IOM Progressing Cavity Pump (API 676)
IOM Progressing Cavity Pump (API 676)
IOM Progressing Cavity Pump (API 676)
Maintenance Instructions
(Translation of the original instructions)
NEMO-Pump
Type of machine
NMBY
Number of machine
Date of issue
Important Note
These Operating Instructions
are designed to familiarize the
User with the machine and its
designated use.
The Instruction Manual
is valid only for this machine (pls.
see machine-no. / conf. no.)
contains important information on
how to operate the machine safely,
properly and efficiently. Observing
these instructions helps to avoid
danger, to reduce repair costs and
downtimes and to increase the reliability and life of the machine
'"
NEMO, NEMO PUMPEN, NEMOTUR, NEMO CERATEC, SBBPF, EBPBF, SM, NE, NM, TORNADO:
Registered Trademarks of NETZSCH MOHNOPUMPEN GmbH
PAGE
0.0
TABLE OF CONTENTS
Page
1 Safety Precautions
1.0
2 Description
2.0
3.0
4 Installation Instructions
4.0
5 Start-up
5.0
6 Temporary Shutdown
6.0
7 Maintenance
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
Remark: Because of data transfer the text sheet printouts of our operating
instructions do not contain a personal signature.
Date
Name
issued
26.09.95
Mangel
approved
27.09.95
Eitler
of 18.03.94
released
28.09.95
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copy to: 95
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Revision: 2
text no.
30100
GB
PAGE
1.0
1 SAFETY PRECAUTIONS
1 Safety Instructions
This manual contains basic instructions which
must be observed when installing, operating
and servicing the machine / equipment. It is
essential therefore for the user / installer or
responsible technician to read the manual
thoroughly prior to installation and operation.
A copy of the manual must always be at hand
where the machine / equipment is being used.
In addition to the general safety instructions
listed in this main section on safety, it is
Damage to machinery
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PAGE
1.0R
1 SAFETY PRECAUTIONS
Date
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16.06.03
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approved
17.06.03
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1.1
1 SAFETY PRECAUTIONS
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PAGE
1.1R
1 SAFETY PRECAUTIONS
1.8
1.7
Modifications or changes to machines / equipment are only permissible with the manufacturer's agreement. Original spare parts
and accessories authorized by the manufacturer ensure safety.
The use of other components revokes any liability for consequences which may result.
For operational and machinery safety
reasons the delivered machines may only be
operated with original spare parts and supporting materials according to our manufacturers guidelines.
Date
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16.06.03
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approved
17.06.03
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1.2
1 SAFETY PRECAUTIONS
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PAGE
1.2R
1 SAFETY PRECAUTIONS
Important:
Inspection / repair of machinery and its parts
only takes place when a safety conformity
certificate has been completed by an
Date
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1.3
1 SAFETY PRECAUTIONS
1.11
Temperature category
T4
130 C
100 C
T3
195 C
165 C
T2
295 C
265 C
T1
445 C
415 C
2.
Dry-running protection
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PAGE
1.3R
1 SAFETY PRECAUTIONS
This means that this device can give alarm signals and/or switch off the
pump also in case of failures in its own control system.
Dry-running protection concerning stationary immersion pumps
(with mounting plate)
Operation is only permitted with redundant or self-regulating automatic
devices to guarantee dry-running protection as well as to control the pump
capacity.
Dry-running protection concerning movable immersion pumps
(drum pumps)
The filling with liquid during the operation is to be ensured by specific
requirements of behavior:
Drum pumps may only be introduced in and removed from
the container in switched-off condition
Drum pumps, after being introduced in the container to be discharged,
may only be started after they have immerged in the fluid.
Drum pumps are to be switched off before they run dry or are
to be switched off at once when specific noises ("slurping or speed
rise) suggest that dry running may or will immediately occur.
3.
Overpressure protection
The pump must not be loaded over the maximum allowable pressure.
The pump is to be equipped with an appropriate overpressure protection
device. The pump must not convey against a closed slide valve.
The overpressure protection device should be self-regulating.
4.
Drives
The drives must be adjusted to the performance of each pump.
In the case of a blocking of the pump, the drives must be turned off
automatically by means of a motor protection unit.
5.
6.
Date
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1.4
1 SAFETY PRECAUTIONS
Potential equalization concerning all other pump types (no immersion pumps)
All conductive parts of the pump are to be integrated in the potential
equalization of the pumping set unless the conductive connection to
the ground potential is guaranteed by the drive or connecting shafts
or otherwise.
8.
Stator
The stator is to be regularly checked for wear. When the allowable
wear limit is reached, the stator is to be replaced. Before exchanging
the conveying product, the pump operator has to consult the
manufacturer concerning the durability of the stator unless the stator
has already been confirmed for the intended application.
Inspection and maintenance interval of the stator:
in the case of an operating time of > 16 h/day, at least twice a year
in the case of an operating time of < 16 h/day, at least once a year.
9.
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PAGE
1.4R
1 SAFETY PRECAUTIONS
12. Materials
Although being allowed as material for the pumps, aluminum should
be avoided in potentially explosive areas.
The pumps may only be used if, under the particular operating conditions,
the materials are resistant to mechanical and/or chemical influences or
corrosion such that the explosion protection will be maintained.
13. Noise development
(concerning the pump types SO / BO / SF / BF / SP / BP)
As soon as unusual noises (such as knocking or rubbing) are realized,
the pump is to be switched off. The cause of the failure is to be
eliminated before the pump is reoperated.
Regular check of the paddle equipment.
14. Direction of flow of immersion pumps
The direction of flow of immersion pumps always has to be from the end
connection piece to the pressure nozzle at the top. The reverse direction
of flow is not allowed.
15. Mechanical seal of immersion pumps
Before the initial startup and after a prolonged shutdown, the mechanical
seal is to be lubricated from outside before the pump is started. In this
connection, the compatibility of the lubricant with the sealing material
is to be considered.
16. Impurities in immersion pumps
Especially in the case of hand-operated movable immersion pumps it is
to be seen to it that no impurities can get into the pump. The pumps
are to be deposited only on clean and solid ground or else to be suspended.
In case of unusual noises or power losses, the immersion pumps are to be
switched off immediately.
17. Gland
If a gland packing is applied it has to be observed that the permitted
temperature corresponding to the temperature category is not exceeded.
Recommendation: fasten the screws of the stuffing box gland only
with low torque (approx. 5 Nm).
18. Dust layer
No dust layer of more than 5 mm is allowed on the pumps. Rotating parts (like
drive shaft, bearing carrier and drive stool of paddle agitators) must not run
in a dust layer. In respect of this the pumps have to be controlled at regular
intervals and if necessary the dust has to be removed.
Continued Page 1.5
Revision: 2
Date
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PAGE
1.5
1 SAFETY PRECAUTIONS
yes
no
necessary
unnecessary
yes
no
The following safety precautions are necessary with regard to irrigation media,
overflow liquid and waste management:
.................................................................................................................................................
.................................................................................................................................................
We confirm that the above mentioned details are correct and complete and that
despatch will follow in accordance with the legal requirements:
Company
Telephone .............................................
...........................................................................
Fax
.............................................
...........................................................................
Telex
.............................................
Address
...........................................................................
...........................................................................
Name .............................................................
Position
.......................................
Date
Date
.............................................
.............................................
Company Stamp / Signature
Name
Signed
Revision: 4
issued
16.06.03
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17.06.03
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PAGE
2.0
2 Description
The NEMO pump is a progressing cavity
pump.
The main components which determine the
system discovered by Professor Ren Moineau
are a rotating part, called the rotor and a static part, called the stator.
The rotor is a helical screw with an extremely large pitch, large thread depth and small
centre diameter with round cross-section for
1/2-geometry and elliptical cross-section for
2/3-geometry. The stator has a two start or
resp. 3 start thread and is double or resp. 1.5
the pitch length of the rotor. This provides
space for the medium between the rotor and
stator. When the rotor turns round inside the
stator the medium moves continuously from
the inlet to the outlet.
Rotor
position
STATOR
ROTOR
0/360
90
180
270
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PAGE
2.0R
1/2-geometry
2/3-geometry
2.2
General Data
Noise emissions:
The maximum permitted noise emission level at a work place is 70 dB (A).
The noise level was measured in accordance with DIN Standard 45635-24-01-KL2
to assure that the pump does not exceed 70 dB (A).
Noises generated by the drive and pipes are not included in the above
emission value.
A prerequisite for the noise emission level of 70 dB (A) is that the pump
is operated in a cavity free regime and is bolted to a concrete base.
Revision: 4
Date
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issued
04.11.98
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of 05.08.98
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05.11.98
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3.0
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PAGE
3.0R
When moving the pump or unit on wheels strictly attend to the following:
Pad lock the motor drive and secure against unintended starting up.
Move the pump unit carefully and slowly, especially where the ground is
uneven. Hazards of tipping!
Ensure a stable position of the pump or unit at the operating /storage place
and secure it by actuating all clamping devices on all the wheels or rollers
against voluntary moving away.
Where fitted loosely, carefully watch the pipe bends when pumping.
Power of repulsion!
Where necessary, secure the pump unit additionally with support blocks.
3.2 Storage
The pumps are preserved for transport unless specified otherwise.
In cases of longer storage the pumps should be handled as follows
until installation:
Stator:
If the pump is not to be used immediately, then the elastomer along
the contact line between rotor and stator may become permanently
distorted (compression-set). This will increase the break away torque.
Therefore, the stator should be removed and kept separately in a clean,
cool and dry environment.
Standard DIN 7716 summarizes detailed information on the storage
of rubber products, some of which is gathered here, and the following
notice applies to a storage for a period of up to six months.
General
Most of the rubber products may change their physical properties
under unfavourable conditions or if treated improperly, which will
result in a shorter lifetime.
Or they may become useless through excessive hardening, aging,
regenerating or permanent deformation, also because of blistering,
cracking or other damages appearing on the surfaces.
The changes may occur under the influence of oxygen, ozone, heat,
light, humidity, solvents or because of storing the products under
tension.
If stored and treated properly, the rubber products will keep their
properties, even over a long period of time (some years), almost
unchanged.
This does, however, not apply to uncured rubber compounds.
Date
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23.06.98
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PAGE
3.1
Store room
The environment in which rubber products are being kept must be
cool, dry, free of dust and rather airy, and they must not be stored in
the open, not even in a weather sheltered space.
Rubber products should be kept in surroundings not having less than
minus 10 C and not more than plus 15 C.
Store rooms should not be damp, and it must be ensured that there
will be no condensation.
Most favourable is an environment offering a relative humidity under
65 %.
Rubber products must be protected against light, particularly direct
sunlight or artificial light when having a high UV portion.
They should furthermore be kept away from ventilation, especially
draught, by wrapping them up.
As ozone is very aggressive and harmful there should be no store
room used which houses equipment likely to produce ozone, e.g.
electric motors or other equipment which might bring about sparks
or other electrical discharges.
There must be no solvents, oil, grease, lubricants or any chemicals
kept in a store room.
Rotor
Please support with wooden blocks and cover up against harm
from mechanical impact.
For rotors of RCC (material number 1.2436):
coat the surfaces with protective grease to avoid rusting.
Drives
Please observe the drive supplier's instructions.
Date
Name
issued
23.06.98
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approved
24.06.98
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PAGE
4.0
4 INSTALLATION INSTRUCTIONS
4.2 Pressure
If not explicitly confirmed otherwise in the order confirmation,
the maximum permissible pressure (e.g. when turning clockwise)
inside the pump housing (A)
for models with pump housing of cast iron
for models with welded pump housing
6 bar
10 bar.
Arrange suction and pressure pipes so that when the pump is not
running, the medium is still present before and after the pump.
Sufficient media should remain inside in order to lubricate the
pump during restart.
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PAGE
4.0R
4 INSTALLATION INSTRUCTIONS
The installation of a removable distance piece between the end flange (B)
and the pipe work is recommended in order to make the dismantling of
the stator easy. The distance piece (see sketch) needs to have a minimum
"ABL" disassembly length the values of which are shown in the table
below, depending on the pump size and the number of stages.
B
STATOR
ABL
Number of stages
Pump
size
1 *)
015
90
160
230
310
021
130
230
340
450
031
170
310
450
590
038
230
430
630
830
045
270
500
730
960
053
320
600
880
1170
063
370
690
1010
1330
076
420
800
1170
1540
090
500
950
1390
1840
105
630
1180
1740
125
740
1400
Date
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20.06.03
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20.06.03
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4.1
4 INSTALLATION INSTRUCTIONS
Clean the pipe work and rinse thoroughly before installing the pump.
Connect the pipe work ensuring that no external stress attacks the
pump body. The installation of compensators between the pump and the
pipework is recommended:
No risk of damage to the pump housing from pipelines "resting" on
the pump.
No risk of damage to the pump housing through vibrating pipelines.
The twisting loads (Fx, Fy, Fz) and bending loads (Mx, My, Mz) permitted
to be put on the suction/discharge flange comply with the requirements
of API 676 and exceed the requirements of EN ISO 14847. They are shown
in the table below.
y
DN
DN
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PAGE
4.1R
4 INSTALLATION INSTRUCTIONS
Pump
type
NM
015
021
Standard
nominal diameter
DN
G 11/4 "
(32)
Fx, Fy, Fz
Mx, My, Mz
Nm
550
(300)
Screwed joints
31
50
780
420
38
65
990
530
must not be
charged
with loads
45
53
80
1160
620
63
100
1490
800
which may
result in
76
125
1820
980
90
105
150
2190
1180
125
200
2850
1530
tightening
or loosening
these joints
Where applicable, ensure that adequate supply lines for the buffer,
flushing or quenching fluid for the shaft seals are connected before
the pump is put into operation.
For more details see Section 7.4!
Revision: 1
Date
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31.03.04
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5.0
5 START-UP
Start-up
The NEMO pump design requires strict attention to the following:
Never run the NEMO pump dry!
A few rotations in dry condition
will damage the stator!
Before starting up for the first time, fill the pump with medium.
In the case of high viscosity media fill with a liquid.
Pump priming is vital to ensure lubrication of the rubber stator.
Fill the piping on the pump suction side.
In anticlockwise rotation only: Fill the pump housing.
The NEMO pump is a progressing cavity pump which can produce
pressures that may cause the bursting of vessels or pipes.
The power transmission train (shaft, coupling rod, joints, rotor)
of the pump may be overloaded thus resulting in damage
or breakage.
Also the pump housing parts with their connections may be
overloaded and break. There is a table in Section 4 of these
Maintenance and Operating Instructions showing the
pressure resistance of the pump housing parts.
Never run the pump against a closed inlet or outlet valve!
Date
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issued
23.06.03
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approved
24.06.03
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PAGE
6.0
6 TEMPORARY SHUTDOWN
Temporary Shutdown
Stator:
When stored for a long period, the elastomer along the contact
line between the rotor and stator may become permanently
distorted (compression-set).
This will increase the break away torque. For this reason, the stator
should be removed (please observe Section 9!), and stored in a cool,
dry place in air tight package to give protection against light and air.
Rotor:
Remove ceramic rotors (please observe Section 10!) and store away,
safe in the original packing.
Support other rotors on wooden blocks and cover to protect them
from mechanical damage, after the stator has been removed.
Rotors made of RCC (material number 1.2436):
Protect the rotor surfaces against corrosion with protective grease.
Remove the grease before reinstalling the stator and
clean the rotor thoroughly in order to avoid unsuitability of
the grease with the pumping medium or the stator material.
Stand-by pump:
A stand-by pump is sometimes used as a back-up for the main
pump and, when standing idle for longer periods, should be
operated from time to time. The pump may otherwise become
seized when being started up. This is due to compression set
i.e. distortion of the stator against the surface of the rotor.
Date
Name
issued
04.11.97
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approved
05.11.97
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06.11.97
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PAGE
7.0
7 MAINTENANCE
Maintenance
Date
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30.10.96
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PAGE
7.1
7 MAINTENANCE
7.2 Lubrication
The NEMO pump does not require
frequent lubrication.
Date
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10.09.09
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PAGE
7.2
7 MAINTENANCE
Basic
joint size
Quantity of oil
per joint
in cm3
28
NM 015
1,5
30
NM 021
40
NM 031
54
NM 038
15
65
NM 045
22
76
NM 053
36
83
NM 063
78
102
NM 076
165
125
NM 090
205
148
NM 105
450
162
NM 125
470
NM125
1650
Pin joint
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PAGE
7.2R
7 MAINTENANCE
Lubricating Oil:
Industrial
application
Designation
DIN 51502
Food and
Beverage
Industry
only
Authorized
for use
in foodstuffs
CLP HC
460
Permitted Product
CLP
460
General
Industry
Revision:
Date
prescribed:
KLBERSYNTH
GH 6-320
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7.3
7 MAINTENANCE
7.4
7.4.1
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PAGE
7.3R
7 MAINTENANCE
Replacement
Please observe Safety Precautions 1.5, 1.6 und 1.8 !
Removal of old packing
After releasing the pressure on
the unit and removing the gland,
use the packing extractor to remove
all the old packing rings and debris
right down to the bottom of the
stuffing box.
Preparation of the stuffing box area
Thoroughly clean the stuffing box area and the shaft surface.
Replace corroded or worn shafts or sleeves.
Check the shaft bearing and the shaft concentricity.
Examine the gap in the gland and stuffing box base.
To reduce an excessively large gap, insert a washer or disc in order
to prevent the packing material from being extruded into the gap.
An alternative is to use extrusionresistant packing material for the
first and last packing ring.
Date
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PAGE
7.4
7 MAINTENANCE
h
ca. 12 - 20
s
LM
Straight cuts
For rotating shafts we generally recommend cutting the packing straight
and at right angles to the shaft. In order to achieve parallel contact of the
cut ends without a gap when closing the packing ring, the cutting angle
on both ends should be about 1220.
By applying the above formula or using the packing cutter, the cut ring
will be slightly overlong.
Continued Page 7.4 R
Date
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07.02.95
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7.4R
7 MAINTENANCE
In conjunction with the straight cut this results in a slight bracing of the
rings against the stuffing box outer diameter, thus preventing corotation
of the packing rings on the product side as well as leakage to the outside.
Installation
7.4.3
Only continue inserting rings into the stuffing box until the gland
projects for guidance into the stuffing box compartment by at least
approx. 1/2 of the packing width s.
Now press the rings home with the gland and tighten the nuts by hand.
Where a buffer ring is fitted, check that it is correctly positioned to the
connection even after the gland has been tightened.
Important Notes
Correct:
Lubrication through liquid or lubricant.
Not correct:
Lack of lubrication by liquid due to excessive
tightening of the gland nuts; impregnation
squeezing.
Consequences
due to excessive gland compression:
Dry running, burning of packing; heavy
wear on the seals and therefore high leakage.
Source reference:
This material (abridged and adapted) is taken with kind approval from the catalogue
of Burgmann / Wolfratshausen. It is also valid for other gland packing manufacturers.
Revision: 3
Date
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22.05.95
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23.05.95
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7.5
7 MAINTENANCE
7.5
2
Product
1 Atmos3
phere
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23.06.03
Mangel
approved
24.06.03
Denk
of
released
24.06.03
Denk
copy to:
Signed
Revision:
text no.
30100
GB
PAGE
7.5R
7 MAINTENANCE
Revision:
Date
Name
issued
23.06.03
Mangel
of
approved
24.06.03
Denk
released
24.06.03
Denk
copy to: 95
Signed
PAGE
8.0
The table helps in finding the root of the problem and will give you
the remedy if it is straight forward. For more complicated problems
the manufacturer has to be consulted.
Name
issued
20.09.95
Mangel
approved
21.09.95
Eitler
of 18.03.94
released
22.09.95
Hantschk
copy to: 95
Signed
Revision: 2
text no.
30100
GB
Possible Problems
Revision:
Date
Name
issued
20.09.95
Mangel
of
approved
21.09.95
Eitler
released
22.09.95
Hantschk
copy to:
Signed
PAGE
8.1
Remedy
Fill the pump up, then pump through manually using a suitable appliance; if necessary use glycerine as lubricant in the stator.
Check order information. Examine electrical installation (possibly 2 phase operation).
Measure the pressure with a manometer and check against order details. Reduce the pressure or change the drive.
Remove foreign bodies and eliminate possible damage.
If the liquid medium temperature cannot be lowered, use a reduced diameter rotor.
Check whether the liquid medium agrees with the order requirements. Possibly change stator material..
Increase the liquid part of the medium.
Clean the pump and rinse through after each run.
Increase the suction liquid level, prevent turbulance and air bubbles at the inlet.
Check seals and tighten pipe connections.
Stuffing box : tighten or renew. Mechanical seal : renew seals, eliminate solid deposits.
In the case of adjustable drives : increase the rpm. If necessary change the drive.
Warm up the pump (stator) to operating temperature first of all.
Decrease suction resistance, lower the temperature of the liquid medium, install the pump at a lower location.
Fill up the pump, provide for dry running protection, move the pipes.
Replace with a new stator or ensure correct liquid temperature.
Fit a new stator. Check the liquid medium agrees with order details; if necessary change the stator material.
Change rotor, establish the cause. Wear and tear, corrosion, cavitation; if necessary change to a different material or coating.
Replace relevant parts, carefully reseal and lubricate.
Re-align the unit.
Use a new connection and re-align the pump.
Replace roller bearings, lubricate, reseal. At higher temperatures observe the lubricant and the bearings.
In the case of adjustable drives : lower the rpm.
Measure the viscosity and compare with order details. If necessary adjust viscosity or change the drive.
Measure specific weight and compare with order details. If necessary adjust specific weight or change the drive.
Service stuffing box according to page 7.4, if necessary renew worn shaft.
Replace fitted packing with another packing type.
Change electrical connection.
Replace relevant rings with new ones.
Replace elastomers. Check whether the liquid medium agrees with order details, if necessary change material.
Date
Name
issued
18.10.95
Mangel
approved
19.10.95
Hantschk
of 22.09.95
released
20.10.95
Hantschk
copy to: 95
Signed
Revision: 3
text no.
30100
GB
PAGE
9.0
Dismantling
2035/2
G
2035/1
2005
3015
3020
A
3070
2035/1
Name
issued
24.06.03
Mangel
approved
25.06.03
Denk
of
released
25.06.03
Denk
copy to:
Signed
Revision:
text no.
30100
GB
PAGE
9.0R
3010
2010
B
3020
3005
2035/2
3070
3005
2010
1999
1998
Date
Name
issued
24.06.03
Mangel
of
approved
25.06.03
Denk
released
25.06.03
Denk
GB
copy to:
Signed
3005
PAGE
9.1
1999
try
1/2
e
om
ge
1999
2010
2030
2025
Assembly
A
B
2005
2010
8005
Name
issued
24.06.03
Mangel
approved
25.06.03
Denk
of
released
25.06.03
Denk
copy to:
Signed
Revision:
text no.
30100
GB
PAGE
9.1R
3005
1999
Size
M6
M8
M10
M12
M16
M20
M24
M30
Required
torque
Nm
15
30
45
75
80
100
120
3015
Screw the hex nuts C (3020) down into the thru bolts
(3010) as far as possible.
Slip on the first washers (3070), the support foot
(2035), the second washers (3070), the end stud
(2005) and tighten with spring washers (3015) and
hex nuts A (3020).
Finally, fasten the support foot (2035) from behind
with the two hex nuts C (3020).
3070
A
2005
2035
3020
Ensure during refitting that the O-ring (8015) or, where a heating jacket
(3025) is installed, the O-rings (8030) are in perfect condition and will sit
correctly.
Ensure that the drain plug (2015) is not screwed too tightly into the pump
housing (2010), since otherwise its conical thread may break the pump
housing (2010).
The torque should be about 40 - 50 Nm.
Revision:
Date
Name
issued
24.06.03
Mangel
of
approved
25.06.03
Denk
released
25.06.03
Denk
GB
copy to:
Signed
3010
PAGE
9.2
The iFD-Stator is maintenance free.
The elastomer (ref. 3000) is simply replaced when worn: the stator housing (ref. 3001)
and clamping sleeve (ref. 3002) are reused.
This reduces your purchasing quantities and creates less waste. This solution also
means that the difficult disposal of composite materials is no longer an issue: both to
your advantage and that of the environment.
Recommendations for reordering the iFD-Replacement-Stator (ref. 3000):
The iFD-Replacement-Stator (ref. 3000) is simply ordered using the part number
found on the front page of your Operating and Maintenance Manual as well as on the
pump identification plate, together with the parts list reference no. 3000.
iFD-Stator replacement:
a powerful connection and easy to use
Step 1: Loosen the thru bolts
Support the pump housing (ref. 2010) and stator
(ref. 3005) with wooden blocks before removing
the thru bolts (ref. 3010).
Name
issued
22.10.09
Marchionini
approved
22.10.09
Kamal
released
22.10.09
Kamal
copy to:
Signed
Revision: 1
Substitute for issue
of 27.04.07
text no.
09101-1/2
'"
PAGE
9.2R
'"
text no.
R 09101-1/2
Date
Name
issued
22.10.09
Marchionini
approved
22.10.09
Kamal
released
22.10.09
Kamal
copy to:
Signed
PAGE
9.3
Date
Name
issued
22.10.09
Marchionini
approved
22.10.09
Kamal
released
22.10.09
Kamal
copy to:
Signed
Revision: 1
Substitute for issue
of 27.04.07
text no.
09101-2/2
'"
PAGE
10.0
1999
1998
0085
1050
5440
1050,
1999
5048
Push circlip (5065) out of its groove and slip off over
the head of rotor (1999 or connecting shaft (1050).
Pumps fitted with a ceramic rotor (1999):
Carefully turn safety sleeve (5115) with a squeeze
belt wrench, and remove.
The following method should not be employed for
pumps fitted with a ceramic rotor.
Pumps fitted with a metallic rotor (1999):
If necessary hit the edge of sleeve (5115) at an angle
with the help of a wooden block and a plastic hammer. Taking care not to damage the O-rings (8060)!
5065
1050,
1999
5115 1050,
1999
8060
name
signed
revision: 1
issued
19.12.05
Mangel
approved
20.12.05
Denk
dated 25.06.03
released
20.12.05
Denk
copy to:
text no.
30100
GB
PAGE
10.0R
1050
1999
5075
1050
1999
8060
1998
8235
8060
1050
1999
5425
8235 1998
date
name
issued
19.12.05
Mangel
dated 25.06.03
approved
20.12.05
Denk
released
20.12.05
Denk
copy to: 95
signed
PAGE
10.1
5425 1998
5425
8235
8235 1998
1998
8235
name
signed
revision:
issued
24.06.03
Mangel
approved
25.06.03
Denk
dated
released
25.06.03
Denk
copy to:
text no.
30100
GB
PAGE
10.1R
5065
5115
1998 8235
5075
1050
1999
1998
5075
1998
8235
5075
date
name
issued
19.12.05
Mangel
dated 25.06.03
approved
20.12.05
Denk
released
20.12.05
Denk
copy to:
1050
1999
signed
5075
1998
PAGE
10.2
1050
1999
8235
1050
1999
5115
date
1050
1999
5065
name
signed
5048
5440
1050,
1999
revision:
issued
24.06.03
Mangel
approved
25.06.03
Denk
dated
released
25.06.03
Denk
copy to:
text no.
30100
GB
PAGE
10.2R
1050
1999
1998
5440
5440
1998
1999
8235
1998
0085
1050
date
name
issued
19.12.05
Mangel
dated
approved
20.12.05
Denk
released
20.12.05
Denk
copy to:
5048
signed
PAGE
10.3
1999
1005, 1050
1999
1005
1050
8235
5075
1998
8235
5425
1998
name
signed
revision: 4
issued
22.05.95
Mangel
approved
23.05.95
Eitler
dated 04.05.95
released
24.05.95
Hantschk
copy to:
text no.
30100
GB
PAGE
10.3R
Re-Assembly:
Slip the clamp ring (5425) and the SM-pin joint seal
(8235) on over the head of the coupling rod (1998).
8235
1998
8235
5425
5425
1998
1999
1005
1050 1998
Join the rotor (1999), drive shaft (1005) or connecting shaft (1050) and coupling rod (1998) by the
pin (5075).
Then push the SM-pin joint seal (8235) up to the
shoulder of the rotor (1999), drive shaft (1005) or
connecting shaft (1050).
5075
revision: 3
date
name
issued
02.05.95
Mangel
dated 23.02.95
approved
03.05.95
Eitler
released
04.05.95
Hantschk
copy to:
signed
1998
PAGE
10.4
1998
5095
1050
5101
8151
name
signed
revision: 2
issued
22.03.95
Mangel
approved
23.03.95
Eitler
dated 30.12.94
released
24.03.95
Hantschk
copy to:
text no.
30100
GB
PAGE
10.4R
5172
5240
5240
5450
5051, 5245
Fill with fresh oil from below through the R 1/8" bore
in the lubricator (5450) until only oil without air
bubbles comes out of the screw tap on the drain plug
(5172).
Now move the joint about a little so air bubbles can
rise. If necessary, fill again with oil from below.
5172
5240
5245
5051
1998
8060
8060
1050
date
name
issued
02.05.95
Mangel
dated 24.03.95
approved
03.05.95
Eitler
released
04.05.95
Hantschk
copy to:
5095
signed
5101
PAGE
10.5
5195
10.5
5180
8151
5005
A
5005
An
Netz
s
Mo ch
hno
pum
pen
Gm
bH
name
signed
revision: 2
issued
05.02.96
Mangel
approved
06.02.96
Denk
dated 05.04.95
released
07.02.96
Hantschk
copy to:
text no.
30100
GB
PAGE
10.5R
Oil joint shell A (5005) and insert into the new inner
rubber seal sleeve (8150).
Please observe correct orientation.
See also sectional drawing G...
5005
(A)
8150
5005
(B)
8150
5005
(A)
8151
5195
5180
revision: 2
date
name
issued
18.10.95
Mangel
dated 05.04.95
approved
19.10.95
Hantschk
released
20.10.95
Hantschk
copy to:
signed
10.6
PAGE
10.6
1998
1998
5435
5435
date
name
signed
5440
revision: 1
issued
19.12.05
Mangel
approved
20.12.05
Denk
dated 25.06.03
released
20.12.05
Denk
copy to:
text no.
30100
GB
PAGE
11.0
Remove the shaft seal housing (7005) and mechanical seal (7010)
together with connecting shaft (1050) and set ring (1035) from
drive stool (0085) and the drive shaft.
The thread of cylindrical head screw (1040) can be used as
forcing screw.
If a mechanical seal is installed, see description
"Removal and Fitting of Mechanical Seal" after Page 12.0.
Fitting:
Apply grease into the bore of the connecting shaft (1050) to avoid
rust (e.g. TCE-Metallic 600).
Assemble the shaft seal housing (7005) and mechanical seal (7010)
together with connecting shaft (1050) and set ring (1035) with
drive stool (0085) and push connecting shaft (1050) on to the
drive shaft.
At this please observe the installation direction of set ring (1035)
(please see mark).
If a mechanical seal is installed, see description
"Removal and Fitting of Mechanical Seal" after Page 12.0.
Connect the connecting shaft (1050) and the drive shaft by
pin (1030).
Push set ring (1035) on pin (1030).
date
name
issued
24.06.03
Mangel
approved
25.06.03
Denk
dated
released
25.06.03
Denk
copy to:
signed
revision:
GB
12.1
PAGE
12.0
date
name
issued
24.06.03
Mangel
approved
25.06.03
Denk
dated
released
25.06.03
Denk
copy to:
signed
revision:
text no.
30100
GB
PAGE
13.0
2055
2045
2060
8050
G...
date
name
issued
24.06.03
Mangel
approved
25.06.03
Denk
dated
released
25.06.03
Denk
copy to:
signed
revision:
text no.
30100
GB
PAGE
13.1
8030
3025
8030
3085
8030
date
name
signed
revision:
issued
24.06.03
Mangel
approved
25.06.03
Denk
dated
released
25.06.03
Denk
copy to:
text no.
30100
GB
14 RECOMMENDED STOCK
OF WEAR PARTS
PAGE
14.0
Designation
(see column 3)
Identification Number
(see column 4)
The column details are taken from the spare parts list. See example.
Example:
SPARE PARTS LIST
10.05.94
10:50:18
PART
EURO POS.
Quantity
Unit
Page: 1 / 5
3
Designation
Size Norm Material/Surface
4
Ident-Number
3410
0005
1,000
pc
bearing housing
850221
2910
0010
1,000
pc
distance sleeve
850220
3520
0015
1,000
pc
bearing cover
850222
date
name
issued
24.06.03
Mangel
approved
25.06.03
Denk
dated
released
25.06.03
Denk
copy to:
signed
revision:
text no.
30100
GB
15 SECTIONAL DRAWINGS
AND LIST OF SPARE PARTS
PAGE
15.0
date
name
issued
24.06.03
Mangel
approved
25.06.03
Denk
dated
released
25.06.03
Denk
copy to:
signed
revision:
text no.
30100
GB
2005
3020
3015
2016
8012
1999
3070
2035
8060
5075
5065
3020
5115
3010
8235
3005
5425
1998
5425
8235
5065
5115
2015
8010
3020
2035
1045
5075
1030
2010
2020
8015
7005
Mast./Scale: 1 : X
Datum / date
gezeichnet / drawn
06.07.2004
geprft / checked
06.07.2004
freigegeben / released
06.07.2004
Verteiler:
2 / 3 / 49 / 50 / 51
Distributor:
2025
0120
0560 (Option)
0140
/ 52 / 56 / 58 / 98 / Exp.
9500
03.06.2004
Revision:
2030
0125
Unterschrift/Signature
0085
Type:
1035
7010
Name / name
Thoma
Denk
Denk
NMBY010.000
Zeichnung-Nr.:
Drawing No.:
NM125BY02S12NM125BY01L06NM090BY01P05NM125BY02D09NM038BY04S24NM105BY--S18-
1050
1040
3070
8060
NM063 - NM125
mit Loctite 245 gesichert
secured with Loctite 245
7015
7030
7025
7035
N M0 15
N M0 21
N M0 31
N M0 4 5
N M0 53
N M0 63
N M0 76
N M0 90
N M10 5
Type
"G"
G 1/4
G 1/ 8
Splanschlu
7040
7050
7015
W208.000
Zeichnung-Nr.:
Drawing No.:
7025
7035
Stopfbuchse
ohne/mit Kammerring
Stuffing Box
without/with Buffer Ring
7030
NM015B/S- (P)
NM105B/S- (P)
Type:
7040
version K
(gear-joint)
7010
7086
Ausfhrung K
(K-Gelenk)
version B
(pin-joint)
Ausfhrung B
(Bolzengelenk)
7010
X1
7005
MG1/G60
7005
MG1/G60
15
22,5
NM045
NM053
27,5
20
30
25
10
NM038
NM063
NM076
NM090
NM105
0
0
12,5
NM015
NM021
NM031
"
7010
17,5
22,5
25,5
-
7086
B
K
B
K
B
K
-
7126
W209.000
Zeichnung-Nr.:
Drawing No.:
7010
NM031B/S- (P)
NM105B/S- (P)
NU / DIN24960
7005
7126
Type:
NM015B/S- (P)
NM105B/S- (P)
KU / DIN24960
7005
7010
7086
MG1/G60
7126
7005
7091
10 ,5
10 ,5
2 0 ,5
17 ,5
2 2 ,5
2 5 ,5
3 0 ,5
30
3 6 ,5
3 0 ,5
N M 0 15
NM021
NM031
NM038
NM045
NM053
NM063
NM076
NM090
N M 10 5
ng
T pe
7010 7086
0
0
12 ,5
10
15
2 2 ,5
2 7 ,5
20
30
25
KU / DIN24960
7091
G 1/ 4
NU / DIN24960
7126
7005
NM015B/S- (P)
NM105B/S- (P)
Type:
7091
NM031B/S- (P)
NM105B/S- (P)
7010
W210.000
7005
G 1/ 8
7126
Zeichnung-Nr.:
Drawing No.:
t
g o n
Sp
7040
Mast./Scale: 1 : X
gezeichnet / drawn
geprft / checked
freigegeben / released
Verteiler:
2/3
Distributor:
W219.000
Zeichnung-Nr.:
Drawing No.:
7050
7015
Name / name
Preintner
Denk
Denk
Unterschrift/Signature
NM125B-(P)
Type:
Revision:
Stopfbuchse
ohne/mit Kammerring
Stuffing Box
without/with Buffer Ring
G 1/4
/ 50 / 51 / 52 / 58 / exp
Datum / date
29.06.2004
29.06.2004
29.06.2004
7040
7010 7086
14
MG1/G60
7005
7010 7086
39
7126
Mast./Scale: 1 : X
gezeichnet / drawn
geprft / checked
freigegeben / released
Verteiler:
2/3
Distributor:
W220.000
Zeichnung-Nr.:
Drawing No.:
Unterschrift/Signature
/ 50 / 51 / 52 / 58 / exp
Name / name
Preintner
Denk
Denk
14
NU / DIN24960
7005
29.06.2004
NM125B-Z (P)
Type:
7126
Revision:
7010 7086
Datum / date
06.12.2006
06.12.2006
06.12.2006
KU / DIN24960
7005
(1:5)
7010 7086
MG1/G60
44,5
G1/4
7010 7086
Name / name
Preintner
Denk
Denk
/ 58 / exp
W221.000
Zeichnung-Nr.:
Drawing No.:
Unterschrift/Signature
NU / DIN24960
14
7005 7126
29.06.2004
Revision:
Type:
NM125B-Z (P)
7091
7010 7086
Mast./Scale: 1 : X
Datum / date
gezeichnet / drawn
06.12.2006
geprft / checked
06.12.2006
freigegeben / released
06.12.2006
Verteiler:
2 / 3 / 50 / 51 / 52
Distributor:
KU / DIN24960
39
7010
MG1/G60
7005
7010 7086
25
7126
Name / name
Preintner
Denk
Denk
7005
Unterschrift/Signature
7126
Type:
08.03.2006
NM125B-B (P)
Revision:
NU / DIN24960
/ 58 / 95 / exp
W238.000
Zeichnung-Nr.:
Drawing No.:
7010
Mast./Scale: 1 : X
Datum / date
gezeichnet / drawn
06.12.2006
geprft / checked
06.12.2006
freigegeben / released
06.12.2006
Verteiler:
2 / 3 / 50 / 51 / 52
Distributor:
KU / DIN24960
7005
7010
7086
MG1/G60
30,5
7005
G 1/4
7126
7091
7010 7086
25
7126
7091
Name / name
Preintner
Denk
Denk
/ 58 / 95
W239.000
Zeichnung-Nr.:
Drawing No.:
7010
Mast./Scale: 1 : X
Datum / date
gezeichnet / drawn
06.12.2006
geprft / checked
06.12.2006
freigegeben / released
06.12.2006
Verteiler:
Distributor: 2 / 3 / 50 / 51 / 52
KU / DIN24960
7005
Unterschrift/Signature
7126
NM125B-B (P)
Type:
7091
08.03.2006
Revision:
NU / DIN24960
7005
7157
7010
7162
7005
7135 7091
7011
7075
B-B
B
7130
7165
Ausfhrung Z-Gelenk
version Z-joint
Zeichnung-Nr.:
Drawing No.:
W251.000
Mast./Scale: 1 : X
Datum / date
gezeichnet / drawn
06.10.2009
geprft / checked
06.10.2009
freigegeben / released
06.10.2009
Verteiler:
Distributor: 2 / 3 / 50 / 51 / 52
Name / name
Thoma
Denk
Denk
/ 58
Unterschrift/Signature
Type:
NM015B/S (P)
NM105B/S (P)
.
NM125B
Revision:
7010
7005
7106
7011
y
NM015
NM021
NM031
NM038
NM045
NM053
NM063
NM076
NM090
NM105
X
"X "
7126
72
72
94
86,5
104
115
124
131
141,8
149,3
Zeichnung-Nr.:
Drawing No.:
W258.000
Mast./Scale: 1 : X
Datum / date
gezeichnet / drawn
18.08.2009
geprft / checked
18.08.2009
freigegeben / released
18.08.2009
Verteiler:
Distributor: 2 / 3 / 50 / 51 / 52
7126
Name / name
Thoma
Preintner
Denk
/ 58
Unterschrift/Signature
Type:
NM015B/S- (P)
NM105B/S- (P)
Revision:
Ersatz fr Ausgabe vom:
Replacement for Version of:
X1
MG1/G60
7005
NM015
NM021
NM031
NM038
NM045
NM053
NM063
NM076
NM090
NM105
0
0
12,5
10
15
22,5
27,5
20
30
25
7008 7007
s
s
10,5
10,5
20,5
17,5
22,5
25,5
30,5
30,2
36,5
30,5
7010
Sp
i
7086
G 1/4
G 1/8
c u
n ct n
7008 7007
7126
mit Loctite 638
eingedichtet
sealed with
Loctite 638
W262.000
Zeichnung-Nr.:
Drawing No.:
7010
Name / name
Mast./Scale: 1 : X
Datum / date
gezeichnet / drawn
16.02.2010
Thoma
geprft / checked
Preintner
16.02.2010
freigegeben / released
16.02.2010
Denk
Verteiler:
2 / 3 / 49 / 50 / 51 / 52 / 58
Distributor:
KU / DIN24960
7005
7086
7010
Unterschrift/Signature
7008 7007
Type:
NM015B/S- (P)
NM105B/S- (P)
7126
Revision:
NM031B/S- (P)
NM105B/S- (P)
NU / DIN24960
7005
1998 5065
1998
5115
5065
5075
5075
1040
1045
1050/1999
1998
5075
1998
1050/1999
5425
8235
Mast./Scale: 1 : X
gezeichnet / drawn
geprft / checked
freigegeben / released
Verteiler:
2/3
Distributor:
1050/1999
5425 8235
5115
ab NM063
from NM063
Unterschrift/Signature
/ 50 / 51 / 52 / 58 / 49 / 95 / 97 /98
Datum / date
01.09.2009
01.09.2009
01.09.2009
G146.000
1045
8060 1040
14.10.2003
Revision:
Type:
NM015B/S- (P)
NM105B/S- (P)
1050/1999
Bolzengelenk
ohne/mit SM-Bolzenabdichtung
Pin Joint
without/with SM-Pin Joint Seal
5075
Name / name
Thoma
Denk
Denk
5115
Zeichnung-Nr.:
Drawing No.:
5065 8060
ab NM063
from NM063
1998
5065
5115
5075
5440
1040
5435
1045
ab NM063
from NM063
Name / name
Thoma
Denk
Denk
Unterschrift/Signature
/ 50 / 51 / 52 / 58 / 49 / 95 / 97 / 98
Datum / date
02.09.2009
02.09.2009
02.09.2009
G147.000
Type:
23.05.2003
Revision:
NM045B/S- (P)
NM105B/S- (P)
1050/1999
5440
5115
Zeichnung-Nr.:
Drawing No.:
5435
Mast./Scale: 1 : X
gezeichnet / drawn
geprft / checked
freigegeben / released
Verteiler:
Distributor: 2 / 3
1998
1050/1999
ab NM063
from NM063
1999
5049
8060
5440
5075
5048
5435
T = 350 Nm
8235
1998
5425
5435
5049
1040
1050
Name / name
Rosam
Denk
Denk
Unterschrift/Signature
22.05.2007
Revision:
Type:
NM125B-(P)
1045
mit Loctite 245 gesichert
secured with Loctite 245
8060
5440
T = 350 Nm
/ 58 / 95 / 97 / 98
G158.000
Zeichnung-Nr.:
Drawing No.:
5075
5048
Mast./Scale: 1 : X
Datum / date
gezeichnet / drawn
13.02.2009
geprft / checked
13.02.2009
freigegeben / released
13.02.2009
Verteiler:
Distributor: 2 / 3 / 50 / 51 / 52
5425
PAGE
16.0
16 ADDRESSES
Consultation Teams:
During our business hours from Monday until Thursday 08:00h bis 17:00h, resp. Friday from
08:00h to 15:00h you can reach your personal consultant directly via the standard phone
numbers, fax or e-mail:
Business field Environment & Energy
Phone:
Fax:
E-Mail:
Phone:
Fax:
E-Mail:
Phone:
Fax:
E-Mail:
Phone:
Fax:
E-Mail:
Service-Hotline:
Spare parts supply - Consultancy - Service
for all industries and market sectors off our business hours as well as around the clock on
sundays and public holidays:
SERVICE - HOTLINE:
+49 8638 63 63 63
For technical consulting and engineering oces and service centres in almost any European
country and overseas, you can nd the latest data:
- for Germany:
http://www.netzsch-pumpen.de/de/beratung/
- worldwide:
http://www.netzsch-pumpen.de/en/consultation/
- for Italy:
http://www.netzsch-pumpen.de/it/assistenza/
issued
copy to:
19.04.10
Revision
text no.
16000-1/1
'"