Engineering Standard: IPS-E-CE-120
Engineering Standard: IPS-E-CE-120
Engineering Standard: IPS-E-CE-120
ENGINEERING STANDARD
FOR
FOUNDATIONS
ORIGINAL EDITION
JULY 1995
This Standard is the property of Iranian Ministry of Petroleum. All rights are reserved to the owner.
Neither whole nor any part of this document may be disclosed to any third party, reproduced, stored
in any retrieval system or transmitted in any form or by any means without the prior written consent
of the Iranian Ministry of Petroleum.
July 1995
CONTENTS :
IPS-E-CE-120
PAGE No.
1. SCOPE ............................................................................................................................................ 3
2. REFERENCES ................................................................................................................................ 3
3. DEFINITIONS AND TERMINOLOGY ............................................................................................. 4
4. UNITS.............................................................................................................................................. 6
5. GENERAL CONSIDERATIONS ..................................................................................................... 6
5.1 Foundation Classification ...................................................................................................... 6
5.2 Site Investigation .................................................................................................................... 6
5.3 Ground Considerations .......................................................................................................... 7
5.4 Foundation Loads ................................................................................................................... 8
5.5 Allowable Bearing Capacities................................................................................................ 9
5.6 Design Considerations ......................................................................................................... 11
6. SHALLOW FOUNDATIONS......................................................................................................... 13
6.1 General................................................................................................................................... 13
6.2 General Design Considerations .......................................................................................... 13
6.3 Pad Foundations ................................................................................................................... 13
6.4 Strip Foundations ................................................................................................................. 14
6.5 Raft Foundations (also called mat foundations) ............................................................... 14
6.6 Short Piling ............................................................................................................................ 15
7. DEEP FOUNDATIONS ................................................................................................................. 15
7.1 General................................................................................................................................... 15
7.2 Types of Deep Foundations................................................................................................. 15
7.3 Selection of the Type of Deep Foundations ....................................................................... 16
7.4 Deep Pad or Strip Foundations ........................................................................................... 16
7.5 Basement or Hollow Boxes (Floating Foundation) ........................................................... 16
7.6 Caissons ................................................................................................................................ 17
7.7 Cylinders and Piers............................................................................................................... 17
7.8 Piles ........................................................................................................................................ 17
7.9 Peripheral Walls .................................................................................................................... 17
7.10 Mixed Foundations ............................................................................................................. 17
8. MACHINERY FOUNDATIONS ..................................................................................................... 17
8.1 General................................................................................................................................... 18
8.2 Classifications and Type of Machinery Foundations........................................................ 19
8.3 Soil Data................................................................................................................................. 19
8.4 Method of Analysis ............................................................................................................... 19
8.5 Design Considerations ......................................................................................................... 19
8.6 Anti-Vibration Mountings ..................................................................................................... 20
9. GEOTECHNICAL PROCESSES FOR GROUND IMPROVEMENT ............................................ 21
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9.1 General................................................................................................................................... 21
9.2 Control of Ground Water ...................................................................................................... 21
9.3 Improving the Physical Properties of the Ground............................................................. 22
APPENDICES :
General ............................................................................................................................... 24
A.2
Soil Investigations............................................................................................................. 24
A.3
A.4
A.5
A.6
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1. SCOPE
This Engineering Standard gives guidance and recommendations on general criteria relevant to the
planning and design of foundations, as may be encountered in various civil engineering projects in
the field of Iranian Petroleum Industries.
The Standard covers shallow and deep foundations generally used in buildings with normal range of
complexity, as well as foundations subject to dynamic loads from machinery, and soil improvement
techniques.
This standard does not cover the following subjects which are covered in relevant IPS as shown
below:
- Foundations of onshore and offshore structures; (see respectively IPS-G-CE-470 and IPSG-CE-480).
- Special foundations like dams etc.
- The structural aspects of foundations i.e: reinforced concrete structures, (see IPS-E-CE200).
- Pile foundations, see IPS-E-CE-130.
It should however be noted that certain aspects of deep foundations covered in this Standard may
be common in both fields of foundations and maritime structures.
This Standard is written in general terms and its application to any particular project may be subject
to special requirements of the work under consideration.
Note 1:
This standard specification is reviewed and updated by the relevant technical committee on
Nov. 1997. The approved modifications by T.C. were sent to IPS users as amendment No. 1
by circular No 14 on Nov. 1997. These modifications are included in the present issue of IPS.
Note 2:
This standard specification is reviewed and updated by the relevant technical committee on
Aug. 2004. The approved modifications by T.C. were sent to IPS users as amendment No. 2
by circular No 239 on Aug. 2004. These modifications are included in the present issue of
IPS.
2. REFERENCES
Throughout this Standard the following dated and undated standards/codes are referred to. These
referenced documents shall, to the extent specified herein, form a part of this standard. For dated
references, the edition cited applies. The applicability of changes in dated references that occur
after the cited date shall be mutually agreed upon by the company and the vendor. For undated
references, the latest edition of the referenced documents (including any supplements and
amendments) applies.
2.1 IPS (IRANIAN PETROLEUM STANDARDS)
IPS-C-ME-100
IPS-E-CE-110
IPS-E-CE-500
IPS-E-CE-130
IPS-E-CE-140
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IPS-E-CE-200
IPS-G-CE-470
IPS-G-CE-480
BS 5930: 1999
BS 2654: 1989
Allowable net Bearing Pressure: The maximum allowable net loading intensity at the base of the
foundation, taking into account the ultimate bearing capacity, the amount and kind of settlement
expected and the ability of the structure to accommodate this settlement.
Caisson: A structure that is sunk through ground or water for the purpose of excavating and placing
work at the prescribed depth and which subsequently becomes an integral part of the permanent
work.
Box Caisson: A caisson which is closed at the bottom but open to the atmosphere at the top.
Compressed air Caisson: A caisson with a working chamber in which the air is maintained above
atmospheric pressure to prevent the entry of water and ground into the excavation.
Open Caisson: A caisson open both at the top and at the bottom.
Factor of Safety: The ratio of the ultimate bearing capacity to the intensity of the applied bearing
pressure or the ratio of the ultimate load to the applied load.
Foundation: That part of the structure designed and constructed to be in direct contact with and
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Raft (or Mat) Foundation: A foundation continuous in two directions, usually convering an area
equal to or greater than the base area of the structure.
Foundation Engineering: The science and art of applying the principles of soil and structural
mechanics, together with engineering judgment, to solve the interfacing problems.
Grouting: The injection of appropriate materials under pressure into rock or soil through drilled
holes to change the physical characteristics of the formation. The results are sealing of voids,
cracks, seams, and fissures in the existing rock\ or soil, and rendering of them less permeable and
stronger.
Pier: Category applied to columnlike concrete foundations, similar to piles. The pier is generally
considered the type of deep foundation that is constructed by placing concrete in a deep excavation
large enough to permit manual inspection.
Pier is also used frequently to indicate heavy masonry column units which are used for basementlevel and substructural support.
Pile: The relatively long, slender, columnlike type of foundation that obtains supporting capacity
from the soil or rock some distance below the ground surface.
Presumed Bearing Value: The net loading intensity considered appropriate to the particular type of
ground for preliminary design purposes.
Note:
Values for various types of ground are usually given in the form of a table. The particular
value is based either on experience or on calculation from laboratory strength tests or field
loading tests using a factor of safety against bearing capacity failure.
Resonance Frequency: A condition which occurs when a periodic force is exerted on a body at a
frequency equal to that of its natural frequency.
Soil Stabilization: Manipulation of foundation or base soils with or without admixtures, to increase
their load-carrying capacity and resistance to physical and chemical stress of the environment over
the service life of the engineered facility.
Properties of soil such as strength, stiffness, compressibility, permeability, workability, swelling
potential, frost susceptibility, water sensitivity, and volume change tendency may be altered by
various methods of soil stabilization.
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Substructure: That part of any structure (including building, road, runway or earthwork) which is
below natural or artificial ground level. In a bridge this includes piers and abutments (and wing
walls), whether below ground level or not, which support the superstructure.
Ultimate Bearing Capacity: The value of the gross loading intensity for a particular foundation at
which the resistance of the soil to displacement of the foundation is fully mobilized.
4. UNITS
This Standard is based on International System of Units (SI), except where otherwise specified.
5. GENERAL CONSIDERATIONS
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In addition to the above mentioned items information on soil and rock strata and results of
laboratory tests is necessary which is discussed under Clause 5.3.1.
(a.2) Settlement
The magnitude of the settlement that will occur when foundation loads are applied to the
ground depends on the rigidity of the structure, the type and duration of loading and the
deformation characteristics of the ground. In silts and clays consolidation settlement may
continue for a long period after the structure is completed, because the rate at which the
water can drain from the voids under the influence of the applied stresses is slow;
allowance will need to made for this slow consolidation settlement.
It should be appreciated that new construction may lead to additional settlement of adjacent
structures. The design of the foundations should take this possibility into account.
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Consolidation settlements should not necessarily be calculated on the basis of the maximum live
load. For more details refer to Clause 2.3.2.4 of BS 8004: 1986.
5.5.1 General
Allowable bearing capacities are most important in designing of deep foundations. It is covered in
Clause 6.8.8 of IPS-E- CE-130.
For shallow foundations, the ultimate soil-bearing capacity is related to the properties of the soil,
including the past stress history and proximity of the ground water table. It is also affected by the
characteristics of the foundation, including size, depth, shape and the method of construction.
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Notes:
1) Peat and organic soils are materials with a high proportion of fibrous or spongy textured
vegetable matter formed by the decay of plants, mixed with varying proportions of fine sand,
silt or clay.
All these soils are highly compressible, and even lightly loaded foundations will be subject
to considerable settlements over a long period if placed on them. For this reason these soils
are not suitable for carrying the loads from important structures.
Lowering of the groundwater also produces a considerable and prolonged settlement. In
general, it is necessary to carry foundations down through peat and organic soil to a reliable
bearing stratum below.
2) All made ground should be treated as suspect because of the likelihood of extreme
variability. Any proposal to found a structure on made ground should be investigated with
extreme care. Made ground may be insanitary or may contain injurious chemicals and toxic
and flammable gases. Industrial waste or town refuse may still be in a state of chemical
activity, and waste often ignites and burns below ground. Loading tests may be completely
misleading because of the variability of such deposits.
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FIELD INDICATIONS
UNDRAINED
(IMMEDIATE)
SHEAR STRENGTH
2
kgf /cm
Greater than 1.5
1.0 to 1.5
0.75 to 1.0
0.5 to 0.75
0.4 to 0.5
0.2 to 0.4
Less than 0.2
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Total settlement
Tilting
Differential
movement
TYPE OF STRUCTURE
Masonry-Walled structures
Framed structures
Tilting OF SMOKE STACKS
AND TOWERS
- Machine operation
- Crane rails
- High continuous brick walls
- Reinforced-Concrete building
frame
- Steel frame, continuous
- Simple steel frame
MAX. ALLOWABLE
SETTLEMENT OR
DIFFERENTIAL
MOVEMENT
25 to 50 mm
50 to 100 mm
(1)
0.004 h
0,002L to 0,003L(2)
0,003L
0,0005L to 0,001L
0,002L to 0,004L
0,002L
0,005L
Notes:
1) h = Hight of the stack
2) L = Distance between adjacent columns that settle different amounts, or between any two
points that settle differently.
3) Higher values of allowable settlement are for regular settlements and more tolerant
structures. Lower values are for irregular settlements and critical structures.
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6. SHALLOW FOUNDATIONS
6.1 General
Shallow foundations are taken to be those where the depth below finished ground level is less than
3m, the various types of shallow foundations are:
- Pad foundations;
- Strip foundations;
- Raft or mat foundations;
- Short piling.
In the following clauses a brief description of the shallow foundations is given.
For more detailed information see section 3.0 BS 8004-1986.
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The thickness of the foundation should under no circumstances be less than 150 mm and will
generally be greater than this to maintain cover to reinforcement where provided.
Where concrete foundations are used they should be designed in accordance with the IPS-E-CE200.
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isolated foundations. If these foundations occupy a large part of the available area they
may, subject to design considerations, be joined to form a raft.
The layout of service pipes, drains, etc., should be considered at the design stage so that
the structural strength of a raft does not become unduly reduced by holes, ducts, etc.
7. DEEP FOUNDATIONS
7.1 General
Deep foundations are the ones for which D> 4 to 5 B or D>3 , B/H<1/6
Where:
D = The depth of foundation.
B = The width of foundation.
H = The hight of foundation
They are generally used when the soil strata immediately beneath the structure are so weak or
compressible that they are not capable of supporting the load and it is necessary to lower the
foundation until more suitable soils are reached.
For more detailed information see section 4.0 BS 8004-1986.
c) Caissons
These may be open well caissons or pneumatic caissons.
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e) Piles
f) Peripheral walls
Concrete walls constructed in a slurry-filled trench or as adjoining bored piles, as well as
being used as basement or retaining walls, may also carry vertical loads in conjunction with
their retaining functions.
g) Mixed foundations
These may be a combination of any of (a) to (f).
h) Ground improvement
Where the ground does not have adequate bearing characteristics and stability,
consideration may be given to general or local improvement of the bearing characteristics
or to replacement of the ground in depth. It may then be possible to use a shallow
foundation or a cheaper type of deep foundation.
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load on shallow foundations without excessive settlement or failure. Such foundation is called a
"floating foundation" or sometimes "buoyant foundation" or "compensated foundation".
The problems of heave and swell of clay soils have to be carefully considered as well as buoyancy
at times of possible high groundwater levels, particularly in the case of over-compensated
foundations such as empty submerged tanks, swimming pools and buried garages.
For more detailed information refer to Clause 4.3.3 of BS 8004: 1986.
7.6 Caissons
Caissons are structural elements of a foundation which are wholly or partially constructed at a
higher level and are then sunk to their final position by various expedients. They are used when the
final foundation level is at some depth below the water table.
Caissons are frequently used for sewage pump stations and bridge piers, particularly where the
foundation needs to be some depth below sea or river bed level to avoid the effects of scour at flood
times. Caissons are sometimes sunk through artificial sand islands in order to make possible the
construction of the caisson from a working level above water level; they have also been used to
form the foundations for buildings. Owing to the high cost of labor in working under compressed air,
other possible forms of foundation should be investigated carefully before a pneumatic caisson is
adopted.
7.8 Piles
Piled foundations are discussed in IPS-E-CE-130 and section 7.0 BS 8004 1986.
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8. MACHINERY FOUNDATIONS
8.1 General
Machinery foundations are subjected to dynamic loading in the form of thrusts transmitted by the
torque of rotating machinery or reactions from reciprocating engines.
Thermal stresses in the foundation may be high as a result of fuel combustion, exhaust gases or
steam, or from manufacturing processes.
Machinery foundations should have sufficient mass to absorb vibrations within the foundation block,
thus eliminating or reducing the transmission of vibration energy to surroundings; they should
spread the load to the ground so that excessive settlement does not occur under dead weight or
impact forces and should have adequate structural strength to resist internal stresses due to loading
and thermal movements.
In addition to the general requirements specified in Clauses 5 to 7 of this Engineering Standard, the
following should be considered in the design of machinery foundations:
a) Large machines or any machine which may have large out-of-balance forces shall be
supported on structures and foundations which have been designed to minimize:
- Vibration of the machine.
- Transmission of vibration to adjacent foundations, equipment and buildings.
Design of these structures and foundations shall be in accordance with:
BS CP 2012: Part 1 Foundations for reciprocating machines.
DIN 4024 Supporting structures for rotary machines.
b) Machinery foundations shall be adequately reinforced in all surfaces, vertical and
horizontal. Where they are integral with floors or paving slabs, the designer shall ensure
that adequate reinforcement is provided to prevent the propagation of cracks from the
surface due to vibration.
c) Large machines or any machines with large out-of-balance forces shall be grouted in
accordance with manufacturers requirements, using a flowable non-metallic non-shrink
grout. Special grouts shall be placed in accordance with the manufacturers instructions.
Placing should be supervised by a qualified representative of the manufacturer. Attention
shall be given to the following requirements:
1) Holdingdown bolt pockets and the space under the bedplates shall be filled and
all air expelled.
2) Where holdingdown bolts are grouted into pockets formed in the foundation
block, the grout shall withstand stresses consistent with the tension forces applied
when the bolts are pulled-up, plus forces originating from machine operation. The
pulling-up forces shall be agreed with the machine supplier and adequate factors
built into the grouting system to allow for the methods of assessing those that may
have been used.
3) Grout thickness should be within the range 25-50 mm.
d) Some large machines, particularly those which may have out-of-balance forces, e.g.,
reciprocating compressors, may require alternative means of mounting such as channels or
rails set in the foundation block, in which case details shall be subject to approval by AR.
e) Holding-down bolts shall adequately resist all horizontal forces, in addition to the vetical
forces, originating from the machine.
f) The distance from any pocket or bolt to the edge of the block shall be at least 100 mm in
order to allow for reinforcement.
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Even when resonance is avoided it is still necessary to limit amplitudes to levels that can be
tolerated by the machine and the foundation. While the level of vibration may be acceptable by the
machine and the soil from the point of view of settlement, it may give rise to resonance in windows,
doors and partitions of associated structures, and this may call for reduction of amplitudes or
isolation of the vibrating system. (See Clause 8.6)
The natural frequency of the foundation can be decreased by increasing the effective system mass,
by decreasing the base contact area, or if possible, by reducing the shear modulus. This frequency
should be out of the range of 0.8 to 1.2 times the operating frequency of the machinery.
The natural frequency of the foundation system can be increased by stiffening the soil (compaction,
admixtures and compaction, or piles,).
2) Area mountings
The simple form of the area-mounting type of installation consists of a carpet of resilient
material upon which the foundation block is cast. Many proprietary examples are available
and selection may be made from a wide range of cork, agglomerated cork, felt and rubber
products.
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For more detailed information refer to Clause 3.5.8 of BSI, CP 2012 Part 1: 1974.
9.1 General
Several methods are available to decrease the permeability, increase the strength or decrease the
compressibility of the ground. In the following clauses a brief description of various ground
improvement techniques is given.
9.2.2 Pumping
Water may be removed from excavations by pumping from sumps, well points or deep wells. The
method adopted will depend upon soil conditions, depth of excavation below ground water level, the
method of supporting the sides of the excavation etc.
A well point is a suction device used as a small well that can be readily installed in the ground and
withdrawn.
The well point system has the advantage of low capital cost; it is quickly installed and can readily be
moved from one position to another. Deep well system is primarily devised for use in connection
with deep excavations and is of special value where artesian water is present below an
impermeable stratum.
For more detailed information refer to Clauses 6.4.3 and 6.4.4 of BS 8004, 1986.
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1986.
9.3.2 Preloading
The preloading is applied by means of a mound of soil or rubble imposing a bearing pressure on the
ground equal to or higher than that of the permanent structure. The preloading material is kept in
place until level measurements show that the time-settlement curve has flattened or that the
settlement has decreased to a very slow rate.
When preloading soft clays or clay fills the rate of settlement of the mound may be rather slow,
requiring the load to be in place for many months. In such cases consideration should be given to
accelerating the rate of consolidation of the soil by the introduction of vertical drains, (see Clause
9.3.6).
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It involves simply dropping a free-falling weight, usually of 10 t to 15 t, from heights varying between
5 m and 25 m or more onto the ground surface. Forced compaction results from dissipation of
energy of successive impulses inducing a degree of irreversible compression of void spaces.
For more detailed information refer to Clause 6.6.5 of BS 8004, 1986.
9.3.6 Vertical drains
The natural process of consolidation of compressible soils can be accelerated by improving the
drainage conditions within the soils, so assisting in the outward migration of the water.
This condition can be anticipated and exploited to accelerate drainage of the compressible soils by
installing vertical columns of sand or strips of preformed permeable material within the ground to
enable the excess water to escape more rapidly. These columns are called sand drains, vertical
drains or wick drains, and are frequently considered for improving the strength of the soil.
9.3.7 Electro-osmosis
The electro-osmosis system can be used to reduce the moisture content of a very silty clay or
clayey silt and thus increase its shear strength and reduce its compressibility.
It consists of an electrical potential to drive the water to negative electrodes at the wells, using
expandable metal rods as the positive electrodes.
Electro-osmosis has been employed to remedy a difficult situation where other methods have failed.
9.3.8 Grouting
Grouting is used to reduce the permeability of the ground or to improve its strength, or to do both.
The geology of the ground will influence the choice of method of grouting and it is axiomatic that no
treatment can be properly considered until an adequate site investigation of the relevant ground and
water conditions has been undertaken.
Possible variations in the nature of the ground on any particular site may call for the use of more
than one grout. For example, saving may be effected by using cheaper coarse grouts to fill the
larger voids, followed by a more expensive penetrative grout to fill the remaining fine voids.
For more detailed information refer to Clause 6.7 of BS 8004, 1986.
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APPENDICES
APPENDIX A
FOUNDATIONS OF OIL STORAGE TANKS
A.1 General
This Appendix gives general guidance and recommendations on the design of foundations for
vertical oil storage tanks.
The recommendations should, in general, comply with the principles stated in the main text of this
Engineering Standard for Foundations.
For more detailed information see Appendix B API std. 650 1998.
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APPENDIX A (continued)
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APPENDIX A (continued)
(to be continued)
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APPENDIX A (continued)
(to be continued)
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APPENDIX A (continued)
A.6.1 Settlement
As a general rule, the tank center will settle substantially more than the tank edge because of
variation in stress distribution. After settlements due to hydrostatic testing, (see A.6.2), and a
number of years of operational service, the remaining minimum elevation of the tank pad measured
at the position of the tank wall shall be 0.60m above the highest floor level of the bounded area.
During hydrostatic testing of the tank, 30 to 70% of the total settlement will take place already and
the remaining settlements will take place mainly during the first few years when the tank is in
operation.
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taken again. Provided the tank remains level with only slight settlement due to load, filling can then
proceed until the tank is full, when level readings are again repeated. The full water load should be
maintained for 48 h and provided levels remain sensibly consistent, the tank can be offloaded prior
to calibration for service. Provided this tank is satisfactory and subsequent tanks are founded
similarly, the level readings at one-half and three-quarters capacity may be omitted for small tanks
of less than 25 m diameter. On weak ground where significant settlements may be expected or
where the initial factor of safety against slip failure is low, the rate of filling should be greatly
reduced. Some guidance on the safe heights for initial filling and where pauses in filling are required
may be deduced from the soil investigation and from piezometric monitoring of pore water
pressures.
Typically, where settlements of over 300 mm may be expected, water should be added to the tank
at about 0.6 m per day until about 3 m of water is stored. At such a head, filling should cease and
levels at the reference points should be recorded daily. Daily reference point levels should be
plotted on a timescale to follow the pattern of settlement.
When the daily rate of settlement begins to decrease, water should be added to the tank in
decreasing increments of head when the settlement graph shows that the rate of settlement under
each new increment of load is reducing. The water load nears the full capacity of the tank, water
should preferably be added after an early morning check of reference levels so that further readings
can be taken during the day and the tank offloaded should the rate of settlement increase unduly.
On very weak soils, these tests may extend over considerable periods and where such conditions
apply, the weak builder should be advised so that adequate provisions can be made in his
programme for the necessary testing and acceptance procedure.
Some guidance on safe heights for initial filling and where pauses are desirable may be deduced
from the shear strength data and strata thicknesses of the underlying soil. In carrying out such test
procedures adequate arrangements should be made for the emergency disposal of water if offloading became necessary. Discharge should be to a safe area, clear of all foundations and
structures and such that no danger of erosion can occur.
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