RE 10 460/08.

90

Variable Vane Pump Type V4 / Series 2X, 3X and 4X with controls Sizes 20 to 125
variable displacement low noise level good bearing life by virtue of hydrodynamically lubricated plain bearings bronze-coated start and control plates giving good frictional characteristics single control device for all sizes (C, D W and E) optional control of pressure and flow low hysteresis very short control times high reliability by virtue of automatic bleeding test point can also be supplied as combination pump
K4752-7

RE 10 460/08.90
Replaces RE 10 459

up to 160 bar

from 20 to125 cm3

Type V4/20

F90003

Type V4 with lock

Table of Contents
Description Functional description, section, symbols Controls Ordering codes, preferred types Size codes Operating curves (average values) Noise levels (average values) Test set-up, dynamic characteristics Installation notes Unit dimensions Control programme Combination pump Page
F90005

testpoint

2 3 4 5 6/7 8/9 10 11 12 / 13 14 to19 20

Type V4/Testpoint

K4751-7

Type V4 + V4-Combination

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Functional description, Section, Symbols

Hydraulic pumps type V4 are variable displacement vane pumps.

Pressure control
System pressure is fed continuously to the back of the small positioning piston (10) via an internal a channel. As pressure builds up in the system, oil flows via the drilling in the pressure control spool (14) into the chamber behind piston (11). Pressure behind the large piston (11) then holds the stator ring (4) in the offset position. At all pressures below the stall pressure set on the pressure controller (5). Control spool (14) is is held down by the spring (15). This causes system pressure to pass to the rear of the large positioning piston (11) holding the the stator ring (4) in the pumping position. Removal of the plug (16) allows the automatic bleed valve point to be used as a test point.

Construction
They basically consist of the housing (1), the rotor (2), vanes (3), stator ring (4) , pressure regulator (5), setting screw (6), automatic bleed valve (7) and cover (17). The circular stator ring is held between the small positioning piston (10) and the large positioning piston (11). The third contact point for the ring is the height adjustment screw (13). The rotor (2) rotates inside the stator ring (4). The vanes within the rotor (3) are pressed against the stator ring (4) by centrifugal force.

7
P

16

10

13

11

12

9.1

9.2

17

Suction and pumping process

Chambers (8) required for transportation of the fluid are formed by the vanes (3), the rotor (2), the stator ring (4), the control plate (9.1) and the cover plate (9.2). To ensure the operation of the pump on start-up the stator ring (4) is held in the eccentric position ( maximum displacement position) by spring (12) behind the large positioning piston (11). As the rotor rotates, chambers (8) increase in size due to the rotation of the rotor (2) and at the same time fill with fluid via the suction channel (S). When maximum chamber volume is reached chambers (8) are disconnected from the suction port. As the rotor (2) continues to rotate they are connected to the pressure port, become smaller and pump oil into the system via the pressure channel (P).

Principal Parts
1 2 3 4 Housing Rotor Vane Stator ring 5 10 11 13 17 Pressure controller Small positioning piston Large positioning piston Height adjustment screw Cover

Symbols

P
Single pump

S P

L P
Pump combination

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Control
Control (decreasing flow)
If force FP arising from the product of P(pressure) x A(area) exceeds counter force FF of the spring, control piston (14) will be moved against the spring (15). In this way the area behind the large positioning piston (11) is connected to tank and is therefore at zero pressure. The small positioning piston (10) which is constantly under system pressure moves the stator ring (4) into almost midposition. The pump maintains the pressure, at almost zero flow, with only leakage losses being replaced. This reaction means that power losses and heating of the fluid are kept at a low level. As adjustment of the stator ring (4) takes place hydraulically the flow/pressure curve is vertical and moves parallel to the axes of the performance curve as higher pressures are set.

14

15

FF

FP

5
Tank

System pressure

Pilot pressure

10
S Control (increasing flow)
When the pressure in the system falls below the set stall pressure, spring (15) pushes the control spool (14) back into its original position.

4 14

11 15

FF

FP
P

5
Tank

System pressure

The large positioning piston (11) is now pressurised and moves the stator ring (4) into the eccentric position causing fluid to flow into the system.

10
S

11

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Ordering Code, Preferred Types 1 PV 2 V4

Series Series 20 to 29 Size 20 and Size 50 1) (20 to 29, externally interchangeable) Series 30 to 39 Size 32 and Size 80 1) (30 to 39, externally interchangeable) Series 40 to 49 Size 125 (40 to 49, externally interchangeable) Size / Displacement Veff Size 20 20,7 cm3 Size 32 34,5 cm3 Size 50 55,2 cm3 Size 80 82,8 cm3 Size 125 127,6 cm3 Direction of rotation Clockwise (viewed on shaft end) Shaft end Single pump Metric, parallel with key Combination pumps Front pump Middle pump Rear pump = 2X 1= = 3X N= A= = 4X 16 =

16

*
further details in clear text automatic bleed valve Displacement control without setting screw for displacement control with setting screw for displacement control Stall pressure range up to 160 bar optimum range 40 to 160 bar Other stall pressure settings Details in clear text

= 20 = 32 = 50 = 80 = 125 =R

Control settings setting screw 3; 4 ) lockable rotary hand knob with scale 3 setting screw and K-plate ) for start at lowest stall pressure (refer page 16) 7 = 3; 4) lockable rotary handknob with scale and K-plate for start at lowest stall pressure 1= 3= 5= =A =E =F =G C = D = W= E = = 01 = 37 = 07 M= V= = 27 = 38 = 07 ) Controls Pressure control with mechanical pressure setting Pressure control with remote hydraulic pressure setting Pressure control with electrical 2 stage pressure setting Pressure control with electrical remote pressure setting Seals NBR-seals, suitable for use with mineral oils (HLP) to DIN 51 524 part 2 Viton-seals, suitable for use with phosphate-ester (HFD-R) Please note the data on fluids published in our data sheet RE 07 075
2

Connections Standard model Size 20, 32, 50: suction and pressure ports: BSP thread Size 80: suction port: SAE flange pressure port: BSP thread; Size 125: suction and pressure ports: SAE flanges Model with mounting for servo orifice on pressure port Size 20, 32, 50: suction port: BSP thread Size 80: suction port: SAE flange Size 125: suction port: SAE flange
1 2 3 4

) Size 50 from Series 22; Size 80 from Series 32 ) for other controllers see page 14 ) only available with controls C,D,W or E ) Key (ident. number 008158) included in supply

Sample order 1. Standard pump 1PV2V4-3X/32RA01MC1-16A1 (Flow Qmax bei 1450 min-1/10 bar 46,4 L/min; pNH = 160 bar) 1. Pump with settings specified by customers 1PV2V4-3X/80RA37MD1-16A1 Details in clear text: Qmax = 60 L/min pNH = 100 bar Pump set at required flow and stall pressure values. Optimum operating noise level set for required stall pressure.

Preferred types = available ex stock

Type 1PV2V4-2X/ 20RA01MC1-16A1 1PV2V4-3X/ 32RA01MC1-16A1 1PV2V4-2X/ 50RA01MC1-16A1 1PV2V4-3X/ 80RA37MC1-16A1 1PV2V4-4X/125RA07MC1-16A1 Ordering code 584 653 584 655 585 159 585 039 584 657

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Technical Data (For operation outside these parameters, please consult us!)

General
Construction Type Mounting Connections Installation position Shaft loading Direction of rotation Speed range Size Drive power (n = 1450 min-1) Torque Variable vane pump V4 Flange mounting Threaded or flanged, dependent on size of unit Optional, preferrably horizontal (see page 8) Radial and axial forces cannot be accepted Clockwise (viewed on shaft end)

n min bis n max Peff T max

min kW Nm kg

-1

900 to 1800 20 8,5 228 23,5 32 14,5 294 31 50 23 510 42,8 80 32 510 56 125 53 1330 98

Weight (with pressure control C1) m

Hydraulic
Size Displacement Max. flow (at n = 1450 min-1; p = 10 bar) Nominal pressure Operating pressure (absolute) Inlet Outlet optimum adjustable stall pressure range Leakage outlet, max Fluid 20 32 34,5 46,4 50 55,2 72,5 80 82,8 116 125 127,6 181

Veff Q pN p p pNH p

cm3 L/min bar bar bar bar bar

20,7 29 160 0,8 to 2,5 up to 160 40 to 160 1)

2 HLP-mineral oils to DIN 51 524 part 2 or HM and HV to ISO 6074; phosphate-ester (HFD-R) Please observe the specifications in our data sheet RE 07 075! 10 to +70 (note permissible viscosity range)
2

Fluid temperature range Viskosity range

Fluid cleanliness

mm /s 16 to 160 at operating temperature and stall pressure < 63 bar 25 to 160 at operating temperature and stall pressure > 63 bar max. 800 when starting under flow conditions max. 200 when starting at zero flow (stalled) Max. permissible degree of contamination of fluid to NAS 1638 Class 9. We therefore recommend a filter of a minimum retention rate of 20 75. In order to achieve a longer service life, we recommend fluid cleanliness to NAS 1638 Class 8. For this, we recommend a filter with a minimum retention rate of 10 100.

) for stall pressure < 40 bar rquired, please consult us

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Operating curves (mean values) measured at n = 1450 min1, = 41 mm2/s and t = 50C Size 20
30

Flow in L/min

8 10
P pumpin
P
g

6 4

zero stroke

2 100 120 140 160 0

20

40

60

80

Operating pressure p in bar

Size 32
60 50 16 14 12
p P pum ing

Flow in L/min

30 20 10

10 8 6 4

P zero stroke

2 100 120 140 160 0

20

40

60

80

Operating pressure p in bar

Size 50
80 70 60 25 20
pin g

50 40
P pum

15 10 5

30 20 10 0 20 40
P
zero stroke

60

80

100

120

140

160

Operating pressure p in bar

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Drive power in kW

Flow in L/min

Drive power in kW

40

Drive power in kW

20

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Operating curves (mean values) measured at n = 1450 min1, = 41 mm2/s and t = 50C Size 80
120 100 40 30

Flow in L/min

80 60 40
P pum
pin g

20 15 10

20

zero stroke

20

40

60

80

100

120

140

160

Operating pressure p in bar

Size 125
180 150 60 50 40
P pum
p ing

Flow in L/min

120 90 60 30
P
zero stroke

30 20 10

20

40

60

80

100

120

140

160

Operating pressure p in bar

Drive power in kW

Drive power in kW

25

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Operating curves (mean values) measured at n = 1450 min1, = 41 mm2/s and t = 50C
Case drain flow QL at zero stroke

28
Leakage flow QL in L/min

24 20 16 12 8 4

Size 125 NG 125

NG 80 Size 80 NG 50 Size 50 NG 32 Size 32 NG 20 Size 20

20

40

60

80

100

120

140

160

Stall pressure pNH in bar

Noise level (mean values) measured at n = 1450 min1/ 950 min1, = 41 mm2/s und t = 50C
Noise level measured in an anechoic chamber to DIN 45 635 sheet 1 in dB(A). Distance of microphone to pump = 1 m. Please note when selecting stall pressure: The setting is made so that the best sound level is achieved at the highest stall pressure required!

Noise level when pumping Noise level when stalled (set at 160 bar)

Size 20
62 Noise level Lp in dB (A) 60 58 56 54 52 50 0 20 40 60 80 100
1

1450 min

950 min
120

140

160

Operating pressure (outlet) p in bar

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Noise level (mean values) measured at n = 1450 min1/ 950 min1, = 41 mm2/s und t = 50C Size 32
Noise level Lp in dB (A)
64 62 60 58 56 54 0 20 40 950 min1 60 80 100 120 Operating pressure (outlet) p in bar 140 160 1450 min1

SIze 50
66

Noise level Lp in dB (A)

64 62 60 58 56 54 0 20 950 min1 40 60 80 100 120 140 160 1450 min1

Operating pressure (outlet) p in bar

Size 80
68

Noise level Lp in dB (A)

66 64 62 60 58 56 0 20

1450 min1

950 min1 40 60 80 100 120 Operating pressure (outlet) p in bar 140 160

Size 125
76 1450 min1

Noise level Lp in dB (A)

74 72 70 68 66 64 0 20

950 min1 40 60 80 100 120 Operating pressure (outlet) p in bar 140 160

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Dynamic charcteristics
Test set up

1 Directional valve (duration of operating time 30 ms) 2 Pressure relief valve for limiting pressure peaks max. permissible pressure: Size 20 and 32 240 bar

2
0,7 m

Size 50, 80 and 125 4 Hydraulic pump

220 bar

3 Throttle for setting pressure when pumping 5 Pressure measurement point

3
0,3 m

5 4

Dynamic characteristics
Control towards zero displacement (C-control) Qpumping Qzero stroke Control towards maximum displacement (C-control) Qzero stroke Qpumping

Operating pressure p

Pressure peak p

Operating pressure p

10 bar

tdown

Time t

t1 up t2 down

Time t

Control towards zero stroke in ms (average values)

Control towards maximum stroke in ms (average values)

Qpumping Qzero stroke

Time in ms 20 32 Size 50 80 125

at operating pressure 20 160 bar tdown 110 110 110 200 200 20 60 bar tdown 120 120 200 220

Qzero stroke Qpumping

Time in ms 20 Size 32 50 80 125

at operating pressure 160 150 bar t1up t2 up 70 70 70 70 70 100 100 170 170 170 60 50 bar t1up t2 up 60 60 70 70 80 100 100 170 180 210

120

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Installation notes

Installation position horizontal preferred

Pipes and connections cut off at 45 degrees for min. clearances see "Suggested piping layout" below Dirt deposits are not sucked up or disturbed. Under no circumstances may the leakage and return flow be sucked up immediately. Foaming is avoided Fluid temperature is kept low Pump mounting brackets See RE 32 110

Drive no rigid coupling permitted between motor and pump! pump and motor shaft ends must be aligned correctly! no axial or radial loads are permitted on the pump shaft! Oil Tank The usable volume of the tank must meet requirements. CAUTION! The permitted fluid temperature may not be exceeded! Fit cooler if required

Permissible installation position

B3

B5

V1

Suggested piping layout

Flexible coupling

Pump mounting brackets with silencer

Case drain line Suction line

min 50 lowest permissible fluid level min 200 min 50 min 200 min 100

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Unit Dimensions *): Pump - all sizes

(dimensions in mm)

Y
B1 B2 B7

1
P

D1/T1 D6 H2

3
8 A/F SW8

H3

H1

24 A/F SW24

2
X

B3

H4 D2/T2

D11 L14
8 0

D9/T9

B6

L12

10

D8/T8

17 A/F SW17

13 8
3 A/F SW3

L11

L8 a) L15 b)

L3

(L2)

L10

D3/T3

6
D5k6 B5 D7h8

L5

L6

B4 h9

L7

L9

L4

*) shown pump: 1 PV 2 V4-3X/80 RA 37 ... C 1 16 A 1 3 N

12/20

L1

12

L13 max.

21

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RE 10 460/08.90

Unit dimensions: Pump - all sizes

1 Pressure port 2 Suction port 3 Maximum displacement setting via adjustment screw Type code ..A.. Clockwise rotation: reduces replacement Anti-clockwise rotation: increases displacement 4 Stall pressure setting via adjustment screw mit internal hexagon 3 A/F Ordering code see controller Clockwise rotation: increases set pressure Anti-clockwise rotation: reduces set pressure 5 Stall pressure setting via lockable adjustment device Ordering code see controller

(dimensions in mm)
10 Gauge port (remove plug) 11 Thread for transport lugs Size 50: M8; 13 deep Size 80: M8; 13 deep Size 125: M10; 18 deep 12
a) b)

View X Only size 80, 125

S1

2
S2

Pressure line Suction line

(180 opposite) 13 Space required for removal of key

For mounting brackets see RE 32 110

D10

M12; 16 deep (Size 125) M12; 27 deep (Size 80)

View Y Only size 125

69,8

1
35,7

(key: ordering no. 008158) 6 Drain port 7 Drive shaft (clockwise rotation) 8 Cap nut 9 without setting screw for adjusting displacement Note: Unit dimensions for version 1 PV 2 V4.X/..RA..MC 1 16 N 1 3 A

38

M12; 16 deep

BSP threads to ISO 228/1 Size V4-2X/20 V4-3X/32 V4-2X/50 V4-3X/80 V4-4X/125 Size V4-2X/20 V4-3X/32 V4-2X/50 V4-3X/80 V4-4X/125 Size V4-2X/20 V4-3X/32 V4-2X/50 V4-3X/80 V4-4X/125 B1 150 157 163 176 214 D6 12 14 14 18 22 L4 82 86 108 114 144 B2 151 162 176 182 265 D7h8 100 125 125 160 200 L5 42 58 58 57,8 82 B3 120 152 150 200 224 D8 1/4" BSP 3/8" BSP 3/8" BSP 3/8" BSP 3/8" BSP L6 52 68,5 68 68 92,5 B4h9 8 10 10 10 14 B5 100 83 100 108 156 T8 12 12 12 12 12 L7 9 10 9 9 9 B6 129 136 142 155 193 D9 20 23 23 23 23 L8 28 32 36,5 42,5 57 B7 99 110 124 130 165 T9 2,5 12,5 4 8 7 L9 11 12 12,5 16 25 D1 1/2" BSP 3/4" BSP 1" BSP 1 1/4" BSP 1 1/2" SAE D10 48 63 L10 17 21 23 32 39 D11 60 60 60 60 60 T1 14 16 18 20 D2 1" BSP 1 1/4" BSP 1 1/2" BSP 2" SAE 2 1/2" SAE H1 79 93 92 109 118 L11 139 150 188 203 239 H2 99 108 115 123 130 L12 16 15 18 18 30 T2 D3 T3 D40,2 125 160 160 200 250 L1 215 237 283 288 375 L15 28 32 36,5 52 57 L2 D5k6 28 32 38 38 50 L3 18 3/8" BSP 12 20 3/8" BSP 12 22 1/2" BSP 14 H3 184 206 220 243 291 L13 217 220 243 249 271 3/4" BSP 16 1" BSP H4 31 35 41 41 53,5 L14 45 45 45 45 45 18

163 167,5 168,5 171,5 215 193,5 220 199,5 282,5 221,5 S1 77,8 88,9 S2 42,9 50,8

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Control programme C-control

Pressure controller with manual pressure adjustment Order code.... C1 .. (lockable version Order code .... C3 ..)

1
Symbol P
Sample order: 1 Pump: 1 PV2V43X/80 RA 37 MC116A1 or 1 PV2V42X/50 RA 01 MC116A1

D-control

Pressure controller with hydraulic remote control adjustment Order code.... D1 .. (lockable version Order code .... D3 ..)

p
Symbol

1
P

Typical order: 1 Pump: 1 PV2 V43X/80 RA 37 MD116 A1 2 Optional pressure relief valve; pressure relief valve must be ordered separately. The remote control line between the controller and the pressure relief valve (2) should be no longer than 2 metres.

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Controller W-control
Pressure controller with electrical 2-stage pressure adjustment Order code.... W1 .. (lockable version Order code.... W3 ..)

2
Symbol

1
P
Sample order 1 Pump 1 PV2V43X/80 RA 37 MW116 A1 2 Pressure relief valve fitted to item 1 1 A DBWT B 23X/315 (G24 NZ4) SO 206 3 The pressure relief valve DBWT must be ordered separately. The unit is supplied completely assembled and tested as a unit.

E-Control

Pressure control with electrical remote pressure setting ordering code.... E1 .. (lockable version ordering code .... E3 ..)

Symbol

1
P
Sample order: 1 Pump: 1 PV2 V43X/80 RA 37 ME116 A1 2 Pressure relief valve fitted to item 1 DBWT.23X/315 SO 206 3 Pressure relief valve fitted to item 2 RS 4151X/200/1,0/1,0/Y RS-valve and DBWT must be ordered separately. The unit is supplied completely assembled and tested as a unit. Fluid flowing from valve (3) must be piped separately to tank.

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Control programme K-plate

Sandwich plate with unloading valve for starting up at minimum stall pressure min. stall pressure 25 bar 1 Order code ... 5 ... ) (lockable version 1 ) Order code ... 7 ...) Unit dimensions on request

T Symbol

Sample order: 1 Pump 1 PV2 V43X/80 RA 37 MC516 A1 2 3/2-way directional cartridge valves to RD 23 140; e.g.: Type 3 WE 4 C1XK/AG26Z4 3/2-way directional cartridge valves bust be ordered separately The unit is supplied completely assembled and tested as a unit. 3 Optional C-, D-, E- or W-control

) only available with C-, D-, E- or W-control

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Control programme U-Control

Flow and pressure control with electrical control of flow and hydraulic remote pressure setting Order code .... U1 .. (lockable version not available)

3
P Symbol

Sample order: 1 Pump 1 PV2V43X/80 RA 38 MU116 A1 2 Servo orifice size 25, order no. 300 745 fitted on item 1 3 Selected pressure relief valve The servo orifice must be ordered separately. The unit is supplied completely assembled and tested as a unit. The pressure relief valve must be ordered separately, but will not be fitted and tested together with the unit. The control line between the control and the pressure relief valve (3) must be piped on site. The T-port of the relief valve (integral with the servo orifice) must be connected to tank.

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Control programme F-Control

Flow and pressure control with electrical remote of flow and pressure Order code .... F1 .. (lockable version not available)

3
Symbol

4
P

Sample order: 1 Pump 1 PV2V43X/80 RA 38 MF116 A1 2 Servo orifice size 25, order no. 300 745 fitted on item 1 3 Pressure relief valve fitted on item 4; RS 415-1X/200/1,0/1,0/Y 4 Pressure relief valve fitted on item 1; DBWT. 2-3X/315 SO 206 Servo orifice and pressure relief valves RS und DBWT must be ordered separately. The unit is supplied completely assembled and tested as a unit. The T-connections of items 2 and 3 are to be piped to tank.

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Control programme V-Control

Flow and pressure control with electrical setting of flow and mechanical setting of pressure Order code .... V1 .. (lockable version not available)

P Symbol

Sample order: 1 Pump: 1 PV2V43X/80 RA 38 MV116 A1 2 Servo orifice size 25, order no. 300 745 fitted on item 1 The servo orifice must be ordered separately. The unit is supplied completely assembled and tested as a unit. The T-connection of pressure relief valve (integral with the servo orifice) (2) must be piped separately.

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Combination pumps
Combination pumps V4 + V4
Any V4 regardless of size can also be supplied as a double or triple pump. The splined pump shafts are connected by means of a muff coupling (lubricated by internal leakage oil).

Important notes:
The same general size codes apply as for the single pumps (see pages 5 to 10) The individual pumps are separated from each other on the suction side by means of a shaft seal. (The pumps may suck from separate tanks). Where several V4 pumps are combined the torques may attain unacceptable high levels. The sum of the torques may not exceed the permitted values (see page 5). The pumps are supplied assembled as one unit. Dimensions on request.

1 PV2 V4.X/..RE ....16..1

1 PV2 V4.X/..RG....16..1

Note: for triple combination, order code for middle pump 1PV2V4-.X/..RF...16..1

Pump combination V4 + other series

V4 + V3 (variable vane pump / with spring compensator up to 47 cm3 / up to 100 bar) V4 + G2 (external gear pump up to 22 cm3 / up to 250 bar) V4 + R4 (radial piston pump up to 20 cm3 / up to 700 bar) Further information on request.

Mannesmann Rexroth GmbH D-97813 Lohr am Main Jahnstrae 3-5 D-97816 Lohr am Main Telefon 0 93 52 / 18-0 Telefax 0 93 52 / 18-10 40 Telex 6 89 418

G.L.Rexroth Ltd., Cromwell Road, St. Neots, Cambridgeshire, PE19 2ES. Tel: 0480 476041 Fax: 0480 219052 All rights reserved Subject to revision

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