Motors 3d PDF
Motors 3d PDF
Motors 3d PDF
Unipak 2
CACA/CACW
High Voltage A C
Induction Motors
Unipak2
IP 55 enclosure protection as
standard on enclosed machines.
KW
IS:325
NBN 7 : 1963
NF C 51-111
VDE 05301/1.66
CEI 2-3, N. 355
NEN 3173
NEN 41.69
SEN 2601 01
SEV 3009
B5 4999 & 5000
POWER OUTPUT
4000
3600
3200
2800
2400
2000
1600
1200
800
400
VOLTAGE
3300 6600 3300 6600 3300 6600 3300 6600 3300 6600 3300 6600
POLES
(REV/MIN)
2(3000)
4(1500)
Electrical Supply
All National and International supply
voltages and frequencies are catered
for by the Unipak range.
Insulation
Degree of Protection by
Enclosure
Dimensions
Frame Sizes
8(750)
10(600)
12(500)
Cooling Methods
Mounting Arrangements
6(1000)
Cooling Method
Speeds
Ventilation
Noise Level
Particular attention has been given to
all sources of noise generation and
Unipak standard designs meet the most
stringent modern requirements, (i.e.
typically 85 dB (A) at 1 metre).
Vibration
Unipak motors comply with the
requirements of API 541, and
IS:12075. Rotors are dynamically
balanced prior to assembly in two
planes. Vibration is then checked on
test before and after overspeed tests
to prove stability.
Efficiency
Typically, full load efficiencies greater
than 96% are achieved as standard
ensuring low operating costs.
Starting Current
Standard designs are within BS 4999
Part 112 design D limits. Lower starting
current designs can be tailored to suit
specific supply system limitations where
required.
Construction
Rotor Cage Windings
Rotor bars are designed and
manufactured to maintain a tight fit
throughout the slot length and depth,
and are connected to the end-rings by
means of a specially developed oneshot brazing process ensuring total
reliability throughout the life of the
motor. Cage designs are optimised to
ensure a minimum starting capability
of 1000 starts per year over a 20-year
period.
Frames
Unipak Motor frames are of box
configuration, manufactured from cast
iron or Fabricated Steel, thus ensuring
an extremely robust and rigid support
structure. The top of the frame has a
rectangular opening to allow fitment
of the air/air or air/water heat
exchanger, or alternative ventilation
arrangements.
Stator and Rotor Cores
Stator core packs are built on
expanding mondrels using packets of
insualted, low-loss laminated electrical
steel, interspersed with I-beam spacer
sections which form radial cooling
ducts. Cores are hydraulically
compressed between substantial steel
end-plates and the entire assembly is
secured by sequentially welding
langitudinal steel core-bars to the back
of the laminations and the end-plates
to maintain the pressure. The core bars
extend beyond the end plates to form
rigid anchorages for bracing of the
end windings.
Rotor cores are built against a
compression plate utilising packets of
insulated laminations in a similar
manner to the stator cores. These are
then shrunk onto the shaft assembly
and retained by circumferential keys.
4
Stator Coils
All Unipak stator Coils are
manufactured from annealed copper
strip, insulated with mica-paper tape.
Loops are formed withthe appropriate
number of turns, and the coil is then
pulled into the required shape in a
forming machine. Layers of mica tape
insulation are then added, followed
by the application of corona shield or
semi-conducting tape as appropriate
to the supply voltage.
The coils are inserted into their slots in
the stator core pack and fixed firmly
in position with slot wedges.
Endwindings are securely braced, thus
ensuring the prevention of movement
during starting and service.
High voltage tests are carried out both
before and after connection, and again
after impregnation in order to check
insulation integrity. On completion of
the winding process, resistances and
impedances are checked for balance
and design conformly.
FRAME POCKET
CACW Cooler
TERMINAL RAIL
TERMINALS
N.D.E. ENDBRACKET
C.A.C.A. COOLER
GASKET
GASKET
GLAND PLATE
COVER PLATE
INLET MESH
FAN COWL
BEARING
INNER CAP
D.E. ENDBRACKET
EXTERNAL FAN
COPPER ENDRING
COPPER BAR
FLINGER
LAMINATIONS
COVER PLATE
HEATER
CORE END-PLATE
INTERNAL FAN
GASKET
FAN BAFFLE
TERMINAL BOX
LAMINATIONS
FRAME BASE
ROTOR SHAFT
GASKET
SHAFT SEAL
COVER PLATE
SPREADING CHAMBER
CORE-BAR
Shaft
Shafts are manufactured from carbon
manganese steel bar material of grade
150M19 to BS970. Welded-on
longitudinal arms are utilised. Standard
motors have a single parallel shaft
extension. Where appropriate, motors
may utilise forged shafts and integral
half-couplings.
Impregnation Vessel
Bearing arrangement
Terminations
Fault rated elastomeric connectors
(with or without mechanical protection),
steel weatherproof boxes, phase
insulated or fault rated phase
segregated terminal boxes, and
terminal boxes including provision of,
or for surge diverters, current
transfarmers etc. can be provided
where appropriate. Winding neutral
terminations may be concealed behind
a cover or brought out to an external
chamber to allow for the fitting of
current transformers etc. where
required. Terminal boxes can be
provided on either side of the machine,
and are able to accept cable entry
from any of 4x90 degree positions.
Paint System
Surfaces are degreased, then blast
cleaned to ISO 8501 and ISO 8503,
which deline surface cleanliness and
roughness. Surfaces are then primed
using a modified synthetic resin red
oxide primer to a dry film.
Line
Voltage
kV
kV
p.u.*
kV
p.u.*
3.3
13.47
18.86
4.16
17.00
23.77
6.6
17.00
32.33
Auxiliaries
11.0
26.94
49.39
5.5
13.2
32.33
59.27
5.5
13.8
33.80
61.96
5.5
Total Quality
We are manufacturing complete range
of HT motors with quality assurance
plan endorsed by major consultants
of our country. Also over principals
of Rugby had laid down stringent
acceptance norms in each stage of
production for the above motors. All
imput materials are critically tested inhouse as per National/International
standards to ensure error free end
product.
Full range of Unipak motors are routine
tested at rated voltage and power in
our test plant. Type testing can be
done upto 4000 KW, 11KV, 4 pole.
CAPACITANCE
DRY
VACUUM
WINDING
MMERSED
FIRST STAGE OF
PRESSURE CYCLE
STABILITY AND
CONTINUATION OF
PRESSURE CYCLE
IN RESIN
TIMES
HOURS
10
NEUTRAL POINT
TERMINAL BOX
AD3
BEAMA CEGB
TERMINAL BOX
AD2
PHASE SEG.
TERMINAL BOX
AD1
HC
850 1000 530 203 1042 1270 906 888 1022 857 719
850 1250 530 203 1042 1270 906 888 1022 857 719
500U1250
56OU1120 950 1120 600 230 1180 1515 1050 1030 1166 1000 890
85
85
85
NOTE : FOR GA DRAWING ABOVE 560 MM CENTER HEIGHT, PLEASE REFER TO WORKS.
240 150
65
65
500U1000
80
200 120 120
200 120
450U1120
750
450U900
BC
BB
400U1000
BA
686
AE
TB
400U800
BC
610
AC
BB
BA
355U900
AB
STEEL W/P
TERMINAL BOX
610
AA
ED
KWAY
61
355U710
AA
AD
A
AB
AC
FRAME
AA
AE
WHEN 4 X 90 ADAPTOR
FITTD ADD 178mm TO
DIMS AD, AD1 OR AD2 FOR BOX WIDTH
176
52
HA
ED
BA
TB
670
670
HC
L DIMENSION IS WITH
STANDARD FAN FITTED
45
45
45
45
45
40
40
38
38
HA
AIR INLET
11
NEUTRAL POINT
TERMINAL BOX
AD3
52
BEAMA CEGB
TERMINAL BOX
AD2
PHASE SEG.
TERMINAL BOX
AD1
176
HA
HC
750
850 1000 335 203 1042 1270 906 888 1022 857 719
850 1250 335 203 1042 1270 906 888 1022 857 719
950 1120 355 230 1180 1515 1050 1030 1166 1000 890
450U900
450U1120
500U1000
500U1250
560U1120
WHEN 4 X 90 ADAPTOR
FITTD ADD 178mm TO
DIMS AD, AD1 OR AD2 FOR BOX WIDTH
BB
80
BC
85
100
95
95
240 150
200 120
BA
TB
BB
BA
NOTE : FOR GA DRAWING ABOVE 560 MM CENTER HEIGHT, PLEASE REFER TO WORKS.
400U1000
AE
686
400U800
AD
610
AC
355U900
AB
STEEL W/P
TERMINAL BOX
610
AA
AA
ED
E WAY
355U710
A
AB
AD
AA
AC
FRAME
4 HOLES K DIA
AE
ED
45
45
45
45
45
40
40
38
38
HA
TB
830
750
750
670
670
L DIMENSION IS WITH
STANDARD FAN FITTED
HC
4 TO 12 POLE ROLLING
ELEMENT BEARINGS
GENERAL DIMENSIONS
X
AIR INLET
A REGAL-BELOIT COMPANY
Marathon Electric Motors (India) Ltd. Registered & Head Office: 58, Taratala Road, Kolkata - 700024. LT Motor & Fan Factory, Paharpur Works, 58,
Taratala Road, Kolkata - 700024, Fax: 2469 5369 / 8530, Phone : 09903900801. Large LT Motor & HT Motor Factory, AEI Works 1, Taratala Road,
Kolkata- 700024. Marathon Regional Offices: New Delhi: 708, Eros Building, 56, Nehru Place; Tel: 011 4160 7123, 09313290402. Chandigarh:
Chamber No. 8a, 2 Floor, Sco No. 2441-42, Sector 22-C; Tel: 09316102451. Mumbai:114 Navneelam, R.G. Thadani Marg, Worli; Tel: 022 3265
9844, 09322645753, Fax: 022 3040 1555. Pune: 41/14, Office Club Swaroop Complex Karve Road; Tel: 020 2546 3978, 09371025388. Ahmedabad:
415 / Platinum Plaza, Nr. Pushkar Tower, Judge-bunglow-bodakdev Road; Tel: 079 2560 2297, 09327048567. Nagpur: 1 Floor, Block A, Thapar
Enclave, Plot No. 148, Ramdaspeth; Tel: 0712 2526 220, 09373283527. Raipur: 1 Floor, 141, Sundernagar, Near Adarsh Chowk; Tel: 0771 2210
240. 09329128913. Chennai : Door No. 9, Flat No. 7, 1 Floor, Thiru. Vi. Ka. Road, Royapettah, (opp, Sathyam Theatre), Tel: 044 4351 0152,
09382102392, Fax: 044 4351 0153. Secunderabad: Cabin No. 47, 303, Swapnalok Complex, 92, S. D. Road; Tel: 040 2781 2724, 09391340619.
Bangalore : C1-101, White House, 15 Cross, 6 Main R. T. Nagar; Tel: 080 2655 8729, 09341279429. Bhubaneswar : C/o. Plot No. 16-b, Engineers
Colony, Old Station Bazar; Tel: 0674 231 3744, 09338212907. Jamsbedpur: C/o. Mr. D. P. Ghosh, House No. 7, Bidyasagar Path, Uliyan, Kadma;
Tel: 0 93346 12014. Marathon Electric India Pvt. Ltd., Sec.-11 Model Town, Faridabad - 121006 (INDIA), Tel: 0129 2286421/2265340; Fax : 01292284855, email : gemi.sales@regalbeloit.com GEMI Regional Offices : Ahmedbad : 406, Vedant Complex, 7, Kalpana Colony, Off. C.G. Road,
Navrangpura, Ahmedabad-380009, Tel: 079-26561819, 9825611502. Fax: 079-26560452. Chennai : 6 Arcot Road, Vadapalani, Chennai - 600092,
Tel: 044-42136697, 42333353, 9840429331, Fax: 044-42082322. Jaipur : C/o Flat No. 104, Block A, Rama Heritage Apartments, Central Spine,
Vidhyadhar Nagar, Jaipur-302 023. Ph: 9982655661. Kolkata : 58, Taratala Road, Kolkata - 700024; Tel: 91 033 24695560/61, Fax: 033
24695369/8530. Mumbai : B-908/909, Sagar Tech Plaza, Andheri - Kurla Road, Saki Naka, Andheri (East), Mumbai - 400072, Tel: 022-28523106,
9833756269, Fax: 022-28528938. Pune : C/o: 8, Sethu Apartments, Right Bhusari Colony, Paud Road, Kothrud, Pune-411038, Tel: 020-65224846,
9960604846. Bangalore : Tel:9342299995. Hyderabad : Tel:9393002665. Delhi : Flat No. 516-518, 5th Floor, Antriksh Bhawan, 22 K.G. Marg New
Delhi -01 Tel: 9873184209.