Product Catalogue

WKLn

Applications

For municipal and industrial water supply in water works, pressure boosting installations, irrigation and sprinkler plants; as boiler feed pumps and condensate pumps, cooling water and hot water circulation pumps; for high pressure water in hydraulic presses, as fire pumps etc.

Shaft Seal

Construction

Horizontal high pressure centrifugal pumps in ring sectional design, single- or multistage, vertically split suction, discharge and stage casings. The individual casing parts are sealed by O-rings and are clamped together by external tie bolts. The pump feet are cast integrally with the suction and discharge casings, and are arranged beneath the pump.

The shaft is fitted with renewable protective sleeves in the region of the stuffing box. Uncooled soft-packed stuffing boxes are used for temperatures up to 110C (230F); for temperatures above 110C (230F) up to 140C (285F) a cooled soft-packed stuffing box is used, where the temperature on the stuffing box is kept within permissible limits with the aid of the cooling liquid. Furthermore, special stuffing boxes for connection of seaIing liquid from an outside source are available. Uncooled mechanical seal up to 110C (230F) maximum.

Bearings

Nozzle orientation

The bearings are enclosed in two bearing housings, flanged onto each end of the pump. On the suction end of all pump sizes a cylindrical roller bearing with spacer sleeve is fitted; on the discharge side of sizes 32 and 40 a deep groove ball bearing, sizes 50 and up an angular ball bearing is fitted. The rotating assembly is hydraulically balanced by means of back vanes or balance holes at the rear of the impeller; the residual axial thrust being absorbed by a ball bearing at the discharge side.

The suction nozzle is horizontal, right-hand side when viewed from driving end, and the discharge nozzle is top, vertical. The suction flange is machined according to DIN 2533, NP 16 or BS 4504 table 16/11. The discharge flange is machined according to DIN 2535, NP 40 or BS 4504 table 40/1.

Drive

Direct drive by electric motor through a flexible coupling. The suction end of the pump is the driving end, direction of rotation is clockwise; the pump can be driven from the discharge side (direction of rotation is counterclockwise), or two shaft stubs can be provided, one at each end.

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WKLn
Materials of Construction
Part No.
106/107 171.1/.2 524.1/2 502 210 230 Suction-/Discharge casing Impeller Diffuser Shaft

Part Designation

GG-25 GGZ-20

(01)

Seal

Casing wear ring

Shaft protection sleeve

O8OM40Q GCuSn10

GCuSn10

(02)

(03)

Material Combinations
GG-25

(04)

GG-25 GG-25

GCuSn10 GCuSn10

(05)

Packed gland

Mechanical

316S16

GGZ-20 GG

431S29

GG-25 316S16

(06)

(08)

GCuSn10

(22)

GCuSn10 080M40Q

Packed gland

Mechanical

G-CuPBSn10

Packed gland

GCuSn10

Direction of Rotation

Clockwise seen from the drive end.

Delivery Heads/Pressures
Max. delivery head at shut-off Max. suction pressure Max. total discharge pressure at shut-off 32 - 65 10 bar 30 bar 16 bar 45 300 m 80 - 150 10 bar 28 bar 16 bar 37.5 300 m

Test Pressure Suction casing Discharge/stage casing

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Layout

Selection of pump size and design Q Capacity Total head H HH NPSH Medium handled Temperature t Density kp/dm3 Viscosity mm2/s

according to: m3/h m m C

Flow

WKLn

Recommended Range of Selection Min Flow Q = 0,5 Q opt. Max Flow Q =1,4 Q opt.

Minimum Flow

Handled medium, temperature and pump discharge pressure are decisive for selection of material.

A preselection can be made by using the selection charts.

To protect the pump against damage caused when running the pump in adverse operating conditions resulting in "steaming" of the pump contents predetermined mimimum flow requirements can be as stated below. t = -10 to +100C 15% of Q opt. t = 100 to 140C 20% of Q opt.

Precise determination can only be obtained from individual performance curves, for:

Safety Margin Power

Head, Quantity, Efficiency, Power and NPSH req. 20% approx.

Plant requirements outside the above parameters or applications that require further investigation are to be referred back to KSB.

15% approx.

The mode of operation and the upper limit in conjunction with it will be decisive factors in the selection of an appropriate driver.

10% approx. reserve power margin.

The values of the performance curves refer in principle to 3 2 liquids with a density of 1 kp/dm and a viscosity of 1 mm /s. Liquids with a higher viscosity influence the hydraulics data. Keep within the efficiency factor 0,5. All single curves are determined with reference to the theoretical speed of 1450 and 2900 r.p.m. Thus conversion to the respective rated speed of the-drive is necessary.

NPSH

The NPSH req values specified are certified values for all project calculations and on no account may lower values be adopted. The 10% safety margin included in these specified values, with a minimum of 0,5 metre (1.65 feet) is designed to cover tolerances of measurement and make allowances for manufacturing scatter (NPSH cannot be measured with the same degree of precision as for instance the total head H ) . NPSH available must be greater than NPSH req with the exception of self-regulating condensate pumps. Explanations of the Impeller Diameter: Open dimension = impeller is turned off; i.e. 185 Dimensions in brackets = impeller is turned out; i.e. 185 (180). Open dimension and dimension in brackets = impeller is turned off and turned out; i.e. 175 (170).

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Piping Plan Layout

WKLn

VARIATION

DISCHARGE PRESSURE Size 32 to 65 15 Bar 80

PUMP SIZE

SEAL FLUSHING DRILLING SUCTION HOUSING TO PUMP INTERNAL plugged open plugged

SEAL FLUSHING PIPING arrgt. 11

BALANCE LINE PIPING

NEGATIVE SUCTION OR SUCTION PRESSURE NOT EXCEEDING 1 BAR

80 from 2 stages n 2100 R/min 80/1 stages, n 2100 R/min

arrgt. 11

100 to 150

n > 2100 R/min

SEAL FLUSHING AND BALANCE PIPING LINE

SEAL FLUSHING EXTERNAL SUPPLY CONNECTION

> 15 Bar 15 Bar > 15 Bar 15 Bar > 15 Bar

32 and 40 50 and 65 80 to 150 32 to 65 80 to 150 80 to 150 32 to 65 80 to 150

arrgt. 11 arrgt. 11

SUCTION PRESSURE EXCEEDING 1 BAR

open open

arrgt. 13 arrgt. 11

32 and 40 50 and 65

open plugged

arrgt. 12 arrgt. 11

arrgt. 11

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CONDENSA TE VACUUM OPERATION

32 and 40 50 and 80 100 to 150

plugged (only size 80)

plugged

arrgt. 12

suction and disch. arrgt.14

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Dimension Table

WKLn

High Pressure Centrifugal Pumps WKLn 32 to 150 with uncooled stuffing box

Pump dimensions Nominal Nominal Pump Bore Bore Size DisSuction A charge 32 40 50 65 80 100 125 150 40 50 65 80 100 125 150 200 32 40 50 65 80 100 125 150
d1 d2

Stub shaft

B1 B2*)

n1

q1

q2

s
14 14 15 15 14 14 18 23

t
12 12 12 14 14 14 18

u1

u2

j6
30 30 35 35 40 45 50

j6*)
25 25 28 28 35 40

l1

l2*)

l3

250 183 252 C + 120 190 192 160 160 132 60 256 60 205 35 250 183 252 C + 120 190 192 180 180 132 60 280 60 240 35 285 220 295 C + 92 239 249 180 180 135 50 280 60 230 30 290 220 295 C + 102 239 244 200 200 155 55 300 70 250 35 320 250 335 C + 120 260 275 265 265 210 60 370 70 310 40 360 275 380 C + 140 290 310 300 300 250 75 440 80 370 45 420 300 440 C + 170 335 355 375 375 300 85 550 95 460 51 485 355 500 C + 200 385 400 425 425 350 100 650 100 550 65

60 60 60 60 46 46 51 51 60 60 70 70 85 85

65 65 60 60 85 95

63 63 60 60 85 95

45 32,9 8 45 32,9 8 50 38,3 10 50 38,3 10 75 43,1 12 80 48,5 14

45 125 125 90 53,3 14 48 140 140 90 64,2 18

18 100 100 60

Pump Size 32 40 50 65 80 100 125 150

Pump dimension C at a number of stages 1 82 82 73 87 110 135 165 215 2 130 130 128 147 193 235 280 360 3 178 178 183 207 276 335 395 505 4 226 226 238 267 359 435 510 650 5 274 274 293 327 442 535 625 795 6 322 322 348 387 525 635 740 7 370 370 403 447 608 735 8 418 418 458 507 691 835 9 466 466 513 567 774 935 10 514 514 568 627 857 11 562 562 623 687 940 1023 1106 12 610 610 678 13 658 658 733 14 706 706 788 15 754 754 16 802 802 17 850

*) For pumps which can be driven from both ends

Connection sizes Pump Size 1M 2M 6D 6B 8B 9M Pressure gauge Vacuum gauge Priming and venting Drain Leakage drain Connection of sealing liquid Connection of balance liquid 32 R 1/2 R 1/2 R 3/8 R 3/8 R 1/2 R 1/8 R 1/8 40 R 1/2 R 1/2 R 3/8 R 3/8 R 1/2 R 1/8 R 1/8 50 R 1/2 R 1/2 R 3/8 R 3/8 R 1/2 R 1/8 R 1/8 65 R 1/2 R 1/2 R 3/8 R 3/8 R 1/2 R 1/8 R 1/8 80 R 1/2 R 1/2 R 1/2 R 1/2 R 1/2 R 3/8 R 3/8 100 R 1/2 R 1/2 R 1/2 R 1/2 R 1/2 R 3/8 R 3/8 125 R 1/2 R 1/2 R 1/2 R 1/2 R 1/2 R 3/8 R 3/8 150 R 1/2 R 1/2 R 1/2 R 1/2 R 1/2 R 3/8 R 3/8

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14 M

R = B.S.P. All Dimentions are in millimeters

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WKLn 32 up to 65

WKLn

Construction with uncooled soft-packed stuffing box (N) t110C (230F)

Cooled soft-packed stuffing box (HW), t > 110C up to 140C (230 up to 285 F)

Cross section of stuffing box

Part No. 106 107 108 165 171.1 171.2 210 230 3213) 322 350 360 361 400.2/.3 412.1/.3 412.4 452 458

Designation Suction casing Discharge casing Stage casing Cooling cover Diffuser Diffuser, last stage Shaft Impeller Deep groove ball bearing Cylindrical roller bearing Bearing housing Bearing cover Bearing end cover Flat gasket O-ring O-ring Stuffing box gland Lantern ring

Part No. 461 4783) 479 5022) 504.1/.2 507 521 52-1 523.11) 524.1 524.2 525.1 525.2 550 636 901.1

Designation Stuffing box packing Spring-right hand (Suction side) Spring-left hand (Discharge side) Casing wear ring Spacer ring Thrower Stage sleeve Clamping sleeve Shaft sleeve (Suction side) Shaft protecting sleeve (Suction side) Shaft protecting sleeve (Discharge side) Spacer sleeve (Suction side) Spacer sleeve (Discharge side) Disc Grease nipple Hexagonal head bolt

Part No. 902.1/.2 905 920.1/.2/.3 920.4 932.1/.2 932.1/.3/.4 940.5/.6 1M 3M 6B 6D 7A 7E 8B 10A 10E 10M

Designation Stud Tiebolt Hexagonal nut Grooved nut Circlip Key Key Pressure gauge Pressure vacuum gauge Drain Priming and venting Cooling liquid outlet Cooling liquid inlet Leakage drain Sealing liquid outlet Sealing liquid inlet Connection for sealing liquid from an outside source

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1) not shown in drawing 2) fitted from size 50 up 3) size 50 and 65 fitted with 320 Angular Contact Bearing

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WKLn 80 up to 150

WKLn

Construction with uncooled soft-packed stuffing box (N) t110C (230F)

Cross section of stuffing box Cooled soft-packed stuffing box (HW), t >110C up to 140C (230 up to 285 F)

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1) Not shown in drawing 2) Stud 902.3 from WKLn 100 onwards

Part No. 106 107 108 165 171.1 171.2 210 320 230 321 322 350.1/.2 360 361 400.2/.3 412.1/.2/.3 412.4 422.1/.2 452 458 461 4781) 500.1/.2

Designation Suction casing Discharge casing Stagecasing Cooling cover Diffuser Diffuser, last stage Shaft Angular contact ball bearing Impeller Deep groove ball bearing Cylindrical roller bearing Bearing housing Bearing cover Bearing end cover Flat gasket O-ring O-ring Felt ring(WKLn 125 and 150) Stuffing box gland Lantern ring Stuffing box packing Spring-right hand (Suction side) End ring (WKLn125 and 150)

Part No. 502 504 507 521 52-1 523.11) 524.1 525.1 525.2 525.3 525.41) 543 550 636 524.2

Designation Casing wear ring (WKLn 50 to 150) Spacer ring Thrower Stage sleeve Clamping sleeve Shaft sleeve (Suction side) Shaft protecting sleeve (Suction side) Shaft protecting sleeve (Discharge side) Spacer sleeve (Suction side) Spacer sleeve (Discharge side) Spacer sleeve (size 150 on stuffing box construction N; Sizes 100 to 150 on stuffing box construction HW) Spacer sleeve (sizes 100 and 150 on stuffing box construction HW) Spacer bush Disc Grease nipple

Part No. 901.1 902.1/.2/.34 ) 905 920.1/.2/.3 920.4 932.1/.2 940.1/.3/.4 940.5/.6 1M 3M 6B 6D 7A 7E 8B 10A 10E 10M 14A 14E

Designation Hexagonal head bolt Stud Tiebolt Hexagonal nut Grooved nut (Nut with two flats WKLn 80 up to 150) Circlip Key Key (940.5 omitted on WKLn 125 and 150) Pressure gauge Pressure vacuum gauge Drain Priming and venting Cooling liquid outlet Cooling liquid inlet Leakage drain Sealing liquid outlet Sealing liquid inlet Connection of sealing liquid from an outside source Balance liquid outlet Balance liquid inlet

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Selection chart

WKLn

Performance Characteristics Selection chart 2900 1/min Number of stages for uncooled and cooled stuffing box constructions

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Selection chart

WKLn

Selection chart 1450 1/min Number of stages for construction with uncooled stuffing box. For construction with cooled stuffing box reduction of number of stages for size 32 to 65 = 2, sizes 80 to 150 =1

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WKLn WKLn 32

72

Impeller

140-125 mm

Impeller outlet width

7 mm

2900 R.P.M.

72

WKLn WKLn 40

73

Impeller

170-155 mm

Impeller outlet width

8 mm

2900 R.P.M.

73

WKLn WKLn 50

74

Impeller

165-140 mm

Impeller outlet width

9 mm

2900 R.P.M.

74

WKLn WKLn 65

75

Impeller

192-155 mm

Impeller outlet width

11 mm

2900 R.P.M.

75

WKLn WKLn 80

76

Impeller

220-180 mm

Impeller outlet width

17 mm

2900 R.P.M.

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WKLn WKLn 32

77

Impeller

140-125 mm

Impeller outlet width

7 mm

1450 R.P.M.

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WKLn WKLn 40

78

Impeller

170-155 mm

Impeller outlet width

8 mm

1450 R.P.M.

78

WKLn WKLn 50

79

Impeller

165-140 mm

Impeller outlet width

9 mm

1450 R.P.M.

79

WKLn WKLn 65

80

Impeller

192-155 mm

Impeller outlet width

11 mm

1450 R.P.M.

80

WKLn WKLn 80

81

Impeller

220-180 mm

Impeller outlet width

17 mm

1450 R.P.M.

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WKLn WKLn 100

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Impeller

265-230 mm

Impeller outlet width

23 mm

1450 R.P.M.

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WKLn WKLn 125

83

Impeller

320-285 mm

Impeller outlet width

24 mm

1450 R.P.M.

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WKLn WKLn 150

84

Impeller

360-300 mm

Impeller outlet width

32 mm

1450 R.P.M.

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Loss of Pressure in Pipe Lines

The loss of pressure given by the diagram is applicable to new cast iron pipes and to pipes made by rolling and welding steel plate. For new solid drawn or rolled steel tubes the resistance to flow is about 0,80 times that given by the charge. For fairly old rusty C.1. pipes the actual pressure drop may be as much as 1,25 times the figure calculated from the diagram. For tubes with light incrustation, the flow resistance increases to about 1,7 times the value shown on the above diagram and calculated for the actual (not the nominal) diameter of the incrusted pipes.

For heavily incrusted pipes the pressure loss can only be determined by tests. Deviations from the nominal diameter have a considerable effect on the result. For example a decrease in the required diameter by about 596 will increase the flow resistance by about 1,3 times for the same degree of roughness.

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