shows the allowable bearing load of the servo motors. Do not apply excessive thrust load
or radial load. In case of belt driving, make sure that the shaft converted value of belt tension does not
exceed the allowable values shown below. The thrust load and radial load tolerance values assume
individual application to the shaft.
LR

LR3

The radial load tolerance value is the


maximum load that can be applied at the

Thrust load

point measured 1/3 of the distance from


the tip of the output shaft.

F direction
F1 direction

Radial load FR

Assembly
Model
T4 series
T5 series
T7 series
T8 series

Radial load (N)s

100
150
250
250

Operation

Thrust load (N)


F direction
100
200
500
500

F1 direction
100
150
200
200

Radial load (N)

80
100
200
200

Thrust load (N)


F direction
20
30
50
50

F1 direction
20
30
50
50

Cable installation considerations


Make sure that no stress is applied to the cable and that it is undamaged.
If the servo motor is installed in a moving location, make sure that no excessive stress is applied
to the cable, by allowing a large bending radius.
Avoid pulling the cable over sharp objects such as cutting scrap that can damage its exterior.
Make sure the cable is not touching any machinery, and that it is out of the path of people and
machines.
Prevent bending or additional weight stress on the cable connection by clamping the cable to the
machinery.
In applications where the motor or the cable is moving using a cable bear, the bending radius
should be based on the required cable-life and the type of cable used.
Install the cables of moving parts in a manner that permits easy regular replacement.
Consult with your distributor or sales office for recommendations, if you use cables for moving
parts.

2-8

Chapters 3

[Wiring]
Packaged Wiring Diagram 3-1
Wiring example of a safety circuit 3-1
Wiring of Servo Amplifier 3-2
Wiring of CN1(Input and output signal with the Controller) 3-2
Wiring of CN2 (encoder signal) 3-7
Wiring of CN3 (DC Power supply input) 3-8
Wiring of CN4 (Power line of a Servo Motor) 3-8
Wiring of CN5 (Communication with a PC) 3-9
Wiring of CN6 (Analog monitor output) 3-9
Wiring of CN7 (Battery input) 3-9

Wiring of Power Unit 3-10


Wiring of CN1 (AC Power supply input) 3-10
Wiring of CN2 (DC Voltage Output) 3-10
Wiring of CN3 (Regenerative Resistor) 3-10

Applicable Wire Diameter 3-11


Connector 3-12
Shield wire of cable installation procedure for CN1/CN2 3-13

3. Wiring

[Packaged Wiring Diagram / Wiring example of a safety circuit]

Packaged Wiring Diagram


Servo Amplifier

Power Unit

*For Absolute encoder models


use only

*Battery

CN7

CN6

CHARGE

Analog monitor

CN5

AC Power
Supply input

CN2

24Vdc

CN1

Set-up software
(R-SETUP)

CN3

CN1

CN2

CN4
CN3

Controller

Regenerative Resistor
* When regeneration process is necessary
Servo Motor

Wiring example of a safety circuit


1

24Vdc
Note 2)

Servo Amplifier

Blue

MC

Servo Motor

Single phase 100Vac

CN1

NFB

Power Unit
3

CN3

CN4

Red

3
Green/Yellow

4
CN2

Note 1)
Operation ON

5
CN2
Encoder Line

Operation OFF

MC
MC
+E

RY
For example

Emergency

(OUT 5)

RY

12
CN1

Note 3)
13
Alarm

COM

Note 1) It is recommended that an UL-approved earth leakage breaker be used that complies with IEC or EN standard.
Note 2) A power supply for control power please use a power supply that insulated double or reinforced from a primary
power supply of 100V or 200V.
Note 3) Use output 1 of OUT1 - OUT5 of CN1, and set either During ALM status-output OFF at the selection setting of
parameter group A. In the case of this wiring diagram, the status-output OFF in ALM is set up.

3-1

3. Wiring

[Servo Amplifier / Wiring of CN1]

Wiring of CN1(Input and output signal with the Controller)


CN1 connector Terminal layout

12

10

OUT5(ALM1)

OUT3(ALM4)

OUT2(INP)

CONT4(AL-RST)

IN-COM2

CONT1(CLR)

13

11

OUT_COM2

OUT4(ALM2)

OUT_COM1

OUT1(S-RDY)

CONT3(S-ON)

CONT2(VLPCON)

IN-COM1

25

23

21

C / PS

26

24

22

C / PS

19

17

R - PC

15
SG

F - PC

20

18

16

14

SG

R-PC

F-PC

V/T-REF

(Please watch a pin arrangement of an upper number than the wiring side of a combination connector.)

CN1 connector terminal name


Terminal
number

Code

Signal name

CONT-COM1

Common for pins 2,3

CONT1

Generic input (CLR)

CONT2

Generic input (VLPCON/ECLR) *2

15

SG

Common for pins 14-26

CONT-COM2

Common for pins 5,6

16

F-PC

Command pulse input(+)

CONT3

Generic input (S-ON)

17

F - PC

Command pulse input(-)

CONT4

Generic input (AL-RST)

18

R-PC

Command pulse input(+)

OUT1

Generic output (S-RDY)

19

R - PC

OUT2

Generic output (INP/LOWV) *3

20

SG

Common for pins 14-26

OUT-COM1

Common for pins 7,8

21

A phase position signal output

10

OUT3

Generic output (ALM4)

22

A phase position signal output

11

OUT4

Generic output (ALM2)

23

B phase position signal output

B phase position signal output

Terminal
number
14

Code

Signal name

V-REF

Speed command input

T-REF

Torque command input

12

OUT5

Generic output (ALM1)

13

OUT-COM2

Common for pins 10-12

24

For Absolute encoder models that numbered:


TS1***AF

The model corresponding to Incremental encoder


In the case of the part number: TS1***AA
Terminal
number

Code

25
26

Command pulse input(-)

Signal name

Terminal
number

Code

Signal name

C phase position signal output

25

PS

Position date output

C phase position signal output

26

PS

Position date output

*1) The mane in a parenthesis of general input and output signal is a standard value.
*2) CONT2 signals are different by an encoder kind.
In the case of the Incremental encoderVLPCONVelocity Loop Proportional Control, Switching Function
In the case of the Absolute encoderECLRAbsolute Encoder Clear Function
*3) OUT2 signals are different by a control mode.
In the case of the Position command input typeINPIn-Position status output
In the case of the Speed command input typeLOWVlow speed status output

General input and output signal are the General Parameters of 5.Parameter. It has indicated to Group 9/Group A.
3-2

3. Wiring

[Servo Amplifier / Wiring of CN1]

CN1 Connector wiring diagram


Servo Amplifier
F-PC

21

16

F-PC

17

22
23

R-PC

A
B

18

24

R-PC

19
25

SG
V-REF/T-REF
SG

26

14
20

SG

15
SG

The model corresponding to Incremental encoder


In the case of the part number: TS1***AA

SG

Controller

SG
CONT-COM1
CONT1

25

26
CONT2

20
SG

CONT4

PS

SG

External backup battery system for Absolute


encoder models numbered: TS1 ***AF.

CONT-COM2
CONT3

PS

OUT1

OUT2

OUT-COM1

OUT3

OUT4

OUT5

OUT-COM2

3-3

10

11

12

13

Controller

3. Wiring

[Servo Amplifier / Wiring of CN1]

Connection example with analog input circuit


Speed command input/Torque command input
Servo amplifier

Controller

Analog command input is either speed command


input or torque command input.
Speed command input Speed control type.
Torque command input Torque control type.
Input impedance is 10k.

1.8k
V-REF/T-REF
14
15

SG 10k

SG

SG

Twisted pair

Position command input circuit

[Input circuit : Line receiver]

Command pulse input - Upper device line driver output


Servo amplifier

Controller

Connected with line driver


Applicable line driver : HD26C31 or equivalent
manufactured by HITACH.

1.0k

1.0k

150
F-PC

1.0k

17
15

SG

16

Position command input is command pulse input.


Command pulse input Position control type.
Three types of command input pulse.
Maximum 5M pulse/second

1.0k
HD26C32 or
equivalent

Twisted pair

[Positive pulse + Reverse pulse]

1.5k

F-PC

18

R-PC

[Code + pulse train]

19

Maximum 5M pulse/second
[90deg phase difference two phase pulse train]
Maximum 2.5M pulse/second

20

R-PC
SG

Twisted pair

Make sure to connect SG. If not, malfunction due


to noise or damage may be caused.

Command pulse input Upper device open collector output


Servo amplifier

Controller

Connected with open collector transistor circuit.


Position command input is command pulse input.
Command pulse input Position control type.
Three types of command input pulse.

16

F-PC

15

SG

[Forward pulse + Reverse pulse]


[Symbol + pulse train]
[90deg phase difference two phase pulse train]

Twisted pair

Maximum pulse frequency : 150kHz

18

20
Twisted pair

3-4

R-PC

SG

HD26C32 or
equivalent

3. Wiring

[Servo Amplifier / Wiring of CN1]

Generic input circuit CONT1 CONT4

[Input circuit : Bi-directional photo coupler]


Servo amplifier

Controller
Connected with transistor circuit of relay or open

COM1

2.2k

collector.

Voltage range of power source : DC5V - 24V


Minimum current : 100mA

CONT1 4.7k

CONT2

COM2
4

Incremental pulse signal output circuit


(Model number : TS1***AA)

CONT3

CONT4

[output circuit : line driver]


Servo amplifier

Connected with line receiver.


Applicable line receiver : HD26C32 or equivalent
manufactured by HITACHI.

HD26C31 or
equivalent

Controller

Make sure to connect SG. If not, malfunction due


to noise or damage may be caused.

21

A
B

Outputs the signal of incremental encoder A phase


/B phase pulse, and origin C phase pulse.

22
23

Outputs the signal of dummy incremental, A phase


/B phase pulse of absolute encoder and absolute
sensor; and origin C phase pulse.

24
25

SG

26
Twisted pair
20

SG

3-5

SG

3. Wiring

[Servo Amplifier / Wiring of CN1]

Absolute position data output circuit


(Model number : TS1***AF)

[output circuit : line driver]

Servo amplifier
connected with line receiver.
Applicable line receiver : HD26C32 or equivalent
manufactured by HITACHI.

Controller

HD26C31 or
equivalent
PS

Make sure to connect SG. If not, malfunction due


to noise or damage may be caused.

25

PS

Outputs the signals of absolute position data of


absolute encoder and absolute sensor.

26
Twisted pair

SG

20
SG

SG

Generic output circuit OUT1 OUT5

[output circuit : Bi-directional photo coupler]


Servo amplifier

Controller

Connected with photo coupler or relay circuit.

OUT-PWR (outer power source) specification

OUT1

Power source voltage range : DC5V 5%


Power source voltage range : DC12V15V

OUT2

10%
Power source voltage range : DC24V 10%
OUT-COM1

Maximum current : DC5V10mA


OUT3

Maximum current : DC12V15V30mA

10

Maximum current : DC24V50mA


OUT4

OUT5

OUT-COM2

3-6

11

12

13

3. Wiring

[Servo Amplifier / Wiring of CN2]

Wiring of CN2(encoder signal)

CN2 connector Terminal layout


6

C / ES

A / BAT-

5V

C / ES

A / BAT+

13

11

5V

5V

SG

14

12

10

SG

SG

SG

SG

(Please watch a pin arrangement of an upper number than the wiring side of a combination connector.)

CN2 connector terminal name


For external backup battery system of absolute encoder
[PA035C] models
(Model number : TS1***AF)
Terminal
Code
Signal name
number
1
BAT+
Battery
2
BAT3
4
5
ES

Position date input
6
ES

For Incremental encoder [PP031] models


(Model number : TS1***AA)
Terminal
number
1
2
3
4
5
6
7
8
9
10
11
12
13
14

Code
A

A
B

B
C

C
5V
SG
SG
SG
5V
SG
5V
SG

Signal name
A phase position signal output
B phase position signal output
C phase position signal output
5V power source
5V power source common
5V power source common
5V power source common
5V power source
5V power source common
5V power source
5V power source common

7
8
9
10
11
12
13
14

5V
SG
SG
SG
5V
SG
5V
SG

5V power source
5V power source common
5V power source common
5V power source common
5V power source
5V power source common
5V power source
5V power source common

For details on shield cable installation, see page 3-13.


In the encoder power connection, the number of pins of CN2 are determined depending on length
of the cable from the Amplifier to the Encoder. See the table below.
Length of cable from the Amplifier
5m or less

10m or less
20m or less

Pin No. for encoder power supply (CN2)


+DC 5V wiring
GND (0V) wiring
14-pin connection (8 and 12 pins
13-pin connection
need not be connected)
(7 and 11 pins need not be
connected)
11- and 13-pin connection
12- and 14- pin connection (8 pin
(7 pin need not be connected)
need not be connected)
7-, 11-, and 13-pin connection
8-, 12-, and 14-pin connection

Use a shielded twisted pair cable


CN2 Plug: 10114-3000PE
CN2 shell: 10314-52A0-008

Pin No.

3
4

For Tachogenerator models


(Model No.: TS1 *** AN, TS1 *** AP)
Lead color of
Code
Signal name
servo motors
TG+
Red
Tachogenerator signal
TGBlue

For the Tachogenerator, use Pin numbers of No.3 and 4 only

3-7

3. Wiring

[Servo Amplifier / Wiring of CN3 and CN4]

Wiring of CN3(DC Power supply input)


CN3 connector Terminal layout

(Please watch a pin arrangement of an upper number than the wiring side of a combination connector.)

CN3 connector terminal name


Terminal No.

Code

Signal name

24V(+)

Control power source 24Vdc (+)

24V(-)

Control power source 24Vdc (-)

Main power source 140Vdc / 50Vdc (P)

Main power source 140Vdc / 50Vdc (N)

PE

Protective Earth

Wiring of CN4(Power line of a Servo Motor)


CN4 connector Terminal layout

(Please watch a pin arrangement of an upper number than the wiring side of a combination connector.)

CN4 connector terminal name


Terminal No.

Code

Signal name

Lead color of
Servo motors

MA

Servo motor power line

Blue

MB

Servo motor power line

Red

FG

Frame Ground

Green/
Yellow

3-8

3. Wiring

[Servo Amplifier / Wiring of CN5 CN6 and CN7]

Wiring of CN5(Communication with a PC)


The details please refer to "4 chapters - Setup Software".

Wiring of CN6 (Analog monitor output)


Terminal
number

Code

Signal Name

1A

MON1

Analog monitor output 1

1B

MON2

Analog monitor output 2

2A

SG

Common for pins 1A, 1B

Analog monitor output circuit

Servo amplifier

Outputs the selection of analog monitor output1,2.


Lode shall be than 2mA.
Output resistance shall be 1k.
Range of output voltage: 8V

Controller

MON1

1.0k
1

1.0k
0.001F

SG
3
SG

Wiring of CN7(Battery input)


(Model number: TS1***AF only)
Battery input circuit
Servo amplifier
External backup battery connection for Absolute
encoder models numbered: TS1 ***AF.

CN2

battery
2
1

3-9

Servo motor

3. Wiring

[Power Unit / Wiring of CN1 CN2 and CN3]

Wiring of CN1(AC Power supply input)


CN1 connector Terminal layout

CN1 connector terminal name


Terminal No.
1A

Code

Signal name

L1

AC Power Supply input -1

L2

AC Power Supply input -2

PE

Protective Earth

1B
2A

1B 2B 3B

2B
3A
3B

1A

2A

3A

(Please watch a pin arrangement of an upper number


than the wiring side of a combination connector.)

Wiring of CN2(DC Voltage output)


CN2 connector Terminal layout

CN2 connector terminal name


Terminal No.

Code

Signal name

1A

DC1-P

+DC Voltage output (axis 1)

1B

DC1-N

-DC Voltage output (axis 1)

2A

DC2-P

+DC Voltage output (axis 2)

2B

DC2-N

-DC Voltage output (axis 2)

3A

DC3-P

+DC Voltage output (axis 3)

3B

DC3-N

-DC Voltage output (axis 3)

4A

DC4-P

+DC Voltage output (axis 4)

4B

DC4-N

-DC Voltage output (axis 4)

(Please watch a pin arrangement of an upper number

5A

DC5-P

+DC Voltage output (axis 5)

than the wiring side of a combination connector.)

5B

DC5-N

-DC Voltage output (axis 5)

6A

DC6-P

+DC Voltage output (axis 6)

6B

DC6-N

-DC Voltage output (axis 6)

1B

1A

2B

2A

3B

4B

3A

4A

5B

5A

6B

6A

Wiring of CN3 (Regenerative Resistor)


CN3 connector Terminal layout

CN3 connector terminal name


Terminal No.

Code

Signal name

R1

Regenerative Resistor -1

R2

Regenerative Resistor -2

(Please watch a pin arrangement of an upper number


than the wiring side of a combination connector.)

3-10

3. Wiring

[Applicable Wire Diameter]

Applicable Wire Diameter


Applicable Wire Diameter of Servo Amplifier
Model
TS1*02*

TS1AA2*

TS1A03*

Connector
2

CN1

Twist pair lump shielded wire for 0.2mm or more

CN2

Twist pair lump shielded wire for 0.2mm or more

(In the case of a tachogenerator: AWG20 or equivalent)


CN3 (24V)
CN3 (P, N)
CN4

AWG20 or equivalent (Sheath OD 2.8mm or less)


AWG18 or equivalent

AWG16 or equivalent

AWG16 or equivalent

(Sheath OD 2.8mm or less)

(Sheath OD 2.8mm or less)

(Sheath OD 2.8mm or less)

AWG18 or equivalent

AWG16 or equivalent

AWG16 or equivalent

(Sheath OD 2.8mm or less)

(Sheath OD 2.8mm or less)

(Sheath OD 2.8mm or less)

When wires are bundled or put into a wire-duct, take the allowable current reduction ratio into account.
If ambient temperature is high, service life of the wires becomes shorter due to heat-related deterioration.
In this case, use heat-resistant vinyl wires.
Heat resistance insulated vinyl covered wire (HIV) is recommended to use.
Depending on the servo motor capacity, thinner electric wires than indicated in the table can be used for
the main circuit power input connector and the motor connector. (Choose appropriate size of wires in
accordance with the power capacity.)

Applicable Wire Diameter of Power Unit


Model
TS1PA05*

TS1PA10*

TS1PA15*

Connector
CN1
(For one pin)

AWG18 or equivalent

AWG16 or equivalent

AWG16 or equivalent

(Sheath OD 2.8mm or less)

(Sheath OD 2.8mm or less)

(Sheath OD 2.8mm or less)

CN2

(Depends on Servo Amplifier combination)

CN3

AWG18 or equivalent (Sheath OD 2.8mm or less)

Please make the wiring length between the Power Unit and the Servo Amplifier within 0.3m.
When wires are bundled or put into a wire-duct, take the allowable current reduction ratio into account.
If ambient temperature is high, service life of the wires becomes shorter due to heat-related deterioration.
In this case, use heat-resistant vinyl wires.
Heat resistance insulated vinyl covered wire (HIV) is recommended to use.

3-11

3. Wiring

[Connector]

Connector

Connector

SANYO DENKI
Model No.

CN1

AL-00608709

CN2

AL-00608710

CN3

CN4

AL-00608711

Combination connector of Servo Amplifier


Manufacturer
Manufacturer
Name
model No.
Plug
10126-3000PE
or
54306-2619
Shell kit
10326-52A0-008
or
Sumitomo 3M Ltd.
54331-0261
or
Plug
10114-3000PE
Molex Japan Co Ltd.
or
54306-1419
Shell kit
10314-52A0-008
or
54331-0141
1-178288-5
Shell
or
DK-3100S-05R
1-175218-2
Contact
or
DK-3RECLLP1-100 Tyco Electronics AMP Ltd.
or
1-178288-3
DDK Ltd.
Shell
or
DK-3100S-03R

AL-00608712

1-175218-2
or
DK-3RECLLP1-100

Contact

Communication cable

Remarks
The recommendation bolting
torque of CN1 and CN2 shell
kit jack screw is 0.196
0.049N-m.

< Crimping tool>


91558-1
or
357J-22112
< Extraction tool>
234168-1
or
357J-23040
Manufacturer is the same as
the table on the left

AL-00490833-01

CN6

AL-00496726-01

Monitor cable

Sanyo Denki Co Ltd

Refer to "Materials - Option".

CN7

AL-00494635-01

Lithium battery

Sanyo Denki Co Ltd

Refer to "Materials - Option".

Connector
Set

AL-00608713

for Set-up software - R/T-Setup

Sanyo Denki Co Ltd.

Refer to "Materials - Option".

CN5

Model number set of CN1, CN2, CN3


and CN4

Connectors are not included in the Servo Amplifier. Available separately.


Combination connector of Power Unit
Connector

SANYO DENKI
Model No.

Name

Shell

model No.
178289-3
or
DK-3100D-06R
1-175218-2
or
DK-3RECLLP1-100
178289-6
or
DK-3100D-12R
1-175218-2
or
DK-3RECLLP1-100
VHR-2N

Contact

SVH-21T-P1.1

Shell
CN1

AL-00632983
Contact

Shell
CN2

AL-00632984
Contact

CN3

Connector
Set

AL-00632985

AL-00632986

Manufacturer

Manufacturer

< Crimping tool>


91558-1
or
357J-22112
Tyco Electronics AMP Ltd.
or
DDK Ltd.

< Extraction tool>


234168-1
or
357J-23040
Manufacturer is the same as
the table on the left

J.S.T Mfg Co Ltd

Model number set of CN1, CN2 and


CN3

Connector Set (AL-00632986) is attached to the Power Unit.

3-12

Remarks

< Crimping tool>


YC-160R
< Extraction tool>
EJ-NV

3. Wiring

[Connector]

Shield wire of cable installation procedure for CN1/CN2


Shield wire of cable installation procedures for CN1/CN2 is shown in the below Figures.
There are two ways to process shields; clamping and soldering.
Clamping
A

Drain wire

Sheath

Bend back the drain wire

Remove the cable sheath.


Tape or compression insert

1mm

Drain wire
Grand plate

Attach tape or compression insert. When attached,


tape or compression insert must completely be on the
sheath of the cable.

Tighten the cable clamp over the drain wire.


Attach approximately 1mm away from the tape or the
compression insert.

Compression insert should only be attached before soldering the cable to the connector
Soldering (Conditions 1 and 2 are the same as for clamping.)
Solder the drain wire

Drain wire

stamped part

1mm

Grand plate

5mm

Gland Plate

Turn the cable and bring the drain wire


close to the grand plate.

Applicable A measurements for CN1, CN2.


Applicable A measurements are shown below. Compression insert is not required if the A
measurements are within these.

Connector No.

Applicable
measurement

CN1

11.012.0mm

CN2

7.08.0mm

Connector model number


10126-3000PE
10326-52A0-008
10114-3000PE
10314-52A0-008

3-13

Manufacturer
Sumitomo 3M Ltd.
Sumitomo 3M Ltd.

Chapters 4

[Setup Software]
Outline 4-1
List of functions 4-2

4. Setup Software

[Outline]

Outline

About R-SETUP - Setup Software

T series Servo Amplifier performs various setting or monitor functions using R-SETUP - Setup Software.
In this chapter, I explain a basic function of R-SETUP.

Please refer to "R-SETUP - Setup Software instruction manual M0006935" about an operation method
of each function.

The version of " R-SETUP - Setup Software " must use since Version 1.0.5 - #.##.# . The version can
be confirmed from HELP" of the main screens. (Refer to the following Screen of R-SETUP)

Transmission rate with T series Servo Amplifier is 38400bps fixation. Transmission rate of R-SETUP
cannot communicate with Servo Amplifier in the case of 38400bps.

In the T series Servo Amplifier , a Remote Operator (model number : PR -001) for DA series Servo
Amplifier cannot use it.

Connection of Servo Amplifier and R-SETUP - Setup Software

To CN5

To RS-232C port

Exclusive cable: AL-00490833-01


The PC that R-SETUP was installed in.
Servo Amplifier

Screen of R-SETUP

The following main screens are displayed when start R-SETUP. Each function can use by choosing it among menu
bar of a main screen.

Version information

4-1

4. Setup Software

[List of functions]

List of functions
Functions

Outline
The following parameters can be set and changed at each page of
general parameter mode. Settings can be made suitable for machines
and equipment. Parameters for adjusting servo gain can be changed.
Classified into 11 groups according to their functions.

General Parameter setting

Group
Group0
Group1
Group2
Group3
Group4
Group5
Group8
Group9
GroupA
GroupB
GroupC

Description of Group
Tuning mode setting
Settings of basic control parameters
Settings of damping control/notch filter/disturbance observer
Settings of gain switching control/damping frequency switching
To set high setting control
Parameter setting of a gain setting switch
Settings related to system control
Settings related to general purpose input signals/function condition setting
Settings related to general purpose output signals/monitor output
signals/Setup software
Settings related to system sequence/warning and alarms
Settings related to servo motor encoder

Refer to Chapter5, Parameter for details of parameters.

Sets the parameters related to servo amplifier - servo motor combination


System Parameter setting

Motor Parameter setting

and specifications.
Sets the servomotor's model number to servo amplifier - combination
servomotor and servo amplifier.
[Amplifier -> File]
Transmit Parameter [Amplifier -> File] read all parameters and alarm

Transmit Parameter

history of servo amplifier and save them in amplifier file together.


[File -> Amplifier]
Transmit Parameter [File -> Amplifier] directly writes the parameters
saved in amplifier file to servo amplifier together.
Displays the servo amplifier status.

Monitor Display

Refer to Chapter7, AdjustmentFunctions for details of


Monitor Display.

Alarm history and

Displays the latest 7 alarm events, and the servo amplifier CPU software

Software version

version.

4-2

4. Setup Software

[List of functions]

Functions
Jogging Operation

Outline
Jogging Operation and Pulse feed Jogging Operation can test the servo
amplifier and servomotor easily.
Automatic notch filter tuning can readily find the resonance frequency by

Automatic Notch Filter


Tuning

running servo amplifier and servomotor for a short period. In case


resonance frequency exists, set the frequency at command notch filter A
(TCNFILA).

Automatic Vibration
Suppressor Frequency
Tuning

Automatic Vibration Suppressor Frequency Tuning can easily set the


vibration suppressor control parameter by running servo amplifier and
servomotor for a short period. After the tuning is executed, the result is
automatically set to Vibration Suppressor Frequency 1 (SUPFRQ1).
In the System Analysis, system can be easily analyzed by operating

System Analysis

servo amplifier and servomotor for the duration from hundreds ms to tens
seconds.

Automatic Offset Adjustment

This is the function for offset adjustment of analog velocity command

of V-REF/T-REF Terminal

input terminal (V-REF/T-REF).

Save Result of Automatic

This is the function for saving control gain that automatic tuning function

Tuning

outputs.
This is the function for resetting alarm state of servo amplifier. This

Alarm Reset

function is equivalent to Alarm Reset (AL-RST) with general purpose


input terminal.

Absolute Encoder Clear

This is a function for absolute encoder clear. This is equivalent to


absolute clear (ECLR) function.
This is a function to confirm various signals of servo amplifier or a
movement state of a servomotor.

Trace Operation

Refer to Chapter7, AdjustmentFunctions for details of


Trace Operation.

"Fixation Excitation operation" and "Automatic Offset Adjustment of T-COMP Terminal" are non-correspondence.

4-3

Chapters 5

[Parameters]
Parameter List 5-1
Parameter Setting Values [Group 0] [Group 1] 5-6
Parameter Setting Values [Group 2] 5-8
Parameter Setting Values [Group 3] 5-9
Parameter Setting Values [Group 4] 5-11
Parameter Setting Values [Group 5] 5-12
Parameter Setting Values [Group 8] 5-13
Parameter Setting Values [Group 9] 5-18
Parameter Setting Values [Group A] 5-20
Parameter Setting Values [Group B] 5-23
Parameter Setting Values [Group C] 5-26
System Parameter Setting Values 5-28
Parameters Compatible with DA Series 5-30

5. Parameter

[Parameter List]

Parameter List
General Parameter Group 0Auto-tuning setting
Page

Symbol

Name

00
01
02

TUNMODE
ATCHA
ATRES

03

ATSAVE

10

ANFILTC

20

ASUPTC

21

ASUPFC

Tuning mode
Automatic Tuning Characteristic
Automatic Tuning Response
Automatic Tuning, Automatic Parameter
Saving
Automatic Notch Filter Tuning, Torque
Command
Automatic
Vibration
Suppressor
Frequency Tuning, Torque Command
Value
When Automatic Vibration Suppressor
Frequency Tuning, Friction Torque
Compensation Value

Standard Setting
Value

Unit

Setting Range

02:_ManualTun
00:_Positioning1
5

0002
0004
130

Reference
page
5-6
5-6
5-6

00:_Auto_Saving

0001

5-6

50

10100

5-6

25

10100

5-6

050

5-6

General Parameter Group 1Basic controlling parameter setting


Page

Symbol

01
02
03

PCFIL
KP1
TPI1

04

TRCPGN

05
08
10
12
13
14

FFGN
FFFIL
VCFIL
VDFIL
KVP1
TVI1

15

JRAT1

16

TRCVGN

17
18
20
21

AFBK
AFBFIL
TCFIL1
TCFILOR

Name

Standard
Setting Value

Unit

Setting Range

0.0
30
1000.0

ms
1/s
ms

0.02000.0
13000
0.51000.0

Reference
page
5-6
5-6
5-6

0100

5-7

0
2000
2000
1500
70
20.0

%
Hz
Hz
Hz
Hz
ms

0100
12000
12000
12000
12000
0.51000.0

5-7
5-7
5-7
5-7
5-7
5-7

015000

5-7

0100

5-7

0.0
500
500
1

%
Hz
Hz
Order

-100.0100.0
12000
12000
13

5-7
5-7
5-7
5-7

Position command filter


Position Loop Proportional Gain 1
Position Loop Integral Time Constant 1
Higher Tracking Control, Position
Compensation Gain
Feed Forward Gain
Feed Forward Filter
Velocity Command Filter
Velocity Feedback Filter
Velocity Loop Proportional Gain 1
Velocity Loop Integral Time Constant 1
Load Inertia Moment Ratio
(Load Mass Ratio) 1
Higher Tracking Control, Velocity
Compensation Gain
Acceleration Feedback Gain
Acceleration Feedback Filter
Torque Command Filter 1
Torque Command Filter Order

General Parameter Group 2Vibration suppressing control / Notch filter / Disturbance


observer setting
Page

Symbol

Name

00
01
10
20

SUPFRQ1
SUPLV
VCNFIL
TCNFILA

Vibration Suppressor Frequency 1


Vibration Suppressor Level Selection
Velocity Command,Notch Filter
Torque Command,Notch Filter A
TCNFILA, Low Frequency Phase Delay
Improvement
Torque Command,Notch Filter B(TCNFILB)
TCNFILB, Depth Selection
Torque Command, Notch Filter C(TCNFILC)
TCNFILC, Depth Selection
Torque Command,Notch Filter
(TCNFILD)
TCNFILD, Depth Selection
Observer characteristic
Observer Compensation Gain
Observer Output, Low Pass Filter
Observer Output, Notch Filter

21

TCNFPA

22
23
24
25

TCNFILB
TCNFDB
TCNFILC
TCNFDC

26

TCNFILD

27
30
31
32
33

TCNFDD
OBCHA
OBG
OBLPF
OBNFIL

Standard
Setting
Value

Unit

Setting Range

Reference page

500
00
500
2000

Hz
Hz
Hz

5500
0003
50500
1002000

5-8
5-8
5-8
5-8

00

0002

5-8

2000
00
2000
00

Hz
Hz
-

1002000
0003
1002000
0003

5-8
5-8
5-8
5-8

2000

Hz

1002000

5-8

00
00:_Low
0
50
2000

%
Hz
Hz

0003
0001
0100
12000
1002000

5-9
5-9
5-9
5-9
5-9

5-1

5. Parameter
General Parameter

[Parameter List]
Group 3 Setting for gain switching control / Vibration suppressing
frequency switching
Reference
page
5-9
5-9
5-9
5-9
5-9
5-9
5-10
5-10
5-10
5-10
5-10
5-10
5-10
5-10
5-10
5-10
5-10
5-10
5-10
5-11
5-11
5-11

Page

Symbol

Name

Standard Setting
Value

Unit

Setting Range

00
01
02
03
04
05
10
11
12
13
14
15
20
21
22
23
24
25
30
40
41
42

KP2
TPI2
KVP2
TVI2
JRAT2
TCFIL2
KP3
TPI3
KVP3
TVI3
JRAT3
TCFIL3
KP4
TPI4
KVP4
TVI4
JRAT4
TCFIL4
GCFIL
SUPFRQ2
SUPFRQ3
SUPFRQ4

Position Loop Proportional Gain 2


Position Loop Integral Time Constant 2
Velocity Loop Proportional Gain 2
Velocity Loop Integral Time Constant 2
Load Inertia Moment Ratio (Load Mass Ratio) 2
Torque Command Filter 2
Position Loop Proportional Gain 3
Position Loop Integral Time Constant 3
Velocity Loop Proportional Gain 3
Velocity Loop Integral Time Constant 3
Load Inertia Moment Ratio (Load Mass Ratio) 3
Torque Command Filter 3
Position Loop Proportional Gain 4
Position Loop Integral Time Constant 4
Velocity Loop Proportional Gain 4
Velocity Loop Integral Time Constant 4
Load Inertia Moment Ratio (Load Mass Ratio) 4
Torque Command Filter 4
Low Pass Filter of Gain Switching
Vibration Suppressor Frequency 2
Vibration Suppressor Frequency 3
Vibration Suppressor Frequency 4

30
1000.0
50
20.0
100
600
30
1000.0
50
20.0
100
600
30
1000.0
50
20.0
100
600
0
500
500
500

1/s
ms
Hz
ms
%
Hz
1/s
ms
Hz
ms
%
Hz
1/s
ms
Hz
ms
%
Hz
ms
Hz
Hz
Hz

13000
0.51000.0
12000
0.51000.0
015000
12000
13000
0.51000.0
12000
0.51000.0
015000
12000
13000
0.51000.0
12000
0.51000.0
015000
12000
0100
5500
5500
5500

Unit

Setting Range

Hz
-1
min
50
Pulse
50
Pulse

12000
065535

Reference
page
5-11
5-11

-9999+9999

5-11

-9999+9999

5-11

General Parameter Group 4To set high setting control


Page

Symbol

Standard Setting
Value

Name

00
01

CVFIL
CVTH

Command Velocity, Low Pass Filter


Command Velocity Threshold

1000
20

02

ACCC0

Acceleration Compensation Value

03

DECC0

Deceleration Compensation Value

General Parameter Group 5Gain setting switch compatible gain setting


Page

Symbol

00
01
02

RSW0-KP
RSW0-KVP
RSW0-TVI

(RSW Gain Group 0)


RSW0 Position Loop Proportional Gain
RSW0-Velocity Loop Proportional Gain
RSW0-Velocity Loop Integral Time Constant

RSW1-*
RSW2-*
RSW3-*
RSW4-*
RSW5-*
RSW6-*
RSW7-*
RSW8-*
RSW9-*
RSWA-*
RSWB-*
RSWC-*
RSWD-*
RSWE-*
RSWF-*

(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain
(RSW Gain

1012
2022
3032
4042
5052
6062
7072
8082
9092
A0A2
B0B2
C0C2
D0D2
E0E2
F0F2

Name

Group 1)
Group 2)
Group 3)
Group 4)
Group 5)
Group 6)
Group 7)
Group 8)
Group 9)
Group A)
Group B)
Group C)
Group D)
Group E)
Group F)

5-2

Standard
Setting Value

Unit

Setting Range

10
20
50

1/s
Hz
ms

13000
12000
0.51000.0

Reference
page
5-12
5-12
5-12
5-12

10,20,20
20,35,50
20,35,20
30,50,50
30,50,20
30,70,50
30,70,20
45,100,50
45,100,20
45,140,50
45,140,20
60,200,50
60,200,20
60,280,50
60,280,20

5-12
5-12
5-12
5-12
5-12
5-12
5-12
5-12
5-12
5-12
5-12
5-12
5-12
5-12
5-12

5. Parameter

[Parameter List]

General Parameter Group 8Control system setting


Page

Symbol

Name

Standard Setting Value

Unit

Setting Range

Reference
page

00:_PC+_VC+_TC+

0007

5-13

mV
-

0001
0.06553.5
0002
0003
0007
163
1/32767
32767/1
1/32767
32767/1
0001
0001
0003
032767
032767
032767
-9999+9999

5-13
5-13
5-13
5-13
5-14
5-14

00

CMDPOL

01
02
11
12
13
14

VC/TC-DB
VCZDAT
PCPTYP
PCPPOL
PCPFIL
PCPMUL

Positioning,
Velocity,
and
Torque
Command Input Polarity
Analog Input Dead Band
Analog Input Dead Band window
Positioning Command Pulse Selection
Position Command Pulse, Count Polarity
Position Command Pulse, Digital Filter
Position Command, Pulse Multiplier

15

GER1

Electric Gear 1

4/1

16

GER2

Electric Gear 2

4/1

17
18
19
20
21
22
24

EDGEPOS
PDEVMON
CLR
VC1
VC2
VC3
VCOMP

25

VCGN

26

TVCACC

27

TVCDEC

28

VCLM

31

TCOMP1

32

TCOMP2

33
36
37
40
41
42
43
44

TCGN
TCLM
SQTCLM
NEAR
INP
ZV
LOWV
VCOMP

45

VA

Positioning method
In position / Position Deviation Monitor
Deviation Clear Selection
Internal Velocity Command 1
Internal Velocity Command 2
Internal Velocity Command 3
Internal Velocity Compensation Command
Analog Velocity (Compensation)
Command Scaling
Velocity Command, Acceleration Time
Constant
Velocity Command, Deceleration Time
Constant
Velocity Limit Command
Internal Torque Compensation Command
1
Internal Torque Compensation Command
2
Analog Torque Command Scaling
Internal Torque Limit Value
Torque Limit Value at Sequence Operation
Near Range
In-Position Complete Range
Speed Zero Range
Low Speed Setting
Speed Matching Width
Attain Velocity Setting
(High Speed Setting)

00:_Disabled
0.0
00:_F-PC_R-PC
00:_Type1
00:_834nsec
1

00:_Pulse_Interval
00:_After_Filter
00:_Type1
100
200
300
0

-1
min
-1
min
-1
min
-1
min
-1

5-14
5-14
5-14
5-14
5-15
5-15
5-15
5-15

333

min /V

04000

5-15

ms

016000

5-15

016000

5-15

165535

5-15

ms

65535

min

-500500

5-16

-500500

5-16

33
100
120
100
32
50
50
50

%/V
%
%
Pulse
Pulse
-1
min
-1
min
-1
min

0500
10500
10500
165535
165535
50500
065535
065535

5-16
5-16
5-16
5-17
5-17
5-17
5-17
5-17

1000

min

-1

065535

5-17

-1

When setting values of parameters page 11, 12 and 17 were done,


restore the power supply of control system again to be valid.

5-3

5-14

5. Parameter

[Parameter List]

General Parameter Group 9Function enabling condition setting


Page

Symbol

Name

Standard Setting Value

Setting
Range

Reference
page

00:_Always_ Disable

0027

5-18,19

00:_Always_ Disable

0027

5-18,19

00

F-OT

01

R-OT

02

AL-RST

Positive Rotation (Positive Direction) Over-Travel


Function
Negative Rotation (Negative Direction) Over-Travel
Function
Alarm Reset Function

08:_CONT4_ON

0027

5-18,19

03

ECLR

Absolute Encoder Clear Function

00:_Always_ Disable

0027

5-18,19

04

CLR

Deviation Clear Function

02:_CONT1_ON

0027

5-18,19

05

S-ON

SERVO-ON Function

06:_CONT3_ON

0027

5-18,19

10

MS

00:_Always_ Disable

0027

5-18,19

11

INH/Z-STP

00:_Always_ Disable

0027

5-18,19

00:_Always_ Disable

0027

5-18,19

00:_Always_ Disable

0027

5-18,19
5-18,19

12

GERS

Control Mode Switching Function


Position Command Pulse Inhibit Function and Zero
Velocity Command Clamp Function
Electric Gear Switching Function

13

GC1

Gain Switching Condition 1

14

GC2

Gain Switching Condition 2

00:_Always_ Disable

0027

15

SUPFSEL1

Vibration Suppressor Frequency, Select Input 1

00:_Always_ Disable

0027

5-18,19

16

SUPFSEL2

00:_Always_ Disable

0027

5-18,19

17

PLPCON

Vibration Suppressor Frequency, Select Input 2


Position Loop Proportional Control,
Switching Function

01:_Always_ Enable

0027

5-18,19
5-18,19

18

RSWGC

01:_Always_ Enable

20

SP1

RSW Gain Switching Function


Internal Velocity Setting Selection Input 1

0027

00:_Always_ Disable

0027

5-18,19

21

SP2

Internal Velocity Setting Selection Input 2

00:_Always_ Disable

0027

5-18,19

22

DIR

Internal Velocity Driving Direction Selection Input

00:_Always_ Disable

0027

5-18,19

23

RUN

00:_Always_ Disable

0027

5-18,19

24

RUN-F

00:_Always_ Disable

0027

5-18,19

25

RUN-R

00:_Always_ Disable

0027

5-18,19

26

VLPCON

04:_CONT2_ON

0027

5-18,19

27

VCOMPS

Internal Velocity Driving Start Signal Input


Internal Velocity Stop Rotation (Stop Direction)
Start Signal Input
Internal Velocity 9Negative Direction) Start Signal
Input
Velocity Loop Proportional Control, Switching
Function
Velocity Compensation Function

00:_Always_ Disable

0027

5-18,19

30

TCOMPS1

Torque Compensation Function 1

00:_Always_ Disable

0027

5-18,19

31

TCOMPS2

Torque Compensation Function 2

00:_Always_ Disable

0027

5-18,19

32

TL

Torque Limit Function

00:_Always_ Disable

0027

5-18,19

33

OBS

Disturbance Observer Function

00: Always_ Disable

0027

5-18,19

40

EXT-E

External Trip Input Function

00:_Always_ Disable

0027

5-18,19

42

EMR

Emergency Stop Function

00:_Always_ Disable

0027

5-18,19

General Parameter Group ASetting for output condition of general output terminal /
Monitor output selection / Setup software
Page

Symbol

00
01
02
03
04

OUT1
OUT2
OUT3
OUT4
OUT5

11

MON1

12

MON2

13

MONPOL

20

COMAXIS

005B
005B
005B
005B
005B

Reference
page
5-20,21
5-20,21
5-20,21
5-20,21
5-20,21

0012

5-20

02:TCMON_1V/TR

0012

5-20

00:_MON1+_MON2+

0008

5-22

01:_#1

010F

5-22

Name

General Purpose Output 1


General Purpose Output 2
General Purpose Output 3
General Purpose Output 4
General Purpose Output 5
Analog Monitor 1, Output Signal
Selection
Analog Monitor 2, Output Signal
Selection
Analog monitor output polarity
Setup Software, Communication
Axis Number

Standard Setting Value

02:_S-RDY_ON
18:_INP_ON
36:_ALM4[ALMB7]_ON
34:_ALM2[ALMB6]_ON
32:_ALM1[ALMB5]_ON
04:VMON_1mV/ min

-1

Setting Range

When setting value of parameter page 20 is done, restore the power supply of
control system again to be valid.

5-4

5. Parameter

[Parameter List]

General Parameter Group BSetting related to sequence/alarms


Symbol

Page

Standard
Setting Value

Name

00
10

JOGVC
DBOPE

JOG Velocity Command


Brake Operation

11

ACTOT

Over-Travel Operation

12

ACTEMR

13

BONDLY

14

BOFFDLY

15
16
20
21
22
23
24

BONBGN
PFDDLY
OFWLV
OFLV
OLWLV
VFBALM
VCALM

Emergency Stop Operation


Retention Brake Operation Delay Time
(Retention brake retention delay time)
Retention Brake Operation Release Delay Time
(Retention brake release delay time)
Brake Operation Start Time
Power Failure Detection Delay Time
Excessive Deviation Warning Level
Deviation Counter Overflow Value
Overload Warning Level
Speed Feedback Error (ALM_C3) Detection
Speed Control Error (ALM_C2) Detection

Setting Range

Reference
page

032767
0004

5-23
5-23

0006

5-23

0001

5-23

300

ms

01000

5-24

300

ms

01000

5-24

0
32
65535
32
90
01:_Enabled
00:_Disabled

ms
ms
X1024 pulse
X1024 pulse
%
-

065535
201000
165535
165535
20100
0001
0001

5-24
5-24
5-24
5-24
5-25
5-25
5-25

Unit

50
00:_Free
00:_CMDIN
H_SB_SON
01:_Free

min
-

-1

When setting values of parameters page16 and 22 were done, restore the power supply of
control system again to be valid.

General Parameter Group CEncoder related setting


Symbol

Page

00
01
05
06
07
08

Name

Standard Setting Value

Unit

Setting Range

00:_Absolute
01:_220nsec
1/1
00:_Type1
00:_Binary
00:_Status_MultiTurn

ABS/INCSYS
ENFIL
ENRAT
PULOUTPOL
PS0FORM
ECLRFUNC

Position Detection System Selection


Motor Incremental Encoder, Digital Filter
Encoder Pulse Divided Output, Divide Ratio
Encoder Pulse Divided Output, Polarity
Encoder Signal Output (PS), Format
Absolute Encoder Clear Function Selection

10

TG_SCALING

Tachogenerator Velocity Scale Range Setting

11

TG_OFFSET

12

TG_POL

Tachogenerator Velocity Offset Setting


Tachogenerator Output Voltage Polarity
Setting

0001
0007
1/81921/1
0003
0002
0001
-13107
13107
-182182

00

0001

Reference
page

5-26
5-26
5-27
5-27
5-27
5-27
5-27
5-27
5-27

When setting values of parameters page 00 and 07 were done, restore the power supply of
control system again to be valid.

For users of the absolute encoder with backup battery system who utilize incremental system,
be sure to set the parameter value of the servo amplifier as indicated in the below table.
Group
C

Page
00

Symbol
ABS/INCSYS

Name
Position detection system call

Setting value
00:_Incremental

08

ECLRFUNC

Absolute Encoder Clear Function call

01:_Status

Description
Incremental system
Encoder status
(ErrorWarning only)Clear

When setting values of parameters page 00, and 08 were done, restore the power supply of
control system again to be valid

System parameter
Page

00
01
02
03
04
05
06
08
09
0A
0B

Name

Main Circuit Power Supply Input Type


Motor Encoder Type
Incremental Encoder Function Selection
Incremental Encoder Resolution
Absolute Encoder Function Selection
Absolute Encoder Resolution
Combination Motor Model Number
Control Mode
Position Loop Control and Position Loop Encoder Selection
External Encoder Resolution
Regenerative Resistor Selection

5-5

Setting Range

Reference
page

1way (DC Power Supply)


4 ways (Depending on the hardware type)
1way (Incremental Encoder)
500P/R 65535P/R
2 way
11 ways
6 ways
1way(Motor Encoder)
-

5-28
5-28
5-28
5-28
5-28
5-28
5-29
5-29
5-29
5-29
5-29

5. Parameter [Parameter Specifications Group 0Group 1]


General parameter Group 0Auto-tuning settings
Contents

Page

Tuning mode

00

[TUNMODE]

Setting range
0002

Unit

Standard value
02:_ManualTun

Selection value
00:_AutoTun
01:_AutoTun_JRAT-Fix
02:_ManualTun

Automatic Tuning Characteristic

01

Setting
range
0004

[ATCHA]

Unit

Standard value

00:_Positioning1

Selection value
00:_Positioning1
01:_Positioning2
02:_Positioning3
03:_Trajectory1
04:_Trajectory2

Automatic Tuning Response


02

Setting range

Unit

130

03

Sets the auto-tuning response. The larger the set value,


the higher the response. Make the setting suitable for
rigidity of the device.

Standard
value
5

Unit

Standard value

00:_Auto_Saving

Setting range

Unit

10100

[ATSAVE]
The parameter (JRAT) obtained from auto-tuning result is
automatically saved.
Selection value
00:_Auto_Saving
01:_No_Saving

Automatic Notch Filter Tuning, Torque Command


10

Contents
Positioning Control 1 (Generic)
Positioning Control 2 (For High
Response)
Positioning Control 3For High
Response, Horizontal Axis Limit
Trajectory Control
Trajectory Control (KP Manual Setting)

[ATRES]

Automatic Tuning, Automatic Parameter Saving


Setting
range
0001

Contents
Automatic Tuning
Automatic Tuning
(JRAT Manual Setting)
Manual Tuning

Contents
Saves Parameter Automatically in JRAT1.
Automatic Saving is Invalidity

[ANFILTC]
Sets the torque command value applied to the motor at the
time of auto-notch filter tuning.
Larger value makes the tuning more accurate; however,
note that it also makes the move of the machine larger.

Standard
value
50

20

Automatic Vibration Suppressor Frequency Tuning, Torque Command [ASUPTC]


Sets the torque command value applied to the motor at the
Standard
time of auto-vibration suppressing frequency tuning.
Setting range
Unit
value
Larger value makes the tuning more accurate; however,
10100
%
25
note that it also makes the move of the machine larger.

21

Automatic Vibration Suppressor Frequency Tuning, Friction Torque Compensation Value [ASUPFC]
Sets the friction torque compensation added to the motor
Standard
torque at the time of auto-vibration suppressing frequency
Setting range
Unit
value
tuning. Set this value close to actual friction torque, and
050
%
5
vibration suppressing frequency tuning will be more
accurate.

General parameter Group 1Basic control parameter setting


Page

Contents
Position command filter

01

[PCFIL]

Setting range

Unit

0.02000.0

ms

Parameter to put primary low pass filter to the position


command. Time constant of the filter is set. Filter is
disabled with the set value of 0.0ms.

Standard
value
0.0

Position Loop Proportional Gain 1 [KP1]


02

Setting range

Unit

13000

1/s

Position Loop Integral Time Constant 1


03

Setting range

Unit

0.51000.0

ms

Proportional gain for position controller.


When auto-tuning result saving is executed, the tuning
result is automatically saved in this parameter.

Standard
value
30

[TPI1]
Integral time constant for position controller. When position
loop proportional control switching function is disabled, this
setting becomes enabled.
Integral term is disabled (proportional control) with the set
value of 1000.0ms.

Standard
value
1000.0

5-6

5. Parameter

[Parameter SpecificationsGroup 1]

Page

Contents
Higher Tracking Control, Position Compensation Gain

04

Setting range

Unit

0100

Feed Forward Gain


05

Setting range
0100

Feed Forward Filter


08

[FFGN]
Unit
%

Setting range

Unit

12000

Hz

Setting range

Unit

12000

Hz

Velocity Feedback Filter


12

Setting range

Unit

12000

Hz

Setting range

Unit

12000

Hz

[VCFIL]

Setting range

Unit

0.51000.0

ms

Parameter to put primary low pass filter to velocity


command. Sets the cut-off frequency.
Filter is disabled with the set value of 2000Hz.

Standard
value
2000

[VDFIL]
Parameter to put primary low pass filter to velocity
feedback. Sets the cut-off frequency. Filter is disabled with
the set value of 2000Hz.

Standard
value
1500

[KVP1]
Proportional gain of velocity controller.
When auto-tuning result saving is executed, the tuning
result is automatically saved in this parameter.

Standard
value
70

Velocity Loop Integral Time Constant 1


14

Parameter to put primary low pass filter to feed forward


command. Sets the cut-off frequency.
Filter is disabled with the set value of 2000Hz.

Standard
value
2000

Velocity Loop Proportional Gain 1


13

Feed forward compensation gain at the time of position


control.

Standard
value
0

[FFFIL]

Velocity Command Filter


10

Standard
value
0

[TVI1]

Setting range

Unit

015000

Integral time constant of velocity controller. When velocity loop proportional


control switching function is disabled, this set value is enabled.
Integral term (proportional control) is disabled with the set value of 1000.0ms.
When auto-tuning result saving is executed, the tuning result is automatically
saved in this parameter.

Standard
value
20.0

Load Inertia Moment Ratio (Load Mass Ratio) 1


15

[TRCPGN]
Parameter to enhance following-up performance. The
larger value can make the following-up performance
higher. When the value other than 0% is set, position
command filter and feed forward gain are automatically
set.

[JRAT1]

Standard
value
0

Higher Tracking Control, Velocity Compensation Gain


16

Setting range

Unit

0100

Standard
value
0

Acceleration Feedback Gain


17

Setting range

Unit

-100.0100.0

18

Setting range

Unit

12000

Hz

Torque Command Filter 1


20

Setting range

Unit

12000

Hz

[AFBK]
Compensation function to make the velocity loop stable.
Multiply this gain with the detected acceleration to
compensate torque command. Setting unit is 0.1%.

Standard
value
0.0

Acceleration Feedback Filter

Sets inertia moment of the loading device to the motor


inertia moment. Set valueJL/JM100%
JLLoad inertia moment
JMMotor inertia moment
When auto-tuning result saving is executed, the tuning
result is automatically saved in this parameter.
[TRCVGN]
Parameter to enhance following-up performance. The
larger value can make the following-up performance
higher. When velocity loop proportional control switching
function is used, set this to 0%.

[AFBFIL]
Parameter to put primary low pass filter to acceleration
feedback compensation. Sets the cut-off frequency. Filter
is disabled with the set value of 2000Hz.

Standard
value
500

[TCFIL1]

Torque Command Filter Order

Parameter to put low pass filter to torque command. Sets


the cut-off frequency.
When auto-tuning result saving is executed, the tuning
result is automatically saved in this parameter.

Standard
value
500

[TCFILOR]
Parameter to set ordinal number of torque command filter.

21

Setting range

Unit

13

Order

Standard
value
1

5-7

5. Parameter

[Parameter Specifications Group 2]

General parameter Group 2Settings for vibration suppressing control, notch filter, and disturbance
observer
Page

Contents
Vibration Suppressor Frequency 1

00

Setting range

Unit

5500

Hz

[SUPFRQ1]

Vibration Suppressor Level Selection


01

Setting range

Unit

0003
Velocity Command,Notch Filter

10

Setting range

Unit

50500

Hz

20

Unit

1002000

Hz

[SUPLV]
Parameter to set the size of vibration suppressing control
effect. The smaller the value is, the greater the effect will
be.
Change this while the motor stops.

Standard
value
00

[VCNFIL]
Parameter to set notch filter to velocity command. Sets the
center frequency.
Inside the servo amplifier, the center frequency from 50
99Hz is treated by 1HzUnit and that from 100500Hz is
by 10HzUnit. Even when set by lower unit than these,
operations do not change.
Filter is disabled with the set value of 500Hz.

Standard
value
500

Torque Command,Notch Filter A


Setting range

Parameter to set the frequency of restricting vibration.


Inside the servo amplifier, vibration suppressing frequency
from 599Hz is treated by 1HzUnit, and that from 100
500Hz is by 10HzUnit. Even when set by lower unit than
these, operations do not change.
Vibration suppressing control is disabled with the set value
of 500Hz.
When auto-frequency tuning is executed, the tuning result
is automatically saved in this parameter.
Change this while the motor stops.

Standard
value
500

[TCNFILA]

Standard
value
2000

TCNFILA, Low Frequency Phase Delay Improvement


21

Setting range

Unit

0002

Standard
value
00

Torque Command,Notch Filter B


22

Setting range

Unit

1002000

Hz

TCNFILB, Depth Selection


23

Setting range

Unit

24

Unit

1002000

Hz

TCNFILC, Depth Selection


25

Setting range

Unit

26

Unit

1002000

Hz

Parameter to set notch filter to torque command. Sets the


center frequency.
Inside the servo amplifier, the center frequency is treated
by 10HzUnit. Even when set by 1HzUnit, operations do not
change.
Filter is disabled with the set value of 2000Hz.

[TCNFDB]
Parameter to set the depth of torque command notch filter
B. The larger the value is, the shallower.

Standard
value
00

[TCNFILC]
Parameter to set notch filter to torque command. Sets the
center frequency.
Inside the servo amplifier, the center frequency is treated
by 10HzUnit. Even when set by 1HzUnit, operations do not
change.
Filter is disabled with the set value of 2000Hz.

Standard
value
2000

[TCNFDC]
Parameter to set the depth of torque command notch filter
C. The larger the value is, the shallower.

Standard
value
00

0003
Torque Command,Notch Filter
Setting range

[TCNFILB]

Standard
value
2000

0003
Torque Command, Notch Filter C
Setting range

Parameter to set notch filter to torque command. Sets the


center frequency.
Inside the servo amplifier, the center frequency is treated
by 10HzUnit. Even when set by lower unit than 1HzUnit,
operations do not change.
Filter is disabled with the set value of 2000Hz.
When auto-notch filter tuning is executed, the tuning result
is automatically saved in this parameter.
[TCNFPA]
Parameter to improve phase delay at lower frequency
than center frequency of torque command notch filter A.
The larger the value is, the greater the effect is.
Same characteristics as the standard notch filter with the
set value of 0.

[TCNFILD]
Parameter to set notch filter to torque command. Sets the
center frequency.
Inside the servo amplifier, the center frequency is treated
by 10HzUnit. Even when set by 1HzUnit, operations do not
change.
Filter is disabled with the set value of 2000Hz.

Standard
value
2000

5-8

5. Parameter [Parameter SpecificationsGroup2Group3]


Page

Contents
TCNFILD, Depth Selection

27

Setting range

Unit

0003

Observer characteristic

[TCNFDD]
Parameter to set the depth of torque command notch filter
D. The greater the value is, the shallower the depth will be.

Standard
value
00

[OBCHA]
Selects the observer characteristics.

30

Setting range

Unit

0001

Standard
value
00:_Low

Selection
00:_Low
01:_Middle

Observer Compensation Gain


31

Setting range

Unit

0100

[OBG]

Setting range

Unit

12000

Hz

33

Unit

1002000

Hz

[OBLPF]
Sets the cut off frequency of observer output low pass
filter. Filter is disabled with the set value of 2000Hz.
When the observer characteristics are 01: Middle (For
Middle Cycle), the function is disabled.

Standard
value
50

Observer Output, Notch Filter


Setting range

Observer compensation gain. The larger the value is, the


higher the suppression characteristics will be. However, if
this is too large, oscillation may sometimes occur.

Standard
value
0

Observer Output, Low Pass Filter


32

Contents
For Low Frequency
Noise Suppression
For Medium
Frequency Noise
Suppression

[OBNFIL]
Sets the center frequency of observer output notch filter.
Inside the servo amplifier, the center frequency is treated
by 10HzUnit. Even when set by 1HzUnit, operations do not
change.
Filter is disabled with the set value of 2000Hz.

Standard
value
2000

General parameter Group 3Settings for gain switching control and vibration suppression frequency switching
Page

Contents
Position Loop Proportional Gain 2

[KP2]
Proportional gain for position controller.

00

Setting range

Unit

13000

1/s

Standard
value
30

Position Loop Integral Time Constant 2


Setting range

Unit

0.51000.0

ms

01

[TPI2]
Integral time constant for position controller.
Integral term is disabled (proportional control) with the set
value of 1000.0ms.

Standard
value
1000.0

Cannot be used when the position loop proportional


control switching function is enabled.

Velocity Loop Proportional Gain 2


02

Setting range

Unit

12000

Hz

[KVP2]

Velocity Loop Integral Time Constant 2


03

Setting range

Unit

0.51000.0

ms

Proportional gain for velocity controller.


When load inertia is the one set by load inertia moment
ratio (load mass ratio) 2, the response is this set value.

Standard
value
50

[TVI2]

Load Inertia Moment Ratio (Load Mass Ratio) 2


04

Setting range

Unit

015000

Torque Command Filter 2


05

Setting range

Unit

12000

Hz

Integral time constant for velocity controller.


Enabled when velocity loop proportional control switching
function is disabled.
Integral term is disabled (proportional control) with the set
value of 1000.0ms.

Standard
value
20.0

[JRAT2]
Sets the inertia moment of load device to the motor inertia
moment. Set valueJL/JM100%
JLLoad inertia moment
JMMotor inertia moment

Standard
value
100

[TCFIL2]
Parameter to set low pass filter to torque command. Sets
the cut off frequency.

Standard
value
600

5-9

5. Parameter

[Parameter Specifications Group 3]

Page

Contents
Position Loop Proportional Gain 3

10

[KP3]
Proportional gain for position controller.

Setting range

Unit

13000

1/s

Standard
value
30

Position Loop Integral Time Constant 3


Setting range

Unit

0.51000.0

ms

11

[TPI3]
Integral time constant for position controller.
Integral term is disabled (proportional control) with the set
value of 1000.0ms.

Standard
value
1000.0

Cannot be used when position loop proportional


control switching function is enabled.

Velocity Loop Proportional Gain 3


12

Setting range

Unit

12000

Hz

[KVP3]

Velocity Loop Integral Time Constant 3


13

Setting range

Unit

0.51000.0

ms

Proportional gain for velocity controller.


When load inertia is the one set by load inertia moment
ratio (load mass ratio) 2, the response is this set value.

Standard
value
50

[TVI3]
Integral time constant for velocity controller. This setting is
enabled when velocity loop proportional control switching
function is disabled.
Integral term is disabled (proportional control) with the set
value of 1000.0ms.

Standard
value
20.0

Load Inertia Moment Ratio (Load Mass Ratio) 3


14

Setting range

Unit

015000

Torque Command Filter 3


15

Setting range

Unit

12000

[JRAT3]
Sets the inertia moment of load device to the motor inertia
moment. Set valueJL/JM100%
JLLoad inertia moment
JMMotor inertia moment

Standard
value
100

[TCFIL3]
Parameter to set low pass filter to torque command. Sets
the cut off frequency.

Standard
value
600

Position Loop Proportional Gain 4

[KP4]
Proportional gain for position controller.

20

Setting range

Unit

13000

1/s

Standard
value
30

Position Loop Integral Time Constant 4

21

Setting range

Unit

0.51000.0

ms

[TPI4]
Integral time constant for position controller. Integral term
is disabled (proportional control) with the set value of
1000.0ms.

Standard
value
1000.0

Cannot be used when position loop proportional


control switching function is enabled.

Velocity Loop Proportional Gain 4


22

Setting range

Unit

12000

Hz

[KVP4]

Velocity Loop Integral Time Constant 4


23

Setting range

Unit

0.51000.0

ms

Proportional gain for velocity controller.


When load inertia is the one set by load inertia moment
ratio (load mass ratio) 2, the response is this set value.

Standard
value
50

[TVI4]
Integral time constant for velocity controller. This setting is
enabled when velocity loop proportional control switching
function is disabled.
Integral term is disabled (proportional control) with the set
value of 1000.0ms.

Standard
value
20.0

Load Inertia Moment Ratio (Load Mass Ratio) 4


24

Setting range

Unit

015000

Torque Command Filter 4


25

Setting range

Unit

12000

Setting range

Unit

0100

ms

Sets the inertia moment of load device to the motor inertia


moment. Set valueJL/JM100%
JLLoad inertia moment
JMMotor inertia moment

Standard
value
100

[TCFIL4]
Parameter to set low pass filter to torque command. Sets
the cut off frequency.

Standard
value
600

Low Pass Filter of Gain Switching


30

[JRAT4]

[GCFIL]
Parameter to set time constant for gain switching.
The larger the value is, the gentler the switching is.

Standard
value
0

5-10

5. Parameter [Parameter Specifications Group 3Group 4]


Page

Contents
Vibration Suppressor Frequency 2
Setting range

Unit

5500

Hz

[SUPFRQ2]
Parameter to set the frequency of vibration suppressing
vibration.
In the servo amplifier, the vibration suppressing frequency
from 5 to 99Hz is treated by 1Hz unit, and from 100 to
500Hz is by 10Hz unit. Operations do not change if set by
lower unit than these.
Vibration suppressing control is disabled when the set
value is 500Hz.

Standard
value
500

40

Change this while the motor stops.


Vibration Suppressor Frequency 3
Setting range

Unit

5500

Hz

[SUPFRQ3]
Parameter to set the frequency of vibration suppressing
vibration.
In the servo amplifier, the vibration suppressing frequency
from 5 to 99Hz is treated by 1H unit, and from 100 to
500Hz is by 10Hz unit. Operations do not change if set by
lower unit than these.
Vibration suppressing control is disabled when the set
value is 500Hz.

Standard
value
500

41

Change this while the motor stops.


Vibration Suppressor Frequency 4
Setting range

Unit

5500

Hz

[SUPFRQ4]
Parameter to set the frequency of vibration suppressing
vibration.
In the servo amplifier, the vibration suppressing frequency
from 5 to 99Hz is treated by 1H unit, and from 100 to
500Hz is by 10Hz unit. Operations do not change if set by
lower unit than these.
Vibration suppressing control is disabled when the set
value is 500Hz.

Standard
value
500

42

Change this while the motor stops.


General parameter Group 4High setting control settings
Page
Command Velocity Calculation, Low Pass Filter
00

Setting range

Unit

12000

Hz

Command Velocity Threshold


01

Standard
value
1000

Contents
[CVFIL]
Sets the cut off frequency of low pass filter, when
command velocity is calculated. When the position
command resolution is low, lower the cut off frequency.
Filter is disabled when the set value is 2000Hz.

[CVTH]

Setting range

Unit

065535

min-1

Standard
value
20

Acceleration Compensation

[ACCCO]

When the command velocity calculated from position


command is larger than this threshold, acceleration or
deceleration compensation is added to the positional
deviation.
Compensation at acceleration.

02

Setting range

Unit

-9999+9999

50
Pulse

Deceleration Compensation

Standard
value
0

[DECCO]
Compensation at deceleration.

03

Setting range

Unit

-9999+9999

50
Pulse

Standard
value
0

5-11

5. Parameter

[Parameter SpecificationsGroup5]

General Parameter Group 5Setting a parameter compatible with the gain setting switch
Contents

Page

RSW0- Position Loop Proportional Gain [RSW0-KP]


00

Setting range

Units

13000

1/s

RSW0- Velocity Loop Proportional Gain


01

Setting range

Units

12000

Hz

When the value of the gain setting switch is 0, it is the


corresponding proportional gain of position controller.

Standard
setting value
10

[RSW0-KVP]
When the value of the gain setting switch is 0, it is the
corresponding proportional gain of velocity controller.

Standard
setting value
20

RSW0- Velocity Loop Integral Time Constant


Setting range

Units

0.51000.0

ms

02

[RSW0-TVI]
When the value of the gain setting switch is 0, it is the
corresponding integral time constant of velocity controller.
When the velocity loop proportional control change
function is invalid, this setting becomes effective.
The integral clause becomes invalid when set control is
1000.0ms (proportional control).

Standard
setting value
50

As well as the above, the parameter corresponding to value (0F) of the gain setting switch is allocated on page

(00F2).
Standard Value

Value of Gain
Setting Switch

Page

0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F

0002
1012
2022
3032
4042
5052
6062
7072
8082
9092
A0A2
B0B2
C0C2
D0D2
E0E2
F0F2

Position Loop
Proportional Gain
(1/s)
10
10
20
20
30
30
30
30
45
45
45
45
60
60
60
60

5-12

Velocity Loop
Proportional Gain
(Hz)
20
20
35
35
50
50
70
70
100
100
140
140
200
200
280
280

Velocity Loop Integral


Time Constant
(ms)
50
20
50
20
50
20
50
20
50
20
50
20
50
20
50
20

5. Parameter

[Parameter SpecificationsGroup8]

General parameter Group 8Settings for control system


Page

Contents
Position, Velocity, and Torque Command Input Polarity [CMDPOL]
Setting range
0007

Unit

Input command
position command
Velocity command
Torque command
Input command

00

position command
Velocity command
Torque command
Input command
position command
Velocity command
Torque command
Input command
position command
Velocity command
Torque command

Command
polarity

Rotation
direction
Forward
Forward
Forward

Command
polarity

Rotation
direction
Forward
Forward
Reverse

Command
polarity

Rotation
direction
Forward
Reverse
Forward

Command
polarity

Rotation
direction
Forward
Reverse
Reverse

Analog Input Dead Band


01

Setting range
0001

Standard setting value

Select the command polarity from the contents blow.

00:_PC+_VC+_TC+

Selection
value

Input command

00:
_PC+_VC+_TC+

position command
Velocity command
Torque command

Selection
value

Input command

01:
_PC+_VC+_TC-

position command
Velocity command
Torque command

Selection
value

Input command

02:
_PC+_VC-_TC+

position command
Velocity command
Torque command

Selection
value

Input command

03:
_PC+_VC-_TC-

position command
Velocity command
Torque command

Command
polarity

Rotation
direction
Reverse
Forward
Forward

Command
polarity

Rotation
direction
Reverse
Forward
Reverse

Command
polarity

Rotation
direction
Reverse
Reverse
Forward

Command
polarity

Rotation
direction
Reverse
Reverse
Reverse

Selection
value
04:
_PC-_VC+_TC+

Selection
value
05:
_PC-_VC+_TC-

Selection
value
06:
_PC-_VC-_TC+

Selection
value
07:
_PC-_VC-_TC-

[VC/TC-DB]

Unit

Standard setting value

00:_Disabled

Select enabled/disabled of analog input dead zone.


Selection value
00:_Disabled
01:_Enabled

Contents
Disabled
Enabled

Analog Input Dead Band range [VCZDAT]

02

Setting range
0.06553.5

Unit
mV

Standard setting value


0.0

Position Command Pulse Selection


Setting range
0002

Unit

Sets the dead-band range of analog input command.


This range of analog input voltage (absolute value) is
regarded as 0 [V].
Settable range is 0.06553.5[mV]. (Can be changed in
0.1 [mV] unit)
Valid for Velocity/Torque commands.
Select Enabled value in page 01 Group 08 of Analog
input dead-band [VC/TC-DB] to enable this setting value.

[PCPTYP]
Select the position command pulse type from the contents
below.

Standard setting value


00:_F-PC_R-PC

Selection value

11

Contents

00:_F-PC_R-PC

Positive Move Pulse + Negative Move Pulse

01:_2PhasePulse

Two-Phase Pulse Train of 90 Degrees Phase


Difference
Code + Pulse Train

02:_CODE_PC

The setting value is enabled after control power is


turned ON again.
Position Command Pulse, Count Polarity [PCPPOL]
Setting range
0003

12

Selection
00:_Type1
01:_Type2
02:_Type3
03:_Type4

Unit

Select the position command pulse count polarity from the


contents below.

Standard setting value


00:_Type1
Contents

F-PC/ Count at the Rising Edge : R-PC/ Count at the Rising Edge
F-PC/ Count at the Falling Edge : R-PC/ Count at the Rising Edge
F-PC/ Count at the Rising Edge : R-PC/ Count at the Falling Edge
F-PC/ Count at the Falling Edge : R-PC/ Count at the Falling Edge

The setting value is enabled after control power is turned ON again.

5-13

5. Parameter

[Parameter SpecificationsGroup8]

Page

Contents
Position Command Pulse, Digital Filter
Setting range
0007

Unit

[PCPFIL]
Select the setting of position command pulse digital filter
from the contents below.
As timing for command direction, observe the
specifications of position command. When the pulse
command form is Two-Phase Pulse Train of 90 Degrees
Phase Difference, observe the specification s of position
command.

Standard setting value


00:_834nsec

13

Selection
00:_834nsec
01:_250nsec
02:_500nsec
03:_1.8usec
04:_3.6usec
05:_7.2usec
06:_125nsec
07:_83.4nsec

Position Command, Pulse Multiplier


14

Setting range
163

Electric Gear 1
15

[PCPMUL]

Standard setting value


1

Parameter to multiply the command pulse by x1x63.


Values from 1 to 63 are set, which are always enabled.

[GER1]

Setting range
1/3276732767/1

Electric Gear 2
16

Unit

Contents
Minimum Pulse Width = 834nsec
Minimum Pulse Width = 250nsec
Minimum Pulse Width = 500nsec
Minimum Pulse Width = 1.8sec
Minimum Pulse Width = 3.6sec
Minimum Pulse Width = 7.2sec
Minimum Pulse Width = 125nsec
Minimum Pulse Width = 83.4nsec

Unit

Standard setting value


4/1

Positioning method

N(1
D(1

f1

[GER2]

Setting range
1/3276732767/1

Setting of electronic gear to position command pulse.

Unit

32767)

f2( f2 = f1N/D)

32767)

1/32767N/D32767

Standard setting value


4/1

[EDGEPOS]

Setting range
0001

Unit

Standard setting value


00:_Pulse _Interval

17

Select the encoder pulse positioning from the contents below.


Selection value
00:_Pulse_Interval
01:_Pulse_Edge

Contents
Specify Pulse Interval Positioning
Specify In-Position Edge

The set value is enabled after control power is


turned ON again.
[PDEVMON]
Select the positioning complete signal (INP) and position
Standard setting value
deviation monitor from the contents below.

Specify In-Position Signal/In-Position Deviation Monitor


Setting range
0001

Unit

00:_After_Filter

18

Selection value
00:_After_Filter

01:_Before_Filter

Deviation Clear Selection


Setting range
0003

[CLR]
Unit

Standard setting value


00:_Type1

Selection value

19

Contents
After passing the filter compare the
Position Command Value with the
Feedback Value.
Before passing the filter compare the
Position Command Value with the
Feedback Value.

Select the position deviation clearing method from the


contents below.

Contents

00:_Type1

When SERVO-OFF/ Clear Deviation :


Deviation Clear Input/ Level Detection

01:_Type2

When SERVO-OFF/ Clear Deviation :


Deviation Clear Input/ Edge Detection

02:_Type3

When SERVO-OFF/ Not Clear Deviation :


Deviation Clear Input/ Level Detection

03:_Type4

When SERVO-OFF/ Not Clear Deviation :


Deviation Clear Input/ Edge Detection

5-14

During servo OFF, deviation clear is always executed.


While deviation clear input is ON, deviation clear is always
executed.
During servo OFF, deviation clear is always executed.
When deviation clear input is switched from OFF ON
deviation is cleared to the edge.
During servo OFF, deviation clear is not executed.
(After servo ON, the motor may operate suddenly.)
During servo OFF, deviation clear is not executed.
(After servo ON, the motor may operate suddenly.)

5. Parameter

[Parameter SpecificationsGroup8]

Page

Contents
Preset Velocity Command 1

20

Setting range

Unit

032767

min-1

Preset Velocity Command 2


21

Setting range
032767

Unit

Setting range
032767

Refer to Chapter Adjustment Functions Internal velocity command.


Parameter for setting velocity command of internal velocity
operation.
Standard
When Internal velocity setting selection input 1 (SP1) is
value
100
valid, and Internal velocity setting selection input 2 (SP2)
of general parameter Group 9 is invalid, this parameter is
enabled.

[VC2] Refer to Chapter , Adjustment Functions

min

Unit

[VC3]

Refer to Chapter ,

min

Preset Velocity Compensation Command


24

Setting range

Unit

-9999+9999

min-1

[VCOMP]

Unit

04000

min-1/V

26

Unit

016000

ms

Setting range

Unit

016000

ms

Velocity Limit Command

28

Setting range

Unit

165535

min-1

Parameter for setting analog velocity (addition) command


scaling.

[TVCACC]
Parameter for restricting acceleration of command, to
analog velocity command input, analog velocity addition
input, internal velocity command and Jog operation.
-1
Acceleration 0 min forward reverse rotation
-1
Sets the acceleration time for 1000 min .

Standard
value
0

Velocity Command, Deceleration Time Constant


27

[VCGN]

Standard
value
333

Velocity Command, Acceleration Time Constant


Setting range

Parameter for using velocity addition command in a fixed


value when Velocity addition function (VCOMPS) of
general parameter Group 9 is used.

Standard
value
0

Setting range

Internal velocity command.

Parameter for setting velocity command of internal velocity


operation.
When Internal velocity setting selection input 1 (SP1) is
valid and Internal velocity setting selection input 2 (SP2)
of general parameter Group 9 is valid, this parameter is
enabled.

Analog Velocity (Compensation) Command Scaling


25

Adjustment Functions

Standard
value
300

-1

Internal velocity command .

Parameter for setting velocity command of internal velocity


operation.
When Internal velocity setting selection input 1 (SP1) is
invalid, and Internal velocity setting selection input 2
(SP2) of general parameter Group 9 is valid, this
parameter is enabled.

Standard
value
200

-1

Preset Velocity Command 3


22

[VC1]

[TVCDEC]
Parameter for restricting deceleration of command, to
analog velocity command input, analog velocity addition
input, internal velocity command and Jog operation.
-1
Deceleration forward reverse rotation 0 min
-1
Sets the deceleration time for 1000 min .

Standard
value
0

[VCLM]
Parameter for restricting the velocity command.
Sets the maximum value of velocity command. Velocity
command is restricted by this value at operations of
position control and velocity control.
When the set value is larger than 50000, velocity
command is restricted at maximum rotation velocity1.1.
Set this parameter when it is to be restricted at lower than
motor rotation velocity 1.1.
Use the standard value usually.

Standard
value
65535

5-15

5. Parameter

[Parameter SpecificationsGroup8]

Page

Contents
Internal Torque Compensation Command 1

31

Setting range

Unit

-500+500

Setting range

Unit

-500+500

[TCGN]

Unit

0500

%/V

Setting range

Unit

10500

Standard
setting value
33

[TCLM]

Setting range

Unit

10500

Parameter for limiting output torque. Torque limit value is


set in ratio to the rated output torque.(100%= rated torque )
Output torque is limited at the internal Torque limit set
value (TL) of general parameter Group 9 when the torque
limit input signal is functioning.
Output torque is restricted by TP if a value exceeding the
peak output torque TP is selected.

Standard
setting value
100

Sequence Operation Torque Limit Value

37

Parameter for using torque addition command in a fixed


value, when Torque addition function 2 (TCOMPS2) of
general parameter Group 9 is used.

Parameter for setting analog torque command scaling.


Setting range

Internal Torque Limit Value

36

[TCOMP2]

Standard
setting value
0

Analog Torque Command Scaling


33

Parameter for using torque addition command in a fixed


value, when Torque addition function 1 (TCOMPS1) of
general parameter Group 9 is used.

Standard
setting value
0

Internal Torque Compensation Command 2


32

[TCOMP1]

[SQTCLM]
Parameter for setting sequence operation torque limit
value (JOG operation, holding brake operation waiting, and
OT status, etc.) Torque limit value is determined by
comparing it with the rated output torque. (100%=rated
torque )
During sequence operation, output torque is restricted by
this set value.
Output torque is restricted by TP if a value exceeding the
peak output torque TP is selected.

Standard
setting value
120

5-16

5. Parameter

[Parameter SpecificationsGroup8]

Page

Contents
Near Range

[NEAR]
Parameter for setting the output range of near range signal

40

Setting range

Unit

165535

Pulse

Standard
setting value
100

(near in-position complete).


Near range signal is output when the deviation counter is
lower than this set value.
Encoder pulse is standard irrespective of electronic gear and
command multiplication functions.

In-Position Complete Range

[INP]
Parameter for setting output range of positioning complete

Setting range

Unit

165535

Pulse

Standard
setting value
32

signal.
Positioning complete signal is output when the deviation
counter is lower than this set value.
Encoder pulse is standard irrespective of the electronic

41

gear function or command multiplication function.


Incremental encoder
Encoder pulse multiplied by 4 is standard.
Absolute encoder
except for the ones with incremental signal
absolute value is standard.
Zero Speed Range

42

[ZV]

Setting range

Unit

50500

min-1

Low Speed Setting

Set value for detecting zero-speed status (motor stop).


When the motor speed becomes lower than this value,
zero-speed status is detected.

Standard
setting value
50

[LOWV]
Parameter for setting low-speed output range.

43

Setting range

Unit

065535

min-1

Speed Matching Range

Standard
setting value
50

When the speed is lower than this value, low-speed range


is output.

[VCMP]
Parameter for setting the range of velocity matching

44

Setting range

Unit

065535

min-1

Standard
setting value
50

output. Velocity matching is output when the speed


deviation (difference between speed command and actual
speed) is within the setting range.

Attain Velocity Setting (High Speed Setting) [VA]


Parameter for setting the value for speed attainment
Setting range

Unit

065535

min-1

Standard
setting value
1000

output. When the speed exceeds this set value, velocity


attainment is output.

45

If the motor speed exceeds the selected value during


torque control operations, and when the control switching
function is enabled, the torque command is always set to
0. Fixed speed cannot be controlled. Avoid continuous
usage in this manner.

5-17

5. Parameter

[Parameter SpecificationsGroup9]

General parameter Group 9Settings for enabling functions


Input signals and conditions to enable the functions of each page are set.
Selection contents to be set are on the next page.

Page
00

Contents
Positive Over-Travel Function
Setting range
0027

Page
[F-OT]

Standard setting value


00:_Always_ Disable

Negative Over-Travel Function


01

Setting range
0027

Setting range
0027

[R-OT]

[AL-RST]

Setting range
0027

Setting range
0027

Standard setting value


00:_Always_Disable

Setting range
0027

Standard setting value


00:_Always_Disable

Internal Velocity Driving Start Signal Input


[RUN]

[ECLR]

(For models corresponding the incremental encoder, the


Tachogenerator)

03

Standard setting value


00:_Always_Disable

Internal Velocity Driving Direction Select Input [DIR]


22

Standard setting value


08:_CONT4_ON

Absolute Encoder Clear Function

Setting range
0027

Internal Velocity Setting Select Input 2 [SP2]


21

Standard setting value


00:_Always_ Disable

Alarm Reset Function


02

20

Contents
Internal Velocity Setting Select Input 1 [SP1]

Setting range
0027

Standard setting value


00:_Always_ Disable

Standard setting value


00:_Always_Disable

23

For models corresponding to the absolute encoder


Setting range
0027

Standard setting value


O4:_CONT2_ON

Deviation Clear Function


04

Setting range
0027

Setting range
0027

Setting range
0027

Standard setting value


00:_Always_Disable

Internal Velocity Negative Rotation


(Negative Direction) Start Signal Input

[S-ON]
25

Standard setting value


O6:_CONT3_ON

Control Mode Switching Function


Setting range
0027

24

Standard setting value


O2:_CONT1_ON

SERVO-ON Function
05

Internal Velocity Positive Rotation (Positive Direction)


Start Signal Input [RUN-F]

[CLR]

Setting range
0027

[RUN-R]

Standard setting value


00:_Always_Disable

Velocity Loop Proportional Control, Switching


Function
[VLPCON]

[MS]

Standard setting value


00:_Always_Disable

26

10

For models corresponding the incremental encoder,


the Tachogenerator
Setting range
Standard setting value
0027
O4:_CONT2_ON
For models corresponding to the absolute encoder
Setting range
Standard setting value
0027
00:_Always_ Disable

Position Command Pulse Inhibit Function and Velocity


Zero Clamp Function [INH/Z-STP]
11

Setting range
0027

Standard setting value


00:_Always_Disable

Electric Gear Switching Function


12

Setting range
0027

Setting range
0027

Setting range
0027

[GC1]

Setting range
0027

[GC2]

Setting range
0027

Setting range
0027

Standard setting value


00:_Always_Disable

Setting range
0027

Setting range
0027

Standard setting value


00:_Always_Disable

Setting range
0027

Setting range
0027

[TL]

Standard setting value


00:_Always_Disable

[OBS]

Standard setting value


00:_Always_Disable

External Trip Input Function


40

Standard setting value


00:_Always_Disable

Setting range
0027

42

[RSWGC]

Standard setting value


01:_Always_Enable

5-18

Setting range
0027

[EXT-E]

Standard setting value


00:_Always_Disable

Emergency Stop Function

Standard setting value


01:_Always_Enable

RSW Gain Switching Function


18

Standard setting value


00:_Always_Disable

Disturbance Observer
33

Position Loop Proportional Control, Switching


Function
[PLPCON]
17

Setting range
0027

Torque Limit Function


32

Standard setting value


00:_Always_Disable

Vibration Suppressor Frequency, Select Input 2 [SUPFSEL2]


16

Standard setting value


00:_Always_Disable

Torque Compensation Function 2 [TCOMPS2]


31

Vibration Suppressor Frequency, Select Input 1 [SUPFSEL1]


15

Setting range
0027

[VCOMPS]

Torque Compensation Function 1 [TCOMPS1]


30

Standard setting value


00:_Always_Disable

Gain Switching Condition 2


14

[GERS]

Standard setting value


00:_Always_Disable

Gain Switching Condition 1


13

Velocity Compensation Function


27

[EMR]

Standard setting value


00:_Always_Disable

5. Parameter

[Parameter SpecificationsGroup9]

General parameter Group 9

List of selection contents

When functions are to be always enabled or disabled.


Selection value
00:_Always_ Disable
01:_Always_ Enable

Contents
Always disable the function.
Always enable the function.

When functions are to be used with the generic input signals.


Selection value

Contents

02:_CONT1_ON

Enable the function when general purpose input CONT1 is ON.

03:_CONT1_OFF

Enable the function when general purpose input CONT1 is OFF.

04:_CONT2_ON

Enable the function when general purpose input CONT2 is ON.

05:_CONT2_OFF

Enable the function when general purpose input CONT2 is OFF.

06:_CONT3_ON

Enable the function when general purpose input CONT3 is ON.

07:_CONT3_OFF

Enable the function when general purpose input CONT3 is OFF.

08:_CONT4_ON

Enable the function when general purpose input CONT4 is ON.

09:_CONT4_OFF

Enable the function when general purpose input CONT4 is OFF.

When functions are to be set with the conditions of servo motor rotation speed.
Selection value

Contents

12:_LOWV_IN

Enable the function during low speed status (speed is less than LOWV).

13:_LOWV_OUT

Enable the function while low speed status is not kept (speed is less than LOWV).

14:_VA_IN

Enable the function during attain velocity status (speed is more than VA).

15:_VA_OUT

Enable the function while attain velocity status is not kept (speed is more than VA).

16:_VCMP_IN

Enable the function during speed matching status (velocity deviation < VCMP).

17:_VCMP_OUT

Enable the function while speed matching status is not kept (velocity deviation < VCMP).

18:_ZV_IN

Enable the function during zero speed status (speed is less than ZV).

19:_ZV_OUT

Enable the function while zero speed status is not kept (speed is less than ZV).

When functions are to be set with the conditions of positioning signals.


Selection value
20:_NEAR_IN
21:_NEAR_OUT
1A:_INP_IN
1B:_INP_OUT
26:_INPZ_IN
27:_INPZ_OUT

Contents
Enable the function during NEAR status (position deviation < NEAR).
Enable the function while NEAR status is not kept.
Enable the function during In-Position status (position deviation < INP).
Enable the function while In-Position status is not kept.

Enable the function during PCMD=0 and In-position Status.


Enable the function during PCMD=0 or In-position Status is not kept

When functions are to be set with the conditions of torque / speed limit
Selection value
1C:_TLC_IN
1D:_TLC_OUT
1E:_VLC_IN
1F:_VLC_OUT

Contents
Enable the function during torque limiting operation status.
Enable the function while torque limiting operation status is not performed.
Enable the function during velocity limiting operation status.
Enable the function while velocity limiting operation status is not performed.

When functions are to be set with the servo motor rotation direction and stop status.
Selection value
22:_VMON_>_+LV
23:_VMON_<=_+LV
24:_VMON_<_-LV
25:_VMON_>=_-LV

Contents
Enable the function when Rotation Direction is Positive (VMON > LOWV).
Enable the function when Rotation Direction is not Positive (VMON <= LOWV).
Enable the function when Rotation Direction is Negative (VMON < LOWV).
Enable the function when Rotation Direction is not Negative (VMON >= LOWV).

5-19

5. Parameter

[Parameter SpecificationsGroupA]

General parameter Group ASettings for generic output terminal outputting condition, monitor
output selection, and setup software
Page

Name and Contents


General Purpose Output 1 [OUT1]

00

Setting
range
005B

Standard setting value


02:_S-RDY_ON

General Purpose Output 2 [OUT2]

01

For the positional control type


Setting
Standard setting value
range
005B
18:_INP_ON
For the velocity control type and the torque control type
Setting
Standard setting value
range
005B
10:_LOWV_ON

Output signals for Generic output OUT1Generic output


OUT5 are selected.

General Purpose Output 3 [OUT3]


02

Setting
range
005B

Selection values to be set are on the next page.

Standard setting value


36:_ALM4[ALMB7]_ON

General Purpose Output 4 [OUT4]


03

Setting
range
005B

Standard setting value


34:_ALM2[ALMB6]_ON

General Purpose Output 5 [OUT5]


04

Setting
range
005B

Standard setting value


32:_ALM1[ALMB5]_ON

Analog Monitor Output 1 Selection [MON1]


11

Setting
range
0012

Standard setting value


04:_VMON_1mV/min-1

Analog Monitor Output 2 Selection


12

Setting
range
0012

Output signals for analog monitor output 1, 2 are selected


from the followings.

[MON2]

Standard setting value


02:_TCMON_1V/TR

00
01:_TMON_1V/TR
02:_TCMON_1V/TR
-1
03:_VMON_0.2mV/ min
-1
04:_VMON_1mV/ min
-1
05:_VMON_2mV/ min
-1
06:_VMON_3mV/ min
-1
07:_VCMON_0.2mV/ min
-1
08:_VCMON_1mV/ min
-1
09:_VCMON_2mV/ min
-1
0A:_VCMON_3mV/ min
0B:_PMON_0.1mV/P
0C:_PMON_1mV/P
0D:_PMON_10mV/P
0E:_PMON_20mV/P
0F:_PMON_50mV/P
10:_FMON_2mV/kP/s
11:_FMON_10mV/kP/s
12:_TLMON_EST_1V/TR

Reserved
Torque (thrust) monitor
1V/ rated torque (thrust)
Torque (thrust) command monitor 1V/ rated torque (thrust)
-1
Velocity monitor
0.2mV/ min
-1
Velocity monitor
1mV/ min
-1
Velocity monitor
2mV/ min
-1
Velocity monitor
3mV/ min
-1
Velocity command monitor
0.2mV/ min
-1
Velocity command monitor
1mV/ min
-1
Velocity command monitor
2mV/ min
-1
Velocity command monitor
3mV/ min
Position deviation counter monitor 0.1mV/ Pulse
Position deviation counter monitor 1mV/ Pulse
Position deviation counter monitor 10mV/ Pulse
Position deviation counter monitor 20mV/ Pulse
Position deviation counter monitor 50mV/Pulse
Position command pulse monitor
(position command pulse input frequency )2mV/kPulse/
Position command pulse monitor
(position command pulse input frequency )10mV/kPulse/
Load torque (thrust) monitor (estimated value) 1V/ rated torque
(thrust)

5-20

5. Parameter

[Parameter SpecificationsGroupA]

List of setting selection contents for general purpose output OUT1 to general purpose output OUT5
When functions are to be always enabled or disabled.
Selection value

Contents

00:_Always_OFF
01:_Always_ON

The output is always OFF.


The output is always ON.

When Generic input signal status is to be output.


Contents

Selection value
3A:_CONT1_ON
3B:_CONT1_OFF
3C:_CONT2_ON
3D:_CONT2_OFF
3E:_CONT3_ON
3F:_CONT3_OFF
40:_CONT4_ON
41:_CONT4_OFF

The output is ON while general purpose input CONT 1 is ON.


The output is OFF while general purpose input CONT 1 is ON.
The output is ON while general purpose input CONT 2 is ON.
The output is OFF while general purpose input CONT 2 is ON.
The output is ON while general purpose input CONT 3 is ON.
The output is OFF while general purpose input CONT 3 is ON.
The output is ON while general purpose input CONT 4 is ON.
The output is OFF while general purpose input CONT 4 is ON.

When servo amplifier internal status is to be output.


Contents

Selection value

Selection value

02:_S-RDY_ON
03:_S-RDY_OFF
58:_S-RDY2_ON

The output is ON when Driving Ready complete.


The output is OFF when Driving Ready complete.
The output is ON when Driving Ready complete.

16:_ZV_ON
17:_ZV_OFF
1C:_CMD-ACK_ON

59:_S-RDY2_OFF

The output is OFF when Driving Ready complete.

1D:_CMD-ACK_OFF

04:_P-ON_ON
05:_P-ON_OFF
06:_A-RDY_ON

The output is ON during power ON.


The output is OFF during power ON.

1E:_GC-ACK_ON
1F:_GC-ACK_OFF
20:_PCON-ACK_ON

07:_A-RDY_OFF

The output is ON during power ON permission.

21:_PCON-ACK_OFF

The output is OFF during power ON permission.

08:_S-ON_ON

22:_GERS-ACK_ON
The output is ON during motor excitation.

09:_S-ON_OFF
0A:_MBR-ON_ON
0B:_MBR-ON_OFF
0C:_TLC_ON
0D:_TLC_OFF
0E:_VLC_ON
0F:_VLC_OFF
10:_LOWV_ON
11:_LOWV_OFF
12:_VA_ON
13:_VA_OFF
14:_VCMP_ON
15:_VCMP_OFF

23:_GERS-ACK_OFF
The output is OFF during motor excitation.
The output is ON while retention brake excitation signal
outputs.
The output is OFF while retention brake excitation signal
outputs.
The output is ON during torque limiting operation.
The output is OFF during torque limiting operation.
The output is ON during velocity limiting operation.
The output is OFF during velocity limiting operation.
The output is ON during low speed status.
The output is OFF during low speed status.
The output is ON during high speed status.
The output is OFF during high speed status.
The output is ON during speed matching status.
The output is OFF during speed matching status.

When positioning signal is to be output.


Selection value
18:_INP_ON
19:_INP_OFF
1A:_NEAR_ON
1B:_NEAR_OFF
5A:_INPZ_ON
5B:_INPZ_OFF

25:_MS-ACK_OFF
26:_F-OT_ON
27:_F-OT_OFF
28:_R-OT_ON
29:_R-OT_OFF

When warning signal is to be output.

Contents
The output is ON during In-Position complete status.
The output is OFF during In-Position complete status.
The output is ON during near range status.
The output is OFF during near range status.
The output is ON during PCMD=0 and In-position complete status.
The output is OFF during PCMD=0 and In-position complete status.

When alarm signals are to be output.


Selection value
32:_ALM1[ALMB5]_ON
33:_ALM1[ALMB5]_OFF
34:_ALM2[ALMB6]_ON
35:_ALM2[ALMB6]_OFF
36:_ALM4[ALMB7]_ON
37:_ALM4[ALMB7]_OFF
38:_ALM_ON
39:_ALM_OFF

24:_MS-ACK_ON

Contents
The output is ON during zero speed status.
The output is OFF during zero speed status.
The output is ON while command can be
accepted status.
The output is OFF while command can be
accepted status.
The output is ON during gain switching status.
The output is OFF during gain switching status.
The output is ON during velocity loop proportional
control switching status.
The output is OFF during velocity loop
proportional control switching status.
The output is ON during electric gear switching
status.
The output is OFF during electric gear switching
status.
The output is ON during control mode switching
status.
The output is OFF during control mode switching
status.
The output is ON during positive over-travel status.
The output is OFF during positive over-travel status.
The output is ON during negative over-travel status.
The output is OFF during negative over-travel status.

Selection value
2A:_WNG-OFW_ON
2B:_WNG-OFW_OFF
2C:_WNG-OLW_ON
2D:_WNG-OLW_OFF
30:_WNG-BAT_ON
31:_WNG-BAT_OFF

Contents
The output is ON during excessive deviation warning status.
The output is OFF during excessive deviation warning
status.
The output is ON during over-load warning status.
The output is OFF during over-load warning status.
The output is ON during battery warning status.
The output is OFF during battery warning status.

When alarm signals are to be made compatible with DA.

Contents
Output alarm code 1 (Positive logic).
Output alarm code 1 (Negative logic).
Output alarm code 2 (Positive logic).
Output alarm code 2 (Negative logic).
Output alarm code 4 (Positive logic).
Output alarm code 4 (Negative logic).
The output is ON during alarm status.
The output is OFF during alarm status.

Contents
Selection value
50:_DAALM1_ON
Output DA compatible alarm code 1. (Positive logic).
51:_DAALM1_OFF
Output DA compatible alarm code 1. (Negative logic).
52:_DAALM2_ON
Output DA compatible alarm code 2. (Positive logic).
53:_DAALM2_OFF
Output DA compatible alarm code 1. (Negative logic).
54:_DAALM4_ON
Output DA compatible alarm code 4. (Positive logic).
55:_DAALM4_OFF
Output DA compatible alarm code 4. (Negative logic).
*Compatibility with DA series amplifier please set follows.
General Purpose Output 3 [OUT3]
54:_DAALM4_ON
General Purpose Output 4 [OUT4]
52:_DAALM2_ON
General Purpose Output 5 [OUT5]
50:_DAALM1_ON

5-21

5. Parameter

[Parameter SpecificationsGroupA]

Page

Contents
Analog monitor output polarity [MONPOL]
Setting
range
0008

00:_MON1+_MON2+

Selection value
00:_MON1+_MON2+

01:_MON1-_MON2+

02:_MON1+_MON2-

13

03:_MON1-_MON2-

04:_MON1ABS_MON2+

05:_MON1ABS_MON2-

06:_MON1+_MON2ABS

07:_MON1-_MON2ABS

08:_MON1ABS_MON2ABS

Setup Software, Communication Axis Number


Setting
range
010F

The output polarity of analog monitor output MON1 and


MON2 is selected from the contents below.

Standard setting value

Contents
MON1Output the positive voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON2Output the positive voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON1Output the negative voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON2Output the positive voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON1Output the positive voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON2Output the negative voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON1Output the negative voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON2Output the negative voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON1 Output the positive voltage at both forward rotation (positive
direction) and reverse rotation (reverse direction).
MON2Output the positive voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON1 Output the positive voltage at both forward rotation (positive
direction) and reverse rotation (reverse direction).
MON2Output the negative voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON1Output the positive voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON2 Output the positive voltage at both forward rotation (positive
direction) and reverse rotation (reverse direction).
MON1Output the negative voltage at forward rotation (positive direction).
Output the positive/negative voltage.
MON2 Output the positive voltage at both forward rotation (positive
direction) and reverser rotation (reverse direction).
MON1 Output the positive voltage at both forward rotation (positive
direction) and reverse rotation (reverse direction).
MON2 Output the positive voltage at both forward rotation (positive
direction) and reverse rotation(reverse direction).

[COMAXIS]
The axis number for communication with PC is selected
from the contents below.

Standard setting
value
01:_#1

The selected value is enabled after turning ON the


control power again.

20

Selection
value
01:_#1
02:_#2
03:_#3
04:_#4
05:_#5
06:_#6
07:_#7
08:_#8

Selection
value
09:_#9
0A:_#A
0B:_#B
0C:_#C
0D:_#D
0E:_#E
0F:_#F

5-22

5. Parameter

[Parameter SpecificationsGroupB]

General parameter Group BSettings related to sequence and alarm


Page

Contents
JOG Velocity Command

00

[JOGVC]

Setting range

Unit

032767

min-1

Velocity command value for test run and adjustment JOG


operation is set.

Standard
setting value
50

Brake Operation [DBOPE]


Setting range

Unit

0005

Brake operation when shifted from servo ON servo


OFF, and during servo OFF is selected from the contents
below.

Standard
setting value
00:_Free

When the main circuit power is shut OFF, an


emergency stop operates irrespective of this setting.

10
Selection
00:_Free

When Servo-OFF, Free-Run is operatedAfter motor stop, Motor-Free is operated

04:_SERVO-BRAKE

When Servo-OFF, Free-Run is operatedAfter motor stop, Motor-Free is operated

Over-Travel Operation Selection [ACTOT]


Setting
range
0006

Unit

Standard value

00:_CMDINH_SB_SON

Operations at over travel are selected from the contents


below.

Selection

Contents
The command input becomes invalid when OT is generated, and
the motor is stopped by the servo brake operation. After it stops
Serbo ON is operated.
(Command generated on the OT side is invalid = velocity
limitation command =0.)
The command input becomes invalid when OT is generated, and
a free run is operated. After it stops Serbo ON is operated.
(Command generated on the OT side is invalid = velocity
limitation command =0.)
The command input becomes invalid when OT is generated, and
the motor is stopped by the servo brake operation. After it stops
Serbo OFF is operated.

00:_CMDINH_SB_SON

11
02:_CMDINH_Free_SON

03:_CMDINH_SB_SOFF

The command input becomes invalid when OT is generated, and


a free run is operated. After it stops Serbo OFF is operated.
The velocity limitation command input from the OT side becomes
zero when an OT is generated.

05:_CMDINH_Free_SOFF
06:_CMDACK_VCLM=0

Emergency Stop Operation [ACTEMR]

12

Setting range

Unit

0001

Selection value
00:_SERVO-BRAKE
01:_Free

Emergency stop (EMR) with Main power off operation can


be selected from the values shown as below. However
when installation is on vertical axis, to select standard
setting (00_SERVO-BRAKE) is recommended

Standard
setting value
01:_Free

Contents
When EMR is input, motor is stopped by servo brake
operations.
When EMR is input, Free-Run is operated.

5-23

5. Parameter

[Parameter SpecificationsGroupB]
Contents

Page

Delay Time of Engaging Retention Brake Operation (Retention brake retention delay time) [BONDLY]
13

Setting range

Unit

01000

ms

Retention brake operation delay time when shifted from

Standard
setting value
300

servo ON to servo OFF is set.


When shifted from servo ON to servo OFF, motor
excitation is kept during this time.

Delay Time of Releasing Holding Brake (holding brake release delay time) [BOFFDLY]
14

Setting range

Unit

01000

ms

Holding brake operation release delay time when shifted

Standard
setting value
300

from servo OFF to servo ON is set.


When shifted from servo OFF to servo ON, motor is
excited during this time.

Brake Operation Start Time [BONBGN]


Setting range

Unit

065535

ms

Parameter for setting motor free operation time and servo

Standard
setting value
0

brake operation time.


When shifted from servo ON to Servo OFF, the retention
brake starts to operate after this set time.
When motor does not stop even after servo OFF at gravity

15

axis or else, the motor is stopped by the retention brake.


In the system where motor speed becomes lower than
Speed Zero Range (ZV) within the set time, this setting
does not function.
If set to 0msec, brake operation start time is disabled
(infinite).
Power Failure Detection Delay Time [PFDDLY]
Setting range

Unit

201000

ms

The delay time from control power OFF to control power

Standard
setting value
32

error detection is set. The larger value makes the detection


of instantaneous stop slower.
(Larger set value will only result in slower detection of
error. In case of power failure of internal logic circuit,
operation is the same as when control power is turned ON
again. In case of energy shortage of main circuit power,

16

other errors, such as main circuit power loss, may be


detected.)
In this setting, actual detection delay time varies by 12ms
and +6ms.

The selected value is enabled after control power is


turned ON again.
Excessive Deviation Warning Level [OFWLV]
20

Setting range

Unit

165535

1024 Pulse

Parameter to output warning before excessive position

Standard
setting value
65535

deviation alarm (following error) is output.

Deviation Counter Overflow [OFLV]


21

Setting range

Unit

165535

1024 Pulse

Parameter for setting the value to output position

Standard
setting value
32

excessive deviation alarm (following error). Encoder pulse


is the standard irrespective of electronic gear and
command multiplication function.

5-24

5. Parameter

[Parameter SpecificationsGroupB]
Contents

Page
Overload Warning Level [OLWLV]
Setting range

Unit

20100

Parameter for outputting warnings before overload alarm is


output. The possible level to be set is ranged from 20%

Standard
setting value
90

99%, assuming that the overload alarm level is 100%.


When set to 100%, overload warning and overload alarm
are output at one time.
Overload detection is assumed and set as 75 of a rated

22

load when control power is turned ON (hot start).


Therefore, if this is set to below 75%, overload warning
may be output when control power is turned ON.

The set value is enabled after control power is


turned ON again.
Speed Feedback Error (ALM_C3) Detection [VFBALM]

23

Setting range

Unit

0001

Selection value
00:_Disabled
01:_Enabled

Select either one from enabled or disabled of velocity

Standard
setting value
01:_Enabled

feedback error alarm detection.

Contents
Disabled
Enabled

Speed Control Error (ALM_C2) Detection [VCALM]

24

Setting range

Unit

0001

Select either one from enabled or disabled of velocity

Standard
setting value
00:_Disabled

control error alarm detection.


In such an operation pattern as causing a motor overshoot
to the command, velocity control error may be detected by

Selection value
00:_Disabled
01:_Enabled

Contents
Disabled
Enabled

mistake. For this, set this parameter to disabled.

5-25

5. Parameter

[Parameter SpecificationsGroupC]

General parameter Group C Settings related to encoder


Page

Contents
Position detection system selection
Setting range

Unit

0001

00
Selection value
00:_Absolute
01:_Incremental

[ABS/INCSYS]
Position detection system is selected from the contents
below.

Standard
setting value
00:_Absolute

Selecting incremental system enables the use similar to


incremental encoder without installing backup battery in
absolute encoder.

Contents
Absolute System
Incremental System

Motor Incremental Encoder, Digital Filter [ENFIL]


Setting
range
0007

01

Selection
value
00:_110nsec
01:_220nsec
02:_440nsec
03:_880nsec
04:_75nsec
05:_150nsec
06:_300nsec
07:_600nsec

Unit

Settings for motor incremental encoder digital filter are


selected from the contents below.

Standard
setting value
01_220nsec

Contents
Minimum Pulse Width = 110nsec
(Minimum Pulse Phase Difference = 37.5nsec)
Minimum Pulse Width = 220nsec
Minimum Pulse Width = 440nsec
Minimum Pulse Width = 880nsec
Minimum Pulse Width = 75nsec
(Minimum Pulse Phase Difference = 37.5nsec)
Minimum Pulse Width = 150nsec
Minimum Pulse Width = 300nsec
Minimum Pulse Width = 600nsec

Encoder Pulse Divide Output, Divide Ratio


Setting range

Unit

Standard
setting
value

1/11/64
2/32/64
1/81928191/8192

1/1

05

Encoder Pulse Divided Output, Polarity

06

Setting range

Unit

0003

[ENRAT]
Parameter for setting division ratio of encoder pulse
dividing output. Division ratio is set.
(Signal polarity can be set at amplifier function selection.)

[PULOUTPOL]
Encoder pulse dividing output polarity is selected from the
followings.

Standard
setting value
00:_Type1

Selection value

Contents

00:_Type1

A-Phase Signal / Not Reversed :


Z-Phase Signal Logic / High Active

01:_Type2
02:_Type3
03:_Type4

A-Phase Signal / Reversed : Z-Phase


Signal Logic / High Active
A-Phase Signal / Not Reversed :
Z-Phase Signal Logic / Low Active
A-Phase Signal / Reversed : Z-Phase
Signal Logic / Low Active

5-26

5. Parameter

[Parameter SpecificationsGroupC]
Contents

Page
Encoder Signal Output (PS), Format
Setting range

Unit

0002

[PSOFORM]
Signal format of encoder signal output() is selected
from the followings.

Standard
setting value
00:_Binary

The set value is enabled after control power is turned


ON again.

07
Selection value

Contents

00:_Binary
01:_Decimal
02:_Encoder_Signal

Binary Code Output


Decimal ASCII Code Output
Encoder signals, Direct Output

Absolute Encoder Clear Function Selection [ECLRFUNC]


Setting
range
0001

Unit

Standard setting value

Used for clearing some absolute encoder warnings that are


not automatically restored.

00:_Status_MultiTurn

Valid when the absolute encoder with backup battery

08

system is used.
Selection
00:_Status_MultiTurn
01:_Status

Contents
Clear Encoder Status (Alarm and Warning) and Multi Turn Data
Clear Only Encoder Status

Tachogenerator Velocity Scale Range Setting


Setting range
-1310713107

[TG_SCALING]

Unit

Standard setting value

Sets the scale range of velocity of the tachogenerator


when velocity is detected.
Scale = (User-settable value/ 65535) + 1
<Calculation example>
At 13107,
(13107 / 65535) + 1 1.2
At Zero,
(0 / 65535) +1
At 13107,
(-13107 / 65535) +1 0.8
are results.

10

Valid when the tachogenerator is used.


Tachogenerator velocity offset setting

[TG_OFFSET]

Setting range

Unit

Standard setting
value

-182182

Sets Velocity Offset value of the tachogenerator when


velocity is detected.
<Calculation example>
Specified 3V/1000min-1
-1
Offset value (min ) 0.141 Set value

11

-1

Specified 7V/1000min
-1
Offset value (min ) 0.134 Set value

Valid when the tachogenerator is used.


Tachogenerator Output Voltage Polarity Setting
Setting Range

Unit

Standard
setting

0001

00

[TG_POL]
Sets the Output voltage polarity of the tachogenerator
Set the polarity for counterclockwise operation.

Valid when the tachogenerator is used.

12
Setting Range
00h
01h

Description

Counterclockwise operation
+ Output
Counterclockwise operation
- Output

5-27

5. Parameter

[Parameter SpecificationsSystem Parameter]

System parameter
Page

Contents
Selects the input type supplied to the main circuit power
supply.

Main Circuit Power Supply Input Type


00

Setting value

Contents

01_DC_Input

DC power is supplied to the main circuit

Note) In the T-series, it becomes only DC power supply.


Motor encoder type in use is selected.
Setting range varies depending on the hardware type.

Motor Encoder Type

01

00_Inclemental_ENC

Setting value

Contents
Incremental Encoder

01_Absolute_ENC

Absolute Encoder

Note) In the T-series, it becomes either depending on the type of hardware.


Incremental encoder type is selected when an incremental
encoder is used for the motor encoder.
Setting range varies depending on the hardware type.
Incremental Encoder Function Selection

It can only be set when the motor encoder type is an

02

incremental encoder.
Setting value

Contents
Incremental Encoder
(standard (4 pairs))

00_Standard

Encremental

Encoder

Note) In the T-series, only an incremental encoder can be used.


Pulse number per motor shaft rotation is set when an
incremental encoder is used for the motor encoder.
Incremental Encoder Resolution
It can only be set when the motor encoder type is an

03

incremental encoder.
Setting range

Unit

50065535

P/R

Standard
value
Absolute encoder type is selected when an absolute
encoder is used for the motor encoder.

Absolute Encoder Function Selection

It can only be set when the motor encoder type is an


absolute encoder.

04
Setting
04_PA035C-2.5MH_Manu
05_PA035C-4MH_Manu

Contents
PA035, Asynchronous, 2.5Mbps, Half Duplex (Manual Setting)
PA035, Asynchronous, 4Mbps, Half Duplex (Manual Setting)
Divisions per motor shaft rotation are set when absolute
encoder is used for the motor encoder.

Absolute Encoder Resolution

It can only be set when the motor encoder type is an


absolute encoder.

Setting
05

00_2048_FMT
01_4096_FMT
02_8192_FMT
03_16384_FMT
04_32768_FMT
05_65536_FMT
06_131072_FMT
07_262144_FMT
08_524288_FMT
09_1048576_FMT
0A_2097152_FMT

Contents
2048 divisions
4096 divisions
8192 divisions
16384 divisions
32768 divisions
65536 divisions
131072 divisions
262144 divisions
524288 divisions
1048576 divisions
2097152 divisions

5-28

5. Parameter

[Parameter SpecificationsSystem Parameter]

Page

06

Contents
In The set up software, model numbers of combined
motor and their codes are shown.
When combined motor is to be changed, change the motor
parameter setting of The set up software.
Combined motor model number

The motor combination cannot be changed from the


system parameter setting screen.

Control Mode
Setting

08

Selects control mode.


Contents

Setting

00_Torque

Torque Control Mode

03_VeloTorq

01_Velocity

Velocity Control Mode

04_PosiTorq

02_Position

Position Control Mode

05_PosiVelo

Contents
Velocity Control - Torque (Thrust)
Control Switch Mode
Positioning Control - Torque
(Thrust) Control Switch Mode
Positioning Control - Velocity
Control Switch Mode

When the switching type between [03_VeloTorq][04_PosiTorq] and [05_PosiVelo] is used, there is a
possibility that auto-notch frequency tuning, auto-vibration suppressing frequency tuning and JOG operation
cannot be used.
To use these, switch the control mode to the base side (Velo(velocity control) in case of [03_VeloTorq]).
Position loop encoder is selected used for position loop
Position Loop Controller and Encoder Selection
control method and position loop control.
Setting range varies depending on the hardware type.
09

0A

Setting

Contents
Semi-Closed Controller/Motor
00_Motor_encoder
Encoder
Note) In the T-series, it becomes a Semi-Closed controller only.
Sets the resolution of the external encoder under full
closed control.
External Encoder Resolution
Sets the number of converted pulses for each rotation of
the motor shaft.
Note) In the T-series, an external encoder cannot be connected.

Selects the type of regenerative resistance to be


connected.
Note) In the T-series, a regenerative resistor cannot be connected.
Regenerative Resistor Selection

0B

When setting values of parameters were done, restore the power supply of control system again to be valid

5-29

5. Parameter

[DA Series Parameter Compatibility]

Compatible Parameter Table for the DA-series and TS1-series


DA Series Parameter
Abbreviation
Kp
Kff
Kvp
Tvi
INP
OVF
EGER
ENCR
LTG
PMOD:

SSW1:0

P Control Valid/Invalid Switching

SSW1:1

ZCMD Valid/Invalid Switching

SSW1:1

INH Valid/Invalid Switching

SSW1:7

RSW Valid/Invalid Switching

SSW2:0

Velocity Command Polarity

SSW2:1
SSW2:2

SSW2:6
SSW2:7
VLPF

Alarm Code Output Form


Alarm Output Logic
Deviation Clear Method when Motor
Excitation OFF
CN1-3 Pin Function Selection
(PCON/INH/ZCMD)
Test Mode Execution
Rewriting System Parameters
Velocity Command LPF

ILPF

Current Command LPFF

SSW2:4

Tacc
Tpcm
Tacc

Position Loop Gain


Feed Forward Gain
Velocity Loop Proportional Gain
Velocity Loop Integral Time Constant
In-Position Complete Signal Width
Excessive Deviation Error
Electric Gear Ratio
Output Pulse Division Ratio
Low Speed
(Position Command Pulse Form)
Digital Filter
Edge Specification
Rotation Direction Specification
Command Pulse Form
Internal Forced SON/External SON Signal
Switching

SSW1:1

SSW2:3

TS1 Series Parameter

Name

Velocity Command Acceleration and


Deceleration Time
Position Command Acceleration and
Deceleration Time Constant
Torque Command Acceleration and
Deceleration Time

Scal

Velocity Scale

Scal
TYPE
ENKD
ENPL
MOT.
Vzero

Torque Scale
Control Mode
Encoder Type
Encoder Pulse Number
Motor Type
Zero Velocity Adjustment

Vzero

Torque Zero Adjustment

Gain Parameter for RSW

Name

Position Loop Proportional Gain 1


Feed Forward Gain
Velocity Loop Proportional Gain 1
Velocity Loop Integral Time Constant 1
In-Position Complete Range
Deviation Counter Overflow Value
Electric Gear 1
Encoder Pulse Division Output, Divide Ratio
Low Speed Setting
Position Command Pulse, Digital Filter
Position Command Pulse, Count Polarity
Position, Velocity, and Torque Command Input Polarity
Position Command Pulse Selection
Servo-ON Function

Group
Group 1
Group 1
Group 1
Group 1
Group 8
Group B
Group 8
Group C
Group 8
Group 8

Page
02
05
13
14
41
21
15
05
43
13
12
00
11

Group 9

05

Group 9

26

Group 9

11

Group 9

11

Group 9

18

Group 8

00

General Purpose Output 3 to 5

Group A

0204

Deviation Clear Selection

Group 8

19

Group 9

0042

Group 1

10
20
21
26
27

Velocity Loop Proportional Control, Switching


Function
Position Command Pulse Inhibit Function and
Velocity Command Zero Clamp Function
Position Command Pulse Inhibit Function and
Zero Velocity Command Clamp Function
RSW Gain Switching Function
Position, Velocity, and Torque Command Input
Polarity

(Group 9 Corresponding Function Terminal


Settings)
Velocity Command Filter
Torque Command Filter 1
Torque Command Filter Order
Velocity Command, Acceleration Time Constant
Velocity Command, Deceleration Time Constant
Position Command Filter
Analog Velocity (Compensation) Command
Scaling
Analog Torque Command Scaling
Control Mode
Motor Encoder Type
Incremental Encoder Resolution
Combination Motor Model Number
(Analog Velocity Command/Torque
Command Auto Offset Adjustment Function is
used)
Gain Parameter for RSW

Group 1
Group 8
Group 1

01

Group 8

25

Group 8
System
System
System
System
-

33
08
01
03
06
-

Group 5

All of the parameters shown above can be confirmed and operated when the display level of R-SETUP is set to Basic
Level. Also, the initial value when shipping is equal to the DA-series.

5-30

Chapters 6

[Driving]
Procedures Before Driving 6-1
Confirmation of installation and wiring6-2
Confirmation and change of specifications 6-3
JOG Driving 6-6
I/O signal confirmation 6-7
Confirmation of machines operation function 6-8
Driving6-8
Operation Sequence 6-9

6. Driving

[Procedure Before Driving]

Procedure Before Driving


This shows the entire procedure before driving. For detailed procedures, refer to pages 6-2.
Confirm installation and wiring of the servo amplifier and servo motor.

[Confirmation of installation and wiring]


Procedure

1
2
3

Item
Installation
Wiring and connection
Power supply turning on

Confirmation of the servo amplifier, servo motor, and encoder combinations and specifications

[Confirmation and change of specifications]


Procedure

4
5
6
7
8

[JOG driving]

Confirming operation of the servo amplifier and servo motor by JOG driving.

Procedure

Item
Confirmation of servo amplifier specification
Confirmation of servo motor encoder specification
Confirmation of combined servo motor
Power supply re-turning on
Reconfirmation

Item
JOG driving

Connecting the upper device with CN1, and set the parameter of the I/O signal.

[I/O signal confirmation]


Procedure
10
11
12
13

Item
Setting of general purpose I/O signal
Confirmation of input signal
The servo on signal is input.
Command input

14

Power supply is turned off

Connecting the servo motor shaft with the machine and confirming the operation.

[Confirmation of machines operation function ]


Procedure
15

Item
Command inputlow-speed

Inputting the driving pattern command in use and starting machine driving.

Procedure

16

Item
Operation

6-1

[Driving]

6. Driving

[Confirmation and change of specifications]

[Procedure 1 - Procedure 3] Confirmation of installation and wiring


Proce

Contents

Item

dure

Installation

Do not connect the


servo motor shaft to
the machine.

Install the servo amplifier and servo motor

referring to [Chapter 2, Installation].

Servo motor flange


is fixed.

Do not connect the servo motor to the


machine to keep the no load status.

Wiring / Connecting

Install the setup software - R-Setup

Wire the power supply, servo motor and


upper device referring to [Chapter 3,
Wiring].
Confirm the correct wiring.

CN3
Connected to
power supply

If the servo motor does not rotate or is in a

CN5
Connected to
computer with
exclusive cable

state of runaway / overload in test run,

faulty wiring may be the cause.

CN2
Connected signal line of
servo motor encoder or
tachogenerator

Do not connect CN1 to servo amplifier after


wiring.

CN4
Connected to
servo motor
power line

Turning on the power supply


Turn on the power supply. Confirm that the
warning display LED for the servo amplifier

is off.
If the warning LED is lit,
follow the corrective procedures in
[Chapter 8, Maintenance].

6-2

CN1
Do not connect

6. Driving

[Confirmation and change of specifications]

[Procedure 4 - Procedure 8] Confirmation and change of specifications


Item and Contents

Proce
dure

Confirming servo amplifier specifications

System parameter settings

Use the servo system supporting tool [Setup Software R-Setup] to confirm and set the specifications of the servo amplifier.
For how to use the [Setup Software R-Setup], refer to the [R-SETUP

Instruction

Manual].

Item

Amplifier Capacity
Displays the capacity of the servo
amplifier.

Motor Structure
Displays the structure of the motor that
can be combined.

Control Power Supply Input


Voltage
Displays the power supply voltage to be
supplied to the control power supply.

Control Power Supply Input Type


Displays the power supply input type
supplied to the control power supply.

Main Circuit
Input Voltage

Power

Setting cannot be changed.


Confirm that the contents being displayed conform to the machine
specifications.

Supply

Displays the power supply voltage to be

supplied to the main circuit power


supply.

Main Circuit Power Supply Input Type


Displays the power supply input type
supplied to the main circuit power
supply.

Control Mode
Selects the control mode. Change the
control mode suitable for upper device.

Setting

Contents

00_Torque

Torque Control Mode

01_Velocity

Velocity Control Mode

02_Position

Position Control Mode

03_VeloTorq

Velocity Control - Torque Control Switch Mode

04_PosiTorq

Position Control - Torque Control Switch Mode

05_PosiVelo

Position Control - Velocity Control Switch Mode

Full Loss Control Encoder Selection

Full loss control does not correspond to this machine.

Regenerative Resistor Selection

You cannot use a regenerative resistor with this machine.

6-3

[Confirmation and change of specifications]

6. Driving

Item and Contents

Proce
dure

Confirming servo motor encoder specifications

System parameter setting

Use the servo system supporting tool [Setup Software R-Setup] to confirm and set the specifications of the servo motor
encoder.
For how to use the [Setup Software R-Setup], refer to [R-SETUP

Instruction

Manual].

Item

Motor Encoder Type

Setting cannot be changed.

Displays the servo motor encoder type.


Confirm that the contents being displayed conform to the machine specifications.

Incremental Encoder, Function Selection

This is only valid when the motor encoder type is Incremental Encoder.

Displays detailed functions of the


incremental encoder.

Incremental Encoder Resolution


Sets the incremental encoder

Sets the pulse number of motor shaft one rotation.


500P/R 65535P/R Setting unitPulse/Rev.

resolution.

Absolute Encoder Function Selection

Set when the motor encoder type is absolute encoder.

Selects detailed function of absolute

setting

encoder.

Contents

04PA035C-2.5MH_Manu
05PA035C-4MH_Manu

PA035, Asynchronous, 2.5Mbps, Half Duplex


Communication (Manual Setting)
PA035, Asynchronous, 4.0Mbps, Half Duplex
Communication (Manual Setting)

Absolute Encoder Resolution


Sets the absolute encoder resolution.
Sets the pulse number of one motor
shaft rotation.

Set when the motor encoder type is absolute encoder


Setting

Setting

Contents

00:_2048
division

2048
division

06:_131972
division

131072
division

01:_4096

4096

07:_262144

262144

division
02:_8192

External Encoder Resolution

Contents

division
8192

division
08:_524288

division

division

03:_16384
division

16384
division

09:_1048576

04:_32768

32768

0A:_2097152

division

division

05:_65536

65536

division

division

division
division
division

You cannot use an external encoder with this machine.

6-4

division
524288
division
1048576
division
2097152
division

[Confirmation and change of specifications]

6. Driving

Item and Contents

Proce
dure

Confirming the combined servo motor

System parameter setting

Use the servo system supporting tool [Setup Software R-Setup] to confirm and set the model number of combined servo
motor.
For how to use the [Setup Software R-Setup], refer to the [R-SETUP

Instruction

Manual].

Item

Model number of combined motor


Shows the combined motor model
number.

EX:

T404-012(0000-0064)

Model number of combined motor is displayed


Combined motor can be changed at Motor parameter setting.

Item and Contents

Proce
dure

Turning ON the power supply again


7

Power turn OFFturn ON again

Turn OFF the power supply to the servo amplifier and turn it ON again. Turning OFF the power supply rewrites the
parameter.
Without turning OFF the power, the parameter cannot be changed. Make sure you turn OFF turn ON again.

Item and Contents

Proce
dure

Reconfirming the specifications


8

Reconfirmation

Reconfirm the specifications of the changed servo amplifier and servo motor encoder, and the servo motor combinations.
Many of the troubles at test run, such as servo motor not rotating, are caused by mistakes in parameter setting.

6-5

6. Driving

[JOG driving]

[Procedure 9] JOG Driving


Proce

Item

dure

Contents

JOG driving
Do not connect the servo motor shaft to the
machine to keep the status of no load for

Do not connect servo motor

Servo motor flange


is fixed.

shaft to the machine.

JOG driving. Confirm that the servo motor


rotates forward and backward.

Operating R-Setup
R-SETUP is used and velocity JOG driving
is performed.

Forward
direction
(CCW)

For details, refer to the [R-SETUP setup software Instruction Manual] - "3.14
Velocity JOG Driving.

Backward
direction (CW)
Confirm that the motor rotates in a forward or backward direction on the
following screen.

Forward direction

Backward direction

motor rotation

motor rotation

The speed at JOG driving can be changed at general parameter group B page 00.

6-6

6. Driving

[I/O signal confirmation]

[Procedure 10 - Procedure 14] I/O signal confirmation


Procedure

Item

Contents
Settings for general purpose I/O signals (CN1) are standard setting values set at the time of

I/O signal setting

shipment.
Necessary I/O signals are set at the servo amplifier.

Name

Input signal
CONT1
CONT2

04:_CONT2_ON

(For the models with an absolute encoder)

Standard setting

Absolute encoder clear function


CONT3

Servo ON function

06:_CONT3_ON

CONT4

Warning display reset function

08:_CONT4_ON

10

(For the models with an incremental encoder or a


Velocity loop proportional control switching function

input signal

of shipment

02:_CONT1_ON

tachogenerator)

General purpose

values at the time

Set value

Deviation clear function

General purpose input signals (CONT1 TO CONT4) are allocated to functions necessary to

the device, referring to [Chapter 5, Parameter][Parameter setting value Group9].


General parameter Group A
Page
Name
00
General purpose output 1 OUT1
General purpose

01

General purpose output 2 OUT2

02
03
04

General purpose output 3 OUT3


General purpose output 4 OUT4
General purpose output 5 OUT5

output signal
Standard setting
values at the time
of shipment

Standard setting values


02:_S-RDY_ON
(For positional control type)
18:_INP_ON
(For velocity control type and torque
control type)
10:_LOWV_ON
33:_ALM4[ALMB7]_ON
35:_ALM2[ALMB6]_ON
37:_ALM1[ALMB5]_ON

General purpose output signals (OUT1 TO OUT5) are allocated to functions necessary to

the device, referring to [Chapter 5, Parameter][Parameter setting value Group A].

Procedure

Item

Contents
Input signal status is confirmed by the servo amplifiers internal monitoring function. Confirm that
there are protective functions such as emergency stop, over travel, and warning display reset etc.

11

Confirmation of
input signals

Confirm that every I/O signal is properly functioning using general purpose input (CONT4

TO CONT1) monitor and general purpose output (OUT5 TO OUT1) monitor, referring to
[R-SETUP-Setup Software] - Monitor Display".

Procedure

Item

Contents
Servo ON signal is input and the servo motor is excited. Confirm that LED (SON) is lit on the front
of the servo amplifier.

12

Servo ON signal is
input.

6-7

6. Driving
Procedure

[Confirmation of machines operation function / Driving]


Item

Contents
Input the command conforming to the control mode in use. Confirm that the rotation direction and
command input are correct. Confirm the command input in [R-SETUP-Setup Software] - Monitor
Display.

When using with velocity controlled type and torque controlled type
Page OD
Analog velocity command
Analog torque command
input voltage

13

Displays the command voltage being input.

Command input

When using with position controlled type


Page OE
Positioning
command
pulse monitor
(Positioning
command
pulse input frequency)

Displays the command pulse frequency


being input.

Many of the cases when monitor values do not change with command input are caused by
faulty wiring. Confirm the wiring again, referring to [Chapter3, Wiring].

Procedure
14

Item
Turning off power

Contents
Turns OFF the servo ON signal, then turns OFF the power supply.

supply

[Procedure 15] Confirmation of machines operation function


Procedure

Item

Contents
Connect the servo motor
shaft with the machine

15

Command input
low speed
Input the command (low speed) suitable for the control mode in use. Confirm that the movement
direction and movement distance, etc. operate normally.

[Procedure 16] Driving


Procedure

Item

Contents
At the time of shipment, it is shipped in gain setting mode by the rotary switch. Execute gain
adjustment according to the situation.

16

Operation

6-8

6. Driving

[Operation sequence]

Driving sequence from power supply ON to power supply OFF at the standard setting when shipped
Power supply ON Servo ON

In the case of the model number: TS1A*(140Vdc input type)


Control power supply

Control power supply ON

Max.2sec
Power ON
permission signal*

A-RDY ON

Min. 0msec
Main power supply ON

Main power
supply
Power ON signal*

P-ON ON

Driving setup
completion signal*

S-RDY ON

Servo ON
signal*

S-ON ON

Motor speed
Zero speed
range signal*

ZV OFF

Holding brake
excitation signal*

MBR-ON ON (Holding brake release)

Command acceptance
permission signal*

CMD-ACK ON

Motor excitation

Motor
excitation signal

BOFFDLY = 300msec

In the case of the model number: TS1B*(50Vdc input type)


Control power supply

Control power supply ON

Max.2sec
Power ON
permission signal*

A-RDY ON

Min. 0msec
Main power supply ON

Main power
supply
Power ON signal*

P-ON ON

Driving setup
completion signal*

S-RDY ON

Servo ON
signal*

S-ON ON

Motor speed
Zero speed
range signal*

ZV OFF

Command acceptance
permission signal*

CMD-ACK ON

Motor excitation

Motor
excitation signal

BOFFDLY = 300msec

The signal of sign (*) can be allocated to general-purpose output OUT1 to OUT5.

6-9

6. Driving

[Operation sequence]

Servo OFF Power supply OFF

In the case of the model number: TS1A*(140Vdc input type)


Control power supply

Control power supply OFF


min.= 0msec

Main power
supply

Main power
supply OFF

Power ON
signal*

P-ON OFF

Driving setup
completion signal*

S-RDY OFF

Servo ON
signal*

Motor speed

S-ON OFF

ZV setting value

Zero speed
range signal*

Motor stop

ZV ON

Holding brake
excitation signal*

MBR-ON OFF (Holding brake applied)

Command
acceptance
permission signal*

CMD-ACK OFF

Motor free

Motor
excitation signal

BONDLY = 300msec

In the case of the model number: TS1B*(50Vdc input type)


Control power supply

Control power supply OFF


min.= 0msec

Main power
supply

Main power
supply OFF

Power ON
signal*

P-ON OFF

Driving setup
completion signal*

S-RDY OFF

Servo ON
signal*

Motor speed
Zero speed
range signal*

Command
acceptance
permission signal*

S-ON OFF

ZV setting value

Motor stop

ZV ON

CMD-ACK OFF

Motor free

Motor
excitation signal

BONDLY = 300msec

The signal of sign (*) can be allocated to general-purpose output OUT1 to OUT5.

6-10

6. Driving

[Operation sequence]

Operation sequence
Warning display sequence

When a warning display is generated, the servo motor is stopped by the motor free or the servo brake. Whether it
stops by the servo brake differs depending on the warning display generated, refer to [Chapter 8. Maintenance Alarm List].
Motor free operation when warning display is generated
Power ON permission signal*

A-RDY OFF

Main power supply

Main power supply OFF

Driving setup
completion signal*

S-RDY OFF

Servo ON
signal*

S-ON ON

Motor speed
ZV setting value

Zero speed
range signal*

ZV ON

Warning display signal*

ALM ON

Holding brake
excitation signal*

MBR-ON OFF (Holding brake applied)

Command
acceptance
permission signal*

CMD-ACK OFF

Motor
excitation signal

Motor free

Servo brake stop when warning display is generated


Power ON permission signal*

A-RDY OFF

Main power
supply

Main power supply OFF

Driving setup
completion signal*

S-RDY OFF

Servo ON
signal*

S-ON ON

Motor speed
ZV setting value

Zero speed
range signal*
Warning display signal*

ZV ON

ALM ON

Holding brake
excitation signal*
Command
acceptance
permission signal*

MBR-ON OFF (Holding brake applied)

CMD-ACK OFF

Motor
excitation signal

BONDLY

Motor free

The signal of sign (*) can be allocated to general-purpose output OUT1 to OUT5.
Install a protective circuit referring to [Chapter 3, Wiring - Wiring example of safety circuit]. The above
sequence is for when a protective circuit is installed.

6-11

6. Driving

[Operation sequence]

Warning display reset sequence


Warning displays can be reset by inputting the warning display reset signal from general purpose input signal.

In the case of the model number: TS1A*(140Vdc input type)


Power ON permission signal*

A-RDY ON

Main power
supply

Main power supply ON

Power ON
signal*

P-ON ON

Driving setup
completion signal*

S-RDY ON

Servo ON
signal*
Alarm display signal*
Alarm display
reset signal

S-ON ON

ALM ON (Alarm display status)

Min.

20msec

ALM OFF (Alarm display release)

Alarm display reset

In the case of the model number: TS1B*(50Vdc input type)


Power ON permission signal*

A-RDY ON

Main power
supply

Main power supply ON

Power ON
signal*

P-ON ON

Driving setup
completion signal*

S-RDY ON

Servo ON
signal*
Alarm display signal*
Alarm display
reset signal

S-ON ON

ALM ON (Alarm display status)

Min.

20msec

ALM OFF (Alarm display release)

Alarm display reset

The signal of sign (*) can be allocated to general-purpose output OUT1 to OUT5.

Some warning displays cannot be reset unless the power is reset (control power is turned OFF and ON again) or
encoder is cleared. Refer to [Chapter 8, Maintenance Alarm list].

6-12

6. Driving

[Operation sequence]

Sequence when power is turned OFF during operation (During servo ON)

In the case of the model number: TS1A*(140Vdc input type)


Control power
supply

Control power supply OFF

Main power
supply

Main power supply OFF

Power ON
signal*

P-ON OFF

Driving setup
completion signal*

S-RDY OFF

Servo ON
signal*

Motor speed

S-ON ON

ZV setting value

Zero speed
range signal*

Motor stop

ZV ON

Retention brake
excitation signal*

MBR-ON OFF (Holding brake applied)

Command
acceptance
permission signal*

CMD-ACK OFF

Motor free

Motor
excitation signal

BONDLY = 300msec

In the case of the model number: TS1B*(50Vdc input type)


Control power
supply

Control power supply OFF

Main power
supply

Main power supply OFF

Power ON
signal*

P-ON OFF

Driving setup
completion signal*

S-RDY OFF

Servo ON
signal*

Motor speed
Zero speed
range signal*

S-ON ON

ZV setting value

Motor stop

ZV ON

Command
acceptance
permission signal*
Motor
excitation signal

CMD-ACK OFF

Motor free

The signal of sign (*) can be allocated to general-purpose output OUT1 to OUT5.

6-13

Chapters 7

[Adjustment / Functions]
Servo gain tuning 7-1
Functions of Group 8 7-8
Functions of Group 9 7-21
Functions of Group B 7-27
Functions of Group C 7-32
Description of Monitor 7-36
Description of Trace Operation 7-38

7. Adjustment / Functions

[Servo gain tuning]

Servo gain tuning

Basic function of tuning


T series Servo Amplifier is equipped with automatic tuning function same as R series Servo Amplifier, and
the best gain is in real time adjusted.
However, when shipping it, it is set to the gain adjustment mode with the Gain Setting Switch (RSW) to
keep compatibility with conventional DA series servo amplifier.
Please refer to "Structure of tuning" since 7-2 pages when adjust the gain by Automatic Tuning and
Manual Tuning.

Method to set a gain with a Gain Setting Switch (RSW) (default setting)
This function can choose "Position Loop Proportional Gain(KP)" "Velocity Loop Proportional Gain(KVP) "
"Velocity Loop Integral Time Constant(TVI)" set in Servo Amplifier with a Gain Setting Switch (RSW).
Therefore, easily set a gain and can shorten tuning time.

1.

(Setting method)
Please set Tuning mode [TUNMODE] setting in "02:ManualTun".
Group
0

Page
00

Contents
Tuning mode [TUNMODE]

Value
02:ManualTun

Reference page
5-6

2. Please set RSW Gain Switching Function [RSWGC] setting in "01:Always_Enable".


Group
9

3.

Page
18

Contents
RSW Gain Switching Function
[RSWGC]

Value
01:Always_Enable

Reference page
5-18

Please set a Gain Setting Switch (RSW) in the front of Servo Amplifier in 0 to F (default setting: 7).
Gain set value please refer to page 5-12.

* This function cannot use with Automatic Tuning.

7-1

7. Adjustment / Functions

[Servo gain tuning]

Structure of tuning General parameter Group 0


At parameter Group 0 , tuning structure of the T series servo amplifier is as follows.
General parameter Group 0
Page

00
01
02
03

Name
Tuning Mode
Automatic Tuning
Characteristic
Automatic Tuning Response

00:_AutoTun
01:_AutoTun_JRAT-Fix

Automatic Tuning, Automatic


Parameter Saving

02:_ManualTun
00:_Positioning1
01:_Positioning2
02:_Positioning3
03:_Trajectory1
04:_Trajectory2
1-30

00:_Auto_Saving
01:_No_Saving

Automatic Tuning
Automatic Tuning
(JRAT Fixed)
Manual Tuning

Positioning Control 1
Positioning Control 2
Positioning Control 3
Trajectory Control 1
Trajectory Control 2 (KP Fixed)

Automatic Tuning Response


Saves Parameter Automatically in JRAT1.
Automatic Saving is Invalidity

Tuning Mode [page 00]


00:_AutoTun auto- tuning
The servo amplifier estimates the load inertia moment ratio of the machine and equipment at real time and
automatically tunes the servo gain so that it will become the best one. The parameters for the servo amplifier
to automatically tune vary depending on the selected auto-tuning characteristics.
*The servo amplifier estimates the load inertia moment ratio at the time of acceleration/deceleration. Therefore, for
operations with only excessively low acceleration/deceleration time constant or with only low torque with low
velocity, this mode cannot be used. Also, operations with large disturbance torque or with large mechanical
clearance, this mode cannot be used, either.
01:_AutoTun_JRAT-Fix Usage at Auto-tuning [JRAT manual setting].

01:_AutoTun_JRAT-Fix

Automatic Tuning (JRAT Fixed)

Based on the load inertia moment ratioJRAT1which was set, the servo amplifier automatically tunes and
makes the servo gain the best one. The parameters for the servo amplifier to automatically tune vary
depending on the selected auto-tuning characteristics.

02:_ManualTun

Manual Tuning

This is used in order for adjusting the servo gain to the machine and equipment to ensure the maximum
response, and when characteristics in auto-tuning are insufficient.

Automatic Tuning Characteristic [page 01]


Characteristics adjusted to machines and equipment is selected when Automatic Tuning and
Automatic Tuning (JRAT Fixed) are used.
When Manual Tuning is used, this does not function.

Automatic Tuning Response [page 02]


Set this when Automatic Tuning and Automatic Tuning (JRAT Fixed) are used. The larger set
value makes the response higher. Set this suitable for the equipment rigidity.
When Manual Tuning is used, this does not function.

Automatic Tuning, Automatic Parameter Saving

load inertia moment ratio [page 03]

The load inertia moment ratio obtained from auto-tuning is automatically saved in parameter JRAT 1 at
every 2 hours. The set value is enabled when Automatic Tuning is used.
When Automatic Tuning (JRAT Fixed) and Manual Tuning are used, this does not function.

7-2

7. Adjustment / Functions

[Servo gain tuning]

Tuning method selecting procedure


Start tuning
*The flow chart in the left shows selecting method of
tuning mode and tuning characteristics.
Settings for auto-tuning response are not indicated
here. Auto-tuning response shall be tuned at each
status.

Execute tuning mode


00:_AutoTun

Automatic Tuning

Yes

Operation
unstable?

Change tuning mode to


01:_AutoTun
Automatic Tuning
_JRAT-Fix
(JRAT Fixed)

No

Set JRAT1

Yes

No problem with
characteristics

No
Match the
characteristics
between axes?

Yes

Use Trajectory
Control?

No

No

Change auto-tuning characteristics to


03:_Trajectory1
Trajectory Control 1

Change auto-tuning characteristics to


Positioning Control 2
01:_Positioning2
(For high response)

Yes

Yes

No problem
with
characteristics

Yes

No problem
with
characteristics

No
No
Use with
horizontal axis?

No

Change auto-tuning characteristics to


Trajectory Control 2
(KP Fixed)

Yes

04:_Trajectory2

Change auto-tuning characteristics to


Positioning Control 3
(For high response,
only horizontal axis)

Set Kp1.

02:_Positioning3

Yes

No problem
with
characteristics

Yes

No problem
with
characteristics

No
No

Change tuning mode to


02:_ManualTun
Manual Tuning

Manually tune the servo gain.

Tuning complete.

7-3

7. Adjustment / Functions

[Servo gain tuning]

Monitoring servo gain adjustment parameter


The following parameters can be monitored when auto-tuning is used.

Digital operator
Monitor

R-SETUP

Name

mode
Page 15
Page 16
Page 18
Page 19
Page 1A

Load Inertia Ratio Monitor


Position Loop Proportional
Gain Monitor
Velocity Loop Proprotional
Gain Monitor
Velocity

Loop

Integral

Time Constant Monitor


Torque

Command

Filter

Monitor

For how to operate these,


refer to Chapter 4, Digital operator.

For how to operate these, refer to R-SETUP Instruction


Manual.

Using auto-tuning result at manual tuning.


At manual tuning, auto-tuning result is saved as a batch or by selection using R-SETUP,
and can be used as controlling parameter.

For how to operate these, refer to R-SETUP Instruction Manual.


Note) In the setting of TUNMODE=02:_ManualTun, parameter setting value is used in the control
loop. When auto-tuning result saving is executed, the gain parameter being used will change
(except during gain switch over). Therefore, the motor operation may change suddenly.
Execute auto-tuning result saving while servo OFF or motor stoppage.

7-4

7. Adjustment / Functions

[Servo gain tuning]

Servo system structure


Servo system consists of 3 subsystems; the position loop, the velocity loop and the current loop. High
response is required for the internal loops. If this structure is compromised, it could result in instability,
low response, vibration or oscillation.

Velocity loop

Position loop

Host device

KP

KVP

Current loop

TVI
JRAT

Servo motor

Current loop

Velocity loop

Position loop

Encoder

The response of the current loop is ensured internally in the servo amplifier, there is no need for the user to
additional adjustments.

make

Servo adjustment parameters


Position Command Filter [PCFIL]
When the position command resolution is low, set this parameter to suppress the ripples contained in the
position command. The larger value of this will make the ripple suppressing effect greater, however, delay will
be greater.
*When high tracking control position compensation gain is set to other than 0%, this parameter is
automatically set.

Position Loop Proportional Gain [KP]


Set this equivalent to KP[1/S]KVP[Hz]/42.
Higher Tracking Control, Position Compensation Gain [TRCPGN]
When tracking effect needs to be improved under high resolution of position command, increase
this parameter after adjustment of high tracking control velocity compensation gain.

Feed Forward Gain [FFGN]


Tracking effect of position command can be improved by increasing this gain.
Under positioning control, set this to approximately 30 to 40%.
*When high tracking control position compensation gain is set to other than 0%, this parameter is
automatically set.
Feed Forward Filter [FFFIL]
When position command resolution is low, set this parameter to suppress ripples.
Velocity Command Filter [VCFIL]
Under velocity control, when there is a big noise component contained in velocity command, set
this parameter to suppress the noise.
Velocity Loop Proportional Gain [KVP]
Set this as high as possible within such a stable operation range as not to cause vibration or
oscillation of the machine. If JRAT is accurately set, the set value of KVP becomes the velocity
loop response zone.

7-5

7. Adjustment / Functions

[Servo gain tuning]

Velocity Loop Integral Time Constant [TVI]


Set this equivalent to TVI[ms]1000/(KVP[Hz]).
Load Inertia Ratio [JRAT]
Set the value calculated as shown below.
Motor axis converted load inertia moment JL
100%

JRAT=
Motor inertia moment

JM

Higher Tracking Control, Velocity Compensation Gain [TRCVGN]


Tracking effect can be improved by increasing compensation gain.
Adjust this so as to shorten the positioning setting time.
Set the value of JRAT properly to use this function.

Torque Command Filter 1 [TCFIL]


When rigidity of the mechanical device is high, set this value high and the velocity loop
proportional gain can be set to high. When rigidity of the mechanical device is low, set this value
low and resonance in high frequency zone and abnormal sound can be suppressed. For normal
usage, set this below 1200Hz.

Adjustment method of vibration suppressing control


Set vibration suppressing frequency to suppress the low frequency vibration at the tip
or the body of the machine. Vibration suppressing frequency is obtained by executing
auto-tuning of vibration suppressing frequency or by calculating vibration frequency of
vibrating point at positioning and its reciprocal. When vibration does not stop with the
vibration suppressing control, there is a possibility that the gain for control system
may be
too high. In this case, lower the control system gain. Also, when used together with high tracking
control velocity compensation gain, vibration suppressing effect may be greater.
*Vibration suppressing control function can be used together with auto-tuning.

Adjustment method of notch filter


Set the torque command notch filter to suppress high frequency resonance resulted from
coupling and rigidity of the device mechanism. Notch filter center frequency can be
obtained by executing auto-notch filter tuning or by system analysis.
*Torque command notch filter function can be used together with auto-tuning.
*When resonance of the device mechanism does not stop even after this parameter is set,
there may be two or more resonance points. In this case, insert notch filters B, C and
D to suppress each of them. If not yet suppressed, there is a possibility that auto-tuning
response or control gain is too high. If so, lower the auto-tuning response or control
gain.

Adjustment method of disturbance observer


Set the disturbance observer to suppress the disturbance applied to the motor.
At first, use the low frequency observer characteristics. If not suppressed by that,
use that for medium frequency. Gradually increase the observer compensation gain.
The higher the observer compensation gain becomes, the more the disturbance
suppressing characteristics will be improved.
However, if it is excessively high, oscillation may result. Use this within the range
not causing oscillation.
*Disturbance observer cannot be used with auto-tuning.

7-6

7. Adjustment / Functions

[Servo gain tuning]

Adjustment method of gain switch over


When tracking effect is insufficient even if basic parameters of high tracking control
position compensation gain and high tracking control velocity compensation gain are set,
set the gain switch over so that tracking effect can be improved.
(Example)Gain is increased near positioning compete.

NEAR

Gain

Gain

Gain

The value of gain 2 shall be set to 1.2 times the value of gain 1.
*Gain switch over function cannot be used with auto-tuning.

Adjustment method of high setting control


When tracking effect is insufficient even after gain switch over, set the high setting
control parameter and in-position setting characteristics can be improved. When position
command resolution is low, set the value of command velocity calculation low pass filter
low. Set the acceleration compensation so that the position deviation near acceleration
conclusion becomes small. Set the deceleration compensation so that the position
deviation near deceleration conclusion (positioning complete) becomes small.
*This function cannot be used together with auto-tuning.

7-7

7. Adjustment / Functions

[Functions of Group 8]

Functions of Group 8
[ Group 8 ] 00
Command Input Polarity [CMDPOL]
Velocity control mode Position control mode Torque control mode
The rotation direction of the servo motor can be reversed without modifying the input command
wiring or the servo motor wiring.

Input
command

Command
polarity

Rotation
direction

Position
command
Velocity
command
Torque
command

Forward

Input
command
Position
command
Velocity
command
Torque
command

Input
command
Position
command
Velocity
command
Torque
command

Forward

Forward

Command
polarity

Rotation
direction

Selected value

Input
command

Command
polarity

Rotation
direction

Position
command
Velocity
command
Torque
command

Reverse

00:
_PC+_VC+_TC+

Forward

Forward

Selected value

Input
command

Rotation
direction

01:
_PC+_VC+_TC-

Position
command
Velocity
command
Torque
command

Command
polarity

Forward

Reverse

Command
polarity

Rotation
direction

Reverse

Forward

Input
command

Command
polarity

Rotation
direction

Position
command
Velocity
command
Torque
command

Reverse

Reverse

Reverse

Forward

Forward

Reverse

Command
polarity

Rotation
direction

Selected value

Input
command

02:
_PC+_VC-_TC+

Position
command
Velocity
command
Torque
command

Forward

Reverse

Forward

Input
command

Command
polarity

Rotation
direction

Position
command
Velocity
command
Torque
command

Forward

Reverse

Reverse

Selected value
03:
_PC+_VC-_TC-

Selected
value
04:
_PC-_VC+_TC+

Selected
value

Reverse
05:
_PC-_VC+_TC-

Selected
value

Reverse
06:
_PC-_VC-_TC+

Selected
value
07:
_PC-_VC-_TC-

Using the initial factory settings, the servo motor rotates in the forward (CCW) direction with a

positive (+) input, and in the reverse (CW) direction with a negative (-) input.
Standard command input polarity setting
Forward

input=forward (CCW) input=reverse(CW)

Reverse

Modified command input polarity setting


Reverse

input=reverse (CW)

Forward

7-8

input=forward (CCW)

7. Adjustment / Functions

[Functions of Group 8]

[Group 8 ] 11
Position Command Pulse, Form Selection [PCPTYP]
Position control mode
3 types of location command pulse can be selected; make this selection per the specifications of the
host unit.
Selected value
00:_F-PC_R-PC
01:_2PhasePulse
02:_CODE_PC

Contents
Positive Move Pulse + Negative Move Pulse
Two-Phase Pulse Train of 90 Degrees Phase Difference
Code + Pulse Train

The location command pulse input command is the input command used for location control. Connect
to CN1 location command pulse input.
Forward
Positive Move Pulse (F-PC)CN1-16

Reverse
Negative Move Pulse (R-PC)CN1-18

Positive Move Pulse (F - PC)CN1-17

Negative Move Pulse (R - PC)CN1-19

Positive Move Pulse SGCN1-15

Negative Move Pulse SGCN1-20

There are 2 output types for the host unit, the Line driver output and the Open collector output.
Using line driver output

Host unit
Forward pulse (F-PC)
Forward pulse (F-PC)
Forward pulse SG

Reverse pulse (R-PC)


Reverse pulse (R-PC)
Reverse pulse
SG

Twisted pair

Servo amplifier

CN1-16
CN1-17
CN1-15
SG
CN1-18
CN1-19
CN1-20
Twisted pairs

SG

* Always connect SG.


* Line Receiver : HD26C32 or equivalent

Using open collector output

Host unit
Forward pulse (F-PC)
Forward pulse SG

Twisted pair

Servo amplifier

CN1-16
CN1-15
SG
CN1-18

Reverse pulse (R-PC)


CN1-20
Reverse pulse SG

Twisted pair

* Always connect SG.


* Line Receiver : HD26C32 or equivalent

7-9

SG

7. Adjustment / Functions

[Functions of Group 8]

[Group 8 ] 12
Position Command Pulse, Count Polarity [PCPPOL]

Position control mode

Position command pulse count polarity can be selected form the following 4 types.
Select the one suitable for the host unit.
Selected
value
00:_Type1
01:_Type2
02:_Type3
03:_Type4

Contents
F-PC/ Count at the Rising Edge: R-PC/ Count at the Rising Edge
F-PC/ Count at the Falling Edge: R-PC/ Count at the Rising Edge
F-PC/ Count at the Rising Edge: R-PC/ Count at the Falling Edge
F-PC/ Count at the Falling Edge: R-PC/ Count at the Falling Edge

[Group 8 ] 13
Position Command Pulse, Digital Filter [PCPFIL]

Position control mode


When the time for minimum pulse width at position command input maximum frequency is less than the digital
filter set value, alarm AL D2 will be issued. Set the smaller value for digital filter than the time of minimum pulse
width at the time of position command input maximum frequency. Select the position command pulse digital filter
setting from the followings according to the command pulse type of the unit in use.
Forward pulse string + Reverse pulse string
Selected
value
00
01
02
03
04
05
06
07

Minimum pulse width

t
t
t
t
t
t
t
t

[t]

834 nsec
250 nsec
500 nsec
1.8 sec
3.6 sec
7.2 sec
125 nsec
83.4 nsec

Position command input


maximum frequency[f]
599 Kpps
2.0 Mpps
1.0 Mpps
277 Kpps
138 Kpps
69 Kpps

4 Mpps
5.9 Mpps

90phase difference 2 phase pulse


Selected
value
00
01
02
03
04
05
06
07

phase phase
Minimum edge
interval [t]
t 834 nsec
t 250 nsec
t 500 nsec
t 1.8 sec
t 3.6 sec
t 7.2 sec
t 164 nsec
t 164 nsec

Position command input


maximum frequency[f]

599 Kpps
2.0 Mpps
1.0 Mpps
277 Kpps
138 Kpps
69 Kpps
1.5 Mpps
1.5 Mpps

Code + pulse string


Selected
value
00
01
02
03
04
05
06
07

Minimum pulse width


t
t
t
t
t
t
t
t

834 nsec
250 nsec
500 nsec
1.8 sec
3.6 sec
7.2 sec
125 nsec
83.4 nsec

[t]

Position command input


maximum frequency[f]
599 Kpps
2.0 Mpps
1.0 Mpps
277 Kpps
138 Kpps
69 Kpps

4 Mpps
5.9 Mpps

7-10

7. Adjustment / Functions
Command
pulse

Positive

[Functions of Group 8]

Command pulse timing


F-PC
(Positive rotation pulse)

Move Pulse
+
Negative

t1

t2

t3

ts1
T

R-P

Move Pulse
(Negative rotation pulse)

Two-Phase
Pulse Train
of 90

F-PC
( phase)
t1

t2

t3

R-PC

( phase)

Degrees

t4

Forward

Phase

t5

t6

t7

Reverse
A phase is ahead of B phase by

phase is ahead of A phase by

Difference

F-PC

ts4

(code)

ts2

Code
R-PC

Pulse Train

(pulse)

Reverse

ts3

t8

t9

t3
t1

Positive Move Pulse

t1t8
t2t9
ts1ts2
ts3ts4
t4t5t6t7
(t3/T)x100

Forward

t2

Two-Phase Pulse Train of 90

Code
+

+
Negative Move Pulse

Degrees Phase Difference

0.1 s
0.1 s

0.1 s
0.1 s

Pulse Train
0.1 s
0.1 s

50%

250ns
50%

50%

7-11

7. Adjustment / Functions

[Functions of Group 8]

[Group 8 ]15,16
Electric Gear Ratio * [GER*]

Position control mode


This function allows a distance setting on the servo motor in reference to the location command pulse from the
unit.
Setting range
1/3276732767/1

Unit

Standard set value


1/1

Electronic gear
f1: Input command pulse

Host unit

Servo motor

(132767) f2: Input command pulse after setting (f1electronic gear)

(132767)

Electronic gear setting range:

1
32767

N
D

32767
1

Refer to Materials; Electronic Gear.

[Group 8 ] 17
Positioning Method [EDGEPOS]

Position control mode

The location of positioning stop is selected; between encoder pulses or at edge.


Selected value
00:_Pulse_Interval
01:_Pulse_Edge

Contents
Specify Pulse Interval
Specify Pulse Edge

Positioning between pulses


A phase

B phase

Positioning at edge

[Group 8 ] 18
In position / Position Deviation Monitor [PDEVMON]

Position control mode

Positioning complete signal when the position control mode is used, and position command used for outputting position
deviation monitor can be selected from before or after the position command filter passes.
Selected value
00:_After_Filter
01:_Before_Filter

Contents
Compare "Position Command Value After Filter Passes by" with
"Feedback Value"
Compare "Position Command Value Before Filter Passes by" with
"Feedback Value"

Position
command
pulse

PMUL

Position deviation
monitor

Filter

GER1

KP
TPI

Position loop
encoder

7-12

7. Adjustment / Functions

[Functions of Group 8]

[Group 8 ] 19
Deviation Clear Selection [CLR]
Position control mode
This function is used for changing the location deviation counter in the servo amplifier from the
host unit to zero.
Selection

Description
Deviation is always cleared when servo is off.
Servo ON signal

0H

When SERVO-OFF/ Clear


Deviation : Deviation Clear Input/
Level Detection

Servo OFF

Logic can be changed

Deviation clear

Deviation is always cleared when deviation clear input is ON.


CLR signal

CLR ON

Logic cannot be changed

Deviation clear

Deviation is always cleared when servo is off.


Servo ON signal

Servo OFF

Logic can be changed

Deviation clear

1H

When SERVO-OFF/ Clear


Deviation : Deviation Clear Input/
Edge Detection

Deviation is cleared in the edge when deviation clear input becomes


OFF/ON.
CLR signal

Logic can be changed

CLR is ON in edge

Deviation is not cleared when servo is OFF.


The motor may start suddenly after servo is turned ON with location
deviation detected.
Servo ON signal

2H

When SERVO-OFF/
Not Clear Deviation :
Deviation Clear Input/ Level
Detection

Servo OFF

Logic can be changed

Deviation not cleared

Deviation is cleared in the edge when deviation clear input becomes


OFF/ON.
CLR signal

CLR ON

Logic cannot be changed

Deviation clear

Deviation is not cleared when servo is OFF.


The motor may start suddenly after servo is turned ON with location
deviation detected.
Servo ON signal

3H

When SERVO-OFF/
Not Clear Deviation :
Deviation Clear Input/ Edge
Detection

Servo OFF

Deviation not cleared

Deviation is cleared in the edge when deviation clear input becomes


OFF/ON.
CLR signal

CLR is ON in edge

Select the conditions for enabling deviation clear.


Parameter Group9 page04

Logic can be changed

CLR Deviation Clear Function

7-13

Logic cannot be changed

7. Adjustment / Functions

[Functions of Group 8]

[Group 8 ] 20 to 22
Preset Velocity Command1 to 3 [VC*]
Velocity control mode
The servo motor can be controlled using Preset Velocity Command. Preset Velocity Command settings have 3
ways. Preset Velocity Command and rotation direction can be selected via conditions of generic input CONT1 to
CONT8.
1. Set the Preset Velocity Command value.
VC1: Preset Velocity Command 1
Parameter Group8Page20
VC2: Preset Velocity Command 2
Parameter Group8Page21
VC3: Preset Velocity Command 3
Parameter Group8Page22

-1

0 to 32767min
0 to 32767min-1
0 to 32767min-1

2. Select the conditions for enabling the Preset Velocity Command. The Preset Velocity Command

requires the selection of valid conditions.


Parameter Group9Page20
Parameter Group9Page21

SP1: Preset Velocity Command, Select Input 1


SP2: Preset Velocity Command, Select Input 2

SP1Preset Velocity Command, Select Input 1


SP2Preset Velocity Command, Select Input 2
SP1Preset Velocity Command, Select Input 1
SP2Preset Velocity Command, Select Input 2
SP1Preset Velocity Command, Select Input 1
SP2Preset Velocity Command, Select Input 2
SP1Preset Velocity Command, Select Input 1
SP2Preset Velocity Command, Select Input 2

Valid
Invalid

VC1: internal velocity command 1

Invalid
Valid

VC2: internal velocity command 2

Valid
Valid

VC3: internal velocity command 3

Invalid
Invalid

Analog velocity command

3. Begin operation with the Preset Velocity Command and select the conditions for rotation direction.
Parameter Group9Page22
DIR: Preset Velocity Command, Direction of Move
RUN: Preset Velocity Command, Operation Start Signal Input
Parameter Group9Page23
RUN-F: Preset Velocity Command, Positive Move Signal Input
Parameter Group9Page24
RUN-R: Preset Velocity Command, Negative Move Signal Input
Parameter Group9Page25
4 If the above conditions are valid, run the servo motor with the selection combinations listed below.
RUN: Preset Velocity Command, Operation Start Signal Input
Valid
Servo motor moves forward
DIR: Preset Velocity Command, Direction of Move
Invalid
RUN: Preset Velocity Command, Operation Start Signal Input
Valid
Servo motor in reverse
DIR: Preset Velocity Command, Direction of Move
Valid
RUN-F: Preset Velocity Command, Positive Move Signal Input
RUN-R: Preset Velocity Command, Negative Move Signal Input

7-14

Valid
Valid

Servo motor moves forward


Servo motor in reverse

7. Adjustment / Functions

[Functions of Group 8]

[Group 8 ] 24
Preset Velocity Compensation Command [VCOMP]
Position control mode
The velocity compensation addition function is the fast-forward function in the velocity control system.
Preset Velocity Compensation Function becomes effective by setting Preset Velocity Compensation
Command value and availability of Velocity Compensation Function.
1. Set the Preset Velocity Compensation Command value.
VCOMPPreset Velocity Compensation
-9999 to +9999 min-1
Parameter Group8 Page24
Command
2. Select the condition for enabling the Velocity Compensation Function and
then input the setting.
Parameter Group9 Page27 VCOMPSVelocity Compensation Function, Select Input

[Group 8 ] 26 to 27
Velocity Command, Acceleration Time Constant. [TVCACC]
Velocity Command, Deceleration Time Constant. [TVCDEC]
Velocity control mode
The step input velocity command can be changed to a constant acceleration/deceleration velocity
command using the Velocity Command, Acceleration/Deceleration Time Constant.
Acceleration/deceleration time per 1000min-1 is set.
Parameter Group8Page26
Parameter Group8Page27

TVCACCVelocity Command, Acceleration Time Constant.


TVCDECVelocity Command, Acceleration Time Constant.

1000min-1

Forward
or
reverse

016000 ms
016000 ms

1000min-1

-1

0min

TVCACC

TVCDEC

Velocity command acceleration constant

Velocity command deceleration constant

26 and 27 are commonly applicable to the following commands: Analog Velocity Command, Internal
Velocity Command, and JOG Velocity Command.

[Group 8 ] 28
Velocity Limit [VCLM]
Velocity control mode Position control mode
A host limit value can be locked in with the velocity limit command.
This value cannot be set to exceed the velocity capabilities of the adjoining motor.
Parameter Group8Page28

VCLMVelocity Limit

165535 min-1

Abnormal high velocity value


Input command
Velocity limit setting value

Velocity command

7-15

7. Adjustment / Functions

[Functions of Group 8]

[Group 8 ] 31 to 32
Preset Torque Compensation Command 1 [TCOMP1]
Torque Compensation Function, Select Input 1 [TCOMPS1]

Preset Torque Compensation Command 2 [TCOMP2]


Torque Compensation Function, Select Input 2 [TCOMPS2]
Velocity control mode Position control mode

The torque addition function is the fast-forward function of the torque control system. Torque
Compensation Function becomes effective by setting internal torque addition command value and
availability of Torque Compensation Function.
1Sets the internal torque addition command value.
Parameter Group8 Page31 TCOMPPreset Torque Compensation Command 1
Parameter Group8 Page32 TCOMPPreset Torque Compensation Command 2

-500 to +500 %
-500 to +500 %

2Select the condition for enabling the torque addition function and then input the setting.
Parameter Group9 Page30 TCOMPS1Torque Compensation Function, Select Input 1
Parameter Group9 Page31 TCOMPS2Torque Compensation Function, Select Input 2

[Group 8 ] 36
Torque Limit, Input Selection [TLSEL]

Internal Torque Limit [TCLM]


Velocity control mode Position control mode Torque control mode

The internal torque limit (constant) can be used to limit the maximum torque and protect the unit
mechanism. Torque limit function becomes effective by setting Internal torque limit value and
availability of Torque limit function.

1. Internal torque limit value setting


Parameter Group8 Page36
TCLMInternal Torque Limit

10500%

2. Torque limit function enable


Parameter Group9 Page32
TL: Torque limit function
Conditions for enabling torque limit permission function are selected. When conditions are valid, torque limit is
permitted and operation starts.
If the value is set higher than the maximum output torque (TP) of the servo

motor, it will be limited by (TP).


Set this value after considering the acceleration time. Too low of a setting

can result in insufficient acceleration torque and poor control.


The internal torque limit should be set higher than the acceleration torque.
The internal torque limit is identical for forward and reverse rotation.

Separate torque limits cannot be set.

7-16

7. Adjustment / Functions

[Functions of Group 8]

[Group 8 ] 37
Torque Limit at Sequence Operation [SQTCLM]
Velocity control mode Position control mode Torque control mode

During the sequence operation the output torque is limited. Limiting the output torque protects the
unit mechanism.
The torque limits during sequence operation support the following sequence operations:
JOG operation
Over travel operation
Securing brake standby time
Servo brake operation
Sequence operation torque limit value setting
Parameter Group 8 Page37

SQTCLMTorque Limit at Sequence Operation

10500%

If this value is set higher than the maximum output torque (TP) of the servo motor,
it will be limited by (TP).

[Group 8 ] 40
In-Position Near Range [NEAR]
Outputs signal indicating proximity to position completion.

Position control mode

This is used together with positioning complete signal (INP) and near range of positioning complete is output.
Parameter Group8Page40
Parameter GroupAPage0
Selection

NEARIn-Position Near Range

165535 Pulse

OUT*General Purpose Output


Description

1A

NEAR_ON

The output is ON during In-Position Near status (position deviation < NEAR).

1B

NEAR_OFF

The output is OFF during In-Position Near status (position deviation < NEAR).

Determine the logical status of the NEAR signal output, and to which output terminal to assign
the positioning completion signal output. The assignment of the output terminal is the same
location as the positioning completion signals (above).
If set to a value greater than the positioning completion range settings, the host unit receives
the NEAR signal before receiving the positioning completion signal (INP), and transition to the
positioning completion operations is enabled.

Velocity command monitor

Velocity monitor

Position deviation monitor


Amount of deviation 500Pulse
Amount of deviation 100Pulse
Positioning completion range setting value: 100Pulse

Near range setting value: 500Pulse

7-17

Positioning signal: (INP_ON)

Near signal: (NEAR_ON)

7. Adjustment / Functions

[Functions of Group 8]

[Group 8 ] 41
In-Position Window [INP]
Position control mode
The positioning completion signal is output from the selected output terminal when servo motor
movement is completed (reaches the set deviation counter value) during location control mode.
Setting the positioning completion range
Parameter Group8Page41

INPIn-Position Window

165535 Pulse

Set the deviation counter value with positioning completion signals. The encoder pulse is
standard, irrespective of the command pulse multiplication and electronic gear settings.
Incremental encoder: 4 times (4x) encoder pulses are standard.
Absolute encoder: absolute value is standard.
Setting the positioning completion signal
Parameter GroupA Page0

18
19

Selection
INP_ON
INP_OFF

OUT*General Purpose Output

Description
The output is ON during In-Position status (position deviation < INP).
The output is OFF during In-Position status (position deviation < INP).

Determine the logical status of the positioning completion signal output, and to which output
terminal to assign the positioning completion signal output.

Velocity command monitor

Velocity monitor

Position deviation monitor


Amount of deviation 100Pulse

Positioning completion range setting value: 100Pulse

7-18

Positioning signal (INP_ON)

7. Adjustment / Functions

[Functions of Group 8]

[Group 8 ] 43 to 45
Low Speed Range [LOWV] Speed Matching Width [VCMP] High Speed Range [VA]
Position control mode Velocity control mode Torque control mode

This parameter affects settings for the speed output range. The signal can be output from general
output (OUT1OUT8) and used as a valid condition for all functions. However, the speed
coincidence range is invalid in torque control mode.
To direct signals to the host unit, make assignments to the signals in parameter Group 9. Use the
general output terminal (OUT1OUT8) of the connected CN1.
Parameter GroupA Page0

10
11
12
13
14
15

Selection
LOWV_ON
LOWV_OFF
VA_ON
VA_OFF
VCMP_ON
VCMP_OFF

OUT*General Purpose Output

Description
The output is ON during low speed status (speed is less than LOWV).
The output is OFF during low speed status (speed is less than LOWV).
The output is ON during high speed status (speed is more than VA).
The output is OFF during high speed status (speed is more than VA).
The output is ON during speed matching status (speed deviation < VCMP).
The output is OFF during speed matching status (speed deviation < VCMP).

Low speed range: Low speed signal is sent if speed goes below the set value.
Parameter Group8 Page43

LOWVLow speed range

065535min-1

V
Low speed setting value

Output LOVW

OutputLOVW

Speed Matching Width: Speed coincidence range signal is given if speed deviation reaches the set
range.
Parameter Group8 Page44

VCMPSpeed Matching Width

065535min-1

Output [VCMP] between this set width

Speed command

Speed transport settings: Speed transport signal is given if speed exceeds the set value.
Parameter Group1 Page08

065535min-1

VAHigh Speed Range

V
Speed transport setting value

Output [VA]

7-19

7. Adjustment / Functions

[Functions of Group 8]

Various functions can be made valid without output signals taken into the host unit when this is used together with
Group9 function enabling conditions (input signals).
12
13
14
15
16
17

Selection
LOWV_IN
LOWV_OUT
VA_IN
VA_OUT
VCMP_IN
VCMP_OUT

Description
Enable the function during low speed status (speed is less than LOWV).
Enable the function while low speed status is not kept.
Enable the function during high speed status (speed is more than VA).
Enable the function while high speed status is not kept.
Enable the function during speed matching status (speed deviation < VCMP).
Enable the function while speed matching status is not kept.

Low speed status [LOWV_IN]: Function is enabled during low speed status (speed below LOWV set value).
Low speed status [LOWV_OUT]: Function is enabled outside of low speed status (speed below LOWV set value).

V
Low speed setting value

[LOWV_IN] valid

[LOWV_OUT] valid

[LOWV_IN] valid

Speed coincidence status [VCMP_IN]: Function is enabled during speed coincidence status
(speed deviation below VCMP set value).
Speed coincidence status [VCMP_OUT]: Function is enabled outside of speed coincidence status
(speed deviation below VCMP set value).

[VCMP_IN] valid

Speed command

[VCMP_OUT] valid

Speed transport status [VA_IN]: Function is enabled during speed transport status (speed above VA set value).
Speed transport status [VA_OUT]: Function is enabled outside of speed transport status (speed above VA set value).

V
Speed transport setting value

[VA_OUT] valid

[VA_IN] valid

7-20

[VA_OUT] valid

7. Adjustment / Functions

[Functions of Group 9]

Functions of Group 9
[Group 9 ] 00 to 01

Positive Over-Travel Function [F-OT]


Position control mode Velocity control mode Torque control mode

Negative Over-Travel Function [R-OT]


The over travel function uses a limit switch to prevent failure or damage to the unit. It stops the unit
when the movement range of the moving part is exceeded.
1Allocate the over travel input signal to CONT1 CONT4.
Parameter Group9 Page00
F-OTPositive Over-Travel Function
Parameter Group9 Page01
R-OTNegative Over-Travel Function

Forward
Limit switch

Reverse

Servo motor

Limit switch
R-OT
CONT1 - 4
F-OT

2If the over travel function is used, select the operating conditions of Position command input,
Servo motor stop operation and Servo ON signal in the case of over travel.
Parameter GroupB Page11
ACTOTOver-Travel Action Selection
Selected value
00:_CMDINH_SB_SON
02:_CMDINH_Free_SON
03:_CMDINH_SB_SOFF
05:_CMDINH_Free_SOFF
06:_CMDACK_VCLM=0

Contents
PC is inhibited and Servo-Braking is performed. After stops, S-ON is operated.
(At OT, command disabled = velocity limit command = 0)
PC is inhibited and Free-Run is performed. After stops, Servo-ON is operated.
(At OT, command disabled = velocity limit command = 0)
PC is inhibited and Servo-Braking is performed. After stops, S-OFF is operated.
PC is inhibited and Free-Run is performed. After stops, Servo-OFF is operated.
Position Command is accepted and Velocity Limit is zero.

If the motor is stopped by servo brake operation [00:_CMDINH_SB_SON][ 03:_CMDINH_SB_SOFF] is selected


when over travel occurs, torque at the time of servo brake operation can be set at the sequence torque operation limit
value.
Parameter Group8 Page37

SQTCLM: Torque Limit at Sequence Operation

10500%

If the value is set higher than the maximum output torque (TP) of the servo motor, it will be limited by (TP).

7-21

7. Adjustment / Functions

[Functions of Group 9]

[Group 9 ] 02
Alarm Reset Function [AL-RST]
Position control mode Velocity control mode Torque control mode
This function enables the sending of an alarm reset signal from the host unit. An alarm is cleared by
enabling alarm reset function (AL-RST).
The conditions for enabling alarm reset function are assigned. The alarm is cleared if the AL-RST signal is valid.

Parameter Group9 Page02

AL-RSTAlarm Reset Function

The following circuit is created when valid conditions are assigned to CONT4. The logic can also be
modified by the allocation of valid conditions.
Host unit
DC5V

24V

Servo Amplifier
CN1-4

CONT-COM

CN1-6

CONT4

Alarm reset signal


Shielding Wire

Alarm status

Alarm signal
Alarm reset signal

Cancel alarm

Reset alarm
Above 20msec

Note that any alarm not cleared by simply turning OFF the control power supply cannot be cleared
with the alarm reset signal.

[Group 9 ] 05
SERVO-ON Function [S-ON]
Position control mode Velocity control mode Torque control mode
This function enables the sending of a servo ON signal from the host unit. The servo motor can be
set to ready status by enabling the servo ON function (SON).
The conditions for enabling the Servo ON function are assigned. The servo motor is set to ready
status when the SON signal is enabled.
Parameter Group9 Page05 S-ONSERVO-ON Function
The following circuit is created when valid conditions are assigned to CONT3.The logic can also be
modified by the allocation of valid conditions.
Host unit
DC5V

24V

Servo Amplifier
CN1-4

CONT-COM

CN1-5

CONT3

Servo ON signal
Shielding Wire

7-22

7. Adjustment / Functions

[Functions of Group 9]

[Group 9 ] 10
Control Mode Switching Function [MS] Position control mode Velocity control mode Torque control mode
2 types of control mode can be switched and used. The control mode to be combined is selected by system parameter
and can be switched with control mode switch over function.
Control mode is selected from system parameter Page 08.
Page
08

Name
Control Mode

Setting
03_VeloTorq
04_PosiTorq
05_PosiVelo

Setting range
6 ways
Contents
Velocity Control Mode torque control switching type
Position Control Mode torque control switching type
Position control velocity control switching type

After setting has been changed The value becomes valid when control power is turned ON again.

Conditions enabling control mode switch over function are allocated. When MS signal is valid, control mode is
switched.
Parameter Group9 Page10

MSControl Mode Switching Function

When control mode switch over type is in use, there is a possibility that auto-notch frequency tuning, auto-vibration
suppressing frequency tuning, and JOG operation cannot be used. Switch the control mode to the base side (disable
MS) prior to using auto-notch frequency tuning, auto-vibration suppressing frequency tuning, and JOG operation.

[Group 9] 11
Position Command Pulse Inhibit Function and Velocity Command Zero Clamp Function [INH/Z-STP]
Velocity control mode Position control mode
This can be used as position command pulse inhibit function (INHIBIT functionin the position control type, and as zero
velocity stop function in the velocity control type.
When the function is enabled while servo motor is operating, input command is inhibited and the servo motor stops at
servo motor excitation status. In the position control type, even if position command pulse is input, the input pulse is not
counted in the servo amplifier.
Conditions enabling position command pulse inhibit function, zero velocity stop function are allocated. When
signals of INH/Z-STP are valid, this will function.

Parameter Group9 Page11

INH/Z-STPPosition Command Pulse Inhibit Function /


Velocity Command Zero-speed Clamp Function

7-23

7. Adjustment / Functions
[Group 9] 13, 14
Gain Switching Function, Select Input 1 [GC1]

[Functions of Group 9]

Gain Switching Function, Select Input 2 [GC2]

Position control mode Velocity control mode Torque control mode


4 types of gains can be switched and used.
Conditions enabling gain switch over are allocated. When the signal of GC1 and GC2 combination is valid, the
set value of corresponding GAIN becomes enabled.
Parameter Group9 Page13
GC1Gain Switching Function, Select Input 1
Parameter Group9 Page14
GC2Gain Switching Function, Select Input 2

Disabled
Disabled

GAIN 1

GC1Gain Switching Function, Select Input 1


GC2Gain Switching Function, Select Input 2
Gain to be enabled

Enabled
Disabled

GAIN 2

Disabled
Enabled

GAIN 3

Enabled
Enabled

GAIN4

[Group 9 ] 15, 16
Position control mode Velocity control mode Torque control mode

Vibration Suppressor Frequency, Select Input 1 [SUPFSEL1]


Vibration Suppressor Frequency, Select Input 2 [SUPFSEL2]
4 types of vibration suppressing frequency can be switched and used.
Conditions for enabling vibration suppressing frequency selection input are allocated. When the signal of

SUPFSEL1 and SUPFSEL2 combination is valid, the set value of corresponding vibration frequency
becomes enabled.
Parameter Group9 Page15
Parameter Group9 Page16

SUPFSEL1Vibration Suppressor Frequency, Select Input 1


SUPFSEL2Vibration Suppressor Frequency, Select Input 2

SUPFSEL1Vibration Suppressor
Frequency, Select Input 1
SUPFSEL2Vibration Suppressor
Frequency, Select Input 2

Vibration suppressing frequency


to be enabled

Disabled

Enabled

Disabled

Enabled

Disabled

Disabled

Enabled

Enabled

Vibration
Suppressor
Frequency 1

Vibration
Suppressor
Frequency 2

Vibration
Suppressor
Frequency 3

Vibration
Suppressor
Frequency 4

Group2 Page 00

Group 3 Page 40

Group 3 Page 41

Group 3 Page 42

7-24

7. Adjustment / Functions

[Functions of Group 9]

[Group 9 ] 17
Position Loop Proportional Control, Switching Function [PLPCON]

Position control mode

Switching between position loop PI control P control is possible. Switching is possible when position loop
proportional control switching function (PPCON)is enabled.

The conditions for enabling position loop proportional control switching function are allocated. Switches to
proportional control when the signal of PPCON is valid.
Parameter Group9 Page17

PLPCONPosition Loop Proportional Control, Switching Function

PI control (proportional / integral control)

Position loop proportional gain(KP) / Integral time constant(TPI)

P control (Proportional control)

Position loop proportional gain(KP)

Position loop integral time constant (TPI)is 1000.0ms at standard setting, therefore, integral function is invalid.

[Group 9 ] 18
RSW Gain Switching Function [RSWGC] Position control mode Velocity control mode Torque control mode
Function to set a gain for facility by Servo Gain setting switch (RSW).

The conditions for enabling the RSW gain switching function are assigned.
Parameter Group9 Page18

RSWGC: RSW Gain Switching Function

[Group 9 ] 26
Velocity Loop Proportional Control, Switching Function [VLPCON]
Velocity control mode

Position control mode

Switching between Velocity loop PI control P control is possible. Switching is possible when Velocity loop
proportional control switching function (PCON)is enabled.

The conditions for enabling the velocity loop comparison control switching function are assigned. Change the
comparison control when the PCON signal is valid.
Parameter Group9 Page26

VLPCONVelocity Loop Proportional Control, Switching Function

PI control (comparison / integral control): Velocity loop comparison gain (KVP) / Velocity loop reset time constant (TVI)
P control (Comparison control): Velocity loop comparison gain (KVP)
When set to comparison control, servo gain is reduced and the servo system is made stable.
When the velocity loop reset time constant (TVI) is set to 1000.0ms, it is not necessary to use this function, since the reset time
constant in use is invalid (Comparison control)

7-25

7. Adjustment / Functions

[Functions of Group 9]

[Group 9 ] 40
External Error Input [EXT-E]
Position control mode Velocity control mode Torque control mode
This function can output a contact input (such as external thermal) as an alarm (AL55H) in the servo
amplifier.
The conditions for enabling the external trip function are assigned. An alarm (AL55H) is given if the EXT-E signal is valid.

Parameter Group9 Page40

EXT-EExternal Error Input

[Group 9 ] 42
Emergency Stop Function [EMR]
Position control mode Velocity control mode Torque control mode
This function enables an emergency stop of the servo motor after receiving an emergency stop
signal in the servo amplifier.
The conditions for enabling the unit emergency stop signal are assigned. The unit emergency stop
function is executed when the EMR signal is valid.
Parameter Group9 Page42
EMREmergency Stop Function

7-26

7. Adjustment / Functions

[Functions of Group B]

Functions of Group B
[Group B ] 10
Dynamic Brake Action Selection [DBOPE] Position control mode Velocity control mode Torque control mode
Conditions for stop at servo OFF can be selected from Servo brake / Free run.
Parameter GroupB Page10

DBOPE: Dynamic Brake Action Selection


Selected value

00:_Free_Free
04:_SB__Free

When Servo-OFF, Free-Run is operated. After stops, Motor-Free is operated.


When Servo-OFF, Servo-Braking is performed. After stops, Motor-Free is operated.

[Group B ] 12
Forced stop operation [ACTEMR]

Position control mode Velocity control mode Torque control mode

When forced stop is executed by power shut off while servo motor is operating (servo motor is not stopped), conditions
for servo motor stop can be selected from servo brake / Free run.
Parameter GroupB Page12
Selected value
00:_SERVO-BRAKE
01:_Free

ACTEMREmergency Stop Operation

Contents
When EMR is input, motor is stopped by servo brake operation.
When EMR is input, motor is stopped by free run.

7-27

7. Adjustment / Functions

[Functions of Group B]

[Group B ] 13
Position control mode Velocity control mode Torque control mode

Delay Time of Engaging Holding Brake [BONDLY]


This function is enabled during servo brake operation at servo OFF. It is disabled for dynamic brake
and free-run.
Servo ON signal

Servo ON

Holding brake exc. signal

Holding brake release

Command rec. perm. Signal

Comm.-rec. perm

Motor excitation signal

Motor excited

Servo OFF
Holding brake applied

Motor free
If the motor excitation is turned off here, any delay until the securing brake engages
can cause a weight-drop.

Set the delay time for the holding brake operation


Parameter GroupB Page13

BONDLYDelay Time of Engaging Holding Brake

Servo ON signal

Servo ON

Holding brake exc. signal

Holding brake release

Command-rec. perm. Signal

Comm.-rec. perm

Motor excitation signal

Motor excited

01000ms

Servo OFF
Holding brake applied

BONDLY

Motor free

A delay in switching off the motor excitation can prevent weight-drop,


as the motor is excited until the securing brake turns ON.

The setting increment is 4 msec.

If the setting is 0 msec, the command is disabled (forced zero) for 4 msec after SON.

The securing brake excitation signal can be output through the generic outputs (OUT1OUT5).

Parameter GroupA Page0


0A:_MBR-ON_ON
0B:_MBR-ON_OFF

OUT*General Purpose Output*

The output is ON while holding brake excitation signal outputs.


The output is OFF while holding brake excitation signal outputs.

7-28

7. Adjustment / Functions

[Functions of Group B]

[Group B ] 14
Position control mode Velocity control mode Torque control mode

Delay Time of Releasing Holding Brake [BOFFDLY]


Servo ON signa

Servo OFF

Holding brake exc. Signal

Servo ON
Holding brake release

Command-rec. perm. Signal

Comm.-rec. perm

Motor excitation signal

Motor excited
If there is a delay between the motor start and the holding brake release, that would be
a brake failure as the motor operates with the holding brake on.

Set the delay time for the holding brake release


Parameter GroupB Page14 BOFFDLY Delay Time of Releasing Holding 01000ms
Brake
Servo ON signal

Servo OFF

Holding brake exc. Signal

Servo ON
Holding brake release

Command-rec. perm. Signal


Motor excitation signal

Comm. rec. perm


Motor excited
BOFFDLY
To extend the time period for a command acceptance controls time lag to
prevent a holding brake from breakage.

The setting increment is 4 msec.

If the setting is 0 msec, the command is disabled (forced zero) for 4 msec after SON.

The securing brake excitation signal can be output through the generic outputs (OUT1OUT8).

Parameter Group9 Page0


0A:_MBR-ON_ON
0B:_MBR-ON_OFF

OUT*General Purpose Output *

The output is ON while holding brake excitation signal outputs.


The output is OFF while holding brake excitation signal outputs.

[Group B ] 15
Brake Operation Beginning Time [BONBGN]

Position control mode Velocity control mode Torque control

mode
If the motor does not stop within the time frame set for the brake operation start (BONBGN)when the servo is turned
OFF, the securing brake and the dynamic brake force the motor to stop. The function can be disabled by setting the
value to 0ms. The setting increment is 4msec; therefore, set the value to 4 msec or higher.
Parameter GroupB Page15

BONBGNBrake Operation Beginning Time

065535ms

The term motor does not stop (above) means that the motor velocity does not fall below the zero velocity (ZV)
range.
The stop sequence is different depending on the condition settings of the emergency stop operation.
When the brake operation start timeBONBGNpasses, the servo motor will be forced to stop by both the dynamic
brake and the securing brake, which can cause damage to the securing brake. Therefore, use this function only
after considering the specifications and the sequence of the unit.

7-29

7. Adjustment / Functions

[Functions of Group B]

[Group B ] 16
Power Failure Detection Delay Time [PFDDLY]Position control mode Velocity control mode Torque control
mode
This function can set a delay period, after power off of the control power supply, for detecting problems in the control
power supply. Detection of unexpected power failure is diminished when this value is increased. However, even if this
value is increased and problem detection is delayed, when the power supply to the internal logic circuit is exhausted,
routine operations at the time of control power supply cut off / restart will continue.
Parameter GroupB Page16

PFDDLYPower Failure Detection Delay Time

201000 ms

The actual anomaly detection delay time compared to the selected value can vary between -12ms and +6ms.

7-30

7. Adjustment / Functions

[Functions of Group B]

[Group B ] 20
Following Error Warning Level [OFWLV]
Position control mode Velocity control mode Torque control mode
This function gives a warning before reaching excessive deviation alarm status.
Set the deviation excessive warning value.

Parameter GroupB Page20

165535 1024 pulse

OFWLVFollowing Error Warning Level

For sending the signals to the host unit, assign the signals in parameter Group A. Output from general output number (OUT1OUT5)
of the connected CN1.

Parameter GroupA Page0

OUT*General Purpose Output

2A:_WNG-OFW_ON

The output is ON during following warning status (position deviation > OFWLV).

2B:_WNG-OFW_OFF

The output is OFF during following warning status (position deviation > OFWLV).

[Group B ] 21
Following Error Limit [OFLV]

Position control mode Velocity control mode Torque control mode


Parameter to set the value for outputting excessive position deviation alarm. Encoder pulse is the standard irrespective
of electronic gear or command multiplication functions.
Deviation counter overflow value is set.
Parameter GroupB Page21
OFLVFollowing Error Limit

[Group B ] 22
Overload Warning Level [OLWLV]

165535 1024 pulse

Position control mode Velocity control mode Torque control mode

This function will send a warning before reaching overload alarm status. Set the ratio corresponding to the overload alarm value to
100%. When set to 100%, the overload warning and overload alarm are given simultaneously.

Set the overload warning level.


Parameter GroupB Page22

OLWLVOverload Warning Level

20100

For sending the signals to the host unit, assign the signals in parameter Group 9. Output from general output terminal (OUT1OUT5)
of the connected CN1.

Parameter GroupA Page0


2C:_WNG-OLW_ON
2D:_WNG-OLW_OFF

OUT*General Purpose Output

The output is ON during over-load warning status.


The output is OFF during over-load warning status.

7-31

7. Adjustment / Functions

[Functions of Group C]

Functions of Group C
[Group C ] 01
Position control mode Velocity control mode Torque control mode

Motor Incremental Encoder, Digital Filter [ENFIL]


You can set the digital filer value of the incremental pulse for the selected incremental encoder. When noise is
superimposed on the incremental encoder, the pulse below the set value is removed as noise. Set this value by
considering the frequency of pulses from the selected encoder and the maximum number of rotations of the
servo motor. If the input value is greater than the encoder frequency during the peak rotation of the servo motor,
the encoder pulse is removed and the servo motor will stop.

Selection for motor incremental encoder digital filter


Parameter GroupC Page01
ENFILMotor Incremental Encoder, Digital Filter
Selected value

Contents

00:_110nsec

Minimum Pulse Width110nsec (Minimum Pulse Phase Difference = 37.5nsec)

01:_220nsec
02:_440nsec

Minimum Pulse Width220nsec


Minimum Pulse Width440nsec

03:_880nsec

Minimum Pulse Width880nsec

04:_75nsec
05:_150nsec
06:_300nsec
07:_600nsec

Minimum Pulse Width75nsec (Minimum Pulse Phase Difference = 37.5nsec)


Minimum Pulse Width150nsec
Minimum Pulse Width300nsec
Minimum Pulse Width600nsec
Minimum pulse width
A phase

B phase
Minimum phase difference
Minimum pulse width
C phase

7-32

7. Adjustment / Functions

[Functions of Group C]

[Group C ] 05
Encoder Output Pulse, Divide Ratio [ENRAT]
Position control mode Velocity control mode Torque control mode
The encoder signals (Phase A/ Phase B) used in the host unit can be output according to a ratio formula. When
using in the host units position loop control, input the result (obtained after dividing the number of encoder
pulses) as an integer. However, when using this function to monitor the host unit, input a ratio that is as close to
the setup value as possible.
The output of Z phase is not divided. Output can be sin O/CCN1-11.
Division ratio for the encoder pulse divider output is set.
Parameter GroupC Page05
ENRATEncoder Output Pulse, Divide Ratio
1/11/8192

The following settings are possible.


When numerator is 1
1/11/641/8192
When numerator is 2
2/32/642/8192
When denominator is 8192 1/8192 8191/8192

can be set.
can be set.
can be set.

Frequency division 1/1Forward rotation


90
A phase
B phase
C phase
Frequency division 1/2Forward rotation
90
A phase
B phase
C phase
Frequency division 2/5Forward rotation
108

90is not possible.Phase relation does not change.

A phase
B phase
C phase
Destabilizes for 0.2 sec after control power is supplied.

7-33

7. Adjustment / Functions

[Functions of Group C]

[Group C ] 06
Encoder Pulse Divided output, Polarity [PULOUTPOL]
Position control mode Velocity control mode Torque control mode
The polarity of the encoder pulse frequency output can be selected.

Parameter GroupC Page06


Selected
value
00:_Type1
01:_Type2
02:_Type3
03:_Type4

PULOUTPOLEncoder Pulse Divided output, Polarity

Contents
A-Phase Signal / Not Reversed :
C-Phase Signal Logic / High Active
A-Phase Signal / Reversed :
C-Phase Signal Logic / High Active
A-Phase Signal / Not Reversed :
C-Phase Signal Logic / Low Active
A-Phase Signal / Reversed :
C-Phase Signal Logic / Low Active

Setting 00H (Frequency division ratio 1/1: with forward rotation)


Using the incremental encoder

Setting 03H(Frequency division ratio 1/1: with forward rotation)


Using the incremental encoder

90

90

A phase
B phase
C phase

[Group C ] 08
Absolute Encoder Clear Function Selection [ECLRFUNC]
Position control mode Velocity control mode Torque control mode
Select the conditions for enabling absolute encoder clear.

Parameter Group9 Page03

ECLRAbsolute Encoder Clear Function

When using the absolute encoder with back-up battery system, you can select the contents to be cleared.
Clear Warning + multiple rotation data
Clear only Warning

Parameter GroupC Page08

ECLRFUNCAbsolute Encoder Clear Function Selection

Selected value
00:_Status_MultiTurn

Clear Encoder Status (Alarm and Warning) and Multi Turn Data

Contents

01:_Status

Clear Only Encoder Status

These conditions are applicable only to the absolute encoder.


Do not input this while the servo motor is rotating. Confirm that the servo motor stops before inputting this.

7-34

7. Adjustment / Functions

[Functions of Group C]

[Group C ] 10
Tachogenerator Velocity Scale Range Setting [TG_SCALING]
Speed control mode Torque control mode
Set the scale range of velocity of the tachogenerator when velocity is detected.
TG_SCALINGTG Velocity scaling
Parameter Group C Page 10
Factory default setting value of velocity command voltage (V CMD) = Motor speed (N) per 3V = 1,000 (min)
When motor combination varies the value, adjust TG velocity scale (TG_SCALING) range as the following ways.
Ex.
1
V CMD = Motor speed (N) per 3 V = 1000 min
or more Increase TG SCALING Value.
1
V CMD = Motor speed (N) per 3V = 1000 min
or less Decrease TG SCALING Value.
These conditions apply only to a Tachogenerator.

[Group C ] 11
Tachogenerator Velocity Offset Setting [TG_OFFSET]

Speed control mode Torque control mode

Sets Velocity Offset value of the tachogenerator when velocity is detected.


TG_OFFSET Velocity Offset
Parameter Group C Page 11
If the servo motor shaft still rotates even if the Analog Velocity command (v CMD) = 0V, adjust TG velocity offset (TG_OFFSET)
as the following procedure to stop the motor shaft regardless preset value of factory default setting,
<Adjustment of TG velocity offset>
1.: Set Servo Off (SOFF)
2.: Set up R/T_SET_UP to execute a necessary adjustment as the below
Select [Test run and Adjustment (T)] in the menu bar.

Select and execute [Analog Offset Adjustment of (T-COMP)].


These conditions apply only to a Tachogenerator.

[Group C] 12
Tachogenerator Output Voltage Polarity Setting [TG_POL]
Speed Control Mode Torque Control Mode
Sets the Output voltage polarity of the tachogenerator.
TG_POL : Tachogenerator Output Voltage
Parameter Group C Page 12
Polarity Setting
Set the polarity for counterclockwise operation.
Setting Range

Description

00h

Counterclockwise
operation, + Output
Counterclockwise
operation, - Output

01h

These conditions apply only to a Tachogenerator.

7-35

7. Adjustment / Functions

[Description of Monitor]

Description of Monitor
All signals and internal status of the servo amplifier can be monitored. There are 2 kinds of monitors.
1.

Analog monitor

Monitor box and dedicated monitor cable are needed. Refer to Materials; Option, Monitor box.
Refer to Chapter 1, Prior to Use, Servo Amplifier Part Names 1-5 for locations for connectors to
be connected.

2.

Monitor in display (Setup software-R-SETUP)

Analog monitor (2 channels)

[Group A ]11 to 13
Analog Monitor 1, Output Signal Selection [MON1]
Analog Monitor 2, Output Signal Selection [MON2]
Analog Monitor, Output Polarity [MONPOL]
Position control mode Velocity control mode Torque control mode
Analog monitor for use is selected.
Parameter GroupA Page11
MON1Analog Monitor 1, Output Signal Selection
Parameter GroupA Page12
MON2Analog Monitor 2, Output Signal Selection
Selected value
00
01:_TMON_1V/TR
02:_TCMON_1V/TR
-1
03:_VMON_0.2mV/ min
-1
04:_VMON_1mV/ min
-1
05:_VMON_2mV/ min
-1
06:_VMON_3mV/ min
-1
07:_VCMON_0.2mV/ min
-1
08:_VCMON_1mV/ min
-1
09:_VCMON_2mV/ min
-1
0A:_VCMON_3mV/ min
0B:_PMON_0.1mV/P
0C:_PMON_1mV/P
0D:_PMON_10mV/P
0E:_PMON_20mV/P
0F:_PMON_50mV/P
10:_FMON_2mV/kP/s
11:_FMON_10mV/kP/s
12:_TLMON_EST_2V/TR

Contents
Reserved
Torque Monitor
1V/ rated torque (thrust)
Torque Command Monitor 1V/ rated torque (thrust)
-1
Velocity Monitor
0.2mV/ min
-1
Velocity Monitor
1mV/ min
-1
Velocity Monitor
2mV/ min
-1
Velocity Monitor
3mV/ min
-1
Velocity Command Monitor 0.2mV/ min
-1
Velocity Command Monitor 1mV/ min
-1
Velocity Command Monitor 2mV/ min
-1
Velocity Command Monitor 3mV/ min
Position Deviation Monitor 0.1mV/ Pulse
Position Deviation Monitor 1mV/ Pulse
Position Deviation Monitor 10mV/ Pulse
Position Deviation Monitor 20mV/ Pulse
Position Deviation Monitor 50mV/Pulse
Position Command Pulse Input Frequency Monitor 2mV/kPulse/
Position Command Pulse Input Frequency Monitor 10mV/kPulse/
Load Torque Monitor (Estimated Value) 2V/ rated torque (thrust)

Select this when polarity is to be changed.


Parameter GroupA Page12
MONPOL: Analog Monitor, Output Polarity
Selected value
00:_MON1+_MON2+
01:_MON1-_MON2+
02:_MON1+_MON203:_MON1-_MON204:_MON1ABS_MON2+
05:_MON1ABS_MON206:_MON1+_MON2ABS
07:_MON1-_MON2ABS
08:_MON1ABS_MON2ABS

Contents
MON1 Positive voltage output in forward rotation; output pos and neg voltage.
MON2Positive voltage output in forward rotation; output pos and neg voltage.
MON1Negative voltage output in forward rotation; output pos and neg voltage.
MON2Positive voltage output in forward rotation; output pos and neg voltage.
MON1Positive voltage output in forward rotation; output pos and neg voltage.
MON2Negative voltage output in forward rotation; output pos and neg voltage.
MON1Negative voltage output in forward rotation; output pos and neg voltage.
MON2Negative voltage output in forward rotation; output pos and neg voltage.
MON1Positive voltage output together in forward and reverse rotation
MON2Positive voltage output in forward rotation; output pos and neg voltage.
MON1Positive voltage output together in forward and reverse rotation
MON2Negative voltage output in forward rotation; output pos and neg voltage.
MON1Positive voltage output in forward rotation; output pos and neg voltage.
MON2Positive voltage output together in forward and reverse rotation
MON1Negative voltage output in forward rotation; output pos and neg voltage.
MON2Positive voltage output together in forward and reverse rotation
MON1Positive voltage output together in forward and reverse rotation
MON2Positive voltage output together in forward and reverse rotation

7-36

7. Adjustment / Functions

[Description of Monitor]

List of monitors in display

[monitor] 00 to 1E
Page

Name

Contents

Unit

00

Servo Amplifier Status

Displays the statuses of main circuit power being supplied, operation ready and
servo ON.

---

01

Warning status 1

Displays warning status.

---

02

Warning status 2

Displays warning status.

---

Displays generic input terminal status.

---

03
04

General Purpose Input CONT4 to


CONT1 Monitor
General Purpose Output OUT5 to
OUT1 Monitor

Displays generic output terminal status.

---

05

Velocity Monitor

Displays motor rotation velocity.

min-1

06

Velocity Command Monitor

Displays velocity command value.

min-1

07

Torque Monitor

Displays motor output torque.

08

Torque Command Monitor

Displays torque command value.

09

Position Deviation Monitor

Displays position deviation values.

Pulse

0A

Actual Position Monitor

0C

Command Position Monitor

Displays current position compared with original position when the control
power is turned ON.
This is a free run counter. Therefore, when current position exceeds the
displayed range, the display is maximum value of reversed polarity.

Pulse

0D
0E

Analog Velocity Command/Analog


Torque Command Input Voltage
Position Command Pulse Input
Frequency Monitor

%
%

Displays command voltage being input.

mV

Displays command pulse frequency being input.

k Pulse/s

10

Absolute Encoder PS Data (High)

Displays absolute encoder position data PS.

x2^32 P

11

Absolute Encoder PS Data (Low)

Displays absolute encoder position data PS.

Pulse

13

Motor Operating Rate Monitor

14

Predicted Motor Operating Rate


Monitor

15
16

Displays exact values, however, it may take several hours for the value to
become stable depending on the operation pattern.
Displays estimated value of servo motor usage ratio, which is estimated from
a short period of operation. In an application where the same operation
pattern repeats in a short period of time, the usage ratio can be confirmed
fast.
Values can be confirmed when gain switch over and auto-tuning functions
are used.

%
1/S

Values can be confirmed when gain switch over function is used.

ms

Values can be confirmed when gain switch over and auto-tuning function are
used.

ms

-----

1A

Load Inertia (Mass) Ratio Monitor


Position Loop Proportional Gain Monitor
Position Loop Integral Time
Constant Monitor
Velocity Loop Proportional Gain Monitor
Velocity Loop Integral Time
Constant Monitor
Torque Command Filter Monitor

1B

Incremental Encoder Signal Monitor

Incremental signal of CN2 is displayed.

1C

Load Torque Monitor (Estimate Value)

1E

Servo Amplifier Operation Time

Load torque is displayed.


Counted while control power supply is ON. The time is displayed value2
hours.

17
18
19

Hz

Hz

%
2 hour

*Monitor item of bit code indication please refer to a list shown below.

Monitor item of bit code indication

Page

Name

Bit code indication


4
3

During
Torque
Limiting

Overload
Warning

---

---

01

Warning status 1

Following
Warning

---

During
Velocity
Limiting

02

Warning status 2

---

Absolute
encoder
battery
warning

---

---

Negative
Over-Travel

Positive
Over-Travel

---

---

---

---

---

---

CONT4

CONT3

CONT2

CONT1

---

---

---

OUT5

OUT4

OUT3

OUT2

OUT1

---

Servo motor
Encoder
Phase C

Servo motor
Encoder
Phase B

Servo motor
Encoder
Phase A

03
04
1B

General Purpose Input


CONT4 to CONT1 Monitor
General Purpose Output
OUT5 to OUT1 Monitor
Incremental Encoder Signal
Monitor

---

---

---

7-37

---

7. Adjustment / Functions

[Description of Trace Operation]

Description of Trace Operation


Display various signals and inside states of Servo Amplifier by an analog signal (four points at the maximum)
and a digital signal (four points at the maximum) and can save it. Optional signal name please refer to
follows.

Analog signal select contents

VMON: Velocity Monitor


VCMON: Velocity command Monitor
TMON: Torque Monitor

Data type
Data length
2Byte
2Byte
2Byte

TCMON: Torque command Monitor

2Byte

PMON: Position Deviation Monitor

4Byte

APMON: Actual Position Monitor (Motor Encoder)

4Byte

CPMON: Command Position Monitor

4Byte

Signal name

FMON: Position Command Pulse Monitor


(Position Command Pulse Input Frequency)
PS-H: Absolute Encoder PS (High)
PS-L: Absolute Encoder PS (Low)
OPRT: Motor Operating Rate Monitor
JRAT_MON: Control Loop Parameter_Load Inertia
Moment Ratio Monitor
TLMON_EST: Load Torque (Estimated Value)
PMON_S: Position Deviation Monitor (2Byte)

Data range

Unit

-32768 32767
-32768 32767
-32768 32767

min-1
min-1
%

-32768 32767
-2147483648
2147483647
-2147483648
2147483647
-2147483648
2147483647

2Byte

-32768 32767

Pulse

4Byte
4Byte
2Byte

0 4294967295
0 4294967295
0 65535

x2^32 P
Pulse
%

2Byte

0 65535

2Byte
2Byte

-32768 32767
-32768 32767

%
Pulse

Pulse
Pulse
Pulse

Digital signal select contents


Signal name

Explanation of signal

CONT1: General Purpose Input 1


CONT2: General Purpose Input 2
CONT3: General Purpose Input 3
CONT4: General Purpose Input 4
OUT1: General Purpose Output 1
OUT2: General Purpose Output 2
OUT3: General Purpose Output 3
OUT4: General Purpose Output 4
OUT5: General Purpose Output 5
INP: In-Positioning
NEAR: In-Position Near
VCMP: Speed Matching
TLC: Torque Limiting Operation
VLC: Velocity Limiting Operation
S-ON: Motor Excitation
S-RDY: Servo Ready Complete
CMD-ACK: Command Can be Accepted
PCON-ACK: During Velocity Loop Proportional Control
EGR-ACK: During Electric Gear Switching
WNG-OFW: Following Warning
WNG-OLW: Over Load Warning
ALMAlarm State

Indicates input signal state of general purpose input


(CONT1-4) terminal.
High: Input photo coupler ON
Low: Input photo coupler OFF
Indicates the state of general purpose output (OUT1-5)
terminal. (note 1)
High: Output transistor OFF
Low: Output transistor ON
High during positioning complete state.
High during near range state.
High during velocity conformity state.
High during torque limit operation.
High during velocity limit operation.
High during motor excitation.
High during operation ready complete.
High during command receive permit state.
High during velocity loop proportional control switching state.
High during electric gear switching state.
High during excessive deviation warning.
High during over load warning.
High during alarm state.

Note 1: Logic is reverse to the monitor display (monitor display page 04 of R-Setup)
SET-UP
State of output transistor
Output transistor OFF
Output transistor ON

Trace Operation digital data


OUT*: General Purpose Output*
High
Low

7-38

Monitor Display page 04 (OUT5-1)


OUT*: General Purpose Output*
0
1

Chapters 8

[Maintenance]
Corrective Actions for Problems During Operation 8-1
Alarm List 8-3
Warning List 8-4
Trouble shooting when Alarm Occurs 8-5
Corrective Actions for Problems During Operation 8-19
DC Motor Brush Maintenance 8-19
Parts Overhaul 8-22

8. Maintenance

[Corrective Actions for Problems During Operation]

Corrective Actions for Problems During Operation


When troubles occur without any alarm displayed, check and take corrective actions for them referring to the
description below. When alarm rings, take corrective measures referring to Trouble Shooting When Alarm
Rings.
ENSURE THAT ALL POWER IS DISCONNECTED IN THE SERVO AMPLIFIER BEFORE
CONDUCTING ANY CORRECTIVE ACTIONS.

No

Problems
Red "CHARGE"
LED does not
turn on even if
main power
supply is ON.

Investigation

Check the voltage at the power


input terminal.

Check if command is entered.

SON LED turns on


(Servo ON
status), but motor
does not rotate.

Rotation ripples
(speed fluctuations)
are large at lower
speed than
command velocity.

Servo motor
rotates only
once, and stops.

Assumed causes and corrective


actions
If voltage is low, check the power
supply.
Improve wiring and clamping of
screws.
Internal power circuit of servo
amplifier is defective.
| Replace the servo amplifier.
Reenter the previous command.

Check if the Servo motor shaft is


not servo-locked (is free)

Check the connection between the


power line and the motor.

Check if torque limit is input.

Because torque limit has been


input, motor cannot rotate more
than load torque.

Enter deviation clear to check if


process is continued.

Stop the input of deviation clear.

Check if proportional control is


entered.

Stop the input of proportional


control.

Check if torque limit is input.

Check if the encoder


resolution settings are
correct.

8-1

Stop the input of torque limit.


The motor power line is not
connected.
Change the settings and turn ON
the power again.

8. Maintenance
No

Problems

[Corrective Actions for Problems During Operation]


Investigation

Check the motor power line.

The servo motor


runs recklessly.

Motor is
vibrating with
frequency above
200 Hz.

Excessive over
shoot/ under shoot
occurs during
starting / stopping.

Abnormal sound
occurs

Check the wiring of encoder


cable.

Assumed causes and corrective actions


Phase order of motor power line
does not match.
Wiring of A phase and B phase of
the encoder is incorrect.

Reduce the loop gain speed.


Set the torque command low-pass
filter and torque command notch
filter.
Adjust the servo tuning response.
Reduce the loop gain speed.
Increase the integral time constant.
Simplify the acceleration and
declaration command. Use position
command low-pass filter.

Check that there is no defect in


mechanical
installation.

Observe by operating one motor.


Pay attention while coupling and
confirm that there is no unbalance.

Check whether abnormal


sound is random or
periodic while operating at low
speed.

Confirm that the twisted pair and


shield processing of encoder signal
line are correct.
Confirm that the wiring for encoder
line and power line are installed in
the same port.
Confirm that the power supply
voltage is sufficient.

8-2

8. Maintenance

[Alarm List]

Alarm List

Abnormality in
power source

Abnormality
related to load

Abnormality related to
drive

Display

Alarm code Note 3)


3 bits output DA compatible code
Bit7 Bit6 Bit5 ALM4 ALM2 ALM1

21H
22H

Current Detection Error 1

24H

Current Detection Error 2

41H
0

Overload 1

External Error

61H
1

Control
voltage
Note 1)

Power

Supply

Absolute Encoder Signal


Disconnect
Communication Error Between
Encoder and Amplifier

82H
84H

85H

Encoder Initial Process Error


0

Motor Free

Motor Free

Motor Free

Servo
Brake

Overheating detection of External


regeneration resistor

Motor Free

DC Excess voltage of main circuit

Motor Free

Control power supply low voltage

Motor Free

Motor Free

Motor Free

Motor Free

Motor Free

Motor Free

Motor Free

Motor Free

Motor Free

Under

Encoder Pulse Error 1


(A-phase, B-phase, Z-phase)

Excessive effective torque

Over voltage

91H

Encoder Command Error

92H

Encoder FORM Error

93H

Encoder SYNC Error

94H

Encoder CRC Error

Detection
Alarm
Motor
Clear
Operations Note 2)
Motor Free

55H

Over current of drive module


Abnormality in drive power source
Overheating of drive module
Abnormality of electric current
detection value
Abnormality of Electric current
detection circuit
Abnormality in communication with
Electric current detection circuit

Current Detection Error 0

23H

71H

Alarm contents

Power Module Error (Over current)

81H
Abnormality related to encoder wiring

Alarm title

Incremental encoder (A, B, Z) signal


line break
Power supply break
Absolute Encoder (PS) signal line
break
Encoder serial signal time out
Failed to read CS data of incremental
encoder
Abnormality in initial process of
absolute encoder
Cable break
Mismatch of transmission command
and reception command
Start, Stop bit Abnormality
Insufficient data length
Data cannot be received during the
prescribed time after the command is
sent.
CRC generated from the received data
and sent CRC does not match

Note 1:When the control panel voltage drops below +5V due to suspension of control power, the alarm cannot be cleared without turning
OFF the control power, even if having been restored with only a little drop from +5V resulting in detection of control power supply error.
Turn OFF the control power to reset the alarm.

Note 2: V symbolizes Can be reset. Blank symbolize Can not be reset


Note 3: Alarm code of 3 bits to display to alarm indication LED is not compatible with DA series servo amplifier. Setting of an alarm code
compatible with DA please refer to "5-21" pages. In addition, an alarm code of the DA series is different from the T series in the following
points partly.
Alarm code
Abnormality in power source
(Display: 6* or 7*)
Abnormality related to encoder wiring
(Display: 8* or 9*)
Abnormality in encoder main body
(Display: A* or B*)
Control system abnormality
(Display: C*)

Alarm code of T series

Alarm code of DA series

Bit7

Bit6

Bit5

ALM4

ALM2

ALM1

8-3

8. Maintenance

Abnormality
in encoder main body

Display

[Alarm List / Warning List]

Alarm code Note 4)


3 bits output DA compatible code
Bit7 Bit6 Bit5

ALM4

ALM2

Control system abnormality

Alarm contents

ALM1

x Battery low voltage

A2H

Absolute Encoder Battery Error

A3H
A9H
B2H

x Motor built-in Encoder Overheating


Encoder failure
x Position data incorrect
x Detection of incorrect multiple rotations
coefficient
x Detection of incorrect 1 rotation
coefficient
x Exceeds the permitted speed of motor
Over-allowable Speed of Absolute
rotation speed when the power is turned
Encoder at Turning ON
ON
x Access error of Encoder internal
Encoder Memory Error
EEPROM
x Motor rotation speed is 120 % more
Over speed
than the highest speed limit
x Torque command and acceleration
Speed Control Error
direction are not matching.
x Motor power disconnection (Note 2)
Speed Feedback Error
x Tachogenerator line brake
Following Error
x Position error exceeds setup value
(Excessive Position Deviation)
Faulty Position Command
x Frequency of entered position
Pulse Frequency 1
command pulse is excessive
Faulty Position Command
x Position command frequency after
Pulse Frequency 2
electronic gear is high.
Test Run Close Note 1)
x Detection in Test mode end status
x Abnormality of amplifier with built-in
EEPROM Error
EEPROM
x Error in check sum of EEPROM
EEPROM Check Sum Error
(entire area)

B3H
1

B4H
B5H
B6H
C1H
0

C2H

C3H
D1H

D2H

D3H
DFH
E1H

Control system/Memory system


abnormality

Alarm name

E2H

Encoder Overheat
Failure of Encoder
Encoder Error 2
Absolute Encoder Multi-Turn
Counter Error
Absolute Encoder Single-Turn
Counter Error

Detection
Motor
Operations

Alarm
clear

Motor Free Note 3)


Motor Free Note 3)
Motor Free Note 3)
Motor Free Note 3)
Motor Free Note 3)
Motor Free Note 3)
Motor Free Note 3)
Motor Free Note 3)
Motor Free

Motor Free

Motor Free

Motor Free

Servo
Brake
Servo
Brake
Motor Free

V
V
V

Motor Free

Motor Free

E3H

Internal RAM Error

x Access error in CPU built in RAM

Motor Free

E4H

Process Error between CPU and


ASIC

xAccess abnormality in CPU ~ ASIC

Motor Free

Motor Free

Motor Free

E5H

Parameter Error 1

E6H

Parameter Error 2

F1H

Task Process Error

F2H

Initial Process Time-Out

xDetection when non-corresponding or


undefined amplifier, motor, encoder
code are specified.
x Error in combining motor, encoder,
and/or amplifier code set from
system parameter
x Error in interruption process of CPU
xDetection when initial process does
not end within initial process time

Motor Free

Motor Free

Note 1: Alarm that rings in Test mode end status is not recorded in the alarm history.
Note 2: When there is a rapid motor slow down simultaneous with servo ON, there is a possibility that a break in the
motors power line cannot be detected.
Note 3: Due to abnormality in encoder main body, encoder clear may sometimes be needed.
Note 4: Alarm code of 3 bits to display to alarm indication LED is not compatible with DA series servo amplifier. Setting of an alarm code
compatible with DA please refer to "5-21" pages. In addition, an alarm code of the DA series is different from the T series as
shown in the table of Alarm code on 8-3 page.

Warning List
Warning Title
Load system
External input
system
Encoder system

Overload Warning
Forward over travel
Reverse over travel
Absolute encoder battery warning
Restricting torque command

Control system

Restricting speed command


Excessive position deviation

Warning Contents
x
x
x
x
x

When the effective torque exceeds the set torque


While entering forward over travel
While entering reverse over travel
Battery voltage is below 3.0 V
While restricting the torque command by torque
restriction value
x While restricting the speed command by speed value.
x When position deviation warning setup value is
outside the proscribed limits

8-4

8. Maintenance

[Trouble Shooting When Alarm Occurs]

Trouble shooting when Alarm Occurs


Alarm code 21H (Power Module Error / Over current)
Cause

Status at the time of alarm


1

Issued when control power is turned ON.

(V)

Issued at servo input.

Issued while starting and stopping the motor.

(V)

(V)

(V)

Issued after extended operating time.

(V)

(V)

(V)

Corrective actions
Cause

Investigation and corrective actions

MA/MB-phase of amplifier is short circuited due to


1

the

wiring

in

amplifier

and

motor.

Check the wiring between the amplifier and motor, and

Also,

confirm that there is no error. If some error is detected,

U/V/W-phases are grounded in the earth.


2
3

modify or change the wiring.

Short circuit or fault in MA/MB-phases on servo


motor side.
Defect in control print panel
Defect in power device

Replace the servo motor.


Replace the servo amplifier.

Alarm code 22H (Current Detection Error 0)


Cause

Status during alarm

(V)

(V)

Issued when the control power is turned ON.


Issued after the power is turned ON.

Corrective actions
Cause
1

Investigation and corrective actions

Defect in control print panel

Replace the servo amp.

Defect in power device

Confirm that the proper codes (per the specified

Servo amplifier and motor are not

Motor Codes) have been used for the servo motor; if

combined properly

not, replace the servo motor.

Note) V means the cause number with high possibility.


(V) means the cause number with middle possibility.

Alarm code 23H (Current Detection Error 1)


Alarm code 24H (Current Detection Error 2)
Cause

Status during alarm

1
Issued when the control power is turned ON.
Issued during operation.

V
(V)

Corrective actions
Cause
1

Investigation and corrective actions

Defect in internal circuit of servo amplifier.

Replace the servo amplifier.


Confirm proper grounding of the amplifier.

Malfunction due to noise

Add

ferrite

against noise.

8-5

core

or

similar

countermeasures

8. Maintenance

[Trouble Shooting When Alarm Occurs]

Alarm code 41H (Overload 1)


Cause

Status during alarm

Issued when power supply control is turned ON.

Issued at input of servo ON.

After command input, issued without rotating the

After command input, brief motor rotation

motor.

V
V

V
V

(V)

Corrective actions
Cause
1
2

Defect in servo amplifier control panel or


power element peripheral
Defect in encoder circuit of servomotor

Investigation and corrective actions


Replace the servo amplifier.
Replace the servo motor.
Monitor the load status using motor usage ratio monitor
(OPRT), and check if effective torque exceeds the rated value.

Effective torque exceeds the rated


torque.

Or, calculate the motor effective torque from load conditions and
operation conditions.
If

the

effective

torque

is

excessive,

check

the

operating or loading, or replace the capacity of the large


motor.
4

Defect in motor-amplifier combination


Holding brake of servo motor does not
release.
Wiring of U/V/W phase between servo
amplifier and motor do not match.

Check if the motor in use matches with the recommended


type, and replace if it is improper.
Check that the wiring and voltage of the holding brake
are acceptable; if not, repair.
l If the above are OK, replace the servomotor.
Check the wiring conditions and restore if improper.

One or all connections of U/V/W -phase


7

wiring of servo amplifier / motor is

Check the wiring conditions and restore if improper.

disconnected
8
9

Machines collided.
Encoder pulse number setting does not
match with the motor.

Check the operating conditions and limit switch.


Match the encoder pulse number with the motor.

During the alarm caused by conditions in #3 (above), if OFFON of power supply control is repeated,
there is a risk of burning out the servo motor.
Wait for longer than 30 min. for cooling purposes after power shut OFF, and resume operations.
Refer to Material-19 for details of Over Load Characteristics.

Note) V means the cause number with high possibility.


(V) means the cause number with middle possibility.

8-6

8. Maintenance

[Trouble Shooting When Alarm Occurs]

Alarm code 55H (External Error)


When

external regenerative resistor and output terminal of upper device are not connected
Cause

Status during alarm


Issued when power supply control is turned ON.

(V)

Corrective actions
Cause
1
2

Investigation and corrective actions

Validity condition for external trip function is


set to Valid.
Defect in control panel of servo amplifier.

When

When not used, set 00_Always_Disable at Group9 40.


Replace the servo amplifier.

external regenerative resistor is not connected


Cause

Status during alarm


1
Issued when power supply control is turned ON.

Issued after operation.

3
(V)

(V)

Corrective actions
Cause
1

Investigation and corrective actions

Improper wiring of external regenerative


resistance.

Check wiring and replace if necessary.


Check the operating conditions.

External regeneration resistor is operating.

Increase the capacity of the external regeneration


resistor.

Defect in control panel of servo amplifier.

Replace the servo amplifier.

When output terminal of upper level device is connected:


Eliminate the alarm trigger of the upper level device.
Note) V means the cause number with high possibility.
(V) means the cause number with middle possibility.

8-7

8. Maintenance
Alarm code 61H

[Trouble Shooting When Alarm Occurs]


(Over voltage)
Cause

Status during alarm


1
Issued when power supply control is turned ON.

Issued when power supply of main circuit is

turned ON.
Issued at the time of motor start/stop.

V
(V)

Corrective actions
Cause
1
2
3

Investigation and corrective actions

Defect in control panel of servo amplifier.

Replace the servo amplifier.

The power supply voltage of main circuit

Reduce the power supply voltage to within the

exceeds the rated value.

specified range.

Excessive load inertia.

Reduce the load inertia to within the specified range.

Alarm code 71H (Control Power Supply Under voltage)


Cause

Status during alarm


1

Issued at the time of power on.

(V)

Issued during operation.

(V)

3
V

Corrective actions
1
2
3

Cause
Defect in internal circuit of the servo
amplifier.
Power supply voltage is within the
specified range.
Input voltage is fluctuating or stopped.

Investigation and corrective actions


Replace the servo amplifier.
Confirm that the power supply is set within the
specified range.
Confirm that the power supply is neither stopped nor
reduced.

8-8

8. Maintenance

[Trouble Shooting When Alarm Occurs]

Alarm code 81H (Encoder Pulse Error 1 /A-phase, B-phase, Z-phase)


Alarm code 82H (Absolute Encoder Signal Disconnect)
Alarm code 84H (Communication Error Between Encoder and Amplifier)
Cause

Status during alarm


Issued when power supply control is turned ON.

Issued after servo is turned ON.


Issued during operation.

(V)

Corrective actions
Cause

Investigation and corrective actions

For encoder wiring:


Improper wiring
1

Check wiring and repair any abnormality.

Connector is removed

Confirm that the encoder power supply voltage of

Loose connection

the motor is above 4.75 V; increase it if below 4.75

Encoder cable is too long

V.

Encoder cable is too thin


2
3

Wrong amplifier encoder type is selected.

Select the correct encoder type.

Motor encoder that does not match with

Replace with servo motor equipped with proper

amplifier encoder type is attached.

encoder.

Defect in servo amplifier control circuit

Defect in servo motor encoder

Replace the servo amplifier.


Replace the servo motor.

Alarm code 85H (Encoder Initial Process Error)


Cause

Status during alarm


Issued when power supply control is turned ON.

(V)

Corrective actions

Cause
For encoder wiring:
Improper wiring
Connector is removed
Loose connection
Encoder cable is too long
Encoder cable is too thin

Investigation and corrective actions


Check wiring and repair any abnormality.
Confirm that the encoder power supply voltage of
the motor is above 4.75 V; increase it if below
4.75 V.

Wrong amplifier encoder type is selected,


2

or wrong setting of Group C of parameter

Select the correct encoder type.

page 00
3

Defect in servo

Defect in servo motor encoder

Replace the servo motor.

Initial position data could not be set, as the

Restore power under the condition of the motor is

number of rotations of the motor is more

suspended. (Apply only to the time PA 035C sensor

than 300 min

-1

amplifier

control circuit

Replace the servo amplifier.

during power supply.

is in operation.)

Note) V means the cause number with high possibility.


(V) means the cause number with middle possibility.

8-9

8. Maintenance
Alarm
Alarm
Alarm
Alarm

code
code
code
code

91H
92H
93H
94H

[Trouble Shooting When Alarm Occurs]


(Encoder
(Encoder
(Encoder
(Encoder

Command Error)
FORM Error)
SYNC Error)
CRC Error)

When abnormalities are detected in the internal part of the absolute position detector for
the start-stop synchronization system.
Status during alarm
Issued when control power supply is turned ON.

Cause
1

(V)

Corrective actions
Cause
1

Defect in encoder

Malfunction due to noise

Abnormality in encoder wiring.

Investigation and corrective actions


Replace the servo motor.
Confirm proper grounding of the amplifier.
Check the shielding of the encoder cable.
Add ferrite core or similar countermeasures
against noise.
Check wiring between the encoder and amplifier.

Alarm code A2H (Absolute Encoder Battery Error)


Cause

Status during alarm


Issued when control power is turned ON.

Issued during operation.

Corrective actions
Cause

Loose connection of battery cable.

Low battery voltage

Investigation and corrective actions


Confirm the battery connection in the
ON/OFF switch of the amplifier.
Check the battery voltage.

Encoder clearing and alarm resetting methods vary depending on the encoder in use.
Refer to page 24 Materials; Encoder clear / Alarm reset method.

Note) V means the cause number with high possibility.


(V) means the cause number with middle possibility.

8-10

front

8. Maintenance

[Trouble Shooting When Alarm Occurs]

Alarm code A3H (Encoder Overheat)


When abnormalities are detected in the internal part of the absolute position detector for the start-stop synchronization
system.
Cause

Status during alarm


1

Issued when control power supply is turned ON.

(V)

Issued while stopping the motor.

(V)

Issued during motor operations.

Corrective actions
Cause
1
2
3

Investigation and corrective actions


Turn ON the power supplies again; if not restored,

Defect in internal circuit of encoder

replace the motor.

Motor is not generating heat, but encoder


ambient temperature is high.
Motor is overheated.

Confirm that the cooling method keeps the encoder


0

ambient temperature below 80 C.


Confirm the cooling procedure of the servo motor.

Encoder clearing and alarm resetting methods vary depending on the encoder in use.
Refer to page 24 Materials; Encoder clear / Alarm reset method.

Alarm code A9H (Failure of Encoder)


When abnormalities are detected in the internal part of the absolute position detector for the start-stop synchronization
system.
Cause

Status during alarm


Issued when power supply is turned ON.
Issued during motor operations.

(V)

Corrective actions
Cause
1

Defect in internal circuit of encoder

Investigation and corrective actions


Turn ON the power supplies again; if not restored,
replace the motor.
Confirm proper grounding of the amplifier.

Malfunction due to noise

Check the shielding of the encoder cable.


Add

ferrite

core

or

against noise.

Encoder clearing and alarm resetting methods vary depending on the encoder in use.
Refer to page 24 Materials; Encoder clear / Alarm reset method.

Note) V means the cause number with high possibility.


(V) means the cause number with middle possibility.

8-11

similar

countermeasures

8. Maintenance

[Trouble Shooting When Alarm Occurs]

Alarm code B3H (Absolute Encoder Multi-Turn Counter Error)


Alarm code B4H (Absolute Encoder Single-Turn Counter Error)
Alarm code B6H (Encoder Memory Error)
When abnormalities are detected in the internal part of the absolute position detector for the start-stop synchronization
system.
Cause

Status during alarm

1
Issued when control power supply is turned ON.

Issued while operation.

(V)

Corrective actions
Cause
1

Investigation and corrective actions


Turn ON the power supplies again; if not restored,

Defect in internal circuit of encoder

replace the motor.

Confirm proper grounding of the amplifier.


Check the shielding of the encoder cable.

Malfunction due to noise

Add

ferrite

core

or

similar

countermeasures

against noise.

Encoder clearing and alarm resetting methods vary depending on the encoder in use.
Refer to page 24 Materials; Encoder clear / Alarm reset method.

Alarm code B5H (Over-allowable Speed of Absolute Encoder at Turning ON)


When abnormalities are detected in the internal part of the absolute position detector for the start-stop synchronization
system.
Cause

Status during alarm


1

Issued when power supply is turned ON.

Issued while stopping the motor.

Issued while rotating the motor.

(V)

3
(V)
V

Corrective actions
Cause
1

Investigation and corrective actions


Turn ON the power supplies again; if not restored,

Defect in internal circuit of encoder

replace the motor.


Confirm proper grounding of the amplifier.

Check the shielding of the encoder cable.

Malfunction due to noise

Add

ferrite

core

or

similar

countermeasures

operation

pattern

and

against noise.
3

Number of motor rotations exceeds the

Check

permitted speed.

maximum number of rotations.

the

Encoder clearing and alarm resetting methods vary depending on the encoder in use.
Refer to page 24 Materials; Encoder clear / Alarm reset method.

Note) V means the cause number with high possibility.


(V) means the cause number with middle possibility.

8-12

reduce

the

8. Maintenance

[Trouble Shooting When Alarm Occurs]

Alarm code C1H (Overspend)


Cause

Status during alarm


1

(V)

(V)

Issued when control power supply is turned ON.


Issued if command is entered after Servo ON
Issued when the motor is started.
Issued other than operating and starting the motor

An alarm occurred after servo on

Corrective actions
Cause

Investigation and corrective actions

Defect in control panel of servo amplifier.

Replace the servo amplifier.

Defect in the encoder of servo motor

Replace the servo motor.


Monitor speed with the analog monitor.
lAdjust

the

servo

parameters

if

overshoot

Excessive overshoot while starting.

l Simplify the acceleration and declaration command


pattern.
l Reduce the load inertia.

Wiring of U/V/W -phase between servo


amplifier and motor do not match.

is

excessive.

Check the wiring and repair any irregularities.

Note) V means the cause number with high possibility.


(V) means the cause number with middle possibility.

8-13

8. Maintenance

[Trouble Shooting When Alarm Occurs]

Alarm code C2H (Speed Control Error)


Cause

Status during alarm


1

Issued when control power supply is turned ON.

5
V

Issued while due to input of Servo ON

Issued if command is entered.

V
V

Issued while starting and stopping the motor.

Corrective actions
Cause
1
2
3

Investigation and corrective actions

Wiring of MA/MB -phase between servo


amplifier and motor do not match.
The wiring of A, B phase of INC-E and
ABS-EI encoder connection is incorrect.

Check the wiring and repair any irregularities.


Check the wiring and repair any irregularities.
Adjust the servo parameters so that servo motor

The motor is vibrating (oscillating).

will not vibrate (oscillate).


Monitor speed with the analog monitor.
Adjust the servo parameters to reduce overshoot

Excessive overshoot and undershoot.

and undershoot.
Increase acceleration and declaration command
time. Mask the alarm.

Abnormality in servo amplifier control

Replace the servo amplifier.

circuit

For the speed control error alarm, an alarm may occur while starting and stopping when load inertia is excessive. For this
reason, in the gravitational axis applications, "Do not detect" is selected as the standard setting.
If its detection is needed, consult our representatives.

Alarm code C3H (Speed Feedback Error)


Cause

Status during alarm


Issued when command is entered.
An alarm occurred after servo on

(V)

4
V

Corrective actions
Cause

Investigation and corrective actions


Confirm that the power line is properly connected.

Motor is not rotating.

Defect in internal circuit of servo amplifier.

The motor is vibrating (oscillating).

Replace the servo motor.


Adjust the servo parameter so that servo motor will
not vibrate (oscillate).

Disconnection between the Servo amplifier


and the motor.

Replace the servo amplifier.

Check the connection and correct the wiring.

Note) V means the cause number with high possibility.


(V) means the cause number with middle possibility.

8-14

8. Maintenance

[Trouble Shooting When Alarm Occurs]

Alarm code D1H (Following Error / Excessive Position Deviation)


Cause

Status during alarm

10

Issued when control power supply is

11

12

turned ON.
Issued when servo ON is stopped.

Issued immediately after entering the


command.
Issued during starting or stopping at high
speed.

(V)

Issued during the operations by lengthy


command.

V
V

(V)

(V)

(V)

(V)

(V)

Corrective actions
Cause

Investigation and corrective actions

Position command frequency is high or acceleration

Correct the position command of the controller

and declaration time is short.

Correct the load condition or increase the

Excessive initial load or low motor capacity.

motor capacity
Check the wiring and repair any abnormalities.

Holding brake is not released.

If specified voltage is applied, replace the


servo motor.

Motor is mechanically locked or machine is colliding.

Check the machinery system.

One or all phases of U/V/W -phase of the servo

Check and repair the wiring connections.

amplifier and motor has disconnected.


Motor is being rotated by an external force

Check the load, and/or increase the motor

(Gravity, etc.) during stopping

capacity.

(positioning completion).
Valid

current

limit

command

is

entered

by

the

Increase the current limit value or disable the

controller, and the current limit setting is reduced.

current limit.

Number of encoder pulses does not match with the

Match the number of motor encoder pulses.

motor.
8

Settings of servo parameters (Position loop gain, etc.)

Check the servo parameter settings (Raise the

are not appropriate.

position loop gain, etc.)

Excessive deviation setting value is reduced.

Set a greater value for excessive deviation.

10

Defect in control panel of servo amplifier.

Replace the servo amplifier.

11

Servo motor encoder is defective.

Replace the servo motor.

12

Power supply voltage is low.

Check the power supply voltage.

Alarm code D2H (Faulty Position Command Pulse Frequency 1)


Cause

Status during alarm

1
Issued after entering position command pulse.

Corrective actions
Cause
1

Investigation and corrective actions

Command for the digital filter setting of the

Decrease the frequency of the command pulse.

command pulse input is entered

Increase the frequency of the digital filter.

Note) V means the cause number with high possibility.


(V) means the cause number with middle possibility.

8-15

8. Maintenance

[Trouble Shooting When Alarm Occurs]

Alarm code D3H (Faulty Position Command Pulse Frequency 2)


Cause

Status during alarm


Issued after entering position command pulse.

Corrective actions
Cause
1
2

Investigation and corrective actions

Frequency of command pulse input is

Reduce the frequency of command pulse input.

excessive.
Setting value of electronic gear is

Decrease the electronic gear setting value.

excessive.

Alarm code DFH (Test Run Close)


Cause

Status during alarm

1
Occurred after execution of test mode.

Corrective actions
Cause

Investigation and corrective actions


Clear the alarm and restore operation. (After

Normal operation.

completion of test mode, to confirm any deviation


in the controller).

Alarm code E1H (EEPROM Error)


Cause

Status during alarm


Issued when control power supply is turned ON.
Issued during display key operation or when the

(V)
V

setup software is operated

Corrective actions
Cause

Investigation and corrective actions

Correct value not read by CPU by


1

nonvolatile memory of built-in servo

Replace the servo amplifier.

amplifier.
2

Defect in the servo amplifier control panel

Replace the servo amplifier.

Note) V means the cause number with high possibility.


(V) means the cause number with middle possibility.

8-16

8. Maintenance

[Trouble Shooting When Alarm Occurs]

Alarm code E2H (EEPROM Check Sum Error)


Cause

Status during alarm


Issued when control power supply is turned ON.

(V)

Corrective actions
Cause

Investigation and corrective actions

Correct value not read by CPU by


1

Replace the servo amplifier.

nonvolatile memory of built-in servo


amplifier

Change the optional parameters, turn ON the


2

Failed to write into the nonvolatile memory

power supply again, and confirm that alarm has

during last power supply cutoff.

cleared.
l If alarm is not cleared, replace the servo amplifier.

Alarm code E3H (Internal RAM Error)


Alarm code E4H (Process Error between CPU and ASIC)
Cause

Status during alarm

1
Issued when control power supply is turned ON.

Corrective actions
Cause
1

Investigation and corrective actions

Defect in the servo amplifier control panel

Replace the servo amplifier.

Alarm code E5H (Parameter Error 1)


Cause

Status during alarm

Issued when control power supply is turned ON.

Issued after changing any of system parameters.

Corrective actions
Cause

Investigation and corrective actions


Confirm the model number of the servo amplifier.

Selected value is outside the specified


range for a system parameter.

Confirm selected values of system parameters and


modify if necessary.
lTurn ON the power again and confirm that alarm
is cleared.

Defect in servo amplifier

Replace the servo amplifier.

Note) V means the cause number with high possibility.


(V) means the cause number with middle possibility.

8-17

8. Maintenance

[Trouble Shooting When Alarm Occurs]

Alarm code E6H (Parameter Error 2)


Cause

Status during alarm

Issued when control power supply is turned ON.

Issued after changing any of system parameters.

Corrective actions
Cause

Investigation and corrective actions

Selected values of system parameters and


1

actual hardware do not match


Improper assembly of system parameter
settings.

Confirm the model number of servo amplifier.


Confirm selected values of system parameters and
correct if necessary.
lTurn ON the power again and confirm that alarm
is cleared.

Defect in servo amplifier

Replace the servo amplifier.

Alarm code F1H (Task Process Error)


Cause

Status during alarm

1
Issued while operating.

Corrective actions
Cause
1

Abnormality

in

control

Investigation and corrective actions


circuit

of

servo

amplifier

Replace the servo amplifier

Alarm code F2H (Initial Process Time-Out)


Cause

Status during alarm


Issued when control power supply is turned ON.

Corrective actions
Cause
1

Defect in internal circuit of servo amplifier

Malfunction due to noise

Investigation and corrective actions


Replace the servo amplifier.
Confirm proper grounding of the amplifier.
Add ferrite core or similar countermeasures against
noise.

Note) V means the cause number with high possibility.


(V) means the cause number with middle possibility.

8-18

8. Maintenance

[Corrective Actions for Problems During Operation]


[ DC Motor Brush Maintenance]

Corrective Actions for Problems During Operation


Because the servo amplifier and the servo motor (The brush is excluded) do not use wearing
parts, maintenance is enough by an easy check in daily life.
Upon inspection, refer to the following description.
Inspection
location

Servo
motor

Testing conditions
During
While
operation stopping

Time

Daily

Vibration

Daily

Sound

Periodic

Cleanliness

Yearly

Measure value of
insulation
resistance

Replacement of oil
seal

Three
months

Check of brush
abrasion

Periodic

Cleaning

Yearly

Loose screws

Battery voltage

5000
hours

Servo
amplifier
absolute
encoder
back up
battery
Temperature

Inspection Items

Regularly

On
demand

Measure
temperature

Inspection Methods

Solution if abnormal

Check for excessive


vibration.
Check if there is no
abnormal sound as
compared to normal
sound.

Contact dealer/sales office.

Clean with cloth or air.

Check for dirt and


dust.

Contact the dealer or sales office.

Check for length of a


Exchange of a brush
brush
Check for dust
Clean with air.
accumulated in the

1
accessories.
Check for loose
Fasten the screws properly.
connections
Confirm that battery
voltage is more than
DC3.6V.

Replace the battery.

Ambient temperature
Motor frame temperature

Set the ambient temperature within


the limit.
Check the load condition pattern.

1. While cleaning with air, confirm that there is no oil content and/or moisture in the air.
2. This inspection and replacement period is when water- or oil-proof functions are required.
3. The life expectancy of the battery is approximately 2 years, when its power is OFF throughout the year. For
replacement, a lithium battery (ER3V: 3.6V, 1000mAh) manufactured by Toshiba Consumer Marketing Corp. is
recommended.

DC Motor Brush Maintenance


Before inspecting or replacing brushes, the device must be disconnected from
the mains voltage or power supply unit.
Check the grade of brushes
Brushes should be inspected and cleaned periodically for once every three months to maintain.
Minimum operating length of brushes are shown as the below table. If brushes wear away and became less
than minimum operating length, replace them with new brushes.
Also, if excessive chipping is found on brushes, replace them with new ones, regardless of its length.

Table ; Wear limit of the brushes


Model
Length of new brushes
axbxL (mm)
Motor

T4 type
T5 type
T7 type
T8 type
Tachogenerator T4 type
T5 type
T7 and T8 types

3.8X8X6
3.8X8X6
4.3X10X10
4.3X10X10
3X5X5
3.5X4.5X6.5
3.5X4.5X10

Minimum
operating length (mm)
3
3
5
5
2.5
3
4.5

QTY
4
4
2

Brushes should be inspected individually and be sure to place back them along the limited operating
line and material code that to the exactly as the same location and direction as you removed.

8-19

8. Maintenance

[ DC Motor Brush Maintenance]

Periodic cleaning and motor bushes replacement Procedure


1) Disconnect the motor from the power sources. Remove the end-cap and the brush holder caps. (The
end cap is usually sealed tighten by waterproof adhesive.) Note the brush rump position and spring
location prior to removing the brushes.
2) Lift all of the brushes with springs from brush holder pockets to supply sufficient airflow to clean up
dusts in there completely.
3) Vacuum dusts of brushes by using a vacuum cleaner. (See the example figure as below)
When a cleaner that is blowing type is used, feed compressed air (Pressure 9.8 x 104 Pa or less)
into brush holder pockets and blow out dusts.
However, a vacuum type of cleaner is more recommended since a blowing type disperses dusts of
brushes.
4) Clean up dusts completely as the remaining of dusts of brushes may cause lower insulation or defect.
If still insulation resistance lowers, contact our sales office for further information to overhaul.
5) Replace with new brushes and reinstall the caps. Seal the end cap with waterproof adhesive (Three
bond 1104)
6) Carry out a test run before starting full load operation, in order to fit the surface of new brushes in the
commutator. Otherwise the motor would make a loud sliding noise, or waveform of TG output could
be displayed abnormally.
Run the motor in clockwise direction and counter clockwise direction repeatedly by no-load
operation to fit the face of new brushes to the contour of the commutator, and also check that the
operating is executed without problem at the same time of this running-in period, which has to take
60 minutes or more. (Set revolution RPM from1, 000 to 3,000 min -1)
1) Check if the new brushes are free of oil or water before mounting them on. Never handle the brushes
with hand soiled with oil or put in the place where the brushes may be contaminated with oil.
2) Remove water and oil from the compressed air at all.

Hose
Suction

Dust pipe

Dust collecting bag

Ohsawa Co.
W 301-II type
Air hose
Compressed air at 4kg/

Fig.12 Example of a dust collector. (an inhale type)

8-20

or higher.

8. Maintenance

[ DC Motor Brush Maintenance]

Periodic cleaning of Tachogenerator brushes and replacement procedure.


1) See Chapter 1-5 on the position of the cap of Tachogenerator brushes.

Lift brushes and vacuum dusts in the brush holding pocket as the figure below shown.

For the details on how to clean and replacement brushes, refer to Periodic cleaning and
motor bushes replacement Procedure

Remove the cap

Lift the brush

Vacuum dusts

Note
If you find any failure of this DC motor in runs, contact our sales office or service office, or return it
to us before disassembling. (If it is assembled, it could be impeditive of investigation of the causes)

8-21

8. Maintenance

[Parts Overhaul]

Parts Overhaul
Parts indicated in the following may deteriorate over time. Perform periodic inspection for
preventive maintenance.
No.

Part name

Number of average
replacement years

Electrolysis capacitor

Fuse
3

Lithium battery for absolute encoder [ER3V]

5 Years

Corrective measures / usage conditions


Replacement with new part is necessary.
(Usage condition: Average temp. 40 year-round,
Annual usage period is 4800 hours)

10 Years

Replacement with new part is necessary.

3 Years

Replacement with new part is necessary.

Lithium battery
The standard replacement period recommended by our company is the life expectancy of lithium
battery based on normal usage conditions. However, if there is high frequency of turning the power
ON/OFF, or the motor is not used for a long period, then the life of lithium battery is reduced. If the
battery power is less than 3.6 V during inspection, replace it with new one.
How to replace absolute encoder back-up battery

Turn ON the servo amplifier control power supply.

Prepare the replacement lithium battery. [SANYO model numberAL-00494635-01]

Remove the battery connector.

Take out the used lithium battery and put in the new replacement one (prepared at ).

Attach the connector in the right direction.

If the battery is replaced while the control power is OFF, multiple rotation counter (position data) of the absolute
encoder may be instable. When the amplifier control power is turned ON in this status, an alarm (battery error)
may be issued. For this, execute encoder clear and alarm reset to release the alarm status. Also, absolute
encoder position data may be instable. Check and adjust the relations between position data and machine
coordinate system.

At SANYO DENKI, the overhauled servo amplifier is shipped with the same parameters as the
ones before overhauling. Be sure to confirm the parameters before use.

8-22

Chapters 9

[Specifications]
Servo amplifier 9-1
Pulse output 9-4
Serial output 9-5
Power unit 9-13
Servo motor 9-15
Rotation Direction Specifications 9-15
Mechanical specifications 9-16
Holding brake specifications 9-18

9. Specifications

[Servo amplifier]

Servo amplifier
Model number

TS1*02*, TS1AA2*

Control function
Control system

TS1A03*

Speed control, torque control, or position control (Parameter change)


PWM control
Sinusoidal drive
140Vdc +10, -15%
2
50Vdc +10, -15%

Control power

24Vdc +10, -15%

Input power

Performance

Ambient temperature
Storage temperature
Operating / storage humidity
Elevation
Vibration
Shock
Structure
Mass

055
-20+65
Below 90%RH (no condensation
Below 1000 m
0.5G Frequency range 1055HZ Test for 2H in each direction X.Y.Z
2G
Tray type power supply on the outside
0.45 kg
0.65 kg

In case of
speed
control
specification

Speed control range

1:3000

Frequency characteristics

50Hz(JL=JM)

Environment

Basic specifications

Main power

Built-in functions

Protection functions

For position control specification

Input / Output signal

For speed/torque control


specification

LED display
Applied load inertia
Speed monitor (VMON)
Monitor
Torque monitor
output
(TMON)
Speed
Command voltage
comm
and
Input impedance
Torque Command voltage
comm
Input impedance
and
Current input limit
Sequence input signal

Sequence output signal


Position output signal
(Pulse division)
Maximum input pulse
Positi
frequency
on
com
mand

Over current, Current detection error, Overload, External overheating, Over voltage,
Control power supply error, Encoder error, Over speed, Speed control error, Speed
feedback error, Excessive position error, Position command pulse error, CPU error,
Built-in memory error, Battery error, Parameter error
Status display, Alarm display
Within the applied load inertia of combined servo motor
-1
1.010% (at 1000min )
1.010% (at 100% torque)
DC3.0V (at 1000min-1 command, Forward motor rotation with positive command, maximum
input voltage 10V)
Approx. 10k
DC3.0V (at 100% torque, Forward motor rotation with positive command)
Approx. 10k
DC2.0V 15% (at rated armature current)
Servo on, Alarm reset, Torque limit, Encoder clear, Forward rotation inhibition, Reverse
rotation inhibition, Command inhibition, External trip, Emergency stop, Change of
control mode, Proportional control, Gain switch, Internal speed setting
Servo ready, Power ON, Servo ON, Holding brake timing, Within torque limit, Within
speed limit, Low speed, velocity attainment, Matching speed, Zero speed, Command
acceptable, Status of gain switch, Speed loop proportional control status, Control mode
switchover status, Forward OT, Reverse OT, Warning, Alarm code (3Bit)
N/8192 (N=18191), 1/N (N=164) or 2/N (N=3~64)
5M pulse/second (Reverse rotation Forward rotation pulse, symbol + Pulse),
phase difference Two phase pulse)

1.25M pulse/second (90

Input pulse type

Forward rotaion+Reverse rotation command pulse or symbol+Pulse string command or 90phase

Electronic gear

N/D (N=132767, D=132767) however, 1/32767 N/D 32767


Servo ON, Warning reset, Torque limit, Clear encoder, Forward rotation inhibition,
Reverse rotation inhibition, Command inhibition, External trip, Emergency stop,
Deviation Clear, Change of control mode, Proportional control, Gain switch, Change of
electronic gear, Position loop proportional control
Servo ready, Power ON, Servo ON, Holding brake timing, Within torque limit, Within
speed limit, Low speed, velocity attainment, Matching speed, Zero speed, Position
fixed, Near range, Command acceptable, Status of gain switch, Speed loop
proportional control status, Changed status of electronic gear, Changed control mode
status, Forward OT, Reverse OT, Warning, Alarm code (3 bit)

Sequence input signal

Sequence output signal


Position output signal
(Pulse division)

difference Two phase sequence command

N/8192 (N=18191), 1/N (N=164) or 2/N (N=364)

9-1

9. Specifications

[Servo amplifier]

*1 Source Voltage should be within the specified range.


Control power: 20.4Vdc 26.4Vdc

Main power: 119Vdc 154Vdc(140Vdc input type)


42.5Vdc 55Vdc(50Vdc input type)
*2 "50Vdc power supply input type" supports only TS1B02.
*3 When stored in the box, be sure that internal temperature does not exceed this range.
*4 Minimum rotational speed is determined as equivalent to the amplifier not stopping for a load with
maximum continuous torque.

Power Supply Capacity


Amplifier model name

Power supply capacity per unit


Control Power Supply
Main Power Supply
0.2kVA
0.3kVA
0.3kVA
0.4kVA
12VA
0.6kVA
0.9kVA
1.0kVA
1.3kVA
0.2kVA

Motor model name


T404-012
T406-012
T506-012
T511-012
T720-012
T730-012
T840-012
T850-012
T402-011

TS1A02

TS1AA2
TS1A03
TS1B02

When operating two or more motors at the same time, add the power supply capacity per unit of each motor.
When the motor is accelerated, the system may require the momentary power of two to four times the ordinary power.

Inrush current

Input voltage
140Vdc
50Vdc

Amplifier model name


TS1A02TS1AA2
TS1A03
TS1B02

Control power
(Maximum value between 0.1ms after input)

Main power

75A(0-P)

0A

75A(0-P)

0A

9-2

9. Specifications

[Servo amplifier]

Leakage Current
The T Series drive the motor under the PWM control of FET, and a high frequency leakage current may flow
through the ground floating capacity of the motor winding, power cable or the amplifier.
This leakage current may malfunction the leakage circuit breaker of the leakage protective relay set to the
power supply side power line.
So, use a leakage circuit breaker that is designed so as not to cause malfunction but to match with the inverter.
Motor model number

Leakage current per motor

TS1A02TS1AA2
TS1A03
TS1B02

1 mA or less
1 mA or less
1 mA or less

When using 2 or more motors, the electric current leakage each motor is compounded.
The above values are based on using the recommended tough, rubber-sheathed 2mm cable as a power line.
rd
The system must be grounded (Type D, 3 type) so that a dangerous voltage condition (on the main part of the

machine, i.e. operation panel, etc.) does not occur during an emergency leakage.
The value of leaked current is measured by an ordinary leak checker (700Hz Filter).

Calorific value
Input
voltage

Amplifier
capacity
TS1A02

DC140V

TS1AA2
TS1A03

Motor model
number
T404-012
T406-012
T506-012
T511-012
T720-012
T730-012
T840-012
T850-012

Total calorific
value of Servo
amplifier
8W
9W
9W
12 W
17 W
23 W
26 W
33 W

Input
voltage
DC50V

Amplifier
capacity
TS1B02

Be sure to carefully follow the installation method outlined in Section 2, Installation.

9-3

Motor model
number
T402-011

Total calorific
value of Servo
amplifier
11 W

9. Specifications

[Pulse output]

Pulse output
Outputs 90 phase difference two phase pulse (Phase A, Phase B) and Original pulse
(Phase C) from CN 1-2126
(Forward rotation)
Power supply control

Phase A

Approx 0.2s
Indefinite

90
Phase B

Indefinite

Phase C

Indefinite

Phase A is advanced 90 from Phase B

After turning ON the system, the power supply is not fixed for about 0.2 sec.

For absolute encoders, the pulse (incremental) output will be delayed for approximately
250 .One pulse is output for every change (once per rotation)

of multiple rotations for Phase C. (Does not determine the position relation of
Phase C and Phase A & B. A single pulse width is output based on the leading
or trailing edge of Phase A or Phase B)

When the division ratio is set other than 1/1, Phase A and Phase B are divided, but Phase C
is output by the original pulse width. In this case, no position relation of Phase C and Phase A
& Phase B is determined.

9-4

9. Specifications

[Serial output]

Serial output ( Battery backup system absolute encoder )


Encoder signal output(PS) format can be selected from 3 transmission methods.
Select from selection values of [Group C 07 encoder signal output(PS) format].
The specifications are shown below.
Selection values

Binary code output

00:_Binary
Transmission method

Asynchronous

Baud rate

9600bps

Transfer frame

8 frames (11 bit/ frame )

Transfer format

Refer to page 9-6

Transmission error check

(1 bit )even number parity

Transfer time

9.2ms(Typ.)

Transfer period

Approx.11ms Refer to page9-10

Increase method

Increase during forward rotation

Selection value

ASC in decimal code

01:_Decimal

output

Transmission method

Asynchronous

Baud rate

9600bps

Transfer frame

16 frame (10 bit/ frame )

Transfer format

Refer to page 9-7

Transmission error check

(1 bit )even number parity

Transfer time

16.7ms(Typ.)

Transfer period

Approx.40ms Refer to page 9-10

Increase method

Increase during forward rotation

Selection value

Encoder signal direct output

02:_Encoder_Signal
Transmission method

Asynchronous

Baud rate

2.5Mbps4.0Mbps

Transfer frame

3 or4 frame(18 bit/ frame )

Transfer format

Refer to page 9-8

Transmission error check

(8 bit )CRC error check

Transfer time

21.6s or 28.8s (Typ.) 2.5Mbps


13.5s or18.0s (Typ.) 4.0Mbps

Transfer period

125s Refer to page 9-10

Increase method

Increase during forward rotation

Forward rotation means counterclockwise rotation, as seen from the motor shaft.
If the absolute value is increased to the maximum, the minimum value becomes 0.

9-5

9. Specifications

[Serial output]

Transfer format
Selection value

00:_Binary

Binary code output

1 Structure of Frame 1

Frame 1 (11 bit)

Start signal
(1bit)

Address signal Parity stop


signal signal
(3bit)

Position signal
(5bit)

(1bit) (1bit)

Structure of each frame


Start
signal
x 1st frame 0
x 2nd frame
rd

x 3 frame

D0
(LSB)
D5

D4

Address
signal
0
0
0

Parity Stop
signal signal
01
1

D8

D9

01

Position signal
D1
D2
D3
D6

D7

D10

D11

D12

D13

D14

01

th

D15

D16

D17

D18

D19

01

th

x5 frame

D20

D21

D22

D23

D24

01

x6thframe

D25

D26

D27

D28

D29

01

01

01

x4 frame

th

x7 frame

x 8th frame

D30 0/D31 0/D32


(MSB)
(MSB)
0
0
0

For PA035C
D0 D16 Absolute value of 1 rotation
D17D32 Absolute value of multiple rotations

9-6

9. Specifications
Selection value

[Serial output]

01:_Decimal

ASCII in decimal code output

Structure of Frame 1
Frame 1 (10bit)

D0

D1

D2

D3

D4

D5

D6

Start signal
(1bit)

Structure of each frame


Frame
number

Position signal
(7bit)

P (ASCII code 50H)

+(ASCII code 2BH)

3
4
5
6
7
8
9
10
11
12
13
14
15
16

0(ASCII code 30H)


Highest rank

Parity Stop
signalsignal
(1bit) (1bit)

Transmission character

0/1

Data contents
Indicates that transmission
data is position data
Symbol of multiple rotations
data

00008191
Lowest rank
,(ASCII code 2CH)
0(ASCII code 30H)
Highest rank

Multiple rotations data


(5 digits)
End characters

000000131071

Absolute value data in 1


rotation
(7digits)

Lowest rank
CR(ASCII code 0DH)

Carriage return

For PA035C

1 rotation data

000000131071

Multiple rotation data

0000065535

9-7

9. Specifications
Selection value

[Serial output]

02:_Encoder_Signal

Encoder signal direct output

Structure of Frame 1
34 frames
F

DF0

DF1

DF2

Information field

Data field 0

Data field 1

Data field 2

Frame structure
Information field (IF)
Frame 1 (18bit)

CC0

CC1

CC2

CC3

CC4

ES0

ES1

ES2

Start
signal

Sink code

Command code

Fixed

Encoder status

(3bit)

(3bit)

(5bit)

(1bit)

(4bit)

001fixed

000 fixed

Command code CC [4:0]


CC[4:0]

Command contents

00000

Absolute full data request

00011

Encoder status request

01000

Status clear request

01010

Status+data clear request with multiple rotations

Encoder status ES [3:0]


ES[3:0]

Status contents

ES0

PA035C

Accessing encoder, accessing memory in the encoder

ES1

PA035C

Battery warning

ES2

PA035C

Encoder overheat, abnormal memory, overspeed

ES3

PA035C

Battery alarm, single / multiple rotations counter error

9-8

Encoder address

(1bit)

ES3

Stop
signal
(1bit)

9. Specifications

[Serial output]

Data field (DF0~DF2)


Frame 1 (18bit)

Dn0

Dn1

Dn2

Dn3

Dn4

Dn5

Dn6

Dn7

Dn8

Dn9

Dn10

Dn11

Dn12

Dn13

Dn14

Dn15

Start

Data field

Stop

signal

(LSB fast)

signal

(1bit)

(15bit)

(1bit)

Compatibility table of command and data


Command

Data

CC[4:0]

DF0 D0[0:15]

00000

D0[0:15]=ABS[0:15]

00011
01000
01010

D0[0:15]=ALM[0:15]

Frame

DF1 D1[0:15]
D1[0:15]=ABS[16:31]

DF2 D2[0:15]
D2[0:7]=ABS[32:39]
D2[8:15]=CRC[0:7]

D1[0:7]=00000000
D2[8:15]=CRC[0:7]

length
4 frames

3 frames

CRC [0:7] CRC generator polynomial P(X) =X8+X4+X3+X2+1


Applicable range is other than start bit and stop bit of each frame
ALM [0:15] Alarm contents differ per the encoder type.
Check encoder specifications for details.

9-9

9. Specifications

[Serial output]

Transfer period
Selection value

00:_Binary

Binary code output


Serial transfer

Approx. 1s

Power supply
control

Approximately 11 ms

Serial output
PS, PS

Indefinite

Frame 1

Frame 2

Frame 3

Frame 4

Frame 5

Frame 6

Frame 7

Frame 8

Approx. 1.1 ms
Approximately9.2ms

Selection value

01:_Decimal 10 ASCII in decimal in decimal code output


Serial transfer
Approx. 1s

Power supply
control

Approximately 40 ms
Serial output
PS, PS

Indefinite

Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame Frame
1

10

11

12

13

Approx.1.04ms
Approximately 16.7 ms

Selection value
IF

02:_Encoder_Signal
DF0

DF1

Encoder signal direct output

DF2

IF

DF0

DF1

DF2

21.6s or 13.5s
28.8s or 18s

125s

Power supply control is not fixed for 1s after booting.


Communication may not necessarily start from the first frame after 1s.

9-10

14

15

16

9. Specifications

[Serial output]

Serial outputIncremental encoder

When using the incremental encoder, the actual position monitor value is output, irrespective of
the selected value in Group C 07 encoder signal output (PS) format.
When using incremental encoder

Selection value : invalid


Transmission method
Asynchronous
Baud rate
9600bps
Number of transferred
8 frames11 bitframe
frames
Transfer format
Chart below
Transmission error check
(1bit) Even number parity
Transfer time
9.2ms(Type.)
Transfer period
Apprx.11ms
Refer to page 9-12
Increasing direction
Increasing at normal rotation

Normal rotation means anticlockwise one as seen from motor shaft axis.
Absolute value will be minimum value (0) if it increases to maximum.

Transfer format

Structure of Frame 1
Frame 1(11bit)

Start signal
(1bit)

Address signal Parity Stop


SignalSignal
(3bit)
(1bit) (1bit)

Signal position
(5bit)

Structure of each frame


Start
Signal
Frame 1
0

Signal position
D1
D2
D3

D4

Address
Signal
0
0
0

Parity Stop
Signal Signal
01
1

D6

D7

D8

D9

01

Frame 2

D0
(LSB)
D5

Frame 3

D10

D11

D12

D13

D14

01

Frame 4

D15

D16

D17

D18

D19

01

Frame 5

D20

D21

D22

D23

D24

01

Frame 6

D25

D26

D27

D28

D29

01

Frame 7

D30

01

Frame 8

D31
(MSB)
0

01

9-11

9. Specifications

[Serial output]

Transfer period
Power supply
control

Approx. 1s

Approximately 11 ms
Serial output
PS, PS
Indefinite

Frame 1

Frame 2

Frame 3

Frame 4

Frame 5

Approx. 1.1 ms
Approx. 9.2 ms

9-12

Frame 6

Frame 7

Frame 8

9. Specifications

[Power Unit]

Power Unit
Model number

TS1PA05*

Rectification system

Basic specifications

AC power
supply input

Single Phase 100Vac +10, -15%, 50/60Hz3Hz


Single Phase 35Vac +10, -15%, 50/60Hz3Hz

Voltage

Current

Environment

Electricity (In input voltage 100Vac)


2
Ambient temperature
Storage temperature
Operating / storage humidity
Elevation
Vibration
Shock
Structure
Mass

Built-in functions

Process function

9Arms

*1

17Arms

26Arms

140Vdc +10, -15% (In input voltage 100Vac)


35Vdc +10, -15% (In input voltage 35Vac)
5A
10A

Voltage

Regeneration

TS1PA15*

Full-wave rectification

Current (In rating electricity)

DC rating
output

TS1PA10*

300W
600W
900W
055
-20+65
Below 90%RH (no condensation
Below 1000m
0.5G Frequency range 1055HZ Test for 2H in each direction X.Y.Z
2G
Tray type
0.70 kg
0.75 kg
0.80 kg

Regenerative electricity

55W max

Regenerative resistor value


Resistor is optional

More than 20

LED display

15A

Charge state indication(CHARGE LED)

*1 Source Voltage should be within the specified range.


Input voltage: 85Vac 110Vac (In the case of the Amplifier model name: TS1A**A*)
30Vac 38Vac (In the case of the Amplifier model name: TS1B02A*)

*2 When stored in the box, be sure that internal temperature does not exceed this range.
*3

About the choice of a Power Unit


Please choose the choice of a Power Unit so that a grand total of a rating armature current (IR) of a combination Servo Motor is
not beyond rating output current value of a Power Unit. Refer to Material-17 for details of Standard Combination Specification.

The choice example) A grand total of IR becomes 9.8A in the case of the following combination Servo Motor. In this case
please use a Power Unit of TS1PA10* that a rating output current value is 10A.

Motor of #1 axis - T506 (IR=1.2A)


Motor of #2 axis - T720 (IR=3.4A)
Motor of #3 axis - T730 (IR=5.2A)

9-13

grand total of IR =9.8A

9. Specifications

[Power Unit]

Calorific value
Power Unit model name
TS1PA05*
TS1PA10*
TS1PA15*

Total calorific value (In rating electricity)


20W
20W
20W

If using external regeneration resistance, modify the added of calorific value of external regeneration resistance based on the
place where it is installed.
Be sure to carefully follow the installation method outlined in Section 2, Installation.

Leakage Current
Power Unit model name
TS1PA05*
TS1PA10*
TS1PA15*

Leakage current
0.1 mA or less
0.1 mA or less
0.1 mA or less

rd

The system must be grounded (Type D, 3 type) so that a dangerous voltage condition (on the main part of the machine, i.e.
operation panel, etc.) does not occur during an emergency leakage.
The value of leaked current is measured by an ordinary leak checker (700Hz Filter).

Inrush current

Input voltage
In AC100V
In AC35V

Control power
(Maximum value between 1ms after input)
240A(0-P)
85A(0-P)

9-14

9. Specifications

[Servo motor / Rotation Direction Specifications]

Servo motor general specifications


Time Rating
Insulation Classification

Continuous
Class F

Dielectric Strength
Voltage
Insulation Resistance

DC 500 V,

75 V Series

1500 VAC for 1 minute

24 V Series

600 VAC for 1 minute

More than 10M

Fully closed, Auto cooling

Protective system

Totally enclosed (IP43)

Excitation Method

Permanent-magnet type

Ambient Temperature

0 + 40

Ambient Humidity

20 90%without condensation

Vibration Classification

V 15

Oil seal

Option

Coating Color

Black

Rotation Direction Specifications


When a command to increase the position command is entered, the servo motor rotates in a counterclockwise
direction from the load side

Encoder Signal Phases


Incremental encoder

Normal rotation

Phase A
90
Phase B
Phase C
Phase A is advanced by 90 than from Phase B.

Reverse rotation

Phase A
90
Phase B
Phase C
Phase B is advanced by 90 than from Phase A.

When the C-Phase is high, both A- and B- Phases cross the low level, once every revolution.
Absolute encoder
Normal (forward) rotation: Position data incremental output
Reverse rotation: Position data decreased output

9-15

9. Specifications

[Mechanical specifications]

Mechanical specifications
Vibration Resistance
Install the servo motor in a horizontal direction (as shown in the following figure), so that when vibration
is applied in any 3 directions (up/down, back/forward, left/right) it can withstand the vibration
acceleration up to 24.5m/s2.
Up/
down

Left/right
Backward/
forward

Horizontal
direction

Shock Resistance
Install the shaft of the servo motor in a horizontal direction (as shown in the following figure). It should
withstand shock acceleration up to 98 m/s2 (when shocks are applied in an Up/down direction) for 2 rotations.
However, since a precision detector is fixed to the counter-load side of the motor, any shock applied to the
shaft may cause damage or failure the detector; therefore, do not the shaft to drop impact or shock loads
under any circumstances.
Up/
down

Horizontal
direction

Working accuracy
The following table shows the accuracy of the servo motor output shaft and precision (Total Indicator Reading) of the parts
surrounding the shaft.

Items
Vibrations of output shaft terminal

Eccentricity of the external


diameter of the flange on
output shaft M ()

* 1 T.I.R.

Reference Figure

0.02mm

0.03mmT4 and T5 Series

0.05mmT7 and T8 Series


0.04mmT4 and T5 Series

Perpendicularity of the flange


face to output shaft M ()

0.05mmT7 and T8 Series


*1 T.I.R (Total Indicator Reading)

9-16

9. Specifications

[Mechanical specifications]

Oil seal
These oil seals are of optional specification and can be set on T5, T7 and T8 Series.
The table below shows our standard oil seals that are readily available: (JIS S type)
Oil Seal Model No. (SC Type)
Motor model number

Inner diameter

Outer diameter

Width

T5 Series

8mm

22mm

7mm

T7 Series

16mm

30mm

7mm

T8 Series

19mm

35mm

8mm

Permissible load
Limit the radial load and thrust load being applied to the output shaft of the servo motor to a level below the
values indicated in Table below.
Pay attention not to apply excessive load by installation of reduction gears, couplings and belts.
When installation is made
Motor model number

Radial
load

During operation

Thrust load

Radial load
FR

Thrust load

FR

F-direction

F1-direction

T4 Series

100 N

100 N

100 N

80 N

20 N

T5 Series

150 N

200 N

150 N

100 N

30 N

T7 Series

250 N

500 N

200 N

200 N

50 N

T8 Series

500 N

500 N

200 N

345 N

70 N

2
Q
3

FR

F1

The permissible loads during operation were determined corresponding to the revolution rate of the motor
and the load being applied to the output shaft of the motor and in consideration the service life of the
bearing and shaft strength.

9-17

9. Specifications

[Holding brake specifications]

Holding brake specifications


An optional holding brake is available for each motor. Since this brake is used for holding, it cannot be
used for braking, except for an emergency. Turn brake excitation ON or OFF by using the holding brake
timing signal output. When using this signal, set the command for brake release time to 0min1 for the
servo amplifier.
To externally control the holding brake, a response time (as shown in the following table) is required.
When using a motor with a brake, determine a time sequence that takes this delay time into account.

Motor model number

Static friction torque


N.m

Release time
msec

Braking delay time


msec

T5 Series
T7 Series
T8 Series

0.29
1.47
1.96

30
40
45

35
85
90

Brake operating time is measured in the following circuit.

100VAC
60Hz
E DC

E DC

Id
100%

100%

The brake release time and braking delay time refer to those mentioned in the above tables.

9-18

Materials
[Selection Details]
Acceleration time / Moderation time / Allowable repetition frequency 1
Loading Precautions 3
Regeneration Process 4

[UL/C-UL standard and EN standard]


Outline of UL/C-UL standard and EN standard conformity 8
Compliance with EC Directives 9
Installation of servo amplifier, noise filter and toroidal core 10
Recommended prevention components 11

[Dimension]
Servo amplifier 12
Power Unit 14
Servo motor 15

[Servo motor characteristics]


Standard Combination Specification 19
Velocity Torque characteristics 20
Over Load Characteristics 21

[Option]
Input-output connector / Monitor box 22
Lithium battery 23

[Encoder clear]
Encoder clear / Alarm reset method 24

[Electronic gear]
How to use electronic gear 25

Materials

[Selection Details]

Time of Acceleration and Deceleration


The motors acceleration time (t a) and deceleration time (t b) when under a constant load is calculated by
following method.
Acceleration time: ta = ( JM+JL ) ( 2 / 60 ) { ( N2 - N1 ) / ( TP - TL ) }

[S]

Deceleration time: tb = ( JM+JL ) ( 2 / 60 ) { ( N2 - N1 ) /( TP + TL ) }

[S]

These expressions are for the rated speed values, but exclude the viscous torque and friction

torque of the motor.


ta

Acceleration time(S)

TP

: Instantaneous maximum stall torque(Nm)

tb

Deceleration time(S)

TL

: Load torque(Nm)

JM

: Motor inertia(kgm )

JL

: Load inertia(kgm2)

N1, N2 :

Rotational speed of motor(min-1)

N2

N1

Time
tb

ta

When determining t a and t b, it is recommended to do so by calculating the load margin and decreasing
the instantaneous maximum instant stall torque value (TP) to 80%.

Permitted repetitions
There are separate limitations on repetitive operations for both the servo motor and servo amplifier, and

the conditions of both must be fulfilled simultaneously.


Permitted repetitions for the servo amplifier
When START / STOP sequences are repeated frequently, confirm in advance that they are within
the allowed range. Allowed repetitions differ depending on the type, capacity, load inertia,
adjustable-speed current value and motor rotation speed of the motor in use. If the load inertia =
motor inertia m times, and when the permitted START / STOP repetitions (up until the maximum
rotation speed) exceed

times/min, contact your dealer or sales office for assistance, as

precise calculation of effective torque and regenerating power is critical.


Permitted repetitions for the motor
Permitted START / STOP repetitions differ according to the motors usage conditions, such as the
load condition and time of operation.

Materials -1

Materials

[Selection Details]

When continuous-speed status and motor stop status is repeated


In operating conditions such as shown below, the motor should be used at a frequency in witch its effective
torque is less than the rated torque.

Ta
Servo Motor Torque

TL

Time

Tb

Servo Motor
Rotating Velocity

Time

If the operating cycle is considered as t, the usable range can be determined as follows:
Ta: Acceleration Torque
Tb: Deceleration Torque
Ta2 ta TL2 ts Tb2 tb

s
TLoad Torque
TR 2
TrmsEffective Torque
TR: Rated Torque

When cycle time (t) is predetermined, Ta, Tb, ta, tb appropriate in the above formula are required.

When actually determining the system drive mode, it is recommended to calculate the load margin and suppress it to Trms 0.7TR

When the motor repeats acceleration, deceleration, and stop status


For the operating status shown below, the value of permitted repetitions n (times/min) is displayed by
following equation.

Servo Motor Torque

Time

Servo Motor
Rotating Velocity

Time

[times/min]
()

TR : Rated torque

Materials -2

Materials
When

[Selection Details]

the motor repeats acceleration, constant speed operation, and deceleration status

For the operating status shown below, the value of permitted repetitions n (times/min) is displayed by

following equation.

Servo Motor Torque

Time

Servo Motor
Rotating Velocity

Time

()

[times/min]

Loading Precautions
Negative load
The servo amplifier cannot perform continuous operations by negative load from the servo motor
for more than several seconds.
When using the amplifier with a negative load, contact your dealer or sales representative.
Downward motor drive (when there is no counter weight.)
When usinglike a generator, such as the wind-out spindle of a winder.

Load Inertia (JL)


When the servo amplifier is used with a load inertia exceeding the allowable load intertia calculated in
terms of the motor shaft, a main circuit power overvoltage detection or regenerative error function may
be issued at the time of deceleration.
The following measures must be taken in this case.

For more details, please consult with your

dealer or sales representative.


Reduce the torque limit
Extend the acceleration and deceleration time (Slow down)
Reduce the maximum motor speed
Install an external regenerative resistor

Materials -3

Materials

[Selection Details]

Regeneration Process
When Overvoltage alarm (ALM_61) occurs during movement, it needs Regeneration processing in External
Regenerative Resistor. Please calculate Regenerative power [PM] from a movement condition first, connect
a chosen External Regenerative Resistors (an option) to a Power Unit. The regeneration capacity

depends on the permitted power [PRO] of the regenerative resistor.

Regeneration Power [PM] by Operations along Horizontal Axis


Regeneration energy is calculated.

EM

: Regeneration energy during operations


along horizontal axis
EHb : Regeneration energy during deceleration
KE : Induced voltage constant
KT : Torque constant
N
: Motor rotation speed
R
: Armature resistance
tb
: Deceleration time
Tb : Torque during deceleration
Tc : Adjustable speed torque
TF : Friction torque

[J]
[J]
[Vrms/min -1] (Motor constant)
[Nm/Arms] (Motor constant)
[min -1]
[] ( Motor constant)
[s]
[Nm] (Tb= Tc - TF)
[Nm]
[Nm]

Speed
N
0
C+F

b
to

Effective regeneration power is calculated.

PM :

Effective regeneration power [W]

EM :

Regeneration energy during deceleration [J]

to

Cycle time [s]

Materials -4

Materials

[Selection Details]

Regeneration Power [PM] by Operations along Vertical Axis (With a Gravitational Load)
Regenerative energy is calculated.

EM
: Regeneration energy during operations along vertical axis [J]
EVUb : Regeneration energy during increased deceleration
[J]
EVD : Regeneration energy during descending run
[J]
EVDb : Regeneration energy during decreased deceleration
[J]
TUb : Torque during increased deceleration
[Nm]
tUb
: Increased deceleration time
[s]
TD
: Torque during descending run
[Nm] (TD=TM TF)
tD
: Descending run time
[s]
TDb : Torque during decreased deceleration
[Nm] (TDb=TC TF+TM)
tDb
: Decreased deceleration time
[s]
TM
: Gravitational load torque
[Nm]
When the calculation result of either of EVUb, EVD, or EVDb is negative, calculate EM by
considering the value of those variabkes as 0.

speed

Increase
0
descent

-N

Motor

output

shaft

torque

C+F+M

C+F-M
M+F

Db

Ub
Ub
D

Db

Effective regeneration power is calculated.

PM : Effective regeneration power [W]


EM : Regeneration energy during increased deceleration/ descending
/ decreased deceleration [J]
to : Cycle time [s]

Materials -5

Materials

[Selection Details]

Selection of Optional External Regenerative Resistor


You can select the combination of external regenerative resistors based on effective regenerative power
[PM] sought by the regeneration calculation.
Regenerative
power [PM]

Resistor Model
Number

Resistance
Value

Thermostat
Temperature detected
(Detection temperature range)

Up to 10W
Up to 30W

REGIST-080W50B
REGIST-120W50B
REGIST-220W50B
REGIST-220W20B

50
50
50
20

1357
(b contact)
(Normally closed contact)

Below 55W
55W and over

Permitted power
[PRO]
10W
30W
55W

Outline
Drawing
Refer to
Materials -7

Contact us

When regeneration power [PM] exceeds the permitted power [PRO] of the external regeneration
resistor, reconsider the acceleration constant, load inertia, etc.

Connection of Regenerative Resistance


Servo amplifier

Controller
+5Vdc to +24Vdc

CN1 COM

2.2k
4.7k

CONT14

Power Unit
CN3
1
2

External Regenerative Resistor

Please connect resistance wire of the External Regenerative Resistor to CN3 of the Power Unit.
of the Regenerative Resistance please allocate the connected general-purpose input(any of
Thermostat
[CONT1 CONT4]) to [Group9 40 External Trip Input Function of General Parameter].
Parameter Set-up ExampleWhen connecting the thermostat to CONT4
The external trip function will be valid when [0DH: CON4_OFF]
CONT4 is turned off in [Grop4 40 External Trip Input Function
Alarm (ALM-55) will be output from the servo amplifier when the thermostat of a generative resistor trips (the
contact point comes off) because of heating.

Please make sure to install the external regenerative resistor with twisted wires and use as a short wire
that is up to 5 meters long as possible.

nonflammable electric wire or perform non-combustible processing (silicon tube, etc.) for connecting
Use
cable and wired, and install wiring so as to not come in contact with the built-in unit .
built-in regenerative resistance may generate heat even if the overheat alarm does not occur. Do not
The
touch the servo amplifier for 30 minutes after power is disconnected in the case of a power failure, as
there is a risk of burn.
the external regeneration resistor on the amplifier, and measure the temperature of the external
Install
regeneration resistor by the operating condition that the regeneration electric power PM becomes the
maximum. Then do sufficient mounting check of alarm not being generated. In addition, it takes 1 to 2
hours until the temperature of the external regeneration resistor is saturated.
not install the external regeneration resistor in a corrosive gas environment, nor be exposed amount
ofDodust,
because the gas may cause insulation deterioration, corrosion.
Keep sufficient distance to other devices to circumvent the effect of their radiated heat to the external
regeneration
resistor.

Materials -6

Materials

[Selection Details]
Unit

External Dimension of Regenerative Resistor

132
1220.4

+20
0
+15
270 0

300

61

100

61

4.3

26

440.4

Model number
REGIST-080W50B

Thermostat
Detection temperature
(Contact specification)
1357
(Normal close contact)

+0.3
0

Silicon rubber glass braided wire 0.5mm White

4.3

(Thermo start)

20

Silicon rubber glass braided wire 0.75mm Black

+20
0

182

300

1720.4

270 +15
0

150

61
61

Model number

23.5

420.4

4.3

REGIST-120W50B

Thermostat
Detection temperature
(Contact specification)
1357
(Normal close contact)

4.3 +0.3
0

Silicon rubber glass braided wire 0.5mm White


(Thermo start)

1.2

20

Silicon rubber glass braided wire 0.75mm Black

230
2200.4

+20
0
+15
0

300
270

61

200

61

42.7
4.3

+0.3
0

600.4

4.3

Silicon rubber glass braided wire 0.5mm White


(Thermo start)

Silicon rubber glass braided wire 0.75mm Black

20

Model number
1.2

REGIST-220W50B
REGIST-220W20B

Materials -7

Thermostat
Detection temperature
(Contact specification)
1357
(Normal close contact)
1357
Normal close contact

Materials

[UL/c-UL standard and EN standard]

Outline of UL/C-UL standard and EN standard conformity


TS1 series servo amplifier and power unit conforms to the UL/C-UL standard and EN standard below.

Mark

Standards

Standard number

Certification Organization

UL/c-UL standard

UL508C
(File No.E179775)

UL
Underwriters Laboratories inc.

EN standard

EN50178
EN61000-6-2

TV
TV Product Service Japan, Ltd.

Servo amplifiers that Model No.:TS1***AN or TS1***AP


(Tachogenerator as velocity detector applied models) are not complied with UL, EN standards
T series servo motor conforms to the UL standard and EN standard below.

Display

Standards

Standard number

Certification Organization

UL standard

UL1004
UL1446
(File No.E179832)

UL
Underwriters Laboratories inc.

EN standards

EN60034-1
EN60034-5
EN61010-1

For products conforming to UL standards, some specifications may differ from the standard product
due to prerequisites necessary for obtaining approval. Contact the manufacturer for more details.

The above information can be verified at the UL web site http://www.ul.com/database/


If you need certification or a declaration of UL standard compliant products for
the above T series servo motors, please contact our sales office.

Precautions for conformity standards


Make sure to use servo amplifier and servo motor in a proper combination. Check Section 1: Prior to
use --- Servo amplifier type number.
Make sure to install the servo amplifier or the power unit in your control panel in an environment
where the pollution degree specified in EN50178 and IEC664 to pollution degree 2 or less.(polution
degree 1 or 2). The control panel installation configuration (under IP54) must exclude exposure
to water, oil, carbon, dust, etc.
A International protection class of Servo amplifier or Power unit is IP0X. Please be never involved
in the main body of Servo amplifier in a power supply input state (CHARGE LED of the front is
turning on) that is the structure that is not protected for an object.
Please use a supply power supply to a product for EN50178 in the prescribed following condition.
Control power supply and for Input/Output signal (24Vdc): overvoltage category I
Main power supply of Servo Amplifier(140Vdc)
: overvoltage category II
Power supply input of Power Unit(100Vac)
: overvoltage category Ill

Materials -8

Materials

[UL/c-UL standard and EN standard]

Always ground the protective earth terminals of the servo amplifier or the power unit to the power
supply earth. ( )
When connecting the leakage stopper, make sure to connect the protective earth terminal to the
power supply earth. ( )
Connect earthing wire by using a crimping terminal with insulated tube, so that the connected wire
will not touch the neighboring terminals.
Crimping terminal

Broken tube electric


Wire

For wire relays, use a fixed terminal block to connect wires; never connect wires directly.

Good

No

Connect an EMC filter to the input power supply of the unit.


Use an EN/ IEC-standard compatible no-fuse circuit breaker and electromagnetic contactor.

Compliance with EC Directives


Precautions for EMC Directives
Use the following guidelines below for the TS1 servo system in order to conform the customers
equipment and devices to the EMC Directives.

A metallic material must be used for the door and main body of control panel.
The joints of the top and side panels must be masked and welded.
Parts joined with screws must be welded to prevent noise from leaking out from joints.
When joining parts with screws or spot welding, the welding space must be within 10cm.
Use an EMI gasket so that there is zero clearance between the door and control panel.
Install EMI gasket uniformly to the contact points between door and main body of control panel.
Perform conductivity processing on the EMI gasket, door and main body of control panel to confirm
their conductivty.
Ground the noise filter frame to the control panel.
Ground the servo amplifier chassis provided by the customer.
Use shield cables for the motor encoder line cable.
Ground the shield of motor encoder line cable to the control panel with the clamp.
Use a conducting metal P clip or U clip to ground and clamp the shield wire, and fix it directly with
metal screws. Do not ground by soldering electric wire to the shield wire.

No

Good

Grounding by U clip or P clip

Materials -9

Grounding by soldering

Materials

[UL/c-UL standard and EN standard]

Installation of servo amplifier, noise filter and toroidal core.


Power supply side
Noise filter

Servo amplifier
24V(+)

24V(+)

24V(-)

24V(-)

P(+)

4
5

N(-)
PE

Control power

PE

Toroidal core

MC

L1
L2
PE

Power Unit

Main power

CN3
Please be connected to
a protective earth terminal

Please put a noise filter(note 1) in a power supply line. In addition, Always ground the frame of the
noise filter and Install wiring by separating the primary and secondary wiring of the noise filter as much
as possible.
Please wrap the Toroidal core(note 2) three times around the primary side of the noise filter in the main
power side.

Servo motor side


Toroidal core

Servo amplifier

CN4

Servo motor

MA

MB

FG

Motor power

Motor encoder
Ferrite core

CN2

Please wrap the Toroidal core (note 3) two times around the amplifier side of the motor power line.
Please add a Ferrite core (note 4) to around the servo amplifier side of the motor encoder line.
Please wrap the Ferrite core (note 4) two times around the servo motor side of the motor encoder line.

Materials -10

Materials

[UL/c-UL standard and EN standard]

Recommended prevention components


(note 1) Noise filter
Model Number

SUP-EK10-ER6

Specifications
Rated voltageLine-Neutral 250 V
Rated current10 A

Manufacturer
Okaya Electric Industries Co. Ltd.

(note 2) Toroidal core


Model Number

External diameter

Internal diameter

Manufacturer

251-211

65 mm

36 mm

SCHAFFNER

Model Number

External diameter

Internal diameter

Manufacturer

T60x26x36

60 mm

36 mm

TDK

(note 3) Toroidal core

(note 4) Ferrite core


Model Number

Internal diameter

Manufacturer

SFC-10

9.5 - 10.5 mm

KITAGAWA

Okaya Electric Industries Co. Ltd.: http://www.okayaelec.co.jp/


SCHAFFNER : http://www.schaffner.com/
TDK : http://www.tdk.co.jp/
KITAGAWA : http://www.kitagawa-ind.com/

Implementation of check test


EMC testing of equipment and devices which the TS1 servo system is builtin should meet the
emission and immunity (electromagnetic compatibility) standards for the usage environment /
and operating conditions.
It is necessary to follow the instructions mentioned above and conduct a final conformity check
test after review.

Materials -11

Material -12
C
N
4

C
N
3

RSW

CHG

C
N
1

C
N
2

C
N
5

TS1**2*
119-154V DC
20.4-26.4V DC
0123456789 *

INPUT
SER.No.

M TION
MODEL

C
N
6

POW
ALM4
ALM2
ALM1
SON

Materials
[Dimension]

Model Number: TS1*02*, TS1AA2*

Servo Amplifier

UUNIT[mm]

Material -13
C
N
4

C
N
3

RSW

CHG

C
N
1

C
N
2

C
N
5

C
N
6

TS1*03*
119-154V DC
20.4-26.4V DC
0123456789 *

INPUT
SER.No.

M TION
MODEL

POW
ALM4
ALM2
ALM1
SON

Materials
[Dimension]

Model Number: TS1A03*

UNIT[mm]

Materials

Power Unit
Model Number: TS1PA*

CHARGE

[Dimension]

UNIT[mm]

Material -14

Materials

Servo Motor

Model Number: T4*

[Dimension]

100050

T402-011EXX, T404-012EXX, T406-012EXX

SECTION A-A

Model number

(L1)

83

39.5

T404-012EXX

96

52.5

T406-012EXX

109

65.5

T402-011EXX

UNIT[mm]

Model Number: T4**T

T402T-011, T404T-012, T406T-012

100050

100050

(35)

(41)

Model number

(L1)

T402T-011

87.5

42

T404T-012

98

52

T406T-012

111

65
UNIT[mm]

Material -15

Materials

[Dimension]

Model Number: T5*

100050

T506-012EXX, T511-012EXX

100050

T506B-012EXX, T511B-012EXX

SECTION A-A

Model number
T506-012EXX
T506B-012EXX
T511-012EXX
T511B-012EXX

(L1)

110.5

58

147
130.5

78

167

UNIT[mm]

Model Number: T5**T

T506T-012, T511T-012

L
(L1)

T506BT-012, T511BT-012

Model number
T506T-012

L
124.5

T506BT-012
T511T-012

161
144.5

T511BT-012

181

(L1)
58
78
UNIT[mm]

Material -16

Materials
Model Number: T7*

100050

[Dimension]

100050

M5 Depth 8

Model number

T720-012EXX

134.5

T720B-012EXX

172.5

T730-012EXX

158.5

T730B-012EXX

196.5

(L1)
74.5
98.5
UNIT[mm]

Model Number: T7**T

Model number

T720T-012

148.5

T720BT-012

186.5

T730T-012

172.5

T730BT-012

210.5

(L1)
74.5
98.5
UNIT[mm]

Material -17

Materials
Model Number: T8*

100050

[Dimension]

100050

M6 Depth 10

Model number

T840-012EXX

166

T840B-012EXX

207

T850-012EXX

181

T850B-012EXX

222

(L1)
104
119
UNIT[mm]

Model Number: T8**T

M6 Depth 10

Model number
T840T-012

L
183

T840BT-012

219.5

T850T-012

197.5

T850BT-012

234.5

(L1)
104
119
UNIT[mm]

Material -18

Materials

[Motor characteristics]

Standard Combination Specification


Servo Motor model (standard model)
Servo Amplifier model
*Rated output
*Rated speed
*Maximum speed
*Rated torque
*Continuous stall torque
*Peak torque
*Rated armature voltage
*Rated current
*Continuous stall current
*Peak current
Torque constant
Induced voltage constant
Armature resistance
*Rated power rate
Electrical time constant
Mechanical time constant
Applicable load inertia
Standard encoder for detector
Rotor inertia
Motor weight
*Brake holding torque
Brake exciting voltage
Brake exciting current
Brake inertia
Brake weight
Motor operation temperature and
humidity

PR
NR
Nmax
TR
TS
TP
ER
IR
IS
IP
KT
KE
Ra

te
tm
JL
JM
TB
VB
IB
JB
-

W
1
min
1
min
Nm
Nm
Nm
V
A
A
A
Nm/A
V/min

kWs
ms
ms
2
2
kgm (GD /4)
P/R
2
2
kgm (GD /4)
kg
Nm
V
A
2
2
kgm (GD /4)
kg

T402-011EL8
TS1B02
23

T404-012EL8
40

T406-012EL8
TS1A02
60

T506-012EL8

0.156

60

3000
3000
0.061

0.080

0.137

0.070

0.120

0.175

0.192

0.206

0.319

0.441

0.441

20
1.9
1.9
4.9

72
1.0
0.9
2.1

70
1.4
1.4
2.9

75
1.2
1.3
2.8

0.047

0.174

0.177

0.183

4.910-3

18.210-3

18.510-3

19.110-3

3.2

18.6

11.8

12.1

1.2

2.1

3.2

1.7

0.35
7.1

0.35
4.8

0.37
4.1

0.47
7.4

0.1610-4

0.2710-4

0.3410-4

0.6810-4

1000 (Line driver)


0.05510-4

0.09210-4

0.11610-4

0.55

0.65

0.75

Temperature: 040

0.22810-4
0.9

0.29
90
0.06

0.0110-4

0.26
Humidity: Maximum 90% (no condensation)

Note 1) The mark * denotes values at the maximum temperature rises in the combination with the standard amplifier.
Note 2) The item without a mark is a typical value when the winding temperature is at 25.

Servo Motor model (standard model)


Servo Amplifier model
*Rated output
*Rated speed
*Maximum speed
*Rated torque
*Continuous stall torque
*Peak torque
*Rated armature voltage
*Rated current
*Continuous stall current
*Peak current
Torque constant
Induced voltage constant
Armature resistance
*Rated power rate
Electrical time constant
Mechanical time constant
Applicable load inertia
Standard encoder for detector
Rotor inertia
Motor weight
*Brake holding torque
Brake exciting voltage
Brake exciting current
Brake inertia
Brake weight
Motor operation temperature and
humidity

PR
NR
Nmax
TR
TS
TP
ER
IR
IS
IP
KT
KE
Ra

te
tm
JL
JM
TB
VB
IB
JB
-

W
1
min
1
min
Nm
Nm
Nm
V
A
A
A
Nm/A
V/min

kWs
ms
ms
2
2
kgm (GD /4)
P/R
2
2
kgm (GD /4)
kg
Nm
V
A
2
2
kgm (GD /4)
kg

T511-012EL8
110

T720-012EL8
TS1AA2
200
3000

T730-012EL8
300

T840-012EL8
T850-012EL8
TS1A03
400
500
2500

3000

2500

0.270

0.605

1.00

1.66

0.358

0.658

1.05

1.70

1.76
1.90

0.784

1.47

2.45

3.72

4.21

75
2.0
2.2
4.5

80
3.4
3.7
7.7

75
5.2
5.5
10.9

85
5.8
6.0
13.7

80
7.6
7.6
17.6

0.21

0.23

0.273

0.31

0.287

21.810-3

24.210-3

28.610-3

32.910-3

3010-3

5.1

2.8

1.1

0.95

0.56

3.2

2.7

5.1

5.0

6.4

0.63
4.3

1.1
7.8

1.5
4.0

2.0
5.2

1.9
4.1

1.1310-4

4.4310-4

8.1210-4

1510-4

1810-4
6.00810-4

1000 (Line driver)


0.37810-4

1.47810-4

2.70810-4

5.00810-4

1.2

2.05

2.75

3.65

4.25

0.29
90
0.06

1.47
90
0.11

1.96
90
0.11

0.0110-4

0.0910-4

0.210-4

0.26

0.59

0.79

Temperature: 040

Humidity: Maximum 90% (no condensation)

Note 1) The mark * denotes values at the maximum temperature rises in the combination with the standard amplifier.
Note 2) The item without a mark is a typical value when the winding temperature is at 25.

Material -19

Materials
Velocity - Torque Characteristics

Velocity - Torque Characteristics

Velocity - Torque Characteristics

T406 (60W)

0.4

0.4

0.3

0.3

0.3

0.2

Instantaneous zone

0.2

1000

2000

3000

-1

0.1
Continuous zone

1000

2000

3000

T720 (200W)

Continuous zone

2.0

0.6

Torque(Nm)

Torque(Nm)

0.2

Instantaneous zone
0.4

0.2

2000

3000

-1

Continuous zone
3000

1000

Velocity - Torque Characteristics

T850 (500W)

Continuous zone

4.0

4.0

3.0

3.0

Instantaneous zone
2.0

1.0

2000
-1

Velocity(min )

3000

Torque(Nm)

Torque(Nm)

1.0

1.0

2000
-1

Velocity(min )

Material -20

3000

Instantaneous zone

2.0

Continuous zone

1000

3000

-1

T840 (400W)

Instantaneous zone

2000

Velocity(min )

Velocity - Torque Characteristics

2.0

1000

Instantaneous zone

-1

T730 (300W)

2000

1.0

Velocity(min )

Velocity - Torque Characteristics

0.5

1000

1.5

0.5

Continuous zone

Velocity(min )

3000

Velocity - Torque Characteristics

T511 (110W)

Instantaneous zone

2000
-1

0.8

1000

1000

Velocity(min )

Velocity - Torque Characteristics

0.4

1.5

-1

T506 (60W)

0.2

Velocity(min )

Velocity - Torque Characteristics

0.1

Instantaneous zone

Continuous zone

Velocity(min )

0.3

Instantaneous zone

0.1

Continuous zone

Torque(Nm)

0.4

0.1

Torque(Nm)

Velocity - Torque Characteristics

T404 (40W)

Torque(Nm)

Torque(Nm)

T402 (23W)

Torque(Nm)

[Motor characteristics]

Continuous zone

1000

2000
-1

Velocity(min )

3000

Materials

[Motor characteristics]

Over Load Characteristics

The servo amplifier has a built-in overload protection circuit to protect it from overload. So, the allowable
flowing time of armature current is limited with the circuit protection circuit. It becomes "Alarm code
41H(overload 1)" in the shaded portion area in the table below and the servo motor is stopped.

1000

Operating timesec

Operating timesec

1000

100

10

100

10

Output current ratioIP/IR

Output current ratioIP/IR

Overload characteristics

Overload characteristics

of the T506 and down.

of the T511 and up.

Material -21

Materials

[Option]

Input-output connector
Connector table of Servo Amplifier
Application

Model number

Contents

Remarks

AL-00608709

CN1 Plug and Shell kit

AL-00608710

CN2 Plug and Shell kit

AL-00608711

CN3 Shell and contact kit

AL-00608712

CN4 Shell and contact kit

AL-00608713

CN1,CN2 plug and housing


CN3,CN4 Shell and contact

Single connector

Connector set

Refer to Chapter3, Wiring for Manufacturer


name and Manufacturer model No.

Connector table of Power Unit


Application

Single connector

Connector set

Model number

Contents

Remarks

AL-00632983

CN1 Shell and contact kit

AL-00632984

CN2 Shell and contact kit

AL-00632985

CN3 Shell and contact kit

AL-00632986

CN1,CN2,CN3
Shell and contact

Refer to Chapter3, Wiring for Manufacturer


name and Manufacturer model No.

PC Interface Cable
Model number

Remarks

AL-00490833-01

Dedicated cable

Monitor box
Monitor box and dedicated cable
Model number

Remarks

Q-MON-1

Monitor box Dedicated cables (2 cables)

20

Two dedicated cables blow come with this monitor box.

CN-R

44

29

CN-L

LEFT
M1 M2 DM

RIGHT
GND

GND

65

Materials -22

DM M2 M1

Materials

[Option]

Dedicated cables
Model number

Remarks

AL-00496726-01

Dedicated cables (2 cables)

200050

Cable length

CN1

1B
2B

CN2

1A
2A

Terminal name

Function

1A

Analog monitor 1

1B

Analog monitor 2

2A

GND

2B

Digital monitor

Connector
Contact

Manufacturer mdel
number
LY10-DC4
LY10-C1-1-10000

Manufacturer
Japan Aviation Electronics Industry, Ltd.
Japan Aviation Electronics Industry, Ltd.

Lithium battery
Model number

Remarks

AL-00494635-01

ER3VLY
Mass0.02kg

Black

503

Connector
Contact
Battery

Manufacturer mdel
number
IL-2S-S3L-(N)
IL-C2-1-10000
ER3VLY

17MAX.

14.5

Red

(24.5)

Manufacturer
Japan Aviation Electronics Industry, Ltd.
Japan Aviation Electronics Industry, Ltd.
Toshiba Consumer Marketing Corporation

Materials -23

Materials

[Encoder clear]

Encoder clear / Alarm reset method


Encoder clear / alarm reset method vary according to the encoder you use. Any alarms will not be reset
under the procedure of the list below unless any alarm factors are removed by correction.
Asynchronous encoder
Alarm
code

Name

A2

Battery abnormal

A3

Encoder overheat

Alarm reset input

A9

Encoder failure

Power restoration

B3

Numerous rotation abnormal

Power restoration

B4

One rotation abnormal

Power restoration

B5

Over speed
Numerous rotation abnormal

B6

Memory abnormal

Encoder clear and alarm reset method


After Encoder clear input

Alarm reset input

After Encoder clear input Power restoration or Alarm


reset input
After Encoder clear input Power restoration or Alarm
reset input

Materials -24

Materials

[Electronic]

How to use electronic gear


This has a function that can set up the servo motor travel distance equivalent to position command pulse in
accordance with the device.
For example Set-up method when wiring-saving incremental encoder 1000 [P/R] is used.

Encoder pulse number equivalent of one rotation of servo motor is 1000 [P/R] 4 [times] 4000 P/R]

Feed of command input pulse necessary to revolve once or move one revolution is 4000 [P/R] then.

Frequency of command input pulse necessary to operate the servo motor at 3000min
by the equation below.

N
= Encoder pulse [P/R] 4 [times]
60

-1

under this condition can be sought

f = Frequency of input pulse


N = Revolution number to operate servo motor

-1

Frequency of the command input pulse necessary to operate the servo motor at 3000min under the
above condition is 200kHz.

If operation is possible under this condition, set-up value of electronic gear will be 1/1.

Set-up value of electronic

1/1

Command input pulse feed per servo motor rotation

4000 [P/R]

Frequency of command input pulse necessary to operate the servo motor


-1

at 3000min

200kHz

If it cannot be used under the above condition

For example
You want to make command input pulse feed per servo motor revolution 500 [P/R]

Encoder pulse number equivalent of servo motor revolution is 1000 [P/R] 4 [times]4000 [P/R].

Command input pulse feed necessary to revolve servo motor once or move one revolution at this time is 4000 [P/R].
However, command input pulse feed must be 500[P/R].
4000

= times are necessary.


500

If set-up value of electronic gear is made to be 8 / 1, command input pulse feed will be 500 [P/R] 8 / 1 4000 [P/R]

Set-up value of electronic gear

8/1

Command input pulse feed per servo motor rotation

500 [P/R]

Frequency of command input pulse necessary to operate the servo motor


-1

at 3000min

200kHz/(8/1)

Materials -25

25kHz

Release
Revision A
Revision C

Oct.2006
Oct.2009

Precautions For Adoption

Cautions
The possibility of moderate or minor injury
and the occurrence of physical damage are assumed
when the precautions at right column are not observed.
Depending on the situation,
this may cause serious consequences.
Be sure to follow all listed precautions.

Cautions
Be sure to read the instruction manual before using this product.
Take sufcient safety measures and contact us before applying this
product to medical equipment that may involve human lives.
Contact us before adapting this product for use with equipment that
could cause serious social or public effects.
The use of this product in high motion environments where vibration
is present, such as in vehicles or shipping vessels, is prohibited.
Do not convert or modify any equipment components.
* Please contact our Business Division for questions and consultations regarding the above.

http://www.sanyodenki.com
1-15-1, Kita-Otsuka, Toshima-ku, Tokyo 170-8451, Japan

Phone: +81 3 3917 5157

468 Amapola Avenue Torrance, CA 90501 U.S.A.

Phone: +1 310 783 5400

P.A. Paris Nord II 48 Allee des Erables-VILLEPINTE B P.57286 F-95958 ROISSY CDG Cedex France

Phone: +33 1 48 63 26 61

Frankfurter Strasse 63-69 65760 Eschborn Germany

Phone: +49 6196 76113 0

9F 5-2, Sunwha-dong Jung-gu Seoul, 100-130, Korea

Phone: +82 2 773 5623

Rm2108-2109, Bldg A, Far East International Plaza, No.319, Xianxia Rd., Shanghai, 200051, China

Phone: +86 21 6235 1107

Room 1208,12F, No.96 Chung Shan N, Rd., Sec.2, Taipei 104, Taiwan, R.O.C.

Phone: +886 2 2511 3938

Room 2305, 23/F, South Tower, Concordia Plaza, 1 Science Museum Rd., TST East, Kowloon, Hong Kong

Phone: +852 2312 6250

10 Hoe Chiang Road #14-03A/04 Keppel Towers Singapore 089315

Phone: +65 6223 1071

*Remarks : Specifications Are Subject To Change Without Notice.

You might also like