Trolley Winch Design

PROJECT TITLE:
Proposed Additions & Alterations for New Membrane Plants to E

Module 1 Changi
SECTION REFERENCE:
TROLLEY SUSPENSION WINCH
DESIGN OF AXIALLY LOADED (COMPRESSIVE) UNIVERSAL BEAM/COLUMN WITH APPLIED MOMENTS TO BS 5950: PART 1: 2000
DESIGN SUMMARY
Universal Beam/Column Section Selected:
Steel Section Selected is Class 2, Compact
203 x 203 x 100 kg/m
a. Steel Section Properties (Universal Beam / Column Secion)

Design Steel Grade of Section
Depth of Section
Width of Section
Web Thickness
Flange Thickness
Corner Radius
Depth of the Web
Area of Section
Radius of Gyration about Major Axis
Radius of Gyration about Minor Axis
Elastic Modulus about Major Axis
Elastic Modulus about Minor Axis
Plastic Modulus of about Major Axis
Plastic Modulus of about Minor Axis
Plastic Modulus of Shear Area about Major Axis
Plastic Modulus of Shear Area about Minor Axis
Buckling Parameter
Torsional Index
Design Strength of Steel
Section Classification Constant
Ratio of Local Buckling of Flange
Ratio of Local Buckling of Web
S
D
B
t
T
r
d
Ag
rx
ry
Zx
Zy
Sx
Sy
SVX
SVY
u
x
Py
b/T
d/t
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
275
228.6 mm
210.3 mm
14.5 mm
23.8 mm
10.2 mm
160.7 mm
127.0 cm
9.4 cm
5.4 cm
990.0 cm
351.0 cm
1,150 cm
536 cm
189.4 cm
12.0 cm
1.0
9.6
265 N/mm
1.0
4.4
11.1
Fc
Mx
My
Fv
=
=
=
=
0 kN
16.67 kNm
0 kNm
15 kN
b. Ultimate Limit State Loading Conditions

Maximum Ultimate Axial Compression Load
Maximum Ultimate Applied Moment about x-x Axis
Maximum Ultimate Applied Moment about y-y Axis
Maximum Ultimate Shear Force
c. Structural Design of Steel Section
(i) Shear Buckling Check
Ratio Limit for Shear Buckling Web
d/t 70
O.K.
(ii) Shear Capacity Check

Shear Area of Section
Shear Capacity of Section
Classification of Shear Load
(iii) Cross-Section Capacity Check
Av =
Pv =
>
0.6Pv =
3314.7 mm
527.0 kN
Fv
O.K.
316.2 kN
PROJECT TITLE:
SECTION REFERENCE:
Moment Capacity of Section about x-x axis
Moment Capacity of Section about y-y axis
Applied Axial Load to Compression Resistance Ratio
Applied Moment to Moment Capacity Ratio (x-x)
Applied Moment to Moment Capacity Ratio (y-y)
Interaction Expression

Module 1 Changi
Mcx
Mcy
Fc/(AgPy)
Mx/Mcx
My/Mcy
Fc/(AgPy) + Mx/Mcx + My/Mcy
=
=
=
=
=
=
305 kNm
112 kNm
0.000
0.055
0.000
0.055
1.00
O.K.
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Fc/(AgPcy) =
mLTMLT/Mb =
Fc/(AgPcy)+mLTMLT/Mb+myMy/(PyZy) =
5000 mm
5000 mm
5000 mm
53.0
92.8
5000 mm
5000 mm
92.8
0.42
1.00
39.0
33.9
248.2 N/mm
285.4 kNm
93.0 kNm
224.39 N/mm
151.72 N/mm
151.72 N/mm
0.00
0.06
0.00
0.06
1.00
O.K.
0.00
0.06
0.06
1.00
O.K.
(iv) Member Buckling Resistance Check

Length of Span for Compression Load
Effective Length for Compression Member about x-x Axis
Effective Length for Compression Member about y-y Axis
Slenderness for Compression Member about x-x Axis
Slenderness for Compression Member about y-y Axis
Length of Span for Lateral Torsional Buckling
Effective Length for Lateral Torsional Buckling
Slenderness for Lateral-Torsional Buckling
Slenderness Factor
Ratio
Equivalent Slenderness
Limiting Slenderness
Bending Strength of Section
Buckling Ressistance Moment of Section about x-x Axis
Moment Capacity of Section about y-y Axis
Compression Resistance with Buckling about x-x Axis
Compression Resistance with Buckling about y-y Axis
Minimum Compression Resistance of Column
Applied Axial Load to Minimum Compression Strength Ratio
Applied Moment to Moment Capacity Ratio (x-x)
Applied Moment to Moment Capacity Ratio (y-y)
Interaction Expression 1
Axial Load to Compression Strength with y-y Buckling Ratio
Applied Moment to Buckling Moment Ressistance Ratio (x-x)
Interaction Expression 2
L
LECX
LECY
cx
cy
Lb
LEL
L
w
LT
LD
Pb
Mb
Mcy
Pcx
Pcy
Pc
Fc/(AgPc)
mxMx/(PxZx)
myMy/(PyZy)
Fc/(AgPc)+mxMx/(PxZx)+myMy/(PyZy)
PROJECT TITLE:
SECTION REFERENCE:

Module 1 Changi
ane Plants to Existing Bio-Reactors at Liquids

Changi
Date:
Time:
6/10/2015
12:51 PM
: PART 1: 2000
Design Steel Grade:
S275
Reference
Dimensions
Rolled Section
SVX
= tD/4
SVY
= tD/4
Conservative Approximations
x
= D/T
T
= 23.8
mm
= (275/Py)
Rolled Section
b/T10.0
Section is Compact
d/t 80
F.O.S.
Cl. 4.2.5.3
Cl. 4.2.5.3
Cl. 4.3.6.8
Cl. 4.3.6.8
Table 9
Table 11, Note b
Table 11
1.5
No Check Needed,
d/t 70
Cl. 4.2.3
Cl. 4.2.3
Av
Pv
=
=
tD
0.6 x Py x Av
Fv
0.6 Pv
Low Shear Load
Cl. 4.2.3(a), (b)

Cl. 4.2.3
Cl.4.2.5.2/3
Cl.4.8.3.2

Changi
Date:
Time:
Mcx
Mcy
=
=
Py x Sx
1.2 x Py x Zy
6/10/2015
12:51 PM
Cl.4.2.5.2
Cl.4.2.5.2
Cl.4.8.3.2(a)
Cl. 4.8.3.2(a)
Reference
Sway Mode
= 2 Lc
LECX
LECY
= 2 Lc
cx
= LECX/rxy
cy
= LECY/rw
Cantilever Beam
LEL
= 2 L (Normal Load)
L
= LEL/rw
= 1/[1+0.05 (L/x]^
w
= 1
LT
= uLw
LD
= 0.4 x (E/Pv)
Mb
Mcy
=
=
P b x Sx
Py x Zy
Pc
Minimum (Pcx, Pcy)
mx
my
=
=
1
1
Simplified Approach
mLT
Simplified Approach
Table 22
Table 22
Cl. 4.7.2
Cl. 4.7.2
Table 14
Cl. 4.3.6.7
Cl. 4.3.6.7
Cl. 4.3.6.9
Cl. 4.3.6.7
Table 17
Table 17
Cl. 4.3.6.4 (c )
Cl. 4.8.3.3.1
Table 24 (b)
Table 24 (d )
Cl. 4.8.3.3.1
Table 26
Table 26
Cl. 4.8.3.3.1
Table 18
Cl. 4.8.3.3.1

Changi
Date:
Time:
6/10/2015
12:51 PM
1.
Project
Ref
Proposed Additions & Alterations for New Membrane Plants to Existing

Bio-Reactors at Liquids Module 1 Changi
General Details
I-Beam Section Details
Depth of Section
Width of Section
Depth of the Web
Area of Section
Radius of Gydration about Major Axis
Radius of Gydration about Minor Axis
Web Thickness
Flange Thickness
Ratio of Local Buckling of Flange
Ratio of Local Buckling of Web
Factored Axial Load
2.
:
:
:
:
:
:
:
:
:
:
:
:
D
B
d
A
rx
ry
t
T
b/T
d/t
203
228.60
210.30
160.70
127.00
9.44
5.39
14.50
23.80
4.43
11.10
15
x
mm
mm
mm
cm
cm
cm
mm
mm
203
kN
Design Strength
Py
265 N/mm
i) Flange. b/T :
=
ii) Web d/t :
=
275
Py
4.43 <
1.02
9.2
Therefore, flange is class 1.
11.10
Fc is positive because axial load is in compresion

r1 =
=
Fc
d*t*Py
0.024292 , but -1 < r1 [ 1
80*
1+r1
79.5627 >
Therefore, (d/t) limit for class 1 =
:-
3.
11.10
Hence section can be classified as class 1.
Slenderness
a)
Effective Length, Le
1500 mm
ll =
Lex
rx
= 16
ly =
Ley
ry
= 28
Therefore, web is class 1.
Project
Ref

Buckling about x-x:

Strut curve 'b', for
Table 24(b)
ll =
16 and
py
= 265N/mm2 , pcx =
264.6 N/mm2
Buckling about y-y:

Strut curve 'c', for
Table 24(c)
ly =
28 and
py
= 265N/mm2 , pcy =
249.2 N/mm2
Compressive strength about y-y governs, i.e., pc=pcy
4.
249.2
Compression Resistance
* Basic requirement Fc [ Pc
Pc
=
=
Ag Pc
3164.84 kN
Check Adequancy :
3165 kN >
15 kN
Therefore, the compression resistance is adequate.

5.
Shear Buckling
d
[
t
11.08
70
[
71.31
* Therefore no further shear buckling check required.
OK!
N/mm2
Project
Ref

ations for New Membrane Plants to Existing

dule 1 Changi
N WINCH
Sheet No
Date
Designed by
Checked by
100
:
of
: 6/10/2015
: SRH
: JY
kg/m
15 kN
1500mm

dule 1 Changi
N WINCH
Sheet No
Date
Designed by
Checked by
:
of
: 6/10/2015
: SRH
: JY

dule 1 Changi
N WINCH
Sheet No
Date
Designed by
Checked by
:
of
: 6/10/2015
: SRH
: JY
Project
Ref

Project
Ref


dule 1 Changi
N WINCH
Sheet No
Date
Designed by
Checked by
:
of
: 6/10/2015
: SRH
: JY

dule 1 Changi
N WINCH
Sheet No
Date
Designed by
Checked by
:
of
: 6/10/2015
: SRH
: JY

Trolley Winch Design

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PROJECT TITLE:

Proposed Additions & Alterations for New Membrane Plants to E

TROLLEY SUSPENSION WINCH

203 x 203 x 100 kg/m

a. Steel Section Properties (Universal Beam / Column Secion)

b. Ultimate Limit State Loading Conditions

(ii) Shear Capacity Check

Proposed Additions & Alterations for New Membrane Plants to E

(iv) Member Buckling Resistance Check

Proposed Additions & Alterations for New Membrane Plants to E

ane Plants to Existing Bio-Reactors at Liquids

Design Steel Grade:

Low Shear Load

Cl. 4.2.3(a), (b)

ane Plants to Existing Bio-Reactors at Liquids

Minimum (Pcx, Pcy)

ane Plants to Existing Bio-Reactors at Liquids

Proposed Additions & Alterations for New Membrane Plants to Existing

TROLLEY SUSPENSION WINCH

Therefore, flange is class 1.

Fc is positive because axial load is in compresion

Therefore, (d/t) limit for class 1 =

Hence section can be classified as class 1.

Therefore, web is class 1.

Proposed Additions & Alterations for New Membrane Plants to Existing

TROLLEY SUSPENSION WINCH

Buckling about x-x:

Buckling about y-y:

Compressive strength about y-y governs, i.e., pc=pcy

Therefore, the compression resistance is adequate.

* Therefore no further shear buckling check required.

Proposed Additions & Alterations for New Membrane Plants to Existing

TROLLEY SUSPENSION WINCH

ations for New Membrane Plants to Existing

ations for New Membrane Plants to Existing

ations for New Membrane Plants to Existing

Proposed Additions & Alterations for New Membrane Plants to Existing

TROLLEY SUSPENSION WINCH

Proposed Additions & Alterations for New Membrane Plants to Existing

TROLLEY SUSPENSION WINCH

ations for New Membrane Plants to Existing

ations for New Membrane Plants to Existing

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