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216, 226, 232, 242, 236, 246, 252 and 262 Hydraulic System Skid Steer Loader

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RENR4839-01

July 2002

6 7
A

A 216, 226, 232, 242, 236, 246, 252 and 262


Skid Steer Loader
B B
3 4

Hydraulic System
4NZ3400-Up 5FZ6700-Up CAB1-Up CMB1-Up
4YZ4000-Up 5SZ4000-Up FDG1-Up CED1-Up

VIEW B-B
VIEW A-A
1 2

© 2002 Caterpillar Printed in U.S.A.


All Rights Reserved

TEST PORTS/VALVE LOCATION


9
Item No. Component

1 MA1 Port

2 MA2 Port
8 10
3 MB2 Port

4 MB1 Port

5 Charge Pressure Port

6 Pump Case Pressure Port


11
7 Speed Sensing Port

8 Tilt Cylinder Rod Relief Valve

9 Auxiliary Line Relief Valve


12
10 Tilt Cylinder Head Relief Valve

11 Lift Cylinder Head Relief Valve

12 Main Relief Valve

13 Main Worktool System Pressure Port

13
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Test Ports Item Description

Item Description A Reverse Drive Position

AA Main Worktool System Pressure B Forward Drive Position

BB SOS C Left Drive Position

CC Signal Pressure D Right Drive Position

DD Main System Pressure (Pump 1 Forward) E Dump Worktool Position

EE Charge Pressure F Rack Worktool Position

FF Main System Pressure (Pump 2 Forward) G Lower Worktool Position

GG Main System Pressure (Pump 2 Reverse) H Raise Worktool Position

HH Main System Pressure (Pump 1 Reverse)


8 9
10 11
4 5

1 12 13
2 24 27 29 30 31 32 33 28
3

8 34 38 1 39 40 12 13 10
7 36

A B C D E F G H
15

14

41 22
6
16

17
23 3 4 5 6 9 25 11
26 35 37 2 41

40
14 15 16 17 18 19 20 21
AA

STANDARD COMPONENTS
18 19
15 20 Item No. Component
39
1 Drive Pilot Valve

2 Work Tool Pilot Valve


21
3 Worktool Positioner Valve

24 4 Worktool Positioner Valve Solenoid


25
23
22 5 Flow Divider Spool

6 Unloading Spool

7 Ball Valve (Dead Engine Lower)

8 Lift Cylinder (Left)

9 Lift Cylinder (Right)

10 Tilt Cylinder (Left)

BB 11 Tilt Cylinder (Right)

12 Auxiliary Coupling (Bottom)

26 13 Auxiliary Coupling (Top)

14 Screen
38 CC 37
15 Auxiliary Proportioning Valve

16 Worktool Control Valve

17 Main Relief Valve


36
18 Lift Control Spool
27
19 Tilt Control Spool

20 Auxiliary Control Spool

34 35 21 Pilot Accumulator

22 Radiator and Hydraulic Oil Cooler As


DD EE
31 30 33 FF 31 23 Gear Motor (Fan)

24 Hydraulic Oil Filter


29 28
25 Return Manifold

26 Hydraulic Drain Valve

27 Hydraulic Tank

28 Gear Pump

29 Piston Pump

M 30 Check Valve

31 Cross Over Relief Valve

32 Charge Pressure Relief Valve

33 Speed Sensing Relief Valve

34 Drive Motor (Left)

35 Drive Motor (Right)

36 Parking Brake Solenoid

37 Flushing Valve (Right)


HH GG
38 Flushing Valve (Left)

39 Pressure Switch (Back-Up Alarm)


31 32 31 40 Hydrostatic Interlock Solenoid

41 Worktool Interlock Solenoid

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