Dryer Level Endress Hauser

Coriolis Mass Flowmeter
Proline Promass 80
Operating Instructions
Issue/Rev. 0.0 (5/09)
Bulletin MN0M020
Valid as of version
V 3.00.00 (device software)
The Most Trusted Name In Measurement
Brief operating instructions
Proline Promass 80

These brief operating instructions show you how to configure your measuring device quickly and
easily:
Safety instructions
Page 7
Installation
Page 13
Wiring
Page 26
Display and operating elements
Page 33
Commissioning with QUICK SETUP
Page 48 ff.
You can commission your measuring device quickly and easily, using the special "Quick
Setup" menu. It enables you to configure important basic functions using the local display, for
example display language, measured variables, units of measures, type of signal etc.
The following adjustments and configurations can be made separately as necessary:
Zero point adjustment
Density adjustment
Configuration of the current output (active/passive)
Customer specific configuration
Page 51 ff.
Complex measuring operations necessitate additional functions that you can configure as
necessary with the aid of the function matrix, and customize to suit your process parameters.
Note!
!
All functions are described in detail, as is the function matrix itself, in the "Description of
Device Functions" manual, which is a separate part of these Operating Instructions.
Note!
Always start troubleshooting with the checklist on Page 60, if faults occur after commissioning or
during operation. The routine takes you directly to the cause of the problem and the appropriate
remedial measures.
Proline Promass 80
QUICK SETUP "Commissioning"
Note!
More detailed information on running Quick Setup menus, especially for devices without a local
display, can be found in the "Commissioning" section. Page 49
XXX.XXX.XX
Esc
++
Quick Setup
Commission
E+
Quick Setup
HOME-POSITION
Language
Pre-setting
m Selection pre-settings
Delivery Settings
Actual Settings
n Selection System Units

Mass flow
Volume flow
Corr. Vol. flow
Density
Temperature
Unit
Mass flow
Unit
Volume flow
Unit
Corr. Vol. flow
Unit
Density
Unit
Temperature
Unit
Totalizer
Unit
Totalizer
Unit
Ref. Density
Quit
Fix
Ref. Density
o Configuration another unit ?
Yes
No
Measuring
Mode
p Selection output type
Current output 1
Frequency/Pulse output
Current output 2
Quit
Operation mode
Frequency
Pulse
Assign
Pulse
Assign
Current
Assign
Current
Assign
Frequency
Current span
Current span
End value
frequency
Pulse value
Value
0/4 mA
Value
0/4 mA
Value
F Low
Pulse width
Value
20 mA
Value
20 mA
Value
F High
Output signal
Time constant
Time constant
Output signal
Failsafe mode
Failsafe mode
Failsafe mode
Time constant
Failsafe mode
q Configuration another output ?

Yes
No
Automatically configuration display ?

Yes
No
Automatically
parameterization
of the display
a0004645-en
Fig. 1:
"Commissioning" Quick Setup
Proline Promass 80
Proline Promass 80
Table of contents
Table of contents
1
Safety instructions . . . . . . . . . . . . . . . . 7
1.1
1.2
1.3
1.4
1.5
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation, commissioning and operation . . . . . . . .
Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . .
Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes on safety conventions and icons . . . . . . . . . . .
Identification . . . . . . . . . . . . . . . . . . . . 9
2.1
2.2
2.3
Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.1 Nameplate of the transmitter . . . . . . . . . . . . 9
2.1.2 Nameplate of the sensor . . . . . . . . . . . . . . 10
2.1.3 Nameplate, connections . . . . . . . . . . . . . . 11
Certificates and approvals . . . . . . . . . . . . . . . . . . . 11
Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 12
Installation . . . . . . . . . . . . . . . . . . . . . 13
3.1
3.4
Incoming acceptance, transport and storage . . . . . .

3.1.1 Incoming acceptance . . . . . . . . . . . . . . . . .
3.1.2 Transport . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation conditions . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 Mounting location . . . . . . . . . . . . . . . . . . .
3.2.3 Orientation . . . . . . . . . . . . . . . . . . . . . . . .
3.2.4 Special installation instructions . . . . . . . . .
3.2.5 Heating . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.6 Thermal insulation . . . . . . . . . . . . . . . . . .
3.2.7 Inlet and outlet runs . . . . . . . . . . . . . . . . .
3.2.8 Vibrations . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.9 Limiting flow . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Turning the transmitter housing . . . . . . . .
3.3.2 Installing the wall-mount housing . . . . . . .
3.3.3 Turning the local display . . . . . . . . . . . . . .
Post installation check . . . . . . . . . . . . . . . . . . . . . .
Wiring . . . . . . . . . . . . . . . . . . . . . . . . 26
4.1
4.3
4.4
Connecting the remote version . . . . . . . . . . . . . . .

4.1.1 Connecting the sensor/transmitter . . . . . .
4.1.2 Cable specification, connecting cable . . . . .
Connecting the measuring unit . . . . . . . . . . . . . . .
4.2.1 Transmitter connection . . . . . . . . . . . . . . .
4.2.2 Terminal assignment . . . . . . . . . . . . . . . . .
4.2.3 HART connection . . . . . . . . . . . . . . . . . . .
Degree of protection . . . . . . . . . . . . . . . . . . . . . . .
Post connection check . . . . . . . . . . . . . . . . . . . . . .
Operation . . . . . . . . . . . . . . . . . . . . . . 33
5.1
5.2
Display and operating elements . . . . . . . . . . . . . . .

Brief operating instructions to the function matrix .
5.2.1 General notes . . . . . . . . . . . . . . . . . . . . . .
5.2.2 Enabling the programming mode . . . . . . . .
5.2.3 Disabling the programming mode . . . . . . .
3.2
3.3
4.2
7
7
7
8
8
13
13
13
14
14
14
14
16
18
20
21
21
21
21
22
22
23
25
25
26
26
27
27
27
29
30
31
32
33
34
35
35
35
5.3
5.4
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Type of error . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Error message type . . . . . . . . . . . . . . . . . . .
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.1 Operating options . . . . . . . . . . . . . . . . . . .
5.4.2 Current device description files . . . . . . . . .
5.4.3 Device and process variables . . . . . . . . . . .
5.4.4 Universal /
Common practice HART commands . . . . . .
5.4.5 Device status / Error messages . . . . . . . . . .
36
36
36
37
38
39
40
41
46
Commissioning . . . . . . . . . . . . . . . . . . 48
6.1
6.2
6.3
Function check . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switching on the measuring device . . . . . . . . . . . .
Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1 "Commissioning" Quick Setup . . . . . . . . . .
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.1 One current output: active/passive . . . . . .
6.4.2 Two current outputs: active/passive . . . . .
Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.1 Zero point adjustment . . . . . . . . . . . . . . . .
6.5.2 Density adjustment . . . . . . . . . . . . . . . . . .
Rupture disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Purge and pressure monitoring connections . . . . . .
Data storage device (HistoROM) . . . . . . . . . . . . . .
6.8.1 HistoROM/SDAT (sensorDAT) . . . . . . .
6.4
6.5
6.6
6.7
6.8
48
48
49
49
51
51
52
53
53
55
56
56
56
56
Maintenance . . . . . . . . . . . . . . . . . . . . 57
7.1
7.2
7.3
Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Cleaning with pigs (Promass H, I, S, P) . . . . . . . . . . 57
Replacing seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Accessories . . . . . . . . . . . . . . . . . . . . . 58
8.1
8.2
8.3
8.4
Device-specific accessories . . . . . . . . . . . . . . . . . . .
Measuring principle-specific accessories . . . . . . . . .
Communication-specific accessories . . . . . . . . . . . .
Service-specific accessories . . . . . . . . . . . . . . . . . . .
Troubleshooting . . . . . . . . . . . . . . . . . 60
9.1
9.2
9.3
9.4
9.5
9.6
Troubleshooting instructions . . . . . . . . . . . . . . . . .
System error messages . . . . . . . . . . . . . . . . . . . . . .
Process error messages . . . . . . . . . . . . . . . . . . . . . .
Process errors without messages . . . . . . . . . . . . . .
Response of outputs to errors . . . . . . . . . . . . . . . . .
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6.1 Removing and installing
printed circuit boards . . . . . . . . . . . . . . . . .
9.6.2 Replacing the device fuse . . . . . . . . . . . . . .
Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Software history . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7
9.8
9.9
58
58
58
59
60
61
64
65
66
67
68
72
72
72
73
Proline Promass 80
10
Technical data . . . . . . . . . . . . . . . . . . . 75
10.1
Technical data at a glance . . . . . . . . . . . . . . . . . . . 75

10.1.1 Applications . . . . . . . . . . . . . . . . . . . . . . . . 75
10.1.2 Function and system design . . . . . . . . . . . . 75
10.1.3 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
10.1.4 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
10.1.5 Power supply . . . . . . . . . . . . . . . . . . . . . . . 79
10.1.6 Performance characteristics . . . . . . . . . . . . 79
10.1.7 Operating conditions: Installation . . . . . . . . 86
10.1.8 Operating conditions: Environment . . . . . . 87
10.1.9 Operating conditions: Process . . . . . . . . . . 88
10.1.10 Mechanical construction . . . . . . . . . . . . . . 98
10.1.11 Human interface . . . . . . . . . . . . . . . . . . . 103
10.1.12 Certificates and approvals . . . . . . . . . . . . 104
10.1.13 Ordering information . . . . . . . . . . . . . . . 105
10.1.14 Accessories . . . . . . . . . . . . . . . . . . . . . . . 105
10.1.15 Documentation . . . . . . . . . . . . . . . . . . . 105
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Table of contents
Proline Promass 80
Safety instructions
Safety instructions
1.1
Designated use
The measuring device described in these Operating Instructions is to be used only for measuring the
mass flow rate of liquids and gases. At the same time, the system also measures fluid density and
fluid temperature. These parameters are then used to calculate other variables such as volume flow.
Fluids with widely differing properties can be measured.
Examples:
Chocolate, condensed milk, liquid sugar
Oils, fats
Acids, alkalis, lacquers, paints, solvents and cleaning agents
Pharmaceuticals, catalysts, inhibitors
Suspensions
Gases, liquefied gases etc.
The operational safety of the measuring devices cannot be guaranteed if the system is used
incorrectly or used for purposes other than those intended. The manufacturer accepts no liability for
damages being produced from this.
1.2
Installation, commissioning and operation
Note the following points:

Installation, connection to the electricity supply, commissioning and maintenance of the device
must be carried out by trained, qualified specialists authorized to perform such work by the
facility's owner operator. Qualified personnel must have read and understood these Operating
Instructions and must follow the instructions contained therein.
The device may be operated only by persons authorized and trained by the facility's owneroperator. Strict compliance with the instructions in the Operating Instructions is mandatory.
FMC Technologies is willing to assist in clarifying the chemical resistance properties of parts
wetted by special fluids, including fluids used for cleaning. However, small changes in
temperature, concentration or the degree of contamination in the process can result in changes
of the chemical resistance properties. Therefore, FMC Technologies can not guarantee or accept
liability for the chemical resistance properties of the fluid wetted materials in a specific application.
The user is responsible for the choice of fluid wetted materials in regards to their in-process
resistance to corrosion.
If carrying out welding work on the piping, never ground the welding unit by means of the
measuring device.
The installer must ensure that the measuring system is correctly wired in accordance with the
wiring diagrams. The transmitter must be grounded, unless the power supply is galvanically
isolated, i.e. galvanically isolated power supply according to (SELV) separated or safely extra-low
voltage or (PELV) protected extra-low voltage.
Invariably, local regulations governing the opening and repair of electrical devices apply.
1.3
Operational safety

Measuring systems for use in hazardous environments are accompanied by separate "Ex
documentation", which is an integral part of these Operating Instructions. Strict compliance with
the installation instructions and ratings as stated in this supplementary documentation is
mandatory.
The symbol on the front of this supplementary Ex documentation indicates the approval and the
certification body i.e. 0 Europe, 2 USA, 1 Canada.
The measuring device complies with the general safety requirements in accordance with
EN 61010-1, the EMC requirements of IEC/EN 61326, the NAMUR recommendation NE 21,
NE 43 and NE 53.
Safety instructions
Proline Promass 80
External surface temperature of the transmitter can increase by 10 K due to power consumption
of internal electronical components. Hot process fluids passing through the measuring device will
further increase the surface temperature of the measuring device. Especially the surface of the
sensor can reach temperatures which are close to process temperature. Additionally safety
precautions are required when increased process temperatures are present.
For measuring systems used in SIL 2 applications, the separate manual on functional safety must
be observed.
The manufacturer reserves the right to modify technical data without prior notice. Your FMC
Technologies distributor will supply you with current information and updates to these Operating
Instructions.
1.4
Return
The following procedures must be carried out before a flowmeter requiring repair or calibration,
for example, is returned to Endress+Hauser:
Always enclose a duly completed "Declaration of contamination" form. Only then can FMC
Technologies transport, examine and repair a returned device.
Enclose special handling instructions if necessary, such as a safety data sheet as per
EN 91/155/EEC.
Remove all residues. Pay special attention to the grooves for seals and crevices which could
contain residues. This is particularly important if the substance is hazardous to health, i.e. if it is
flammable, toxic, caustic, carcinogenic etc.
With Promass A and Promass M, the threaded process connections must be removed from the
sensor first and then cleaned.
!
#
Note!
You will find a preprinted "Declaration of contamination" form at the back of this manual.
Warning!
Do not return a measuring device if you are not absolutely certain that all traces of hazardous
substances have been removed, e.g. substances which have penetrated crevices or diffused
through plastic.
Costs incurred for waste disposal and injury (burns etc.) due to inadequate cleaning will be
charged to the owner-operator.
1.5
Notes on safety conventions and icons
The devices are designed to meet state-of-the-art safety requirements, have been tested, and left the
factory in a condition in which they are safe to operate. The devices comply with the applicable
standards and regulations in accordance with EN 61010-1 "Protection Measures for Electrical
Equipment for Measurement, Control, Regulation and Laboratory Procedures". However, the
devices can be a source of danger if used incorrectly or for other than the designated use.
Consequently, always pay particular attention to the safety instructions indicated in these Operating
Instructions by the following icons:
#
"
!
Warning!
"Warning" indicates an action or procedure which, if not performed correctly, can result in injury
or a safety hazard. Comply strictly with the instructions and proceed with care.
Caution!
"Caution" indicates an action or procedure which, if not performed correctly, can result in incorrect
operation or destruction of the device. Comply strictly with the instructions.
Note!
"Note" indicates an action or procedure which, if not performed correctly, can have an indirect
effect on operation or trigger an unexpected response on the part of the device.
Proline Promass 80
Identification
Identification
2.1
Device designation
The "Promass 80/83" flow measuring system consists of the following components:
Promass 80 or 83 transmitter
Promass F, Promass M, Promass E, Promass A, Promass H, Promass I, Promass S or Promass P
sensor.
Two versions are available:
Compact version: transmitter and sensor form a single mechanical unit.
Remote version: transmitter and sensor are installed separately.
2.1.1
Nameplate of the transmitter

5
Promass 80
1
Order Code: 80F25-XXXXXXXXXXXX

Ser.No.:
12345678901
TAG No.: ABCDEFGHJKLMNPQRST
20-55VAC/16-62VDC
50-60Hz
I-OUT (HART), f-OUT

STATUS-IN, STATUS-OUT
IP67/NEMA/Type4X
15VA/W
4
i
20C (4F) < Tamb < +60C (+140F)
N12895
Pat. UK 261 435

Pat. US 5,479,007
Pat. US 4,768,384
EP 262 573
5,648,616
4,801,897
EP 618 680
a0004709
Fig. 2:
1
2
3
4
5
6
Nameplate specifications for the "Promass 80" transmitter (example)

Order code / Serial number: See the specifications on the order confirmation for the meanings of the individual
letters and digits
Power supply / frequency: 20 to 55 V AC /16 to 62 V DC / 50 to 60 Hz
Power consumption: 15 VA / 15 W
Available inputs / outputs:
IOUT (HART): with current output (HART)
fOUT: with pulse/frequency output
STATUSIN: with status input (auxiliary input)
STATUSOUT: with status output (switch output)
Reserved for information on special products
Ambient temperature range
Degree of protection
Identification
Proline Promass 80
2.1.2
Nameplate of the sensor
1
2
4
5
6
7
8
9
10
PROMASS F
Order Code: 83F25-XXXXXXXXXXXX
Ser.No.:
12345678901
TAG No.: ABCDEFGHJKLMNPQRST
K-factor:
Size:
2.5100 / -11
DN25 / 1"
IP67
NEMA/Type 4X
13
DN25 DIN/EN PN100 pnom =PS= 100bar

Materials: 1.4404 / 316L, 1.4539 / 904L
TM:
-50C...+200C / -58F...+392F
40bar / 600psi Container
+/- 0.001g/cc
Density cal.:
5P-CAL, 3.1
-20C (-4F) < Tamb < +60C (+140F)

i
11
12
N12895
Pat. US 5,796,011
5,610,342
15
14
a0004688
Fig. 3:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
10
Nameplate specifications for the "Promass F" sensor (example)

Order code/serial number: See the specifications on the order confirmation for the meanings of the individual
letters and digits
Calibration factor with zero point
Nominal diameter device
Flange nominal diameter/Nominal pressure
Material of measuring tubes
Max. fluid temperature
Pressure range of secondary containment
Accuracy of density measurement
Additional information (examples)
With 5-point calibration
With 3.1 B certificate for wetted materials
Reserved for information on special products
Ambient temperature range
Flow direction
Reserved for additional information on device version (approvals, certificates)
Proline Promass 80
Identification
Nameplate, connections
Supply /
Versorgung /
Tension d'alimentation
I-OUT (HART)
f-OUT
12345678912
L1/L+
N/LPE
Active: 0/4...20mA, RL max. = 700 Ohm

Passive: 4...20mA, max. 30VDC
(HART: RL.min. = 250 OHM)
fmax = 1kHz
Active: 24VDC/25mA (max. 250mA/20ms)
Passive: 30VDC, 250mA
Passive: 30VDC, 250mA
STATUS-OUT
3...30VDC, Ri = 5kOhm
STATUS-IN
6
7
8
9
Ex-works / ab-Werk / rglages usine

Device SW: XX.XX.XX (WEA)
Communication: XXXXXXXXXX
Drivers: ID xxxx (HEX)
Date: DD.MMM.YYYY
Update 1
26(+) / 27(-)
Ser.No.:
active
passive
normally open contact
normally closed contact
24(+) / 25(-)
A:
P:
NO:
NC:
20(+) / 21(-)
See operating manual

Betriebsanleitung beachten
Observer manuel d'instruction
22(+) / 23(-)
2.1.3
Update 2
319475-00XX
10
a0000963
Fig. 4:
1
2
3
4
5
6
7
8
9
10
2.2
Nameplate specifications for Proline transmitter (example)

Serial number
Possible configuration of current output
Possible configuration of relay contacts
Terminal assignment, cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC
Terminal No. 1: L1 for AC, L+ for DC
Terminal No. 2: N for AC, L- for DC
Signals present at inputs and outputs, possible configuration and terminal assignment (20 to 27), see also
"Electrical values of inputs/outputs" Page 78
Version of device software currently installed
Installed communication type, e.g.: HART, PROFIBUS PA etc.
Information on current communication software (Device Revision and Device Description), e.g.:
Dev. 01 / DD 01 for HART
Date of installation
Current updates to data specified in points 6 to 9
Certificates and approvals
The devices are designed in accordance with good engineering practice to meet state-of-the-art
safety requirements, have been tested, and left the factory in a condition in which they are safe to
operate. The devices comply with the applicable standards and regulations in accordance with
EN 61010-1 "Protection Measures for Electrical Equipment for Measurement, Control, Regulation
and Laboratory Procedures" and with the EMC requirements of IEC/EN 61326.
The measuring system described in these Operating Instructions thus complies with the statutory
requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by
affixing to it the CE mark.
The measuring system is in conformity with the EMC requirements of the "Australian
Communications and Media Authority (ACMA)".
11
Identification
Proline Promass 80
2.3
Registered trademarks
KALREZ and VITON

Registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA
TRICLAMP
Registered trademark of Ladish & Co., Inc., Kenosha, USA
SWAGELOK
Registered trademark of Swagelok & Co., Solon, USA
HART
Registered trademark of HART Communication Foundation, Austin, USA
HistoROM, S-DAT, FieldCare Fieldcheck, Applicator
Registered or registration-pending trademarks of Endress+Hauser Flowtec AG, Reinach, CH
12
Proline Promass 80
Installation
Installation
3.1
Incoming acceptance, transport and storage
3.1.1
Incoming acceptance
On receipt of the goods, check the following points:

Check the packaging and the contents for damage.
Check that nothing is missing from the shipment and that the scope of supply matches your order.
3.1.2
Transport
The following instructions apply to unpacking and to transporting the device to its final location:
Transport the devices in the containers in which they are delivered.
The covers or caps fitted to the process connections prevent mechanical damage to the sealing
faces and the ingress of foreign matter to the measuring tube during transportation and storage.
Consequently, do not remove these covers or caps until immediately before installation.
Do not lift measuring devices of nominal diameters > DN 40 (> 1") by the transmitter housing
or the connection housing in the case of the remote version (Fig. 5). - Use webbing slings slung
round the two process connections. Do not use chains, as they could damage the housing.
In the case of the Promass M / DN 80 sensor, use only the lifting eyes on the flanges to lift the
assembly.
Warning!
Risk of injury if the measuring device slips. The center of gravity of the assembled measuring device
might be higher than the points around which the slings are slung.
At all times, therefore, make sure that the device does not unexpectedly turn around its axis or slip.
a0004294
Fig. 5:
Instructions for transporting sensors with > DN 40 (> 1")
13
Installation
Proline Promass 80
3.1.3
Storage

Pack the measuring device in such a way as to protect it reliably against impact for storage (and
transportation). The original packaging provides optimum protection.
The permissible storage temperature is 40 to +80 C (40 F to +176 F), preferably +20 C
(+68 F).
Do not remove the protective covers or caps on the process connections until you are ready to
install the device.
The measuring device must be protected against direct sunlight during storage in order to avoid
unacceptably high surface temperatures.
3.2
Installation conditions

No special measures such as supports are necessary. External forces are absorbed by the
construction of the instrument, for example the secondary containment.
The high oscillation frequency of the measuring tubes ensures that the correct operation of the
measuring system is not influenced by pipe vibrations.
No special precautions need to be taken for fittings which create turbulence (valves, elbows,
T-pieces etc.), as long as no cavitation occurs.
For mechanical reasons and in order to protect the pipe, it is advisable to support heavy sensors.
3.2.1
Dimensions
All the dimensions and lengths of the sensor and transmitter are provided in the separate
documentation entitled, "Technical Information".
3.2.2
Mounting location
Accumulated air or gas bubbles in the measuring tube can result in an increase in measuring errors.
Avoid the following mounting locations in the pipe installation:
Highest point of a pipeline. Risk of air accumulating.
Directly upstream of a free pipe outlet in a vertical pipeline.
a0003605
Fig. 6:
14
Mounting location
Proline Promass 80
Installation
The proposed configuration in the following diagram, however, permits installation in a vertical
pipeline. Pipe restrictors or the use of an orifice plate with a smaller cross-section than the nominal
diameter prevent the sensor from running empty during measurement.
3
4
5
a0003597
Fig. 7:
Installation in a vertical pipe (e.g. for batching applications)
1 = Supply tank , 2 = Sensor, 3 = Orifice plate, pipe restrictions (see Table), 4 = Valve, 5 = Batching tank
Orifice plate, pipe restrictor

DN
mm
inch
Orifice plate, pipe restrictor

DN
mm
inch
1/24"
0.8
0.03"
40
1 "
22
0.87"
1/12"
1.5
0.06"
40 FB
1 "
35
1.38"
1/8"
3.0
0.12"
50
2"
28
1.10"
3/8"
0.24"
50 FB
2"
54
2.00"
15
1/2"
10
0.40"
80
3"
50
2.00"
15 FB
1/2"
15
0.60"
100
4"
65
2.60"
25
1"
14
0.55"
150
6"
90
3.54"
25 FB
1"
24
0.95"
250
10"
150
5.91"
FB = Full bore versions of Promass I
System pressure
It is important to ensure that cavitation does not occur, because it would influence the oscillation
of the measuring tube. No special measures need to be taken for fluids which have properties similar
to water under normal conditions.
In the case of liquids with a low boiling point (hydrocarbons, solvents, liquefied gases) or in suction
lines, it is important to ensure that pressure does not drop below the vapor pressure and that the
liquid does not start to boil. It is also important to ensure that the gases that occur naturally in many
liquids do not outgas. Such effects can be prevented when system pressure is sufficiently high.
Therefore, the following locations should be preferred for installation:
Downstream from pumps (no danger of vacuum)
At the lowest point in a vertical pipe
15
Installation
Proline Promass 80
3.2.3
Orientation
Make sure that the direction of the arrow on the nameplate of the sensor matches the direction of
flow direction in which the fluid flows through the pipe.
Orientation Promass A
Vertical:
Recommended orientation with upward direction of flow. When fluid is not flowing, entrained
solids will sink down and gases will rise away from the measuring tube. The measuring tubes can
be completely drained and protected against solids buildup.
Horizontal:
When installation is correct the transmitter housing is above or below the pipe. This arrangement
means that no gas or solid deposits can accumulate in the curved measuring tube (single-tube
system).
Do not install the sensor in such a way that it is suspended in the pipe, in other words without
support or attachment. This is to avoid excessive strain at the process connection. The base plate of
the sensor housing is designed for mounting on a tabletop, wall or post.
a0003606
Fig. 8:
Vertical and horizontal orientation (Promass A)
Orientation Promass F, M, E, H, I, S, P
Make sure that the direction of the arrow on the nameplate of the sensor matches the direction of
flow (direction in which the fluid flows through the pipe).
Vertical:
Recommended orientation with upward direction of flow (View V). When fluid is not flowing,
entrained solids will sink down and gases will rise away from the measuring tube. The measuring
tubes can be completely drained and protected against solids buildup.
Horizontal (F, M, E):
The measuring tubes of Promass F, M and E must be horizontal and beside each other. When
installation is correct the transmitter housing is above or below the pipe (View H1/H2). Always
avoid having the transmitter housing in the same horizontal plane as the pipe.
16
Proline Promass 80
Installation
Horizontal (Promass H, I, S, P):
Promass F, M, E
Standard, remote
Promass F
High-temperature,
compact
Promass F
High-temperature,
remote
Promass H, I, S, P
Standard, compact
Promass H, I, S, P
Standard, compact
Abb. V:
Vertical orientation
Promass F, M, E
Standard, compact
Promass H and Promass I can be installed in any orientation in a horizontal pipe run.
TM > 200 C
( 392 F)
m
TM > 200 C
( 392 F)
m
a0004572
Abb. H1:
Horizontal orientation
Transmitter head up
a0004576
Abb. H2:
Transmitter head
down
Abb. H3:
Transmitter head to
the side
a0004580
a0007558
= Recommended orientation
= Orientation recommended in certain situations
= Impermissible orientation
In order to ensure that the maximum permissible ambient temperature for the transmitter
(20 to +60 C (4 to +140 F), optional 40 to +60 C (40 to +140 F)) is not exceeded, we
recommend the following orientations:
m = For fluids with very high temperatures > 200 C (392 F), we recommend the horizontal
orientation with the transmitter head pointing downwards (Fig. H2) or the vertical orientation (Fig.
V).
n = For fluids with low temperatures, we recommend the horizontal orientation with the
transmitter head pointing upwards (Fig. H1) or the vertical orientation (Fig. V).
17
Installation
Proline Promass 80
3.2.4
Special installation instructions
Promass F, E, H, S and P
"
Caution!
If the measuring tube is curved and the unit is installed horizontally, adapt the sensor position to
the fluid properties.
a0004581
Fig. 9:
1
2
Horizontal installation of sensors with curved measuring tube.

Not suitable for fluids with entrained solids. Risk of solids accumulating.
Not suitable for outgassing fluids. Risk of air accumulating.
Promass I and P with Eccentric Tri-clamps

Eccentric Tri-Clamps can be used to ensure complete drainability when the sensor is installed in a
horizontal line. When lines are pitched in a specific direction and at a specific slope, gravity can be
used to achieve complete drainability. The sensor must be installed in the correct position with the
tube bend facing to the side, to ensure full drainability in the horizontal position. Markings on the
sensor show the correct mounting position to optimize drainability.
21 mm/m ( in/ft) ~2%
a0007396-ae
Fig. 10:
1
2
3
18
Promass P: When lines are pitched in a specific direction and at a specific slope: as per hygienic guidelines
(21 mm/m or approximatley 2%). Gravity can be used to achieve complete drainability.
The arrow indicates the direction of flow (direction of fluid flow through the pipe).
The label shows the installation orientation for horizontal drainability.
The underside of the process connection is indicated by a scribed line. This line indicates the lowest point of the
eccentric process connection.
Proline Promass 80
Installation
Esc
2
1
0.83 in/3.28 ft (2%)
A0010011-ae
Fig. 11:
1
2
3
Promass I: When lines are pitched in a specific direction and at a specific slope: as per hygienic guidelines
(21 mm/m or approximatley 2%). Gravity can be used to achieve complete drainability.
The arrow indicates the direction of flow (direction of fluid flow through the pipe).
The label shows the installation orientation for horizontal drainability.
The underside of the process connection is indicated by a scribed line. This line indicates the lowest point of the
eccentric process connection.
Promass I and P with hygienic connections

(mounting clamp with lining between clamp and instrument)
It is not necessary to support the sensor under any circumstances for operational performance. If the
requirement exists to support the sensor the following recommendation should be followed.
A
A0007397
Fig. 12:
DN
Promass P, mounted with mounting clamp
15
25
40
50
298
402
542
750
1019
33
33
33
36.5
44.1
28
28
38
56
75
19
Installation
Proline Promass 80
A0010008
Fig. 13:
Promass I, mounted with mounting clamp
DN
15
15FB
25
25FB
40
40FB
50
50FB
50FB
80
80
Tri-Clamp
"
3/4"
1"
1"
1 "
1 "
2"
2"
2 "
3"
2 "
3"
373
409
539
539
668
668
780
780
1152
1152
1152
1152
20
20
30
30
28
28
35
35
57
57
57
57
40
40
44.5
44.5
60
60
80
80
90
90
90
90
3.2.5
Heating
Some fluids require suitable measures to avoid loss of heat at the sensor. Heating can be electric,
e.g. with heated elements, or by means of hot water or steam pipes made of copper or heating
jackets.
"
Caution!
Risk of electronics overheating! Make sure that the maximum permissible ambient temperature
for the transmitter is not exceeded. Consequently, make sure that the adapter between the sensor
and transmitter and the connection housing of the remote version always remain free of insulating
material. Note that a certain orientation might be required, depending on the fluid temperature.
Page 16
With a fluid temperature between 200 C to 350 C (392 to 662 F) the remote version of the
high-temperature version is preferable.
When using electrical heat tracing whose heat is regulated using phase control or by pulse packs,
it cannot be ruled out that the measured values are influenced by magnetic fields which may
occur, (i.e. at values greater than those permitted by the EC standard (Sinus 30 A/m)). In such
cases, the sensor must be magnetically shielded (except for Promass M).
The secondary containment can be shielded with tin plates or electric sheets without privileged
direction (e.g. V330-35A) with the following properties:
Relative magnetic permeability r 300
Plate thickness d 0.35 mm (0.0011")
Information on permissible temperature ranges Page 88
Special heating jackets which can be ordered as accessories from Endress+Hauser are available for
the sensors.
20
Proline Promass 80
Installation
3.2.6
Thermal insulation
max. 60 (2.4)
max. 60 (2.4)
Some fluids require suitable measures to avoid loss of heat at the sensor. A wide range of materials
can be used to provide the required thermal insulation.
Esc
mm (inch)
a0004614-ae
Fig. 14:
In the case of the Promass F high-temperature version, a maximum insulation thickness of 60 mm (2.4") must
be observed in the area of the electronics/neck.
If the Promass F high-temperature version is installed horizontally (with transmitter head pointing
upwards), an insulation thickness of min. 10 mm (0.4") is recommended to reduce convection. The
maximum insulation thickness of 60 mm (2.4") must be observed.
3.2.7
Inlet and outlet runs
There are no installation requirements regarding inlet and outlet runs. If possible, install the sensor
well clear of fittings such as valves, T-pieces, elbows, etc.
3.2.8
Vibrations
The high oscillation frequency of the measuring tubes ensures that the correct operation of the
measuring system is not influenced by pipe vibrations. Consequently, the sensors require no special
measures for attachment.
3.2.9
Limiting flow
Relevant information can be found in the "Technical Data" section under Measuring range
Page 75 or Limiting flow Page 89
21
Installation
Proline Promass 80
3.3
Installation
3.3.1
Turning the transmitter housing
Turning the aluminum field housing
Warning!
The turning mechanism in devices with EEx d/de or FM/CSA Cl. I Div. 1 classification is not the
same as that described here. The procedure for turning these housings is described in the Ex-specific
documentation.
1.
Loosen the two securing screws.
2.
Turn the bayonet catch as far as it will go.
3.
Carefully lift the transmitter housing as far as it will go.
4.
Turn the transmitter housing to the desired position (max. 2 x 90 in either direction).
5.
Lower the housing into position and reengage the bayonet catch.
6.
Retighten the two securing screws.
5
1
a0004302
Fig. 15:
Turning the transmitter housing (aluminum field housing)
Turning the stainless steel field housing

1.
Loosen the two securing screws.
2.
Carefully lift the transmitter housing as far as it will go.
3.
Turn the transmitter housing to the desired position (max. 2 x 90 in either direction).
4.
Lower the housing into position.
5.
Retighten the two securing screws.
4
1
5
a0004303
Fig. 16:
22
Turning the transmitter housing (stainless steel field housing)
Proline Promass 80
Installation
3.3.2
Installing the wall-mount housing
There are various ways of installing the wall-mount housing:

Mounted directly on the wall
Installation in control panel (separate mounting set, accessories) Page 24
Pipe mounting (separate mounting set, accessories) Page 24
Caution!
Make sure that ambient temperature does not go beyond the permissible range
( 20 to +60 C (4 to + 140 F), optional 40 to +60 C (40 to +140 F)). Install the device
in a shady location. Avoid direct sunlight.
Always install the wall-mount housing in such a way that the cable entries are pointing down.
1.
Drill the holes as illustrated in the diagram.
2.
Remove the cover of the connection compartment (a).
3.
Push the two securing screws (b) through the appropriate bores (c) in the housing.
Securing screws (M6): max. 6.5 mm (0.26")
Screw head: max. 10.5 mm (0.41")
4.
Secure the transmitter housing to the wall as indicated.
5.
Screw the cover of the connection compartment (a) firmly onto the housing.
35 (1.38)
81.5 (3.2)
"
a
90 (3.54)
192 (7.56)
mm (inch)
a0001130
Fig. 17:
23
Installation
Proline Promass 80
Installation in control panel

1.
Prepare the opening in the panel as illustrated in the diagram.
2.
Slide the housing into the opening in the panel from the front.
3.
Screw the fasteners onto the wall-mount housing.
4.
Screw threaded rods into holders and tighten until the housing is solidly seated on the panel
wall. Afterwards, tighten the locking nuts.
Additional support is not necessary.
210 (8.27)
+0.5 (+0.019)
0.5 (0.019)
245 (9.65)
mm (inch)
+0.5 (+0.019)
0.5 (0.019)
~110 (~4.33)
a0001131
Fig. 18:
Panel installation (wall-mount housing)
Pipe mounting
The assembly should be performed by following the instructions in the diagram.
"
Caution!
If a warm pipe is used for installation, make sure that
the housing temperature does not exceed the max. permitted value of +60 C (+140 F).
2070
( 0.792.75)
~155 (~ 6.1)
mm (inch)
a0001132
Fig. 19:
24
Pipe mounting (wall-mount housing)
Proline Promass 80
Installation
3.3.3
Turning the local display
1.
Unscrew cover of the electronics compartment from the transmitter housing.
2.
Press the side latches on the display module and remove the module from the electronics
compartment cover plate.
3.
Rotate the display to the desired position (max. 4 x 45 in both directions), and reset it onto
the electronics compartment cover plate.
4.
Screw the cover of the electronics compartment firmly back onto the transmitter housing.
4 x 45
a0003236
Fig. 20:
Turning the local display (field housing)
3.4
Post installation check
Perform the following checks after installing the measuring device in the pipe:
Device condition and specifications
Notes
Is the device damaged (visual inspection)?
Does the device correspond to specifications at the measuring point, including

process temperature and pressure, ambient temperature, measuring range etc.?
Page 7
Installation
Notes
Does the arrow on the sensor nameplate match the direction of flow through the
pipe?
Are the measuring point number and labeling correct (visual inspection)?
Has the correct orientation been chosen for the sensor, in other words is it suitable
for sensor type, fluid properties (outgassing, with entrained solids) and fluid
temperature?
Page 14
Process environment / process conditions
Notes
Is the measuring device protected against moisture and direct sunlight?
25
Wiring
Proline Promass 80
#
!
Wiring
Warning!
When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to
these Operating Instructions. Please do not hesitate to contact your Endress+Hauser sales office if
you have any questions.
Hinweis!
The device does not have an internal power switch. For this reason, assign the device a switch or
power-circuit breaker which can be used to disconnect the power supply line from the power grid.
4.1
Connecting the remote version
4.1.1
Connecting the sensor/transmitter
Warning!
Risk of electric shock. Switch off the power supply before opening the device.
Do not install or wire the device while it is connected to the power supply.
Failure to comply with this precaution can result in irreparable damage to the electronics.
Risk of electric shock. Connect the protective earth to the ground terminal on the housing before
the power supply is applied.
You may only connect the sensor to the transmitter with the same serial number. Communication
errors can occur if this is not observed when connecting the devices.
1.
Remove the connection compartment cover (d) by loosening the fixing screws on the
transmitter and sensor housing.
2.
Feed the connecting cable (e) through the appropriate cable runs.
3.
Establish the connections between sensor and transmitter in accordance with the wiring
diagram:
see Fig. 21
see wiring diagram in screw cap
4.
Seal the connection compartment or the transmitter housing again.
S1 S1 S2 S2 GND TM TM TT TT
+
+
+
+
10
11 12
41 42
4 5 6 7 8 9 10 11 12
+
+
+
+
S1 S1 S2 S2 GND TM TM TT TT
41 42
d
d
d
e
a0003681
Fig. 21:
a
b
c
d
e
Connecting the remote version
Wall-mount housing: non-hazardous area and ATEX II3G / zone 2 see separate "Ex documentation"
Wall-mount housing: ATEX II2G / Zone 1 /FM/CSA see separate "Ex documentation"
Remote version, flanged version
Cover of the connection compartment or connection housing
Connecting cable
Terminal No.: 4/5 = gray; 6/7 = green; 8 = yellow; 9/10 = pink; 11/12 = white; 41/42 = brown
26
Proline Promass 80
Wiring
4.1.2
Cable specification, connecting cable
The specifications of the cable connecting the transmitter and the sensor of the remote version are
as follows:
6 x 0.38 mm2 PVC cable with common shield and individually shielded cores
Conductor resistance: 50 /km
Capacitance core/shield: 420 pF/m
Cable length: max. 20 m (3.28 ft)
Permanent operating temperature: max. +105 C (+221 F)
Note!
The cable must be installed securely, to prevents movement.
4.2
Connecting the measuring unit
4.2.1
Transmitter connection
Warning!
Risk of electric shock. Switch off the power supply before opening the device. Do not install or
wire the device while it is connected to the power supply. Failure to comply with this precaution
can result in irreparable damage to the electronics.
Risk of electric shock. Connect the protective earth to the ground terminal on the housing before
the power supply is applied (not required for galvanically isolated power supply).
Compare the specifications on the nameplate with the local supply voltage and frequency. The
national regulations governing the installation of electrical equipment also apply.
1.
Unscrew the connection compartment cover (f) from the transmitter housing.
2.
3.
Feed the power supply cable (a) and the signal cable (b) through the appropriate cable entries.
Perform wiring:
Wiring diagram (aluminum housing) Fig. 22
Wiring diagram (stainless steel housing Fig. 23
Wiring diagram (wall-mount housing) Fig. 24
Terminal assignment Page 29
4.
Screw the cover of the connection compartment (f) back onto the transmitter housing.
27
+ 26
25
+ 24
23
+ 22
21
+ 20
N (L-) 2
L1 (L+) 1
b
d
c
a
a0004582
Fig. 22:
a
b
c
d
e
f
g
Connecting the transmitter (aluminum field housing). Cable cross-section: max. 2.5 mm2
Cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC

Signal cable: Terminals Nos. 2027 Page 29
Ground terminal for protective ground
Ground terminal for signal cable shield
Service adapter for connecting service interface FXA 193, FieldCheck, FieldCare)
Cover of the connection compartment
Securing clamp
27
Wiring
Proline Promass 80
27
+ 26
25
+ 24
23
+ 22
21
+ 20
b
d
N (L-) 2
L1 (L+) 1
a
a0004584
Fig. 23:
a
b
c
d
e
f
Connecting the transmitter (stainless steel field housing); cable cross-section: max. 2.5 mm2

Service adapter for connecting service interface FXA193 (FieldCheck, FieldCare)
N (L-)
L1 (L+)
+ + + +
20 21 22 23 24 25 26 27
1 2
f
a
d
a0001135
Fig. 24:
a
b
c
d
e
f
28
Connecting the transmitter (wall-mount housing); cable cross-section: max. 2.5 mm2

TerminalNo. 1: L1 for AC, L+ for DC
TerminalNo. 2: N for AC, L- for DC
Service adapter for connecting service interface FXA193 (FieldCheck, FieldCare)
Proline Promass 80
Wiring
4.2.2
Terminal assignment
Electrical values for inputs Page 78

Electrical values for outputs Page 78
Terminal No. (inputs/outputs)

Order version
20 (+) / 21 ()
22 (+) / 23 ()
24 (+) / 25 ()
26 (+) / 27 ()
80***-***********A
Frequency output
Current output
HART
80***-***********D
Status input
Status output
Frequency output
Current output
HART
80***-***********S
Frequency output
Ex i, passive
Current output Ex i
active, HART
80***-***********T
Frequency output
Ex i, passive
Current output Ex i
passive, HART
80***-***********8
Status input
Frequency output
Current output 2
Current output 1
HART
29
Wiring
Proline Promass 80
4.2.3
HART connection
Users have the following connection options at their disposal:

Direct connection to transmitter by means of terminals 26(+) / 27()
Connection by means of the 4 to 20 mA circuit
Note!
The measuring circuit's minimum load must be at least 250 .
The CURRENT SPAN function must be set to "420 mA" (individual options see device function).
See also the documentation issued by the HART Communication Foundation, and in particular
HCF LIT 20: "HART, a technical summary".
Connection of the HART handheld communicator
250 W
-27
+26
2
4
Page
Up
Bksp
Delete
Page
On
#%&
ABC
Copy
Paste
GHI
JKL
DEF
3
Hot Key
MNO
Insert
+ Hot Key
PQRS
TUV
WXYZ
,()
_<>
+*/
375
FIELD COMMUNICATOR
a0004586
Fig. 25:
Electrical connection of HART handheld terminal
1 = HART handheld terminal 2 = Power supply 3 = Shielding 4 = Other switching units or PLC with passive input
Connection of a PC with an operating software

In order to connect a PC with operating software (e.g. FieldCare), a HART modem (e.g.
"Commubox FXA195") is needed.
250 W
27
+26
2
4
3
1
5
a0004592
Fig. 26:
Electrical connection of a PC with operating software
1 = PC with operating software 2 = Power supply, 3 = Shielding

4 = Other switching units or PLC with passive input 5 = HART modem such as Commubox FXA195
30
Proline Promass 80
Wiring
4.3
The measuring device fulfill all the requirements for IP 67.
"
Caution!
Do not loosen the screws of the sensor housing, as otherwise the degree of protection guaranteed
by FMC Technologies no longer applies.
Compliance with the following points is mandatory following installation in the field or servicing,
in order to ensure that IP 67 protection is maintained:
The housing seals must be clean and undamaged when inserted into their grooves.
The seals must be dried, cleaned or replaced if necessary.
The threaded fasteners and screw covers must be firmly tightened.
The cables used for connection must be of the specified outside diameter
Page 79, cable entries.
The cable entries must be firmly tighten (point a Fig. 27).
The cable must loop down in front of the cable entry ("water trap") (point b Fig. 27).
This arrangement prevents moisture penetrating the entry.
The cable entries may not be point up.
Remove all unused cable entries and insert plugs instead.
Do not remove the grommet from the cable entry.
b
a0001914
Fig. 27:
Installation instructions, cable entries
31
Wiring
Proline Promass 80
4.4
Post connection check
Perform the following checks after completing electrical installation of the measuring device:
32
Device condition and specifications
Notes
Are cables or the device damaged (visual inspection)?
Electrical connection
Notes
Does the supply voltage match the specifications on the nameplate?
85 to 260 V AC (45 to 65 Hz)

20 to 55 V AC (45 to 65 Hz)
16 to 62 V DC
Do the cables comply with the specifications?
Page 27
Do the cables have adequate strain relief?
Cables correctly segregated by type?

Without loops and crossovers?
Are the power supply and signal cables correctly connected?
See the wiring diagram inside

the cover of the terminal
compartment
Are all screw terminals firmly tightened?
Are all cable entries installed, firmly tightened and correctly sealed?
Cables looped as "water traps"?
Page 31
Are all housing covers installed and firmly tightened?
Proline Promass 80
Operation
Operation
5.1
The local display enables you to read all important variables of the simulation directly at the
measuring point and configure the device using the function matrix.
The display consists of two lines; this is where measured values and/or status variables (direction
of flow, empty pipe, bar graph etc.) are displayed. You can change the assignment of display lines to
different variables to suit your needs and preferences ( see the "Description of Device Functions"
manual).
+48.25 xx/yy
+3702.6 x
Esc
3
a0001141
Fig. 28:
1
Liquid crystal display

The backlit, two-line liquid crystal display shows measured values, dialog texts, fault messages and notice
messages. The display as it appears when normal measuring is in progress is known as the HOME position
(operating mode).
Upper display line: shows primary measured values, e.g. mass flow in [kg/h] or in [%].
Lower display line: shows additional measured variables and status variables, e.g. totalizer reading in [t], bar
graph, measuring point designation.
Plus/minus keys
Enter numerical values, select parameters
Select different function groups within the function matrix
Press the +/ keys simultaneously to trigger the following functions:
Exit the function matrix step by step HOME position
Press and hold down +/ keys for longer than 3 seconds Return directly to HOME position
Cancel data entry
Enter key
HOME position Entry into the function matrix
Save the numerical values you input or settings you change
33
Operation
Proline Promass 80
5.2
Brief operating instructions to the function matrix
Note!
See the general notes Page 35
Function descriptions see the "Description of Device Functions" manual
1.
HOME position F Entry into the function matrix
2.
Select a function group (e.g. CURRENT OUTPUT 1)
3.
Select a function (e.g. TIME CONSTANT)

Change parameter / enter numerical values:
P Select or enter enable code, parameters, numerical values
F Save your entries
4.
Exit the function matrix:

Press and hold down Esc key (X) for longer than 3 seconds HOME position
Repeatedly press Esc key (X) Return step-by-step to HOME position
Esc
p
m
Esc
>3s
Esc
o
E
Esc
E
E
E
E
a0001142
Fig. 29:
34
Selecting functions and configuring parameters (function matrix)
Proline Promass 80
Operation
5.2.1
General notes
The Quick Setup menu contains the default settings that are adequate for commissioning.
Complex measuring operations on the other hand necessitate additional functions that you can
configure as necessary and customize to suit your process parameters. The function matrix,
therefore, comprises a multiplicity of additional functions which, for the sake of clarity, are arranged
in a number of function groups.
Comply with the following instructions when configuring functions:
You select functions as described already. Page 34
You can switch off certain functions (OFF). If you do so, related functions in other function groups
will no longer be displayed.
Certain functions prompt you to confirm your data entries. Press P to select SURE [ YES ] and
press F to confirm. This saves your setting or starts a function, as applicable.
Return to the HOME position is automatic if no key is pressed for 5 minutes.
Programming mode is disabled automatically if you do not press a key within 60 seconds
following automatic return to the HOME position.
"
!
Caution!
All functions are described in detail, as is the function matrix itself, in the "Description of Device
Functions" manual which is a separate part of these Operating Instructions.
Note!
The transmitter continues to measure while data entry is in progress, i.e. the current measured
values are output via the signal outputs in normal manner.
If the power supply fails all preset and configured values remain safely stored in the EEPROM.
5.2.2
Enabling the programming mode
The function matrix can be disabled. Disabling the function matrix rules out the possibility of
inadvertent changes to device functions, numerical values or factory settings. A numerical code
(factory setting = 80) has to be entered before settings can be changed.
If you use a code number of your choice, you exclude the possibility of unauthorized persons
accessing data ( see the "Description of Device Functions" manual).
Comply with the following instructions when entering codes:
If programming is disabled and the P operating elements are pressed in any function, a prompt
for the code automatically appears on the display.
If "0" is entered as the customer's code, programming is always enabled!
The Endress+Hauser service organization can be of assistance if you mislay your personal code.
"
Caution!
Changing certain parameters such as all sensor characteristics, for example, influences numerous
functions of the entire measuring system, particularly measuring accuracy.
There is no need to change these parameters under normal circumstances and consequently, they
are protected by a special code known only to the Endress+Hauser service organization. Please
contact FMC Technologies if you have any questions.
5.2.3
Disabling the programming mode
Programming mode is disabled if you do not press an operating element within 60 seconds following
automatic return to the HOME position.
You can also disable programming in the ACCESS CODE function by entering any number (other
than the customer's code).
35
Operation
Proline Promass 80
5.3
Error messages
5.3.1
Type of error
Errors that occur during commissioning or measuring are displayed immediately. If two or more
system or process errors occur, the error with the highest priority is the one shown on the display.
The measuring system distinguishes between two types of error:
System error: This group includes all device errors, e.g. communication errors, hardware errors
etc. Page 61
Process error: This group includes all application errors, e.g. fluid not homogeneous, etc.
Page 64
XXXXXXXXXX
#000 00:00:05
a0000991
Fig. 30:
1
2
3
4
5
Error messages on the display (example)
Error type: P = process error, S = system error

Error message type: $ = fault message, ! = notice message
Error designation: e.g. MEDIUM INHOM. = fluid is not homogeneous
Error number: e.g. #702
Duration of most recent error occurrence (in hours, minutes and seconds)
5.3.2
Error message type
Users have the option of weighting system and process errors differently, by defining them as Fault
messages or Notice messages. You can define messages in this way with the aid of the function
matrix (see the "Description of Device Functions" manual).
Serious system errors, e.g. module defects, are always identified and classified as "fault messages"
by the measuring device.
Notice message (!)
The error in question has no effect on the current operation and the outputs of the measuring
device.
Displayed as Exclamation mark (!), error type (S: system error, P: process error).
Fault message ( $)
The error in question interrupts or stops the current operation and has an immediate effect on the
outputs. The response of the outputs (failsafe mode) can be defined by means of functions in the
function matrix Page 66
Displayed as Lightning flash ( $ ), error type (S: system error, P: process error)
36
Note!
For security reasons, error messages should be output via the status output.
Proline Promass 80
Operation
5.4
Communication
In addition to local operation, the measuring device can be configured and measured values can be
obtained by means of the HART protocol. Digital communication takes place using the 420 mA
current output HART. Page 30
The HART protocol allows the transfer of measuring and device data between the HART master and
the field devices for configuration and diagnostics purposes. The HART master, e.g. a handheld
terminal or PC-based operating programs (such as FieldCare), require device description (DD) files
which are used to access all the information in a HART device. Information is exclusively transferred
using "commands". There are three different command groups:
There are three different command groups:
Universal Commands
Universal commands are supported and used by all HART devices. The following are examples of
functions connected with them:
Recognizing HART devices
Reading digital measured values (volume flow, totalizer etc.)
Common practice commands:
Common practice commands offer functions which are supported and can be executed by most
but not all field devices.
Device-specific commands:
These commands allow access to device-specific functions which are not HART standard. Such
commands access individual field device information, among other things, such as empty/full
pipe calibration values, low flow cut off settings, etc.
Note!
The measuring device has access to all three command classes.
List of all "Universal Commands" and "Common Practice Commands": Page 41
37
Operation
Proline Promass 80
5.4.1
Operating options
For the complete operation of the measuring device, including device-specific commands, there are
DD files available to the user to provide the following operating aids and programs:
Note!
The HART protocol requires the "420 mA HART" setting (individual options see device
function) in the CURRENT SPAN function (current output 1).
HART
handheld terminal DXR 375
Selecting device functions with a HART Communicator is a process involving a number of menu
levels and a special HART function matrix.
The HART manual in the carrying case of the HART Communicator contains more detailed
information on the device.
FieldCare
FieldCare is Endress+Hausers FDT-based plant asset management tool and allows the configuration
and diagnosis of intelligent field devices. By using status information, you also have a simple but
effective tool for monitoring devices. The Proline flowmeters are accessed via a service interface or
via the service interface FXA291.
Operating program "SIMATIC PDM" (Siemens)
SIMATIC PDM is a standardized, manufacturer-independent tool for the operation, configuration,
maintenance and diagnosis of intelligent field devices.
Operating program "AMS" (Emerson Process Management)
AMS (Asset Management Solutions): program for operating and configuring devices
38
Proline Promass 80
Operation
5.4.2
Current device description files
The following table illustrates the suitable device description file for the operating tool in question
and then indicates where these can be obtained.
HART protocol:
Valid for software:
3.00.00
Function DEVICE SOFTWARE
Device data HART

Manufacturer ID:
Device ID:
11 hex (ENDRESS+HAUSER)
50hex
Function MANUFACTURER ID
Function DEVICE ID
HART version data:
Device Revision 8 / DD Revision 1
Software release:
06.2008
Operating program:
Sources for obtaining device descriptions:
Handheld terminal DXR 375
Use update function of handheld terminal
FieldCare / DTM
www.endress.com Download-Area
CDROM (Endress+Hauser order number 56004088)
DVD (Endress+Hauser order number 70100690)
AMS
SIMATIC PDM
Tester/simulator:
Sources for obtaining device descriptions:
Fieldcheck
Update by means of FieldCare via flow device FXA 193/291 DTM in Fieldflash
Module
39
Operation
Proline Promass 80
5.4.3
Device and process variables
Device variables:
The following device variables are available using the HART protocol:
Code (decimal)
Device variable
OFF (unassigned)
Mass flow
Volume flow
Corrected volume flow
Density
Reference density
Temperature
250
Totalizer 1
251
Totalizer 2
Process variables:
At the factory, the process variables are assigned to the following device variables:
Primary process variable (PV) Mass flow
Secondary process variable (SV) Totalizer 1
Third process variable (TV) Density
Fourth process variable (FV) Temperature
40
Note!
You can set or change the assignment of device variables to process variables using Command 51.
Page 44
Proline Promass 80
Operation
5.4.4
Universal / Common practice HART commands
The following table contains all the universal and common practice commands supported by the
device.
Command No.
HART command / Access type
Command data
(numeric data in decimal form)
Response data
none
Device identification delivers information on the device

and the manufacturer. It cannot be changed.
Universal Commands
0
Read unique device identifier

Access type = read
The response consists of a 12-byte device ID:

Byte 0: fixed value 254
Byte 1: Manufacturer ID, 17 = E+H
Byte 2: Device type ID, e.g. 81 = Promass 83
or 80 = Promass 80
Byte 3: Number of preambles
Byte 4: Universal commands rev. no.
Byte 5: Device-specific commands rev. no.
Byte 6: Software revision
Byte 7: Hardware revision
Byte 8: Additional device information
Bytes 9-11: Device identification
1
Read primary process variable

Access type = read
none
Byte 0: HART unit code of the primary process

variable
Bytes 1-4: Primary process variable
Factory setting:
Primary process variable = Mass flow
Note!
!
You can set the assignment of device variables to
process variables using Command 51.
Manufacturer-specific units are represented using the
HART unit code "240".
Read the primary process variable as none

current in mA and percentage of the
set measuring range
Access type = read
Bytes 0-3: Current current of the primary process

variable in mA
Bytes 4-7: Percentage of the set measuring range
Factory setting:
Note!
!
You can set the assignment of device variables to process
variables using Command 51.
Read the primary process variable as none

current in mA and four (preset
using Command 51) dynamic
process variables
Access type = read
24 bytes are sent as a response:

Bytes 0-3: Primary process variable current in mA
variable
Bytes 5-8: Primary process variable
Byte 9: HART unit code of the secondary process
variable
Bytes 10-13: Secondary process variable
Byte 14: HART unit code of the third process variable
Bytes 15-18: Third process variable
Byte 19: HART unit code of the fourth process
variable
Bytes 20-23: Fourth process variable
Factory setting:
Secondary process variable = Totalizer 1
Third process variable = Density
Fourth process variable = Temperature
Note!
!
41
Operation
Proline Promass 80
Command No.
Command data
Response data
Byte 0: desired address (0 to 15)
Byte 0: active address
Set HART shortform address

Access type = write
Factory setting:
0
Note!
!
With an address >0 (multidrop mode), the current
output of the primary process variable is set to 4 mA.
11
12
13
Read unique device identification

using the TAG (measuring point
designation)
Access type = read
Bytes 0-5: TAG
Read user message

Access type = read
none
Read TAG, descriptor and date

Access type = read
none
Device identification delivers information on the device

and the manufacturer. It cannot be changed.
The response consists of a 12-byte device ID if the
specified TAG agrees with the one saved in the device:
Byte 0: fixed value 254
Byte 1: Manufacturer ID, 17 = E+H
Byte 2: Device type ID, 81 = Promass 83
or 80 = Promass 80
Byte 4: Universal commands rev. no.
Byte 5: Device-specific commands rev. no.
Byte 6: Software revision
Byte 7: Hardware revision
Byte 8: Additional device information
Bytes 9-11: Device identification
Bytes 0-24: User message
Note!
You can write the user message using Command 17.
Bytes 0-5: TAG
Bytes 6-17: Descriptor
Bytes 18-20: Date
Note!
You can write the TAG, descriptor and date using
Command 18.
14
Read sensor information on primary none

process variable
Bytes 0-2: Sensor serial number

Byte 3: HART unit code of sensor limits and
measuring range of the primary process variable
Bytes 4-7: Upper sensor limit
Bytes 8-11: Lower sensor limit
Bytes 12-15: Minimum span
Note!
The data relate to the primary process variable
(= Mass flow).
15
Read output information of primary

process variable
Access type = read
none
Byte 0: Alarm selection ID

Byte 1: Transfer function ID
Byte 2: HART unit code for the set measuring range of
the primary process variable
Bytes 3-6: Upper range, value for 20 mA
Bytes 7-10: Start of measuring range, value for 4 mA
Bytes 11-14: Attenuation constant in [s]
Byte 15: Write protection ID
Byte 16: OEM dealer ID, 17 = E+H
Factory setting:
Note!
42
Proline Promass 80
Operation
Command No.
Command data
Response data
16
Read the device production number none

Access type = read
Bytes 0-2: Production number
17
Write user message

Access = write
You can save any 32-character long text in the device

under this parameter:
Bytes 0-23: Desired user message
Displays the current user message in the device:

Bytes 0-23: Current user message in the device
18
Write TAG, descriptor and date

Access = write
With this parameter, you can store an 8 character TAG, a

16 character descriptor and a date:
Bytes 0-5: TAG
Bytes 18-20: Date
Displays the current information in the device:

Bytes 0-5: TAG
Bytes 18-20: Date
The following table contains all the common practice commands supported by the device.
Command No.
Command data
Response data
Write damping value for primary

process variable
Access = write
Bytes 0-3: Attenuation constant of the primary process

variable in seconds
Displays the current damping value in the device:

Bytes 0-3: Damping value in seconds
Write measuring range of primary

process variable
Access = write
Write the desired measuring range:

variable
Common Practice Commands

34
35
Factory setting:
Factory setting:
The currently set measuring range is displayed as a

response:
Byte 0: HART unit code for the set measuring range of
the primary process variable
Note!
Note!
If the HART unit code is not the correct one for the
process variable, the device will continue with the last
valid unit.
38
Device status reset (Configuration

changed)
Access = write
none
none
40
Simulate output current of primary

process variable
Access = write
Simulation of the desired output current of the primary

process variable.
The momentary output current of the primary process

variable is displayed as a response:
Byte 0-3: Output current in mA
An entry value of 0 exits the simulation mode:

Byte 0-3: Output current in mA
Factory setting:
Note!
!
variables with Command 51.
42
Perform master reset

Access = write
none
none
43
Operation
Proline Promass 80
Command No.
Command data
Response data
44
Set unit of primary process variable.
The current unit code of the primary process variable is

displayed as a response:
Byte 0: HART unit code
Write unit of primary process

variable
Access = write
Only unit which are suitable for the process variable are
transferred to the device:
Factory setting:
Note!
Note!
!
If the written HART unit code is not the correct one
for the process variable, the device will continue with
the last valid unit.
If you change the unit of the primary process variable,
this has no impact on the system units.
48
Read additional device status

Access = read
none
The device status is displayed in extended form as the

response:
Coding: see table Page 46
50
Read assignment of the device

variables to the four process
variables
Access = read
none
Display of the current variable assignment of the process

variables:
Byte 0: Device variable code to the primary process
variable
Byte 1: Device variable code to the secondary process
variable
Byte 2: Device variable code to the third process
variable
Byte 3: Device variable code to the fourth process
variable
Factory setting:
Primary process variable: Code 1 for mass flow
Secondary process variable: Code 250 for totalizer 1
Third process variable: Code 7 for density
Fourth process variable: Code 9 for temperature
Note!
variables with Command 51.
51
Write assignments of the device

variables to the four process
variables
Access = write
Setting of the device variables to the four process

variables:
variable
variable
variable
variable
Code of the supported device variables:
See data Page 40
Factory setting:
Secondary process variable = Totalizer 1
Third process variable = Density
Fourth process variable = Temperature
44
The variable assignment of the process variables is

displayed as a response:
variable
variable
variable
variable
Proline Promass 80
Operation
Command No.
Command data
Response data
53
This command sets the unit of the given device variables.

Only those units which suit the device variable are
transferred:
Byte 0: Device variable code
The current unit of the device variables is displayed in

the device as a response:
Byte 0: Device variable code
Write device variable unit

Access = write
Code of the supported device variables:

See data Page 40
Note!
!
Note!
If the written unit is not the correct one for the device
variable, the device will continue with the last valid
unit.
If you change the unit of the device variable, this has
no impact on the system units.
59
Write number of preambles in

response message
Access = write
This parameter sets the number of preambles which are

inserted in the response messages:
Byte 0: Number of preambles (2 to 20)
As a response, the current number of the preambles is

displayed in the response message:
45
Operation
Proline Promass 80
5.4.5
Device status / Error messages
You can read the extended device status, in this case, current error messages, via Command "48".
The command delivers information which are partly coded in bits (see table below).
Note!
You can find a detailed explanation of the device status and error messages and their elimination in
the "System error messages" section. Page 61
Bytebit
Error No.
Short error description Page 60
0-0
001
Serious device error
0-1
011
Measuring amplifier has faulty EEPROM
0-2
012
Error when accessing data of the measuring amplifier EEPROM
1-1
031
S-DAT: defective or missing
1-2
032
S-DAT: Error accessing saved values
1-5
051
I/O board and the amplifier board are not compatible.
3-3
111
Totalizer checksum error
3-4
121
I/O board and the amplifier board (software versions) are not compatible.
4-3
251
Internal communication fault on the amplifier board.
4-4
261
No data reception between amplifier and I/O board
7-3
351
7-4
352
7-5
353
7-6
354
7-7
355
8-0
356
8-1
357
8-2
358
8-3
359
8-4
360
8-5
361
8-6
362
9-0
379
9-1
380
9-2
381
9-3
382
9-4
383
9-5
384
9-6
385
9-7
386
10-0
387
10-1
388
10-2
389
10-3
390
Current output:
Flow is out of range.
Frequency output:
Pulse output:
Pulse output frequency is out of range.
The measuring tube oscillation frequency is outside the permitted range.
The temperature sensor on the measuring tube is likely defective.
The temperature sensor on the carrier tube is likely defective.
One of the measuring tube sensor coils (inlet or outlet) is likely defective.
One of the measuring tube sensor coils (inlet or outlet) is likely defective.
Amplifier error
46
12-1
474
Maximum flow value entered is exceeded.
12-7
501
New amplifier software version is loaded. Currently no other commands are

possible.
13-0
502
Upload and download of device files. Currently no other commands are possible.
Proline Promass 80
Operation
Bytebit
Error No.
Short error description Page 60
13-5
586
The fluid properties do not allow normal measuring operation.
13-6
587
Extreme process conditions exist.

The measuring system can therefore not be started.
13-7
588
Overdriving of the internal analog to digital converter.

A continuation of the measurement is no longer possible!
14-3
601
Positive zero return active
14-7
611
Simulation current output 1 active
15-0
612
Simulation current output 2 active
15-3
621
Simulation frequency output active
15-7
631
Simulation pulse output active
16-3
641
Simulation status output active
17-7
671
Simulation status input active
18-3
691
Simulation of response to error (outputs) active
18-4
692
Simulation of measured variable active
19-0
700
The process fluid density is outside the upper or lower limit values
19-1
701
The maximum current value for the measuring tube exciter coils has been
reached,
since certain process fluid characteristics are extreme.
19-2
702
Frequency control is not stable, due to inhomogeneous fluid.
19-3
703
19-4
704

A continuation of the measurement is still possible!
19-5
705
The electronics' measuring range will be exceeded. The mass flow is too high.
20-5
731
The zero point adjustment is not possible or has been canceled.
47
Commissioning
Proline Promass 80
Commissioning
6.1
Function check
Make sure that the following function checks have been performed successfully before switching on
the supply voltage for the measuring device:
Checklist for "Post installation check" Page 25
Checklist for "Post connection check" Page 32
6.2
Switching on the measuring device
Once the function check has been performed successfully, the device is operational and can be
switched on via the supply voltage. The device then performs internal test functions and the
following messages are shown on the local display:
PROMASS 80
START-UP
Startup message
DEVICE SOFTWARE
V XX.XX.XX
Current software version
SYSTEM OK
OPERATION
Beginning of normal measuring mode
Normal measuring mode commences as soon as startup completes.

Various measured value and/or status variables appear on the display (HOME position).g
48
Note!
If startup fails, an error message indicating the cause is displayed.
Proline Promass 80
Commissioning
6.3
Quick Setup
In the case of measuring devices without a local display, the individual parameters and functions
must be configured via the configuration program, e.g. FieldCare.
If the measuring device is equipped with a local display, all the important device parameters for
standard operation, as well as additional functions, can be configured quickly and easily by means
of the following Quick Setup menus.
6.3.1

XXX.XXX.XX
Esc
++
Quick Setup
Commission
E+
Quick Setup
HOME-POSITION
Language
Pre-setting
m Selection pre-settings
Delivery Settings
Actual Settings
n Selection System Units

Mass flow
Volume flow
Corr. Vol. flow
Density
Temperature
Unit
Mass flow
Unit
Volume flow
Unit
Corr. Vol. flow
Unit
Density
Unit
Temperature
Unit
Totalizer
Unit
Totalizer
Unit
Ref. Density
Quit
Fix
Ref. Density
o Configuration another unit ?
Yes
No
Measuring
Mode
p Selection output type
Current output 1
Frequency/Pulse output
Current output 2
Quit
Operation mode
Frequency
Pulse
Assign
Current
Assign
Current
Assign
Frequency
Assign
Pulse
Current span
Current span
End value
frequency
Pulse value
Value
0/4 mA
Value
0/4 mA
Value
F Low
Pulse width
Value
20 mA
Value
20 mA
Value
F High
Output signal
Time constant
Time constant
Output signal
Failsafe mode
Failsafe mode
Failsafe mode
Time constant
Failsafe mode
q Configuration another output ?

Yes
No
Automatically configuration display ?

Yes
No
Automatically
parameterization
of the display
a0004645-en
Fig. 31:
49
Commissioning
Proline Promass 80
Note!
!
The display returns to the cell SETUP COMMISSIONING (1002) if you press the Q key combination during
parameter interrogation The stored parameters remain valid.
The "Commissioning" Quick Setup must be carried out before one of the Quick Setups explained below is run.
m Selecting DELIVERY SETTINGS returns each selected unit to the factory setting.
Selecting ACTUAL SETTINGS applies the units you have set previously.
n Only units not yet configured in the current Setup are offered for selection in each cycle. The unit for mass, volume
and corrected volume is derived from the corresponding flow unit.
o The YES option remains visible until all the units have been configured. NO is the only option displayed when no
further units are available.
p Only the outputs not yet configured in the current Setup are offered for selection in each cycle.
q The YES option remains visible until all the outputs have been configured. NO is the only option displayed when
no further outputs are available.
r The "automatic parameterization of the display" option contains the following basic settings/factory settings:
YES: line 1= mass flow; line 2 = totalizer 1;
information line = operating/system conditions
NO: The existing (selected) settings remain.
50
Proline Promass 80
Commissioning
6.4
Configuration
6.4.1
One current output: active/passive
The current output is configured as "active" or "passive" by means of various jumpers on the I/O
board.
"
#
"
Caution!
Configuring the current outputs as "active" or "passive" is possible for non-Ex i I/O boards only.
Ex i I/O boards are permanently wired as "active" or "passive". Also refer to table Page 29
Warning!
Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power
supply is switched off before you remove the cover of the electronics compartment.
1.
Switch off power supply.
2.
Remove the I/O board Page 67
3.
Set the jumpers in accordance with Fig. 32
Caution!
Risk of destroying the measuring device. Set the jumpers exactly as shown in the diagram.
Incorrectly set jumpers can cause overcurrents that would destroy either the measuring device or
external devices connected to it.
4.
Installation of the I/O board is the reverse of the removal procedure.
a0001044
Fig. 32:
1
2
Configuring the current output (I/O board)
Active current output (default)

Passive current output
51
Commissioning
Proline Promass 80
6.4.2
Two current outputs: active/passive
The current outputs are configured as "active" or "passive" by means of various jumpers on the
current input submodule.
"
Warning!
1.
Switch off power supply
2.
Remove the I/O board Page 67
3.
Set the jumpers Fig. 33
Caution!
Risk of destroying the measuring device. Set the jumpers exactly as shown in the diagram.
Incorrectly set jumpers can cause overcurrents that would destroy either the measuring device or
external devices connected to it.
4.
Installation of the I/O board is the reverse of the removal procedure.
1.1
1
1.2
T
PU
UT
/O
UT
P
IN
UT
TP
OU
/
UT
IN
UT
TP
OU
/
UT
IN
2.1
2.2
a0001214
Fig. 33:
1
1.1
1.2
2
2.1
2.2
52
Configuring current outputs with the aid of jumpers (I/O board)
Current output 1 with HART

Current output 2 (optional, plug-in module)
Proline Promass 80
Commissioning
6.5
Adjust
6.5.1
Zero point adjustment
All measuring devices are calibrated with state-of-the-art technology. The zero point obtained in
this way is printed on the nameplate.
Calibration takes place under reference operating conditions. Page 79
Consequently, the zero point adjustment is generally not necessary!
Experience shows that the zero point adjustment is advisable only in special cases:
To achieve highest measuring accuracy at very low flow rates
Under extreme process or operating conditions (e.g. very high process temperatures or very highviscosity fluids.
Preconditions for a zero point adjustment
Note the following before you perform a zero point adjustment:
A zero point adjustment can be performed only with fluids with no gas or solid contents.
A Zero point adjustment is performed with the measuring tubes completely filled and at zero flow
(v = 0 m/s). This can be achieved, for example, with shutoff valves upstream and/or downstream
of the sensor or by using existing valves and gates.
Normal operation valves 1 and 2 open
Zero point adjustment with pump pressure Valve 1 open / valve 2 closed
Zero point adjustment without pump pressure Valve 1 closed / valve 2 open
a0003601
Fig. 34:
"
Zero point adjustment and shutoff valves
Caution!
If the fluid is very difficult to measure (e.g. containing entrained solids or gas) it may prove
impossible to obtain a stable zero point despite repeated zero point adjustments. In instances of
this nature, please contact your FMC Technologies service center.
You can view the currently valid zero point value using the ZERO POINT function (see the
"Description of Device Functions" manual).
53
Commissioning
Proline Promass 80
Performing a zero point adjustment

1.
Let the system run until operating conditions have been reached.
2.
Stop the flow (v = 0 m/s).
3.
Check the shutoff valves for leaks.
4.
Check that operating pressure is correct.
5.
Perform a zero point adjustment as follows:

Key
Procedure
Display text
HOME position Enter the function matrix
> GROUP SELECTION<

MEASURED VARIABLES
Select the PROCESS PARAMETER function group
> GROUP SELECTION<

PROCESS PARAMETER
Select the ZERO ADJUST. function
ZERO ADJUST. CANCEL
After you press P, you are automatically prompted to enter the code if the
function matrix is still disabled.
CODE ENTRY
***
Enter the code (80 = default)
CODE ENTRY
80
Confirm the code as entered.
PROGRAMMING
ENABLED
The ZERO ADJUST function reappears on the display.
ZERO ADJUST.
CANCEL
Select START
ZERO ADJUST.
START
Confirm the entry by pressing the Enter key.

The confirmation prompt appears on the display.
SURE? NO
Select YES.
SURE? YES
54
Confirm the entry by pressing the Enter key. Zero point adjustment now starts. ZERO ADJUST.
While zero point adjustment is in progress, the display shown here is visible for RUNNING
30 to 60 seconds.
If the flow of fluid in the pipe exceeds 0.1 m/s, an error message appears on the
display: ZERO ADJUST NOT POSSIBLE.
When the zero point adjustment completes, the ZERO ADJUST. function
reappears on the display.
ZERO ADJUST.
CANCEL
After actuating the Enter key, the new zero point value is displayed.
ZERO POINT
Simultaneously pressing P HOME position
Proline Promass 80
Commissioning
6.5.2
Density adjustment
Measuring accuracy in determining fluid density has a direct effect on calculating volume flow.
Density adjustment, therefore, is necessary under the following circumstances:
The sensor does not measure exactly the density value that the user expects, based on laboratory
analyses.
The fluid properties are outside the measuring points set at the factory, or the reference operating
conditions used to calibrate the measuring device.
The system is used exclusively to measure a fluids density which must be registered to a high
degree of accuracy under constant conditions.
Performing a 1-point or 2-point density adjustment
"
Caution!
Onsite density adjustment can be performed only if the user has detailed knowledge of the fluid
density, obtained for example from detailed laboratory analyses.
The target density value specified in this way must not deviate from the measured fluid density
by more than 10%.
An error in defining the target density affects all calculated density and volume functions.
Density adjustment changes the factory density calibration values or the calibration values set by
the service technician.
The functions outlined in the following instructions are described in detail in the "Description of
Device Functions" manual.
1.
Fill the sensor with fluid. Make sure that the measuring tubes are completely filled and that
liquids are free of gas bubbles.
2.
Wait until the temperature difference between fluid and measuring tube has equalized. The
time you have to wait for equalization depends on the fluid and the temperature level.
3.
Select the density adjustment function:

HOME F R PROCESS PARAMETERS F DENSITY SET POINT
When you press P you are automatically prompted to enter the access code if the function
matrix is still disabled. Enter the code.
Use P to enter the fluid's target density and press F to save this value (input range = actual
density value 10%).
4.
Press F to select the MEASURE FLUID function.

Use P to select the setting START and press F. The message DENSITY ADJUST RUNNING
then appears on the display for 10 seconds. During this time Promass measures the current
density of the fluid (measured density value).
5.
Press F and select the DENSITY ADJUST function.

Now use P to select the setting DENSITY ADJUST and press F. Promass compares the
measured density value with the specified value and calculates the new density coefficient.
" Caution!
If a density adjustment does not complete correctly, you can select the RESTORE ORIGINAL
function to reactivate the default density coefficient.
6.
Use Q Use Q to return to the HOME position (press P simultaneously).
55
Commissioning
Proline Promass 80
6.6
Rupture disk
Sensor housings with integrated rupture disks are optionally available.
"
!
Warning!
Make sure that the function and operation of the rupture disk is not impeded through the
installation. Triggering overpressure in the housing as stated on the indication label. Take
adequate precautions to ensure that no damage occurs, and risk to human life is ruled out, if the
rupture disk is triggered.
Rupture disk: Burst pressure 10 to 15 bar.
Please note that the housing can no longer assume a secondary containment function if a rupture
disk is used.
It is not permitted to open the connections or remove the rupture disk.
Caution!
Rupture disks can not be combined with separately available heating jacket (except Promass A).
The existing connection nozzles are not designed for a rinse or pressure monitoring function.
Note!
Before commissioning, please remove the transport protection of the rupture disk.
Please note the indication labels.
6.7
Purge and pressure monitoring connections
The sensor housing protects the inner electronics and mechanics and is filled with dry nitrogen.
Beyond that, up to a specified measuring pressure it additionally serves as secondary containment.
Warning!
For a process pressure above the specified containment pressure, the housing does not serve as an
additional secondary containment. In case a danger of measuring tube failure exists due to process
characteristics, e.g. with corrosive process fluids, we recommend the use of sensors whose housing
is equipped with special pressure monitoring connections (ordering option). With the help of these
connections, fluid collected in the housing in the event of tube failure can be drained off. This
diminishes the danger of mechanical overload of the housing, which could lead to a housing failure
and accordingly is connected with an increased danger potential. These connections can also be
used for gas purging (gas detection).
The following instructions apply to handling sensors with purge or pressure monitoring connections:
Do not open the purge connections unless the containment can be filled immediately with a dry
inert gas.
Use only low gauge pressure to purge. Maximum pressure 5 bar.
6.8
Data storage device (HistoROM)
At FMC Technologies, the term HistoROM refers to various types of data storage modules on which
process and measuring device data are stored. By plugging and unplugging such modules, device
configurations can be duplicated onto other measuring devices to cite just one example.
6.8.1
HistoROM/SDAT (sensorDAT)
The S-DAT is an exchangeable data storage device in which all sensor relevant parameters are
stored, i.e., diameter, serial number, calibration factor, zero point.
56
Proline Promass 80
Maintenance
Maintenance
No special maintenance work is required.
7.1
Exterior cleaning
When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the
surface of the housing and the seals.
7.2
Cleaning with pigs (Promass H, I, S, P)
If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube and process
connection into account. See also Technical Information. Page 105
7.3
Replacing seals
Under normal circumstances, fluid wetted seals of the Promass A and Promass M sensors do not
require replacement. Replacement is necessary only in special circumstances, for example if
aggressive or corrosive fluids are incompatible with the seal material.
Note!
The period between changes depends on the fluid properties and on the frequency of cleaning
cycles in the case of CIP/SIP cleaning.
Replacement seals (accessories)
57
Accessories
Proline Promass 80
Accessories
Various accessories, which can be ordered separately from FMC Technologies, are available for the
transmitter and the sensor. The FMC Technologies service organization can provide detailed
information on the order code of your choice.
8.1
Device-specific accessories
Accessory
Description
Order code
Proline Promass 80
transmitter
Transmitter for replacement or for stock. Use the order

code to define the following specifications:
80XXX XXXXX * * * * * *
8.2
Approvals
Degree of protection / version
Cable entries
Display / power supply / operation
Software
Outputs / inputs
Measuring principle-specific accessories
Accessory
Description
Order code
Mounting set for

transmitter
Mounting set for remote version. Suitable for:
DK8WM *
Wall mounting
Pipe mounting
Installation in control panel
Mounting set for aluminum field housing:
Suitable for pipe mounting (3/4" to 3")
Post mounting set for the Post mounting set for the Promass A
Promass A sensor
DK8AS * *
Mounting set for the

Promass A sensor
Mounting set for Promass A, comprising:

2 process connections
Seals
DK8MS * * * * * *
Set of seals for sensor
For regular replacement of the seals of the Promass M and DKS * * *

Promass A sensors.
Set consists of two seals.
8.3
58
Communication-specific accessories
Accessory
Description
Order code
HART Communicator
DXR 375 handheld
terminal
Handheld terminal for remote configuration and for

obtaining measured values via the current output HART
(4 to 20 mA).
Contact your FMC Technologies representative for more
information.
DXR375 * * * *
Proline Promass 80
Accessories
8.4
Service-specific accessories
Accessory
Description
Order code
Applicator
Software for selecting and configuring flowmeters.

Applicator can be downloaded from the Internet or
ordered on CD-ROM for installation on a local PC.
Contact your Endress+Hauser representative for more
information.
DXA80 *
Fieldcheck
Tester/simulator for testing flowmeters in the field.

50098801
When used in conjunction with the "FieldCare" software
package, test results can be imported into a database,
printed and used for official certification.
Contact your Endress+Hauser representative for more
information.
FieldCare
FieldCare is Endress+Hausers FDT-based plant asset

management tool. It can configure all intelligent field
units in your system and helps you manage them. By
using the status information, it is also a simple but
effective way of checking their status and condition.
FXA193
The FXA193 service interface connects the device to the FXA193 *

PC for configuration via FieldCare.
See the product page on the

Endress+Hauser website:
www.endress.com
59
Troubleshooting
Proline Promass 80
Troubleshooting
9.1
Troubleshooting instructions
Always start troubleshooting with the following checklist if faults occur after commissioning or
during operation. The routine takes you directly to the cause of the problem and the appropriate
remedial measures.
Check the display
No display visible and no
output signals present.
1. Check the supply voltage Terminals 1, 2

2. Check device fuse Page 72
85 to 260 V AC: 0.8 A slow-blow / 250 V
20 to 55 V AC and 16 to 62 V DC: 2 A slow-blow / 250 V
3. Measuring electronics defective order spare parts
Page 67
No display visible, but

output signals are present.
1. Check whether the ribbon-cable connector of the display module is correctly plugged
into the amplifier board Page 67
2. Display module defective order spare parts Page 67
3. Measuring electronics defective order spare parts Page 67
Display texts are in a

foreign language.
Switch off power supply. Press and hold down both the P keys and switch on the
measuring device. The display text will appear in English (default) and is displayed at
maximum contrast.
Measured value indicated,

but no signal at the current
or pulse output
Measuring electronics defective order spare parts Page 67
Error messages on display

Errors that occur during commissioning or measuring are displayed immediately. Error messages consist of a variety of
icons. The meanings of these icons are as follows (example):
Error type: S = system error, P = process error

Error message type: $ = fault message, ! = notice message
MEDIUM INHOM. = error designation (e.g. fluid is not homogeneous)
03:00:05 = duration of error occurrence (in hours, minutes and seconds)
#702 = error number
Caution!
"See the information
on Page 36
Other error (without error message)

Some other error has
occurred.
60
Diagnosis and rectification Page 65
Proline Promass 80
Troubleshooting
9.2
System error messages
Serious system errors are always recognized by the instrument as a "Fault message" and are shown
as a lightning flash ($) on the display! Fault messages immediately affect the inputs and outputs.
"
!
No.
Error message / Type
Caution!
In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair.
Important procedures must be carried out before you return a flowmeter to FMC Technologies.
Page 8
Always enclose a duly completed "Declaration of contamination" form. You will find a preprinted
blank of this form at the back of this manual.
Note!
The error types listed in the following correspond to the factory settings.
See the information on Page 36
Cause
Remedy (spare part Seite 67 ff.)
S = System error
$ = Fault message (with an effect on the outputs)
! = Notice message (without an effect on the outputs)
No. # 0xx Hardware error
001
S: CRITICAL FAILURE
$: # 001
Serious device error
Replace the amplifier board.
011
S: AMP HW EEPROM
$: # 011
Amplifier:
Defective EEPROM
Replace the amplifier board.
012
S: AMP SW EEPROM
$: # 012
Measuring amplifier: Error when accessing data of the

EEPROM
The EEPROM data blocks in which an error has occurred are

displayed in the TROUBLESHOOTING function.
Press Enter to acknowledge the errors in question; default values
are automatically inserted instead of the erroneous parameter
values.
Note!
!
The measuring device has to be restarted if an error has occurred
in a totalizer block (see error No. 111/CHECKSUM TOTAL.).
031
032
S: SENSOR HW DAT
$: # 031
1. S-DAT is not plugged into the amplifier board

correctly (or is missing).
1. Check whether the S-DAT is correctly plugged into the

amplifier board.
2. S-DAT is defective.
2. Replace the S-DAT if it is defective.

Check that the new, replacement DAT is compatible with the
measuring electronics.
Check the:
- Spare part set number
- Hardware revision code
S: SENSOR SW DAT
$: # 032
3. Replace measuring electronics boards if necessary.

4. Plug the S-DAT into the amplifier board.
No. # 1xx Software error
121
A / C COMPATIB.
!: # 121
Due to different software versions, I/O board and

amplifier board are only partially compatible (possibly
restricted functionality).
Module with lower software version has either to be actualized by

FieldCare with the required software version or the module has to
be replaced.
Note!
!
This message is only listed in the error history.
Nothing is displayed on the display.
No. # 2xx Error in DAT / no communication
251
COMMUNICATION I/O
$: # 251
Internal communication fault on the amplifier board.
Remove the amplifier board.
261
COMMUNICATION I/O
$: # 261
No data reception between amplifier and I/O board or

faulty internal data transfer.
Check the BUS contacts
No. # 3xx System limits exceeded
61
Troubleshooting
Proline Promass 80
No.
Cause
351
to
354
CURRENT RANGE n
!: # 351 to 354
Current output:
1. Change the upper or lower limit setting, as applicable.
355
to
358
FREQUENCY RANGE n
!: # 355 to 358
Frequency output:
1. Change the upper or lower limit setting, as applicable.
359
to
362
PULSE RANGE
!: # 359 to 362
Pulse output:
Pulse output frequency is out of range.
1. Increase the setting for pulse weighting
2. Increase or reduce flow, as applicable.
2. Increase or reduce flow, as applicable.
2. When selecting the pulse width, choose a value that can still
be processed by a connected counter (e.g. mechanical
counter, PLC etc.).
Determine the pulse width:
Version 1: Enter the minimum duration that a pulse must
be present at the connected counter to ensure its
registration.
Version 2: Enter the maximum (pulse) frequency as the
half "reciprocal value" that a pulse must be present at the
connected counter to ensure its registration.
Example:
The maximum input frequency of the connected counter is
10 Hz. The pulse width to be entered is:
1
= 50 ms
2.10 Hz
a0004437
3. Reduce flow.
379
to
380
S: FREQ. LIM
$: # 379 to 380
381
S: FLUIDTEMP.MIN.
$: # 381
382
S: FLUIDTEMP.MAX.
$: # 382
383
S: CARR.TEMP.MIN
$: # 383
384
S: CARR.TEMP.MAX
$: # 384
385
The measuring tube oscillation frequency is outside the

permitted range.
Contact your Endress+Hauser service organization.
Causes:
Measuring tube damaged
Sensor defective or damaged
The temperature sensor on the measuring tube is likely
defective.
Check the following electrical connections before you contact

your Endress+Hauser service organization:
Verify that the sensor signal cable connector is correctly
plugged into the amplifier board.
Remote version:
Check sensor and transmitter terminal connections No. 9
and 10. Page 26
The temperature sensor on the carrier tube is likely

defective.

Remote version:
Check sensor and transmitter terminal connections No. 11
and 12. Page 26
S: INL.SENS.DEF.
$: # 385
One of the measuring tube sensor coils (inlet) is likely

defective.
386
S: OUTL.SENS.DEF.
$: # 386
One of the measuring tube sensor coils (outlet) is likely

defective.
387
S: SEN.ASY.EXCEED
$: # 387
Measuring tube sensor coil is probably faulty.

Remote version:
Check sensor and transmitter terminal connections No. 4, 5, 6
and 7. Page 26
388
to
390
S: AMP. FAULT
$: # 388 to 390
Amplifier error.
No. # 5xx Application error
62
Contact your FMC Technologies service organization.
Proline Promass 80
Troubleshooting
No.
Cause
501
S: SW.UPDATE ACT.
!: # 501
New amplifier or communication (I/O module) software Wait until process is finished. The device will restart
version is loaded. Currently no other functions are
automatically.
possible.
502
S: UP-/DOWNLOAD ACT. Up- or downloading the device data via configuration

!: # 502
program. Currently no other functions are possible.
Wait until process is finished.
No. # 6xx Simulation mode active

601
S: POSITIVE ZERO
RETURN
!: # 601
Positive zero return active.
611
to
614
S: SIM. CURR. OUT. n

!: # 611 to 614
Simulation current output active.
621
to
624
S: SIM. FREQ. OUT. n

!: # 621 to 624
Simulation frequency output active.
Switch off simulation.
631
to
634
S: SIM. PULSE n
!: # 631 to 634
Simulation pulse output active.
641
to
644
S: SIM. STATUS OUT n

!: # 641 to 644
Simulation status output active.
671
to
674
S: SIM. STATUS IN n
!: # 671 to 674
Simulation status input active.
691
S: SIM. FAILSAFE
!: # 691
Simulation of response to error (outputs) active.
692
S: SIM. MEASURAND
!: # 692
Simulation of measuring variables (e.g. mass flow).
Switch off positive zero return
"
Caution!
This message has the highest display priority.
63
Troubleshooting
Proline Promass 80
9.3
Process error messages
Process errors can be defined as either "Fault" or "Notice" messages and can thereby be weighted
differently. This is specified via the function matrix
( "Description of Device Functions" manual).
!
No.
Note!
The listed error message types below correspond to the factory setting.
See the information on Page 36
Cause
P = Process error
$ = Fault message (with an effect on the inputs and outputs)
! = Notice message (without an effect on the inputs and outputs)
586
P: OSC. AMP. LIM.

$: # 586
The fluid properties do not allow a continuation of the

measurement.
Change or improve process conditions.
Causes:
Extremely high viscosity
Process fluid is very inhomogeneous (gas or solid
content)
587
P: TUBE NOT OSC

$: # 587
Extreme process conditions exist. The measuring system Change or improve process conditions.
can therefore not be started.
588
P: NOISE LIMIT
$: # 588

Causes:
Cavitation
Extreme pressure pulses
High gas flow velocity
Change or improve process conditions, e.g. by reducing the flow

velocity.
A continuation of the measurement is no longer possible!

No. # 7xx Other process errors)
700
P: EMPTY PIPE
!: # 700
The process fluid density is outside the upper or lower

limit values set in the EPD function
Causes:
Air in the measuring tube
Partly filled measuring tube
701
702
P: EXC. CURR. LIM.

!: # 701
The maximum current value for the measuring tube

exciter coils has been reached, since certain process fluid
characteristics are extreme, e.g. high gas or solid
content.
The instrument continues to work correctly.
P: FLUID INHOM.
!: # 702
Frequency control is not stable, due to inhomogeneous

process fluid, e.g. gas or solid content.
703
P: NOISE LIMIT CH0

!: # 703
704
P: NOISE LIMIT CH1

!: # 704
Causes:
Cavitation
Extreme pressure pulses
High gas flow velocity
1. Ensure that there is no gas content in the process liquid.

2. Adapt the values in the EPD function to the current process
conditions.
In particular with outgassing fluids and/or increased gas content,
the following measures are recommended to increase system
pressure:
1. Install the instrument at the outlet side of a pump.
2. Install the instrument at the lowest point of an ascending
pipeline.
3. Install a flow restriction, e.g. reducer or orifice plate,
downstream from the instrument.
Change or improve process conditions, e.g. by reducing the flow
velocity.
A continuation of the measurement is still possible!

705
P: FLOW LIMIT
$: # 705
The mass flow is too high. The electronics' measuring

range will be exceeded.
Reduce flow
731
P: ABJ. ZERO FAIL

!: # 731
The zero point adjustment is not possible or has been

canceled.
Make sure that zero point adjustment is carried out at "zero flow"
only (v = 0 m/s). Page 53
64
Proline Promass 80
Troubleshooting
9.4
Symptoms
Process errors without messages
Rectification
Note!
!
You may have to change or correct certain settings of the function matrix in order to rectify faults. The functions outlined below, such as DISPLAY DAMPING, for
example, are described in detail in the "Description of Device Functions" manual.
Measured value reading fluctuates even 1. Check the fluid for presence of gas bubbles.
though flow is steady.
2. TIME CONSTANT function increase value ( OUTPUTS / CURRENT OUTPUT / CONFIGURATION)
3. DISPLAY DAMPING function increase value ( USER INTERFACE / CONTROL / BASIC CONFIGURATION)
Measured value reading shown on
1. Check the fluid for presence of gas bubbles.
display, even though the fluid is at a
2. Activate the ON-VAL. LF-CUTOFF function, i.e. enter or increase the value for the low flow cut off ( BASIC
standstill and the measuring tube is full.
FUNCTION / PROCESS PARAMETER / CONFIGURATION).
The fault cannot be rectified or some
other fault not described above has
occurred.
In these instances, please contact your
Endress+Hauser service organization.
The following options are available for tackling problems of this nature:
Request the services of an Endress+Hauser service technician
If you contact our service organization to have a service technician sent out, please be ready with the following
information:
Brief description of the fault
Nameplate specifications : Order code and serial number
Returning devices to Endress+Hauser
The procedures on must be carried out before you return a flowmeter requiring repair or calibration to Endress+Hauser.
Page 8
Always enclose a duly completed "Declaration of contamination" form with the flowmeter. You will find a preprinted
"Dangerous Goods Sheet" at the back of this manual.
Replace transmitter electronics
Components in the measuring electronics defective order replacement Page 67
65
Troubleshooting
Proline Promass 80
9.5
Response of outputs to errors
Note!
The failsafe mode of totalizers, current, pulse and frequency outputs can be customized by means
of various functions in the function matrix. You will find detailed information on these procedures
in the "Description of Device Functions" manual.
You can use positive zero return to set the signals of the current, pulse and status outputs to their
fallback value, for example when measuring has to be interrupted while a pipe is being cleaned. This
function takes priority over all other device functions. Simulations, for example, are suppressed.
Failsafe mode of outputs and totalizers

Process/system error is present
Positive zero return is activated
"
Caution!
System or process errors defined as "Notice messages" have no effect whatsoever on the inputs and outputs. See the information on Page 36 ff.
Current output 1, 2
MINIMUM CURRENT
Output signal corresponds to "zero flow"
The current output will be set to the lower value of the signal on alarm level depending on
the setting selected in the CURRENT SPAN (see the "Description of Device Functions"
manual).
MAXIMUM CURRENT
The current output will be set to the higher value of the signal on alarm level depending on
the setting selected in the CURRENT SPAN (see the "Description of Device Functions"
manual).
HOLD VALUE
Measured value display on the basis of the last saved value preceding occurrence of the
fault.
ACTUAL VALUE
Measured value display on the basis of the current flow measurement. The fault is ignored.
Pulse output
FALLBACK VALUE
Signal output no pulses
HOLD VALUE
Last valid value (preceding occurrence of the fault) is output.
ACTUAL VALUE
Fault is ignored, i.e. normal measured value output on the basis of ongoing flow
measurement.
Frequency output
FALLBACK VALUE
Signal output 0 Hz
FAILSAFE VALUE
Output of the frequency specified in the FAILSAFE VALUE function.
HOLD VALUE
Last valid value (preceding occurrence of the fault) is output.
ACTUAL VALUE
Fault is ignored, i.e. normal measured value output on the basis of ongoing flow
measurement.
Totalizer 1, 2
STOP
The totalizers are paused until the error is rectified.
Totalizer stops
ACTUAL VALUE
The fault is ignored. The totalizer continues to count in accordance with the current flow
value.
HOLD VALUE
The totalizers continue to count the flow in accordance with the last valid flow value
(before the error occurred).
Status output
66
Status output nonconductive in the event of fault or power supply failure
No effect on status output
Proline Promass 80
Troubleshooting
9.6
Spare parts
The previous sections contain a detailed troubleshooting guide. Page 60

The measuring device, moreover, provides additional support in the form of continuous selfdiagnosis and error messages.
Fault rectification can entail replacing defective components with tested spare parts. The illustration
below shows the available scope of spare parts.
Note!
You can order spare parts directly from your FMC Technologies service organization by providing
the serial number printed on the transmitter's nameplate. Page 9
Spare parts are shipped as sets comprising the following parts:
Spare part
Additional parts, small items (threaded fasteners etc.)
Mounting instructions
Packaging
5
6
a0004646
Fig. 35:
1
2
3
4
5
6
Spare parts for transmitter Promass 80 (field and wall-mount housing)
Power unit board (85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC)

Amplifier board
I/O board (COM module)
HistoROM / S-DAT (sensor data storage device)
Display module
I/O board (COM module); version 80**************8 only
67
Troubleshooting
Proline Promass 80
9.6.1
Removing and installing printed circuit boards
Field housing
"
Warning!
Risk of damaging electronic components (ESD protection). Static electricity can damage electronic
components or impair their operability. Use a workplace with a grounded working surface
purposely built for electrostatically sensitive devices!
If you cannot guarantee that the dielectric strength of the device is maintained in the following
steps, then an appropriate inspection must be carried out in accordance with the manufacturers
specifications.
Caution!
Use only original FMC Technologies parts.
Fig. 36, installation and removal:
1.
2.
Unscrew cover of the electronics compartment from the transmitter housing.

Remove the local display (1) as follows:
Press in the latches (1.1) at the side and remove the display module.
Disconnect the ribbon cable (1.2) of the display module from the amplifier board.
3.
Remove the screws and remove the cover (2) from the electronics compartment.
4.
Remove power unit board (4) and I/O board (6, 7):
Insert a thin pin into the hole (3) provided for the purpose and pull the board clear of its holder.
Remove amplifier board (5):
Disconnect the plug of the sensor signal cable (5.1) including S-DAT (5.3) from the board.
Gently disconnect the plug of the excitation current cable (5.2) from the board, i.e. without
moving it back and forward.
Insert a thin pin into the hole (3) provided for the purpose and pull the board clear of its
holder.
5.
6.
68
Installation is the reverse of the removal procedure.
Proline Promass 80
Troubleshooting
5
3
6
5.1
3
5.3
3
5.2
7
1.2
2
1
3
1.1
a0004647
Fig. 36:
1
1.1
1.2
2
3
4
5
5.1
5.2
5.3
6
7
Field housing: removing and installing printed circuit boards
Local display
Latch
Ribbon cable (display module)
Screws of electronics compartment cover
Aperture for installing/removing boards
Power unit board
Amplifier board
Signal cable (sensor)
Excitation current cable (sensor)
S-DAT (sensor data memory)
I/O board (flexible assignment)
I/O board (permanent assignment)
69
Troubleshooting
Proline Promass 80
Wall-mount housing
"
Warning!
Risk of damaging electronic components (ESD protection). Static electricity can damage electronic
components or impair their operability. Use a workplace with a grounded working surface
purposely built for electrostatically sensitive devices!
If you cannot guarantee that the dielectric strength of the device is maintained in the following
steps, then an appropriate inspection must be carried out in accordance with the manufacturers
specifications.
Caution!
Fig. 37, installation and removal:
1.
Loosen the screws and open the hinged cover (1) of the housing.
2.
Loosen the screws securing the electronics module (2). Then push up electronics module and
pull it as far as possible out of the wall-mount housing.
Disconnect the following cable plugs from amplifier board (7):
Sensor signal cable plug (7.1) including S-DAT (7.3)
Unplug excitation current cable (7.2). Gently disconnect the plug, i.e. without moving it
back and forward.
Ribbon cable (3) of the display module
3.
70
4.
Remove the screws and remove the cover (4) from the electronics compartment.
5.
Remove the boards (6, 7, 8, 9):

Insert a thin pin into the hole (5) provided for the purpose and pull the board clear of its holder.
6.
Proline Promass 80
Troubleshooting
2
6
4
3
7
5
7.1
8
5
7.3
5
7.2
3
9
a0004648
Fig. 37:
1
2
3
4
5
6
7
7.1
7.2
7.3
8
9
Field housing: removing and installing printed circuit boards
Housing cover
Electronics module
Ribbon cable (display module)
Screws of electronics compartment cover
Aperture for installing/removing boards
Power unit board
Amplifier board
Signal cable (sensor)
Excitation current cable (sensor)
S-DAT (sensor data memory)
I/O board (flexible assignment)
I/O board (permanent assignment)
71
Troubleshooting
Proline Promass 80
9.6.2
Replacing the device fuse
Warning!
The main fuse is on the power unit board. Fig. 36
The procedure for replacing the fuse is as follows:
"
1.
Switch off power supply.
2.
Remove the power unit board. Page 68 Page 70
3.
Remove the protection cap (1) and replace the device fuse (2).
Only use the following fuse type:
20 to 55 V AC / 16 to 62 V DC 2.0 A slow-blow / 250 V; 5.2 x 20 mm
Power supply 85 to 260 V AC 0.8 A slow-blow / 250 V; 5.2 x 20 mm
Ex-rated devices see the Ex documentation
4.
Caution!
2
1
a0001148
Fig. 38:
1
2
Replacing the device fuse on the power unit board
Protective cap
Device fuse
9.7
Return
Page 8
9.8
Disposal
Observe the regulations applicable in your country!
72
Proline Promass 80
Troubleshooting
9.9
Software history
Note!
Up or downloading a software version normally requires a special service software.
Date
Software version
Changes to software
Documentation
07.2008
3.00.XX
New amplifier hardware

Enhancement gas measuring range
New SIL evaluation
BA057D/06/en/09.08
71079069
12.2006
2.02.00
New Sensor:
Promass S
Promass P
BA057D/06/en/12.06
71036073
11.2005
2.01.XX
Software expansion:
Promass I DN80, DN50FB
General instrument functions
BA057D/06/en/12.05
71008475
11.2004
2.00.XX
Software expansion:
New sensor DN 250
Chinese language package (English and
Chinese contents)
BA057D/06/en/11.04
50098468
New functions:
Empty pipe detection via exciting current
(EPD EXC.CURR.MAX (6426))
DEVICE SOFTWARE (8100) Display of
the device software (NAMUR
recommendation 53)
10.2003
Amplifier:
1.06.xx
Communication module:
1.03.xx
Software expansion:
Language groups
Corrected volume flow measurement
Adjustments to Fieldcheck and Simubox
Reset error history
SIL 2
BA057D/06/en/10.03
50098468
New functions:
Operation hours counter
Intensity of background illumination
adjustable
Simulation pulse output
Counter for access code
Up-/Download with ToF-Tool-Field-Tool
Package
2nd totalizer
Compatible with:
ToF-Tool FieldTool Package
(the latest SW version can be downloaded
under: www.tof-fieldtool.endress.com)
HART Communicator DXR 375
with Device Rev. 5, DD Rev. 1
03.2003
09.2002
Amplifier:
1.05.xx
1.02.01
Software adaptation:
Amplifier:
1.04.00
Software adaptation:
Promass E
2nd current output
BA057D/06/en/03.03
50098468
BA057D/06/en/09.02
50098468
New functions:
Function CURRENT SPAN
Function FAILSAFE MODE
73
Troubleshooting
Proline Promass 80
Date
Software version
Changes to software
Documentation
04.2002
Amplifier:
1.02.02
Software expansion:
Promass H
Ex i current output, frequency output
BA057D/06/en/04.02
50098468
11.2001
Amplifier:
1.02.01
Software adjustment
BA057D/06/en/11.01
50098468
06.2001
Amplifier:
1.02.00
1.02.00
Software expansion:
General instrument functions
"Pulse width" software function
Amplifier:
1.01.01
Amplifier:
1.01.00
Software adjustment
Amplifier:
1.00.xx
1.01.xx
Original software
05.2001
03.2001
11.2000
74
New functions:
HART operating via Universal Commands
and Common Practice Commands
Compatible with:
Fieldtool
HART Communicator DXR 275
(OS 4.6 or higher) with Rev. 1, DD 1.
BA057D/06/en/11.00
50098468
Proline Promass 80
Technical data
10
Technical data
10.1
Technical data at a glance
10.1.1
Applications
Page 7
10.1.2
Function and system design
Measuring principle
Mass flow measurement by the Coriolis principle
Measuring system
Page 9
10.1.3
Input
Measured variable
Mass flow (proportional to the phase difference between two sensors mounted on the measuring
tube to register a phase shift in the oscillation)
Fluid density (proportional to resonance frequency of the measuring tube)
Fluid temperature (measured with temperature sensors)
Measuring range
Measuring ranges for liquids (Promass F, M):

Range for full scale values (liquids) gmin(F) to gmax(F)
DN
[mm]
[inch]
3/8"
0 to 2000 kg/h
0 to 73.5 lb/min
15
1/2"
0 to 6500 kg/h
0 to 238 lb/min
25
1"
0 to 18000 kg/h
0 to 660 lb/min
40
1 "
0 to 45000 kg/h
0 to 1650 lb/min
50
2"
0 to 70000 kg/h
0 to 2570 lb/min
80
3"
0 to 180000 kg/h
0 to 6600 lb/min
100*
4"*
0 to 350000 kg/h
0 to 12860 lb/min
150*
6"*
0 to 800000 kg/h
0 to 29400 lb/min
250*
10"*
0 to 2200000 kg/h
0 to 80860 lb/min
*) only Promass F
Measuring ranges for liquids (Promass E, H, S, P):

DN
[mm]
[inch]
3/8"
15
25
0 to 2000 kg/h
0 to 73.5 lb/min
1/2"
0 to 6500 kg/h
0 to 238 lb/min
1"
0 to 18000 kg/h
0 to 660 lb/min
40
1 "
0 to 45000 kg/h
0 to 1650 lb/min
50
2"
0 to 70000 kg/h
0 to 2570 lb/min
75
Technical data
Proline Promass 80
Measuring ranges for liquids (Promass A):

DN
[mm]
[inch]
1/24"
0 to 20 kg/h
0 to 0.7 lb/min
1/12"
0 to 100 kg/h
0 to 3.7 lb/min
1/8"
0 to 450 kg/h
0 to 16.5 lb/min
Measuring ranges for liquids (Promass I):

DN
[mm]
[inch]
3/8"
0 to 2000 kg/h
0 to 73.5 lb/min
15
1/2"
0 to 6500 kg/h
0 to 238 lb/min
15 FB
1/2" FB
0 to 18000 kg/h
0 to 660 lb/min
25
1"
0 to 18000 kg/h
0 to 660 lb/min
25 FB
1" FB
0 to 45000 kg/h
0 to 1650 lb/min
40
1 "
0 to 45000 kg/h
0 to 1650 lb/min
40 FB
1 " FB
0 to 70000 kg/h
0 to 2570 lb/min
50
2"
0 to 70000 kg/h
0 to 2570 lb/min
50 FB
2" FB
0 to 180000 kg/h
0 to 6600 lb/min
80
3"
0 to 180000 kg/h
0 to 6600 lb/min
Measuring ranges for gases, generell, (except Promass H)

The full scale values depend on the density of the gas. Use the formula below to calculate the full
scale values:
gmax(G) = gmax(F) (G) : x [kg/m3 (lb/ft3)]
gmax(G) = Max. full scale value for gas [kg/h (lb/min)]
gmax(F) = Max. full scale value for liquid [kg/h (lb/min)]
(G) = Gas density in [kg/m3 (lb/ft3)] for process conditions
Here, gmax(G) can never be greater than gmax(F)
Measuring ranges for gases (Promass F, M):
DN
76
[mm]
[inch]
3/8"
15
"
80
25
1"
90
40
1"
90
50
2"
90
60
80
3"
110
100
4"
130
150
6"
200
250
10"
200
Proline Promass 80
Technical data
Measuring ranges for gases (Promass E)

DN
[mm]
[inch]
3/8"
85
15
"
110
25
1"
125
40
1"
125
50
2"
125
Measuring ranges for gases (Promass P, S)

DN
[mm]
[inch]
3/8"
60
15
"
80
25
1"
90
40
1"
90
50
2"
90
Measuring ranges for gases (Promass A)

DN
[mm]
[inch]
1/24"
32
1/12"
32
1/8"
32
Measuring ranges for gases (Promass I)

DN
[mm]
[inch]
3/8"
60
15
1/2"
80
15 FB
1/2" FB
90
25
1"
90
25 FB
1" FB
90
40
1 "
90
40 FB
1 " FB
90
50
2"
90
50 FB
2" FB
110
80
3"
110
77
Technical data
Proline Promass 80
Calculation example for gas:

Sensor type: Promass F, DN 50
Gas: air with a density of 60.3 kg/m (at 20 C and 50 bar)
Measuring range (liquid): 70000 kg/h
x = 90 (for Promass F DN 50)
Max. possible full scale value:
gmax(G) = gmax(F) (G) x [kg/m] = 70000 kg/h 60.3 kg/m 90 kg/m = 46900 kg/h
Recommended full scale values
See Page 89 ff. ("Limiting flow")
Operable flow range
Greater than 1000 : 1. Flows above the preset full scale value do not overload the amplifier, i.e.
totalizer values are registered correctly.
Input signal
Status input (auxiliary input):

U = 3 to 30 V DC, Ri = 5 k, galvanically isolated.
Configurable for: totalizer reset, positive zero return, error message reset, zero point adjustment
start, batching start/stop (optional)
10.1.4
Output signal
Output
Current output:
Active/passive selectable, galvanically isolated, time constant selectable (0.05 to 100 s), full scale
value selectable, temperature coefficient: typically 0.005% of full scale value/C, resolution: 0.5 A
Active: 0/4 to 20 mA, RL < 700 (for HART: RL 250 )
Passive: 4 to 20 mA; supply voltage US 18 to 30 V DC; Ri 150
Pulse / frequency output:
Passive, open collector, 30 V DC, 250 mA, galvanically isolated.
Frequency output: full scale frequency 2 to 1000 Hz (fmax = 1250 Hz), on/off ratio 1:1, pulse
width max. 2 sec.
Pulse output: pulse value and pulse polarity selectable, pulse width adjustable (0.5 to 2000 ms)
Signal on alarm
Current output:
Failsafe mode selectable (for example, according to NAMUR recommendation NE 43)
Pulse / frequency output:
Failsafe mode selectable
Status output:
"Nonconductive" in the event of fault or power supply failure
Load
See "Output signal"
Switching output
Status output:
Open collector, max. 30 V DC / 250 mA, galvanically isolated.
Configurable for: error messages, Empty Pipe Detection (EPD), flow direction,
limit values.
78
Proline Promass 80
Technical data
Low flow cutoff
Switch points for low flow cut off are selectable.
Galvanic isolation
All circuits for inputs, outputs, and power supply are galvanically isolated from each other.
10.1.5
Power supply
Electrical connections
Page 26
Supply voltage
85 to 260 V AC, 45 to 65 Hz
20 to 55 V AC, 45 to 65 Hz
16 to 62 V DC
Cable entry
Power supply and signal cables (inputs/outputs):

Cable entry M20 x 1.5 (8 to 12 mm)
Threads for cable entries, 1/2" NPT, G 1/2"
Connecting cable for remote version:
Cable entry M20 x 1.5 (8 to 12 mm)
Threads for cable entries, 1/2" NPT, G 1/2"
Cable specifications (remote

version)
Page 27
Power consumption
AC: <15 VA (including sensor)

DC: <15 W (including sensor)
Switch-on current:
max. 13.5 A (< 50 ms) at 24 V DC
max. 3 A (< 5 ms) at 260 V AC
Power supply failure
Lasting min. 1 power cycle:

EEPROM saves measuring system data if power supply fails.
S-DAT is an exchangeable data storage chip with sensor specific data: (nominal diameter, serial
number, calibration factor, zero point etc.).
Potential equalization
No measures necessary.
10.1.6
Reference operating
conditions
Performance characteristics
Error limits following ISO/DIS 11631:

20 to 30 C (68 to 86 F); 2 to 4 bar (30 to 60 psi)
Accuracy based on accredited calibration rigs according to ISO 17025
Zero point calibrated under operating conditions
Field density calibrated (or special density calibration)
79
Technical data
Maximum measured error
Proline Promass 80
The following values refer to the pulse/frequency output. Measured error at the current output is
typically 5 A.
o.r. = of reading
Mass flow (liquid)
Promass F, M, A, I, S, P:
0.15% [(zero point stability : measured value) 100]% o.r.
Optional Promass 80F: 0.10% [(zero point stability measured value) 100]% o.r.
Promass E:
Promass H:
Mass flow (gas)
Promass F:
Promass M, A, I, S, P:
Promass E:
Volume flow (liquid)
Promass F:
Promass M, A:
Promass E:
Promass H, I:
Promass S, P:
80
Proline Promass 80
Technical data
Zero point stability (Promass A):

Max. full scale value
DN
Zero point stability
[kg/h]
[lb/min]
[kg/h]
[lb/min]
1/24"
0 to 20
0 to 0.7
0.0010
0.00004
1/12"
0 to 100
0 to 3.7
0.0050
0.0002
1/8"
0 to 450
0 to 16.5
0.0225
0.0008
Zero point stability (Promass F, M):


Promass F
DN
8
3/8"
Promass F
(high-temperature)
Promass M
[kg/h]
[lb/min]
[kg/h]
[lb/min]
[kg/h]
[lb/min]
[kg/h]
[lb/min]
2000
73.5
0.030
0.001
0.100
0.004
15
1/2"
6500
238
0.200
0.007
0.325
0.012
25
1"
18000
660
0.540
0.019
1.80
0.066
0.90
0.033
40
1 "
45000
1650
2.25
0.083
2.25
0.083
50
2"
70000
2570
3.50
0.129
7.00
0.257
3.50
0.129
80
3"
180000
6600
9.00
0.330
18.00
0.661
9.00
0.330
100
4"
350000
12860
14.00
0.514
150
6"
800000
29400
32.00
1.17
250
10"
2200000
80860
88.00
3.23
Zero point stability (Promass E, H, S, P):

DN
[kg/h]
[lb/min]

[kg/h]
[lb/min]
3/8"
2000
73.5
0.200
0.007
15
1/2"
6500
238
0.650
0.024
25
1"
18000
660
1.80
0.066
40
1 "
45000
1650
4.50
0.165
50
2"
70000
2570
7.00
0.257
81
Technical data
Proline Promass 80
Zero point stability (Promass I):

DN
[kg/h]
[lb/min]
[kg/h]
[lb/min]
3/8"
2000
73.5
0.150
0.006
15
1/2"
6500
238
0.488
0.018
15 FB
1/2" FB
18000
660
1.350
0.050
25
1"
18000
660
1.350
0.050
25 FB
1" FB
45000
1650
3.375
0.124
40
1 "
45000
1650
3.375
0.124
40 FB
1 " FB
70000
2570
5.250
0.193
50
2"
70000
2570
5.250
0.193
50 FB
2" FB
180000
6600
13.500
0.495
80
3"
180000
6600
13.500
0.495
Sample calculation
[%]
1.0
0.5
0.2
0
0
10
12
14
16
18 t/h
a0004604
Fig. 39:
Max. measured error in % of measured value (example: Promass 83 F / DN 25 (1"))
Calculation example (mass flow, liquid):

Given: Promass 83 F / DN 25, measured value flow = 8000 kg/h
Max. measured error: 0.10% [(zero point stability measured value) 100]% o.r.
Max. measured error: 0.10% 0.54 kg/h 8000 kg/h 100% = 0.107%
Density (liquid)
1 g/cc = 1 kg/l
After field density calibration or under reference conditions:
Promass F, S, P:
0.0005 g/cc
Promass M, E, A, H:
0.0010 g/cc
82
Proline Promass 80
Technical data
Promass I:
0.0020 g/cc
Special density calibration (optional), not for high-temperature version
(calibration range = 0.8 to 1.8 g/cc, 5 to 80 C):
Promass F:
0.001 g/cc
Promass M, A, H, S, P:
0.002 g/cc
Promass I:
0.004 g/cc
Standard calibration:
Promass F, S, P:
0.01 g/cc
Promass M, E, A, H, I:
0.02 g/cc
Temperature
0.5 C 0.005 T (T = fluid temperature in C)
1 F 0.003 (T32) (T = fluid temperature in F)
Repeatability
Mass flow (liquid):

Promass F, M, A, H, I, S, P:
0.05% [1/2 (zero point stability : measured value) 100]% o.r.
Promass E:
Mass flow (gas):
Promass F, M, A, I, S, P:
Promass E:
Volume flow (liquid):
Promass F:
83
Technical data
Proline Promass 80
Promass M, A:
Promass E:
Promass H, I, S, P:
o.r. = of reading
Zero point stability: see "Max. measured error" Page 80
Calculation example (mass flow, liquid):
Given: Promass 80 F / DN 25, flow = 8000 kg/h
Repeatability: 0.05% [1/2 (zero point stability : measured value) 100]% o.r.
Repeatability 0.05% 1/2 0.54 kg/h : 8000 kg/h 100% = 0.053%
Density measurement (liquid)
1 g/cc = 1 kg/l
Promass F, S, P:
0.00025 g/cc
Promass M, H, E, A:
0.0005 g/cc
Promass I:
0.001 g/cc
Temperature measurement
0.25 C 0.0025 T (T = fluid temperature in C)
(0.5 F 0.0015 (T 32), T = fluid temperature in F)
Influence of medium
temperature
84
When there is a difference between the temperature for zero point adjustment and the process
temperature, the typical measured error of the Promass sensor is 0.0002% of the full scale value
/ C (0.0001% of the full scale value / F). The typical measured error of the Promass E sensor is
0.0003% of the full scale value / C (0.0002% of the full scale value / F).
Proline Promass 80
Influence of medium pressure
Technical data
The following section shows the effect on accuracy of mass flow due to a difference between
calibration pressure and process pressure.
Promass F, M:
Promass F,
Promass F high-temperature
DN
[% o.r./bar]
[% o.r./psi]
Promass M
Promass M, high pressure
[% o.r./bar]
[% o.r./psi]
[% o.r./bar]
[% o.r./psi]
3/8"
No influence
0.009
0.0006
0.006
0.0004
15
1/2"
No influence
0.008
0.0005
0.005
0.0003
No influence
0.009
0.0006
0.003
0.0002
0.005
0.0003
25
1"
40
1 "
0.003
0.0002
50
2"
0.008
0.0005
No influence
80
3"
0.009
0.0006
No influence
100
4"
0.012
0.0008
150
6"
0.009
0.0006
250
10"
0.009
0.0006
o.r. = of reading
Promass E:
With nominal diameters DN 8 to 40 (3/8" to 1 "), the effect on accuracy of mass flow due to a
difference between calibration pressure and process pressure is negligible.
At DN 50 (2"), the effect is 0.009% o.r. / bar (0.006% v.M. / psi) (o.r. = of reading).
Promass A:
A difference between calibration pressure and process pressure has no effect on measuring accuracy.
Promass H
DN
[% o.r./bar]
[% o.r./psi]
3/8"
0.017
0.0012
15
1/2"
0.021
0.0014
25
1"
0.013
0.0008
40
1 "
0.018
0.0012
50
2"
0.020
0.0014
85
Technical data
Proline Promass 80
Promass I
Promass I
DN
[% o.r./bar]
[% o.r./psi]
3/8"
0.006
0.0004
15
1/2"
0.004
0.0003
15 FB
1/2" FB
0.006
0.0004
25
1"
0.006
0.0004
25 FB
1" FB
No influence
40
1 "
No influence
40 FB
1 " FB
-0.002
-0.0003
50
2"
-0.002
-0.0003
50 FB
2" FB
0.003
0.0002
80
3"
0.003
0.0002
Promass S, P
Promass S and P
DN
[% o.r./bar]
[% o.r./psi]
3/8"
0.002
0.0001
15
1/2"
0.006
0.0004
25
1"
0.005
0.0003
40
1 "
0.005
0.0003
50
2"
0.005
0.0003
10.1.7
Operating conditions: Installation
Installation instructions
Page 14 ff.
Inlet and outlet runs
There are no installation requirements regarding inlet and outlet runs.
Length of connecting cable
Max. 20 meters (66 feet) (remote version)
System pressure
Page 15
86
Proline Promass 80
Technical data
10.1.8
Ambient temperature
Operating conditions: Environment
Standard: 20 to +60 C (-4 to +140F) (sensor, transmitter)

Optional: 40 to +60 C (-40 to +140F) (sensor, transmitter)
Note!
Install the device at a shady location. Avoid direct sunlight, particularly in warm climatic regions.
At ambient temperatures below 20 C (4 F) the readability of the display may be impaired.
Storage temperature
40 to +80 C (40 to +175 F) (preferably +20 C (+68 F))
Standard: IP 67 (NEMA 4X) for transmitter and sensor
Shock resistance
According to IEC 68-2-31
Vibration resistance
Acceleration up to 1 g, 10 to 150 Hz, following IEC 68-2-6
CIP cleaning
yes
SIP cleaning
yes
Electromagnetic compatibility
(EMC)
As per IEC/EN 61326 and NAMUR recommendation NE 21
87
Technical data
Proline Promass 80
10.1.9
Medium temperature range
Operating conditions: Process
Sensor:
Promass F, A, H, P:
50 to +200 C (58 to +392 F)
Promass F (high-temperature version):
50 to +350 C (58 to +662 F)
Promass M, I, S:
50 to +150 C (58 to +302 F)
Promass E:
40 to +140 C (40 to +284 F)
Seals:
Promass F, E, H, I, S, P:
No internal seals
Promass M:
Viton: 15 to +200 C ( 5 to +392 F)
EPDM: 40 to +160 C (40 to +320 F)
Silicon: 60 to +200 C (76 to +392 F)
Kalrez: 20 to +275 C (4 to +527 F)
FEP sheathed (not for gas applications): 60 to +200 C (76 to +392 F)
Promass A
No seals inlying.
Only for mounting sets with threaded connections:
Viton: 15 to +200 C ( 5 to +392 F)
EPDM: 40 to +160 C (40 to +320 F)
Silicon :60 to +200 C (76 to +392 F)
Kalrez: 20 to +275 C (4 to +527 F)
88
Proline Promass 80
Limiting medium pressure

range (rated pressure)
Technical data
The material load diagrams (pressure-temperature diagrams) for the process connections are
provided in the separate "Technical Information" document on the device in question. This can be
downloaded as a PDF file from www.endress.com.
A list of the "Technical Information" documents available is provided in the "Documentation"
section Page 105
Pressure ranges of secondary containment:
Promass F:
DN 8 to 50: 40 bar (580 psi)
DN 80: 25 bar (362 ps)
DN 100 to 150: 16 bar (232 psi)
DN 250: 10 bar (145 psi)
Promass M:
100 bar (1450) psi
Promass E:
No secondary containment
Promass A:
25 bar (362) psi
Promass H, P:
DN 8 to 15: 25 bar (362 psi)
DN 25 to 50: 16 bar (232 psi)
Promass I:
40 bar (580 psi)
Promass S:
DN 8 to 40: 16 bar (232 psi)
DN 50: 10 bar (145 psi)
Limiting flow
See the "Measuring range" section Page 75

Select nominal diameter by optimizing between required flow range and permissible pressure loss.
See the "Measuring range" section for a list of max. possible full scale values.
The minimum recommended full scale value is approx. 1/20 of the max. full scale value.
In most applications, 20 to 50% of the maximum full scale value can be considered ideal.
Select a lower full scale value for abrasive substances such as liquids with entrained solids (flow
velocity < 1 m/s (3 ft/s)).
For gas measurement the following rules apply:
Flow velocity in the measuring tubes should not be more than half the sonic velocity
(0.5 Mach).
The maximum mass flow depends on the density of the gas: formula Page 77
89
Technical data
Pressure loss (SI units)
Proline Promass 80
Pressure loss depends on the properties of the fluid and on its flow. The following formulas can be
used to approximately calculate the pressure loss:
Pressure loss formulas for Promass F, M, E
Reynolds number
Re =
2g
d
a0004623
Re 23001)
p = K
0.25
1.85
0.86
a0004626
Re < 2300
p = K1 g +
K2 g

0.25
a0004628
p = pressure loss [mbar]

= kinematic viscosity [m2/s]
g = mass flow [kg/s]
1) To
= fluid density
d = inside diameter of measuring tubes [m]
K to K2 = constants (depending on nominal diameter)
[kg/m3]
compute the pressure loss for gases, always use the formula for Re 2300.
Pressure loss formulas for Promass H, I, S, P
Reynolds number
Re =
4g
d
a0003381
Re 23001)
p = K n0.25 g1.75 r 0.75 + K3 g
a0004631
Re < 2300
p = K1 g + K3 g
a0004633

1) To
= fluid density [kg/m3]

Pressure loss formulas for Promass A
Reynolds number
Re =
4g
d
a0003381
Re 23001)
p = K 0.25 g1.75 0.75

a0003380
Re < 2300
p = K1 g
a0003379

1) To
90
= density [kg/m3]
Proline Promass 80
Technical data
Pressure loss coefficient for Promass F

DN
d[m]
K1
5.70 10
5.35 10
15
8.30 103
5.80 106
1.90 107
10.60 105
25
12.00 103
1.90 106
6.40 106
4.50 105
40
17.60 103
3.50 105
1.30 106
1.30 105
50
26.00 10
7.00 10
5.00 10
1.40 104
80
40.50 103
1.10 104
7.71 104
1.42 104
100
51.20 103
3.54 103
3.54 104
5.40 103
150
68.90 103
1.36 103
2.04 104
6.46 102
250
102.26 10
3.00 10
6.10 10
1.33 102
9.60 10
K2
1.90 107
[mbar]
10000
DN 8
1000
DN 15
DN 25
DN 40 DN 50
DN 80
DN 100
DN 150
DN 250
100
10
0.1
0.001
0.01
0.1
10
100
1000 [t/h]
a0001396
Fig. 40:
Pressure loss diagram for water
91
Technical data
Proline Promass 80
Pressure loss coefficient for Promass M

DN
d[m]
K1
K2
5.53 10
15
8.55 103
5.3 106
1.7 107
9.7 105
25
11.38 103
1.7 106
5.8 106
4.1 105
40
17.07 103
3.2 105
1.2 106
1.2 105
50
25.60 10
6.4 10
4.5 10
1.3 104
80
38.46 103
1.4 104
8.2 104
3.7 104
4.93 103
6.0 107
1.4 108
2.8 107
15
7.75 10
8.0 10
2.5 10
1.4 106
25
10.20 103
2.7 106
8.9 106
6.3 105
5.2 10
8.6 10
1.7 107
High pressure version
[mbar]
10000
DN 8
DN 15
DN 25
DN 40 DN 50
1000
DN 80
100
10
0.1
0.001
0.01
0.1
10
100
1000 [t/h]
1
2
a0004605
Fig. 41:
1
2
92
Promass M
Promass M (high pressure version)
Proline Promass 80
Technical data
Pressure loss coefficient for Promass E

DN
d[m]
K1
5.70 10
K2
5.35 10
15
8.30 103
7.62 106
1.73 107
2.13 106
25
12.00 103
1.89 106
4.66 106
6.11 105
40
17.60 103
4.42 105
1.35 106
1.38 105
50
26.00 10
8.54 10
4.02 10
2.31 104
7.91 10
2.10 107
[mbar]
10000
DN 8
DN 15
DN 25
DN 40
DN 50
1000
100
10
0.1
0.001
0.01
0.1
10
100
1000 [t/h]
a0004606
Fig. 42:
93
Technical data
Proline Promass 80
Pressure loss coefficient for Promass A

DN
d[m]
K1
1.1 10
1.2 10
1.3 1011
1.8 103
1.6 1010
2.4 1010
3.5 103
9.4 108
2.3 109
1.4 103
5.4 1010
6.6 1010
3.0 103
2.0 109
4.3 109
11
[mbar]
10000
DN 2
DN 4
DN 1
1000
100
10
1
1
0.1
10
100
1000 [kg/h]
1
2
a0003595
Fig. 43:
1
2
94
Standard version
Proline Promass 80
Technical data
Pressure loss coefficient for Promass H

DN
d[m]
K1
8.51 10
15
12.00 103
1.81 106
9.99 106
1.87 105
25
17.60 103
3.67 105
2.76 106
4.99 104
40
25.50 103
8.75 104
8.67 105
1.22 104
50
40.5 10
1.35 10
1.72 10
1.20 103
8.04 10
3.28 10
K3
1.15 106
Pressure loss data includes interface between measuring tube and piping
[mbar]
1000
DN 8
DN 15
DN 25
DN 40
DN 50
100
10
0.1
0.01
0.1
10
100 [t/h]
a0004607
Fig. 44:
95
Technical data
Proline Promass 80
Pressure loss coefficient for Promass I

DN
d[m]
8.55 10
15
K1
K3
8.1 10
3.9 10
11.38 103
2.3 106
1.3 107
23.33 104
15 1)
17.07 103
4.1 105
3.3 106
0.01 104
25
17.07 103
4.1 105
3.3 106
5.89 104
26.40 10
7.8 10
8.5 10
0.11 104
40
26.40 103
7.8 104
8.5 105
1.19 104
40 1)
35.62 103
1.3 104
2.0 105
0.08 104
50
35.62 103
1.3 104
2.0 105
0.25 104
54.8 10
2.3 10
5.5 10
1.0 102
2.3 103
5.5 104
3.5 102
25
50
1)
1)
54.8 103
80
129.95 104
1)
DN 15, 25, 40, 50 "FB" = Full bore versions of Promass I
[mbar]
1000
DN 8
DN 15
DN 25
DN 15 *
DN 40
DN 25 *
DN 50
DN 40 *
DN 80
DN 50 *
100
10
0.1
0.01
0.1
10
100 [t/h]
1
2
a0004608
Fig. 45:
1
2
96
Standard versions
Full bore versions (*)
Proline Promass 80
Technical data
Pressure loss coefficient for Promass S, P

DN
d[m]
K1
8.31 10
15
12.00 103
1.81 106
9.99 106
1.87 105
25
17.60 103
3.67 105
2.76 106
4.99 104
40
26.00 103
8.00 104
7.96 105
1.09 104
50
40.50 10
1.41 10
1.85 10
1.20 103
8.78 10
3.53 10
K3
1.30 106
[mbar]
1000
DN 8
DN 15
DN 25
DN 40
DN 50
100
10
0.1
0.01
0.1
10
100 [t/h]
a0004607
Abb. 46:
Pressure loss (US units)
Pressure loss ist dependent on fluid properties nominal diameter. Consult FMC Technologies for
Applicator PC software to determine pressure loss in US units. All important instrument data is
contained in the Applicator software programm in order to optimize the design of measuring system.
The software is used for following calculations:
Nominal diameter of the sensor with fluid characteristics such as viscosity, density, etc.
Pressure loss downstream ot the measuring point.
Converting mass flow to volume flow, etc.
Simultaneous display of various meter size.
Determining measuring ranges.
The Applicator runs on any IBM compatible PC with windows.
97
Technical data
Proline Promass 80
10.1.10 Mechanical construction

Design / dimensions
The dimensions and lengths of the sensor and transmitter are provided in the separate "Technical
Information" document on the device in question. This can be downloaded as a PDF file from
www.endress.com. A list of the "Technical Information" documents available is provided in the
"Documentation" section Page 105.
Weight
Compact version: see table below

Remote version
Sensor: see table below
Wall-mount housing: 5 kg (11 lb)
Weight (SI units)
All values (weight) refer to devices with EN/DIN PN 40 flanges.

Weight data in [kg].
Promass F / DN
15
25
40
50
80
100
150
250*
Compact version
11
12
14
19
30
55
96
154
400
Compact version, high-temperature
14.7
30.7
55.7
Remote version
10
12
17
28
53
94
152
398
Remote version, high-temperature
13.5
29.5
54.5
* With 10" according to ASME B16.5 Cl 300 flanges
Promass M / DN
15
25
40
50
80
Compact version
11
12
15
24
41
67
Remote version
10
13
22
39
65
Promass E / DN
15
25
40
50
Compact version
10
15
22
Remote version
13
20
Promass A / DN
Compact version
10
11
15
Remote version
13
Promass H / DN
25
40
50
Compact version
12
13
19
36
69
Remote version
10
11
17
34
67
Promass I / DN
15
15FB
25
25FB
40
40FB
50
50FB
80
Compact version
13
15
21
22
41
42
67
69
120
124
Remote version
11
13
19
20
39
40
65
67
118
122
"FB" = Full bore versions of Promass I
98
15
Proline Promass 80
Weight (US units)
Technical data
Promass S / DN
15
25
40
50
Compact version
13
15
21
43
80
Remote version
11
13
19
41
78
Promass P / DN
15
25
40
50
Compact version
13
15
21
43
80
Remote version
11
13
19
41
78
All values (weight) refer to devices with flanges according to EN/DIN PN 40.
Weight data in [lb].
Promass F / DN
3/8"
1/2"
1"
1 "
2"
3"
4"
6"
10"*
Compact version
24
26
31
42
66
121
212
340
882
Compact version, high-temperature
32
68
123
Remote version
20
22
26
37
62
117
207
335
878
Remote version, high-temperature
30
65
120
* With 10" according to ASME B16.5 Cl 300 flanges
Promass M / DN
3/8"
1/2"
1 "
2"
3"
Compact version
24
26
33
53
90
148
Remote version
20
22
29
49
86
143
Promass E / DN
3/8"
1/2"
1 "
2"
Compact version
18
18
22
33
49
Remote version
13
13
18
29
44
Promass A / DN
1/24"
1/12"
1/8"
Compact version
22
24
33
Remote version
18
20
29
Promass H / DN
3/8"
1/2"
1 "
2"
Compact version
26
29
42
79
152
Remote version
22
24
37
75
148
99
Technical data
Proline Promass 80
Promass I / DN
3/8"
1/2"
1/2"FB
1 "
1 "FB
3/8"
3/8"FB
1FB
2"
Compact version
29
33
46
49
90
93
148
152
265
273
Remote version
24
29
42
44
86
88
143
148
260
269
"FB" = Full bore versions of Promass I
Promass S / DN
Material
3/8"
1/2"
1 "
Compact version
29
33
46
95
176
Remote version
24
29
42
90
172
Promass P / DN
3/8"
1/2"
1 "
2"
Compact version
29
33
46
95
176
Remote version
24
29
42
90
172
Transmitter housing:
Compact housing: stainless steel 1.4301/304
Compact housing: powder coated die-cast aluminum
Wall-mount housing: powder coated die-cast aluminum
Remote field housing: powder-coated die-cast aluminum
Sensor housing / containment:
Promass F:
Acid- and alkali-resistant outer surface
Stainless steel 1.4301/1.4307/304L
Promass M:
DN 8 to 50 (3/8" to 2"): steel, chemically nickel-plated
DN 80 (3"): stainless steel
Promass E, A, H, I, S, P:
Stainless steel 1.4301/304
Connection housing, sensor (remote version):
Stainless steel 1.4301/304 (standard)
Powder coated die-cast aluminum (high-temperature version and version for heating)
100
2"
Proline Promass 80
Technical data
Process connections
Promass F:
Flanges according to EN 1092-1 (DIN 2501) / according to ASME B16.5 / JIS B2220
stainless steel 1.4404/316L
Alloy C-22 2.4602/N 06022
DIN 11864-2 Form A (flat flange with groove) stainless steel 1.4404/316L
Threaded hygienic connections DIN 11851/ DIN 11864-1, Form A / ISO 2853 / SMS 1145
Tri-Clamp (OD-tubes) stainless steel 1.4404/316L
VCO connection stainless steel 1.4404/316L
Alloy C-22 2.4602 (N 06022)
Promass M:
stainless steel 1.4404/316L, titanium grade 2
PVDF connection to DIN / ASME / JIS
Promass M (high pressure version):
Connector stainless steel 1.4404/316L
Couplings stainless steel 1.4401/316
Promass E:
VCO connection stainless steel 1.4404/316L
Promass A:
Mounting set for flanges according to EN 1092-1 (DIN 2501) / according to ASME B16.5 /
JIS B2220 stainless steel 1.4539/904L, Alloy C-22 2.4602/N 06022.
Loose flanges stainless steel 1.4404/316L
VCO connection stainless steel 1.4539/904L, Alloy C-22 2.4602/N 06022
Tri-Clamp (OD-tubes) (1/2") stainless steel 1.4539/904L
Mounting set for SWAGELOK (1/4", 1/8") stainless steel 1.4401/316
Mounting set for NPT-F (1/4") stainless steel 1.4539/904L1.4539/904L,
Alloy C-22 2.4602/N 06022
Promass H:
stainless steel 1.4301/304, parts in contact with medium: zirconium 702
101
Technical data
Proline Promass 80
Promass I:
stainless steel 1.4301/304
DIN 11864-2 Form A (flat flange with groove) titanium grade 2
titanium grade 2
Tri-Clamp (OD-tubes) titanium grade 2
Promass S
Flanges according to EN 1092-1 (DIN 2501) / JIS B2220 stainless steel 1.4404/316/316L
Flanges according to ASME B16.5 stainless steel 1.4404/316/316L
Tri-Clamp (OD-Tubes) stainless steel 1.4435/316L
Clamp aseptic connection DIN 11864-3, Form A stainless steel 1.4435/316L
Clamp pipe connection DIN 32676 / ISO 2852 stainless steel 1.4435/316L
Promass P
Flanges according to EN 1092-1 (DIN 2501) / JIS B2220 stainless steel 1.4404/316/316L
Flanges according to ASME B16.5 stainless steel 1.4404/316/316L
DIN 11864-2 Form A (flat flange with groove), BioConnect stainless steel 1.4435/316L
Tri-Clamp (OD-Tubes) stainless steel 1.4435/316L
Clamp aseptic connection DIN 11864-3, Form A stainless steel 1.4435/316L
Clamp pipe connection DIN 32676/ISO 2852, BioConnect
Measuring tube(s):
Promass F:
DN 8 to 100 (3/8" to 4"): stainless steel 1.4539/904L
DN 150 (6"): stainless steel 1.4404/316L
DN 250 (10"): stainless steel 1.4404/316L; manifold: CF3M
DN 8 to 150 (3/8" to 6"): Alloy C-22 2.4602/N 06022
DN 25, 50, 80 (1", 2", 3"): Alloy C-22 2.4602/N 06022
Promass M:
DN 8 to 50 (3/8" to 2"): titanium grade 9
DN 80 (3"): titanium grade 2
Promass M (high pressure version):
Titanium grade 9
Promass E, S:
Stainless steel 1.4539/904L
Promass A:
Stainless steel 1.4539/904L, Alloy C-22 2.4602/N 06022
102
Proline Promass 80
Technical data
Promass H:
Zirconium 702/R 60702
Promass I:
Titanium grade 9
Titanium grade 2 (flange disks)
Promass P
Stainless steel 1.4435/316L
Seals:
Promass F, E, H, I, S, P:
Welded process connections without internal seals
Promass M:
Viton, EPDM, silicon, Kalrez 6375, FEP sheathing (not for gas applications)
Promass A:
Welded process connections without internal seals.
Only for mounting sets with threaded connections: Viton, EPDM, Silikon, Kalrez
Material load diagram
The material load diagrams (pressure-temperature diagrams) for the process connections are
provided in the separate "Technical Information" document on the device in question. This can be
downloaded as a PDF file from www.endress.com.
A list of the "Technical Information" documents available is provided in the "Documentation"
section Page 105
Process connections
Page 101 ff.
10.1.11 Human interface

Display elements
Liquid crystal display: illuminated, two lines with 16 characters per line
Selectable display of different measured values and status variables
At ambient temperatures below 20 C (4 F) the readability of the display may be impaired.
Operating elements
Local operation with push buttons (, +, E)

Quick Setup menus for straightforward commissioning
Language groups
Language groups available for operation in different countries:

Western Europe and America (WEA):
English, German, Spanish, Italian, French, Dutch and Portuguese
Eastern Europe and Scandinavia (EES):
English, Russian, Polish, Norwegian, Finnish, Swedish and Czech
South and east Asia (SEA):
English, Japanese, Indonesian
!
Remote operation
Note!
You can change the language group via the operating program "FieldCare".
Operation by means of HART protocol
103
Technical data
Proline Promass 80
10.1.12 Certificates and approvals

CE mark
The measuring system is in conformity with the statutory requirements of the EC Directives.
Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.
C-tick mark
The measuring system is in conformity with the EMC requirements of the "Australian
Communications and Media Authority (ACMA)".
Ex approval
Information about currently available Ex versions (ATEX, FM, CSA, IECEx, NEPSI etc.) can be
supplied by your FMC Technolgies Sales Center on request. All information relevant to explosion
protection is available in separate Ex documents that you can order as necessary.
Sanitary compatibility
3A authorization (all measuring systems, except Promass H)

EHEDG-tested (all measuring systems, except Promass E and H)
Pressure device approval
Flowmeters with a nominal diameter smaller or equal DN 25 are covered by Art. 3(3) of the
European directive 97/23/EC (Pressure Equipment Directive) and are designed according to sound
engineer practice. For larger nominal diameters, optional approvals according to Cat. II/III are
available when required (depends on fluid and process pressure).
Optionally flowmeters in accordance to the guidelines AD 2000 are available on request (Promass
F only).
Functional safety
SIL -2:
In accordance with IEC 61508/IEC 61511-1 (FDIS)
Other standards and

guidelines
EN 60529
Degrees of protection by housing (IP code)
EN 61010-1
Safety requirements for electrical equipment for measurement, control and laboratory use
IEC/EN 61326
"Emission in accordance with requirements for Class A".
Electromagnetic compatibility (EMC requirements)
NAMUR NE 21
Electromagnetic compatibility (EMC) of industrial process and laboratory control equipment.
NAMUR NE 43
Standardization of the signal level for the breakdown information of digital transmitters with
analog output signal.
NAMUR NE 53
Software of field devices and signal-processing devices with digital electronics
104
Proline Promass 80
Technical data
10.1.13 Ordering information

The FMC Technolgies service organization can provide detailed ordering information and
information on the order codes on request.
10.1.14 Accessories
Various accessories, which can be ordered separately from FMC Technolgies, are available for the
transmitter and the sensor. Page 58
Note!
The FMC Technolgies service organization can provide detailed information on the order codes of
your choice.
10.1.15 Documentation
Flow measuring technology (FA005D/06/en)
Technical Information Promass 80F, 80M, 83F, 83M (TI053D/06/en)
Technical Information Promass 80E, 83E (TI061D/06/en)
Technical Information Promass 80A, 83A (TI 054D/06/en)
Technical Information Promass 80H, 83H (TI074D/06/en)
Technical Information Promass 80I, 83I (TI075D/06/en)
Technical Information Promass 80S, 83S (TI076D/06/en)
Technical Information Promass 80P, 83P (TI078D/06/en)
Description of Device Functions Promass 80 (BA058D/06/en)
Supplementary documentation on Ex-ratings: ATEX, FM, CSA, IECEx, NEPSI
Functional Safety Manual Promass 80, 83 (SD077D/06/en)
105
Technical data
106
Proline Promass 80
Proline Promass 80
Index
Index
A
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Ambient temperature range . . . . . . . . . . . . . . . . . . . . . . . . 87
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Applicator (selection and configuration software) . . . . . . . . 59
Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical connection
Cable specifications (remote version) . . . . . . . . . . . . . . 27
Commubox FXA195 . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Degree of protection. . . . . . . . . . . . . . . . . . . . . . . . . . . 31
HART handheld terminal . . . . . . . . . . . . . . . . . . . . . . . 30
Transmitter, terminal assignment . . . . . . . . . . . . . . . . . 29
Error limits
See Performance characteristics
Error messages
Confirming error messages . . . . . . . . . . . . . . . . . . . . . . 36
Process error (application error) . . . . . . . . . . . . . . . . . . 64
System error (device error) . . . . . . . . . . . . . . . . . . . . . . 61
Error response (inputs/outputs) . . . . . . . . . . . . . . . . . . . . . 66
Error types (system and process errors). . . . . . . . . . . . . . . . 36
European Pressure Equipment Directive. . . . . . . . . . . . . . 104
Ex approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
C
Cable entries
Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Cable entry
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Cable specifications (remote version) . . . . . . . . . . . . . . . . . 27
CE mark (declaration of conformity) . . . . . . . . . . . . . . . . . 11
Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CIP cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Cleaning
CIP cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57, 87
Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
SIP cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Code entry (function matrix) . . . . . . . . . . . . . . . . . . . . . . . 35
Commissioning
One current output . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Two current outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Zero point adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 53
Commubox FXA195 (electrical connection). . . . . . . . . . . . 30
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Connection
See Electrical connection
C-Tick symbol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Current output
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Current output, one
Active/passive configuration . . . . . . . . . . . . . . . . . . . . 51
Current outputs, two
Active/passive configuration . . . . . . . . . . . . . . . . . . . . 52
D
Declaration of conformity (CE mark) . . . . . . . . . . . . . . . . . 11
Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 87
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Device description files . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Device designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Dichtungen
Werkstoffe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Display
Display and operating elements . . . . . . . . . . . . . . . . . . 33
Turning the display . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Druckverlust (Formeln, Druckverlustdiagramme). . . . . . . . 97
F
FieldCare. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 59
FieldCheck (tester and simulator). . . . . . . . . . . . . . . . . . . . 59
Flow direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Function descriptions
See "Description of Device Functions" manual
Function groups. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Function matrix (Brief operating instructions). . . . . . . . . . . 34
Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Functions, function groups. . . . . . . . . . . . . . . . . . . . . . . . . 34
Fuse, replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
FXA193. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
G
Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
H
HART
command classes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Command No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Device status, error messages . . . . . . . . . . . . . . . . . . . . 46
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Handheld terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Hazardous substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
HOME position (operating mode). . . . . . . . . . . . . . . . . . . . 33
I
Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inlet and outlet runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inlet runs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
See Installation conditions
13
86
21
78
107
Proline Promass 80
Installation conditions
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inlet and outlet runs. . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Orientation (vertical, horizontal) . . . . . . . . . . . . . . . . .
System pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vertical pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special instructions for Promass F, E, H, P and S. . . . . .
Special instructions for Promass I and P with
Eccentric Tri-clamps . . . . . . . . . . . . . . . . . . . . . . . . . .
Special instructions for Promass I and P with
hygienic connections . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the wall-mount housing . . . . . . . . . . . . . . . . . . .
Insulation of sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index
14
21
14
16
15
15
21
86
18
18
19
23
21
L
Language groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Length of connecting cable . . . . . . . . . . . . . . . . . . . . . . . . 86
Limiting flow
See Measuring range
Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Low flow cutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
M
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Material load diagram . . . . . . . . . . . . . . . . . . . . . . . . 89, 103
Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Measuring principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7577
Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Medium pressure range . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Medium temperature range . . . . . . . . . . . . . . . . . . . . . . . . 88
Outlet runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
P
Performance characteristics
Influence of medium pressure . . . . . . . . . . . . . . . . . . . 85
Influence of medium temperature . . . . . . . . . . . . . . . . 84
Maximum measured error. . . . . . . . . . . . . . . . . . . . . . 80
Reference operating conditions . . . . . . . . . . . . . . . . . . 79
Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Post-installation check (checklist) . . . . . . . . . . . . . . . . . . . 25
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Power supply (supply voltage) . . . . . . . . . . . . . . . . . . . . . . 79
Pressure device approval . . . . . . . . . . . . . . . . . . . . . . . . . 104
Pressure loss (formulas, pressure loss diagrams) . . . . . . . . . 90
Pressure monitoring connections. . . . . . . . . . . . . . . . . . . . 56
Process connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Process error
Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Process error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Process errors without messages . . . . . . . . . . . . . . . . . . . . 65
Programming mode
Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Enabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Pumps, mounting location, system pressure. . . . . . . . . . . . 15
Purge connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
R
Registered trademarks. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Repeatability (performance characteristics) . . . . . . . . . . . . 83
Replacing
Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Returning devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Nameplate
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Nominal pressure
See Medium pressure range
Safety icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Sanitary compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
SDAT (HistoROM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Seals
Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Medium temperature range . . . . . . . . . . . . . . . . . . . . . 88
Replacing, replacement seals . . . . . . . . . . . . . . . . . . . . 57
Secondary containment
Gas purging, pressure monitoring connections . . . . . . . 56
Pressure range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Sensor heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Sensor mounting
See Sensor installation
Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 911
Serviceinterface
Commubox FXA291 . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Signal on alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
SIL (functional safety) . . . . . . . . . . . . . . . . . . . . . . . . . 8, 104
SIP cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
O
Operable flow range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 8687
Operation
Device description files. . . . . . . . . . . . . . . . . . . . . . . . . 39
Display and operating elements . . . . . . . . . . . . . . . . . . 33
FieldCare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Function matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
HART handheld terminal . . . . . . . . . . . . . . . . . . . . . . . 38
Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Order code
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 910
Ordering information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
108
Proline Promass 80
Index
Software
Amplifier display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Versions (history) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Standards, guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Status input
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Supplementary Ex documentation . . . . . . . . . . . . . . . . . . . . 7
Supply voltage (power supply) . . . . . . . . . . . . . . . . . . . . . . 79
System error
Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
System error messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
T
Temperature ranges
Ambient temperature range . . . . . . . . . . . . . . . . . . . . .
Medium temperature range . . . . . . . . . . . . . . . . . . . . .
Storage temperature. . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermal insulation, general notes . . . . . . . . . . . . . . . . . . .
Transmitter
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the wall-mount housing . . . . . . . . . . . . . . . .
Turning the field housing (aluminum) . . . . . . . . . . . . .
Turning the field housing (stainless steel) . . . . . . . . . . .
Transporting the sensor . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting and remedy . . . . . . . . . . . . . . . . . . . . . . .
87
88
87
21
27
23
22
22
13
60
V
Vertical pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 87
W
Wall-mount housing, installing . . . . . . . . . . . . . . . . . . . . . 23
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Wiring
See Electrical connection
Z
Zero point adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Endress+Hauser
109
Declaration of Hazardous Material and De-Contamination

Erklrung zur Kontamination und Reinigung
Please reference the Return Authorization Number (RA#), obtained from Endress+Hauser, on all paperwork and mark the RA#
clearly on the outside of the box. If this procedure is not followed, it may result in the refusal of the package at our facility.
Bitte geben Sie die von E+H mitgeteilte Rcklieferungsnummer (RA#) auf allen Lieferpapieren an und vermerken Sie diese
auch auen auf der Verpackung. Nichtbeachtung dieser Anweisung fhrt zur Ablehnung ihrer Lieferung.
RA No.
Because of legal regulations and for the safety of our employees and operating equipment, we need the "Declaration of Hazardous Material
and De-Contamination", with your signature, before your order can be handled. Please make absolutely sure to attach it to the outside of the
packaging.
Aufgrund der gesetzlichen Vorschriften und zum Schutz unserer Mitarbeiter und Betriebseinrichtungen, bentigen wir die unterschriebene
"Erklrung zur Kontamination und Reinigung", bevor Ihr Auftrag bearbeitet werden kann. Bringen Sie diese unbedingt auen an der
Verpackung an.
Serial number
Seriennummer ________________________
Type of instrument / sensor

Gerte-/Sensortyp
____________________________________________
Used as SIL device in a Safety Instrumented System / Einsatz als SIL Gert in Schutzeinrichtungen
Process data/Prozessdaten
Pressure / Druck
_____ [psi] _____ [ Pa ]
Viscosity /Viskositt _____ [cp] _____ [mm2/s]
Temperature / Temperatur_____ [F] _____ [C]

Conductivity / Leitfhigkeit ________ [S/cm]
Medium and warnings

Warnhinweise zum Medium
Medium /concentration Identification flammable
CAS No.
Medium /Konzentration
entzndlich
toxic
giftig
corrosive
tzend
harmful/
irritant
gesundheitsschdlich/
reizend
other *
harmless
sonstiges* unbedenklich
Process
medium
Medium im
Prozess
Medium for
process cleaning
Medium zur
Prozessreinigung
Returned part
cleaned with
Medium zur
Endreinigung
* explosive; oxidising; dangerous for the environment; biological risk; radioactive
* explosiv; brandfrdernd; umweltgefhrlich; biogefhrlich; radioaktiv
Please tick should one of the above be applicable, include safety data sheet and, if necessary, special handling instructions.
Zutreffendes ankreuzen; trifft einer der Warnhinweise zu, Sicherheitsdatenblatt und ggf. spezielle Handhabungsvorschriften beilegen.
Description of failure / Fehlerbeschreibung __________________________________________________________________________
______________________________________________________________________________________________________________
______________________________________________________________________________________________________________
Company data /Angaben zum Absender
P/SF/Konta XIV
Company /Firma ___________________________________

_________________________________________________
Address / Adresse
_________________________________________________
_________________________________________________
Phone number of contact person /Telefon-Nr. Ansprechpartner:

____________________________________________
Fax / E-Mail ____________________________________________
Your order No. / Ihre Auftragsnr. ____________________________
We hereby certify that this declaration is filled out truthfully and completely to the best of our knowledge.We further certify that the returned
parts have been carefully cleaned. To the best of our knowledge they are free of any residues in dangerous quantities.
Wir besttigen, die vorliegende Erklrung nach unserem besten Wissen wahrheitsgetreu und vollstndig ausgefllt zu haben. Wir besttigen
weiter, dass die zurckgesandten Teile sorgfltig gereinigt wurden und nach unserem besten Wissen frei von Rckstnden in gefahrbringender Menge sind.
(place, date / Ort, Datum)
Name, dept./Abt. (please print /bitte Druckschrift)
Signature / Unterschrift
The specifications contained herein are subject to change without notice and any user of said specifications should verify from the manufacturer that the specifications are currently
in effect. Otherwise, the manufacturer assumes no responsibility for the use of specifications which may have been changed and are no longer in effect.
Headquarters:
500 North Sam Houston Parkway West, Suite 100, Houston, TX 77067 USA, Phone: +1 (281) 260-2190, Fax: +1 (281) 260-2191
Gas Measurement Products:
Erie, PA USA +1 (814) 898-5000
Ellerbek, Germany +49 (4101) 304-0
Thetford, England +44 (1842) 82-2900
Kongsberg, Norway +47 (32) 286-700
Buenos Aires, Argentina +54 (11) 4312-4736
Integrated Measurement Systems:
Corpus Christi, TX USA +1 (361) 289-3400
Kongsberg, Norway +47 (32) 286-700
San Juan, Puerto Rico +1809 (787) 274-3760
United Arab Emirates, Dubai +971 (4) 331-3646
Liquid Measurement Products:

Erie, PA USA +1 (814) 898-5000
Los Angeles, CA USA +1 (310) 328-1236
Slough, England +44 (1753) 57-1515
Ellerbek, Germany +49 (4101) 304-0
Barcelona, Spain +34 (93) 201-0989
Moscow, Russia +7 (495) 564-8705
Melbourne, Australia +61 (3) 9807-2818
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Singapore +65 6861-3011
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Printed in U.S.A. 5/09 FMC Technologies Measurement Solutions, Inc. All rights reserved. MN0M020 Issue/Rev. 0.0 (5/09)

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Coriolis Mass Flowmeter

The Most Trusted Name In Measurement

Brief operating instructions

Brief operating instructions

Display and operating elements

Commissioning with QUICK SETUP

Customer specific configuration

Brief operating instructions

QUICK SETUP "Commissioning"

n Selection System Units

Corr. Vol. flow

q Configuration another output ?

Automatically configuration display ?

"Commissioning" Quick Setup

Brief operating instructions

Incoming acceptance, transport and storage . . . . . .

Connecting the remote version . . . . . . . . . . . . . . .

Display and operating elements . . . . . . . . . . . . . . .

Technical data at a glance . . . . . . . . . . . . . . . . . . . 75

Installation, commissioning and operation

Note the following points:

Note the following points:

Notes on safety conventions and icons

Nameplate of the transmitter

Order Code: 80F25-XXXXXXXXXXXX

I-OUT (HART), f-OUT

20C (4F) < Tamb < +60C (+140F)

Pat. UK 261 435

Nameplate specifications for the "Promass 80" transmitter (example)

Nameplate of the sensor

DN25 DIN/EN PN100 pnom =PS= 100bar

-20C (-4F) < Tamb < +60C (+140F)

Nameplate specifications for the "Promass F" sensor (example)

Active: 0/4...20mA, RL max. = 700 Ohm

Passive: 30VDC, 250mA

Ex-works / ab-Werk / rglages usine

See operating manual

Nameplate specifications for Proline transmitter (example)

Certificates and approvals

KALREZ and VITON

Incoming acceptance, transport and storage

On receipt of the goods, check the following points:

Instructions for transporting sensors with > DN 40 (> 1")

Note the following points:

Note the following points:

Installation in a vertical pipe (e.g. for batching applications)

Orifice plate, pipe restrictor

Orifice plate, pipe restrictor

FB = Full bore versions of Promass I

Vertical and horizontal orientation (Promass A)

Horizontal (Promass H, I, S, P):

Special installation instructions

Horizontal installation of sensors with curved measuring tube.

Promass I and P with Eccentric Tri-clamps

21 mm/m ( in/ft) ~2%

0.83 in/3.28 ft (2%)

Promass I and P with hygienic connections

Promass P, mounted with mounting clamp

Promass I, mounted with mounting clamp

Inlet and outlet runs