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Re92711 2012-01

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Axial Piston Variable Pump

A10VSO

RE 92711/01.12
1/48
Replaces: 06.09
and
RE 92707/11.10

Data sheet

Series 31
Sizes 18 to 140
Nominal pressure 280 bar
Maximum pressure 350 bar
Open circuit
Contents

Features

Type code for standard program

Technical data

Technical data, standard unit

Technical data, high-speed version

Variable pump in axial piston swashplate design for hydro


static drives in an open circuit
The flow is proportional to the drive speed and the displace
ment

DG Two-point control, directly operated

10

The flow can be steplessly varied by adjustment of the


swashplate angle.

DR Pressure control

11

2 case drain ports

DRG Pressure control, remotely operated

12

Excellent suction characteristics

DFR, DFR1 Pressure and flow control

13

Low noise level

DFLR Pressure, flow and power control

14

Long service life

ED Electro-hydraulic pressure control

15

Axial and radial load capacity of drive shaft

ER Electro-hydraulic pressure control

16

Favorable power/weight ratio

Dimensions sizes 18 to 140

18

Versatile controller range

Dimensions through drive

36

Short control time

Summary mounting options

41

Combination pumps A10VO + A10VO

42

The through drive is suitable for adding gear pumps and axial
piston pumps up to the same size, i.e., 100% through drive.

Connector for solenoids

44

Installation instructions

46

General instructions

48

2/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

Type code for standard program


A10VS

02

03

01

/
04

05

31
06

07

V
08

Version
Standard version (without symbol)
01 HFA, HFB, HFC hydraulic fluid (except for Skydrol)

High-speed version

09

10

11

12

13

18

28

45

71 100 140
l

Axial piston unit


02 Swashplate design, variable, nominal pressure 280bar, maximum pressure 350bar

A10VS

Operation mode
03 Pump, open circuit

Size (NG)
04 Geometric displacement, see table of values on pages6 and 7

18

28

45

71 100 140

DG

DR

X-T open

DFR

X-T closed

DFR1

FE11)

DFE11)

DRG

Control device
Two-point control, directly operated
Pressure control
with flow control, hydraulic

with swivel angle control, electric


pressure and swivel-angle control, electric

05

with pressure cut-off, remotely operated


hydraulic
electrical

negative characteristic
positive characteristic

12V

ED71

24V

ED72

12V

ER712)

24V

ER722)

DFLR

Pressure, flow and power control


Series
06 Series 3, Index 1

07

31

Direction of rotation
Viewed on drive shaft

Seals
08 FKM (fluor-caoutchouc)
1)
2)

clockwise

counter clockwise

See RE30030
The following must be taken into account during project planning:
Excessive current levels (I > 1200mA with 12V or I > 600mA with 24V) to the ER solenoid can result in undesired increase
of pressure which can lead to pump or system damage:
- Use Imax current limiter solenoids.
- A sandwich plate pressure reducing valve can be used to protect the pump in the event of overflow.
An accessory kit with pressure reducing sandwich plate can be ordered from Rexroth under part number R902490825.
= available

m = on request

= not available

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

3/48

Type code for standard program


A10VS

02

03

01

09

10

11

Drive shaft
Splined shaft
ANSI B92.1a
Parallel keyed shaft
DIN 6885
Mounting flange
ISO 3019-2

/
04

31

05

06

07

09

10

11

12

13

18

28

45

71 100 140

standard shaft

similar to shaft "S" however for higher input torque

A
B

not for through drive

18

28

45

2-hole

71 100 140

l l

4-hole

18

28

45

71 100 140

l l

12

42

18
l

28
l

45
l

71 100 140
l l l

N00

9T 16/32DP

K01

3/4 in

11T 16/32DP

K52

7/8 in

13T 16/32DP

K68

1 in

15T 16/32DP

Service line port


SAE flange ports on opposite side, metric fastening thread

Through drive
without through drive
Flange ISO 3019-1

diameter

82-2 (A)

5/8 in

127-2 (C)

coupling for splined shaft1)

Diameter

101-2 (B)

12

V
08

K04

1 1/4 in 14T 12/24DP

K07

1 1/2 in 17T 12/24DP

K24

152-4 (D)

1 3/4 in 13T 8/16DP

K17

63, metric 4-hole

shaft key 25

K57

Flange ISO 3019-2


Diameter
80, 2-hole

3/4 in

11T 16/32DP

KB2

100, 2-hole

7/8 in

13T 16/32DP

KB3

1 in

15T 16/32DP

KB4

125, 2-hole

1 1/4 in 14T 12/24DP

KB5

1 1/2 in 17T 12/24DP

KB6

1 3/4 in 13T 8/16DP

KB7

18
l

28
l

45
l

71 100 140
l l l

180, 4-hole

Connectors for solenoids2)


13 HIRSCHMANN connector without suppressor diode
Coupling for splined shaft as per ANSI B92.1a
2) Connectors for other electric components can deviate.
1)

= available

m = on request

= not available

4/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

Technical data
Hydraulic fluid

Notes on the choice of hydraulic fluid

Before starting project planning, please refer to our data


sheets RE90220 (mineral oil) and RE90221 (environmentally
acceptable hydraulic fluids) for detailed information regarding
the choice of hydraulic fluid and application conditions.

In order to select the correct hydraulic fluid, it is necessary to


know the operating temperature in the reservoir (open circuit)
in relation to the ambient temperature.

When using environmentally acceptable hydraulic fluids,


the limitations regarding technical data and seals must be
observed. Please contact us. When ordering, indicate the
hydraulic fluid that is to be used.
Operating viscosity range
For optimum efficiency and service life we recommend that the
operating viscosity (at operating temperature) be selected in
the range
nopt = opt. operating viscosity 16 ... 36mm /s
2

referred to reservoir temperature (open circuit).


Limits of viscosity range
For critical operating conditions the following values apply:
10mm2/s
short-term (t 1min)
at max perm. case drain temperature of 90C.

nmin =

The hydraulic fluid should be selected so that within the operat


ing temperature range, the viscosity lies within the optimum
range (nopt), see shaded section of the selection diagram. We
recommend to select the higher viscosity grade in each case.
Example: at an ambient temperature of XC the operating
temperature is 60C. In the optimum operating viscosity range
(nopt; shaded area) this corresponds to viscosity grades VG46
resp. VG68; VG68 should be selected.
Important:
The case drain temperature is influenced by pressure and input
speed and is always higher than the reservoir temperature.
However, at no point in the component may the temperature
exceed 90C. The temperature difference specified on the left
is to be taken into account when determining the viscosity in
the bearing.
If the above conditions cannot be met, due to extreme operat
ing parameters please contact us.

Please also ensure that the max. case drain temperature of


90C is not exceeded in localized areas (for instance, in the
bearing area).The fluid temperature in the bearing area is
approx. 5K higher than the average case drain temperature.

Filtration of the hydraulic fluid


The finer the filtration the better the cleanliness level of the
hydraulic fluid and the longer the service life of the axial piston
unit.

Depending on the installation situation, special measures


arenecessary at temperatures between -40C and -25C.
Please contact us.

In order to guarantee the functional reliability of the axial piston


unit it is necessary to carry out a gravimetric evaluation of the
hydraulic fluid to determine the particle contamination and the
cleanliness level according to ISO4406. A cleanliness level of
at least 20/18/15 must be maintained.
At very high hydraulic fluid temperatures (90C to maximum
115C), a cleanliness level of at least 19/17/14 according to
ISO4406 is necessary.

For detailed information on operation with low temperatures


see data sheet RE90300-03-B.

If the above cleanliness levels cannot be maintained, please


contact us.

nmax =


1000mm2/s
short-term (t 1min)
on cold start
(p 30bar, n 1000 rpm, tmin -25C)

Selection diagram
1600
1000
600
400

-40

-20

40

60

80

100

1600

VG

Viscosity n [mm2/s]

20

0
10
VG 68
VG 46
VG 32
VG 2
2

200

100
60
40

36
nopt.

20

16

10

5
-40

-25

tmin = -40 C

-10 0 10

30

50

Temperature t in C

70

Fluid temperature range

90

5
115
tmax = +115 C

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

5/48

Technical data
Operating pressure range
Pressure at service line port B

Definition

Nominal pressure pnom __________________ 280 bar absolute

Nominal pressure pnom


The nominal pressure corresponds to the maximum design
pressure.

Maximum pressure pmax _ _______________ 350 bar absolute


Single operating period____________________________ 2.5 ms
Total operating period _____________________________ 300 h
Minimum pressure (high-pressure side) ______ 10 bar

absolute1)

Pressure p

Rate of pressure change RA max_______________ 16000 bar/s


pnom

Maximum pressure pmax


The maximum pressure corresponds to the maximum operat
ing pressure within the single operating period. The total of the
single operating periods must not exceed the total operating
period.
Minimum pressure (high-pressure side)
Minimum pressure in the high-pressure side (port B) that is
required in order to prevent damage to the axial piston unit.
The minimum pressure depends on the speed and displace
ment of the axial piston unit.

Dt
Dp

Rate of pressure change RA


Maximum permissible pressure build-up and pressure reduc
tion speed with a pressure change over the entire pressure
range.
Pressure at suction port S (inlet)
Minimum pressure pS min___________________ 0.8 bar absolute
Maximum pressure pS max __________________10 bar1) absolute
Note
Please contact us for values for other hydraulic fluids.

Pressure p

Time t
Single operating period

t1

t2

tn

Maximum pressure pmax


Nominal pressure pnom

Case drain pressure


Maximum permissible case drain pressure (at port L, L1):
Maximum 0.5 bar higher than the inlet pressure at port S,
however not higher than 2 bar absolute.

Minimum pressure (high-pressure side)

pL max abs __________________________________2 bar absolute1)


1)

Other values on request

Time t
Total operating period = t1 + t2 + ... + tn

6/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

Technical data, standard unit


Table of values (theoretical values, without efficiencies and tolerances: values rounded)
Size

NG

18

28

45

71

100

140

Geometrical displacement per revolution


Vg max

cm3

18

28

45

71

100

140

maximum at Vg max

nnom

rpm

3300

3000

2600

2200

2000

1800

maximum at Vg < Vg max

nmax perm rpm

3900

3600

3100

2600

2400

2100

at nnom and Vg max

qv max

l/min

59

84

117

156

200

252

at nE = 1500 rpm and Vg max

qvE max

l/min

27

42

68

107

150

210

at nnom, Vg max

Pmax

kW

30

39

55

73

93

118

at nE = 1500 rpm and Vg max

PE max

kW

12.6

20

32

50

70

98

p = 280 bar

Tmax

Nm

80

125

200

316

445

623

p = 100 bar

Nm

30

45

72

113

159

223

Nm/rad

11087

22317

37500

71884

121142

169537

Nm/rad

14850

26360

41025

76545

Nm/rad

13158

25656

41232

80627

132335

188406

JTW

kgm2

0.00093

0.0017

0.0033

0.0083

0.0167

0.0242

rad/s2

6800

5500

4000

3300

2700

2700

0.4

0.7

1.0

1.6

2.2

3.0

kg

12

15

21

33

45

60

Speed1)

Flow

Power at Dp = 280 bar

Torque
at Vg max and
Rotary stiffness,
drive shaft

Moment of inertial rotary group


Angular acceleration,

maximum2)

Filling capacity

Weight (without through drive) approx. m


1) The

values are applicable:


- for an absolute pressure pabs = 1bar at suction port S
- within the optimum viscosity range from nopt = 16 to 36mm2/s
- for mineral-oil based hydraulic fluid.
2)

The scope of application lies between the minimum necessary and the maximum permissible drive speeds.
Valid for external excitation (e.g. diesel engine 2- to 8-fold rotary frequency, cardan shaft 2-fold rotary frequency).
The limiting value is only valid for a single pump.
The loading capacity of the connecting parts must be taken into account.

Note
Exceeding the maximum or falling below the minimum permissible values can lead to a loss of function, a reduction in operational
service life or total destruction of the axial piston unit. We recommend to check the loading through tests or calculation / simula
tion and comparison with the permissible values.
Determination of size
Flow

qV =

Torque

Power

Vg n hV

[l/min]

1000
Vg Dp

[Nm]

20 p hmh
2p T n
60000

qV Dp
600 ht

[kW]

Vg

Displacement per revolution in cm3

Dp

Differential pressure in bar

Speed in rpm

hV

Volumetric efficiency

hmh

Mechanical-hydraulic efficiency

ht

Total efficiency(ht = hV hmh)

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

7/48

Technical data, high-speed version


Table of values (theoretical values, without efficiencies and tolerances: values rounded)
Size

NG

45

71

100

140

Geometrical displacement per revolution


Vg max

cm3

45

71

100

140

maximum at Vg max

nnom

rpm

3000

2550

2300

2050

maximum at Vg < Vg max

nmax perm rpm

3300

2800

2500

2200

qv max

l/min

135

178

230

287

Pmax

kW

63

83

107

134

p = 280 bar

Tmax

Nm

200

316

445

623

p = 100 bar

Nm

72

113

159

223

Nm/rad

37500

71884

121142

169537

Nm/rad

41025

76545

Speed1)

Flow
at nnom and Vg max
Power at Dp = 280 bar
at nnom, Vg max
Torque
at Vg max and
Rotary stiffness,
drive shaft

Nm/rad

41232

80627

132335

188406

Moment of inertial rotary group

JTW

kgm2

0.0033

0.0083

0.0167

0.0242

Angular acceleration, maximum2)

rad/s2

4000

3300

2700

2700

Filling capacity

1.0

1.6

2.2

3.0

kg

21

33

45

60

Weight (without through drive) approx. m


1) The

values are applicable:


- for an absolute pressure pabs = 1 bar at suction port S
- within the optimum viscosity range from nopt = 16 to 36 mm2/s
- for mineral-oil based hydraulic fluid.
2)

The scope of application lies between the minimum necessary and the maximum permissible drive speeds.
Valid for external excitation (e.g. diesel engine 2- to 8-fold rotary frequency, cardan shaft 2-fold rotary frequency).
The limiting value is only valid for a single pump.
The loading capacity of the connecting parts must be taken into account.

Note
Exceeding the maximum or falling below the minimum permissible values can lead to a loss of function, a reduction in operational
service life or total destruction of the axial piston unit. We recommend to check the loading through tests or calculation / simula
tion and comparison with the permissible values.
Sizes 45, 71, 100 and 140 are optionally available in high-speed version.
External dimensions are not affected by this option.

8/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

Technical data
Permissible radial and axial loading on the drive shaft
Size

NG

Radial force maximum


at a/2

18

28

45

71

100

140

350

1200

1500

1900

2300

2800

+ Fax max N

700

1000

1500

2400

4000

4800

Fq

Fq max

a/2 a/2
a

Axial force maximum


Fax

Permissible input and through-drive torques


Size

NG

18

28

45

71

100

140

Torque
at Vg max and Dp = 280 bar1)

Tmax

Nm

80

125

200

316

445

623

TE max

Nm

124

198

319

626

1104

1620

in

3/4

7/8

1 1/4

1 1/2

1 3/4

TE max

Nm

160

250

400

644

in

3/4

7/8

1 1/4

Input torque for drive shaft, maximum2)


S
R
P

TE max

Nm

88

137

200

439

857

1206

mm

18

22

25

32

40

45

160

319

492

778

1266

Maximum through-drive torque for drive shaft

1)
2)

TD max

Nm

108

TD max

Nm

120

176

365

548

TD max

Nm

88

137

200

439

778

1206

Without considering efficiency


For drive shafts free of radial load

Distribution of torques

T1

T2

TE
1. Pumpe
1st pump

2.
Pumpe
2nd
pump

TD

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

9/48

Technical data
Drive power and flow
Operating material:
Hydraulic fluid ISOVG46 DIN51519, t = 50C
Size 18

Size 71

_ _ _ _ n = 1500 rpm

_ _ _ _ n = 1500rpm

______ n = 3300 rpm

______ n = 2200rpm
80

20

Pqv max

20

10

Pqv zero

0
50

100

150

200

250 280

Operating pressure [bar]

60

100

50

80
40

60

30
qv

Pqv max

20
0
100

150

20
10

P
200qv zero 250 280

Size 45
_ _ _ _ n = 1500 rpm

180

90

qv

80

160

70

140

Pqv max

120

60

100

50

80

40

60

30

50
40

qv
Pqv max

40

30
20

20

10

0
Pqv zero
200
250 280

150

20

Pqv zero

10
0

0
0

Drive power P [kW]

100

100

100

200

20

60

50

100

150

200

250 280

Operating pressure [bar]

Size 140
_ _ _ _ n = 1500 rpm
______ n = 1800 rpm
260

130

240

Operating pressure [bar]

qv

120

220

110

200

100

180

Flow qV [l/min]

50

250 280

40

110

60

200

______ n = 2000 rpm

______ n = 2600 rpm

80

150

_ _ _ _ n = 1500 rpm

Flow qV [l/min]

40

50

100

Size 100

90
80

Drive power P [kW]

Flow qV [l/min]

0
50

Operating pressure [bar]

Operating pressure [bar]

Flow qV [l/min]

10
0

______ n = 3000 rpm

20

Pqv zero

_ _ _ _ n = 1500 rpm

30

20

Size 28

40

40

Pqv max

60

Drive power P [kW]

70

qv

120

90

Pqv max

160

80

140

70

120

60

100

50

80

40

60

30

Pqv zero

40

20

20

10

0
0

50

100

150

200

250 280

Operating pressure [bar]

Drive power P [kW]

40

Flow qV [l/min]

qv

Drive power P [kW]

140

30

Drive power P [kW]

Flow qV [l/min]

160

60

10/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

DG Two-point control, directly operated


The variable pump can be set to a minimum swivel angle by
connecting an external control pressure to port X.

Circuit diagram

This will supply control fluid directly to the stroke piston; a


minimum control pressure of pst 50 bar is required.

The variable pump can only be switched between


Vg max or Vg min.

Please note, that the required control pressure at portX is


directly dependent on the actual operating pressure pB in
portB. (See control pressure characteristic).
Control pressure pst in X = 0 bar

Vg max

Control pressure pst in X 50 bar

Vg min

Control pressure characteristic


120

Req. control pressure pst [bar]

100

L1

50

Port for
0

50 70

140

210

Operating pressure pB [bar]

280

Service line

Suction line

L, L1

Case drain (L1 plugged)

Pilot pressure

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

11/48

DR Pressure control
The pressure control limits the maximum pressure at the pump
output within the pump control range. The variable pump only
supplies as much hydraulic fluid as is required by the consum
ers. If the operating pressure exceeds the pressure setpoint set
at the integrated pressure valve, the pump will adjust towards a
smaller displacement and the control deviation will be reduced.
The pressure can be set steplessly at the control valve.

Circuit diagram, sizes 18 to 100

Static characteristic

Hysteresis / pressure rise pmax

(at n1 = 1500 rpm; tfluid = 50 C)

Setting range1)

Operating pressure pB [bar]

280

L1

Circuit diagram, size 140

25

Flow qv [l/min]

1)

In order to prevent damage to the pump and the system,


this setting range is the permissible setting range and must
not be exceeded.
The range of possible settings at the valve are greater.

Port for
B

Service line

Suction line

L, L1

Case drain (L1 plugged)

Control data
Hysteresis and repeatability p______________ maximum 3 bar
Pressure rise, maximum
NG
p

bar

18

28

45

71

100

140

10

12

Control fluid consumption___________ maximum approx. 3 l/min


Flow losses at qVmax see page 9.

12/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

DRG Pressure control, remotely operated


The DR-control valve (see page11) is overriding this DRGremote setting of max. outlet pressure.

Circuit diagram, sizes 18 to 100


Not included in the delivery contents

A pressure relief valve can be externally piped to port X for


remote setting of pressure below the setting of the DR control
valve spool. This relief valve is not included in the delivery con
tents of the DRG control.

The differential pressure at the DRG control valve is set as


standard to 20bar. This results in a pilot oil flow to the relief
valve of approx. 1.5l/min at port X. If another setting is required
(range from 10-22bar) please state in clear text.
As a separate pressure relief valve we can recommend:

DBDH 6 (hydraulic) to RE25402 or


DBETR-SO 381 with orifice 0.8mm in P (electric) to
RE 29166.
The max. length of piping should not exceed 2m.
Static characteristic
Hysteresis / pressure rise pmax

(at n1 = 1500rpm; tfluid = 50C)

Setting range1)

Operating pressure pB [bar]

280

Circuit diagram, size 140


Not included in the delivery contents

20

Flow qv [l/min]

1)

L1

In order to prevent damage to the pump and the system,


this setting range is the permissible setting range and must
not be exceeded.
The range of possible settings at the valve are greater.

Port for
B

Service line

Suction line

L, L1

Case drain (L1 plugged)

NG 18 to 100
with adapter

Pilot pressure

NG 140
without adapter

Pilot pressure

Control data
Hysteresis and repeatability p______________ maximum 3 bar
Pressure rise, maximum
NG
p

bar

18

28

45

71

100

140

10

12

Control fluid consumption_________ maximum approx. 4.5 l/min


Flow losses at qVmax see page 9.

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

13/48

DFR/DFR1 Pressure and flow control


Circuit diagram, sizes 18 to 100

The pressure control overrides the flow control function.


Note
The DFR1 version has no connection between X and the
reservoir. Unloading the LS-pilot line must be possible in the
valve system.
Because of the flushing function sufficient unloading of the
X-line must also be provided.

Flow control at n1 = 1500rpm; tfluid = 50C)

Operating pressure pB [bar]


Setting range1)

280

25

Hysteresis / pressure rise p max

Static characteristic

L1

Circuit diagram, size 140


With DFR1 plugged

Flow qv [l/min]

1)

In order to prevent damage to the pump and the system,


this setting range is the permissible setting range and must
not be exceeded.
The range of possible settings at the valve are greater.

Flow qv [l/min]

Speed n [rpm]

Hysteresis / pressure rise pmax

B
Static characteristic at variable speed

Differential pressure p
Standard setting: 14 to 22bar.
If another setting is required, please state in clear text.
Relieving the load on port X to the reservoir results in a zero
stroke ("standby") pressure which lies about 1 to 2bar higher
than the differential pressure p. System influences are not
taken into account.

Not included in the delivery contents

With DFR1 plugged

Not included in the delivery contents

In addition to the pressure control function (see page11), the


pump flow may be varied by means of a differential pressure
over an adjustable orifice (e.g. directional valve) installed in
the service line to the actuator. The pump flow is equal to the
actual required flow by the actuator, regardless of changing
pressure levels.

Port for
B

Service line

Suction line

L, L1

Case drain (L1 plugged)

Pilot pressure

Control data
Data for pressure control DR, see page11.
Maximum flow deviation measured at drive speed n = 1500rpm.
NG
qv max

l/min

18

28

45

71

100

140

0.9

1.0

1.8

2.8

4.0

6.0

Control fluid consumption DFR_maximum approx. 3 to 4.5l/min


Control fluid consumption DFR1_____ maximum approx. 3l/min
Volume flow loss at qVmax, see page9.

14/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

DFLR Pressure, flow and power control


Execution of the pressure control like DR(G), see page11 (12).
Execution of the flow control like DFR, DFR1, see page13.

The power characteristic is set in the factory; when ordering,


please state in clear text, e.g. 20kW at 1500rpm.

In order to achieve a constant drive torque with varying


operating pressures, the swivel angle and with it the output
flow from the axial piston pump is varied so that the product
of flow and pressure remains constant.

Control data
For pressure control DR data, see page11.
For flow control FR data, see page13.

Flow control is possible below the power control curve.

Static curves and torque characteristic

Operating pressure pB [bar]

300
280

Circuit diagram, sizes 28 to 100


Maximum
power curve

250

Not included
in the delivery
contents

200
150

100

Maximum
power curve

50
0

qV

L1

(see table
on page 13)

Torque T [Nm]

Circuit diagram, size 140

X
Not included
in the delivery
contents

Volume flow qv [%]

100

Control data
Beginning of control_ _____________________________ 50bar
Control fluid consumption________ maximum approx. 5.5l/min
Flow loss at qv max, see page9.
Port for
B

Service line

Suction line

L, L1

Case drain (L1 plugged)

Pilot pressure

L1

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

15/48

ED Electro-hydraulic pressure control


If there is a change at the consumer (load pressure),
the position of the control piston changes.
This causes an increase or decrease in the pump swivel angle
(flow) in order to maintain the electrically set pressure level.
The pump thus only delivers as much hydraulic fluid as the
consumers can take. The desired pressure level can be set
steplessly by varying the solenoid current.
When the solenoid current signal drops towards a zero value,
the maximum output pressure is limited to pmax by an adjust
able hydraulic pressure cut-off (secure fail safe function in
case of a loss of power e.g. for use as fan drives).
The response time characteristic of the ED-control was
optimized for the use as a fan drive system.
When ordering, state the type of application in clear text.

Influence of pressure setting on standby level


30
28

Standby [bar]

The ED valve is set to a certain pressure by a specified,


variable solenoid current.

26
24
22
20
18
16
14
120

140

160

180

200

220

240

260

280

Maximum pressure setting [bar]


Circuit diagram ED..

Operating pressure [bar]

Static current-pressure characteristic ED


(measured at pump in zero stroke negative characteristic)
280

ED

De-activation
of control

Max. adjustable
control pressure

140

Min. adjustable control pressure


0

Amperage

I/Imax

L1

Hysteresis of the static current-pressure characteristic < 3 bar


Port for

Operating pressure p [bar]


Setting range

280

140

max

min
Flow qv [l/min]

Hysteresis / pressure rise p

Static flow-pressure characteristic


(at n= 1500 rpm; tfluid = 50 C)

min
max
Control data
Stand-by standard setting 20 bar, other values on request.
Hysteresis and pressure increase________________ p < 4 bar
Control fluid consumption____________________ 3 to 4.5 l/min.

Service line

Suction line

L, L1

Case drain (L1 plugged)

Technical data, solenoid

ED71

ED72

Voltage

12 V (20 %) 24 V (20 %)

Control current
Control begin at qv min

100 mA

50 mA

End of control at qv max

1200 mA

600 mA

1.54 A

0.77 A

Limiting current

Nominal resistance (at 20 C) 5.5


22.7
Dither frequency
100 to
100 to
200 Hz
200 Hz
Actuated time
100 %
100 %
For type of protection, see plug design on page 43
For details on the control electronics, see page 16
Operating temperature range at valve -20 C to +115 C

16/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

ER Electro-hydraulic pressure control


The ER valve is set to a specific pressure by a specified,
variable solenoid current.

Circuit diagram ER..

If there is a change at the consumer (load pressure),


the position of the control piston changes.
This causes an increase or decrease in the pump swivel angle
(flow) in order to maintain the electrically set pressure level.
The pump thus only delivers as much hydraulic fluid as the
consumers can take. The desired pressure level can be set
steplessly by varying the solenoid current.

If the solenoid current drops to zero, the pressure is limited


topmin (stand-by).

Observe the project planning note on page2.


Static current-pressure characteristic ER
(measured at pump in zero stroke positive characteristic)

Operating pressure [bar]

350
280
250

Max. adjustable
control pressure

L1

150

Min.
adjustable
control pressure

50
0

1
I/Imax

Amperage

Port for
B

Service line

Suction line

L, L1

Case drain (L1 plugged)

Hysteresis of the static current-pressure characteristic <3bar


Influence of pressure setting on stand-by 2bar

Technical data, solenoid

ED71

Static flow-pressure characteristic


(at n= 1500rpm; tfluid = 50C)

Voltage

12 V (20 %) 24 V (20 %)

140

Control current
Hysteresis / pressure rise p

Operating pressure p [bar]


Setting range

280

max

min

min

ED72

Flow qv [l/min]
max

Control data
Standby standard setting 20bar, other values on request.
Hysteresis and pressure increase________________ p < 4bar
Control fluid consumption____________________ 3 to 4.5l/min.

Control begin at qv min

100 mA

50 mA

End of control at qv max

1200 mA

600 mA

1.54 A

0.77 A

Limiting current

Nominal resistance (at 20 C) 5.5


Dither frequency
100 to
200 Hz
Actuated time
100 %

22.7
100 to
200 Hz
100 %

For type of protection, see plug design on page 43


Operating temperature range at valve -20C to +115C
The following electric controllers and amplifiers are available for
controlling the proportional solenoids:
Analog amplifier RA
Digital controller RC2-2/211)
Analog amplifier VT20002)
Analog amplifier VT 11029/110302)
1)
2)

RE 95230
RE 95201
RE 29904
RE 29741

Power outlets for 2 valves, can be actuated separately


Only 24V nominal voltage

RE 92711/01.12 | A10VSO Series 31

Notes

Bosch Rexroth AG

17/48

18/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

Dimensions size 18

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

DFR, DFR1 Pressure and flow control, hydraulic


Clockwise rotation

max. 110

45

45

11.5
43

L1
145

64
69

63

66

80 -0.046

40

63

Flange
ISO 3019-2

108
83
L

11

6.3

Valve mounting for


ccw rotation

109
152

109
126

195

W
View W

View V

S
52.4
25

20

47.6

22.2

26.2

Ports
Designation Port for

Standard

Size1)

Maximum
pressure [bar]2)

State

Service line,
fastening thread

SAE J5183)
DIN 13

3/4 in
M10 x 1.5; 17 deep

350

Suction line,
fastening thread

SAE J5183)
DIN 13

1 in
M10 x 1.5; 17 deep

10

Case drain fluid

DIN 38524)

M16 x 1.5; 12 deep

O5)

L1

Case drain fluid

DIN 38524)

M16 x 1.5; 12 deep

X5)

Pilot pressure

DIN 38524)

M14 x 1.5; 12 deep

350

Pilot pressure with DG-control

DIN ISO 2284)

G 1/4 in

350

For the maximum tightening torques the general instructions on page 48 must be observed
Depending on the application, short-term pressure spikes can occur. Keep this in mind when selecting measuring equipment
and fittings. Pressure values in bar absolute.
3) Only dimensions according to SAEJ518, metric fastening thread deviating from the standard
4) The spot face can be deeper than as specified in the standard
5) Depending on the installation position, L or L1 must be connected (see also installation instructions on pages44, 45)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)

2)

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

Dimensions size 18

19/48

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

Drive shaft

21

Usable shaft
length

14
5

21
38

Centering5)
R 3.15 x 6.7
DIN 332

38
ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Splines according to ANSI B92.1a, run out of spline is a deviation from standard
3) Thread according to ASME B1.1
4) For the maximum tightening torques the general instructions on page 48 must be observed
5) Coupling axially secured, e.g. with a clamp coupling or radially mounted clamping screw
1)

2)

Parallel shaft key


DIN 6885, A6x6x25
28
2

+ 0.3
0

25
0
22 - 0.033

0.008
18 +- 0.003

14
5

Splined shaft 3/4 in


11T 16/32DP1)2) (SAE J744)

20.5 -0.1

30

1/4-20UNC-2B3) 4)

Splined shaft 3/4 in


11T 16/32DP1) (SAE J744)
1/4-20UNC-2B3) 4)

36

20/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

Dimensions size 18

Before finalizing your design request a certi


fied installation drawing. Dimensions in mm.

DG

DR

Two-point control, directly operated

Pressure control

to flange surface

+0.4

25

12
89
97

3
G 1/4 in

max. 110

Valve mounting for


ccw rotation

Valve mounting for


ccw rotation

148

DRG

126

ED7., ER7.

Pressure control, remotely operated

Electro-hydraulic pressure control


to flange surface
175.4

to flange surface

109
126

1)

ER7.: 161 mm if using a sandwich plate pressure reducing valve.

140
X

Valve mounting for


ccw rotation

Valve mounting for


ccw rotation

40
max. 110

108

1261)

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

Dimensions size 28

21/48

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

DFR/DFR1 Pressure and flow control, hydraulic


Clockwise rotation

Valve mounting for


ccw rotation

V
118
90

B
X
45

40

0
-0.054

80

45

40

L1

164
206

83.5

140
164

74

1
74

80

100

74

14

max. 110

L
14

9.5
6.3

Flange
ISO 3019-2

119.3
136

58.7
32

47.6

22.2

Detail W
20

Detail V

30.2

Ports
Designation

Port for

Standard

Size1)

Maximum
State
pressure [bar]2)

Service line,
fastening thread

SAE J5183)
DIN 13

3/4 in
M10 x 1.5; 17 deep

350

Suction line,
fastening thread

SAE J5183)
DIN 13

1 1/4 in
M10 x 1.5; 17 deep

10

Case drain fluid

DIN 38524)

M18 x 1.5; 12 deep

O5)

L1

Case drain fluid

DIN

38524)

M18 x 1.5; 12 deep

X5)

Pilot pressure

DIN 38524)

M14 x 1.5; 12 deep

350

Pilot pressure with DG-control

DIN ISO 2284)

G 1/4in; 12 deep

350

For the maximum tightening torques the general instructions on page 48 must be observed.
Depending on the application, short-term pressure spikes can occur. Consider this when selecting measuring equipment and
fittings. Pressure values in bar absolute.
3) Only dimensions according to SAEJ518, metric fastening thread deviating from the standard.
4) The spot face can be deeper than as specified in the standard.
5) Depending on the installation position, L or L1 must be connected (see also installation instructions on pages 44, 45)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)

2)

22/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

Dimensions size 28

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

Drive shaft

25.1

Usable shaft
length

P Parallel shaft key


DIN 6885, A6x6x32

16

25
41

ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Spline according to ANSI B92.1a, run out of spline is a deviation from standard.
3) Thread according to ASME B1.1
4) Thread according to DIN 13
5) For the maximum tightening torques the general instructions on page 48 must be observed.
2)

M64), 5)

41

1)

36 + 0.3
0.0
32

16

5
22 +0.009
-0.004

16
5

Splined shaft 7/8 in


13T 16/32DP1)2) (SAE J744)

24.4 -0.2

33.1

1/4-20UNC-2B3) 5)

Splined shaft 7/8 in


13T 16/32DP1) (SAE J744)
1/4-20UNC-2B3) 5)

46

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

Dimensions size 28

Before finalizing your design request a certi


fied installation drawing. Dimensions in mm.

DG

DFLR

Pressure, flow and power control

to flange surface

to flange surface

Valve mounting for


ccw rotation

198
3
G 1/4 in

Valve mounting for


ccw rotation

99.5
103.5

25 +0.4

40
max. 110

Two-point control, directly operated

158

23/48

12
119
135.5

DR

DRG

Pressure control

Pressure control, remotely operated

Valve mounting for


ccw rotation

ED7. / ER7.

Electro-hydraulic pressure control


to flange surface

140

Valve mounting for


ccw rotation

135.51)

ER7.: 170.5 mm when using a sandwich plate pressure reducing valve.


For details of connection options and drive shafts, see also pages 21 and 22
1)

119
136

136

130

Valve mounting for


ccw rotation

max. 110

118

40
max. 110

to flange surface

24/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

Dimensions size 45

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

DFR/DFR1 Pressure and flow control, hydraulic


Clockwise rotation

133
L

14

L
45

45

90

80.5

40

0
100 -0.054

90

Flange
ISO 3019-2

max. 110

83

96

9.5
6.3

14.3
45

L1

140
184

184
219
224

93.5

129
146

W
Detail V

View W

26.2

69.9
40

25

52.4

35.7

Ports
Designation

Port for

Standard

Size1)

Maximum
State
pressure [bar]2)

Service line,
fastening thread

SAE J5183)
DIN 13

1 in
M10 x 1.5; 17 deep

350

Suction line,
fastening thread

SAE J5183)
DIN 13

1 1/2 in
M12 x 1.75; 20 deep

10

Case drain fluid

DIN 38524)

M22 x 1.5; 14 deep

O5)

L1

Case drain fluid

DIN

38524)

M22 x 1.5; 14 deep

X5)

Pilot pressure

DIN 38524)

M14 x 1.5; 12 deep

350

Pilot pressure with DG-control

DIN ISO 2284)

G 1/4 in

350

For the maximum tightening torques the general instructions on page 48 must be observed.
Depending on the application, short-term pressure spikes can occur. Consider this when selecting measuring equipment and
fittings. Pressure values in bar absolute.
3) Only dimensions according to SAEJ518, metric fastening thread deviating from the standard.
4) The spot face can be deeper than as specified in the standard.
5) Depending on the installation position, L or L1 must be connected (see also installation instructions on pages 44, 46)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)

2)

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

Dimensions size 45

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

Drive shaft

30

Usable shaft
length

Parallel shaft key


DIN 6885, A8x7x36

42 + 0.3
0.0
39

16

19

29.5
45.9

45.9

ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Spline according to ANSI B92.1a, run out of spline is a deviation from standard.
3) Thread according to ASME B1.1
4) Thread according to DIN 13
5) For the maximum tightening torques the general instructions on page 48 must be observed.
1)

2)

M84), 5)

3
25 +0.009
-0.004

16
5

Splined shaft 1 in
15T 16/32DP1)2) (SAE J744)

28 -0.2

38

1/4-20UNC-2B3) 5)

Splined shaft 1 in
15T 16/32DP1) (SAE J744)

1/4-20UNC-2B3) 5)

25/48

52

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

Dimensions
size 45
DG

Before finalizing your design request a certi


fied installation drawing. Dimensions in mm.

DFLR

Two-point control, directly operated

Pressure, flow and power control

to flange surface
to flange surface
173

Valve mounting for


ccw rotation

213

Valve mounting for


ccw rotation

12
110
117

3
G 1/4 in
25 +0.4

40

112

26/48

129
146

DR

DRG

Pressure control, remotely operated

max. 110

ED7. / ER7.

Electro-hydraulic pressure control

to flange surface

140

Valve mounting for


ccw rotation

145.51)
1)

Valve mounting for


ccw rotation

129
146

146

146

133
X

ER7.: 180.5 mm if using a sandwich plate pressure reducing valve.

40
max. 110

to flange surface

Valve mounting for


ccw rotation

Pressure control

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

Dimensions size 71

27/48

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

DFR/DFR1 Pressure and flow control, hydraulic


Clockwise rotation

V
X

104

92

125

0
-0.063

45

45

104

40
max. 110

161
115

18 98

Flange
ISO 3019-2

12.7
6

18
53

L1

180
210

217
257

107.5

143
160

Valve mounting for


ccw rotation

W
Detail V

Detail W

52.4

77.8
50

26.2

25

S
42.9

Ports
Designation

Port for

Standard

Size1)

Maximum
State
pressure [bar]2)

Service line,
fastening thread

SAE J5183)
DIN 13

1 in
M10 x 1.5; 17 deep

350

Suction line,
fastening thread

SAE J5183)
DIN 13

2 in
M12 x 1.75; 20 deep

10

Case drain fluid

DIN 38524)

M22 x 1.5; 14 deep

O5)

L1

Case drain fluid

DIN

38524)

M22 x 1.5; 14 deep

X5)

Pilot pressure

DIN 38524)

M14 x 1.5; 12 deep

350

Pilot pressure with DG-control

DIN ISO 2284)

G 1/4 in

350

For the maximum tightening torques the general instructions on page 48 must be observed.
Depending on the application, short-term pressure spikes can occur. Consider this when selecting measuring equipment and
fittings. Pressure values in bar absolute.
3) Only dimensions according to SAEJ518, metric fastening thread deviating from the standard.
4) The spot face can be deeper than as specified in the standard.
5) Depending on the installation position, L or L1 must be connected (see also installation instructions on pages 44, 46)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)

2)

28/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

Dimensions size 71

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

Drive shaft

39.5

Usable shaft
length

Parallel shaft key


DIN 6885, A10x8x45

50
47.5

19
5

22

38
55.4

55.4

ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Spline according to ANSI B92.1a, run out of spline is a deviation from standard.
3) Thread according to ASME B1.1
4) Thread according to DIN 13
5) For the maximum tightening torques the general instructions on page 48 must be observed.
1)

2)

M104), 5)

2.5
32+0.018
+0.002

19
5

Splined shaft 1 1/4 in


14T 12/24DP1)2) (SAE J744)

35 -0.2

47.5

5/16-18UNC-2B3) 5)

Splined shaft 1 1/4 in


14T 12/24DP1) (SAE J744)
5/16-18UNC-2B3) 5)

60

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

Dimensions size 71

29/48

Before finalizing your design request a certi


fied installation drawing. Dimensions in mm.

DG

DFLR

Two-point control, directly operated

Pressure, flow and power control


to flange surface

Valve mounting for


ccw rotation
X

124

201

242

Valve mounting for


ccw rotation
3
G 1/4in
25 +0.4

to flange surface

40

12
123.5
127.5

143
159.5

DR

DRG

Pressure control

Pressure control, remotely operated

to flange surface

161

Valve mounting for


ccw rotation

X
X

160
143
160

ED7. / ER7.

Electro-hydraulic pressure control


to flange surface
173

140

Valve mounting for


ccw rotation

1601)

1)

ER7.: 195 mm if using a sandwich plate pressure reducing valve.

40
max 110

max 110

Valve mounting for


ccw rotation

30/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

Dimensions size 100

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

DFR/DFR1 Pressure and flow control, hydraulic


Clockwise rotation

95

95

100

152

17.5

100

125 -0.063
20

40
max. 110

45

Flange
ISO 3019-2

229
175

10
6

12.7
6

Valve mounting for


ccw rotation

L1

180
210

275
317

118

148.4
164.9

329
W
Detail V

Detail W

88.9
60

32

66.7

31.8

50.8

Ports
Designation

Port for

Standard

Size1)

Maximum
State
pressure [bar]2)

Service line,
fastening thread

SAE J5183)
DIN 13

1 1/4 in
M14 x 2; 19 deep

350

Suction line,
fastening thread

SAE J5183)
DIN 13

2 1/2 in
M12 x 1.75; 17 deep

10

Case drain fluid

DIN 38524)

M27 x 2; 16 deep

O5)

L1

Case drain fluid

DIN

38524)

M27 x 2; 16 deep

X5)

Pilot pressure

DIN 38524)

M14 x 1.5; 12 deep

350

Pilot pressure with DG-control

DIN ISO 2284)

G 1/4 in

350

For the maximum tightening torques the general instructions on page 48 must be observed.
Depending on the application, short-term pressure spikes can occur. Consider this when selecting measuring equipment and
fittings. Pressure values in bar absolute.
3) Only dimensions according to SAEJ518, metric fastening thread deviating from the standard.
4) The spot face can be deeper than as specified in the standard.
5) Depending on the installation position, L or L1 must be connected (see also installation instructions on pages 44, 46)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)

2)

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

Dimensions size 100

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

Drive shaft
Splined shaft 1 1/2 in
17T 12/24DP1) (SAE J744)

Parallel shaft key


DIN 6885, A12x8x68

54

43.5

66
69.5
28

28
5

M123), 4)

+0.018

40 -0.002

1.5
43 -0.2

7/16-14UNC-2B2) 4)

80

61.9

ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Thread according to ASME B1.1
3) Thread according to DIN 13
4) For the maximum tightening torques the general instructions on page 48 must be observed.
1)

2)

31/48

32/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

Dimensions size 100

Before finalizing your design request a certi


fied installation drawing. Dimensions in mm.

DG

DFLR

Two-point control, directly operated

Pressure, flow and power control

to flange surface

to flange surface
Valve mounting for
ccw rotation

268

Valve mounting for


ccw rotation

308

148

40

3
R 1/4in
25 +0.4

12
128.5

129

164.5

132.5

DR

DRG

Pressure control

Pressure control, remotely operated


to flange surface
228

ED7. / ER7.

Electro-hydraulic pressure control


to flange surface

140

Valve mounting for


ccw rotation

1651)

1)

148
165

165

241

Valve mounting for


ccw rotation

max. 110

ER7.: 200 mm when using a sandwich plate pressure reducing valve.

40
max. 110

Valve mounting for


ccw rotation

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

Dimensions size 140

33/48

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

DFR/DFR1 Pressure and flow control, hydraulic


Clockwise rotation

244
173

V
X

20.6

45

108
112

11
8.
5

110

200
158.4

180 -0.063

110

26
126

12.7
6.4

Flange
3019-2

21

L1
78

131

275
337

158.4
200

183
209

Detail V

Detail W
88.9
63

66.7
32

S
B

31.8

50.8

Ports
Designation

Port for

Standard

Size1)

Maximum
pressure [bar]2)

State

Service line,
fastening thread

SAE J5183)
DIN 13

1 1/4 in
M14 x 2; 19 deep

350

Suction line,
fastening thread

SAE J5183)
DIN 13

2 1/2 in
M12 x 1.75; 17 deep

10

Case drain fluid

DIN 38524)

M27 x 2; 16 deep

O5)

L1

Case drain fluid

DIN

38524)

M27 x 2; 16 deep

X5)

Pilot pressure

DIN 38524)

M14 x 1.5; 12 deep

350

Pilot pressure with DG-control

DIN 38524)

M14 x 1.5; 12 deep

350

MH

Gauge port, high pressure

DIN 3852

M14 x 1.5, 12 deep

350

For the maximum tightening torques the general instructions on page 48 must be observed.
2) Depending on the application, short-term pressure spikes can occur. Consider this when selecting measuring equipment and
fittings. Pressure values in bar absolute.
3) Only dimensions according to SAEJ518, metric fastening thread deviating from the standard.
4) The spot face can be deeper than as specified in the standard.
5) Depending on the installation position, L or L1 must be connected (see also installation instructions on pages 44, 46)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)

34/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

Dimensions size 140

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

Drive shaft
Splined shaft 1 3/4 in
13T 8/16DP1) (SAE J744)

Parallel shaft key


DIN 6885, A14x9x80

67

77
81.5
36

32
+0.011

45 -0.005

M163), 4)

1.5
48.5 -0.2

1/2-13UNC-2B2) 4)

53
92
75

ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Thread according to ASME B1.1
3) Thread according to DIN 13
4) For the maximum tightening torques the general instructions on page 48 must be observed.
1)

2)

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

Dimensions size 140

Before finalizing your design request a certi


fied installation drawing. Dimensions in mm.

DG

DFLR

268

Pressure, flow and power control


to flange surface

Valve mounting for


ccw rotation

Valve mounting for


ccw rotation

314

28
108
112

108

56

2.6

139.5

Two-point control, directly operated

to flange surface

35/48

12
153
158

183
209

MH

DR

DRG

Pressure control

Pressure control, remotely operated

to flange surface

X
56

26
126

Valve mounting for


ccw rotation
126

292

Valve mounting for


ccw rotation

144
170

170

ED7. / ER7.

Electro-hydraulic pressure control

to flange surface
241

Valve mounting for


ccw rotation

129

179

1)

ER7.: 214 mm when using a sandwich plate pressure reducing valve.

36/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

Dimensions through drive

Before finalizing your design request a certi


fied installation drawing. Dimensions in mm.

K01 flange ISO 3019-2 (SAE J744 - 82-2 (A))



Coupling for splined shaft according to ANSI B92.1a-1996

Cut A - B
A3

45

6.5

A2

82.55 +0.050
0.020

0
1

5/8 in 9T 16/32 DP1) (SAE J744 - 16-4 (A))


NG

A1

A2

A3

A42)

18

182

10

43.3

M10 x 1.5, 14.5


deep

28

204

10

33.7

M10 x 1.5, 16 deep

45

229

10.7

53.4

M10 x 1.5, 16 deep

71

267

11.8

61.3

M10 x 1.5, 20 deep

100 338

10.5

65

M10 x 1.5, 16 deep

140 350

10.8

77.3

M10 x 1.5, 16 deep

A4
10

to mounting flange

A1

K52 flange ISO 3019-2 (SAE J744 - 82-2 (A))



Coupling for splined shaft according to ANSI B92.1a-1996

3/4 in 11T 16/32 DP1) (SAE J744 - 19-4 (A-B))

Cut A - B
A

A3

45

6.5

82.55 +0.05
0.02

0
1

10

NG

A1

A2

A3

A42)

18

182

18.8

38.7

M10 x 1.5, 14.5 deep

28

204

18.8

38.7

M10 x 1.5, 16 deep

45

229

18.9

38.7

M10 x 1.5, 16 deep

71

267

21.3

41.4

M10 x 1.5, 20 deep

100

338

19

38.9

M10 x 1.5, 16 deep

140

350

18.9

38.6

M10 x 1.5, 16 deep

A4
B

to mounting flange

A1

A2

K68 flange ISO 3019-2 (SAE J744 - 101-2 (B))



Coupling for splined shaft according to ANSI B92.1a-1996

7/8 in 13T 16/32 DP1) (SAE J744 - 22-4 (B))

Cut A - B
A
omitted
for NG28

A3

45

2)

A2

A3

A42)

28

204

17.8

41.7

M12 x 1.75,
continuous

45

229

17.9

41.7

M12 x 1.75, 18 deep

71

267

20.3

44.1

M12 x 1.75, 20 deep

100 338

18

41.9

M12 x 1.75, 20 deep

140 350

17.8

41.6

M12 x 1.75, 20 deep

omitted
for NG28

A4

1)

A1

10

101.6 +0.05
0.02

14

NG

to mounting flange

A1

A2

30 pressure angle, flat root, side fit, tolerance class 5


Thread according to DIN 13, observe the general instructions on page 48 for the maximum tightening torques.

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

Dimensions through drive

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

K04 flange ISO 3019-2 (SAE J744 - 101-2 (B))



Coupling for splined shaft according to ANSI B92.1a-1996

Cut A - B
A3

45

37/48

10

NG

A1

A2

A3

A42)

45

229

18.4

46.7

M12 x 1.75, 18 deep

71

267

20.8

49.1

M12 x 1.75, 20 deep

100 338

18.2

46.6

M12 x 1.75, 20 deep

140 350

18.3

45.9

M12 x 1.75, 20 deep

101.6 +0.05
0.02

6
14

1 in 15T 16/32 DP1) (SAE J744 - 25-4 (B-B))

A4
to mounting flange

A1

A2

K07 flange ISO 3019-2 (SAE J744 - 127-2 (C))



Coupling for splined shaft according to ANSI B92.1a-1996

1 1/4 in 14T 12/24 DP1) (SAE J744 - 32-4 (C))

Cut A - B
omitted
for NG71

45

A3
omitted
for NG71

A4

B
to mounting flange

A1

45

Cut A - B
A3

A3

A42)

71

267

21.8

58.6

M16 x 2,
continuous

100 338

19.5 56.4

M16 x 2,
continuous

140 350

19.3 56.1

M16 x 2, 24 deep

1 1/2 in 17T 12/24 DP1) (SAE J744 - 38-4 (C-C))


A2

A33)

A3a4) A42)

100 338

10.5

65

M16 x 2,
continuous

140 350

10.8

75

M16 x 2, 24 deep

350

10.3

69.1

M16 x 2, 24 deep

NG
13

A1

127 +0.05
0.02

1
18

A4

A2

A2

K24 flange ISO 3019-2 (SAE J744 - 127-2 (C))



Coupling for splined shaft according to ANSI B92.1a-1996

A1

127 +0.05
0.02

1
18

13

NG

A3a
to mounting flange

A1

A2

30 pressure angle, flat root, side fit, tolerance class 5


Thread according to DIN 13, observe the general instructions on page 48 for the maximum tightening torques.
3) Coupling without stop
4) Coupling with stop
1)

2)

38/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

Dimensions through drive

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

K17 flange ISO 3019-2 (SAE J744 - 152-4 (A))



Coupling for splined shaft according to ANSI B92.1a-1996

1 3/4 in 13T 8/16 DP1) (SAE J744 - 44-4 (D))

Cut A - B

NG

A3

13

161.6
B

A4

to mounting flange A1

161.6

140 350

A2

A3

A42)

11

77.3

M6 x 2,
continuous

152.4 +0.07
0.02

A1

A2

K57 Metric 4-hole flange for mounting an R4 radial piston pump (see RE 11263)

Coupling for metric shaft key
Cut A - B
A4

A3

63 +0.032
0

28.3 +0.2

0.011
8 + 0.011

80

25+ 00.025

A5

NG

A1

A2

A3

A4

A53)

28

232

10.6

58.4

M8

45

257

11

81

M8

71

283

12.5

77

M10

100 354

10.5

81

M10

140 366

11

93

M8

A2
to mounting flange A1

30 pressure angle, flat root, side fit, tolerance class 5


Thread according to DIN 13, observe the general instructions on page 48 for the maximum tightening torques.
3) Screws for mounting the radial piston motor are included in the delivery contents.
1)

2)

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

Dimensions through drive

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

KB2 flange ISO 3019-2 - 80A2SW



Coupling for splined shaft according to ANSI B92.1a-1996

39/48

3/4 in 11T 16/32 DP1) (SAE J744 - 19-4 (A-B))

Cut A - B
A3
45

80 +0.05
0.02

9
10

10

NG

A1

A2

A3

A42)

18

182

18.8

38.7

M10 x 1.5, 14.5 deep

28

204

18.8

38.7

M10 x 1.5, 16 deep

45

229

18.9

38.7

M10 x 1.5, 16 deep

71

267

21.3

41.4

M10 x 1.5, 20 deep

100 338

19

38.9

M10 x 1.5, 20 deep

140 350

18.9

38.6

M10 x 1.5, 20 deep

A4
B

to mounting flange

A2

A1

KB3 flange ISO 3019-2 - 100A2SW



Coupling for splined shaft according to ANSI B92.1a-1996

7/8 in 13T 16/32 DP1) (SAE J744 - 22-4 (B))

Cut A - B
A

A3

45

A1

A2

A3

A42)

28

204

17.8

41.7

M12 x 1.5,
continuous

45

229

17.9

41.7

M12 x 1.5,
continuous

71

267

20.3

44.1

M12 x 1.5, 20 deep

10

100 +0.05
0.02

0
14

NG

100

338

18

41.9

M12 x 1.5, 20 deep

140

350

17.8

41.6

M12 x 1.5, 20 deep

A4
to mounting flange

A2

A1

KB4 flange ISO 3019-2 - 100A2SW



Coupling for splined shaft according to ANSI B92.1a-1996

1 in 15T 16/32 DP1) (SAE J744 - 25-4 (B-B))

Cut A - B
A

A3

45

A1

A2

A3

A42)

45

229

18.4

46.7

M12 x 1.75,
continuous

71

10
267

20.8

49.1

M12 x 1.75, 20 deep

100 338

18.2

46.6

M12 x 1.75, 20 deep

140 350

18.3

45.9

M12 x 1.75, 20 deep

100 +0.05
0.02

0
14

NG

A4
B
1)
2)

to mounting flange

A1

A2

30 pressure angle, flat root, side fit, tolerance class 5


Thread according to DIN 13, observe the general instructions on page 48 for the maximum tightening torques.

40/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

Dimensions through drive

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

KB5 flange ISO 3019-2 - 125A2SW



Coupling for splined shaft according to ANSI B92.1a-1996

1 1/4 in 14T 12/24 DP1) (SAE J744 - 32-4 (C))

Cut A - B

omitted
for NG71

45

A3

B
to mounting flange

A1

Cut A - B
A3

45

A3

A42)

71

267

21.8

58.6

M16 x 2,
continuous

100 338

19.5

56.4

M16 x 2,
continuous

140 350

19.3

56.1

M16 x 2, 24 deep

A2

KB6 flange ISO 3019-2 - 125A2SW



Coupling for splined shaft according to ANSI B92.1a-1996

A2

125 +0.05
-0.02

12

A4

A1

10

omitted
for NG71

0
18

NG

1 1/2 in 17T 12/24 DP1) (SAE J744 - 38-4 (C-C))


NG
10

A1

A2

A33) A3a4) A42)

100 338 10.5 65

M16 x 2,
continuous

140 350 10.8 75

M16 x 2, 24 deep

69.1

M16 x 2, 24 deep

350 10.3

A4

125 +0.05
0.02

1
18

A3a
to mounting flange

A1

A2

KB7 flange ISO 3019-2 - 180B4HW



Coupling for splined shaft according to ANSI B92.1a-1996

158.4

A4

B
158.4

to mounting flange A1

NG
10

A1

140 350

A2

A3

A42)

11.3

77.3

M16 x 2,
continuous

180 +0.05
0.02

Cut A - B
A3

1 3/4 in 13T 8/16 DP1) (SAE J744 - 44-4 (D))

A2

30 pressure angle, flat root, side fit, tolerance class 5


Thread according to DIN 13, observe the general instructions on page 48 for the maximum tightening torques.
3) Coupling without stop
4) Coupling with stop
1)

2)

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

41/48

Summary mounting options


SAE mounting flange
Through-drive1)
Mounting option 2nd pump
Coupling
Flange
A10V(S)O/5x
Short A10VO/31
ISO 3019-1 for splined
NG (shaft)
des. NG (shaft)
shaft
82-2 (A)
5/8 in
10 (U)
K01 18 (U)

101-2 (B)

127-2 (C)

152-4
(4-hole D)

3/4 in

K52

18 (S, R)

7/8 in

K68

1 in

K04

1 1/4 in

K07

1 1/2 in

K24

28 (S, R)
45 (U, W)1)
45 (S, R)

71 (S, R)
100 (U)3)
100 (S)

1 3/4 in

K17

140 (S)

10 (S)
18 (U)
18 (S, R)
28 (S, R)
45 (U, W)1)
45 (S, R)
60, 63 (U, W) 2)
85 (U, W)3)
100 (U, W)
85 (S)
100 (S)

Gear pump
design (NG)

Through drive
available for NG

F (5 to 22)

18 to 140

18 to 140

N/G (26 to 49)

28 to 140

45 to 140

71 to 140

100 to 140

140

Gear pump
design (NG)

Through drive
available for NG

Not for main pump NG28 with K68


Not for main pump NG45 with K04
3) Not for main pump NG71 with K07
1)

2)

ISO mounting flange


Through-drive1)
Mounting option 2nd pump
Coupling
Flange
Short A10VO/31
A10V(S)O/5x
ISO 3019-2 for splined
des. NG (shaft)
NG (shaft)
shaft
80-2
3/4 in
10 (S)
KB2 18 (S, R)

18 to 140

100-2

7/8 in

KB3

28 (S, R)

28 to 140

1 in

KB4

45 (S, R)

45 to 140

125-2

1 1/4 in

KB5

71 (S, R)

71 to 140

1 1/2 in

KB6

100 (S)

100 to 140

180-4
(4-hole B)

1 3/4 in

KB7

140 (S)

140

Shaft key
Through-drive1)
Mounting option 2nd pump
Coupling
Flange
Short A10VO/31
A10V(S)O/5x
ISO 3019-2 for shaft
des. NG (shaft)
NG (shaft)
key
80-2
3/4 in

K57

Radial piston pump

Through drive
available for NG

R4

28 to 140

42/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

Combination pumps A10VO + A10VO

Before finalizing your design request a certified


installation drawing. Dimensions in mm.

When using combination pumps it is possible to have multiple, mutually independent circuits without the need for a splitter
gearbox.
When ordering combination pumps the model codes for the first and the second pump must be joined by a "+".
Order example:
A10VSO100DFR1/31R-VSB12K04+
A10VSO45DFR/31R-VSA12N00
If no further pumps are to be factory-mounted, the simple type code is sufficient.Included in the delivery contents of the pump
with through drive are then: coupling and seal, with plastic cover to prevent penetration by dust and dirt.
It is permissible to use a combination of two single pumps of the same size (tandem pump), considering a dynamic mass
acceleration force of maximum 10 g (= 98.1 m/s2) without an additional support bracket.
Each through drive is plugged with a non-pressure-resistant cover. Before commissioning the units, they must therefore be
equipped with a pressure-resistant cover.
Through drives can also be ordered with pressure-resistant covers. Please specify in clear text.
For combination pumps comprising more than two pumps, the mounting flange must be calculated for the permissible moment
of inertia.
Permissible mass moment of inertia
NG

18

28

45

71

100

140

Permissible mass moment of inertia


Tm

Nm

500

880

1370

2160

3000

4500

Tm

Nm

50

88

137

216

300

450

Mass with through-drive plate


Mass without through drive
(e.g. 2nd pump)

m
m

kg
kg

14
12

19
15

25
21

39
33

54
45

68
60

Distance center of gravity

mm

90

110

130

150

160

160

static
dynamic at 10 g (98.1

m/s2)

m2

m1

m1, m2, m3

Mass of pumps

[kg]

l1, l2, l3

Distance center of
gravity

[mm]

m3

l1
Tm = (m1 l1 + m2 l2 + m3 l3)

l2
l3

1
102 [Nm]

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

43/48

Connector for solenoids


HIRSCHMANN DIN EN 175 301-803-A /ISO 4400

Changing connector position

without bidirectional suppressor diode ____________________H

If necessary, you can change the position of the connector by


turning the solenoid.

Type of protection according to DIN/EN 60529_________ IP65


The sealing ring in the screw cable fitting is suitable for line
diameters of 4.5 mm to 10 mm.
The line connector is not included in the delivery contents.
This can be supplied by Bosch Rexroth on request.
Bosch Rexroth material number: R902602623
Cable fitting M16x1.5
tightening torque:
MA = 1.5 - 2.5 Nm

65.4

Mounting bolt M3
Tightening torque:
MA = 0.5 Nm

(1)

37

(2)

50
68.5

Device plug on solenoid


according to DIN 43650


PE
A

line connector
DIN EN 175301-803-A
Wiring screw connector
M 16x1.5

PE
A

To do this, proceed as follows:


1. Loosen the mounting nut (1) of the solenoid. To do this,
turn the mounting nut (1) one revolution counter-clockwise.
2. Turn the solenoid body (2) to the desired position.
3. Retighten the mounting nut of the solenoid. Tightening
torque: 5+1 Nm. (size WAF26, 12-pt DIN 3124)
On delivery, the position of the connector may differ from that
shown in the brochure or drawing.

44/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

Installation instructions
General

Below-reservoir installation (standard)

The axial piston unit must be filled with hydraulic fluid and air
bled during commissioning and operation. This must also be
observed following a longer standstill as the axial piston unit
empty via the hydraulic lines.

Below-reservoir installation means the axial piston unit is


installed outside of the reservoir below the minimum fluid level.

Especially with the installation position "drive shaft upwards"


or "drive shaft downward", attention must be paid to a com
plete filling and air bleeding since there is a risk, for example,
of dry running.

2
a min
SB

ht min
h min

The case drain fluid in the motor housing must be directed to


the reservoir via the highest case drain port (L1, L2, L3).

a min

For combinations of multiple units, make sure that the respec


tive case pressure in each unit is not exceeded. In the event of
pressure differences at the case drain ports of the units, the
shared case drain line must be changed so that the minimum
permissible case pressure of all connected units is not exceed
ed in any situation. If this is not possible, separate case drain
lines must be laid if necessary.

L
S

L1

To achieve favorable noise values, decouple all connecting


lines using elastic elements and avoid above-reservoir installa
tion.

ht min
h min
L1

L1
S

4
a min

a min

In all operating conditions, the suction line and case drain line
must flow into the reservoir below the minimum fluid level.
The permissible suction height hS is a result of the overall
pressure loss, but may not be greater than hS max = 800 mm.
The minimum suction pressure at port S must also not fall
below 0.8bar absolute during operation.

SB

SB

ht min
h min
S

S
L

Installation position

L1

See the following examples 1 to 12.


Additional installation positions are available upon request.
Recommended installation positions: 1 and 3.

SB

ht min
h min

Installation position

Air bleed

Filling

S + L1

L1

S+L

L1

S+L

S + L1

Key, see page 45.

RE 92711/01.12 | A10VSO Series 31

Bosch Rexroth AG

45/48

Installation instructions
Above-reservoir installation

Inside-reservoir installation

Above-reservoir installation means the axial piston unit is


installed above the minimum fluid level of the reservoir.
To prevent the axial piston unit from draining, a height differ
ence hES min of at least 25mm at port L 1 is required in installa
tion position6.

Inside-reservoir installation is when the axial piston unit is


nstalled in the reservoir below the minimum fluid level.
The axial piston unit is completely below the hydraulic fluid.

Observe the maximum permissible suction height hSmax=800mm.


A check valve in the case drain line is only permissible in indi
vidual cases. Consult us for approval.

If the minimum fluid level is equal to or below the upper edge


of the pump, see chapter "Above-reservoir installation".
Axial piston units with electrical components (e.g. electric con
trol, sensors) may not be installed in a reservoir below
the fluid level.

6
F

hES min

L
L1

L1

ht min
h min

ht min
h min

a min

a min

ht min

SB

hs max
SB

a min

L1
S

hs max

10
a min

L1

h min

h min

11

12
a min

F
L1

ht min

SB

a min

SB

L1 S

S
ht min

SB

h min

L1

hs max

hs max
SB

SB

ht min
h min

ht min
h min

a min

a min

Installation position

Air bleed

Filling

L (F)

L1 (F)

S + L 1 (F)

S + L (F)

SB

ht min

L1
h min

Installation position

Air bleed

Filling

L, L1

10

L1

L, L1

11

L1

S + L, L1

12

S + L, L1

Suction port

Filling / air bleeding

L, L1

Case drain port

SB

Baffle (baffle plate)

ht min

Minimum necessary immersion depth (200mm)

hmin

Minimum necessary spacing to reservoir bottom


(100mm)

hES min

Minimum necessary height needed to protect the axial


piston unit from draining (25mm).

hS max

Maximum permissible suction height (800mm)

amin

When designing the reservoir, ensure adequate


distance between the suction line and the case drain
line. This prevents the heated, return flow from being
drawn directly back into the suction line.

46/48

Notes

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

RE 92711/01.12 | A10VSO Series 31

Notes

Bosch Rexroth AG

47/48

48/48

Bosch Rexroth AG

A10VSO Series 31 | RE 92711/01.12

General instructions
The A10VSO pump is designed to be used in open circuit.
Project planning, installation and commissioning of the axial piston unit require the involvement of qualified personnel.
Before operating the axial piston unit, please read the appropriate instruction manual thoroughly and completely.
If necessary, request these from Bosch Rexroth.
During and shortly after operation, there is a risk of burns on the axial piston unit and especially on the solenoids.
Take appropriate safety measures (e.g. by wearing protective clothing).
Depending on the operating conditions of the axial piston unit (operating pressure, fluid temperature), the characteristics may shift.
Service line ports:
-- The ports and fastening threads are designed for the specified maximum pressure. The machine or system manufacturer must
ensure that the connecting elements and lines correspond to the specified application conditions (pressure, flow, hydraulic
fluid, temperature) with the necessary safety factors.
-- The service line ports and function ports are only designed to accommodate hydraulic lines.
Pressure cut-off and pressure control do not provide security against pressure overload. A separate pressure relief valve is to
be provided in the hydraulic system.
The data and notes contained herein must be adhered to.
The product is not approved as a component for the safety concept of a general machine according to DIN EN ISO 13849.
The following tightening torques apply:
-- Fittings:
Observe the manufacturers instruction regarding the tightening torques of the used fittings.
-- Mounting bolts: For mounting bolts with metric ISO thread according to DIN13 or thread according to ASME B1.1,
we recommend checking the tightening torque individually according to VDI 2230.
-- Female threads in axial piston unit:
The maximum permissible tightening torques MG max are maximum values for the female threads and must not be exceeded.
For values, see the following table.
-- Threaded plugs:
For the metal threaded plugs supplied with the axial piston unit, the required tightening torques of the threaded plugs MV
apply. For values, see the following table.
Ports
Standard

Thread size

Maximum permissible
tightening torque for
female threads MG max

DIN 3852

M14 x 1.5

80 Nm

DIN ISO 228

Required
tightening torque for
threaded plugs MV

Size of
hexagon socket of
threaded plugs

45 Nm

6 mm

M16 x 1.5

100 Nm

50 Nm

8 mm

M18 x 1.5

140 Nm

60 Nm

8 mm

M22 x 1.5

210 Nm

80 Nm

10 mm

M27 x 2

330 Nm

135 Nm

12 mm

G 1/4 in

70 Nm

Bosch Rexroth AG
Axial piston units
An den Kelterwiesen 14
72160 Horb a. N., Germany
Tel.:
+49-7451-92-0
Fax:
+49-7451-82-21
info.brm-ak@boschrexroth.de
www.boschrexroth.com/axial-piston-pumps

This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro
duced or given to third parties without its consent.
The data specified above only serve to describe the product. No statements
concerning a certain condition or suitability for a certain application can be de
rived from our information. The information given does not release the user from
the obligation of own judgment and verification. It must be remembered that our
products are subject to a natural process of wear and aging.
Subject to change.

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