Formwork Support Design
Formwork Support Design
Formwork Support Design
DATE
SHEET
REV.
OF
15
PREPD
CHKD
APPD
DESIGN NOTE
INTERMEDIATE SLAB
CHECK FOR SCAFFOLDING LOADS
REV.
DATE
PAGE
DESCRIPTION
PREPD
CHKD
APPD
Intermediate slab
Check for scaffolding loads
GENERAL ...........................................................................................................3
1.1
5.1
5.2
Concrete cover...................................................................................................... 9
6.2
DESIGN LOADS................................................................................................11
7.1
7.2
ESA PT results.................................................................................................... 13
8.1.1 Critical moments on intermediate slab . .................................................... 13
8.1.2 SLS Supports Reactions........................................................................... 14
8.1.3 ULS Supports Reactions........................................................................... 14
9.2
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Intermediate slab
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Drawings
ESA PT results
Slab bending moment capacity calculation
Slab shear capacity calculation
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GENERAL
1.1
In the present note the Intermediate Slab capacity is evaluated, in order to support on it the scaffolding for the top slab.
REFERENCE DOCUMENTS
The design calculations are based on the following codes of practice and other references:
BS8110
EXECUTIVE SUMMARY
One of the main assumptions of the calculation is that during the casting and until the hardening of the
concrete of the top slab, it is considered that the scaffolding under the intermediate slab will not be
removed. However, before the casting of roof slab is done, the intermediate slab scaffolding has to be
un-propped and re-propped (plywood is removed) without tensioning vertical supports. For the
calculation of the actual bending moment in different sections of the slab a two stage analysis is done.
In the first stage, when the formwork is un-propped the slab is allowed to support its own selfweight. In
the second stage the lower formwork is put back in contact with the slab, and the loads coming from
the top slab casting are divided between the intermediate slab and its formwork, according to specific
rigidities. In the table below, actual bending moments in the slab are compared with the slab bending
moment capacity. For detailed calculation see Sections 8 and 9 and Annexes 2 and 3.
Stage 1
Stage 2
Total
Slab capacity
At support (mxD+)
150 kN*m
300 kN*m
450 kN*m
788.55kN*m
At support (myD+)
180 kN*m
385 kN*m
565 kN*m
788.55kN*m
Midspan (mxD-)
90 kN*m
180 kN*m
270 kN*m
788.55kN*m
Midspan (myD-)
80 kN*m
150 kN*m
230 kN*m
788.55kN*m
Max. bending
moments
The loads transferred to the scaffolding below the intermediate slab are not larger than 32 kN / vertical
(SLS). Values presented in Annex 2 pages 16 and 24.
Shear capacity
Maximum punching shear stress at vertical support
0.018 N/mm2
0.741 N/mm2
0.832 N/mm2
Calculation in Annex 4.
Slab deflections are less than 7 mm (2.4 mm - Stage 1; 4.2 mm - Stage 2) see Annex 2 pages 34 and 35.
-3
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STRUCTURE DESCRIPTION
Sheets
Rev
Date
Title
xxxxxxxx base slab Concrete details
1-5
1-8
1 - 13
xxxxx
Slab formwork
The 500 mm thick intermediate slab is supported by 4 exterior walls (on the perimeter) and an interior
one (Wall 5) as shown in the figure on the next page. Layout and position for openings are also
presented. The slab is reinforced with T25 spaced at 100mm, both ways, top and down.
Two situations are analyzed (separate analysis model for each), one with the intermediate slab self
supported (verticals of the framework are de-propped), the other with the verticals re-propped, acting
as spring supports (verticals are de-propped and re-propped to allow the intermediate slab to take its
own self weight).
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WALL
DETAIL-8
(TYP)
T.O.U
+2.95
DETAIL-9
(TYP)
Slab Layout
-5
W1
Intermediate slab
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T.O.W
+2.10
WALL
W1
T.O.W
+1.10
T.O.W
+2.10
T.O.W
+2.20
T.O.W
+2.10
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Intermediate slab
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T.O.D
+5.40
T.O.R
+2.70
T.O.K
+2. 80
T.O.R
+2.70
T.O. W
+2. 10
T.O.R
+2.70
T. O.K
+2.80
T.O.W
+2.10
S.O.R
+2.20
T.O. K
- 5.40
T.O.K
- 5.40
T.O.F
-11.60
T.O.F
-11.60
T.O.D
+5.25
T.O.K
+2.80
T.O.R
+2.70
T.O.K
+2.80
T.O.R
+2.70
S.O.R
+2.20
T.O.W
+2.10
+1.65
+1.65
T.O.W
+0.10
T.O.R
- 5.60
T.O.R
- 5.60
T.O.F
-11.60
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Intermediate slab
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with
the
equivalent
rigidity
for
the
corresponding lengths.
Cross sectional area of supports is 452 mm2.
Maximum allowable load/support is 43 kN (SLS).
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DESIGN ASSUMPTIONS
Materials characteristics
fcu = 40 N/mm
Elastic modulus:
Ec = 28 kN/mm
Poissons ratio:
c = 0.20
Density:
c = 2450 kg/m
c = 12x10 m/mC
-6
Reinforcement bars:
5.2
Characteristic strength:
Yield Strength:
Elastic modulus:
Es = 210 kN/mm
Concrete cover
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Intermediate slab
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ESA PT
The design is verified (efforts and forces distribution and magnitudes in the slab) by means of
SCIA.ESA PT (version 7.0) FE computer package developed by SCIA. ESA PT is a computer program
for 2-D and 3-D structural analysis integrating 1-D elements (members) and/or 2-D finite elements
(walls, plates, shells). The program supports steel and concrete structures and different national
standards (including BS) for the design of structural sections.
6.2
MATHCAD Professional
- 10
Intermediate slab
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DESIGN LOADS
Actual loads
Loading of the intermediate slab is done in two stages. In the first one the scaffolding supporting the
slab is de-propped allowing the slab to support its selfweight. Then the vertical supports are repropped (just put in contact with the slab) and they are taking additional top slab casting loads along
with the slab.
7.1.1 Dead load intermediate slab (SW IS)
The structural dead load reinforced concrete density is
SW TS LS
SW TS RS
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Intermediate slab
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7.2
LL LS
LL RS
LOAD COMBINATIONS
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Total bending moments on the intermediate slab (From Model 1 and Model 2)
For detailed bending moment diagrams see Annex 2.
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9
9.1
CONCRETE DESIGN
Slab bending moment capacity at critical locations
According to the drawings the slab is reinforced with T25 spaced at 100mm top and bottom, both
ways. For detailed moment capacity calculation see Annex 3. Here below is presented the summary
of the results.
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Intermediate slab
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For detailed calculation see Annex 4. Here below is presented the summary of the results.
Design effective shear force:
Veff = 44.00 kN
vmax = 0.018 N/mm2
vc = 0.832 N/mm2 (allowable)
9.3
For detailed calculation see Annex 4. Here below is presented the summary of the results.
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ANNEX 1
Drawings
T.O.W
+2.10
W1
WA LL
T.O.W
+1.10
T.O.W
+2.10
T.O.W
+2.20
T.O.W
+2.10
T.O.W
+2.10
W1
WA LL
T.O.W
+1.10
T.O.W
+2.10
T.O.W
+2.20
T.O.W
+2.10
Scaffolding Layout
Scale = 1:75
T.O.W
+2.10
W1
WA LL
T.O.W
+2.10
T.O.W
+1.10
T.O.W
+2.20
T.O.W
+2.10
Scale = 1:75
Scale = 1:75
T.O.W
+2.20
T.O.W
+2.10
T.O.W
+2.10
T.O.W
+1.10
W1
WALL
T.O.W
+1.10
T.O.W
+1.10
T.O.W
+2.10
T.O.W
+1.10
T.O.R
+2.70
T.O.W
+2.10
T.O.R
+2.70
S.O.R
+2.20
T.O.W
+0.10
T.O.R
- 5.60
Platform
Top
Level
- 5.60
T.O.R
- 5.60
T.O.F
-11.60
Section A-A
Working Platform At -5.60
Scale = 1:75
T.O.D
+5.25
T.O.R
+2.70
T.O.K
+2.80
T.O.R
+2.70
S.O.R
+2.20
T.O.W
+2.10
+1.65
+1.65
T.O.W
+0.10
T.O.R
- 5.60
T.O.R
- 5.60
T.O.F
-11.60
Section A'-A'
Scale = 1:75
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ANNEX 2
ESA PT results
vx = 270 kN
SW = 80 kN
CASTING = 190 kN
vx = 260 kN
SW = 80 kN
CASTING = 180 kN
vx = 280 kN
SW = 80 kN
CASTING = 200 kN
vx = 270 kN
SW = 80 kN
CASTING = 190 kN
vy = 315 kN
SW = 105 kN
CASTING = 210 kN
150kN*m
135kN*m
135kN*m
120kN*m
180kN*m
90kN*m
90kN*m
80kN*m
80kN*m
80kN
80kN
80kN
80kN
105kN
300kN*m
300kN*m
360kN*m
180kN*m
150kN*m
180kN
200kN
200kN
275kN*m
300kN*m
160kN*m
120kN*m
180kN
190kN
300kN*m
275kN*m
275kN*m
300kN*m
385kN*m
150kN*m
180kN*m
120kN*m
150kN*m
180kN
190kN
190kN
200kN
210kN
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ANNEX 3
Units:
kN 10 N
MPa 10
N
2
m
Constants:
N
fy 460
mm
fcu 40
mm
kN
Es 210
mm
m 1.5
Ec 29
Es 2.1 10 MPa
kN
mm
fcu 40
mm
element depth
b w 1 m
Ag h b w
Ag 0.5 m
Reinforcement
clear cover from the nearest surface in tension to the surface
of the flexural tension reinforcement
cc 7.5cm
b.1 25 mm
b.2 0mm
b.2 0 mm
b.3 0mm
b.3 0 mm
b.4 0mm
b.4 0 mm
d1 h cc
d2 0cm
nb.1 10
b.1
d3 0cm
d1 41.25 cm
Ab.1
Ab.2
Ab.3
Ab.4
b.1
Ab.1 490.874 mm
4
b.2
2
2
Ab.2 0 mm
4
b.3
2
2
Ab.3 0 mm
4
b.4
4
2
2
Ab.4 0 mm
d4 0cm
-1-
nb.2 0
nb.3 0
nb.4 0
3
As.1 4.909 10 mm
As.2 0 mm
As.3 0 mm
As.4 0 mm
1000
3
Fs.1 As.1 fy
Fs.1 2.258 10 kN
Fs.2 As.2 fy
Fs.2 0 kN
Fs.3 As.3 fy
Fs.3 0 kN
Fs.4 As.4 fy
Fs.4 0 kN
3
Fc
b w fc
a
0.9
M A.cap
fcu
m
fc 17.867
a 0.126 m
Fc 2.258 10 kN
N
mm
x 0.14 m
h a F d h F d h F d h F d h F
2 c 1 2 s.1 2 2 s.2 3 2 s.3 4 2 s.4
M A.cap 788.747 kN m
-2-
Intermediate slab
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ANNEX 4
Annex 4
CALCULATION OF SHEAR CAPACITY AS PER BS 8110 : 1997
3
Units:
kN 10 N
MPa 10
m
Rectangular column
Constants:
fcu 40
fy 460
mm
N
mm
Support dimensions:
cx 0.1m
cz 0.15m
h 50cm
d 42.5cm
rep 10cm
25mm
(Bar size)
A 490.874 mm
p %
100 A
(percent of reinforcement)
rep d
p % 1.155
b 1
(Redistribution ratio)
V t 44.0kN
M t 0kN m
failure perimeter
l p 1.5 d
l p 0.638 m
sides of the failure perimeter
x 2 lp cx
(length of the side of the perimeter considered parallel to the axis of bending
- Section 3.7.6.2)
z 2 lp cz
-1-
u0 2 x 2 z
u0 5.6 m
bibliography:
Mt
V eff V t 1 1.5
V t x
equation 25
V eff 44 kN
V eff
vmax
u0 d
vmax 0.018
N
mm
equation 27
2
p % 1.155
For
d 0.425 m
p 1.00 1
vc.1.00 0.63
p 1.50 1.5
vc.1.50 0.72
Interpolation for
vc
N
2
mm
N
mm
vc
p% p1.00vc.1.50 vc.1.00
vc 0.658
p 1.50 p 1.00
vc.1.00
N
mm
fcu
N
fcu 40
2
mm
25
mm
fcu
N
vc vc
2
mm
25
vmax 0.018
verification:
vc 0.832
N
mm
N
mm
vmax vc 1
-2-
1.265
Annex 4
CALCULATION OF SLAB SHEAR CAPACITY AS PER BS 8110 : 1997
3
Units:
kN 10 N
MPa 10
m
Rectangular column
Constants:
fcu 40
fy 460
mm
N
mm
Support dimensions:
h 50cm
d 42.5cm
rep 10cm
25mm
(Bar size)
A 490.874 mm
p %
100 A
(percent of reinforcement)
rep d
p % 1.155
b 1
(Redistribution ratio)
V t 315kN
Vt
vmax
b d
vmax 0.741
N
mm
equation 21
2
p % 1.155
For
d 0.425 m
-1-
p 1.00 1
vc.1.00 0.63
p 1.50 1.5
vc.1.50 0.72
Interpolation for
vc
N
2
mm
N
mm
vc
p% p1.00vc.1.50 vc.1.00
vc 0.658
p 1.50 p 1.00
vc.1.00
N
mm
fcu
N
fcu 40
2
mm
25
mm
fcu
N
vc vc
2
mm
25
vmax 0.741
verification:
vc 0.832
N
mm
N
mm
vmax vc 1
vmax
vc
-2-
0.891
1.265